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Air Driven Hydraulic Pumps, Gas Boosters

,
Power Units, Specialty Valves & Accessories
L & LS SERIES

Sprague Products ®

Division of Curtiss-Wright Flow Control Corporation

TABLE OF CONTENTS
Page
SPRAGUE PRODUCTS AIR DRIVEN HYDRAULIC PUMPS
FEATURES & BENEFITS ............................................................................... 3
HOW THE S-216-J AIR DRIVEN PUMP WORKS .......................................... 4
TYPICAL CIRCUITS ..................................................................................... 5
HOW TO ORDER PUMPS-MODEL PART NUMBER CODING ........................ 6
PUMP RATIO SELECTION CHART ............................................................... 7
S-216-J STANDARD HYDRAULIC PUMP ..................................................... 8
HYDRAULIC POWER UNITS ...................................................................... 10
HIGH PRESSURE HAND PUMP ................................................................. 11
NON-CONTAMINATING PUMPS ................................................................ 12
AIR DRIVEN, DOUBLE-ACTING HYDRAULIC PUMPS ................................ 14
AIR DRIVEN, DOUBLE-ACTING HYDRAULIC POWER UNITS .................... 16
S-218-GJC PUMP ...................................................................................... 17
HOW SPRAGUE PRODUCTS GAS BOOSTERS WORK ............................... 19
GAS BOOSTER SELECTION ....................................................................... 21
GAS BOOSTERS ........................................................................................ 23
GAS BOOSTER POWER UNITS .................................................................. 24
OVERHAUL KITS ....................................................................................... 25
SPECIALTY VALVES ................................................................................... 27
ACCESSORIES ........................................................................................... 29
GENERAL INFORMATION .......................................................................... 31

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SPRAGUE PRODUCTS AIR DRIVEN HYDRAULIC PUMPS

A variety of hydraulic pumps is offered for various liquid output
pressure up to 33,500 psi (2311 bar). Sprague Products pumps
service water, oil and most corrosive chemicals, and are rugged,
service-proven and virtually maintenance-free.
The Sprague Products positive-displacement type pump S-216-J-( )
converts air inlet pressure to hydraulic output pressure. The
pump uses low pressure air to act on a large area piston to
STANDARD
produce high hydraulic pressure with a small area piston. PUMP
In operation, the pump reciprocates rapidly until the system
liquid pressure nears the desired level, then slows to a stop
when the liquid pressure equals or balances the air pressure.
This liquid-air pressure balance is maintained indefinitely in a
holding condition with minimal energy consumption and with no
increase in fluid temperature or parts movement.
In contrast, a motor driven pump in a holding condition must
continue to operate to maintain a pressure level. Excess liquid
must be bypassed or recirculated back to the reservoir, resulting
in energy loss, heat build-up, and the need for bypass compo-
nents and a larger reservoir.
The Sprague Products pump is efficient in operation and simple
in design. Compared to other types of hydraulic pumps, it
provides cost effective and energy saving benefits for many
industrial and research applications.
NO NEED FOR CENTRAL POWER SOURCE
HYDROSTATIC TESTING APPLICATIONS
Because Sprague Products air driven pumps are relatively small,
The Sprague Products air driven pump offers economical they can be installed directly on individual machines or test
advantages for the pressure testing of hoses, pipes, valves, equipment in separate locations as direct power sources. Pumps
fittings and other hydraulic vessels and products. The time- so mounted eliminate need for a central power system, long
saving and performance advantages offered by these pumps plumbing runs and excess hydraulic power capacity.
allow routine production testing to be converted from tedious
hand-pump methods to automatic and precision testing
methods. SAFE OPERATION
Unlike motor driven pumps, Sprague Products air driven pumps
PRODUCTION MACHINERY APPLICATIONS are non-arcing and non-sparking, and can be used safely in
hazardous or confined areas.
The Sprague Products air driven pump delivers high pressure
liquids required by production machinery for holding, clamping,
forming, shearing, punching, etc. An application example: a SIMPLER MAINTENANCE
hydraulic press where long holding cycles are necessary or When compared to other air driven pumps, Sprague Products
where the work stroke is short and a high force is required. High pumps do the same job, but with fewer parts and seals for
and low volume pumps can be combined to produce a combina- simpler maintenance.
tion of high speed and high force at low cost.

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For “J” type Manifold Air Driven Compressed Air Line Pump Thru Reducer into Air lubricated pumps. Noise can be dampened by Gauge installing muffler at pump’s air exhaust port. certain accessories are recom. This pump ratio is indicated in Liquid Body 303 Stainless steel the dash number which follows the pump model basic number. area air piston. piston and the applied operating air pressure. . . Liquid (driven) Piston 416 Stainless steel chrome plated Piston O-ring Nitrile Example: S-216-J-10 pump has an approximate ratio of Piston Back-up Ring Teflon® or equivalent compound 10 to 1 or 10 psi liquid pressure for each 1 psi Check Valve Body 416 Stainless steel of operating air pressure Check Valve Poppet 17-4ph Stainless steel In operation. Pump components and materials include: The area relationship of the air piston to the liquid piston is referred to as the pump ratio. . the area of the liquid driven The materials used in the wetted section of the Sprague Prod- ucts basic pump are compatible to most liquids to be serviced. HOW THE S-216-J AIR DRIVEN PUMP WORKS “J” type “J” type Air Selector Valve Air Selector Valve (in UP position) Air Exhaust (in DOWN position) Port Air Supply Port Air Tube Air Drive Piston Air Drive Piston (in UP position) (in DOWN position) Liquid (driven) Piston Liquid Flow Liquid Flow Soft Seat Check Valve Soft Seat Check Valve Liquid Body (Stainless Steel) Liquid (driven) Piston PUMP AIR PISTON IN UP POSITION PUMP AIR PISTON IN DOWN POSITION HOW THE PUMP WORKS 1000 psi. The Sprague Products pump develops high output pressures by applying the principle of differential areas. air driven at low pressures. Liquid Pressure Regulator mended for use with pump. 600 psi output. This air piston drives the liquid output can be infinitely adjusted through the pump’s a small area liquid piston that in turn pumps liquids at high pressure range. 80 psi air will produce an output pressure of 800 psi. The pump has a large By regulating the incoming air supply at the pressure regulator. 400 psi output. 60 psi air . an S-216-J-10 pump using 100 psi of input air Check Valve Spring 302 Stainless steel pressure will produce a maximum liquid output pressure of Check Valve Seal Nitrile S-216-J-( ) Air Driven Air Shut-Off Air Pressure Gauge ACCESSORIES Muffler Hydraulic Pump Valve Air Pressure For optimum efficiency. Reservoir Required for Burst Testing Strainer PUMP AND ACCESSORIES — TYPICAL ARRANGEMENT 4 Teflon is a registered trademark of the DuPont Company . install an air control unit (filter. WETTED SECTION MATERIALS The liquid output pressure is determined by the ratio between the area of the air drive piston. pressures. Liquid Liquid Supply Air Filter Pressure Line from install an air control unit (without lubricator) in the air Line to Bleed Valve Reservoir Air Hydraulic Restrictor Lubricator supply line. These and other related accessory items Circuit Bleed Line to Valve – are available from Sprague Products. For “JN” type non-lubricated pumps and boosters. . and 40 psi air . pressure Filter 3/8 NPT Port regulator with air gauge and lubricator) in the supply line.

Req’d. Test Box Shut-Off Valve 2500 psi Max. Reservoir Position Valve Exhaust Exhaust 100 psi Shop Air Relief Valve In Set at 130 psi 5 .TYPICAL CIRCUITS FOR SPRAGUE PRODUCTS AIR DRIVEN HYDRAULIC PUMPS Pressure Air Pressure Regulator Gauge Lubricator Muffler 100 psi Air Driven Air Supply Hydraulic Pump Air Filter 60:1 Liquid-Air Ratio Pressure Reservoir Liquid Shut-Off Valve 4-Way TYPICAL SET-UP Valve Automatic FOR HYDRAULIC Pressure Release Liquid SWAGING AND Valve Pressure CRIMPING PRESS Muffler Gauge Hydraulic Press 5500 psi Req’d. Sink Air Pressure Water TYPICAL PUMP SET-UP Pressure Gauge Drain FOR HYDROSTATIC TEST Regulator Air Shut-Off Muffler Lubricator Valve Liquid 100 psi Pressure Air Supply Gauge Air Filter Water Supply Shut-Off Restrictor Valve Water Filter Air-Driven Hydraulic Pump Water 30:1 Liquid-Air Ratio Bleed Gauge Molding Press Cylinder Two-Position Valve Two-Position Valve Muffler Muffler Three- Position Pilot Valve Check Pressure S-216-35 S-216-10 Relief Valve Valve Pump Pump HIGH-LOW PUMP SYSTEM FOR MOLDING PRESS Reservoir Three. PVC Pipe Test Piece.

contact Sprague lubricated air Products for recommendations for the seal compound suited to JSN = Non-contaminating. For JS = Non-contaminating. SN = De-ionized water service. As an example. the application. non-lubricated air service. specify the quantity required and the liquid JN = Standard. Selection of the “-60” pump means that by adjusting the driving air supply at the pressure regulator. Standard Part Number Pump Nominal Ratio (60:1) These letters include: J = Standard. specify the exact inch per minute flow rate or capacity. the nominal ratio of Sprague Products pumps can be ordered with minor modifica- the pump must be determined. non-lubricated air JR = Standard with reservoir. HOW TO ORDER PUMPS PUMPS FOR FREON® SERVICE To order a hydraulic pump or power unit. The pump may require other minor modifications. inlet and outlet check valves. specify operating temperature range (if S = De-ionized water service. refer to the Pump Ratio Selection ible to these liquids. The standard S-216-J pump has a stainless steel (at no JD = Double-acting. compat- pressure to operate the pump. Standard Part Number Pump Nominal Ratio (45:1) Example: S-216-J-60 = 60:1 pump nominal ratio. separated. The letter or letters S-216-J-60000 following the part number refer to the model configuration. Sprague Products. -45 or -65. non-lubricated air materials: Viton®. the pump will develop any adjusted liquid output pressure ranging anywhere between 1500 psi and 6100 psi. lubricated air added cost) liquid body and is furnished with nitrile O-rings.) or the specific indicated on the Chart will be 60:1. lubricated air When ordering. lubricated air Sprague Products pumps can be furnished with other O-ring JNR = Standard with reservoir. the pump nominal ratio Dupont designation to be used (i. The dash number. designations of other liquids. JDN = Double-acting. non-lubricated air Also. if the air supply is 100 psi and system require- ment is for 1000 psi liquid discharge pressure with a 170 cubic When ordering a pump for this special service. Example: The dash number following the configuration letter or letters S-218-GJC-4500000 refers to the pump or booster nominal pump ratio. Viton is a registered trademark of DuPont Dow Elastomers Freon is a registered trademark of the DuPont Company 6 .e. 22. 12. lubricated air known) and any other special conditions applicable. Neoprene. are installed in the liquid body and in the Charts on page 7. non-lubricated air The “GJC” letter combination is part of the S-218-GJC-( ) pump GJC = S-218 pumps basic part number. HOW TO ORDER PUMPS - MODEL PART NUMBER CODING MODEL PART NUMBER CODING Use this pump ratio number as a dash number and add it to the end of the pump model number: The letter “S” preceding the basic part number refers to the manufacturer’s name. Suitable seals. questions regarding liquid/seal compatibility. refers to the pump nominal ratio. separated. etc. EPR and other compounds. flow requirements of the application as well as the available air solvents and fire extinguishing agents. Knowing the liquid pressure and tions from the factory to service most liquid Freon refrigerants.. when ordering.

S-216-JN.205 78 77 76 74 72 68 66 63 60 56 53 44 38 20 200:1 23750 .9 2 .266 130 122 115 112 110 104 99 94 88 85 75 57 40 150:1 16000 .6 .9 bar) High Pressure Connections All pumps that are capable of pressures exceeding 10.8 1. S-216-JS.1 2.5 .7 2.5 3.8 1. NOTE: See page 30 for additional H.132 53 52 50 49 48 47 46 45 43 41 38 34 30 20 9 300:1 33500 .527 213 190 186 177 170 154 140 123 107 86 60 100:1 8800 .4 4.7 1.4 1 100:1 607 2.8 . CU.8 .7 35:1 317 4.1 420 3.1 3 2.2 2.3 .9 7.8 .psi NOM.5 2.5 3. METERS OF DRIVING AIR AT 6.6 .9 .9 .P. Check Valve Body Tubing Gland Collar 7 .708 297 238 225 214 200 185 164 142 122 69 60:1 6100 .0 1.Cubic Inches Per Minute Approximate PRESSURE STROKE CU.3 .9 3.7 .9 3.9 bar Driving Air Supply METRIC SCALE (equivalent to 100 psi Driving Air Supply) LIQUID DISCHARGE PRESSURE . and S-216-JSN 100 psi Driving Air Supply LIQUID DISCHARGE PRESSURE .5 .2 1.8 1.7 .366 172 138 132 128 126 118 111 106 98 88 76 53 125:1 12500 .6 .5 .8 . MAXIMUM DISPLACE.4 STD.5 .6 6 5.8 2.3 3 2.04 332 284 268 256 236 208 174 125 42 35:1 4600 .5 1.2 .5 5.PUMP RATIO SELECTION CHART for the following pump models: S-216-J. MAXIMUM 0 17 34 48 69 103 138 172 207 276 345 517 689 1034 1379 2068 RATIO OUTPUT Capacities .4 .4 2.5 .75 485 440 400 364 320 212 30:1 3100 1.9 3.9 .1 NOMINAL PERFORMANCE (BASED ON 1.9 1.9 .6 1.5 .6 .7 .2 3. 0 250 500 750 1000 1500 2000 2500 3000 4000 5000 7500 10M 15M 20M 30M RATIO OUTPUT MENT PER Capacities .4 1.8 2.1 1.1 60.6 .2 .1 1 1 .3 1.5 . connections.2 .3 2 1.3 1.7 1.7 150:1 1103 1.2 3.7 3.3 20:1 128 7.9 2.2 6.7 . IN.6 .15 300:1 2310 .3 2. 10:1 1000 3.2 1.4 .8 1.5 30:1 214 5.4 1.2 1.6 .3 200:1 1637 .7 4.092 37 36 35 34 33 33 32 31 30 30 29 26 23 18 14 6 NOMINAL PERFORMANCE (BASED ON OPERATING AIR SUPPLY OF 50 STANDARD CUBIC FEET PER MINUTE @ 100 psi) 6.bar V NOM.3 2 1.1 7.5 .9 .8 .6 1.9 125:1 862 2.7 1.1 2.000 psi are equipped with 9/16-18 NBS outlet check valves that accept coned and threaded tube fittings.26 485 560 484 324 20:1 1850 1.3 1.4 4.0 1.9 9.Liters Per Minute Approximate PRESSURE 10:1 69 7.

15 1-1/2 38. Dia. THE S-216-J STANDARD HYDRAULIC PUMP and S-216-JN Non-Lubricated Pump S-216-J-( ) STANDARD PUMP.70 mm) Mounting Holes 9-3/4″ 8-1/4″ (247.47 300:1 2-1/4 57.47 125:1 2-1/4 57.97 (53.65 (209.10 3/8 NPT 3/8 NPT 2-1/2 63.15 1-1/2 38.47 200:1 2-1/4 57.15 1-1/2 38.90 3/8 NPT 3/8 NPT 3-1/4 82. By regulating the driving air pressure. Liquid mm) Ratio Inch mm Inch mm Inlet Outlet Inch mm Inlet C2 Port 10:1 2-29/32 73. Being air driven.15 1-1/2 38.10 1/4 NPT 9/16-18 NBS 2-1/2 63. The pump’s wetted section components are stainless steel. air driven pump produces medium to high liquid pressures and services oil. the pump’s liquid output can be adjusted through its pressure range.10 3/8 NPT 3/8 NPT 2-1/2 63. S-216-J-( ) The Model S-216-J standard pump is offered in ten ratios (area of large air piston to area of small liquid piston) ranging from the 10:1 ratio pump which develops up to 1000 psi (69 bar) to the 300:1 ratio which develops up to 33.82 2-7/16 61.10 1/4 NPT 9/16-18 NBS 2-1/2 63. water and compatible chemicals. (12.1/2 88.10 1/4 NPT 9/16-18 NBS 2-1/2 63.15 1-1/2 38.97 mm) mm) 1/2 NPT Exhaust Air B Outlet Port 1/2 NPT Inlet Port Check Valve 5/16″-18 UNC X 1/2″ Deep Liquid Body D.15 1-1/2 38. refer to page 6.80 Nominal A B C1 C2 D/Dia.37 mm) 35:1 2-1/4 57. Example: S-216-J-6000000 Pump Model Number Pump Nominal Ratio S-216-J 2-1/8″ 2-1/8″ A A (53.47 100:1 2-1/4 57.47 150:1 2-1/4 57.10 1/4 NPT 9/16-18 NBS 2-1/2 63. When determining the appropriate pump nominal ratio to order. How To Order Pumps and Pump Ratio Selection Chart.47 8 .10 mm) 30:1 2-29/32 73.47 60:1 2-1/4 57.90 3/8 NPT 3/8 NPT 3.51 Port (38.82 2-7/16 61. the pump is safe for use in hazardous areas. LUBRICATED This general use.34 mm) mm) 7″ C1 (177.82 2-7/16 61.86 Liquid Outlet 1-1/2″ 20:1 2-29/32 73. The S-216-J standard pump requires lubricated driving air to lubricate the pump’s dynamic air seals and other internal parts within the air portion of the pump. compatible with most non-abrasive liquids.10 3/8 NPT 3/8 NPT 2-1/2 63.51 8-1/8″(206.90 3/8 NPT 3/8 NPT 3-1/4 82.500 psi (2311 bar).15 1-1/2 38.

kg psi bar Air Inlet Outlet S-216-J-10 79293-11 69 1/2 NPT 3/8 NPT 3/8 NPT 16-4 7.-oz. S-216-J-( )HO HIGH OUTPUT PUMP. No additional Mechanically the same as the S-216-J-( ) or S-216-JN-( ) contaminants are exhausted from the pump.8 S-216-JN-125 89842-01001 S-216-JR-125 90612-01001 12500 862 1/2 NPT 1/4 NPT 9/16-18 NBS 12-8 5. LUBRICATED lubricating.3 23-8 10.4 19 8.500 2310 1/2 NPT 1/4 NPT 9/16-18 NBS 20-8 9. Flows of up to double the standard published flow rates are available with the high output Mechanically the same as the S-216-J standard pump. air pressure.7 15 6. add an “N” to model number. Order in the same manner as the S-216-J and (lubricated air type) with a one-gallon (3.7 15 6.500 2310 1/2 NPT 1/4 NPT 9/16-18 NBS 12-8 5. Available in ten pump ratios. 9 . Pump Model Number Pump Nominal Ratio S-216-JNR-( ) PUMP/RESERVOIR. Available in ten pumps.3 23-8 10.2 25-8 11.6 17 7.000 psi.8 liters) steel reservoir.000 1103 1/2 NPT 1/4 NPT 9/16-18 NBS 12-8 5. Same as S-216-JR-( ) assembly except that the S-216-JN-( ) NON-LUBRICATED standard pump (non-lubricated air type) is used.7 15 6.6 S-216-JNR-20 91613-21 S-216-J-30 77894-21 3100 214 1/2 NPT 3/8 NPT 3/8 NPT 14-8 6. Its dynamic air seals are self.7 15 6. LUBRICATED NON-LUBRICATED S-216-JN-( )HO HIGH OUTPUT PUMP.7 15 6.8 S-216-JN-300 89842-91001 S-216-JR-300 91612-91001 33.3 23-8 10. NON-LUBRICATED to dramatically increase pump speeds.7 S-216-JNR-35 91613-41 S-216-J-60 77895-11 6100 420 1/2 NPT 3/8 NPT 3/8 NPT 12-8 5.-oz.7 15 6.3 23-8 10.3 23-8 10. The pump uses normal shop compressed air without S-216-JR-( ) STANDARD PUMP/RESERVOIR. S-216-JN-( ) STANDARD PUMP.7 S-216-JNR-100 91613-61 S-216-J-125 77895-61001 12500 862 1/2 NPT 1/4 NPT 9/16-18 NBS 12-8 5. The pump’s exhaust air is identical to the driving air supply. Maximum Port Threads Pump Reference Actual Weight Shipping Weight Output .7 15 6.See Note Driving Liquid Model No.7 S-216-JN-20 89842-21 S-216-JR-20 91612-21 1860 128 1/2 NPT 3/8 NPT 3/8 NPT 22-8 10.7 15 6.8 S-216-JN-60 89842-51 S-216-JR-60 91612-51 6100 420 1/2 NPT 3/8 NPT 3/8 NPT 20-8 9.3 23-8 10.7 S-216-JNR-150 91613-71001 S-216-J-200 77985-41001 23. this S- pumps. 216-JN-( ) pump is suitable for use in cleanrooms or laborato- ries. kg lbs.8 S-216-JN-200 89842-81001 S-216-JR-200 91612-81001 23.0 27-4 12.6 S-216-JNR-30 91613-31 S-216-J-35 77895-81 4600 317 1/2 NPT 3/8 NPT 3/8 NPT 12-8 5. the S-216-( )-( )HO pumps utilize larger air passageways pump ratios. Readily adaptable to portable power pack use or suitable for stationary use to provide hydraulic power for production Example: S-216-JN-6000000 machinery or for hydrostatic testing.7 S-216-JNR-60 91613-51 S-216-J-100 77895-21 8800 607 1/2 NPT 3/8 NPT 3/8 NPT 12-8 5. S-216-JNR-10 91613-11 S-216-J-20 77894-11 1860 128 1/2 NPT 3/8 NPT 3/8 NPT 14-8 6.8 S-216-JN-35 89842-41 S-216-JR-35 91612-41 4600 317 1/2 NPT 3/8 NPT 3/8 NPT 20-8 9.750 1637 1/2 NPT 1/4 NPT 9/16-18 NBS 20-8 9. so no additional contaminants are added to the exhaust This pump assembly combines the S-216-J standard pump air.2 25-8 11.7 S-216-JN-30 89842-31 S-216-JR-30 91612-31 3100 214 1/2 NPT 3/8 NPT 3/8 NPT 22-8 10.6 1000 S-216-JN-10 89842-11 S-216-JR-10 91612-11 1000 69 1/2 NPT 3/8 NPT 3/8 NPT 24-4 11.6 17 7.8 S-216-JN-100 89842-61 S-216-JR-100 91612-61 8800 607 1/2 NPT 3/8 NPT 3/8 NPT 20-8 9. lubrication to actuate the pump.8 S-216-JNR-125 91613-01001 S-216-J-150 77895-31001 16.8 S-216-JN-150 89842-71001 S-216-JR-150 91612-71001 16.000 1103 1/2 NPT 1/4 NPT 9/16-18 NBS 20-8 9. Number lbs.9 bar) driving pressures under 10.7 S-216-JNR-300 91613-91001 NOTE: -125 ratios also offered with 3/8 NPT liquid connections for working NOTE: Pump maximum output pressure is based on 100 psi (6.7 S-216-JNR-200 91613-81001 S-216-J-300 77985-51001 33.750 1637 1/2 NPT 1/4 NPT 9/16-18 NBS 12-8 5.

non-lubricated pump and the lubricator is removed from the FRL. LUBRICATED (FOR OIL SERVICE ONLY) This pump assembly combines the S-216-J standard pump (lubricated air type) with a one-gallon (3. Bracket (2) Hole (4) Reservoir End View 6-1/2″ (16. Readily adaptable to portable power pack use. manifold. liquid bleed valve. 200:1 or 300:1 ratios. hydraulic power unit with reservoir weighs less than 33 pounds and is ideal for This power unit with reservoir is the same as the pressurizing small hydraulic clamps. air pressure gauge.5 cm) 8-1/8″ (20. 200:1 or 300:1 ratios. S-216-JNR-( ) PUMP/RESERVOIR. lightweight.266 Dia. air filter. The unit comes complete with the S-216-J-( ) basic pump (available in six popular pressure ratios). This unit is not available in 150:1. air shut-off valve. This unit is not available in 150:1.5 cm) Outlet Liquid 11-1/8″ Supply Tube Return Port (28. Also suitable for stationary use to provide hydraulic power for production machinery or for hydrostatic testing. liquid pressure gauge and one gallon reservoir with dipstick. cylinders and S-440-JR-( ) except that it utilizes the S-216-JN-( ) hydrostatic testing. muffler. NON-LUBRICATED (FOR OIL SERVICE ONLY) Same as S-216-JR-() assembly except that the S-216- S-216-JR JN () standard pump (non-lubricated air type) is used. HYDRAULIC POWER UNITS equipped with reservoirs S-216-JR-( ) STANDARD PUMP/RESERVOIR. No additional contaminants are exhausted from the pump. NON-LUBRICATED This compact. pressure regulator and lubricator (FRL). Reservoir 3/4-16-NF-3 (one gallon) Support .4 cm) (Tee) Filler. S-216-JR NOMINAL DIMENSIONS AND CLEARANCES Driving Air Air Inlet 1/2 NPT 15-11/16″ Transfer Tube (40 cm) Filler.8 liters) steel reservoir. Breather 9-1/4″ Dipstick S-216-J Pump Liquid (23. 10 .6 cm) View Looking Down at Pump/Reservoir S-440-JR-( ) COMPACT POWER UNIT S-440-JNR-( ) COMPACT POWER UNIT WITH RESERVOIR (FOR OIL SERVICE ONLY) WITH RESERVOIR.

oil and most corrosive chemicals.527 (3. so the hand pump will service water. The -150.092 6. .35 cm Mounting Dimension Bottom View 11 . S-525-( ) The pump’s stainless steel liquid body assembly (wetted section) is identical to and interchangeable with the liquid body assembly in the S-216-J-( ) standard pump. The -35. -60 and - 100 pumps may be installed below or no more than two feet above the liquid source. -200 and - 300 pumps must be installed with the pump inlet below the liquid source.708 1-1/2″ S-525-60 3020 psi 3/8 NPT 3/8 NPT 12 lbs.205 Handle S-525-200 12000 psi 1/4 NPT 9/16-18 NBS 12 lbs. .HIGH PRESSURE HAND PUMP HIGH PRESSURE HAND PUMP S-525-( )—This single-acting. zero leakage. Number Handle Load Thread S-525-35 2220 psi 3/8 NPT 3/8 NPT 12 lbs. in. check valves. piston type hand pump is ideal for hydrostatic testing and other industrial applications that require low volumes at high pressures. The pump has two threaded mounting holes provided on the underside of the liquid body. Directional control of the liquid through the pump is maintained through the inlet and outlet soft seat. The handle extends twenty-four inches and is furnished with a rubber grip. S-525-300 17400 psi 1/4 NPT 9/16-18 NBS 12 lbs. 1/2″-20 UNC X 3/8″ Deep Hand Pump Pump Output (Opposite Handle) Liquid Liquid Shipping Displacement Model with 75 lbs. . The pump is seven inches high from its base to the top of the pumping mechanism. 5″ (12.366 Check Valve 5/16″-18 UNC x 1/2″ Deep Liquid Body S-525-150 6800 psi 1/4 NPT 9/16-18 NBS 12 lbs.8 cm) Outlet S-525-100 4350 psi 3/8 NPT 3/8 NPT 12 lbs. .7 cm) Inlet Check Valve Inlet Outlet Weight cu. . .132 2-1/2″ Dia.

(22.3 kg) the pump’s exhaust air. The air section of the pump has self- lubricating seals. pressures. S-216-JS-( ) S-216-JSN-( ) Like the “J” type basic pump. liquids for atomic energy use. It has the same mechanical separation Shipping Weight: features as the model S-216-JS pump. (16. (21. This allows the pump to service contaminate-free fluids or fluids for human consumption. Other applications may include liquids for food processing. -30 39 lbs. page 7. (17. (16. For lower input driving air connections for working pressures under 10. refer to Pump Ratio Selection Chart.7 kg) pump uses clean. normally present in compressed air or lubri- cants. page 7.0 cm) brackets are included as part of the pump assembly. the “JSN” -10.000 psi. dry air. 12 .3 cm) driving air for the air driven portion of the pump. The mechanical separation prevents undesirable elements or contaminates. (22. this “JS” pump uses lubricated Length: 16-1/4 in. -20. (41.3 kg) 36 lbs. Refer to the Pump Ratio Selection Charts.8 cm) 9 in. Additionally. (41. thus no contaminates are added to -35 thru -300 36 lbs. proof testing of pressure vessels such as oxygen and nitrogen bottles. (21. The separation also permits removal of the stainless S-216-JS-( ) steel liquid body (same body as S-216-J pump) for service or substitution with optional liquid bodies and liquid pistons to change the rated output pressure without disturbing the pump’s driving side. Height: 9 in. NON-CONTAMINATING PUMPS S-216-JS-( )—The design feature of this “JS” type pump is the mechanical separation of the liquid portion from the air driven portion of the pump.7 kg) 39 lbs.9 NOTE: -125 ratios also offered with 3/8 NPT liquid bar) input driving air.3 cm) 16-1/4 in. injecting corrosive inhibitors into pipe lines or for other specialized uses.0 cm) 8-1/4 in. Pump Maximum Ports Pump Reference Model Output (see Note) Driving Liquid Liquid Number Number psi bar Air Inlet Outlet S-216-JS-10 79557-21 1000 69 1/2 NPT 3/8 NPT 3/8 NPT S-216-JSN-10 90067-11 S-216-JS-20 77896-61 1850 128 1/2 NPT 3/8 NPT 3/8 NPT S-216-JSN-20 90067-21 S-216-JS-30 77896-71 3100 214 1/2 NPT 3/8 NPT 3/8 NPT S-216-JSN-30 90067-31 S-216-JS-35 77896-81 4600 317 1/2 NPT 3/8 NPT 3/8 NPT S-216-JSN-35 90067-41 S-216-JS-60 77896-11 6100 420 1/2 NPT 3/8 NPT 3/8 NPT S-216-JSN-60 90067-51 S-216-JS-100 77896-21 8800 607 1/2 NPT 3/8 NPT 3/8 NPT S-216-JSN-100 90067-61 S-216-JS-125 77896-91001 12500 862 1/2 NPT 1/4 NPT 9/16-18 NBS S-216-JSN-125 90067-01001 S-216-JS-150 77896-31001 16000 1103 1/2 NPT 1/4 NPT 9/16-18 NBS S-216-JSN-150 90067-71001 S-216-JS-200 77896-41001 23750 1637 1/2 NPT 1/4 NPT 9/16-18 NBS S-216-JSN-200 90067-81001 S-216-JS-300 77896-51001 33500 2310 1/2 NPT 1/4 NPT 9/16-18 NBS S-216-JSN-300 90067-91001 NOTE: Pump maximum output pressures at 100 psi (6. (17.8 cm) S-216-JSN-( )—This pump is suitable for cleanroom or laboratory use. from contacting the contaminate-free liquid being pumped. Mounting Width: 8-1/4 in.

-60 and -100 90199-11.8 cm) driving portions of the pump. -31 and -21 The “S” type separated pump is offered in three pressure ratios: S-216-SN-35. air.000 psi respectively. It uses lubricated Reference Numbers: driving air.8 cm) the S-216-JS-( ) pump.0 cm) model pump offers a mechanical separation of the liquid and air. (30. All components in contact with the liquid being pumped Filter Air Inlet Port Threads: 3/8 NPT are stainless steel. pressure regulator and lubricator (FRL).5 cm) liquid pressure gauge. Height: 9 in. It services mildly corrosive liquids FOR DE-IONIZED LIQUIDS and distilled. Pump Liquid Outlet NOTE: S-440-JS-10 thru -125 only (pumps with NPT liquid ports) S-440-JS-10 thru 100 3/8 NPT Shipping Weight: S-440-JS-10 thru -30 39 lbs. manifold. The base is steel and has four mounting holes. 6100 and 10. (43. The ionized or Grade A pure water. air section of the pump has self-lubricating seals. The unit’s components include an air filter. using 100 psi driving air supply. S-216-S-35.4 cm) muffler. (16. (21.8 cm) liquids. Width: 11-7/16 in. -31 and -21 35:1. hydraulic pump is same as model S-216-S-( ) except that it uses clean. -60 and -100 88844-11. 13 . de. These liquids will not be contami. this “S” Width: 8-1/4 in. dry. These ratios will produce maximum liquid outlet pressures of 4600. This S-216-SN-( ) seal system compensates for the low lubricity of de-ionized type Length: 17-1/4 in. 60:1 and 100:1. (17. so no contaminates are added to the pump’s exhaust air. air pressure gauge and Height: 12 in.3 kg) Reference: S-440-JS-( ) 79546-11 thru -61 NON-CONTAMINATING PUMPS S-216-SN-( )—This non-contaminating pump is suited for cleanroom or laboratory use. de-ionized or Grade A pure water. (59.NON-CONTAMINATING PUMPS AND POWER UNITS NON-CONTAMINATING POWER UNITS S-440-JS-( )SS S-440-JS-( )—This contaminate-free hydraulic power unit uses Length: 23-7/16 in. nated by lubricated air in the driving portion of the pump. The liquid body portion of the pump contains a special dynamic seal system which assures long service life of the pump. air shut-off valve. (29. Like the S-216-JS type “separated” pump. (11. (22. driving designed for use with mildly corrosive liquids and distilled.7 kg) S-440 JS-35 thru -125 36 lbs.3 kg) the removal of the liquid body for service or change without disturbing the air driving portion of the pump. page 12. Pump is the S-216-S-( )—This non-contaminating. This separation feature simplifies Shipping Weight: 25 lbs. liquid bleed valve.

(8.4 kg) with a wide range of chemicals while S-216-JD-6.6 cm) 8-1/8 in. Being air driven. which significantly lowers the price of the pump and reduces its low pressure hydrostatic testing and other industrial uses. The pumps With a 34 to 1 pumping ratio. DOUBLE-ACTING HYDRAULIC PUMPS Air Motor Liquid Intlet Port Liquid Outlet Port These Sprague Products hydraulic pumps move relatively S-216-JD-34—Services oil.8—Services oil. on page 3. With a 6.8 pumping pump described above.08 cm) pump are nitrile. rather than.32 cm) are optional. (40.01 cm) compounds Width: 8. like other pumps.0 in (20. The pump has special dynamic seals to See Charts on page 15 for liquid discharge rates and pressures.2 kg) 23 lbs. Products air driven S-216-J series hydraulic pumps described This pump uses an internal check valve in its liquid piston head. The pump body is brass. S-216-JD-36—Services oil and non-corrosive liquids. Other seal Length: 15. many corrosive liquids. The standard pump’s special seals in the wetted section are compatible Shipping Weight: 27 lbs.0 cm) With its liquid body and main components made from aluminum Length: 20-1/4 in. (51. Shipping Weight: 19. safe for use in hazardous or confined design results in higher pressures and uses material resistant to areas. AIR DRIVEN. water service.6 cm) in cost.5 lbs. Height: 10-1/4 in. liquid refrigerants and non. (12. to obtain a double-acting. (21. The pump has nitrile seals. This pump discharges volume liquids up to 12 gallons per S-216-JD-34 S-216-JD-36 minute and provides for selected discharge pressures up to 680 psi.75 in. the pump is reduced in weight and lower Diameter: 8-1/8 in. The -36 pump has an aluminum body ratio. water and many corrosive liquids.4 cm) alloy and hard coated. large flows of liquids at low to moderate pressures. (21. steady flow of liquid. See page 16 for power unit arrangements of these pump Mounting brackets facilitate installation. (26. these double-acting pumps are non. Its general design is identical to the S-216-JD-34 corrosive liquids.85 kg) Reference: 90615 14 . weight by four pounds. (21.8 Reference: 89320-1 81557-20 other seals in the Height: 8.0 cm) 10-1/4 in. this double-acting pump dis- deliver liquid with each up and down stroke of the liquid piston charges volume liquids at any selected pressure up to 3400 psi. this double-acting pump is well suited for liquid transfer.3 in. accommodate low lubricity liquids. Not for S-216-JD-6. Not for water service. (10.4 cm) 20-1/4 in. (26. pump only with a down stroke. suitable to many industrial applications requiring volume liquid The pump’s air-driving action is the same as the Sprague delivery at higher pressures and holding cycles. (51. models. This unique arcing and non-sparking.

Pump Displacement based on 50 SCFM* of driving air at 100 psi Model per cycle Discharge Pressure .2 24. Pump Displacement based on 1.23 2.462 — — — — 8.080 11. Smooth flow of liquid is achieved by double-stroke action of the pump.9 17.72 12.85 2.8 0.0 10. inch) 0 100 250 350 500 1000 2000 3000 4000 5000 6000 S-216-JD-6.5 6.7 cm) 20-3/4 in.98 1.23 0.9 8.080 11. approximate.84 1.90 3.1 S-216-JD-34 0. (20.1 S-216-JD-36 4.9 bar Model per cycle Discharge Pressure-bars Number (liters) 0 6.96 5.1 41. The pump uses clean.7 cm) 10-1/2 in.1 1.2 S-216-JD-36 0.1 — 1.44 7.41 cubic meters per minute of driving air at 6.8 9.1 34.53 *Discharge capacity of S-216-JD-60 is based on 2.2 7.6 cm) 8-1/8 in. (10.9 — 2.0 S-216-JD-34 4. Reference: 90977-2 91616 S-216-JDN-60—Non-contaminating pump for cleanroom or laboratory use has self-lubricating dynamic seals.95 6. (26.7 2.66 kg) 23-1/2 lbs.66 kg) Standard pump has nitrile seals.psi Number (Cu.95 — 2.9 2.5 26.82 — — — — 2. (52.07 0.6 7.7 cm) tools and other industrial uses. DISCHARGE CAPACITY–gallons per minute.0 — 7.7 cm) suited for hydrostatic testing.5 15.7 2. Shipping 23-1/2 lbs.5 69 138 207 275 345 414 S-216-JD-6.3 32.74 1.9 10.9 bar.69 0. this double-acting pump is well.05 2. dry driving air. (10.6 S-216-JD-60* 2.3 S-216-JD-60* 0.44 1.71 0.6 cm) cated driving air. Viton and EPR are available.7 11. 15 . Height: 10-1/2 in.1 — 10. powering hydraulically actuated Length: 20-3/4 in. approximate.0 4. (20.9 — 7.8 10. Other seal compounds such Weight: as Neoprene.1 2. (26.4 cubic meters* per minute of driving air at 6.159 45.45 4.90 2.S-216-JD-60—Services petroleum or water-based hydraulic liquids.10 1. (52. Width: 8-1/8 in.14 *Discharge capacity of S-216-JD-60 is based on 85 SCFM of driving air at 100 psi DISCHARGE CAPACITY–liters per minute.9 4. It uses lubri. S-216-JD-60 S-216-JDN-60 With a 60 to 1 pump ratio.6 4.

(31. (34. (31. valves. Services petroleum or Liquid Outlet water based hydraulic fluids.9 cm) Height: 12-1/2 in. ready for portable power supply or for stationary water service. Height: 12-1/2 in. see pages 14 and 15.9 cm) 11 in. air lubricator. (58. liquid and air Length: 23 in.4 cm) pressure gauges. many corrosive chemicals and low lubricity liquids.3 cm) Port Threads: Filter Air Inlet Shipping 1/2 NPT 52 lbs. liquid refrigerants. water and many corrosive liquids. (31.8 kg) 47 lbs. (27. described on S-440-JD-34 Services oil. For cleanroom or Liquid Bypass laboratory use. pressure regulator. Port: 1/2 NPT S-440-JDN-60 Uses clean.6 kg) 44 lbs. (23. dry driving air.4 cm) Weight: Reference: 90763-11 Width: 11 in. (58.9 cm) base. Not for accessories. (27.4 cm) 23 in. (27. DOUBLE-ACTING HYDRAULIC POWER UNITS Like the Sprague Products complete power units. (31.8 cm) Filter Air Inlet Port Threads: 3/8 NPT 3/8 NPT Liquid Inlet 3/8 NPT 3/8 NPT Port Threads: Liquid Outlet 1/4 NPT 1/4 NPT Port Threads: Shipping Weight: 48 lbs.8 cm) 12-1/2 in.5 lbs.9 cm) Liquid Outlet 1/4 NPT 1/4 NPT Height: 13-1/2 in. (27. fittings and mounting Width: 11 in.3 kg) Length: 23 in. (27.4 cm) 23 in. (58. (21.4 cm) Port Threads: 3/8 NPT 3/8 NPT Width: 11 in. (58. (58. air filter. (21.3 kg) Reference: 91614 91615 16 . (19.9 cm) 11 in. 1/4 NPT Port: S-440-JD-60 S-440-JDN-60 Shipping 42.8 kg) Port Threads: Weight: Liquid Inlet Reference: 90029-11 90822-11 1 NPT Port: S-440-JD-60 Uses lubricated driving air. S-440-JD-34 S-440-JD-36 The “JD” power units include the selected type “JD” pump. page 10.8 cm) S-440-JD-6.8 cm) 12-1/2 in. these “JD” power units are assembled with compatible S-440-JD-36 Services oil and non-corrosive liquids. AIR DRIVEN. Filter Air Inlet 3/8 NPT 3/8 NPT Port Threads: S-440-JD-6. (21.8 Services oil.8 Liquid Inlet Length: 20 in. use within a hydraulic system.

0 (2.1) (34.0 Can be driven with wellhead gases.2) 17 .5 3.9 (65:1 ratio) (32.9 Std.5 bar) (69 bar) (138 bar) (207 bar) (276 bar) (310 bar) (345 bar) (379.8 9.8 cm) 10. the pump is safe for use in hazardous areas.0 Outlet Port: 4.0) (14.2) (7.7) (37.0) (21. (38.0 Model Numbers S-218-GJC Pumps (45 & 65) 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 PRESSURE – PSI Length: 29 in. The standard pump uses a lubricated driving air supply.5) (10.0 Air Inlet Port: 1 NPT FLOW RATE – GALLONS PER MINUTE 8.0 Shipping 85 lbs. no increase in liquid temperature or parts movement.8) (29. Cu.0 liquids. Offered in three pumping ratios (45:1.8) (25.0 S-218-GJC-65 Height: 12-1/2 in.2) (30.0 hostile conditions because of anti-icing device.7 1. (73.5 bar) Driving Air (6.6 5. Can operate in freezing or 4. 60 psi 80 psi 40 psi 100 psi 3.1 — — — — (45:1 ratio) (39. double-acting piston pump services oil. Other features: Pumps rapidly to desired pressure.7 bar) 60 psi (4. Being air-driven.0 9.8) (12.0 Liquid 1/2 NPT 5.0 Reference: 1.2) (17.5 bar) (414 bar) S-218-GJC-45 10.6 cm) Width: 10-5/8 in.0 Liquid pumping section materials are stainless steel and 9. 5.9 3. 65:1 and 200:1). It is ideal for hydrostatic testing.0 electrical sparking problems or electrical connections. the S-218 pump produces medium to high pressures for controlled flow or for holding pressures. charging accumula- S-218-GJC Pump tors and for deep-hole applications. water and compatible chemicals.1) (22. It can be used in a wide variety of temperatures and in other hostile environments. Air motor has water emitters to prevent water from collecting FLOW RATE – GALLONS PER MINUTE 7. liquid outlet pressure can be infinitely adjusted throughout the pump’s pressure range.0 chrome-plated steel. 1.7 bar) Driving (4.0 in humid conditions.3) (28.5 hp.8 3. By regulating the air supply.S-218-GJC PUMP Pump Performance (Nominal) S-218-GJC-( )—This 10.3 2.0 Liquid 1 NPT 7.5 8.9 bar) Driving Air Weight: Driving Air Driving Air Driving Air 2.7) S-218-GJC-65 8.6 4. (27.0 6. 10. machine operations. (31.6 kg) 3.0 Inlet Port: 6.1 bar) Driving Air (5.5 bar) 100 psi (6.5 gal 9.7 5.0 7.9 bars) DISCHARGE PRESSURE Pump 0 psi 500 psi 1000 psi 2000 psi 3000 psi 4000 psi 4500 psi 5000 psi 5500 psi 6000 psi Model No.0) (11.6 6. both compatible with most non-abrasive 8. (0 bar) (34.0 restore pressure balance when imbalance occurs.9 bar) Driving Air Safe for use in hazardous conditions because there are no Air 2.0 cm) 11. Holds pressure indefinitely with minimal energy consumption. Automatically restarts to S-218-GJC-45 11. Meters driving air at 6.1 bar) 80 psi (5.0 40 psi (2.0 -45 90226-1 -65 90225-1 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000 6500 -200 PRESSURE – PSI DISCHARGE CAPACITY—GALLONS (liters) PER MINUTE—APPROXIMATE Based on 350 SCFM of driving air at 100 psi (9.2 7.

(38. INCHES PER MINUTE 450 400 Liquid 350 9/16-18 NBS (3/8 in..8 cm) Air Inlet Port: 1 NPT S-218-200D Liquid 500 1/2 NPT Inlet Port: FLOW RATE – CU. S-218-200D SERIES PUMP single acting S-218-200D DOUBLE ENDED. OD) 300 100 psi (6.no electrical connec- tions.77) Width: 10-5/8 in.thus les maintenance. (72. oil and compatible chemicals.70) (6. Meters driving air at 6.000 psig. SINGLE ACTING. DISCHARGE CAPACITY—CUBIC INCHES (liters) PER MINUTE—APPROXIMATE Pump ideal for hydrostatic testing or watter Based on 350 SCFM of driving air at 100 psi (9.9 bars) jetting applications.15) (3.0 cm) Height: 12-1/2 in. Cu. Safe for use in hazardous areas.5 bar) Driving Air Driving Air Driving Air 100 Reference: 5 -45 94024-217 0 0 4000 8000 12000 16000 20000 24000 -65 OUTLET PRESSURE – PSI -200 18 .. The pump services water.9 Std.7 bar) (4. (31. (0 bar) (276 bar) (552 bar) (828 bar) (1104 bar) (1380 bar) Numbers (200D) S-218-200D 525 510 470 375 230 Length: 28. (27.60) (8.1 bar) (5.6 kg) 40 psi 60 psi 80 psi 150 (2.4 cm) — (200:1 ratio) (8. double ended pump produces high pressure liquid flows up to 2-1/2 gallons per minute and pressures up to 20.. AIR-DRIVEN HYDRAULIC PUMP The TR/S S-218-200D air-driven.5 in.9 bar) Outlet Port: Driving Air 250 Shipping 200 Weight: 85 lbs. DISCHARGE PRESSURE Pump 0 psi 4000 psi 8000 psi 12000 psi 16000 psi 20000 psi Model S-218-GJC Pump Model No.36) (7. Features Has fewer moving parts and seals tha compa- rable pumps..

snap-action air Industrial applications include charging accumulators. These boosters pressure imbalance occurs. Compared to other air-operated gas boosters. Because of their compact size and low cost. the pump- described on page 23 and 24. required pressure. the Sprague Products booster does the same job but with fewer moving parts and seals for less maintenance throughout its service life. the transferring of gas from a supply The Sprague Products boosters. The booster will hold the pressure balance indefinitely with minimal energy Being air driven and having no electrical connections.SUPERCHARGE SHOP AIR OR BOTTLED GAS WITH SPRAGUE PRODUCTS GAS BOOSTER Sprague Products pneumatic boosters offer a cost effective way HOW THE SPRAGUE PRODUCTS BOOSTERS WORK to compress shop air or bottled gas to meet various require- ments for higher pressure. ing section employs external fins to dissipate the heat. liquids or vapors. inflating selector valve to cycle the booster. When a Products pneumatic boosters are non-sparking. It uses a mechanically operated. Sprague Products boosters and other Sprague Products the outlet gas pressure can be accurately adjusted to any pneumatic products are designed to a 4 to 1 minimum safety pressure level between the precharge pressure and the maxi- factor. Where production machinery or test set-ups ciple—a large area air piston. The booster gas output or discharge pressure developed by the The Sprague Products booster can be installed as a component compression piston is determined by the ratio between the area or can be supplied as a complete. like Sprague Product air driven cylinder to another container or the actuating of air chucks in hydraulic pumps. muscle needed to operate the equipment. employ the piston differential areas prin- machine tools. mum discharge pressure. the operating air pressure and the available Use of the Sprague Products booster power unit eliminates the precharge pressure. the pumping or convert precharge low gas pressures to higher gas pressures. 19 . Sprague Products boosters can be combined in high-low combinations to meet The Sprague Products booster works rapidly to reach the higher flow and pressure requirements. lower volume output gas. driven at low air pressure to drive require higher air pressures than normally provided by the shop a small area compression piston which converts input gas to air system. The function of the precharge pressure to need to develop the basic power supply circuit. high pressure tires or charging shock struts from lower pres- sure supply sources. and the time to return the compression piston and the air piston for the next compression cycle. the booster will automatically restart can be used safely in the presence of flammable or explosive to restore the pressure balance. air-operated booster. then stops at a pressure balance. heat build-up or parts movement. the time to select the booster is to charge the high pressure cylinder inside the and buy the needed accessories. Sprague Products boosters can provide the extra higher pressure. lower volume air or gas. Sprague consumption. and the time required to test booster with gas. of the air piston. A variety of Sprague Products boosters have been developed to With some Sprague Products booster models. reducing the time required to reach higher and troubleshoot the circuit. The Sprague Products gas booster is a piston-type. pressures. high pressure section is cooled with exhaust air piped from the These Sprague Products booster models and their features are air-driving section of the booster. By using a pressure regulator on the operating air supply line. In other boosters. ready-to-use power package.

• Precharge gas supply to gas inlet of booster. shut-off and bleed Sprague Products boosters are combined with accessories to valves are installed. Noise is dampened with a muffler. 20 . On BOOSTERS AND ACCESSORIES—TYPICAL ARRANGEMENTS Air Pressure Air Pressure Gauge Regulator Shop Driving Air Supply Muffler Air Shut-Off Valve Gas to System Air Shut-Off Valve Muffler Air Pressure Regulator Safety Relief Valve Discharge Discharge (Use as required) Pressure Pressure Gauge Air Pressure Gauge Pressure Gauge Manifold Regulator Gas to Shop Air & Air Gauge System Supply Gas to System Manifold Discharge Air Filter Discharge Shut-Off Valve Bleed Valve Shut-Off Valve Gas Shut-Off Valve Bleed Valve PreCharge Gas Supply SINGLE AIR SOURCE DUAL SOURCE AIR/GAS SOURCES • Non-lubricated shop air to driving side and to gas inlet of booster. a pressure gauge. Exhaust Air Driving Air Driving Air Air Selector Valve Open to Driving Air Air Selector Valve Open to Exhaust Air Driving Air to Exhaust Air Piston Compression Piston Outlet Check Inlet Check Outlet Check Inlet Check Valve Closed Valve Open Valve Open Valve Closed • Start of Suction Stroke • Start of Compression Stroke GAS BOOSTER ACCESSORIES To compress shop air or bottled gas to higher pressures. provide complete circuits as shown below. An air filter (10 micron) is recommended in the gas precharge line. ready-to-use power units. the gas discharge side. air side of booster. boosters combined with compatible accesso- An air control unit and shut-off valve are installed in the driving ries can be obtained as complete. For convenience.

So.4 standard cubic feet per minute. For the above hose test. page 22.GAS BOOSTER SELECTION In general. d. the faster the discharge outlet pressure will be reached. find the required receiver pressure of 500 psi. Using Table 1. Compare the figures found in the 500 psi discharge pressure column to the desired time of three minutes. 21 . A typical hose pressure testing application: a. S-86 The column figures nearest to three minutes is 2 minutes. The higher the precharge inlet pressure. the S-86-JN-5 booster or S- 486-JN-5 booster power unit could be used. Available shop air is 150 psi. Pressure level is to be reached in three minutes. c. the 5:1 ratio booster will do this job more efficiently than a 15:1 ratio booster. Low Pressure Gas Boosters Performance. b. Shop air of 150 psi should still be supplied to the inlet port of the compressing portion of the booster. an air or gas charging application requires a specific volume to be brought to a specific pressure within a given amount of time. Hose with one cubic foot volume is to be pressure tested at 500 psig. so the shop air pressure of 150 psi must be reduced to 100 psi driving air to operate the booster. **Based on 100 psi driving air. 45 seconds with a discharge rate of 4. Note that the booster driving air pressure and above calculations are based on 100 psi. Low Pressure Precharge Outlet High Pressure Precharge Outlet Booster Inlet Air Air Booster Inlet Air Air Ratio Range-psi Range-psi Ratio Range-psi Range-psi 2:1 25-450 50-450* 30:1 200-6000 750-6000* 5:1 50-1100 125-1100* 60:1 300-6100 1500-6100** 15:1 100-3100 375-3100* 100:1 500-10300 2500-10300** *Based on 200 psi driving air **Based on 200 psi driving air. The adjacent Tables will assist you in selecting the most efficient ratio Sprague Products booster for your application requirements.

TABLE 1.4 100 1550 2.1 8. 800* 10.2 3.5 20.1 1.000 Min.8 5.4 6.300 2-47 4-7 5-22 6-25 7-40 8-38 9-46 11-13 100:1 1000 10. HIGH PRESSURE GAS BOOSTERS PERFORMANCE (approximate performance based on air consumption of 80 SCFM) OUTLET PORT DISCHARGE CAPACITY—Standard Cubic Inches per Minute (SCIM) BOOSTER INLET PORT PRESSURE DISCHARGE PRESSURE—psi RATIO PRECHARGE (with 100 psi PRESSURE-psi driving air 1000 2000 2500 2750 3000 4000 5000 6000 7000 8000 9000 10.2 5.0 50 550 4.300 1-30 2-50 3-45 4-30 5-20 6-10 7-0 8-30 *Minimum precharge required for satisfactory operation 22 . 200* 3000 2800 2000 1400 950 30:1 300 3000 5200 4200 3200 2100 500 3000 12500 9500 7000 3800 Min.6 2.7 1.7 5.0 4.1 1.0 150 550 13.1 3. LOW PRESSURE GAS BOOSTERS PERFORMANCE (approximate performance based on air consumption of 80 SCFM) OUTLET PORT DISCHARGE CAPACITY—Standard Cubic Feet per Minute (SCFM) BOOSTER INLET PORT PRESSURE DISCHARGE PRESSURE—psi RATIO PRECHARGE (with 100 psi PRESSURE-psi driving air) 125 150 175 200 300 400 500 600 800 1000 1500 75 225 15.5 4. 300* 6100 0-53 2-54 3-32 4-30 5-7 7-24 9-18 12-20 60:1 500 6100 0-40 1-30 1-50 2-15 2-38 3-25 4-25 6-40 Min. 200* 3000 1-15 3-52 6-35 9-50 30:1 300 3000 0-35 1-48 2-50 4-30 500 3000 0-10 0-45 1-0 1-30 Min.4 1.2 4.9 1.6 11.6 5:1 100 550 8.6 17.000 Min.3 13.2 — 15:1 200 1550 6.7 1.5 8. 800* 10.300 5074 5000 4800 4700 4500 4250 3800 3000 100:1 1000 10.5 5.7 11.300 7000 6700 6600 6400 6100 5600 5000 3500 Time required in minutes/seconds to fill a 100 cubic inch receiver to listed Discharge Pressures RECEIVER PRESSURE—psi (100 cubic inches) 1000 2000 2500 2750 3000 4000 5000 6000 7000 8000 9000 10.5 Time required in minutes/seconds to fill a one cubic foot receiver to listed Discharge Pressures RECEIVER PRESSURE—psi (one cubic foot) 125 150 175 200 300 400 500 600 800 1000 1500 75 225 0-12 0-19 0-27 0-38 2:1 100 225 0-8 0-14 0-25 125 225 0-5 0-8 0-17 50 550 2-4 2-58 5-40 9-22 5:1 100 550 0-42 1-40 2-50 4-50 150 550 0-12 0-36 1-27 2-45 100 1550 7-30 10-48 14-56 23-6 33-12 15:1 200 1550 1-45 2-52 4-5 6-54 9-55 20-48 300 1550 0-31 1-18 2-8 4-0 6-16 14-28 TABLE 2.7 9.7 125 225 22.1 2:1 100 225 19.7 6.2 1.8 14.2 12.6 15.1 300 1550 10. 300* 6100 3800 3200 3100 3050 3000 3000 2900 2000 60:1 500 6100 6600 6000 5900 5850 5800 5750 5700 4500 Min.

they can be driven with clean dry air.8 22 10. Maximum driving air consumption of the boosters is approximately 80 SCFM @ 100 psi. 30:1.GAS BOOSTERS A competitively priced series of versatile gas boosters is offered in six popular design ratios: 2:1.7 20 9.2 21 9.3 11-5/8 29. No Ratio (see Note 1) Range-psi Air Air in.0 S-86-JN-100 90036-2 100:1 25-100 500-10300 2500-10300 1/2 NPT 1/4 NPT 15-7/8 40.5 19-1/2 8. kg S-86-JN-2 88734-1 2:1 25-200 25-450 50-450 1/2 NPT 3/8 NPT 18-1/4 46. Minimum precharge of 800 psi is necessary to obtain a maximum output pressure of 10300 psi. kg lbs.3 20 9. Notes 2. Being air driven.3 7-3/4 79. S-86-JN GAS BOOSTER PERFORMANCE AND DATA (NOMINAL) Gas Booster or Power Unit Driving Air Precharge Outlet Air Port Thread Size Size Weight Supply-psi Inlet Air Driving Inlet-Outlet Length Width Actual Shipping Range-psi Model No. S-86-JN-30 S-86-JN-30/30 (93639-11) Used on ground support equipment and nitrogen gas charging carts.6 17 7. TABLE 3. 5:1. 23 . cm lbs.8 22 10.3 7-3/4 19. Since these boosters are provided with self-lubricating dynamic seals.5 7-3/4 19.4 11-5/8 29.5 19-1/2 8. cm in.1 S-86-JN-15 90081-1 15:1 25-200 100-3100 375-3100 1/2 NPT 1/4 NPT 17-1/2 44.3 11-5/8 29.Boosters will operate with less than 80 SCFM and with less than 100 psi.5 19-1/2 8.0 (see Note 2) Notes: 1. 60:1 and 100:1 These non-contaminating gas boosters are suitable for general use or for use in cleanrooms or laboratories. Ref.6 18 8. 15:1.6 16 7. these boosters are non-sparking and safe for use in hazardous areas.8 22 10.0 S-86-JN-60 90404-1 60:1 25-100 300-6100 1500-6100 1/2 NPT 1/4 NPT 15-7/8 40.1 S-86-JN-5 88621-1 5:1 25-200 50-1100 125-1100 1/2 NPT 3/8 NPT 18-1/4 46.5 S-86-JN-30 88186-101 30:1 25-200 200-6000 750-6000 1/2 NPT 1/4 NPT 15-1/2 39. 1.

high pressure manifold fitting and muffler.0 S-486-JN-5 90017-5 5:1 S-86-JN-5 3/8 NPT 3/8 NPT 23-1/2 59. Outlet port: 9/16-18UNF-3B (NBS port) 24 . Ref.3 13-1/2 34.7 10-3/4 27. kg lbs.3 13-1/2 34.6 37 16. cm in. air gauges.8 Note: Inlet port: 1/4 NPT. kg S-486-JN-2 90017-2 2:1 S-86-JN-2 3/8 NPT 3/8 NPT 23-1/2 59.0 S-486-JN-15 90204-1 15:1 S-86-JN-15 3/8 NPT 1/4 NPT 23-7/8 60.3 13-1/2 34. power unit Air Air in. cm lbs.3 27 12.1 13-1/2 34. air pressure regulator.7 10-3/4 27.6 9-1/2 24.3 30 13. No.8 S-486-JN-60 90647-1 60:1 S-86-JN-60 3/8 NPT See Note Below 20-3/4 52. GAS BOOSTER POWER UNITS Assembled. ready-to-use gas booster power units are suitable for general use or for cleanroom or laboratory use. The power units can be used within portable power supply circuits or stationary pneumatic circuits. driving air shut-off and bleed valves.2 33 15.3 30 13.3 13-1/2 34.5 37 16.2 S-486-JN-30 90018-1 30:1 S-86-JN-30 3/8 NPT 1/4 NPT 19-7/8 50. air filter.3 13-1/2 34.8 S-486-JN-100 90153-1 100:1 S-86-JN-100 3/8 NPT See Note Below 20-3/4 52. Being air driven.5 10-3/4 27.9 38 17.3 26-1/4 11.3 29-3/4 13. cm in. Table 4. The power unit assembly includes an S-86-JN-( ) type booster.2 33 15.6 37 16. the power units are non-sparking and safe for use in hazardous areas. S-486-JN GAS BOOSTER POWER UNITS DATA (NOMINAL) Gas Booster Gas Booster Port Thread Size Size Weight Length Height Power Unit Ratio used in Driving Inlet-Outlet Width Actual Shipping Model No.7 10-3/4 27.3 27 12.7 10-3/4 27.

The second digit in the dash number indicates nitrile seals. Model Number Kit Number Model Number Kit Number if the user prefers. Optional Kits with Neoprene. S-216-J-300 90680-91 S-216-JN-300 90712-91 Most of the part numbers listed below have two-digit dash S-216-CS-10 89453-11 S-216-CSN-10 90811-11 numbers and offer a choice of optional standard seal S-216-JS-10 90713-11 S-216-JSN-10 90758-11 materials. S-216-C-60 89451-51 S-216-CN-60 89946-51 S-216-J-60 90680-51 S-216-JN-60 90712-51 Overhaul Kits differ for “C” or “J” model pumps or S-216-C-100 89451-61 S-216-CN-100 89946-61 boosters. Standard Kits seals are nitrile. The “-3” indicates a 30:1 ratio pump. To obtain a repair kit compatible to your modified pump or booster S-216-J-125 (77895-61001) 90680-01001 or to replace special seals. S-216-JS-20 90713-21 S-216-JSN-20 90758-21 00000-X “X” indicates ratio S-216-CS-30 89453-31 S-216-CSN-30 90811-31 00000-X1 “1” indicates Kit with nitrile seals S-216-JS-30 90713-31 S-216-JSN-30 90758-31 00000-X2 “2” indicates Kit with Neoprene seals S-216-CS-35 89453-41 S-216-CSN-35 90811-41 S-216-JS-35 90679-41 S-216-JSN-35 90758-41 00000-X3 “3” indicates Kit with Viton seals 00000-X4 “4” indicates Kit with EPR seals S-216-CS-60 89453-51 S-216-CSN-60 90811-51 S-216-JS-60 90713-51 S-216-JSN-60 90758-51 Example: An Overhaul Kit with Neoprene seals is S-216-CS-100 89453-61 S-216-CSN-100 90811-61 needed for an S-216-J-30 pump. detent pins S-216-C-35 89451-41 S-216-CN-35 89946-41 and springs. S-216-CS-20 89453-21 S-216-CSN-20 90811-21 The second digit indicates the seal material. Overhaul Kits contain replacement parts (for “J” S-216-C-30 89451-31 S-216-CN-30 89946-31 pumps and boosters) such as inlet and outlet check S-216-J-30 90680-31 S-216-JN-30 90712-31 valve components (but not the C. S-216-CS-300 89453-91 S-216-CSN-300 90811-91 S-216-JS-300 90713-91 S-216-JSN-300 90758-91 SPECIAL KITS Pump Overhaul The Kit part numbers listed DO NOT apply to pumps or Model Number Kit Number boosters with modifications and/or special seals. bodies). No optional seal materials are offered at the present time. Many Sprague S-216-J-10 90680-11 S-216-JN-10 90712-11 Products distributors have the capability to do the needed S-216-C-20 89451-21 S-216-CN-20 89946-21 S-216-J-20 90680-21 S-216-JN-20 90712-21 repair or overhaul.V. plus other springs. Viton and EPR seals are S-216-C-300 89451-91 S-216-CN-300 89946-91 available. serial and part numbers and date of manufac. When ordering replacement parts or seals. The standard kit listed S-216-JS-100 90713-61 S-216-JSN-100 90758-61 is “90680-31”. S-216-J-125 90680-01 S-216-JN-125 90712-01 S-216-C-150 89451-71 S-216-CN-150 89946-71 S-216-J-150 90680-71 S-216-JN-150 90712-71 STANDARD KITS S-216-C-200 89451-81 S-216-CN-200 89946-81 The Kits listed apply only to standard pumps and boosters S-216-J-200 90680-81 S-216-JN-200 90712-81 with elastomeric type seals. backup rings and gaskets. S-216-CS-150 89453-71 S-216-CSN-150 90811-71 Simply change the second digit “1” to “2” to indicate S-216-JS-150 90713-71 S-216-JSN-150 90578-71 Neoprene seals. Or. S-216-J-35 90680-41 S-216-JN-35 90712-41 Also included is a complete set of O-rings. type seals already in unit and specify liquid or gas to S-216-JSN-125 (90067-01001) 90758-01001 be serviced. The first digit reflects the pump or booster ratio. The Kits are not interchangeable because of the S-216-J-100 90680-61 S-216-JN-100 90712-61 differences in the “C” and “J” air valves. the pump or booster can be returned to a nearby Sprague Products Distributor for evaluation rather S-216-C-10 89451-11 S-216-CN-10 89946-11 than to ship the unit directly to the factory. S-216-JS-150 (77896-31001) 90713-71001 S-216-JN-125 (89842-01001) 90712-01001 give model. S-216-CS-200 89453-81 S-216-CSN-200 90811-81 The single digit dash numbers following the basic part S-216-JS-200 90713-81 S-216-JSN-200 90758-81 numbers represent those Kits with nitrile seals only.OVERHAUL KITS Overhaul Kits permit the Sprague Products pump or Pump Overhaul Pump Overhaul booster user to perform routine servicing of equipment. S-216-JN-150 (89842-71001) 90712-71001 ture. nuts and washers. refer to the nameplate attached S-216-J-150 (77895-31001) 90680-71001 to your unit. S-216-JSN-150 (90067-71001) 90758-71001 25 .

OVERHAUL KITS Pump Overhaul Gas Booster Overhaul Hand Pump Overhaul Model Number Kit Number Model Number Kit Number Model Number Kit Number S-216-JD-6. serial no.8 90807-11 S-36-C-2 89454-11 S-525-35 90680-A1 S-216-JDN-6. Pumps. S-218-GJC-65 90430-11 Seal Kits Overhaul Model Number Kit Number S-218-GJC-45 90447-11 S-218-GJC-65 90429-11 26 .8 90809-11 S-36-J-2 90724-11 S-525-60 90680-B1 S-36-C-5 90158-11 S-525-100 90680-C1 S-216-CD-7 89452-71 S-36-J-5 90726-11 S-216-JD-7 90679-71 S-525-150 90680-D1 S-36-C-15 90196-11 S-525-200 90680-E1 S-216-CD-34 90655-11 S-36-J-15 90728-11 S-525-300 90680-F1 S-216-JD-34 90714-11 S-36-C-30 89779-21 S-36-J-30 90730-11 S-525-150-1001 90680-D1001 S-216-CD-36 90603-11 S-216-JD-36 90716-11 S-36-C-60 90814-11 S-36-J-60 90732-11 S-216-JD-60 90995-11 S-36-C-100 90343-11 S-216-JDN-60 93411-11 S-36-J-100 90734-11 Older pumps. S-86-CN-2 90195-11 with “C” type air valve S-86-JN-2 90725-11 S-216-S-35 89892-11 S-86-CN-5 90157-11 S-216-SN-35 90823-11 S-86-JN-5 90727-11 S-216-S-60 89892-31 S-86-CN-15 90202-11 S-216-SN-60 90823-31 S-86-JN-15 90729-11 S-86-CN-30 89779-11 S-216-S-100 89892-21 Manufactured 10-75 and S-216-SN-100 90823-21 subsequent. 1 thru 99. serial no. 100-82 and S-86-JN-30 90731-11 subsequent. with “J” type air valve S-216-S-35 90718-11 S-86-CN-60 90756-11 S-216-SN-35 90821-11 S-86-JN-60 90733-11 S-86-CN-100 90751-11 S-216-S-60 90718-31 S-86-JN-100 90735-11 S-216-SN-60 90821-31 S-216-S-100 90718-21 S-216-SN-100 90821-21 90711 Conversion Kit converts an S-216-C or CN series pump to an S-216-J or JN series S-218-GJC-45 90448-11 pump regardless of manufacturing date. S-86-CN-30 89779-31 Manufactured 10-75 and prior.

2. Range-psi Method Port Port inch cm lbs.0 2-3/4 1.6 2-1/2 1. Adjustable Mounting Inlet Outlet Length Weight Part No. Viton and EPR.6 cm).2 78051-21 5000-10M Panel/Line 3/8 NPT 3/8 NPT 5-1/2 14. Body material (1-5/8 in. optional seals: Neoprene.0 2-3/4 1. automatically opens when circuit pressure drops below setting.2 005-023C-61 10M-20M Panel 9/16-18 NBS 1/4 NPT 5-3/8 13.6 2-1/2 1.2 005-023C-41 4000-10M Panel 1/4 NPT 1/4 NPT 5-3/8 13. Standard seals are nitrile.2 27 . (1. Designed to operate at high pressures.2 78051-11 0-1000 Panel/Line 3/8 NPT 3/8 NPT 5-1/2 14.2 78051-31 500-5000 Panel/Line 3/8 NPT 3/8 NPT 5-1/2 14.6 2-3/4 1.0 2-3/4 1. Range-psi Thread Thread 75318-61 10-80 Stainless Steel 1/2 NPT 1/4 NPT 75319-61 80-300 Stainless Steel 1/2 NPT 1/4 NPT 75321-61 300-1500 Stainless Steel 1/2 NPT 1/4 NPT Maximum Inlet Pressures 75322-61 1500-2500 Stainless Steel 1/2 NPT 1/4 NPT 75318 through 75323 . switches.2 005-023C-21 0-4000 Panel 1/4 NPT 1/4 NPT 5-3/8 13. hex): stainless steel. Automatically closes when pressure exceeds pre-set level.SPECIALTY VALVES GAUGE SAVER For hydraulic service only. Protects against over-pressurization of sensitive gauges. Suitable for line or panel mounting.10000 psi 75323-61 2500-5000 Stainless Steel 1/2 NPT 1/4 NPT HIGH PRESSURE SAFETY RELIEF VALVE For hydraulic service only. (15. optional seals: Neoprene. other instruments and circuits.15 kg).2 005-023C-51 4000-10M Line 1/4 NPT 1/4 NPT 5-3/8 13. Gauge Adjustable Inlet Outlet Body Saver Operating Port Port Material Part No.6 2-1/2 1. Length: 6-1/8 inches.6 2-3/4 1.2 005-023C-31 0-4000 Line 1/4 NPT 1/4 NPT 5-3/8 13. kg 005-023C-11 10M-20M Line 9/16-18 NBS 1/4 NPT 5-3/8 13. Viton and EPR. Infinitely adjustable within pressure range. For hydraulic systems. Standard seals are nitrile.6 2-3/4 1.5 lbs. Weight: Stainless Steel.

89443 400 psi Ball. Kg Part. Weight: 2 lbs. Stl.35 cm Hex x 7.1 cm Hex x 7. The water. Viton and EPR. prevents damage to system parts in the event of a sudden drop in pressure such as occurs in hydrostatic burst testing.0 cm 1-5/8 in. (0. 28 .57 kg). In & Out NVI-30-4H 30000 psi Needle.0 cm *Flow coefficient. 88714-31 10000 psi 3/8 NPT 0. (0. Maximum Part No. Weight: 1-1/4 lbs. Hex x 2-3/4 in. Standard seals are nitrile.23 Stain. valve is installed on the steam or liquid fuels at high discharge side of the pump. in-line or panel-mounted.45 Stain. Stl. Female 001-024-2 10000 psi 3/8 NPT 1-3/4 in. 3/8 NPT 1/2 0. flow-restricting These general purpose valve for use in high pressure valves are suitable for the hydraulic fluid or water smooth. Components are stainless steel.91 kg). same type as used in Sprague Products S-216-J-( ) series pumps. 9/16-18 NBS 1 0. 89393-21 30000 psi 9/16-18 NBS 4. Ports Operating Pressure Material Lbs. sudden pressure drops. The The valves can be mounted valve also can be used as a snubber valve to reduce system in any position or installed NVI-30-4H pressure pulsations. optional: Neoprene. Hex x 3-1/4 in. vacuum. It or varied temperatures. oil. accurate metering systems which are subject to or positive shutoff of air. No. Hex x 3-1/4 in. Operating Type & Weight Part No. Components are stainless steel. Female 001-024-1 30000 psi 9/16-18 NBS 1-3/4 in. Ports Size Pressure 1-3/8 in. SPECIALTY VALVES GENERAL PURPOSE RESTRICTOR VALVE VALVES An adjustable.23 Brass Female CHECK VALVES Have soft-seat poppet type design. Hex x 2-3/4 in. chemicals. 1/4 NPT 1/2 0. Ports Size Pressure 89442 10000 psi Needle.

0 3-1/4 8.0 4. The small size 89853-1 muffler serves as an air filter in the air cylinder vent port of the gas boosters. Transparent 80648 Gauge. The large 89853-5 muffler is installed in the two exhaust air ports of the S-218 series pumps.000 Stainless Steel glycerin filled. 89841-9 0-35. pumps or air tools. 89841-1 0-1000 Stainless Steel Accuracy is 1% or total 89841-2 0-1500 Stainless Steel scale in mid-range. 81458 Lubricator—1/3 Pint.3 .0 1.14 . 1.000 Stainless Steel MUFFLERS Part Pipe Length Diameter Weight Single chamber Number Thread inch cm inch cm lbs.ACCESSORIES HIGH PRESSURE Pressure Gauge Part No. HYDRAULIC GAUGES psi Materials Dial diameter: 4 inch.06 muffler is installed in 89853-5 1-1/2 NPT 13-1/4 33.000 Stainless Steel connections: -1 thru -5 89841-7 0-20.62 . -6 thru -9 are 89841-8 0-30.5% 89841-3 0-3000 Stainless Steel in high and low ranges. The 89853 89853-1 1/4 NPT 1-3/4 4. Wetted parts of standard 89841-4 0-5000 Stainless Steel gauge stainless steel.000 Stainless Steel are 1/4 NPT.5 9/16 1. Bottom 89841-6 0-15. Metal Is standard equipment for all Sprague Products “C” or “J” series 81457 Regulator—Relieving Type lubricated hydraulic or pneumatic power units.8 the exhaust air port of the S-216 series hydraulic pumps and S- 85-JN series gas boosters.7 5-1/8 13. 0-160 psi. kg mufflers effectively 89853 1/2 NPT 5-1/2 14. 81456 Filter—1/3 Pint.—3/8 NPT at controlled pressures to operate cylinder.4 . Part Name The 80617 FRL Unit delivers filtered-lubricated compressed air 80617 Air Control Unit Assy.000 Stainless Steel 9/16-18 NBS. 2 inch Dial 29 . 89841-5 0-10.28 reduce exhaust air noise. AIR CONTROL UNIT (FRL) Part No.

6 pressure.8 burst pressure. 89514-600 50 15. nipples.000 psig to 60.000 psi operating pressure with a 40.COL-60-4 collars. Feet Meter at 10.D.000 psig.2 High Pressure Manifold – B Port Gauge and Bleed Connection Type Maximum A Port Part A Port B Port Oper. ACCESSORIES HIGH PRESSURE HOSE ASSEMBLY Hose Length Hose assembly (1/4 inch [6. Included are H. Mat’l Pneu. Number Thread Thread psi psi A Port 88492-2 3/8 NPT 1/4 NPT SS 10000 10000 A Port 94002 9/16-18 NBS 9/16-18 NBS SS 30000 40000 88492 89254 P-100-HP-ASSY2 High Pressure Sub-Assembly This H. manifold and a Needle Valve. Press.PLG-60-4 plug.) for oil or gas is rated Part No. GLN-60-4H glands.P.000 psi minimum 89514-72 6 1.35 mm] I. Capable of continuous service from -40° to 200°F (-40° to 95°C). Hydr. quick disconnect coupler. sub-assembly provides all parts needed to connect from the pump to your work for pressures over 10.2 89514-120 10 3. 30 . Supplied with 3/8 NPT high 89514-300 25 7. Has 3/8 NPT male fitting and 6 inch (15.P.0 cm) hose guard at each end.

consult the Factory Technical Department. Never exceed specified operating pressure temperature range. Any disassembly and improper reassembly of assemblies or subassemblies may result in accidental death or serious bodily injury.GENERAL INFORMATION ▼ SAFETY ! Hydraulic and pneumatic components can be hazardous when used beyond their functional limitations. and are subject to change without notice. DIMENSIONS AND WEIGHTS Dimensions and weights shown in this catalog are nominal envelope dimensions and approximate weights for installation and shipping purposes. 31 . media compatibility. Should dimensional tolerances or weights be of concern regarding your particular application. etc.

Ohio 44141 • 440/838-7690 • FAX: 440/838-7513 • www. Bridport. Gore Cross Business Park. Corbin Way.cwfc.K.: Napoleon House. Also from Sprague Products PowerStar™ 4B Gas Boosters PowerStar™ 4 Advanced Air Driven Air Amplifiers Advanced Air Driven Power Units Advanced Air Driven PowerStar™ 4 Advanced Power Units Air Driven Pump System Sprague Products Division of Curtiss-Wright Flow Control Corporation © Sprague Products 2005 Part No. Brecksville. U.:ADHP-5M1005 10195 Brecksville Road.com Sprague Products U. Dorset DT6 3UX. • +44 (0) 1308 422256 • FAX: +44 (0) 1308 427760 .K.