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04-03-2010 A Industrial Visit Report Submitted in partial fulfillment of the requirements. To MBA-MKU(Industry Integrated)-IV Sem. At
Krupanidhi Business School,Bangalore-35
Submitted To:Prof. Bobby Jacob
Submitted By:Bhanwar Singh Reg.No.A8754917
engine valves. industry has exported US$ million 396 versus US$ million 333 in year 1998-99. leaf springs. They have the capability to design as per client's specification / drawing to provide them quality service. Blades. Starter Components. Timer Relays. gears. Alternator Stators Coils. Till now 230 companies in ACMA membership have been certified to ISO 9000 and 87 companies have been certified to QS 9000 and 4 companies awarded to ISO 14000. Diesel Pump Parts. Principal export items include replacement parts. gaskets. Best quality materials are used so as to meet the international standards. Filters (Oil. Engine Mounting. filter & filter elements. Heater Glow Plugs. Automobile Acessories like Wheel Caps. The list varies from Alternator Assemblies. International standards are also kept in mind while producing these products.Industry Profile Automobiles Components Indian Automobile Components Industry has been making rapid strides towards achievement of world-class Quality Systems by imbibing ISO 9000/QS 9000 Quality Systems. Air. Bearings. Gaskets. Tie Rod Ends & Ball Joints. Starter Assemblies. Couplings. motorcycle parts. Alternator Rotors/Coils. Signal Flashers. fuel pump nozzles. Car Care Products. India has a good network of manufacturers of Auto components and spares spread all over the country. Bearing Housings. Alternator Plastic Insulators. Electronic Relays. Fog Lights. Suspension Rubber Bushing. Starter Armatures. head lamps. Universal Cross Assembly. In the year 1999-2000. Plastic Gears. Car Speakers. tractor parts. clutch facings. Brake Parts. Radiators. Alternator Vaccum Pump. Alternator Rectifiers. Propeller Shaft Assy. German & Continental Vehicles. brake assemblies & bearings. Fly Wheel Ring Gears. Alternator Carbon Brushes. fuel injection parts. . radiators. These component manufactures also manufacture all kinds of parts for all Indian vehicles apart from Japanese. The industry has been exporting more than 10% of its output for the last few years. Jacks. Nut & Bolts. auto bulbs & halogen bulbs. piston rings. Alternator Regulators. spark plugs and body parts. Wheel Spanners. Fuel). Clutch Plate & Covers Assy.
Car Reciver Drier. Car AC Condenser. Car AC Hoses. FLCD Kit and Car Batteries.Mass Transport System Increasing Road Development Increasing disposable Income with the service sector Cheaper ( declining interest rates) & easier finance Schemes Replacement of aging four wheelers Graduating from two wheelers to four wheelers Increasing dispensable ncome of rural agri sector Growing Concept of Second Vehicle in Urban Areas India is the second Largest Producer of Motorcycles in the world (5.2 Mln) after China which has a production volume of 12 Mln . Car Cooling Coil. Some Interesting facts Indian Auto Industry is the y y y y y Largest Three Wheeler Market in the World Second largest Two Wheeler Market in the World Fourth largest Passenger Vehicle Market in Asia Fourth largest Tractor Market in the World Fifth largest Commercial Vehicle Market in the World The Future Growth Drivers y y y y y y y y y Higher GDP Growth India's huge geographic spread.CAR AC PARTS.
Bangalore .Mysore D..Jamnagar.Ltd. Three Wheelers including Passenger Carriers and Goods Carriers. Commercial Vehicles including Light Commercial Vehicles. Scooters and Mopeds.Ludhiana.Gurgaon. Tractors including Farm.Gujrat Creative Manufacturers. Apollo Engineers.Jamnagar.Haryana Filtech.M.Gujrat Aggarwal Chempack Enterprises Pvt.Bangalore Pricision Turned Parts Brass terminal Bars Hose filting. MUV's.Punjab Ashwani Metals Pvt. Tools & Components Pvt.Ltd. Earthmoving and Construction Equipments.Range of Vehicles made in India include Light Passenger Vehicles including Passenger Cars.. Medium and Heavy Commercial Vehicles and Buses.Ltd. SUV's. Two Wheelers including Motorcycles. Ltd. Turned Components Manufacturing Companies in India : These following are major turned components manufacturinf companies in India: y y y y y y y y y y CNC Turned Component..Bangalore Karnataka Turned Components Pvt.
Company Profile .
LTD.Company Profile: KARNATAKA TURNED COMPONENTS PVT. Company Profile: Business Type Capital in Dollars Export Percentage Exporter . Prompt Delivery and Competitive Price Advantages Sales Volume No of Staff Year of Establishment No of Production Lines Export Markets Investment on Manufacturing Equipment OEM Service Provided No of Engineers Monthly Production 50 As Per Customer Requirement No USA. Manufacturer . 8 Crore 2 Rs. 24 Crore 200 1960 . UK Rs. Supplier US $ 120 Million 25% Primary Competitive Good Quality.
Components for Automotive Industry. by earning and keeping customer trust and by helping customers earn and keep the trust of their own customers.´ has proven to be the most preferred manufacturer. we have two manufacturing companies which are engaged in the production of precision engineering components of complex design and close manufacturing tolerance for the automotive.Naidu Group began with a single . pneumatic. Hydraulic Components. The success that we have achieved is attributable to the professional expertise and personnel.G. Aerospace Components.Naidu Group has created a distinct niche for itself in the business. CNC Machined Components. aerospace. and thus started its pursuit of perfection and its zeal for complete customer satisfaction. Our perfect combination of outstanding quality. supplier and exporter of Automobiles Components. Adding value to every batch manufactured. Pneumatic Components. Machine Tool Components. Textile Industry Components. sheer business acumen of our . transmission and machine tool industry. prompt services and cost effectiveness has given us cutting-edge over our competitors.An Overview With a humble beginning in 1960. Ltd. Machine Tool Components and Pneumatic Components. The Group . owing to their impeccable quality and excellent efficiency.minded determination to explore opportunities in the Precision Components manufacturing industry. About Company: Established in the year 1960. CNC Machined Components. Textile Industry Components. Today. Components for Automotive Industry. D. D. ³Karnataka Turned Components Pvt. Hydraulic Components.Product Range Automobiles Components. Aerospace Components. hydraulic. customer centric management.G. Our products enjoy a unique place in the market.
. We take special care from the procurement of the raw materials to the final delivery of the finished products. Targeting always to surpass their expectations of us.Product Range of KTCPL: With the voluminous experience and stringent quality standards. The Mission The continuous development of a company that partners customers in their progress. on time.. performance and cost effectiveness is the USP of the company. Our uncompromising endeavor towards perfection. delivering products with zero defect... quality and customer satisfaction has helped us to achieve the maximum degree of customer satisfaction and creating a valuable niche for our products in the international market. we have developed a tradition of high-tech engineering.. . Our range of products include: y y y y y y y y Automobiles Components CNC Machined Components Components for Automotive Industry Aerospace Components Hydraulic Components Textile Industry Components Machine Tool Components Pneumatic Components Quality Quality.. quality manufacturing and very competitive pricings. We offer an array of products for wide spectrum of industries.. every time.
Quality Focus In D. Surface Roughness Testers. Linear Height Gauge and Boroscope. production. . Profile Projectors. but a way of life. Over 80% of its employees have been with the organization for well over 5 years. careers flourish within the company.G. within the company. By offering a combination of competitive remuneration recognition and benefits.Naidu Group. We are also equipped with the captive power generation so that 24 hours of alternative power supplies ensure implementation of optimum processes and timely delivery of products.Naidu Group. Qualified engineers manage key positions like planning. purchase and quality assurance activities. The company's people oriented policies are based on a set of well-defined values and practices. This tradition of quality consciousness is linked directly to the Group's history of excellence and success. People Power Workforce of over 200 dedicated employees form the strong pillars of D. We are professionally organized with a team of astute and diligent workers coupled with hi-tech machineries suitable for carrying out business operations effectively and efficiently.G. We undertake strict steps to control any manufacturing defects which may occur during the production process. continuous improvements of processes is not an assignment.Infrastructure: We are backed-up by the state-of-the-art manufacturing unit and latest technology. Our investment and progress are not only confined to manufacturing facilities but also equipped with capital measuring equipments like Co-ordinate Measuring Machine. Other technical staff responsible for day-to-day production has extensive engineering industrial exposure. Roundness Tester.
With this as a background. We are well aware that we must lay the foundation today for a future that is promising and abreast to the volatile changes in technology. we strive to achieve higher and more stringent quality management system recognition. In addition to supplying to a substantial number of domestic customers. Envisioning Tomorrow/Vision D. our components and sub-assemblies are exported to the Customers' plants in USA and UK.Quality Management System Both manufacturing companies of the D. It is for this reason that we have constructed our latest purpose-built factory offering a modern environment with further opportunity for expansion. Further.G. We took forward to the future with hope to explore new horizons. till 2003. the Group Continually modernizes our facilities by strengthening our infrastructure.Naidu Group's vision for the future is seen through the keen eye of the present. Customer Ratings We have been consistently rated over a period of 15 years as an 'A' category supplier for Quality and Delivery by our reputed customer manufacturing Fuel Injection systems for Diesel Engines. Over this period. were certified as ISO 9002 : 1994 and upgraded to ISO 9001 : 2000 Quality Management System standards. We are not stopping at this milestone.G. our operating companies have received Performance Awards and Awards for Excellence.Naidu Group. . both operating companies qualify for self-inspection and 'Just In Time' supply of components for delivery to the Customer assembly lines.
Precision Auto Turned Parts & Components/Products .
Cricelor.The quality standard of KTCPL is TS-16469.TS was formulated by three automobile companies. Recruitment Process: All employees in KTCPL are permanent and are recruited by HR Manager .Finished Goods Storage Department 6.MICO .There are no contract base employees.Raw material Storage Department 4.BOSCH 2.The HR department of KTCPL is at Kormangla .Quality Checking Department 5. Control System: The whole processes or operations in KTCPL of manufacturing are based on CNC(Computer Numeric Control).Manufecturing Department Major Clients of KTCPL: The major clients of KTCPL are following: 1.Ford.General Motors. Departments: There are following departments: 1.Quality Standard: The quality standard of KTCPL is TS Technical Standard.Training Department 3.Production Department 2.
5. 4.Turn Over in 2009(In Percentage): The turn over of KTCPL in year 2009 was very low. Production Process: There is main operation is Turning Operation. 6.For example: 1. 9. 8.Under Milling Operation there are t major 20 operations. 3. 7. Deburring Operation Drilling Cross Holl Drilling Grooving Inscription Rolling Visual Inspection Small Product Checking Process Punching Operation Tapping Operation . 2.Under turning operation there major operation is milling operation.It was 7%-8%.
Visit Review .
7. During visit we saw that there was total 20 turning operations . 3.Bangalore. Huskur Road . The name of person who told us about whole turning and manufacturing operation of organization was Mr.Grooving means the process of writing product name.Punching Operation 10.The all turning operations are called milling operations .Drilling:This operation was related with drilling.Inscription Rolling:This process was related with inscription of small product.The operations under milling operation was as follows: 1. 4.Deburring Operation: This operation was related with the deburring and cleaning of products of KTCPL.It is 48 years old company. Ananth Chief Operation Officer .Electronic City Post ..product id.mfg date.The Industry Visit an Overview: The Industrial visit was helded on 04-03-2010 to Karnataka Turned Components Pvt .Grooving:This operation was related with grooving.Tapping Operation .In this operation they were drilling hole in the components /products. 5.The name of person from we met in organization was Mr.He is a Production Manager in that company.The cost of this machine was 12 lakh. Visit Review: The company was basically dealing in automobiles components manufacturing .Visual Inspection:This process was related with the internal checking of manufactured product by using Techno Scope Machine. 8.Ltd.Small Product Checking Process:This operation was related with quality checking of small products.etc by using hydraulic roll marker by rolling machineusing heating and punching process. Ramesh .There were two type angels hole making process 43 degree and 75 degree. 6. 9.Milling Operation:This operation was related with milling of products. 2. It has TS-16469 Quality Certificate .Cross Hole Drilling:This process was related with cross hole doing process in the products.
Timing of working shifts was as .6.) Employees: There were 200 employees in company and there were three working shifts .shift 1.Mahindra.00am to 20.It is also used in Bajaj.the employees are provided 5s training. 5s is ³Set of techniques providing a standard approach to housekeeping within Lean Management´.00pm.15pm shift 2-18.15am to 18.Quality Checking Process:This operation was related with checking of quality of finished goods. Products of KTCPL: The products of company was as follows: y y y y y y y y y y y y y Guide Bush Spring 000Nozzle Retaining Nut Rod clevis 383 Gear Segment !08 Pump housing Guide PFS1 Housing PF33 Pump Barrel 319 Cap Nut 000 Intermediate Fitting Aluminium Disc Common Rail(It is new product of KTCPL for Nano Car. The 5s are as follows: .11.15am and the general shift was 8.15pm to 6.etc. The ³ 5S ´ Training Before Permanent Employment: Before going permanent employment .
2. KTCPL An Overview of Picture Gallery and Charts Turning Pareto Chart Jan-10 .Seiso (Shine): Anglicized as cleanliness.Seiketsu (Standardisation): Standardized Cleanup. Seiketsu (Standardisation) 5. Seiri (Sort) 2.Shitsuke (Sustain) :Discipline. 4. Shitsuke (Sustain) 1.Seiton (Set):The series of steps by which the optimum organization identified in the first pillar are put into place.³5S´ 1. 5. Seiri (Sort): The identification of the best physical organization of the workplace. Seiso (Shine) 4. Seiton (Set) 3. 3.
C & 8D/Action Plans-2009 On Job Training-2009-10 .Number of Suppliers N.
Bangalore .Attendance Bonus-2009-10 Picture Gallery Of KTCPL Personality Development Training InKTCPL.
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