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MOL Central Front End Compression Facility

DOC NO G888-304-HE-SP-001SP
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SPECIFICATION FOR SPRINKLERS SYSTEM DESIGN DATE: 11-Mar-2017

TABLE OF CONTENTS

1.0 INTRODUCTION .......................................................................................................................................... 2

2.0 SCOPE / OBJECTIVE ....................................................................................................................................... 2

3.0 GENERAL ....................................................................................................................................................... 3

3.1 DEFINITIONS ..............................................................................................................................................3

3.2 ABBREVIATIONS ......................................................................................................................................3

3.3 CODES & STANDARDS ............................................................................................................................4

3.4 ERRORS OR EMISSIONS.........................................................................................................................6

3.5 DEVIATIONS ...............................................................................................................................................7

3.6 CONFLICTING REQUIREMENTS .........................................................................................................7

3.7 ORDER OF PRECEDENCE ......................................................................................................................7

3.8 REPORTING PROCEDURE .....................................................................................................................8

3.9 SUPPLIERS RESPONSIBILITY ...............................................................................................................8

3.10 DOCUMENTATION ...................................................................................................................................8

3.11 SITE ENVIRONMENT & UTILITY DATA ............................................................................................9

3.12 LANGUAGE & UNITS OF MEASUREMENT ...................................................................................... 10

4.0 SCOPE OF SUPPLY ..................................................................................................................................... 11

5.0 BASIS AND CONSIDERATION ................................................................................................................. 12

6.0 OPERATING PRAMETERS ....................................................................................................................... 12

7.0 PIPING & ACCESSORIES .......................................................................................................................... 12

8.0 INSPECTION & TESTING ......................................................................................................................... 13

9.0 DOCUMENTATION .................................................................................................................................... 13

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DATE: 11-Mar-2017
SPECIFICATION FOR SPRINKLERS SYSTEM DESIGN

1.0 INTRODUCTION
MOL Pakistan Oil & Gas Co. B.V. is the Operator of the TAL Exploration Block in
Kohat District of Khyber Pakhtunkhwa Province of Pakistan. The Tal Block is operated
under a Joint Venture with Oil & Gas Development Corporation Limited (OGDCL),
Pakistan Oil Fields Limited (POL), Pakistan Petroleum Limited (PPL) and Government
Holding (Private) Limited (GHPL). MOL Pakistan, defined here as MOL, operates three
gas processing plants in this area to exploit reserves from Manzalai, Mamikhel,
Maramzai and Makori East gas fields.

Tecon Engineering GmbH is the FEED contractor and GASCO is involved as EPCC
contractor for the Permanent Field Compression Project. The objective of the project is
to install compression facilities Makori East gas fields to cater for declining reservoir
pressure and hydraulic limitations imposed by the existing gathering system network.
The compression facilities will aid in enhancing fields productivity and sustain the
pressures required at plant inlet for further processing and gas export. The new single-
stage compressor packages will deliver a pressure of 1350 psig.

2.0 SCOPE / OBJECTIVE


This specification covers the minimum requirements for installation of automatic
sprinklers system along with deluge valve over three compressors to be installed at
Makori GPF.

The intent of this specification is to describe the minimum acceptable parameters for the
design, selection, and procurement of sprinklers, deluge valves and other necessary
axillaries required for construction and commission of the automatic sprinklers system.
Fire & Gas detection system is not the part of this specification and it shall be procured
separately, however, the activation of the automatic system shall be linked up with this
F&G system.

It is not the intent of EPCC CONTRACTOR to deviate from good engineering practices
and latest innovation. The absence of any specifications shall imply that the best
engineering practices shall prevail, utilizing first quality workmanship and new
materials. Where different standards are specified, the most stringent shall apply.

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SPECIFICATION FOR SPRINKLERS SYSTEM DESIGN

3.0 GENERAL
3.1 DEFINITIONS

Following definitions apply throughout this document:

CLIENT / OWNER M/s MOL PAKISTAN

EPCC CONTRACTOR M/s GASCO ENGINEERING PVT LTD

VENDOR / SUPPLIER The organization, firm or agency with whom order for the
supply of equipment and or material has been placed.

SHALL Indicates Mandatory requirements

SHOULD Indicates a strong recommendation to comply with the


requirements of this document.

3.2 ABBREVIATIONS

EPCC Engineering, Procurement, Construction and Commissioning

TPIA Third party inspection agency, as appointed by OWNER

ASME American Society of Mechanical Engineers

ASTM American Society of Testing and Materials

ANSI American National Standards Institute

API American Petroleum Institute

BS British Standards

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SPECIFICATION FOR SPRINKLERS SYSTEM DESIGN

ISO International Standards Organization

RFQ Request for Quotation

PWHT Post Weld Heat Treatment

QA Quality Assurance

NFPA National Fire Protection Agency

3.3 CODES & STANDARDS

The Items to be supplied SHALL as a minimum, comply with, but not be limited
to the latest edition of International Codes and Standards, including the following:

ASME-American Society of Mechanical Engineers

ASME Section II Materials

ASME Section V Non-Destructive Examination

ASME Section IX Welding, Brazing and Fusing Qualifications

ASME Section VIII Pressure Vessel Code

ASME B31.3 Chemical Plant and Petroleum Refinery Piping

ASME B16.5 American Standard for Flanges

ASME B16.20 Metallic Gaskets for Pipe Flanges-Ring-Joint,


Spiral Would and Jacketed

ASME B18.2.2 Dimensional Standard for Heavy Hex Nuts

ASME B1.1 American Standard for Threading on Studs

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SPECIFICATION FOR SPRINKLERS SYSTEM DESIGN

ASME B16.20 Metallic Gaskets for Pipe Flanges-Ring-Joint,


Spiral Would and Jacketed

ISO International Standards Organization

ISO 10474 Steel and steel products Inspection documents.

ISO 9001:2008 Quality Management System.

AWS American Welding Society


AWS A2.4 Standard Symbols for Welding, Brazing and nondestructive
Examination

AWS A3.0 Standard Welding Terms and Definitions

AWS D1.1 Welding Code


WRC Welding Research Council

WRC 107 Local Stresses in Spherical and Cylindrical Shells Due to


External Loadings

WRC 297 Local Stresses in Cylindrical Shells Due to External


Loadings on Nozzles-Supplement to WRC Bulletin No.107.

AISC American Institute of Steel Construction

NFPA National Fire Protection Agency

NFPA 10 Metallic Products-Type of Inspection


Documents IEC
NFPA 11 Standard for Low, Medium & High
Expansion Foam
NFPA 11-A Standard for Low, Medium & High
Expansion Foam Systems
NFPA 12 Standard on Carbon Dioxide Extinguishing
Systems
NFPA 13 Standard for the Installation of Sprinkler

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SPECIFICATION FOR SPRINKLERS SYSTEM DESIGN

Systems
NFPA 14 Standard for the Installation of Standpipe and
Hose Systems.
NFPA 15 Standard for Water Spray Fixed
Systems for Fire Protection
NFPA 16 Standard for Installation of Foam-Water
Sprinklers system and Foam-Water Spray
system.
NFPA 20 Standard for Installation of Stationary
Pumps for Fire Protection
NFPA 24 Standard for the Installation of Private
Fire Service Mains and Their Appurtenances
NFPA 25 Standard for the Inspection, Testing, and
Maintenance of Water-Based Fire Protection
Systems
NFPA 30 Flammable & Combustible Liquid Code
NFPA 194 Standard for Screw Threads and Gaskets for
Fire Hose Couplings

3.4 ERRORS OR EMISSIONS

The review and comment by the OWNER of any SUPPLIERS drawings,


procedures or documents shall only indicate acceptance of general
requirements and shall not relieve the SUPPLIER of its obligations
to comply with the requirements of this specification and other related parts of
the Contract Documents.

Any errors or omissions noted by the SUPPLIER in this Specification shall be


immediately brought to the attention of the OWNER.

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SPECIFICATION FOR SPRINKLERS SYSTEM DESIGN

3.5 DEVIATIONS

All deviations made during the procurement, design, manufacturing, testing and
inspection shall be with written approval of the OWNER prior to execution of
work. Such deviations shall be shown in the documentation prepared by the
SUPPLIER.

3.6 CONFLICTING REQUIREMENTS


In the event of any conflict, inconsistency or ambiguity between the SUPPLIER
scope of work, this Specification, National Codes and Standards, referenced in the
Project Specification or any other documents, the SUPPLIER shall refer to the
CLIENT whose decision shall prevail.

3.7 ORDER OF PRECEDENCE

In case of conflict between this specification, its associated specifications and the
codes and standards, the VENDOR SHALL bring the matter to the OWNER's
attention for resolution and approval in writing.

Should any conflict occur as a result of the application of these regulations,


specifications and standards, the order of precedence SHALL be as follows:

Government Legislation
Data Sheets/ Drawings
Project Specifications
Industry Standards

All deviations from the requirements of this specification, its attachments and the
referenced codes and standards SHALL be stated in the quotation. In the absence
of such a statement, full compliance SHALL be assumed.

Compliance by the VENDOR with the provisions of this specification does not
relieve him of his responsibility to furnish equipment and accessories of a proper
mechanical design suited to meet the specified service conditions and / or local
codes governing health and safety.

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3.8 REPORTING PROCEDURE

A reporting and documentation system shall be agreed between the


SUPPLIER and the OWNER for the status of procurement, design,
manufacturing, inspection, testing and shipment of the equipment/material to
be supplied under this specification. SUPPLIER shall provide reports and
summaries for design, selection, procurement, performance and testing
operations in conformance with a manufacturing schedule approved by
OWNER.

Run summaries of all major aspects of the production process shall be


provided as reports to the OWNER.

Third Party Inspection

In addition to the inspection and witnessing of tests by the SUPPLIERs


inspectors during the manufacturing and shipment of the equipment/material,
OWNER may appoint a third party or its own inspector for witnessing of the
inspection and tests to be carried out at SUPPLIERS facility under this
specification.

3.9 SUPPLIERS RESPONSIBILITY

The SUPPLIER shall be responsible for the complete design, selection,


procurement, manufacture, supply, inspection and testing of all sprinklers, deluge
valve, and all axillaries in full compliance with the applicable design codes and
standards stated in section 2.0 of this document, all other project specifications
and with the requirements of the OWNER.

3.10 DOCUMENTATION

Design Reports, Selection and Procurement Documents, Data sheets,


Specification, Drawings, etc., to be submitted to the OWNER shall be in
English Language.
Unless otherwise specified, British units shall be used in documents and
drawings.

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SPECIFICATION FOR SPRINKLERS SYSTEM DESIGN

Variations from or additions to this specification shall be called to the attention


of the OWNER and approved in writing by the OWNER prior to starting
fabrication.
Information for installation, inspection purposes shall be submitted to
OWNER.

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SPECIFICATION FOR SPRINKLERS SYSTEM DESIGN

3.11 SITE ENVIRONMENT & UTILITY DATA

The site and environmental conditions for Makori GPF are as follows.

Location: Karak, KPK, Pakistan


Altitude: 2087 ft above the sea level
Average barometric pressure: 13.2 psia
Design Maximum Ambient Temperature: 108 F
Design Minimum Ambient Temperature: 32 F
Soil Temperature (winter): 55 F
Soil Temperature (summer): 90 F
Temperature for thermal rating of air cooler1: 111.2 F
Maximum wet bulb temperature for thermal rating of evaporative air cooler: 86 F
Control Room Temperature (min): 64.4 F
Control Room Temperature (max): 75 86 F
Control Room Temperature (mean average): 75 F
Switch Gear Room Temperature (min): 64.4 F
Switch Gear Room Temperature (max): 75 85 F
Dry Bulb Temperature (min): 32 F
Dry Bulb Temperature (max): 108F
Relative Humidity (minimum monthly average): 27%
Relative Humidity (maximum monthly average): 61%
Design Wind Velocity: 100 mph
Design Wind Velocity for process calculations2: 30 ft/s (according to API 521)
Ice/Snow: None
Seismic Zone: Zone 2B, upper moderate with ground acceleration of 0.2
Average Annual Rainfall: 670 mm
Average Maximum Monthly Rainfall: 165 mm
Occasional heavy rainfall

1Minimum temperature approach for design and rating of air coolers shall be 14 F
2Such as estimation of heat losses, vent and flare design (dispersion and flame radiation
evaluation), etc. as suggested per section 6.4.2.3.3 of API STD 521 (2008).

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SPECIFICATION FOR SPRINKLERS SYSTEM DESIGN

3.12 LANGUAGE & UNITS OF MEASUREMENT

The governing language SHALL be English language.

The design units to be used in this project shall be a combination of British and
internationally recognized engineering units as per table below

Table 1: Units of Measurement


Parameter Unit Abbreviation

Temperature Degree Fahrenheit F


Pressure (Gauge) Pound per square inch (gauge) psig
Low Pressure Inch of water column (gauge) inWCg
Vacuum Inch of water column inWC
Length Foot, inch, millimeter ft, in, mm3
Pipe Diameter Inch in
Nozzle Size Inch in
Weight Pound lb
Density Pound per cubic feet lb/ft3
Viscosity Centipoise cP
Kinematic Viscosity Centistokes cSt
Energy / Heat British thermal unit Btu
Heat Duty British thermal unit per hour Btu/hr
Power Kilowatt, horsepower kW, hp
Thermal Btu per hour feet and degree Fahrenheit
Btu/hr ft F
Conductivity
Heat Transfer Btu per hour square feet and degree
Btu/hr ft2 F
Coefficient Fahrenheit
Time Second, minute, hour, day s, min, hr, day
Volume Cubic foot, gallon, barrel ft3, gal, bbl
Million standard cubic feet per day,
Flow rate (Gas) MMscfd, lb/hr
pounds per hour
Flow rate (Liquid) US gallons per minute, barrels per day US gpm, bpd

Note: Standard conditions are 13.2 psia and 60 F


International standard of units shall be used for preparation of deliverables.

3 Dimensions for general arrangements, plot plans, piping plans and isometrics shall be in mm

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SPECIFICATION FOR SPRINKLERS SYSTEM DESIGN

4.0 SCOPE OF SUPPLY

The automatic sprinklers system shall consist but not limited of the following:

Design and selection of the sprinklers, deluge valves and all necessary
auxiliaries equipments required for construction, and commission of the
automatic sprinklers system excluding procurement of Fire & Gas detection
system.

Selection and procurement of the sprinklers, deluge valves and all necessary
auxiliaries and equipments.

Specification/Data sheets of the vendors supplied sprinklers, deluge valves and


all necessary auxiliaries and equipments.

Detailed design report with detailed calculation details, recommendations and


selection criteria of the system.

Detailed drawings for installation and commissioning of the automatic


sprinklers along with deluge valves, complete piping and valving arrangement.

Listing of System piping, valves and accessories with detailed quantity and
specifications.

Detailed hook up diagram of the deluge valve with F&G system i.e., I/O
required etc.

Detailed hook up diagram of the system piping with the available connection on
Main fire water ring.

Termination drawings and wiring details for installation and commissioning of


the deluge valve.

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SPECIFICATION FOR SPRINKLERS SYSTEM DESIGN

5.0 BASIS AND CONSIDERATIONS

Automatic sprinklers system shall be installed over three nos. compressor units
consisting of compressor sheds refer to Appendix-I for details. Water supply shall be
provided via. Dia. 4 size supply connections with isolation valves available near
compressor skid. Fire & Gas detection system is provided on compressor skid that will
initiate alarms in to control room and also activate automatic sprinklers system via.
Deluge valve. As these compressors are covered by shed, so the sprinklers piping can be
support by shed structure. Also these shed will have their crane mounted & support with
the shed and other obstacle may also include in to these sheds, so the sprinklers should
be design cater these obstacles and cover all compressor equipment, piping, and engine.

6.0 OPERATING PRAMETERS

Following are the major system parameters on which the unit would be required to
operate:

Supply pressure available : 150.8 Psig

Calculated Fire water demand : 204 USGPM (Vendor to Confirm)

7.0 PIPING & ACCESSORIES

The following piping, instruments and accessories shall be provided:

All Sprinklers required to cover the compressor area.

All Deluge valves required to activate sprinklers loop.

Supply line from water supply source into deluge valves. (Optional part of the scope
however detailed BOQ must be provided)

Supply line from deluge valves to the sprinklers loops. (Optional part of the scope
however detailed BOQ must be provided)

All piping and fittings necessary for installation of sprinklers and its loop. (Optional
part of the scope however detailed BOQ must be provided)

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SPECIFICATION FOR SPRINKLERS SYSTEM DESIGN

7.0 INSPECTION & TESTING

The VENDOR SHALL submit a detailed Inspection & Testing Plan for review and
approval of OWNER.

A Third Party Inspection Agency (TPIA) will be appointed by the OWNER for Pre-
Shipment Inspection.

8.0 DOCUMENTATION

Following data shall be provided with final package:

Detailed design report, including basis of the design, design criteria, code &
standard selected for the design, detailed calculations, basis of the selection of
the sprinklers, deluge valves, and all auxiliaries, conclusion and
recommendations.
Detailed specification/data sheets used for procurement of the sprinklers, deluge
valves, and all auxiliaries.
Detailed piping layouts for installation of these sprinklers loops, deluge valves
and all auxiliaries, whether piping & fittings are in scope of supply or not.
Detailed general arrangement drawings of all sprinklers, deluge valves and all
auxiliaries.
Detailed bill of material of the sprinklers, deluge valves, piping & fittings, and
all necessary auxiliaries required for installation and commissioning of the
sprinklers system.
All performance test results either witness or non-witness.

Following data shall be provided with the bid:

General arrangement of complete package along with technical details of all


components.

Manufacturers & suppliers details including make & model country of origin.

Schedule of the activities and delivery time.

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