Professional Documents
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Cooler Systems
June 15, 2010 — ndraker
Following is a recent e-mail transcript between myself and a potential client and his concerns about
Dear Sir,
I have gone through your web. We need a Cabinet Cooler System for our CNC panel. I have lots of
Depending on how tight the cabinet is, pressure can build up to about 2 PSIG maximum.
The source of condensation would be from the air outside the cabinet, not from the Cabinet Cooler
System itself as is often mistaken. As long as you have the cabinet cooler installed properly and have
closed off all vents / fans from pulling outside air into the panel, you will have no difficulty with
condensation.
It is also worth mentioning that we are not trying to create a refrigerator-like atmosphere inside
customers’ electrical panels. Generally, we maintain a target temperature of 95°F (35°C) inside the
enclosure, so there is not any real opportunity for condensation to form as a result. In fact, the
As mentioned in #2 above, when you install the Cabinet Cooler System properly and close off all
vents, the enclosure is then purged with clean, dry air. Humidity level within the cabinet will drop to a
range of about 45% which is considered dry enough for cabinet cooling purposes. And so, the
conditions within the cabinet are such that no condensation would ever have chance to form inside the
enclosure.
Exhaust air flows out of the cabinet through the Cabinet Cooler. It has its own vent incorporated into
the mounting base. Cold air is delivered through center opening, cabinet air exhaust vents out through
The air consumption will depend on how much heat load you have in the application but the general
range is anywhere from 8 to 80 SCFM @ 100 PSIG to produce cooling powers from 550 Btu/hr up to
5600 Btu/hr. And note, this is only when the thermostat calls for cooling due to the heat load within.
So, the Cabinet Cooler System will only use the energy necessary to keep the enclosure at desired set
6) Air solution is 3 times more expensive than electricity. How we can save energy?
Utilizing thermostat control is the best way to limit energy use to that only required to maintain
desired set point inside the cabinet. We normally work to a 95°F (35°C) set point. This might seem a
When a customer is looking at an EXAIR Cabinet Cooler System, they are taking into account a lot
more than just the cost of energy in their purchase. It is no secret that Freon based air conditioning
units are fairly efficient at cooling. The problem with them is that they are a huge maintenance issue
for those companies who have them. With the factory environment being much dirtier and hotter than
a typical laboratory or office, Freon coolers do not stand up to the excessive heat, dirt, moisture, and
other contaminations that reduce their efficiency and reduce their effectiveness to a critical point
where they fail. (A point that no Freon air conditioner cooler manufacturer is going to admit to).
So, I ask you, what happens when you experience a component failure in a cabinet with a Freon based
air conditioner that has failed and you don’t know about it until it is too late? Not only are you out the
cost of the repair for both the air conditioner and the failed component(s) inside the cabinet, but also
the lost production. So, you are paying more money for repairs, lost production, saving face with your
What we are selling with our Cabinet Cooler is hassle-free, and virtually maintenance-free operation.
When fed with clean, dry, oil-free air, EXAIR Cabinet Coolers operate indefinitely with little input from
your maintenance crew. Another benefit of the vortex cooler operation is that the panel is pressurized
a bit so as to keep out any dirt, dust or other harmful debris from getting into the cabinet. Many
customers involved with materials in their production that tend to be powdery in nature find this
feature quite useful. Freon air conditioners placed in the same scenario simply end up with clogged
filters and burn up due to low airflow. Click here to check out a quick comparison.
7) Air creates the noise. Will your coolers increase the noise pollution?
Compressed air does create noise when used. This is a fact of life. EXAIR does take every step
possible to keep the sound level of our Cabinet Cooler Systems at a reasonably low level. We market
the use of our Cabinet Cooler Systems for industrial or factory type applications. Use in a lab or in an
office setting is possible, but is not the normal use. When placed on the shop floor or near a large
oven, boiler, stamping machine, or mill you would not even know when the unit was operating and
not. If you want to know the actual dB rating for each Cabinet Cooler System, you can follow this link.
8) My air compressor has 650 CFM capacity. Your product will consume air from a main air
line. Continuous air leakage can’t build the pressure in the reservoir and it’s a costly
Nothing could be further from the truth. Our Cabinet Cooler Systems are designed to turn on and off
as needed to accommodate the heat generated within the application. In other words, it is not a
constant leak as you have described. And to describe the flow through our Cabinet Cooler System as a
leak really gives false indication that it isn’t doing anything. The Cabinet Cooler System IS doing
something. It cools the electronics in your cabinet to keep the cabinet up and running so your process
does not break down. If you want a high degree of reliability in this sense, great! Consider using a
Cabinet Cooler System. Do away with the constant headaches of dealing with repairs to Freon coolers
and the electronics inside the boxes they are supposed to be cooling. If you are hyper concerned
about only energy use to the neglect of the other costs associated with running Freon based coolers,
this is a common mind-set that we encounter in our discussions with customers. You are going to
spend money to run production. It is your choice how much of that goes into energy use and how
much is dedicated to fixing things that break down. Which would you rather do?
It is my job to point out to you that energy use is NOT the only cost that goes into the decision of
what to buy when it comes to cooling equipment for this purpose. I hope I have pointed out a few
9) Main compressor is running continuously to generate the adequate air pressure.
If your compressors are “at capacity”, you should consider a program to have a more efficient
operating system. Up to 30% of the average compressor’s capacity is lost through leaks in the piping
system alone (in your system that would be up to 195 SCFM!). If you could save almost 1/3 of your
compressed air by simply fixing leaks, would you do it? We have products that can help you get a
handle on locating and fixing your leaks and also to monitor your air use for any given pipe line in
your facility from ½ inch up to 6 inch pipe. Take a look at our Optimization Products
If you have applications where air is being used for things like blowing and cooling, chances are, we
have other products that can help you to reduce that air usage too (Air Knives, Air Nozzles, Air
performing blowing within your applications, we have products that can cut down on air use, lower
sound levels, and bring you into compliance with OSHA dead end pressure requirements. It’s a matter
of management taking the time to implement an air savings program to endeavor to save air (energy)
use. There are other things that can be done on the compressed air production side of things in your
plant as well to increase efficiency. Following is a link to an on-line magazine that perhaps you should