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Aerospace

sealing systems

Your Partner for Sealing Technology

Aerospace Engineering Guide

Contents

Sealing System Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
TurconR Seal Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
TurelR Elastomer Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Aerospace Hydraulic Fluids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Surface Finish (Recommendations) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Surface Finish (Measurement Methods) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Hardware Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
FEA Analyses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Seal Quick Reference Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Selection Criteria for Aerospace Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Hardware Dimensions per MIL-G-5514F and AS4716, Bore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Hardware Dimensions per MIL-G-5514F and AS4716, Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

TurconR VL SealR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

TurconR Plus SealRII . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
TurconR Double DeltaRII . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

TurconR WedgpakR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

TurconR HatsealRII . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
TurconR T-Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

TurconR AQ-SealR5 (For use in MIL-Standard Grooves) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

TurconR VarisealR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

TurconR Back-up Ring (BUR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Seals manufactured to MIL-G-5514F (Rod and Bore Sizes Only)

TurconR Dual Piston Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
TurconR Glyd RingR - For use with MIL-G-5514F/AS4716 Rod/Bore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
TurconR StepsealRK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
TurconR Roto Glyd RingR - For use with MIL-G-5514F/AS4716 Rod/Bore . . . . . . . . . . . . . . . . . . . . . . . . . 98

TurconR VarilipR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Seals for Boeing Gland Standard BACS11AA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

Footseal II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

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Aerospace Engineering Guide

Selection of the Scraper Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
TurconR DC Scraper Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
TurconR ExcluderRDC, Series E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
TurconR ExcluderRDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
TurconR VarisealRM2S Scraper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
TurciteR SlydringR/LuytexR SlydringR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
TurconR WedgpakR Face Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

Quality Criteria . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
Customer Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Technical Questionaire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

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Ra 0. speeds of up to 15 m/s (49 that all operational requirements are fulfilled. VL SealR is designed to pump any system (Fig. The grooves on the dynamic seal surface provide pockets Utility Actuator Systems: Rod Applications where the hydraulic fluid can accumulate and lubricate the seal. This seal has nearly the same leakage control. the individual product should always be consulted to ensure but since it is a slipper seal. TurconR TurconR Grooved Plus SealRII ExcluderRDC p Figure 2 Alternative System I Edition April 2004 Busak+ Shamban 3 . therefore increasing seal life. however. leakage. system has the advantage of being extremely leaktight with The ExcluderRDC is superior to the older garter spring a surface finish at max. The as the ExcluderRDC is used in order to prevent leakage out WedgpakR is an easy to install. Aerospace Engineering Guide Sealing System Examples Typical Hydraulic Equipment using Shamban Systems In each individual case the type of system should be selected The Grooved Plus SealRII (Fig. 3) is a good alternative for applications where a dry rod is critical (and typical slipper seals allow The WedgpakR and ExcluderRDC standard sealing too much leakage). 2) can be substituted for the based on criteria such as friction. 1) is a simple and effective solution that leakage back into the system.2 µm. For general purpose hydraulic actuators. energized scraper because it utilizes an uncut scraper ring Note. and cost. see and is sealed off by an O-Ring on the static side. foolproof design. the section describing actuator. offering of the system at the rod end. A double acting scraper such combines long life with good leakage control. figure 123 page 104. In the WedgpakR in cases where an elastomeric contact seal is following examples we have mentioned the main features for not suitable due to high speeds or long rest periods for the each system as a guideline. Shamban offers a variety of simple and reliable sealing systems: TurconR TurconR VL SealR ExcluderRDC TurconR TurconR WedgpakR ExcluderRDC p p Figure 3 Alternative System II Figure 1 Standard Rod Sealing System VL SealR (Fig. The VL SealR /ExcluderRDC excellent leakage control. ft/s) are acceptable and adhesion is eliminated. Recommendations for Groove Distance.

They must be of symetrical design to cope with the TurconR Glyd RingR changing direction of the fluid pressure. TurconR Grooved Plus SealRII p p p p Figure 7 TurconR WedgpakR The Wedgpak is a ”zero” leakage elastomer contact seal with outstanding dynamic performance and easy Figure 5 TurconR Grooved Plus SealRII installation. Where controlled leakage is permissible. the Grooved Plus SealRII is widely used and has excellent wear characteristics. Where leakage is critical. TurconR Dual Piston Ring p p p p Figure 6 TurconR Glyd RingR The TurconR Glyd RingR is a simple. Aerospace Engineering Guide Utility Actuator Systems: Piston Applications Piston systems are typically simpler than rod systems. Busak+ Shamban Edition April 2004 4 . reliable and cost- effective slipper seal that is worthwhile considering as an alternative to the Plus SealRII if MIL-G-5514F gland Figure 4 TurconR Dual Piston Ring design is not mandatory. reliable. low friction seal in a narrow TurconR WedgpakR groove width. the Dual Piston Ring offers a good.

p TurconR TurconR VL SealR ExcluderRDC Figure 9 System with Pressure Relieving Plus SealRPR p The Plus SealRPR is capable of relieving any interstage pressure. Figure 8 High Frequency System TurconR TurconR TurconR The tandem VL SealR combines the low friction VL SealR WedgpakR ExcluderRDC characteristics of the slipper seal with a leaktight performance. . The dual edge ExcluderRDC closes the leakage by low pressure and static stand-by operations. the p tandem VL SealR system provides increased reliability and can survive high frequency dither stroke applications with increased service life.Extrusion gap pressure relieving seal system.Pressure variation VL SealR/WedgpakR configuration offers the optimum . The Plus SealRPR is easily fitted into existing grooves as a retrofit if a pressure build-up is noticed. Although the HatsealRII and the WedgpakR have been used for many years for high frequency systems. allowing the oil back into the circuit. Rod Applications with Pressure Relieving Seals In some cases an interstage pressure build-up can be Figure 10 System with Pressure Relieving VL SealR experienced in a dual unvented sealing system. The following systems are designed to allow the interstage pressure build-up to be relieved back into the system . Edition April 2004 Busak+ Shamban 5 . when the system pressure drops or in the case of the StepsealRK during the retract stroke of the rod.Stroke frequency VL SealR as a primary seal. The following factors are contributing to this phenomenon: Pressure relieving can also be achieved by using the .Surface finish from leaking through by the elastomer contact of the . Aerospace Engineering Guide Advanced Actuator Systems: Primary Flight Controls TurconR TurconR TurconR Rod Applications with Dual Unvented Seals Plus SealRPR WedgpakR ExcluderRDC With the increased use of fly-by-wire technology. Pressure trapped in between the two seals is prevented . most primary flight controls use a dual unvented sealing system in order to meet the high performance and long life requirement. due to the VL SealR design.Temperature backpressure. requires a careful installation. The sealing lip will lift if the back pressure exceeds approximately 10 bars (145 psi).Stroke length .Oil viscosity WedgpakR and the slight tilt of the VL SealR caused by .

TurconR Grooved Plus SealRII p p Figure 12 TurconR Grooved Plus SealRII Where leakage is critical.e. the Grooved Plus SealRII is widely used and has excellent wear characteristics. TurconR Dual Piston Ring p p Figure 11 TurconR Dual Piston Ring Where controlled leakage is acceptable. the Dual Piston Ring offers a good reliable low friction solution in a narrow groove with minimum hysteresis.: Primary Flight Controls Piston Applications The piston seals in a flight control are working under less severe conditions than the rod seals because they are well lubricated by the oil. In flight controls we recommend Back-up Rings with the Plus SealRII. i. Busak+ Shamban Edition April 2004 6 . Aerospace Engineering Guide Advanced Actuator Systems.

Aerospace Engineering Guide Landing Gear Shock Struts For smaller diameter shock struts. environment. the HatsealRII/ TurconR TurciteR TurconR ExcluderRDC has proven to be a cost effective solution HatsealRII SlydringR ExcluderRD due to the long service life. Edition April 2004 Busak+ Shamban 7 . it is an advantage to use On landing gears where severe shock strut deflection can a tandem sealing system with by-pass around the inboard be expected. it is SlydringR are critical to good performance because essential to use a slipper seal without elastomer contact to metal-to-metal contact is avoided. This means that initially the pressure drop is over the avoid scoring caused by metal-to-metal contact of the outboard seal. LuytexR TurconR Delta LuytexR TurciteR TurconR SlydringR Plus SealRII SlydringR SlydringR ExcluderRDC p Figure 15 Large Diameter Shock Struts For large diameter landing gear where heavy provide the necessary service life. When a leakage is detected. and the inboard seal runs in a lubricated moving parts. The use of LuytexR deformations and high pressure shocks may occur. the by-pass can be closed and operations continue on the inboard seal until the next scheduled overhaul. C p Figure 13 Small Diameter Shock Strut LuytexR TurconR LuytexR TurconR TurciteR TurconR SlydringR WedgpakR SlydringR HatsealRII SlydringR ExcluderRDC p Figure 14 Large Landing Gear with Installed Spare Seal For medium sized landing gear. the use of SlydringR is recommended to seal.

with the new Series 600 cross used for the following Landing Gear section. Series E A Section A . Aerospace Engineering Guide TurconR TurconR TurconR VL SealR HatsealR ExcluderRDC TurciteR LuytexR SlydringR SlydringR p Figure 16 Future Landing Gear Sealing System Tandem sealing systems represent the ultimate sealing Shamban seals and bearings are among others solution for landing gear. and an O-Ring to energize the system. and there is room for it. between chambers and rod. Spitfire. HS748. TurconR Vane Seal WedgpakR Corner Seal TurconR A ExcluderR DC. The TurconR VL SealR as applications: the primary seal to take up the peak and pulsation A320. protecting the TurconR HatsealRII as the B737. leaktight performer with the lip. F-5. If space is available. J31.A Figure 17 Rotary Actuator Sealing System Busak+ Shamban Edition April 2004 8 . Eurofighter. Finally recommendations. a SlydringR is and seal between the chambers. Both seal designs are ATP. The TurconR WedgpakR is positioned as rotary seal with a small elastomer Please consult your Shamban sales engineer for further contact to prevent leakage even at low pressure. Rotary Vane Sealing System A rotary vane sealing system consists of a rectangular the ExcluderRDC prevents contamination from entering cap seal with a centerplate. PC7 considered the superior strut seals and the combination and PC9. EMB 145. B747. A380/340 pressure. of the seal designs will only improve the performance. The corner seal can be recommended between the rod seal and the designed in various shapes to control the leakpath ExcluderRDC. B757 and B767.

long-lasting piston seal. The use of SlydringR is recommended to avoid leakage resulting from piston misalignment with the bore. Aerospace Engineering Guide Accumulators The TurconR AQ-SealR5 is a leak-tight. and a TurconR WedgpakR with elastomer contact to prevent external leakage. TurconR TurconR Glyd RingR WedgpakR Figure 19 Spool Valve Sealing Systems. Application Example: IPTN Edition April 2004 Busak+ Shamban 9 . TurconR TurciteR AQ-SealR5 SlydringR Oil N2 Figure 18 Accumulator Sealing Systems. Application Example: Sikorsky H60 Spool Valves Reduced gland width can be achieved by using a TurconR Glyd RingR internally.

reliable. Series E. Spring VarisealRH to take pressure and temperature variation. Aerospace Engineering Guide Brakes Brake pistons equipped with a spring energized TurconR temperature capability of the elastomer. Application Example: F-16 A/B Busak+ Shamban Edition April 2004 10 . The advantage of using VarisealR (spring energized TurconR jackets) instead of elastomer contact The Spring Liner protects the brake housing from wear or energized seals is that brake systems often exceed the and abrasion from the spring. p TurconR Concave Ring TurconR VarisealRH p TurconR ExcluderRDC TurconR Spring Liner Figure 20 Brake Sealing System. and metallic springs address most fluid TurconRExcluderRDC. have proven to be very compatility problems. energized seals can go from -100_C/-148_F to combined with the tight and efficient +260_C/500_F.

Aerospace Engineering Guide

TurconR Seal Materials
TurconR materials are carefully formulated proprietary Aging
blends and are based on premium-grade PTFE TurconR properties do not significantly change over
fluoropolymer resins. Fillers are added that improve seal time. TurconR does not age and will not embrittle or
material properties. Fillers improve wear extrusion, degrade when exposed to severe-weathering
resistance and high-temperature properties of TurconR. conditions of heat, light, water, salt spray, etc. This is
The key features of TurconR seal materials are as follows: useful when seals might sit idle for years and still be
required to perform with complete reliability.
Low Friction
TurconR materials exhibit the lowest coefficient of friction Resilience
of any known solid, as low as 0.04 unlubricated on TurconR materials may experience ”cold flow” or creep
polished steel. The friction values obtained under under continued thermal or mechanical stress because
lubricated conditions will be smaller. A unique property they do not have the resilience of elastomers.
is the very low static coefficient of friction of TurconR Consequently, TurconR materials require an
which results in extremely low breakout friction. TurconR external-loading device such as a metal spring or an
materials do not adhere to their mating surfaces, elastomer. This is required to provide the radial force
therefore eliminating any worries about stick-slip in which compensates for seal wear, cold flow, and the
dynamic applications. normal variations in gland dimensions due to
tolerances or eccentricity.
Chemical Compatibility
TurconR materials are chemically inert in essentially all Wear Resistance
industrial chemicals and solvents, even at elevated TurconR materials are formulated to enhance wear life
temperatures and pressures. A single TurconR material at high speeds, pressures, and temperatures through
can handle an extremely wide range of solvents, acids, or the addition of fillers such as carbon fiber, glass fiber,
other corrosive media. molybdenum disulphide and others. TurconR materials
achieve wear values that exceed the demands of many
Temperature Range difficult sealing environments.
TurconR materials can operate at service temperatures
from -196_C /320_F up to 260_C /500_F, (even further Radiation
under special conditions) but it is necessary to limit other TurconR is not recommended for an accumulated
working conditions, such as speed and pressure, when radiation dose above 7 x 102 Gy (7 x 104 rad). The large
the temperature reaches the limit. flourine molecules in the PTFE chain make good targets
for radioactive particles. The molecular-chain structure is
Temperature Cycling damaged by scissure when exposed to radiation, resulting
In elastomeric seals, temperature cycling causes in lowered tensile strength and eventual disintegration. In
material degradation leading to compression-set of the high-radiation service, other fluoropolymers such as EFTE
elastomer. TurconR material properties, however, are not and PCTFE or ZurconR materials are recommended.
altered by cycling temperatures. TurconR also does not
contain plasticizers or any other ingredients which could Polytetrafluoroethylene (PTFE) Properties
degrade at temperatures below 300_C (572_F). Since TurconR materials are based on premium-grade PTFE
resins, the general properties of PTFE may be of further
High Surface Speed interest. PTFE has excellent electric properties such as a low
TurconR materials generate far less heat than other dielectric constant and a very high dieletric strength, even at
materials, such as elastomer, polyurethane, etc. In elevated temperatures. PTFE will not sustain fire in pure
general, surface speed can go up to 15 m/s, depending oxygen. Virgin PTFE is physiologically inert.
upon seal design and working conditions. Speed
The water absorption of PTFE is 0.01%. PTFE does not
exceeding 20 m/s has been achieved under special
absorb fluid to a level worth mentioning other than
conditions.
fluorinated-cooling media (e.g. Freon). Fluorinated fluids
can cause a reversible weight increase of approximately
5% accompanied by dimensional increases of
approximately 1%.

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Aerospace Engineering Guide

Material Data
All TurconR Materials are made of a high grade composition of Polytetrafluoroethylene (PTFE) resin and processed in an
isostatic molding process.
The following list includes the standard TurconR materials, but a large number of other materials are available and will
be specified when required by the working conditions. The materials are tested at 23_C (73.4_F)

Table I TurconR Materials
Elonga-
Material Specific
Tensile Strength tion at Hardness
Code Gravity
break
Description and
Color ASTM ASTM ASTM ASTM ASTM
recommended use
D D D D D
TurconR
4894 4894 4894 792 2240
[MPa] [psi] [%] [g/cm3] [Shore D]
Virgin, exceeding MIL-R-8791 White
T01 Profile: Clean system, low friction and pressure to 42.3 6130 378 2.16 58
Surface: Steel and chrome Off-white
TurconR.
Profile: All systems, low friction, medium lifetime and
T05 Turquoise 39.2 5682 392 2.17 57
pressure
Surface: Steel and chrome
Additive: Carbon and graphite
T10* Profile: Dry system, poor lubrication. Large extrusion gap Black 21.9 3180 183 2.05 64
Surface: Steel, chrome
Additive: Mineral fibers and MoS2
T19 Profile: High pressure and long wear life Gray 24.2 3506 226 2.30 63
Surface: Steel, chrome and ceramic
Additive: Glass fibers and MoS2
T25 Profile: Rotary application Gray 31.5 4562 286 2.23 59
Surface: Hardened steel, chrome and ceramic
Additive: Carbon fibers high filled
T29 Profile: Long wearlife and large extrusion gap Gray 22.1 3208 217 2.01 61
Surface: Steel and chrome
Additive: Carbon fibers medium filled
T40 Profile: Long wearlife Gray 24.7 3579 241 2.06 60
Surface: Aluminum, Steel and chrome
Additive: Bronze medium filled Light
T47 Profile: Bearing and SlydringR to 27.6 4000 250 3.09 60
Surface: Steel and chrome dark brown
Additive: Bronze medium filled acid treated
T49 Profile: Extrusion resistant Gray 27.6 4000 250 3.10 63
Surface: Hardened steel and chrome
Additive: MoS2
T99 Profile: Low friction, medium pressure, long seal life Gray 37.2 5385 347 2.22 58
Surface: Steel, chrome and anodized aluminum

Note ! The values in Table I are nominals, intended for engineering reference only. These values are not to be used
as a specification requirement. Specification values are available upon request.
* TurconR T11, used in North America is equivalent to TurconR T10.

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Aerospace Engineering Guide

Table II ZurconR Materials
Material Elongation Specific
Tensile Strength Hardness
Code at break Gravity
D
Description
i i C l
Color ASTM D 638 ASTM D 638 ASTM D 792 ASTM D 785
ZurconR [MPa] [psi] [%] [g/cm3] [Shore R]
Proprietary Polyester
Uniform
Z48 Leaktight performance 44.1 6.400 550 1.20 -
black
Steel and chrome (Formerly ZurconR 448)
Polyamide and MoS2
Z60 Spec. T-Seal and corner reinforcement Gray 82.7 12.000 50 1.16 120
Steel and chrome (Formerly HiModR 60)
ASTM D 621
ASTM ASTM
ASTM D 1457 (Deformation ASTM D 785
ZurconR D 1457 D 1457
[%] @ 2.000 psi [M Scale]
[MPa] [psi]
73_F/24 hrs)
High modulus thermo plastics + PTFE + Carbon
Bearing, StakbakR and corner reinforcement Uniform
Z43 81.0 11.750 25 0.08% 95
Steel, chrome and ceramic black
(Formerly HiModR 552)

Note: The testing of tensile properties are based on the microtensile specimen per ASTM D 1457/D 4894, pulled at 2 inches per minute with an initial
jaw separation at 0.875.005 inches. Tensile properties are determined in accordance with the procedures described in ASTM D 638.

Note ! The values in Table II are nominals, intended for engineering references only. These values are not to be used
as a specification requirement. Specified values can only be obtained from each batch.

Edition April 2004 Busak+ Shamban
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Please refer to Table III on For this reason it is very important that we are in control page 15.) a soak test at elevated temperature in order to verify the performance for critical applications. compression set. Contact your Hot Temperatures Shamban sales engineer for assistance. approved for a QPL as part of a US Government support this effect is kept to an acceptable minimum if they are program. page 16. See also note in section below. The use of spring energized VarisealR can of such important seal design parameters as elastomer expand the temperature range even further. within the indicated temperatures. This is only valid if the elastomer is stored under Compression Set Wearlife (Static) (Dynamic) controlled conditions in light and airtight packaging. Aerospace Engineering Guide TurelR Elastomer Materials Many of the Shamban seal designs are composite seals Shamban offers other TurelR elastomer compounds which with an elastomer element as an integral part of the seal. MIL-P-83461 + - (peroxide cured) MIL-P-25732C . it is very important to separate and use them where the functional Aging behaviors are optimized. The material the wrong material is selected. The low temperature dynamic cycling limits vary according to elastomer type. compatibility and tolerances. The maximum recommended storage time is shown in Table III. swell. Compability with the most common oil types can be found in Table IV. Temperature Cycling Through extensive testing in our own test laboratory we The effect of temperature cycling on elastomeric seals make sure that our materials are manufactured to our results in compression set which means that the elastomer specifications. loses its flexibility and when passing the lower limit it reaches the glass transition stage whereby it Even though the specifications ensure compatability. (Increased squeeze can of additives used in the oil. For other medias please contact your Surface Speed Shamban sales engineer.8 ft/s) Nitrile MIL-P-83461 versus MIL-P-25732C to avoid damage to the elastomer. Chemical Elastomer materials contract approximately 10 times reactions and physical behavior can be very damaging if more than steel in cold environments. A number of the materials have also been material loses its elasticity over time. For TurelR materials. (Compression set varies with Chemical Compatibility elastomer type). Due to the chemical composition of the nitriles. Temperature Range Most TurelR materials can be used in MIL-G-5514F type II systems (-54_C to +135_C / -65_F to -275_F). becomes stiffer. shrinkage during molding. becomes extremely brittle. + (sulphur cured) This indicates that dynamic elastomer contact seal should be MIL-P-25732C in order to optimize seal life requirement. Busak+ Shamban Edition April 2004 14 . Selection of elastomer material for a hydraulic fluid is a Cold Temperatures critical issue since the elastomer materials are more sensitive to fluids than other materials. It may be necessary to conduct improve the performance. expand this temperature range. The speed of the dynamic surface in contact with an elastomer contact seal should be kept below 3 m/s (9. Elastomer materials soften and loose its physical Following points are important when designing the seal properties when passing the upper temperature limit. system: Physical properties will not recover and it will take a permanent compression set. Physical properties will recover different behaviors can result due to the number and types when temperatures go up again.

Edition April 2004 Busak+ Shamban 15 . Aerospace Engineering Guide Table III TurelR Elastomer Materials Material Temperature Code Base Polymer Range Hardness Fluid Reference Recommended _C (_F) (Shore A) specification shelf life New Old Nitrile -54_C to +135_C AMS-P-25732 NK BAK 75 MIL-H-5606 10 years (NBR) (-65_F to +275_F) (on QPL) Nitrile -54_C to +135_C AMS-P-83461 NE BAE 75 MIL-H-83282 10 years (NBR) (-65_F to +275_F) (on QPL) Nitrile -54_C to +135_C MIL-H-5606 NG G 75 AMS-P-25732 10 years (NBR) (-65_F to +275_F) MIL-H-83282 Ethylene Propylene -54_C to +149_C NAS 1613 EH H 80 Phosphate Ester 10 years (EP) (-65_F to +300_F) rev. Testing to the specification on a lot-by-lot basis available on request at additional cost. Contact your Shamban sales engineer. 4 (on QPL) Fluorocarbon -34_C to +260_C MIL-L-7808 FT T 80 AMS-R-834851) 20 years (FKM) (-30_F to +500_F) MIL-L-23699 Fluorocarbon -23_C to +204_C MIL-L-7808 FL FAL 90 AMS-7259 20 years (FKM) (-10_F to +400_F) MIL-L-23699 Fluorocarbon -23_C to +204_C MIL-L-7808 FK FAK 75 AMS-7276 20 years (FKM) (-10_F to +400_F) MIL-L-23699 Fluorosilicone -73_C to +177_C LF F 70 Jet fuel AMS-R-259881) 10 years (FVMQ) (-100_F to +350_F) Fluorosilicone -57_C to +177_C LA LEA 80 Jet fuel AMS-R-259881) 10 years (FVMQ) (-70_F to +350_F) 1) Meets physical property requirements of applicable specification. Other materials available upon request. 2 class 1 Ethylene Propylene -54_C to +149_C NAS 1613 EP EP 80 Phosphate Ester 10 years (EP) (-65_F to +300_F) rev.

(Nato code H-538) Red oil -65_F to +275_F improved cold temperature capability FVMQ AS 1241A-Cl1 1241A Cl1 Phosphate -54_C 54 C to +135 +135_C C Phosphate osp a e Ester s e fluid. oil -40_C to +204_C (Organic acid ester based) -40_F to +400_F Viscosities of Typical Fluids vs. FKM. opaga o EPDM M AS 1241A-Cl2 Ester -65_F to +275_F Cl1 is i low l density d i fl fluid. but cured. u d No fire ep propagation.Centistokes 50 20 10. peroxide MIL-H-83282C Synth.000 500 200 100 Kinemaric Viscosity .6 -60 -40 -20 0 20 40 60 80 100 150 200 250 300 350 Temperature _F Figure 21 Busak+ Shamban Edition April 2004 16 . oil -54_C to +150_C (Organic acid ester based) -65_F to +300_F Nominal Synthetic based lubricant oil FKM MIL-L-23699C Engine lub.0 2.8 0.000 2. FVMQ MIL-PRF-87257 Synth. Aerospace Engineering Guide Aerospace Hydraulic Fluids Table IV Common Oil Types Most Temperature Specification Trade name Type Compatible Range Elastomer Petroleum based hydraulic oil.0 6. NBR.7 0. (Nato code H-515) -65_F to +275_F FVMQ Synthetic hydrocarbon based hydraulic oil. Temperature 10. Sulphur MIL-H-5606 -54_C to +135_C Red oil cured.0 0.000 5. (Nato code H-537) Red oil -40_F to +401_F reduced low temperature capability.0 8. FKM. FKM.0 3. The fluid has NBR. -54_C to +135_C Synthetic hydrocarbon based hydraulic oil. id Cl2 iis high hi h density.0 4.9 0. d i Nominal Synthetic oil-ester based lubricant oil FKM MIL-L-7808 Engine lub.5 1. Primary military fluid. -40_C to +205_C improved fire resistance (fire propagation) and shear stability. Similar to above but NBR.000 1.0 1.

Past industry wear life by resisting the tendency of seals to damage the experience suggested that surfaces smoother than 0. resulting in short life.25Rz In most applications an unplated. For example. Harder mating surfaces have a standards have shown to be suitable and can actually tendency to lower the running friction of a seal. avoid finishing methods which promote the formation of For further advice on platings and coatings. A surface substrate (such as 300 series stainless steel) the plating relatively void of peaks but including valleys for may peel or crack and then abrade the seal. 44 Rockwell C) or an alloy steel such as 4340 in the fully-hardened condition. This factor alone can have high-pressure reciprocating service.8 μin) harder the mating surface. strongly axial lay in a reciprocating rod-seal application. For example. polishing. along with finishing methods.25-0.3 µm or better over a short time.2 μm mating-surface finish. surface finish for dynamic sealing applications: The abrasive nature of a rough finish can cause excessive seal wear during the early burn-in period.6 µm will generally be polished by the seal determine and verify surface finish recommendations for to a finish of Ra 0. Seal designs run well against unplated surfaces at ballizing. Harder mating while surfaces rougher than 0. harder surfaces are an effect on sealing performance and wear patterns in preferred. The following friction and wear will then decrease accordingly. Direction or ”Lay” of Finish Platings and Coatings Each of the many different methods used to obtain a specific surface finish . surface finishes smoother than the current softer hardware surfaces. or a definite spiral pattern on the shaft in a rotary application. .produces a characteristic moderate speeds and pressures. etc. page 26 and Table X. Consult your Shamban sales engineer for further information. the Ra = 0. surfaces and bare. the more important it is to start Rz = 1. seal will burnish or damage the surface. Edition April 2004 Busak+ Shamban 17 . Seal improved seal performance.turning. An important property to consider in such cases is the Additionally. prematurely wore seals.1 . uncoated shaft is more relative to a ref. For example.5 μm Ra (16-20 μin) surfaces also allow the user to specify certain tougher. A seal will polish its mating surface.2 μm (4 . Materials recommendations are a guide to defining the proper that are harder than 44 Rockwell C do not polish as easily.4-0.4 μm Ra (8-16 μin) per Mil-G-5514 to 0. Typical mating-surface materials are listed in the Table IX. A better lubrication retention is more suitable for sealing substrate would be stainless steel Type 440C (hardened to applications. With the longer-lasting TurconR seal materials (such as Carbon surface measuring and finishing equipment available fiber filled T29) which would not be recommended on today.0.0 μm maximum (40 μin) with a smooth finish. Aerospace Engineering Guide Surface Finish (Recommendations) Surface Finish Recommendations Mating Surface Hardness Current industry standards for surface finish range from The hardness of a mating surface affects seal 0. A harder material improves μm Ra (10-20 μin) for general applications. A when a high-pressure load is exerted on a seal running surface with a high concentration and magnitude of peaks against a hard-chrome plating supported by a soft has been shown to cause excessive seal wear. especially if it is a Investigations into surface finish measurement equipment softer metal.6 μm maximum (24 μin) Substrates tp (Mr) = 50-70% @ depth p = . have stainless steel with a hardness of 28 to 30 Rockwell C and resulted in functional seal testing being performed to a finish of Ra 0. a complete list) are given on page 27. These These general recommendations apply to all types of materials (and others not listed) can also act as substrates sealing surface finishes including plated or coated for platings or coatings to achieve higher hardness values. appearance as the illustration of Figure 29 shows. grinding honing. To obtain the best seal performance. page 27.50 performance in several ways. the Ra (8 μin) did not allow for ample lubrication of seals.2-0. the surface profile should have a”plateaued” ability of the substrate to support the plating. Several examples of platings and coatings (not certain applications. line c = 5% tp than adequate. Therefore. a reciprocating rod made of and capabilities. If the mating material is too soft. avoid a your Shamban sales engineer. Rp = 0. In high-speed rotary or direction or ”lay” to the surface. please consult leak-paths in your application. improve overall seal performance. hardened metal surfaces.

4 Ra ground. the polished surfaces Duration : 300. highly-filled callout.4 Ra results. 0. When an application requires the longest test rod material. TurconR T29 is very measured after 1 million cycles.05-0.15-0. induction hardened to finishes were evaluated: (Ra in μm) 40-50 Rc. A tungsten carbide coatings.10 Ra superfinished tungsten carbide a reciprocating application.75 Rp Max equipment and methods concluded that the variations were most likely due to differences in the surface textures Figure 22 Seal Wear Comparison of the test rods. A seal performance evaluation was conducted comparing Further testing using IHCP rods finished to the extremes of standard hard-chrome plate to electroless nickel and the 0. The seal that ran on the wear-resistant but contains carbon fibers that can abrade more tightly-controlled surface finish showed a significant soft mating surfaces.72 induction-hardened.2 Ra ground.000 cycles performed better with respect to seal leakage and wear.0.8 million inches) which was expected.2 Ra ground following test conditions: (Ra in μm) . The test rods were Seal material selection affects mating-surface hardness not plated.15-0. (TTD 1. For one of the tests. but the type of finish (ground only vs. Not only was the descriptions: 0.0. ground and 0.2 Ra ground. Both PTFE-contact (slipper seal) and elastomer-contact seals were evaluated under the . an alloy steel hardened to Rc 36-40 was the requirements.2 . In general.30 Ra standard hard-chrome polished) was also significant to seal performance. Not all of the tests were performed utilizing the same 2 conditions or test seals. Some of the test results and observed trends relative to surface finish effects on seal performance are reported here as supporting data. Various types of surfaces (coatings) were evaluated throughout these Ave.30 Ra standard electroless nickel A test program was conducted to evaluate proposed 0. chrome-plated (IHCP) piston rod material meeting the 0.0. The wear of the primary seal element was TurconR blends. polished Pressure : 3000 psi constant .10 Ra superfinished electroless nickel improvements to a standard industrial sealing system for 0.4 μm roughness average finish callout inadequate.3 Ra 0.2-0. But the polished 0.4 Ra surfaces allowed better seal performance than the 0. against materials with hardness values of 45 to 70+ Leakage performance was identical between the two tests.2-0. polished Stroke Rate : 1 Hz The results of this study were somewhat surprising and Fluid : Mil-H-83282 uncovered some effects that surface finish can have on seal performance. the test parameters.4 Ra requirement confirmed this suspicion.0.2-0. Rockwell C. Temperature: 121_C (250 _F) this result revealed the need for more in-depth studies of Test rods were prepared according to the following the effects of surface texture and type. 0. For example. Analyzing test results. 1 Functional seal testing utilizing commercially available 0. a maximum Rp value possible wear life under moderate to severe conditions. Seal Ring weight loss (%) tests.75 Functional dynamic seal testing was conducted under different evaluation programs that were designed to study 3 surface finish effects on seal performance. A comparison of different Busak+ Shamban Edition April 2004 18 . These coatings were applied to test matrix was conducted whereby four combinations of a base material of C1045 steel.2-0. These materials should only be run advantage with respect to wear as Figure 22 illustrates.05-0.0. 4 Supporting Test Data 3. Aerospace Engineering Guide Seal Material surface finishes was part of this study.4 μm Ra finish requirement has typically shown much variation in seal performance 0 0.4 Ra ground Stroke : 3 inches . (peak height) was set for the test rod in addition to the Ra the seal material should be one of the harder.

05-0. Figure 23 in TurconR-contact (slipper) seal performance can be shows average leakage data for the TurconR-contact seal gained through the use of advanced coatings and surface tests.10 Ra 0.15-0.05-0.10 Ra 0.30 Ra 0.05-0.5 0 0 0.15-0.15-0.15-0.10 Ra 0.10 Ra 0.30 Ra 0. Total leakage (grams) Ave.30 Ra 0. Aerospace Engineering Guide Leakage and wear were the two performance As can be seen from the graphs.30 Ra 0.10 Ra 0.30 Ra 0.30 Ra 0.3 5. Seal Ring weight loss (%) Ave. Figures 25 and 26 show the Ieakage and wear results of the elastomer-contact seal tests.10 Ra 0.2 0 0 0.9 2.7 8.1 5.2 1 5 3 0.05-0.15-0.05-0.15-0.10 Ra 0.15-0. Seal Ring weight loss (%) 15 2 10 1.1 0.15-0. Total leakage (grams) 20 50 10 8.05-0.30 Ra Superfinished Superfinished Standard Standard Superfinished Superfinished Standard Standard Tungsten Electroless Electroless Hard-Chrome Tungsten Electroless Electroless Hard-Chrome Carbide Nickel Nickel Carbide Nickel Nickel Figure 23 TurconR-contact Seal Leakage Figure 25 Elastomer-contact Seal Leakage 4 25 23 21 3 20 19 3 Ave. 200 173 40 150 30 112 100 Ave.30 Ra Superfinished Superfinished Standard Standard Superfinished Superfinished Standard Standard Tungsten Electroless Electroless Hard-Chrome Tungsten Electroless Electroless Hard-Chrome Carbide Nickel Nickel Carbide Nickel Nickel Figure 24 TurconR-contact Seal Wear Figure 26 Elastomer-contact Seal Wear Edition April 2004 Busak+ Shamban 19 .05-0. TurconR-contact seal tests.5 14.05-0. Figure 24 shows average seal ring wear data for the finish specifications. significant improvements characteristics measured for all seals tested.10 Ra 0.

An evaluation was performed where hard-anodized aluminum was compared to 2 tungsten carbide coated aluminum. Ra alone is not an adequate description of a sealing surface. were shown as a result of improved surface quality. The exact Leakage and wear were measured for all test samples. as in pneumatics.05-0.15-0. 200 Conclusion 166 Surface finish quality is directly related to dynamic seal 150 performance. were not quantified. measuring and controlling surface finish quality is critical to the functional reliability and service life of a seal. contributions from either the coatings or actual surface Figure 27 shows average leakage data. typically investigated as replacements to 0 chrome plating.8 and finishes. have demonstrated good performance 0. Both TurconR-contact and elastomer contact seals were tested to the following 0. significant improvements in seal performance Duration : 300. Many different types of surfaces are suitable for sealing 50 applications as well as methods and equipment used to obtain satisfactory surface finishes. significant performance gains. Seal Ring weight loss (%) 8 Aluminum is occasionally used for cylinder barrels where weight is a major concern or the application is relatively 6 light duty. the elastomer-contact seal performance gains are 12 not as significant. especially in the case of the TurconR-contact seals.8 million inches) Throughout these supporting data. Regardless.05-0. Total leakage (grams) requirements.15-0.10 Ra 0. For increased corrosion protection and wear resistance. Aerospace Engineering Guide In comparison to the TurconR-contact seal performance data.00 cycles were observed between the different surfaces. aluminum alloys are 4 usually hard-anodized. seal performance Temperature: 121_C (250 _F) gains were demonstrated through the use of surface finish technology and advanced coatings.10 Ra 0. Advanced coatings 17. care 100 must be taken to prevent over-specifying surface finish Ave. Properly defining.5 configuration and functional differences between the two 10 types of seals. This is mostIy attributed to basic seal 10.3 0 parameters: 0. Ave.30 Ra gains with respect to dynamic sealing in hydraulic Superfinished Hard applications. Tungsten Anodized Carbide Figure 27 TurconR-contact Seal Leakage Busak+ Shamban Edition April 2004 20 . Figure 28 shows finish improvements to the enhanced seal performances average seal ring wear data. (1. however.30 Ra Superfinished Hard Pressure : 3000 psi constant Tungsten Anodized Carbide Stroke : 3 inches Stroke Rate : 1 Hz Figure 28 TurconR-contact Seal Wear Fluid : Mil-H-83282 Again.

0 Y1 Y2 Y3 Y4 Y5 Y6 Y7 Y8 14.37 16.6 0.8 0.14 6. Ra = 1 L 0 Improved Measurement Methods The Ra measurement does not give a true picture of the n real surface profile. Rq is more sensitive to occasional highs and lows.4 0. Aerospace Engineering Guide Surface Finish (Measurement Methods) Ra .9 N7 Û Ra : Arithmeric average roughness X L AA : Arithmeric average CLA : Center Line Average Rq : Geometric average roughness Valley Mean line RMS : Root-mean-square 1) The German-Swiss Norm is a series of roughness-grade numbers  |y(x)|dx L used to avoid confusion with numerical values of other types.5 µm is equivalent to performance will be very different. See figure 29.05 2. Edition April 2004 Busak+ Shamban 21 .2 roughness-component irregularities from the mean line measured within the sampling length.0 0. gives improved seal performance. Y = individual measured peak height because the valleys retain fluid and lubricate the running seal surface. Compare to Ra in Table V.2 occasional high or low readings. while Ra simply averages them. 5.0 63. (µin.28 12.03 1.8 0. therefore.0 0. or Ra.5 N6 56.02 1.20 8.0 The measurements are taken as the fine point of the stylus 2.2 0. Even with identical Ra values. In particular. the open profile ”Peak Structure” can seriously affect seal performance.0 0. The main difference in the two scales is that Rq amplifies 0. That is. The finish process plays a very Rq =  1 L  Y (x)dx L 0 z important role in the outcome.4 N3 the surface being measured. CLA Rq or RMS parameters because they provide a simple value for German- English Metric English Swiss accept/reject decisions.10 4. Figure 29 Surface Finish .0 7. the Rq value will be higher than the Ra value (by approximately 11%). AA.09 4.) (µm) (µin. L.4 0.0 0.44 63.9 N4 Peak 10.2 N2 on a profilometer which traverses the sampling length on 3. the resulting seal a surface finish that measures Rq 0.) Norm1) is the arithmetic average height of roughness-component irregularities (peak heights and valleys) from the mean line.0 1.8 0.60 69. Arithmetic average roughness.9 0. Please see Table VI.41 17.81 35.Arithmetic Average Roughness Table V Surface Finish Conversion Table Roughness averages are the most commonly used Ra.0 8.0 Ra Rq 32.05 2.45 µm. 0.73 32. L.0 measured within the sampling length. as its jagged structure can cut and nick the seal surface.18 8. On the other hand the closed profile form ”valley structure”.0 16.8 1.0 0. Rq is the geometric average height of 0. making it a valuable complement to Ra.Geometric Average Roughness Surface Profile Ra Rq is the current term for what was formerly called root-mean-square or RMS.0 4. approximately Ra 0.0 0.Ra Versus Rq Table VI Ra Comparison Rq . For a given surface. 1.8 N5 28.1 N1 1.

05 µm because the hard peaks roughness core profile. profile valleys projecting through the roughness core Mr (Material Ratio) profile. RPK Equivalent straight line RK RVK 0 20 40 60 80 % 100 Mr1 Mr2 Material ratio Mr Figure 30 Abbot Curve Rk (Core Roughness) Rvk (Reduced valley depth) The core roughness depth is the depth of the roughness The reduced valley depth Rvk is the average depth of the core profile. If mating surface is ceramic. Profile Distribution Negative skew Positive skew Leptokurtic (>3) Platykurtic (<3) Figure 31 Surface Measurement Visualized Busak+ Shamban Edition April 2004 22 . Mr2 in % Other surface parameters are skewnesss and kurtosis. For line which separates the valleys from the roughness core explanation see Figure 31 below. will cut into the seal surface. Aerospace Engineering Guide An improved surface measurement method is described in the new ISO 13565-1 / -2 / -3. Mr1 in % The harder the material the more important it is to reduce The material portion Mr1 is determined by the intersecting the peak height Rpk. valley and material ratios as described below. Rpk (Reduced peak height) The reduced peak height Rpk is the average height of the protruding peaks above the roughness core profile. including the peak. profile. the Rpk line which separates the protruding peaks from the value must be down to 0. The material portion Mr2 is determined by the intersecting which give a more detailed picture of the surface.

but is available at some universities and technical institutes. This method of Spk 0. platings or coatings.09 0.g. Such pictures can be very Sa 0. 2-dimensional surface texture characteristics are denoted by ”R”. e.98 Value measured in this dimension is called S instead of R. Sa is equivalent to Ra.11 measurement will expose widely varying surface profiles Sk 0. This method requires a sophisticated filter technique and software program that can convert the mathematical rounding. 3-dimensional surface texture characteristics are denoted by ”S”.40 0. but also direction of ridges and Parameter Unworn (µm) Worn (µm) channels in the surface structure. This technique is not readily available in industry.25 0.11 0. core and valley.21 valuable in evaluating seal performance. Svk 0.g. and the process used to produce the surface. E.37 dependent upon base materials. Sa is the 3-D equivalent to Ra Figure 32 Surface Structure Edition April 2004 Busak+ Shamban 23 . Aerospace Engineering Guide The optimum view of the surface structure is a Table VII Properties of Surface Structure 3-dimensional computerized picture showing not only peak.

0 140 29 279 279 64.5 40.5 58.6 79.0 42.9 Tensile strength = B x 490 (for Brinell numbers over 175) 66 84.0 119 22 237 237 61. It affects sealing integrity by loading 42 390 390 71.4 173 measure it dynamically as well and correct any 37 344 344 68.5 75.2 91.4 55.6 72.5 191 the seal unevenly and puts undue stress on the 41 381 381 70.0 76. This relationship 62 688 82. A well 53 525 77.3 63.2 62.9 274 54 543 78.2 83.2 73. and operate more reliably at higher speeds and 51 487 496 76.0 40.9 113 20 226 226 60.5 92.1 92.8 85.5 233 should be avoided during the hardware-design phase.5 221 47 442 443 74.9 257 aligned shaft and housing assembly will last longer.3 72.9 81.8 311 58 615 80.2 156 33 311 311 66.1 71.9 292 56 577 79. 49 464 469 75.0 67.3 49.2 64 722 83.0 83.5 212 When the axis of a rod or piston moves at an angle away 45 421 421 73.4 84.1 147 Shaft to housing 31 294 294 65.4 111 Figure 33 Angular Displacement Busak+ Shamban Edition April 2004 24 .6 121 23 243 243 62.9 89.5 41.8 72.5 90. Aerospace Engineering Guide Hardware Specifications Table VIII Comparative Hardness Scales Relationship between hardness and tensile for Steel strength Brinell Number Rockwell The approximate relationship between the hardness of a Tensile e s e Rockwell Rockwell Strength S h metal and its tensile strength is shown by the following C Standard Tungsten 15-N ball ball A D (kpsi) formula in which B = Brinell hardness number.0 76.1 85.1 69.4 245 less.1 78.3 129 26 258 258 63. There are three types of misalignment which 50 475 481 75.6 70.3 165 misalignment that is found. 59 634 80.2 123 24 247 247 62.2 76.4 52.8 These formulas give the tensile strength in pounds per 63 705 82.7 82.4 53. 68 85.4 80.2 Tensile strength = B x 515 (for Brinell numbers up to 175) 67 85. leak 52 500 512 76.5 200 from the true centerline.3 44.9 177 is often detected in the static condition.9 93.9 56.6 68.2 89.6 60.1 between hardness and tensile strength does not apply to 61 670 81.7 nonferrous metals with the possible exception of certain 60 654 81.9 74.1 60.9 87.1 85.3 46.9 69.4 92.9 239 pressures.8 91.3 283 Proper alignment of dynamic mating surfaces is an 55 560 78.0 206 44 409 409 72. 35 327 327 67.7 90.4 182 elastomer/spring.8 77. it is essential to 38 353 353 69.0 66.5 66.7 69.8 83.5 77.8 169 36 336 336 68.4 50.7 160 34 319 319 67.9 53.1 73.4 43.5 137 28 271 271 64.4 square inch and apply only to steels.6 152 32 301 301 66.7 61.2 80.9 187 40 371 371 70.8 64.2 aluminum alloys.8 71. a condition called ”angular 43 400 400 72.5 88.4 73.9 51.8 73.8 50.4 65.4 86.8 43.5 116 21 231 231 61.0 196 displacement” exists.1 87.8 79.1 69.5 56.6 76.0 57. The seal wears more rapidly and may fail before its maximum wear life. Although this condition 39 362 362 69.3 47.5 65 719 83.3 301 Dynamic Alignment 57 595 79.8 48.5 82.3 78.8 45.9 217 Angular Displacement 46 432 432 73.9 63.7 88.0 91.6 144 misalignment 30 286 286 65.1 59.1 71.0 74.0 227 48 451 455 74.9 54.4 75.7 47.4 266 important factor in improving seal performance.6 86.8 126 25 253 253 62.7 75.2 70.9 133 27 264 264 63.

There may also be a visible Shaft to housing difference in wear rates on opposite sides of the seal. Runout causes a seal to wear In rotary service. misalignment Shaft center Bore center Shaft to housing misalignment Figure 35 Shaft Runout Excessive Runout The amount of shaft runout in a hardware design can range from ”minimal” (has no significant effect on seal performance) to ”moderate” (less-than-optimum wear Figure 34 Eccentricity life) to ”excessive” (causing an unacceptable early failure). and insufficiently loaded on the opposite side causing Shaft center leakage. The shaft centerline is not stable in one place as depends on how much runout a particular seal design can in eccentric misalignment. Aerospace Engineering Guide Eccentricity Indicator Reading). of the housing or bore. to early leakage since a potential leak-path is the condition occurs when a rod or piston moves parallel continuously formed as the ”high point” of the shaft to its own centerline but is offset from the true centerline passes each point on the sealing contact surface. when the shaft rotates about its own axis prematurely but with more of an even wear pattern than but is offset from the centerline of the housing. In reciprocating service. In this situation the seal is stressed more heavily on one side. resulting in a ”wobbling” others. Shaft runout is measured with a dial indicator high-runout applications. It also housing. a condition that of ”eccentric misalignment”. and is expressed in ”thousandths of an inch” TIR (Total Edition April 2004 Busak+ Shamban 25 . and the limits specified by the design centerline which is offset from the true centerline of the engineer concerning leakage rates and wear life. This condition stresses the seal around all points on Consult your Shamban sales engineer for further data on its diameter. The amount that is considered ”excessive” can vary from Shaft Runout one application to another depending on shaft speed. Some seal designs can handle more runout than true centerline of the housing. It is often a contributor of eccentric misalignment exists. When examining the used seal. it may show True center of rotation damage on one side only. effect. Shaft runout occurs when a shaft is rotating about its own fluid media. but is itself moving around the handle. resulting in excess wear.

low pressures. Values shown are for 30% cold-worked material. Alloy Steel General service with better mechanical properties than Alloy 4140. 62 for high speeds at moderate pressures. Good mechanical properties with higher strength than other Carbon SAE 1045 19 58 low-carbon steels. Free-machining. Soft material with moderate corrosion resistance for use at low Stainless Type 304 . a hardenable 17-4 PH 35 44 material for moderate-wear applications. and for low friction against TurconR seals due to lubrication-film-retention Ceramic 70 properties Non- metallics Very hard. with Type 303 . 28* speeds and pressures. where friction and Soft Bronze 40 Rockwell B 85 Rockwell B corrosion are not concerns. *) Series 300 stainless steel cannot be hardened by heat treatment. very soft. 28* and pressures. Use in noncorrosive media only. Steel Soft material with excellent corrosion resistance for use at low speeds Type 316 . Mild Steel 150 Brinell - For high wear resistance at high pressures or high speeds. Metals Light-duty service in noncorrosive media only. Light-duty service in slow speeds. for moderate 4140 10 50 speeds and pressures. 70+ surface for reciprocating piston-seal applications. Not recommended aluminum 6061-T6 for rotary service. Busak+ Shamban Edition April 2004 26 . The information supplied above is intended only as a guide. but lower corrosion resistance than 300 series stainless steel. 4340 13 50 High hardness and wear-resistance but limited corrosion resistance. Heat-treated material is hardest of all stainless steels. for low speeds and pressures. We strongly recommend that you test the selected material in the actual application before production use. Steel Hard-anodized aluminum makes an excellent low-friction bore Hard-anodized . Steel General-purpose applications in noncorrosive media. RC Material Applications Annealed Hardened General-purpose with moderate corrosion resistance.05 µm. Aerospace Engineering Guide Table IX Typical Shaft Materials Used in Contact with Seals Typical Hardness. Tool D-2 . for higher Type 440C 22 44 speeds and pressures. chemically inert material with ability to obtain flame Sapphire 9 Mohs scale polished finish less than Ra 0. 20* moderate corrosion resistance.

2) The MIL-Spec.038 Oxide Not recommended for high-shock loads. Electroless as-deposited Nickel Plating Nickel. hardness. Comments RC Thickness Wearresistant for light duty. Carbide application Excellent bore material in piston-seal applications. Plasma-spray and HVOF coatings are typically produced using industry standards developed by certain companies.005-0.013-0. high-velocity spray guns (rocket guns) to improve coating density.25 lower friction mating surface than bare aluminum Aluminum Type III The above information is intended only as a guide. and bond strength. 1) HVOF = High Velocity Oxygen Fuel. Not recommended for fast Hard QQC 320B 65 0. Testing of the selected material in actual service conditions is recommended to determine the suitability of a plating or coating for a specific application. with higher bonding strength. Chrome Class 2 Excellent for corrosive applications in light to moderate Nickel.13 rotary or corrosive applications. Chromium Recommended when wear life is the primary concern.013-0.013-0. less wear-resistant but greater ductility than Coating Aluminum MIL-P-833483 60-69 0. Harder but more abrasive than as-deposited nickel. as a Hard-anodized MIL-A-8625C Anodizing Over 70 0. Aerospace Engineering Guide Table X Properties of Typical Platings Hardness Nominal Coating Type MIL Spec. Edition April 2004 Busak+ Shamban 27 .02-0.013-0.015 conventional chrome in light to moderate speeds. MIL-C-26074B 58-70 0. MIL-C-22074B 48-52 0. for Tungsten dependant upon HVOF1 MIL-P-833482 67-74 high speed and pressure combinations. Those standards normally meet or exceed the requirements of the military specifications noted above. Chrome Class 2E Chrome Plating Higher wear resistance and lower friction than Thin-dense MIL-C-23422C 70 0.038 fully-hardened Not recommended for high-speed rotary.038 chromium oxide coatings. Plasma Spray Lower-cost. is noted for reference only.05-0. Oxide High wear resistance. a coating system using high-pressure.038 speeds and pressures. See note 2 71 0.

and limit the number of entities. and uncovering geometry. These results can then be verified using either portions of the seal material/seal design interaction. such as With FEA. you can construct elementary quickly predicting the performance of a design in a variety equations relating the material properties and the of application conditions. providing input between the complex loads of the behavior of the entire complex seal and the hardware conditions. Using results from simple test methods designed designs nessesary to be fully tested. the seal designer can screen new materials and a sealing element. Aerospace Engineering Guide Finite Element Analysis (FEA) FEA is a technique by which a complex geometry. Figure 36 Featuring WedgpakR in Unpressurized State Figure 37 Featuring WedgpakR in Pressurized State Busak+ Shamban Edition April 2004 28 . This screening speeds to provide a reasonable measure of the properties of the the development cycle. is divided into small. traditional test methods or simple test methods designed to isolate the behavior of one feature of the seal assembly. Some additional benefits include seal in the end application. simply shaped designs of the computer rapidly.

Sizes over 3000 mm (10 ft. Shamban has developed a unique and Other combinations of TurconR materials and special complete range of seals to meet the challenging demands designs can be developed and supplied for unique of aerospace applications. All intermediate sizes up to 3000 mm (10 ft. Aerospace Engineering Guide Seal Quick Reference Guide Sealing elements have a decisive influence on the design. Using optimized geometries.g. To select the most appropriate seal type and material. Note on Ordering function. demand for the size. compact form. friction control. applications. chemical resistance. resistance to wear and includes the seal and proprietary elastomer energizing extrusion. For non-standard sizes that include parameters. The assembly Leakage control. Edition April 2004 Busak+ Shamban 29 . Table XI on pages 30 . and service life of hydraulic and pneumatic The multi-element seal assemblies presented in this cylinders and systems. Plus SealRII). we recommend you use the seal types and limits determines the requirements of the sealing preferred sizes listed here. Because surface texture has such a decisive influence on the functionality. it is important that these values are understood and applied. The second column of Table XI contains the number of the page on which further general information can be found.23. The quality of the mating surface is explained in the section ”Surface Finish”.) are available for systems. Shamban diameter are available.35 can be used to proprietary elastomer design. catalog are supplied as complete sets. pages 17 . some seal designs. and innovative materials. installation are demanded in order to meet the industry Older seal designs not represented in this catalog requirements for a functional sealing solution. naturally continue to be available. application. it The sizes contained in the catalog are considered is necessary to first define all the desired functional standard sizes.) proven designs. such as the Plus SealRII which contains a TurelR temperature extremes. e. Please do not hesitate to contact our Application Engineering Department to request further information and assistance on specific applications and to answer technical questions. resistance to high and low element. reliability and service life of the seal system. providing there is sufficient offers aerospace customers a wide range of sealing demand. and ease of elastomer and TurconR cap seal. For all new The significance of the performance parameters and their applications. including specific design and installation instructions on the particular seal type and materials (or material combinations with multi-element seals. a share of the mold cost make an initial selection of seals and materials according may be charged to the Customer if there is only a limited to the specific requirements of each application.

TurconR Symmetrical seal with zero WedgpakR leakage -Low Low friction -Excellent extrusion and wear MIL-G-5514F 56 resistance D Yes Yes AS4716 -Preferred elastomer contact dynamic seal TurconR Combined slipper and One and two HatsealRII elastomer contact seal. Pressure Gland Piston Rod ment Direction TurconR High performance VL SealR unidirectional rod seal -Low friction -Leaktight MIL-G-5514F 44 S No Yes AS4716 TurconR High performance slipper seal Plus SealRII -Low constant friction -Resistance to wear and extrusion optimized MIL-G-5514F 50 -Easy installation D Yes Yes AS4716 -Recommended for high frequencies TurconR The original slipper seal Double DeltaRII design -No No stick-slip stick slip -Cost effective MIL-G-5514F 54 -Can be made to suit any D Yes Yes AS4716 O-Ring size. Back-up Ring -Zero Zero leakage at low pressure g oo e width groove -High pressure capability 59 -Built-in sealing redundancy MIL-G-5514F S No Yes (except 000 series) AS4716 TurconR Excellent static seal T-Seal -Geometry prevents spiraling/rolling of seal during installation and use MIL-G-5514F 62 D Yes Yes AS4716 TurconR -Excellent sealability AQ-SealR5 between gas and oil -Low Low friction and leaktight MIL G 5514F MIL-G-5514F (only 300 and 65 D Yes No 400 series) AS4716 KEY TO MOVEMENT: Reciprocating = Rotary = Oscillating = Helix = Static = KEY TO PRESSURE DIRECTION: Single acting (Unidirectional) = S Double acting (Bidirectional) = D Busak+ Shamban Edition April 2004 30 . Aerospace Engineering Guide Table XI Selection Criteria for Aerospace Seals (To be continued. See next page ) Application Seal Page Features Move.

leakage and service 15. but with an enlarged cap. The back-pumping effect allows the seal to relieve pressure trapped between tandem seals or between seals and double- acting scrapers.2 ft/s -65 to +390_F 35 MPa friction.0 m/s -54 to +200_C 5000 psi activates the cap equally over the width. because the QUAD-RINGR seal is energized by the design squeeze and not by the system pressure. HatsealRII mized elastomer footprint reduces friction and extends service 3.3 ft/s -65 to +390_F 35 MPa This unique seal design was developed from the original TurconR TurconR AQ-SealR.2 ft/s -65 to +390_F 35 MPa qualified in customer applications. The design has taken VL SealR the latest empirical and theoretical experience into account in order to optimise performance. friction. The seal is ”foolproof”. while it maintains leakage control and dynamic perfor- 9. This superior slipper seal design has a contoured seal cap. AQ-SealR5 is especially designed to separate fluids and gases in dynamic applications. Avoid combining extreme limits Edition April 2004 Busak+ Shamban 31 .0 m/s -54 to +200_C 5000 psi life. thereby reducing the 49. has TurconR good leakage control and is prevented from rolling/spiraling in T-Seal the gland at installation due to its unique shape. The platform provides excellent extru- sion resistance in peak pressure conditions. This has been achieved through in-house testing and 49. and is an improvement over seals with broader elastomer 9.2 ft/s -65 to +390_F 35 MPa A triangular shaped elastomer part.0 m/s -54 to +200_C 5000 psi 3. TurconR rolling and spiraling by two delta rings. protected against extrusion. The minimized elastomer WedgpakR footprint on the dynamic surface ensures an excellent leakage 3.0 m/s -54 to +200_C 5000 psi type has excellent leakage control of an elastomer contact seal.0 m/s -54 to +200_C 5000 psi control. The best sealing characteristics of an elastomer contact seal TurconR and a slipper seal are combined in the HatsealRII. The special elastomer Plus SealRII allows more room for cap thickness. 49. QUAD-RING seal This seal 3. The mini. a very low friction and long service life.0 m/s -54 to +200_C 5000 psi life.0 m/s -54 to +200_C 5000 psi applications. **)Pressure is dependent upon material and gap dimension. shape 1. formed TurconR to match the lemon shaped elastomer ring. This seal type has a good reputation Double DeltaRII for low friction and good leakage control in many dynamic 15. 9. Aerospace Engineering Guide Application Speed Temperature Pressure Description Seal Limit Range *) **) The VL SealR has been developed over the past few years as a TurconR new generation unidirectional Rod seal. T-Seal is primarily recommended for static application.8 ft/s -65 to +390_F 35 MPa mance at low pressure.8 ft/s -65 to +390_F 35 MPa contact as the tendency to adhere to sealing surface is greatly reduced. This is the original slipper seal that has a delta shaped cap TurconR activated by an O-Ring. *) Temperature range is dependent upon material selection. extended service life and 15.8 ft/s -65 to +390_F 35 MPa but at the same time. allowing for a AQ-SealR5 centrally positioned groove for a QUAD RINGR seal. The cap can be provided with grooves in order to reduce friction even further.

Aerospace Engineering Guide (To be continued. Pressure Gland Piston Rod ment Direction TurconR Spring energized seal VarisealR Chemical resistance optimal -Chemical MIL-G-5514F -Wide Wid temperature range AS4716 -Several spring designs 68 available (Groove may S Yes Yes -Unlimited shelf life have to be split for installation) TurconR -Spiral Back-up Ring -Solid -Scarf-cut S f t -StakbakR design MIL-G-5514F 79 D Yes Yes AS4716 TurconR -Spring energized seal Dual Piston Ring -Low friction -Metallic Metallic expander e pande B + S gland l d -Wide temperature range standard to 82 -Controlled leakage MIL-G-5514F D Yes No -Saves space by using narrow AS4716 grooves bore sizes -Low hysteresis -Unlimited shelf life TurconR Optimum slipper seal Glyd RingR -Low friction B + S gland -Long L service i life lif standard to -Saves space by using narrow MIL-G-5514F 85 grooves AS 4716 D Yes Yes bore and rod sizes TurconR Excellent primary seal StepsealRK g pressure -High p p y capability B + S gland -Pressure P relieving li i effect ff t standard to MIL-G-5514F 91 AS4716 S Yes Yes bore and rod sizes TurconR Rotary seal Roto Glyd RingR p -Low speed -High Hi h pressure 98 ISO 7425/1 D Yes Yes KEY TO MOVEMENT: Reciprocating = Rotary = Oscillating = Helix = Static = KEY TO PRESSURE DIRECTION: Single acting (Unidirectional) = S Double acting (Bidirectional) = D Busak+ Shamban Edition April 2004 32 . See next page ) Application Seal Page Features Move.

2 ft/s -459. TurconR g notches and radial grooves. The TurconR Roto Glyd RingR is designed with chamfers. The patented StakbakR design allows Back-up Ring extended d d temperature andd pressure ranges. no stick-slip.2 ft/s -94 to +500_F 35 MPa application. which is normally used in conditions of to extreme VarisealR temperature. Avoid combining extreme limits Edition April 2004 Busak+ Shamban 33 .0 m/s -54 to +200_C 5000 psi effect. -70 to +200_C 8000 psi - -94 to +390_F 55 MPa Dual Piston Ring is energized by a stainless steel wave shaped TurconR spring. the StepsealRK is now also available to the aerospace industry.0 m/s -54 to +200_C 5000 psi friction seals for both high and low pressure systems widely used 49. long Dual Piston Ring service life l f and d a controlled ll d lleakage k over the h rings. when used with a secondary seal. O Ring. This avoids pressure 49. The seal has no interference fit. Widely used in industrial applications. activated TurconR by an O-Ring. good leakage control and long service life.0 m/s -70 to +260_C 5000 psi rings can be supplied with various spring types. TurconR StepsealRK consists of a patented step cap. Aerospace Engineering Guide Application Speed Temperature Description Seal Pressure **) Limit Range *) TurconR VarisealR is a single acting slipper seal activated with a TurconR metal spring. spool valves. depending upon 49. Duall piston 15. it still features all the advances of the slipper seal 49.2 ft/s -65 to +390_F 35 MPa in industrial applications. A special advantage is the possibility of decreasing groove width in for example.. All standards and sizes available in virgin as well as filled TurconR PTFE compounds. Roto Glyd RingR b t iis energized but i d via i an O-Ring.0 m/s -54 to +200_C 3000 psi High pressure and low speed are the main features. The characteristics of the seal are very low friction. 6. An all-around seal for hydraulics and pneumatics.5 ft/s -65 to +390_F 21 MPa *) Temperature range is dependent upon material selection. O Ri 2. This is a further development of the slipper seal StepsealRK f the for h previously l inactive cap now has h an active back-pumping b k 15. At 15.2 ft/s -65 to +390_F 35 MPa build-up during long strokes. **)Pressure is dependent upon material and gap dimension.0 m/s -273 to +260_C 5000 psi the same time. aggressive chemical media and long storage life. TurconR TurconR Glyd RingR combines the experience from years of field Glyd RingR test andd llaboratory b research h into h highly hl efficient ff and d reliable l bl llow 15.67 to +500_F 35 MPa as to low friction.

Double Gland Piston Rod ment Acting TurconR Rotary seal VarilipR -Low friction -Dry D run capability bilit -Chemical resistance optimal Gland to suit 100 -Outperforms traditional Oil S No Yes application seals Footseal II -Fits BACS11AA BACS11AA 103 S No Yes Gland TurconR -Optimum scraping effect ExcluderRDC p for optimized -Dual lip p effect -Vented V t d version i available il bl B+S 107 standard to S No Yes MS33675 TurconR Spring energized scraper VarisealR Scraper p -Wide temperature g range -Chemical Ch i l resistance it optimal ti l MIL-G-5514F MIL G 5514F -Hi-Clean option AS4716 111 (Groove may S Yes Yes have to be split for installation) TurciteR SlydringR -High load bearing capability LuytexR SlydringR -Veryy wear resistant -No N rod d scoring i -Protection of the seals Gland to suit 114 D Yes Yes application TurconR Flange seal WedgpakR Face Seal -Absorbing g pulsing p g and vibration ib ti -Internal and external version 118 -Easy installation Face Gland S External Internal KEY TO MOVEMENT: Reciprocating = Rotary = Oscillating = Helix = Static = KEY TO PRESSURE DIRECTION: Single acting (Unidirectional) = S Double acting (Bidirectional) = D Busak+ Shamban Edition April 2004 34 . Aerospace Engineering Guide (To be continued. See next page ) Application Seal Page Features move.

lif easy replacement l t and d low l cost. i ti long l wear life. TurconR VarisealR Scraper is a spring energized slipper seal TurconR with optimized scraping angle. gland s a da d.2 ft/s -94 to +500_F Wear rings made from polymeric materials offer many TurciteR SlydringR (3625-50 000 psi) advantagesg over metallic bearings. two TurconR or three seal lips in the same or reversed direction. VarisealR Scraper is designed for VarisealR Scraper systems with extreme working temperature. Thee Footseal oo sea II iss a p ove e an improvement over the h original i i l Footseal F l design. TurconR ac va ed by a activated an O O-Ring.2 ft/s -65 to +390_F during the out-stroke. high speeds. **)Pressure is dependent upon material and gap dimension.345 N/mm2 material -76 to +500_F choice) Depending on material TurconR WedgpakR Face Seal is a flange version of the TurconR standard WedgpakR. Excluder d i The Th primary i lip li will ill prevent d dust and d iice from f 15. d i 15. - 49. Footseal II is an O-Ring activated slipper seal designed to fit the Footseal II CS BACS11AA g a d standard.6 ft/s -76 to +390_F 2 MPa with minimal friction combined with very good leakage control. - -65 to +390_F 35 MPa *) Temperature range is dependent upon material selection.g. b whereas h h TurconR ring the -54 to +200_C 5000 psi protects against extrusion. Aerospace Engineering Guide Application Speed Temperature Description Seal Pressure **) Limit Range *) VarilipR has a metal or plastic casing incorporating one. and 15. VarilipR d depending d upon theh chosen h design. g Among g these are: LuytexR SlydringR (depending L Low ffriction. g ves the gives e bes best pe o a ce for performance o a an ExcluderRDC E l d R device.0 m/s -54 to +200_C penetrating the system during the in-stroke of the rod while the . WedgpakR Face Seal even with h pulsing l andd vibration.2 ft/s -65 to +390_F 45 MPa TurconR ExcluderR is a solid ring with dual scraper lip contact.0 m/s -54 to +200_C 6500 psi 49. Avoid combining extreme limits Edition April 2004 Busak+ Shamban 35 . VarilipR characteristics are long service life 65. secondary lip will stop the oil film from going out of the system 49.0 m/s -70 to +260_C agressive media. Elastomer ring provides leaktightness. t upon -60 to +260_C 25 .0 m/s -60 to +200_C 290 psi rotating shafts. d Designed d ffor fast f 20.

Aerospace Engineering Guide

Hardware Dimensions per MIL-G-5514F and AS4716, Bore
If You use AS4716 hardware dimensions, please contact Your Shamban Sales Engineer for recommendation.
G
+0.13 +.005 +5_ Groove widths
Break edge 0.13mm-0.00 (.005 inch -.000 ) 0_-0_ (typ. 0_)

D/2 G0
Diametral clearance

øA G1
Bore dia.

R G øF
Radius Groove width Groove dia.
G2

Figure 38 Installation Drawing
Table XII Groove Dimensions, Bore
Changes
Bore Sizes per MIL-G-5514F
acc. to AS4716
Inch mm Inch mm
Dash øA øF D R Groove Width øA øF D R Groove Width øF øF
No Bore Groove Diam. Rad. +0.010/-0.000 Bore Groove Diam. Rad. +0.25/-0.00 Groove Groove
Dia
Dia. Dia
Dia. Clearance Dia
Dia. Dia
Dia. Clearance Dia
Dia. Dia
Dia.
Max. G0 G1 G2 Max. G0 G1 G2
+0.001 +0.000 +0.025 +0.000 +0.000 +0.000
-0.000 -0.001 -0.000 -0.025 -0.001 -0.025
004 0.190 0.076 4.83 1.93
005 0.221 0.108 5.61 2.74
006 0.235 0.123 5.97 3.12
007 0.266 0.154 6.76 3.91
0.004 0.10
008 0.297 0.185 7.54 4.70 0.189 4.80
009 0.329 0.217 8.36 5.51 0.220 5.59
010 0.360 0.248 9.14 6.30 0.250 6.35
011 0.422 0.310 10.72 7.87 0.312 7.92
012 0.485 0.373 12.32 9.47 0.375 9.53
+0.002 +0.000 +0.050 +0.000 +0.000 +0.000
-0.000 -0.002 -0.000 -0.050 -0.002 -0.050
013 0.550 0.438 13.97 11.13 0.441 11.20
014 0.613 0.501 .015 15.57 12.73 0.38 0.504 12.80
015 0.675 0.563 | .094 .149 .207 17.15 14.30 | 2.39 3.78 5.26 0.566 14.38
016 0.738 0.626 .005 18.75 15.90 0.13 0.629 15.98
017 0.800 0.688 20.32 17.48 0.691 17.55

018 0.863 0.751 21.92 19.08 0.753 19.13
019 0.925 0.813 23.50 20.65 0.815 20.70
020 0.991 0.879 0.005 25.17 22.33 0.13 0.881 22.38
021 1.053 0.941 26.75 23.90 0.943 23.95
022 1.116 1.004 28.35 25.50 1.006 25.55

023 1.178 1.066 29.92 27.08 1.068 27.13
024 1.241 1.129 31.52 28.68 1.131 28.73
025 1.303 1.191 33.10 30.25 1.193 30.30
026 1.366 1.254 34.70 31.85 1.256 31.90
027 1.428 1.316 36.27 33.43 1.318 33.48
028 1.491 1.379 37.87 35.03 1.381 35.08
Recommended for static applications only. Metric sizes.

Busak+ Shamban Edition April 2004
36

Aerospace Engineering Guide

Changes
Bore Sizes per MIL-G-5514F
acc. to AS4716
Inch mm Inch mm
Dash øA øF D R Groove Width øA øF D R Groove Width øF øF
No Bore Groove Diam. Rad. +0.010/-0.000 Bore Groove Diam. Rad. +0.25/-0.00 Groove Groove
Dia
Dia. Dia
Dia. Clearance Dia
Dia. Dia
Dia. Clearance Dia
Dia. Dia
Dia.
Max. G0 G1 G2 Max. G0 G1 G2
+0.002 +0.000 +0.050 +0.000 +0.000 +0.000
-0.000 -0.002 -0.000 -0.050 -0.001 -0.025
110 0.550 0.372 13.97 9.45 0.379 9.63
111 0.613 0.435 15.57 11.05 0.441 11.20
112 0.675 0.497 17.15 12.62 0.502 12.75
113 0.738 0.560 18.75 14.22 0.565 14.35
114 0.800 0.622 20.32 15.80 0.627 15.93

115 0.863 0.685 21.92 17.40 0.689 17.50
116 0.925 0.747 23.50 18.97 0.751 19.08
117 0.991 0.813 25.17 20.65 0.817 20.75
118 1.053 0.875 26.75 22.23 0.879 22.33
119 1.116 0.938 0.005 28.35 23.83 0.13 0.942 23.93

120 1.178 1.000 29.92 25.40 1.003 25.48
121 1.241 1.063 31.52 27.00 1.066 27.08
122 1.303 1.125 33.10 28.58 1.128 28.65
123 1.366 1.188 34.70 30.18 1.191 30.25
124 1.428 1.250 36.27 31.75 1.253 31.83

125 1.491 1.313 37.87 33.35 1.316 33.43
126 1.553 1.375 39.45 34.93 1.378 35.00
127 1.616 1.438 41.05 36.53 1.441 36.60
128 1.678 1.500 42.62 38.10 1.503 38.18
129 1.741 1.563 44.22 39.70 1.566 39.78
+0.002 +0.000 +0.050 +0.000 +0.000 +0.000
-0.000 -0.002 -0.000 -0.050 -0.002 -0.050
130 1.805 1.627 45.85 41.33 1.631 41.43
131 1.867 1.689 47.42 42.90 1.693 43.00
132 1.930 1.752 49.02 44.50 1.756 44.60
133 1.992 1.814 50.60 46.08 1.818 46.18
134 2.055 1.877 .015 52.20 47.68 0.38 1.881 47.78
0.006 | .141 .183 .245 0.15 | 3.58 4.65 6.22
135 2.118 1.940 .005 53.80 49.28 0.13 1.944 49.38
136 2.180 2.002 55.37 50.85 2.006 50.95
137 2.243 2.065 56.97 52.45 2.069 52.55
138 2.305 2.127 58.55 54.03 2.131 54.13
139 2.368 2.190 60.15 55.63 2.194 55.73

140 2.430 2.252 61.72 57.20 2.256 57.30
141 2.493 2.315 63.32 58.80 2.319 58.90
142 2.555 2.377 64.90 60.38 2.381 60.48
143 2.618 2.440 66.50 61.98 2.444 62.08
144 2.680 2.502 68.07 63.55 2.506 63.65
145 2.743 2.565 0.007 69.67 65.15 0.18 2.569 65.25

146 2.805 2.627 71.25 66.73 2.631 66.83
147 2.868 2.690 72.85 68.33 2.694 68.43
148 2.930 2.752 74.42 69.90 2.756 70.00
149 2.993 2.815 76.02 71.50 2.819 71.60
210 0.991 0.748 25.17 19.00 0.750 19.05
211 1.053 0.810 26.75 20.57 0.812 20.63
212 1.116 0.873 28.35 22.17 0.874 22.20
213 1.178 0.935 29.92 23.75 0.936 23.77
214 1.241 0.998 .025 31.52 25.35 0.64 0.999 25.37
0.005 | .188 .235 .304 0.13 | 4.78 5.97 7.72
215 1.303 1.060 .010 33.10 26.92 0.25 1.064 27.03
216 1.366 1.123 34.70 28.52 1.124 28.55
217 1.428 1.185 36.27 30.10 1.186 30.12
218 1.491 1.248 37.87 31.70 1.249 31.72
219 1.553 1.310 39.45 33.27 1.311 33.30

Recommended for static applications only. Metric sizes.

Edition April 2004 Busak+ Shamban
37

Aerospace Engineering Guide

Changes
Bore Sizes per MIL-G-5514F
acc. to AS4716
Inch mm Inch mm
Dash øA øF D R Groove Width øA øF D R Groove Width øF øF
No Bore Groove Diam. Rad. +0.010/-0.000 Bore Groove Diam. Rad. +0.25/-0.00 Groove Groove
Dia
Dia. Dia
Dia. Clearance Dia
Dia. Dia
Dia. Clearance Dia
Dia. Dia
Dia.
Max. G0 G1 G2 Max. G0 G1 G2
+0.002 +0.000 +0.050 +0.000 +0.000 +0.000
-0.000 -0.002 -0.000 -0.050 -0.002 -0.050
220 1.616 1.373 41.05 34.87 1.374 34.90
221 1.678 1.435 0.005 42.62 36.45 0.13 1.436 36.47
222 1.741 1.498 44.22 38.05 1.499 38.07
223 1.867 1.624 47.42 41.25 1.625 41.28
224 1.992 1.749 50.60 44.42 1.750 44.45
225 2.118 1.875 0.006 53.80 47.63 0.15 1.876 47.65
226 2.243 2.000 56.97 50.80 2.001 50.83
227 2.368 2.125 60.15 53.98 2.126 54.00
228 2.493 2.250 63.32 57.15 2.251 57.18
229 2.618 2.375 66.50 60.33 2.376 60.35
230 2.743 2.500 69.67 63.50 2.501 63.53
231 2.868 2.625 72.85 66.68 2.626 66.70
232 2.993 2.750 76.02 69.85 2.751 69.88

233 3.118 2.875 79.20 73.03 2.876 73.05
234 3.243 3.000 .025 82.37 76.20 0.64 3.001 76.23
235 3.368 3.125 0.007 | .188 .235 .304 85.55 79.38 0.18 | 4.78 5.97 7.72 3.126 79.40
236 3.493 3.250 .010 88.72 82.55 0.25 3.251 82.58
237 3.618 3.375 91.90 85.73 3.376 85.75

238 3.743 3.500 95.07 88.93 3.501 88.93
239 3.868 3.625 98.25 92.10 3.626 92.10
240 3.993 3.750 101.42 95.28 3.751 95.28
241 4.118 3.875 104.60 98.45 3.876 98.45
242 4.243 4.000 107.77 101.63 4.001 101.63
243 4.368 4.125 110.95 104.80 4.126 104.80
244 4.493 4.250 114.12 107.98 4.251 107.98
245 4.618 4.375 0.008 117.30 111.15 0.20 4.376 111.15
246 4.743 4.500 120.47 114.33 4.501 114.33
247 4.868 4.625 123.65 117.50 4.626 117.50
325 1.867 1.495 47.42 37.97
326 1.992 1.620 50.60 41.15
327 2.118 1.746 0.006 53.80 44.35 0.15
328 2.243 1.871 56.97 47.52
329 2.368 1.996 60.15 50.70
330 2.493 2.121 63.32 53.87
331 2.618 2.246 66.50 57.05
332 2.743 2.371 69.67 60.22
333 2.868 2.496 72.85 63.40
334 2.993 2.621 76.02 66.57

335 3.118 2.746 79.20 69.75
336 3.243 2.871 82.37 72.92
337 3.368 2.996 .035 85.55 76.10 0.89
338 3.493 3.121 0.007 | .281 .334 .424 88.72 79.27 0.18 | 7.14 8.48 10.77
339 3.618 3.246 .020 91.90 82.45 0.51

340 3.743 3.371 95.07 85.62
341 3.868 3.496 98.25 88.80
342 3.993 3.621 101.42 91.97
343 4.118 3.746 104.60 95.15
344 4.243 3.871 107.77 98.32
345 4.368 3.996 110.95 101.50
346 4.493 4.121 114.12 104.67
347 4.618 4.246 0.008 117.30 107.85 0.20
348 4.743 4.371 120.47 111.02
349 4.868 4.496 123.65 114.20

Recommended for static applications only. Metric sizes.

Busak+ Shamban Edition April 2004
38

62 451 11.497 .34 368.747 208.78 0.45 433 5.10 431 5.224 6.375 .51 117. +0.92 430 5.000 -0.003 +0.69 120.000 -0.32 452 11. +0. Aerospace Engineering Guide Changes Bore Sizes per MIL-G-5514F acc.997 291.000 -0. Metric sizes.97 436 6.97 0.009 .54 317.32 438 6.94 342.07 14.099 5.122 142.349 4.65 0.26 0.49 171.247 145.51 455 13.34 114.497 278.474 4.24 330.15 437 6.24 203.009 | .974 9.00 Groove Groove Dia Dia. G0 G1 G2 +0.23 9.92 460 15.22 0.86 123. Shamban cannot be held responsible for printing errors etc.497 0.72 0.475 .84 177.474 10.39 133.000 -0.06 Gland Width 0.37 441 7.224 5.183 4.12 456 13.07 443 7.724 7.26 0.424 10.747 158.100 447 9.974 11.09 145.474 6.207 5.004 -0.53 12.474 5.622 129. for detail Edition April 2004 Busak+ Shamban 39 .010 227.004 +0.997 367.474 9.076 425 4.475 .07 14.100 +0. to AS4716 Inch mm Inch mm Dash øA øF D R Groove Width øA øF D R Groove Width øF øF No Bore Groove Diam. Table XIII Overview of MIL-G-5514F Groove sizes Series 000 100 200 300 400 Gland Depth 0.497 151.724 6. 600 Series (3/8”) cross section AS4832 recommended for diameters above -442.149 3.75 429 5.186 4.997 342.42 444 8.141 3.020 329.62 Recommended for static applications only. See spec.099 4.04 126.076 +0.04 253. Dia Dia.94 215.974 5.281 7.974 6. G0 G1 G2 Max.64 228.000 +0.000 -0.52 458 14.188 4.53 12.21 130.22 449 10.62 434 6.349 5.245 6.77 0.34 241.19 184.997 139.07 One BUR *) Gland Width 0.247 170.056 1.094 2.39 0.71 454 12.724 5.974 15.02 0.239 6. The above dimensions are for reference only. *) BUR = Back-up ring AS4716 has variation in groove depth and width.579 316.89 453 12.53 Zero BUR *) Gland Width 0.14 292.497 .56 136.089 2.872 161.82 457 14.010/-0.44 279.04 380.997 215.372 148.997 0.497 253.747 183.224 7.42 0. Dia Dia.000 Bore Groove Diam.12 446 8.02 440 7.997 240.74 266.80 0.000 -0. Rad.579 154.14 0.57 428 5.64 355. Dia Dia.997 266.997 164. Clearance Dia Dia.67 439 6.035 304.974 14.497 354.91 142.497 126.72 442 7.52 448 9.23 | 9.599 5.474 12.497 405.375 .84 304.26 149. Clearance Dia Dia.54 190.474 11.872 135.974 7.78 0.334 8.27 432 5.474 14.74 139.003 -0.25 +0. Max.247 196.849 5.89 196.22 426 5.72 0.22 459 15.14 165.224 4.72 0.974 8.474 13.974 10.579 14.747 132.000 +0.475 12.122 3.79 158.82 0.497 202.74 393.304 7.997 189.474 7.375 9.09 0.92 450 10.58 0.42 0.474 8.235 5.974 13.44 152.622 0.974 4. Rad.997 393.40 427 5.71 435 6.48 0.71 Two BUR *) Metric sizes.25/-0.974 12.497 177.77 445 8.497 380.

10 32.000 -0.685 0.235 3.422 7.32 0.59 1.420 36.858 21.000 004 0.810 0.015 12.360 6.485 34.57 23. Clearance Dia. Dia. øB G2 Rod Dia. +0.67 Recommended for static applications only.47 009 0. to AS4716 Inch mm Inch mm Dash øB øE D R Groove Width øB øE D R Groove Width øE øE No Rod Groove Diam.185 0.32 025 1.29 +0.998 1.233 31.358 34.14 023 1.359 9.094 . +0.123 0.005 15.87 37.045 26.860 19.77 1.05 13.00 -0.65 15.873 0.920 23.84 014 0.40 20.74 5.735 .004 0.623 0.31 010 0. Aerospace Engineering Guide Hardware Dimensions per MIL-G-5514F and AS4716.84 0.108 0.42 0.10 008 0. Dia.97 007 0.30 9.485 9.12 1.985 0.170 29.00 Groove Groove Dia.75 26.000 +0.001 +0.78 5.310 1.608 15.39 3.327 8.002 -0.87 10.047 23. Metric sizes.05 +0.000 -0.922 20.207 14.002 +0.025 -0.44 015 0.00 013 0.35 28.00 +0.670 17.733 18.62 017 0.484 12.297 30.76 0.248 1.54 1.91 6.47 12.12 011 0. G0 G1 G2 +0.000 -0.002 +0.149 .82 18.545 13.79 019 0.89 0.19 018 0.05 -0.22 17.005 22.67 0.185 1.54 022 0.422 33.172 26.025 -0.92 29.498 0.00 (.13 0.94 1.51 8.797 17.00 21.02 0.89 026 1.010/-0. Rod Changes Rod Sizes per MIL-G-5514F acc.373 1.672 | .14 0.295 32.24 0.70 34.36 0.221 2.421 10.483 37.610 .93 4.72 024 1. Rad.000 Rod Groove Diam. Busak+ Shamban Edition April 2004 40 .000 -0.235 28.360 31.297 4.02 016 0. G0 G1 G2 Max.000 +0. Groove widths R G Radius Groove width G0 D/2 Diametral clearance G1 øE Groove Dia. Max.329 5. 0_) Figure 39 Installation Drawing Table XIV Groove Dimensions.54 0. Rod If You use AS4716 hardware dimensions.001 -0.373 0.17 25.190 1.547 11.795 20.076 0.983 24.13 +.310 0.108 28.13mm-0.70 7.005 inch -.83 005 0.154 0.69 012 0.435 0. Rad.13 0.110 25.52 31.060 1.38 0.07 028 1.248 0.37 020 0.294 7.560 0.123 1. Dia.61 006 0.05 -0.000 -0. please contact Your Shamban Sales Engineer for recommendation. +0.748 0.935 1. Clearance Dia.49 0.217 0.12 5.000 ) 0_-0_ (typ.49 027 1.72 1.37 1.000 +0.07 | 2.27 36.72 0.25/-0.26 0.19 1.266 3.005 +5_ Break edge 0.97 021 0.001 +0.025 +0.

52 1.35 29.141 . Max.801 41.77 138 2.27 39.70 36.616 34.00 -0.748 2.741 38.301 53.75 1.297 58.00 110 0.859 21.70 0.239 0.551 60.176 25.685 1.89 128 1.10 34.97 2.05 -0.82 210 0.113 23.863 17.07 216 1.65 17.05 15.62 1.87 39.13 1.32 2.25/-0.49 129 1. Rad.989 25.10 2.02 118 0.002 -0.935 1.923 48.015 36.75 0.060 1.72 126 1.116 22.613 11.05 69.07 130 1.061 2.70 212 0.54 124 1.677 42.485 37.797 20.13 1.002 +0.52 60.82 20.366 0.185 1.748 0.734 18.548 39.84 133 1.873 2.373 0.748 0.39 134 1.87 1.984 50.177 29.94 140 2.32 127 1.92 1.92 33.27 2.34 139 2.05 42.240 31.59 136 1.05 +0.310 1.75 55.490 37.735 69.053 20.57 26.10 36.79 121 1.998 1.685 0.676 0.304 28.22 1.15 | 3.436 2.988 20.97 123 1.15 0.860 47.45 42.173 29.547 64.05 1.05 1.000 Rod Groove Diam.172 55.422 61.926 19.998 2.57 0.864 68.45 67.92 31. +0.17 137 2.17 53.114 49.75 28.75 2.78 5.676 12.80 47.364 55.17 28.048 26.797 71.52 141 2.47 14.738 14.678 36.07 113 0.00 23.051 0.38 1.22 72.32 1.69 143 2.05 44.365 34.29 144 2.87 0.45 2.241 25.92 2.87 41.988 45.64 1.546 13.18 2.360 34.302 33.123 1.47 112 0.235 .491 31.70 63.20 Recommended for static applications only.553 33.248 2.363 30.811 2.87 111 0.373 1.560 0.82 116 0.673 42.178 23.22 1.426 57.623 2. +0.35 0.010 30. Dia.45 1.50 1. G0 G1 G2 +0.45 40. Dia.428 .609 15.810 1.740 44.123 1.15 2.10 0.00 0.37 122 1.423 36.70 2.35 56.24 115 0.360 59.52 33.005 | .00 +0.985 75.025 26.24 132 1.67 217 1.87 1.235 56.238 26.62 71.873 1.873 1.92 1.735 44.97 50.310 1.498 2.27 0.110 53.57 2.97 7.551 9.50 215 1.99 135 1.85 219 1. Clearance Dia. Clearance Dia.62 119 0.235 31.373 2.991 19.35 1.123 2.185 1.75 29.64 148 2.65 6.22 45.007 52.686 2.560 1.810 0.301 28.05 2.801 66.561 2.610 66.110 28.002 +0.22 18.739 65.989 71.45 1.183 .672 67.051 47.75 1.22 2.485 63. Aerospace Engineering Guide Changes Rod Sizes per MIL-G-5514F acc.047 51.801 15.42 220 1.926 44.13 | 4.498 1.27 1.40 75.926 69. Dia.613 .863 42.80 74.005 22.40 48.40 2.985 25.57 25.27 64.19 120 0.58 4.552 39.798 45.57 52.90 214 0.676 63.435 0.72 1.44 117 0.610 40.005 39.006 | .311 2.12 142 2.000 -0.810 1.87 66.17 0.489 58.00 25.80 2.051 26.923 23.02 221 1.40 1.435 1.998 1.40 21.47 146 2.935 1.64 114 0.373 1.92 0.060 1.62 2.04 147 2.05 -0. G0 G1 G2 Max.17 26.97 0.27 37.35 31.70 0.57 0.62 44. to AS4716 Inch mm Inch mm Dash øB øE D R Groove Width øB øE D R Groove Width øE øE No Rod Groove Diam.738 . Edition April 2004 Busak+ Shamban 41 .860 72.488 33.70 37.248 1.188 .10 61.614 61.115 28.22 1.748 1.92 58.000 +0.245 38.498 1.25 1.52 34.498 0.176 50. Rad.62 1.60 222 1.32 213 0.186 2.14 125 1.52 0.248 1.551 34.010/-0.80 1.10 0.87 145 2.12 211 0.936 2.303 .22 149 2. Metric sizes.427 36.17 0.623 0.00 Groove Groove Dia.67 131 1.672 17.922 74.25 218 1.298 32.435 1.000 -0.615 41.426 31.623 1.

20 Recommended for static applications only.77 232 2. +0.744 85.47 3.27 2.864 98.05 4.008 0.37 0.373 2.241 50.866 41.495 53.997 3.623 2.489 114.97 82.57 1. Rad.78 5.491 57.010/-0. Clearance Dia.745 60.497 3.12 82.245 47.623 2.30 3.864 117.995 0.97 239 3.07 335 2.497 4.616 60.17 104.17 101.00 3.002 +0.115 98.123 2.97 0.62 72.119 95.035 72. Busak+ Shamban Edition April 2004 42 .95 233 2.870 63.006 0.02 329 1.75 339 3.25 3.77 .614 91.000 223 1.15 0.248 2.20 330 2.67 243 4.116 47.82 95.51 338 3.32 348 4.90 227 2.22 123.490 82.67 0.990 95.120 44.42 230 2.57 57.740 69.75 2.40 123.497 3.45 236 3.22 50.623 1.239 82.122 3.82 98.239 107.869 114.615 66.55 332 2.494 79.490 63.45 2.57 4.00 98.35 107.994 92.35 104.866 . Dia.748 2.07 228 2.27 66.62 237 3.05 120.747 4.22 120.92 63.22 4.369 0.247 4.27 69.245 . to AS4716 Inch mm Inch mm Dash øB øE D R Groove Width øB øE D R Groove Width øE øE No Rod Groove Diam.40 50.872 4.122 4.991 0.72 333 2.40 4.370 50.05 117.998 2.10 63.873 3.12 85.739 120.18 | 7. Metric sizes.75 56. Clearance Dia.619 107.82 3.50 349 4.002 -0.116 .37 331 2.92 60.80 79.990 75.498 2.37 0.80 0.007 | .869 88.498 2.123 2.65 91.007 | .97 346 4.240 101.365 79.865 72.622 4.620 57.615 85. G0 G1 G2 Max.008 0.57 53.998 2.30 85.122 3.366 53.30 88.365 104.72 226 1. +0.424 76.494 104.67 0.364 110.50 242 3.25/-0.372 3.365 60.619 82. G0 G1 G2 +0.615 111.372 4.00 +0.52 4.623 1.247 4.42 0.369 101.27 342 3.62 344 3.52 107.27 235 3. Max.364 85.622 3.748 1.304 69.92 340 3.000 +0.35 3.15 347 4.115 53.65 3.873 3.050 -0.244 98.000 -0.57 0.05 47.498 1. Aerospace Engineering Guide Changes Rod Sizes per MIL-G-5514F acc.990 50.80 238 3.865 47.05 -0.18 | 4.489 88.55 225 1.991 44.997 3.45 69.997 4.025 66.85 244 4.741 63.995 66.89 337 2.45 72.747 3.50 326 1.240 76.62 76.748 2.02 245 4.00 Groove Groove Dia.75 60.248 2.020 0.247 3.47 91.97 79.873 2.372 3.52 110.87 117.15 327 1.80 345 3.40 1.47 88.000 Rod Groove Diam.864 123.497 4.334 .114 104.281 .247 3.60 231 2.10 341 3.45 343 3.20 246 4.10 66.40 53.614 117.000 -0.20 247 4.65 95.05 +0.870 38.872 4.64 2.006 41.235 .997 4.373 2.87 114.25 229 2.70 114.92 2.740 88.22 47. Rad.122 4.00 101.748 3.740 114.72 2.00 -0.873 2.744 111.70 4.15 240 3.739 94. Dia.90 334 2.000 +0.85 328 1.10 2.490 107.240 56.120 69.32 241 3.62 2.12 234 2.188 .17 3.55 325 1.15 224 1.372 4.25 336 2.87 4.989 101.115 79.70 110.80 75.010 72.97 7.662 3. Dia.14 8.865 92.48 10.

010 0.997 7.997 15.21 431 5.89 445 7.094 2.974 393.724 133.26 437 5.997 13.622 5.77 208.334 8.747 5.000 +0.474 177. +0.497 6.474 304.281 7.34 459 14. +0.72 0.02 177.149 3.375 9.92 266.747 8.72 189.62 278. *) BUR = Back-up ring AS4716 has variation in groove depth and width.076 -0.09 0.474 380.188 4. The above dimensions are for reference only.974 368.474 203.02 304.224 145.74 434 5. Clearance Dia.997 11.474 253.235 5.003 -0.100 -0.77 0.497 8.239 6.622 6.000 +0.000 447 8.09 436 5.122 5.247 7.74 Recommended for static applications only.010/-0.12 342.974 342.474 330.32 164.34 426 4.056 1.67 170.497 11.974 215.247 5.372 5.97 158.57 132.009 136.42 329.497 4.997 5.974 292.000 -0.34 0.497 14.26 0. Metric sizes.224 196.304 7.71 443 7.51 427 4.06 Gland Width 0.04 450 10.974 266.497 12.245 6.000 425 4.40 129.04 460 15.27 145.122 3.004 +0.51 .997 8.97 0.997 10.22 380.475 12.15 161.997 14.375 . Rad.424 10.84 454 12.003 +0. Table XV Overview of MIL-G-5514F Groove sizes Series 000 100 200 300 400 Gland Depth 0.00 Groove Groove Dia.14 440 6. Dia.497 5.10 142. for detail Edition April 2004 Busak+ Shamban 43 .24 446 8.39 0.42 202.22 0.89 442 7.79 439 6.54 455 12. to AS4716 Inch mm Inch mm Dash øB øE D R Groove Width øB øE D R Groove Width øE øE No Rod Groove Diam.724 158.44 438 6.94 457 13.747 6.25/-0. See spec.72 316.45 148.497 9.020 444 7.035 .22 253.747 7.000 Rod Groove Diam.224 120.32 291.474 126.22 126.07 14.54 0.71 Two BUR *) Metric sizes.92 139.82 227.80 154.82 354.579 184. Aerospace Engineering Guide Changes Rod Sizes per MIL-G-5514F acc.26 0.974 | 190.089 2.39 432 5.497 15. G0 G1 G2 Max.349 149.52 367.474 228.04 430 5.247 6.974 165.849 0.14 453 11.91 435 5.37 183.141 3.64 448 9.076 -0.974 139.19 | 9.974 114.207 5.86 429 4.14 0.53 Zero BUR *) Gland Width 0.78 0. Dia.475 .186 4.000 +0.474 152.497 7.58 0.65 0.52 240.724 . 600 Series (3/8”) cross section AS4832 recommended for diameters above -442.599 130.872 5.12 215.183 4.25 449 9.099 117.78 0.62 151.69 428 4. Shamban cannot be held responsible for printing errors etc.75 135.997 9.974 317.53 12.07 One BUR *) Gland Width 0.497 10.099 142.100 -0. G0 G1 G2 +0.000 +0.004 -0.84 0.62 405.44 452 11.23 433 5.48 0.224 171.872 6.997 12. Clearance Dia.94 +0.474 355.579 14.349 123.497 13.74 451 10.49 441 6.56 0.64 458 14. Max.42 0.997 6.72 0.07 196. Rad.000 -0.974 241. Dia.92 393.474 279.24 456 13.

groove design. The design has taken the latest empirical and theoretical experience p into account in order to optimise performance. S leakage and service life.Featuring the TurconR StepsealR back pumping effect. TurconR VL SealR TurconR VL SealR* Description The TurconR VL SealR incorporates theoretical and empirical experience. . The specially formed seal edge has a steep contact 0 b/u width (not available in 000 series). This has been achieved through F in-house testing and qualified in customer applications. Ra 0. rod is extended. pressure gradient on the high pressure side and a shallow contact pressure gradient on the low pressure side.Simplicity of design.497. See test section. This . that is carried out of the high pressure chamber when the piston . Interstage pressure depends on the system pressure speed. friction. ensures that the fluid film adhering to the piston rod is . (US Patent No. the stroke length and the .The seal geometry prevents seal roll at low or shuffling interstage pressure normally associated with tandem seal pressure.Seal gland: in accordance with MIL-G-5514 / AS4716.415) Busak+ Shamban Edition April 2004 44 . in a new generation seal for the 21st century. the following The sealing mechanism of the TurconR VL SealR (Figure parameters have been improved: 40) is based on the hydrodynamic properties of the seal.2 µm / 8 µinch.Lower friction: (reduced contact area between seal and returned to the high pressure chamber on the return stroke mating surface). This prevents the micro-fluid layer. from causing leaks. configurations (Figure 41).Tighter leakage control. The VL SealR has been developed over the past few years as a new generation unidirectional Rod seal. using standard size O-Ring. .Recommended surface finish max. 6. O-Ring p VL SealR Ring pi E p : System pressure pi : Inter seal pressure p S : Out stroke E : In stroke F : Lubrication film Figure 41 Pressure Distribution in Tandem Installation Figure 40 TurconR VL SealR Advantages Method of Operation Compared with current rod seals. The back-pumping effect allows the seal to relieve pressure trapped between tandem seals or between seals and double-acting scrapers. * Patent pending. This return delivery property prevents the build-up of . of the rod.

Scale 3:1 100 Series environmentally safe hydraulic fluids (bio-oils). We recommend that the guidelines for static Speed: up to 15. TurconR VL SealR Technical Data Series Operating pressure: 35 MPa (5000 psi) The VL SealR follows the series as described in MIL-G-5514F. page 15. Phosphate Ester.0 m/s (49. water and others. Clearance: As per MIL-G-5514F/AS4716 Media: Mineral oil-based hydraulic fluids. Materials 300 Series See Table I.2 ft/s) and dynamic sizes be followed to ensure a good service with reciprocating movements life for the seal. flame retardant hydraulic fluids. page 16) Avoid combining extreme limits. please contact your Shamban sales (depending on elastomer material) engineer. page 12 and Table III. depending on the elastomer 200 Series material (see Table IV. 400 Series Figure 42 Relationship Between the Profile Cross-Section Edition April 2004 Busak+ Shamban 45 . Temperature range:-54°C to +200°C For further information on the VL SealR in a non-standard (-65°F to +390°F) diameter size.

Special back-up rings can be designed and supplied for The seal is designed for 0 b/u groove width.15mm 1.20mm 3.236”-3. The seal is designed for MIL-G5514F/AS4716 groove Seals for 1 & 2 back-up ring groove widths can be used geometries. Busak+ Shamban Edition April 2004 46 .25mm 0. Back-up ring to be installed afterwards. Series No. may be faciliated by the use of a 1 b/u groove width and filling the groove with a back-up ring. but installation unique application requirements.40mm 0.387”-39. Smaller diameters down to 16 mm (-114) can be installed for 1 or 2 b/u groove width.394”-7.62mm 0.937” 0. Not available in 000 Series.874” 0.25mm 0.010” 0. VL SealR rod. see Table I.: 30.50mm 0.016” 0. see Table I. page 12 Order No.010” 0. REL 2 N M220 A T05 Order No. REL 2 from Table XVI Dash No: 220 Rod dia. The notch will act as a draining channel.330” 0. where pressure can be built in the downstream upper corner. metric sizes.C. (C.40mm 0.070” REL 2 -210 to -247 10 to 200mm 0.30mm 0.787”-15.78mm 0.008” 0.) TurconR material code TurconR material code * 1=100 Series 4=400 Series Note: O-Ring must be ordered seperately.139” REL 4 -425 to -460 35 to 999mm 0.014” 0.748” 0. Contact your 2=200 Series Shamban sales engineer for dash-sizes. Series No.) Certificate of conformance. page 12 Material: TurconR: T05. TurconR VL SealR Ordering Example Ordering Example VL SealR rod. (C.210” Only available in “0” Back-up groove width but can be used in 1 and 2 Back-up grooves using Spacer Rings. but higher clearances can be accommodated with solid b/u-rings (a scarfcut is only recommended for according to service conditions.60mm 0.008” 0. small diameters < 25 mm / 1 inch) to ease installation. as a spacer.016” 0.25mm 5.20mm 2. 3=300 Series ** Notching is recommended for service with high frequency pulsating pressure.103” REL 3 -325 to -349 20 to 400mm 0.33mm 1. REL 2 from Table XVI Series No.006” 0.020” 0.53mm . Table XVI Installation Dimensions Series Se es Standard S a da d Extended e ded Radial Clearance O-Ring O Ring g R Range R Range Cross-Section C S i 1500 psi 3000 psi 5000 psi REL 1 -110 to -149 6 to 100mm 0.35mm 0.0 mm Material: TurconR: T05. REL 2 0 0300 A T05 Series No.024” 0.C.012” 0. Cross section* Cross section* 0=No Notch (standard)** 0=No Notch (standard)** N=Notch N=Notch MIL-G-5514F/AS4716 size Rod diameter in mm x 10 Seal part includes Seal part includes Certificate of conformance. The standard range can be installed in closed groove b/u down to 20 mm (-211) 0 b/u.010” 0. with Notch.

42 % Secondary: -0.20 % Average leakage: 0 Tandem Seal: 500 000 cycles Average wear: Primary: -0.: 121_C (250_F) Rod size: -214.11 g ~ 3 drops.1-0.2 µm (4-8 µinch) Single Seal: 250 000 cycles Average wear: -0.11 % Average leakage: 0. (total) Material: TurconR T19 Figure 43 Internal Test Report Edition April 2004 Busak+ Shamban 47 . TurconR VL SealR Test Data Internal Test Report Test fluid: MIL-H-83282 Pressure: 0-3000 psi cyclic (0-207 bar) Stroke: 76 mm (3 inches) Rate: 1 Hz Temp. IHCP R2 0.

TurconR VL SealR Customer Test Report Table XVII Test Results Working Condition Seal Type 8.200 10.000 10.82 mm) hard-chrome TurconR T Seal 800 Pressure: 2320 psi (160 bar) drops Fluid: Phosphate Ester 40 400 - drops drops Rate: 5 Hz max.000 hours hours hours hours Rod size: -114 (15.800 16. New design with tungsten carbide rod and sealing system from Shamban. Busak+ Shamban Edition April 2004 48 . Test Requirement: Zero leakage with friction stopped below 10 daN (2.: Ambient VL SealR 3 4 5 40 drops drops drops drops TurconR VL SealR with Back-up Ring Grooved TurconR Plus SealR II Figure 44 Installation Problem Solution Low service life. with original equipment.2 lb) TurconR Temp. Hard chrome.

with pressure relieving feature. Long service life with exeptional leak-free performance (30 000 flight hours). Edition April 2004 Busak+ Shamban 49 . Shamban tandem VL SealR with excellent performance on tungsten carbide rod. High frequency up to 10 Hz. TurconR VL SealR Back-up Ring with O-Ring VL SealR VL SealR with Back-up Ring TurconR ExcluderR DC Grooved Plus SealR II Figure 45 Primary Flight Control Requirement Solution Tandem rod seal.

with a long. Another advantage of the grooved seal is that the grooves serve as an oil reservoir when the seal is static. a further decrease in the film thickness can be achieved. p p The extra space in a wider groove is used more efficiently when filled with back-up rings. When the seal starts to move. This is Figure 46 TurconR Plus SealRII especially important in applications where the stroke is shorter than the seal width and it provides a general Method of Operation improvement in wear life. Grooved Plus SealRII Cap The substitution of the proprietary lemon shaped p elastomer under the Plus SealRII cap instead of a Elastomer traditional O-Ring allows the cap to be thicker for increased wear life. Figure 49 TurconR Grooved Plus SealRII The zero back-up width of the seal is generally preferred even if a wider groove is available in smaller diameters. This increases the seal life without notably changing the friction. Double DeltaRII Plus SealRII Figure 47 Pressure Distribution The Plus SealRII elastomer is carefully profiled to fit inside the cap and supports the corners to prevent them from sinking away from the sealing surface. the system pressure joins forces with the grooves elastomer and increases the loading of the seal cap significantly. As the pressure increases. Busak+ Shamban Edition April 2004 50 . It is fully interchangeable with the Double DeltaRII in most applications. is an evolutionary improvement of the Double DeltaR. The new elastomer element also activates the seal cap over a wider area providing a lower unit loading. TurconR Plus SealRII TurconR Plus SealRII Description The TurconR Plus SealRII. The grooves increase the number of pressure peaks that the oil film must pass under. Free cross-section Installed cross-section p Plus SealRII Cap Figure 48 TurconR Plus SealRII Cross-Section Elastomer By choosing the grooved version. interference of the seal cap with the rod or bore combined with the preload from the compressed elastomer. Ask for Shamban test report The sealing effect of the Plus SealRII comes from the slight R1069. the oil film is quickly re-established under the sliding surface to lubricate the seal. This reduces the oil film under the seal to an absolute minimum. successful history.

Advantages . depending on the elastomer material (see Table IV. Stick-slip free starting 400 Series . Low friction. Easy installation . which allow the pressure to properly activate the elastomer (Fig. p p For further information on the Plus SealRII in a non-standard diameter size.2 ft/s) with reciprocating movements Temperature range: -54°C to +200°C (-65°F to +390°F) (depending on elastomer material) Clearance: As per MIL-G-5514F/AS4716. Phosphate Ester.0 m/s (49. Preferred solution environmentally safe hydraulic fluids (bio-oils).foolproof Figure 52 Relationship Between the Profile Cross-Section . We recommend that the guidelines for static and dynamic sizes be followed to ensure a good service life for the seal. Series The Plus SealRII follows the series as described in A seal without notches can allow ”blow-by” MIL-G-5514F/AS4716. water and Figure 50 Use of Back-up Rings (BUR) with Plus SealRII others. No vulcanization even during long static periods . which is a situation where the pressure shoots over the top of the 200 Series Plus SealRII cap and forces the seal down into the groove. Good static and dynamic sealing effect 300 Series . page 16) Where the Plus SealRII is subjected to pressure from both sides alternately. p p Scale 3:1 000 Series 100 Series Figure 51 Plus SealRII with Notches Using a seal without notches may allow ”blow-by”. The Plus SealRII for piston Materials use is equipped with notches as standard whereas the rod See Table I. larger with StakbaksR Media: Mineral oil-based hydraulic fluids. Edition April 2004 Busak+ Shamban 51 . high efficiency . sidewall notches. it should always be equipped with Avoid combining extreme limits. please contact your Shamban A seal with notches prevents ”blow-by” sales engineer. page 12 and Table III. Long life . page 15. Speed: up to 15. Available for all MIL-G-5514F/AS4716 sizes. See also SAE document AIR 1243. flame retardant hydraulic fluids. version must be specified with notches if they are deemed necessary. TurconR Plus SealRII Technical Data 0 b/u 1 b/u 2 b/u Operating pressure: 35 MPa (5000 psi) (up to 70 MPa (10 000 psi) with StakbaksR). High abrasion resistance . 51).

C. 53. PP21 0 M220 A T05 NE BUS1 Uncut (S33861) BGS1 Cut Series No. BUS1 0 M220 A T19 RP52 Rod (S37052) Series No. The use of StakbakR Back-up Rings is recommended when Please Note that Back-up Rings must be ordered the Plus SealRII is used with increased diametral clearance. PP21 from Table XVIII. (C.) BGS7 Cut (S33157) TurconR material code Figure 53 Plus SealRII with Back-up Rings Elastomer material code For pressures above 35 MPa (5000 psi). separately! high pressure or temperature exceeding 135_C (275_F).1) with the Plus SealRll. Figure 54 Plus SealRII Set with StakbaksR 0 = standard The StakbakR Back-up Ring for piston seals has a rigid MIL-G-5514F/AS4716 size HiModR anti-extrusion outer ring bonded to a TurconR Seal part includes inner ring. The same BUR is used for both rod and Series No. see Table III. we recommend using one or two StakbakR Back-up Rings with the Plus 1) Please see note page 53 SealRII. This example is for ordering the Back-up Ring as shown in Fig. bore. Page 15 1 b/u groove Part No. 1 b/u width. page 12 Back-up Rings. Ordering Example 1 b/u groove Part No. Notch.C. see Table I. TurelR: NE.) shows that the StakbakR efficiently protects the seal cap from extrusion and improves the lifetime of the seal at TurconR material code lower pressures. A wide range of tests at 55 MPa (8000 psi) Certificate of conformance (C. we recommend cut Material: TurconR: T05. BUS1 RP51 Rod Dash No: 220 (S37051) Material: T19 2 b/u groove PP62 Piston (S37062) Order No.: Order No. page 53. TurconR Plus SealRII Back-up Rings (BUR) for Plus SealRll Ordering Example The following Back-up Rings are especially designed for use Grooved Plus SealRII piston. Dash No: 220 For installation in closed grooves with rod/piston diameter smaller than 18 mm (3/4 inch). (S33861) 0 = Notch (standard) W = No notch 2 b/u groove MIL-G-5514F/AS4716 size BUS7 Uncut Seal part includes (S33157) Certificate of conformance.: Back-up Ring for a one back-up width groove. Busak+ Shamban Edition April 2004 52 . for use with Plus SealR II PP61 Piston (S37061) Series No.

Piston For pressure above 35 MPa (5000 psi) Plus SealRII StakbakR Set For long service life. change 5th character to ”N”. 4) Used in North America. see BUR section. change 5th character to ”W”. 2) Supplied with back-up ring for the downstream side only. Friction is reduced due to the leakage (S30852) 4) PP21 PP22 d decreased d surface f area as wellll as b better tt 004 to 460 lubrication of the surface. 004 to 460 Installable even in small closed grooves. RP75N. Rod Grooves in surface cap increase wear life and grooved Plus SealRII 1) g control. Size Range Standard 0 b/u 1 b/u 2 b/u dash numbers Piston Foolproof design. Rod For pressure above 35 MPa (5000 psi) Plus SealRII StakbakR Set For long service life.1 (500°F) 1 b/u Not available PP61 2)) PP62 020 to 460 (S37062) configuration incorporates only 1 BUR. 0 b/u width Plus SealRII Plus SealRII 1) with Back up Ring recommended for low Back-up PP50 PP81 PP82 f friction. (S34721) (S34722) PP60 Ask for Shamban test report R1069. (S34760) Rod Foolproof design. Piston Grooves in surface cap increase wear life and grooved Plus SealRII 1) PP52 g control. Care must be RP81 3) RP82 taken k ffor correct installation. 1) Notching Options: Piston seals are always delivered as standard with notch. Ex. 004 to 460 Installable even in small closed grooves. but (S30775) (S34571) (S34572) care must be taken. (S38671) (S38672) Also available for piston applications. Friction is reduced due to the leakage RP55 RP11 RP12 d decreased d surface f area as wellll as b better tt 004 to 460 lubrication of the surface.1 (500°F) 1 b/u Not available RP51 2)) RP52 020 to 460 (S37052) configuration incorporates only 1 BUR. 3) Supplied with spacer ring for the upstream side only. Ex. used as primary Plus SealRPR Set seal in tandem rod seal concept. ll Not available 110 to 460 1 b/u width incorporate only upstream. Rod Pressure relieving Plus SealRII. Available (S37051) also for size -019 to -028 and -117 to -149 even though this is static range! For more on StakbaksR. see BUR section. PP50W. For high temperature protection of seal up to +260°C (500°F). but (S34750) (S34581) (S34582) care must be taken. 0 b/u width Plus SealRII Plus SealRII 1) with Back-up p Ring g recommended for low RP75 RP71 RP72 f i ti friction. (S30855) (S34711) (S34712) Ask for Shamban test report R1069. Edition April 2004 Busak+ Shamban 53 . Rod seals are always delivered as standard without notch. For high temperature protection of seal up to +260°C (500°F). TurconR Plus SealRII Table XVIII TurconR Plus SealRII Types Seal Groove Type: MIL-G-5514F / AS4716 Comments Type Width Dia. To include notch. 0 b/u. To omit. Notches are not possible in 000 series. Available (S37061) also for size -020 to -028 and -118 to -149 even though this is static range! For more on StakbaksR.

when the system Ordering Example pressure is added the oil film under the seal is further Grooved Double DeltaRII for rod. Double DeltaRII will always allow an oil film to Series No. Order No. at low pressures. Sizes follow Figure 56 Grooved Double DeltaRII with Notch dash number. water and others. . Stick-slip-free starting MIL-G-5514F/AS4716 and older versions of that standard. pages 50 .53. In addition to the O-Ring preload. flame retardant hydraulic fluids. reduced. between the cap thickness and the squeeze of the O-Ring within the MIL-standard groove. page 16) Method of Operation The O-Ring preloads the seal cap in the thin. environmentally safe hydraulic fluids Figure 55 TurconR Double DeltaRII (bio-oils).2 ft/s) Cap p Temperature range:-54°C to +200°C (-65°F to +390°F) (depending on elastomer material) Clearance: As per MIL-G-5514F/AS4716 Media: Mineral oil-based hydraulic fluids. depending on the elastomer material (see Table IV. RD51 from Table XIX. TurconR Double DeltaRII TurconR Double DeltaRII Description Advantages The TurconR Double DeltaRII is the original seal design . please see the section Plus SealRII.) TurconR material code Note: O-Ring must be ordered separately. high efficiency O-Ring and Back-up Rings that were used in the . This oil film is necessary to ensure a long service life for the Double Dash No: 212 DeltaR. RD51 0 M212 A T99 Notch Groove Series No. page 12 and Table III. Available for all MIL-G-5514F/AS4716 sizes. No adhesion to hardware even during long static periods The TurconR Double DeltaRII represents a balance . page 55 be dragged across the sealing surface. Can be made for all O-Ring sizes. 1 b/u width.C. Low friction. Phosphate Ester. . Good static sealing effect that was developed to improve the performance of the . Busak+ Shamban Edition April 2004 54 . Material: T99 For use of notches and grooves.0 m/s (49. Technical Data Operating pressure: 35 MPa (5000 psi) Double DeltaR Speed: 15. page 15. flexible Materials middle section and provides good leakage control even See Table I. Grooved 0 = No notch (standard) Double DeltaR Cap N = Notch MIL-G-5514F/AS4716 size Seal part includes Certificate of conformance (C.

RD81N. Rod Grooves in the surface of the cap increase grooved Double DeltaRII (1) g control. To include notch. PD60W. Cost-effective l ti (S30660) (S30661) (S30662) dash sizes Rod Foolproof design. Ex. Edition April 2004 Busak+ Shamban 55 . For further information on the Double DeltaR II in non- standard size. Cost-effective l ti (S30650) (S30651) (S30652) dash sizes Piston Grooves in the surface of the cap increase grooved Double DeltaRII (1) g control. 0 + 1 b/u for grooved version. 300 Series 400 Series Figure 57 Relationship between the Profile Cross-Section Table XIX TurconR Double DeltaR II Types Seal Groove Type: MIL-G-5514F/ AS4716 Comments Co e s Type Width Dia. grooves not available The Double DeltaRII is also available for the (British Std. Double DeltaRII (1) Zero back-up p width version preferred. Rod seals are always delivered as standard without notch.S. p RD50 RD51 RD52 Standard C t ff ti solution. We recommend that the guidelines for static and dynamic sizes be followed to Scale 3:1 000 Series ensure a good service life for the seal.4518 O-Ring grooves. 0 or 1 b/u Double DeltaR II recommended with Back-up Rings. p PD60 PD61 PD62 S d d Standard C t ff ti solution. Size Range 0 b/u 1 b/u 2 b/u (2) Standard dash numbers Piston Foolproof design. (1) Option Notches: Piston seals are always delivered as standard with notch.) 100 Series B. wear life and leakage PD80 PD81 PD82 Standard F 000 serie For i grooves only l available il bl in i 2 b/u b/ (S32860) (S32861) (S32862) dash sizes width. change 5th character to ”W”. please contact your Shamban sales 200 Series engineer. (2) Seal width: For 2 b/u groove width. TurconR Double DeltaRII Series The Double DeltaRII follows the series as laid out in MIL-G-5514F/AS4716. Ex. Notches are not available in 100 series. change 5th character to ”N”. Double DeltaRII (1) Zero back-up p width version preferred. wear life and leakage RD80 RD81 RD82 Standard F 000 serie For i grooves only l available il bl in i 2 b/u b/ (S32850) (S32851) (S32852) dash sizes width. To omit.

page 12 and Table III. We recommend that the design results in a slipper seal-like performance with low guidelines for static and dynamic sizes be followed to static and dynamic friction. The WedgpakR is also used in gas/oil separators both at high and low pressures. 300 Series Advantages . depending on the elastomer material (see Table IV. the WedgpakR has now proved to be an excellent seal for dynamic 100 Series applications typically demanded in flight control actuators. Scale 3:1 000 Series Originally designed as a static seal. The WedgpakR Back-up Rings provide support and extrusion protection for the elastomer. Excellent static and dynamic sealing effect . high efficiency . Phosphate Ester. Figure 58 TurconR WedgpakR Series Method of Operation The WedgpakR follows the series as described in The small elastomer contact area of the WedgpakR MIL-G-5514F/AS4716.0 m/s (9. the ensure a good service life for the seal. Foolproof installation 400 Series Figure 59 Relationship between the Profile Cross-Section for one Back-up Groove Width Busak+ Shamban Edition April 2004 56 . elastomer wipes the surface efficiently providing excellent leakage control. 200 Series For further information on WedgpakR dynamic performance.8 ft/s) or rolling under severe working conditions. environmentally safe hydraulic fluids elastomer (bio-oils). Low friction. water and others. please contact your Shamban sales engineer and ask for Test Report R1059. page 16) Materials See Table I. page 15. Temperature range:-54°C to +200°C (-65°F to +390°F) (depending on elastomer material) Clearance: As per MIL-G-5514F/AS4716 Delta Back-up Ring Media: Mineral oil-based hydraulic fluids. Available for all MIL-G-5514F/AS4716 sizes . At the same time. p flame retardant hydraulic fluids. TurconR WedgpakR TurconR WedgpakR Description Technical Data The TurconR WedgpakR consists of a proprietary Operating pressure: 35 MPa (5000 psi) triangular elastomer supported by two Delta shaped Back-up Rings that prevent the elastomer from spiraling Speed: 3.

Excellent static and dynamic leakage control. -149.) MIL-G-5514F/AS4716 size TurconR material code Seal part includes Elastomer material code Certificate of conformance (C. -142. -142. -349 and -447 Rod Foolproof design. -131. -244. -149. -132. -142. *) Note! Other Compounds are available for the outer (EP extrusion rings are always delivered with cut. -235.A. WedgpakR PA81 PA82 Cut Back-upp Rings g are not recommended or available byy standard PA80 (S34781) (S34782) partt number b ffor th the ffollowing ll i dash d h sizes: i 004 to 460 0 b/u: Greater than -019. Size Range 0 b/u 1 b/u 2 b/u Standard dash size Piston Foolproof design. PA81 from Table XX Dash No: 212 Order No. -349 and -440 2 b/u: Greater than -028. -149. we Elastomer material code recommend cut Back-up Rings. For the WedgpakREP we have the following options: Series No. TurconR WedgpakR Table XX WedgpakR Types Seal Groove Type: MIL-G-5514F/ AS4716 Comments Co e s Type Width Dia. -132. 1 b/u width. -235. WedgpakREP Cut Back-upp Rings g are not recommended or available byy standard PA1 PA2 partt number b ffor th the ffollowing ll i dash d h sizes: i N. -142. 004 to 460 0 b/u: Greater than -020. -131. PA81 C M212 A T99 NE 1 = 1 b/u width 2 = 2 b/u width Series No. -349 and -440 preferred preferred 2 b/u: Greater than -028.C. Excellent static and dynamic leakage control. -230 and -341 (S38621) (S38622) 1 b/u: Greater than -028. 5 = HiModR Z43 outer ring 0 = Uncut delta Ring 6 = HiModR Z60 outer ring* C = Cut delta Ring 0 = Uncut delta Ring MIL-G-5514F/AS4716 size C = Cut delta Ring Seal part includes Certificate of conformance (C.C. -236. -230 and -341 (S34780) preferred preferred 1 b/u: Greater than -028. WedgpakR Cut Back-up Rings are not recommended or available by standard RA71 RA72 part number for the following dash sizes: RA70 (S34771) (S34772) 004 to 460 0 b/u: Greater than -020. Edition April 2004 Busak+ Shamban 57 . -349 and -447 Rod For pressure > 35 MPa (5000 psi) and increased extrusion gap. This is specified by adding ”C” in the 5th character of the part no. -149. -349 and -447 Ordering Example Ordering Example WedgpakR for piston. -244. -349 and -447 Piston For pressure > 35 MPa (5000 psi) and increased extrusion gap. -230 and -342 (S38611) (S38612) 1 b/u: Greater than -028. PA 1 5 0 M212 A T99 NE Material: T99 (standard recommendation) see Table I.) ring. -244. Contact your Shamban sales engineer. Example: PA81CM212AT99NE. Page 12 RA = Rod PA = Piston Order No. -349 and -440 2 b/u: Greater than -028. -244. -236. 004 to 460 0 b/u: Greater than -019.) TurconR material code Note! For small installation in closed grooves with rod/piston diameter smaller than 18 mm (3/4 inch). WedgpakREP Cut Back-upp Rings g are not recommended or available byy standard RA1 RA2 partt number b ffor th the ffollowing ll i dash d h sizes: i N.A. -349 and -440 2 b/u: Greater than -028. -230 and -342 (S34770) 1 b/u: Greater than -028.

C130 gun elevation actuator Speed: 400 mm/sec. Temperature: -54_C .Space shuttle payload damper Media: MIL-H-5606 .RJ hydraulic pump Conditions on coated rod .CH-53 nose landing gear strut Frequency: 6 Hz .B757/ B767 ram air turbine Pressure: Max. .A330/A340.B727 brake valve (-65_F .30 bar (435 psi) .A310 control drive shaft . DC10 Solution Engine driven hydraulic pumps New design with tungsten carbide rod and sealing system . L1011. TurconR WedgpakR Case Story TurconR Grooved TurconR TurconR ExcluderRDC Plus SealRII Dual Piston Ring TurconR TurconR WedgpakR TurconR WedgpakR TurciteR Grooved SlydringR Plus SealRII Figure 60 Main Rotor Damper.+275_F) .C17 OBIGGS constant speed motor from Shamban. Helicopter Problem Other Application Successes Low service life with original equipment.ADCAPPS fuel pump swashplate . B747.V22 swashplate actuator . .MD-80 nose gear retract actuator Busak+ Shamban Edition April 2004 58 .+135_C .

TurconR HatsealRII

TurconR HatsealRII
Description Zone 2 Slipper Seal area
The TurconR HatsealRII is one of the original high In this area the TurconR platform is energized by the main
performance seals Shamban developed for the aircraft body of the elastomer to work like a slipper seal. This
industry. It combines the advantages of the elastomer section will often run dry but since the TurconR materials
contact seal with those of the slipper seal. have very low coefficients of friction, this will not damage
The HatsealRII was designed for demanding aerospace the seal. In the unlikely event of a damaged elastomer lip
applications and is operating successfully in both military in Zone 1, the slipper seal part will continue to work and
and commercial hydraulic components. The HatsealRII give a leakage performance like a slipper seal.
combines the low leakage advantages of an elastomer Zone 3 Back-up Ring area
contact seal and the long life characteristics of TurconR
contact seals. The built-in Back-up Ring protects the seal from extrusion
even at high operating pressures or speeds. For increased
extrusion gaps and higher temperatures, a number of
special versions have been developed (see Figure 67).

elastomer Advantages
- Built-in redundancy
p Seal Ring - Zero leakage
- Stick-slip free operation
- High frequency applications

Technical Data
Operating pressure: 35 MPa (5000 psi)
Figure 61 TurconR HatsealRII Speed: 3.0 m/s (9.8 ft/s)

Method of Operation Temperature range:-54°C to +200°C
(-65°F to +390°F)
The HatsealRII can be divided into 3 zones each with a (depending on elastomer material)
specific function, (Figure 62).
Clearance: As per MIL-G-5514F/AS4716,
higher with corner reinforcement.
Media: Mineral oil-based hydraulic fluids,
flame retardant hydraulic fluids,
environmentally safe hydraulic fluids
p (bio-oils), Phosphate Ester, water and
others, depending on the elastomer
material (see Table IV, page 16)
Zone 3
Zone 2 Materials
Zone 1 See Table I, page 12 and Table III, page 15.

Figure 62 HatsealRII, 3 Zone Specific Function

Zone 1 Elastomer contact area
The elastomer has a small but well-defined contact area
where the oil film on the rod is reduced almost to zero. Due
to the minimal elastomer contact, the friction of the seal
is low. This ensures long life performance of the seal.

Edition April 2004 Busak+ Shamban
59

TurconR HatsealRII

Table XXI TurconR HatsealRII Types

Seal Groove Type: Rod MIL-G-5514F/ AS4716 Comments
Co e s
Type
ype Width Dia.
a. Size
S e
R
Range
1 b/u 2 b/u
To be used for easier installation with rod diameters below
3 piece HatsealRII 31.75 mm ((1 1/4”). )
F di
For dimensions
i below
b l 20.0
20 0 mm (0 (0.787”)
787”) a split
lit gland
l d iis
RH31 RH32
-110 to -330 recommended.
(S34831) (S34832)

For dimensions below 31.75 mm (1 1/4”) a split gland is
2 piece HatsealRII recommended.
I t ll ti is
Installation i made
d easier
i byb heating
h ti up th TurconR part.
the T t
RH51 RH52
-110 to -460
(S34851) (S34852)

Ordering Example
HatsealRll, 2 b/u width, 3 pieces. Series No. RH32 from Series
Table XXI The HatsealRII is designed to fit the MIL-G-5514F/AS4716
Dash No: 212 gland specification. We recommend that the guidelines for
static and dynamic sizes be followed to ensure a good service
Material: T99 (standard recommendation) life.
see Table I, page 12 For further information on the HatsealRII in non-standard
sizes, please contact your Shamban sales engineer.
Notes:
The HatsealRII can only be ordered in sizes from -110
and up. Only available in rod seal configurations. For Scale 3:1
100 Series
similar performance on pistons seal, see the section on
WedgpakR.

200 Series
Order No. RH32 0 M212 A T99 NG

Series No.

Standard 300 Series
MIL-G-5514F/AS4716 size
Seal part includes
Certificate of conformance (C.C.)

TurconR material code
400 Series
Elastomer material code
Figure 63 Relationship Between the Profile Cross-Section

Busak+ Shamban Edition April 2004
60

TurconR HatsealRII

Application Examples

TurconR TurconR TurconR TurconR
WedgpakR HatsealRII StepsealRK HatsealRII
(spare seal) (primary seal)

p p

Figure 64 A320 Shock Absorber HatsealRII Figure 66 EH 101 Rotor Control HatsealRII and
StepsealRK
HatsealRII installed as primary rod seal and with a
WedgpakR as spare seal. The seals are kept lubricated HatsealRII positioned as secondary rod seal to prevent
all the time and have shown remarkably long lifetimes. leakage at low pressure. Primary seal takes the peak of the
system pressure, thereby protecting the HatsealRII. See
TurconR TurconR TurconR page 8.
Grooved HatsealRII Scraper
Plus SealRII (3 pcs.) Ring Alternative HatsealRII Designs
Over the years, a number of special versions of the
HatsealRII have been designed to meet specific Customer
demands such as large extrusion gap, or the ability to
withstand hardware deflection under load. These designs
are still available, but we recommend that they only be
p specified after a Shamban engineer has been consulted.

Corner reinforced HatsealRII

Figure 65 A320 Rudder Actuator HatsealRII
Chamfered HatsealRII
Grooved Plus SealRII and Scraper

HatsealRII installed as primary rod seal (single seal) to
prevent leakage at both high and low pressure as well as
Cammed HatsealRII
temperature. Qualification test: 5.5 mill. cycles.

Figure 67 Alternative HatsealRII Designs

Edition April 2004 Busak+ Shamban
61

Phosphate Ester.Good static sealing effect sealing element supported by a TurconR Back-up Ring on . Ask for test report R1059. especially good protection against extrusion. TurconR T-Seal TurconR T-Seal Description Advantages The TurconRT-Seal consists of a T-shaped elastomeric .Approved for a large number of widths and all sizes of rod and piston glands as per National Stock Numbers MIL-G-5514F/AS4716. flame retardant hydraulic fluids. water and The T-Seal utilizes an optimally designed elastomer others. page 12 and Table III. the WedgpakR design is preferred for more demanding dynamic applications. environmentally safe hydraulic fluids Method of Operation (bio-oils).3ft/s) elastomer Temperature range:-54°C to +200°C (-65°F to +390°F) (depending on elastomer material) Clearance: As per MIL-G-5514F/AS4716 Figure 68 TurconR T-Seal Media: Mineral oil-based hydraulic fluids. Zero back-up width One back-up width Two back-up width Figure 69 Comparison Between T-Seal and O-Ring with Back-up Rings Busak+ Shamban Edition April 2004 62 .Available for all sizes of MIL-G-5514F/AS4716 The T-Seal is available for zero.Cost-effective both sides. . depending on the elastomer component to maximize leakage control while offering material (see Table IV. The large elastomer footprint makes the T-Seal a good Materials static seal. Although the T-Seal is satisfactory in light duty dynamic applications. page 16) excellent extrusion protection in a symmetric design. page 15. The one and two Back-up Ring widths offer See Table I. . one and two Back-up Ring .Provides bi-directional sealing Technical Data Operating pressure: 35 MPa (5000 psi) static 21 MPa (3000 psi) dynamic p Back-up Ring Speed: 1 m/s (3.

Size Range 0 b/u 1 b/u 2 b/u Standard dash size Piston Good static sealing effect. We recommend that the guidelines for static and dynamic sizes be followed to ensure a good service life for the seal. Scale 3:1 000 series 100 Series 200 Series 300 Series 400 Series 0 b/u 1 b/u 2 b/u Figure 70 Relationship Between the Profile Cross-Sections Table XXII T-Seal Types Seal Groove Type: MIL-G-5514F/ AS4716 Comments Co e s Type Width Dia. li ti 006 to 460 (S38420) (S38421) (S38422) Rod Good static sealing effect. li ti RB10 RB11 RB12 005 to 460 (S38410) (338411) (S38412) Edition April 2004 Busak+ Shamban 63 . T-Seal gp R p Wedgpak preferred for all dynamic y PB20 PB21 PB22 applications. TurconR T-Seal Series The T-Seal follows the series as described in MIL-G-5514F/AS4716. T-Seal gp R p Wedgpak preferred for all dynamic y applications. For more information on the T-Seal in non-standard sizes. please contact your Shamban sales engineer.

page 63 .Main and nose landing gear 0 = Uncut Back-up Ring C = Cut Back-up Ring MIL-G-5514F/AS4716 size Seal part includes Certificate of conformance (C. F-15 .MLG strut Material: T99. page 12 .Integrated servoactuator . Busak+ Shamban Edition April 2004 64 .Tail rotor actuator Series No.Nose wheel steering actuator Dash No: 210 . RB12 from Table XXII. . F-15 . RB12 C M212 A T99 NG . F/A-18 . UH60 .Yaw ratio controller . F/A-18 . F-16 . . Example: PB21CM212AT99NG.Ratio changer actuator .NLG shock strut Series No. This is specified by adding ”C” in the 5th character of the part no.Rudder actuator Order No. TurconR T-Seal Ordering Example T-Seal References T-Seal 2 b/u width. see Table I. B737/B757 . F/A-18 . F-16 . we recommend cut Back-up Rings.) TurconR material code Elastomer material code Note! For small installation in closed grooves with rod/piston diameter smaller than 18 mm (3/4 inch).C.Horizontal stabilizer actuator . F-16 .

The seal ring is energized by two elastomeric O-Rings.Designed for zero back-up ring width groove Technical Data Operating pressure: 35 MPa (5000 psi) p Speed: up to 3.g. sizes. EP 0 424 372 Figure 72 Relationship Between the Profile Cross-Section 1) Reg. Diametral Clearance Scale 3:1 The AQ-SealR5 can be installed in MIL-G-5514 F/AS4716 (-300 and -400 sizes only) glands using the standard diametral clearance.8 ft/s) QUAD-RINGR Seal with reciprocating movements TurconR Seal ring Temperature range:-54°C to +200°C (-65°F to +390°F) (depending on elastomer material) Clearance: As per MIL-G-5514F/AS4716.Higher pressure application limit. TurconR AQ-SealR5 TurconR AQ-SealR5* (For use in MIL-Standard Grooves) Description Advantages The TurconR AQ-SealR5 is a patented development of the . page 12 and Table III.Outstanding sliding properties. page 15. In this case we recommend the use of SlydringR bearing rings with the AQ-SealR5. . If a larger clearance is needed or if the hardware deflects excessively during operation. the diametral clearance will increase.Double security through the combination of low-friction for reciprocating or helical movements. e. Please see section ”TurciteR SlydringR/LuytexR SlydringR”. This optimizes leakage control while minimizing friction. trade mark of Minnesota rubber Edition April 2004 Busak+ Shamban 65 . please contact your Shamban sales engineer. higher with StakbaksR Figure 71 TurconR AQ-SealR5 Media: For all common hydraulic fluids. separation. page 114. no stick-slip effect . including bio-oils and gases Method of Operation (see Table IV. page 16) The AQ-SealR5 combines the benefits of a low-friction Materials TurconR slipper seal with the high sealing characteristics of an elastomeric seal by incorporating a limited foot print See Table I. QUAD-RINGR Seal in the dynamic sealing face.0 m/s (9.Low gas permeation rate The AQ-SealR5 is comprised of a dynamic sealing .High sealing effect in applications requiring media proven standard AQ-SealR. special materials with elastomer seals . fluid/fluid or fluid/gas The AQ-SealR5 is a double-acting piston seal designed . of two O-Rings as energizing elements to optimize the For more information on the AQ-SealR5 in non-standard pressure profile. 300 Series 400 Series * Patent-No. Series The unique characteristics of the AQ-SealR5 are the The AQ-SealR5 follows the 300 and 400 Series described special seal profile with a defined seal edge and the use in the MIL-G-5514F/AS4716. higher sliding speed element in TurconR with a limited footprint elastomeric compared to the T-Seal QUAD-RINGR1) Seal inset centrally into its sealing face.

35 MPa to 5. Page 12 Service life: 7500 hours Spring Propeller hub Order No. page 67. PQ20 0 M330 A T99 NG Series No. S38620) Temperature: -50_C to +120_C (-58_F to +248_F) Pressure: 0.) TurconR material code Elastomer material code for QUAD-RINGR Adjuster piston Note: O-Ring must be ordered seperately.5 MPa Dash No: 330 (50 to 800 psi) Fluid: MIL-L-23699C Material: T99 (standard). adjuster mechanism with the following working conditions: Series No. TurconR AQ-SealR5 Application Example Figure 73 Bootstrap Reservoir with TurconR AQ-SealR5 Case Story Ordering Example The AQ-SealR5 is used in the Jetstream 31 propeller pitch AQ-SealR5. Standard MIL-G-5514F/AS4716 size Seal part includes Certificate of conformance (C.C. see Table I. Figure 74 Jetstream 31 Propellers (by courtesy of Dowty Aerospace Propellers) Busak+ Shamban Edition April 2004 66 . PQ20 (Old Series No. Sizes can be found in Table XXIII.

497 368.474 164.497 292.82 267 174 340 3.099 154.77 9.51 4.474 342.224 183.997 355.496 63.04 14.000 -0.60 3.92 281 189 430 5.00 -0.619 117.44 10.62 152 043 341 3. Series No.97 153 044 +0. Groove Dia.14 6.92 | 249 160 459 15.974 151.84 11.32 257 164 332 2.97 128 031 431 5.05 +0. S38620) +0.496 88.992 50.24 7.74 5.368 60.75 9.621 91.035 147 041 336 3.53 0.22 .474 367.22 141 038 438 6.55 2.05 +0.09 5.57 .87 137 036 436 6.247 133.57 247 159 457 14. TurconR AQ-SealR5 Installation AQ-SealR5. Groove Dia.974 253.974 304.868 72.002 -0.00 -0.27 251 161 326 1.84 6.13mm -0.621 66.974 329.05 mm mm 568 A 568 A -0. Figure 75 Installation Drawing Table XXIII Groove Dimensions øA øB O.493 114.27 7.53 248 159 458 14.32 2.996 50.118 104.974 177.974 354.51 151 042 | | 339 3.20 2.724 145.497 266.72 3.78 0.474 266.94 13.997 177.74 15.871 47.224 158.867 47.002 -0. PQ20 (Old Series No.22 280 188 429 5.97 255 163 330 2.996 76.82 279 186 427 5.371 85.997 380.05 +0.00 343 4. G R Bore Dia.72 .743 95.67 155 046 347 4.10 9.50 155 046 449 10.746 95.121 79.497 165.997 152.618 91.54 7.67 259 165 333 2.94 8.75 . øA øB O.872 123.622 142.246 107.13 +.67 2.000 +0.002 +0.349 135.92 273 179 346 4.35 132 033 433 5.497 393.849 148.QUAD.868 98.247 158.243 56.622 117.247 184.19 7.002 +0.62 253 162 328 2.15 130 032 432 5.993 76.002 +0.90 3.05 344 4. G R Ring RINGR g RINGR Ring Dash Dash Dash D h Inch Dash Dash Dash D h Inch mm Inch mm mm Inch mm No No Inch Inch No No No Inch Inch No / / +0.747 120.243 82.39 5.474 316.000 -0.02 259 166 334 2.385 .474 189.80 254 162 329 2.95 3.121 104.997 304.39 0.000 +0.45 | | 152 043 445 8.52 269 176 448 9.72 278 183 +0.69 4.002 -0.497 215.246 57.974 227.020 .000 +0.34 14.12 279 185 426 5.47 4.07 3.15 256 163 331 2.291 .974 380.118 53.51 264 171 0.44 5.281 .70 135 035 435 6.64 13.79 6.122 130.974 126.493 88.04 9.224 208.85 156 047 450 10.37 | | 260 167 | | 441 7.474 215.52 133 034 434 6.599 142.743 120.385 245 158 455 13.00 (.25 3.997 228.97 1.02 277 182 453 12.724 170.497 114.743 69.34 4.80 153 044 342 3.997 330.872 149.00 / / +0.89 7.871 98.746 69.00 -0.349 161.32 154 045 447 9.474 291.368 110.371 111.89 446 8.07 262 169 337 3.997 279.42 3.65 4.368 85.997 253.54 12.497 190.035 261 168 335 3.493 63.37 2.747 171.243 107.997 203.74 10.91 5.474 393.868 123.14 11.974 202.92 149 041 442 7.56 5.62 281 190 Metric sizes.15 1.32 4.15 154 045 -0. Edition April 2004 Busak+ Shamban 67 .497 139.05 +0.86 4.05 139 037 437 6.42 263 170 338 3.747 145.997 126.12 4.45 252 161 327 2.497 342.496 114.52 280 187 428 5.00 -0.618 66.60 1.000 -0.620 41.89 265 172 7.000 +0.04 4.QUAD- Bore Dia.21 5.10 151 042 443 7.50 2.24 12.002 +0.05 454 12.871 72.40 246 158 456 13.474 240.14 444 8.724 196.121 53.12 9.78 250 160 460 15.000 -0.05 mm mm 568 A 568 A 325 1.246 82.00 .746 44.375 .372 136.00 AS AS AS AS -0.42 1.497 317.02 2.974 278.002 -0.40 143 039 439 6.32 276 181 349 4.20 157 048 452 11.34 9.375 -0.371 60.77 3.02 156 047 451 11.974 405.000 ) 0_-0_ (typ.49 6.26 5.005 +5_ Break edge 0.497 241.993 101. 0_) D/2 Diametral Clearance (see page 65) øA Bore Dia.495 37.005 inch -.747 196.62 275 180 348 4.22 271 178 345 4.85 2.224 132.118 79.474 139.099 129.996 101.64 8.020 145 040 440 7. R G Radius Groove width øB Groove Dia.42 278 184 | 425 4.80 1.

Figure 77 Spring Force The VarisealR is machined to very close tolerances. High Performance The unique design and material properties of the VarisealR provide design engineers with an assortment of solutions Figure 76 TurconR VarisealR Energized by for difficult applications. based on low-friction TurconR resins.Universal chemical compatibility. 2. are found in the majority of VarisealR applications. . The standard size range includes diameters from 3 mm VarisealR jackets are made from a variety of (0. using only premium-grade materials. ZurconR Compounds have outstanding abrasion-resistance. a .Permanent elasticity with immunity to aging. A pressure-actuated. pressure is too low to fully actuate the lips. The VarisealR performs reliably in a wide range of applications where conventional elastomeric seals fail due to chemical attack. ”U-shaped” jacket. As a seal loading device. Table XXIV. *) with extended size capability available. System pressure See TurconR and ZurconR Seal Materials. friction or compression set. 2. The VarisealR is energized by a spring made from . extrusion.High speed service. The spring provides the load required for sealing when the system . high-performance polymers.No lubrication required. Some of the outstanding the System Pressure capabilities of the VarisealR include: Spring Load . also compensates for variations in gland tolerances and normal wear of the seal.12 in) to 2500*) mm (8 ft). forcing them against the mating hardware with higher load as the system pressure rises. There are two categories of material available: 1. metal spring is more accurate for the control of friction Higher peak temperatures are possible. The basic VarisealR design has two elements: Spring force 1. HastelloyR .Cryogenic service to -273°C (-459. stainless steel. .Very low friction. The U-shaped jacket allows the system pressure to energize the sealing lips. Busak+ Shamban Edition April 2004 68 . Each design is Jacket Material available in imperial and metric dimensions. such as O-Rings. TurconR Engineered-polymer compounds. The spring . or ElgiloyR . pages 12 and 13 for material selection. TurconR VarisealR TurconR VarisealR Design Concept VarisealR is a spring-energized seal.High-temperature service to +260°C (+500°F). See Spring Types. page 70 for spring selection. than other devices. A metal spring.67°F). extreme heat or cold. embrittlement and compression set.

This allows more accurate front edge of the sealing lip. used in the VarisealRM types and the Roto coils load the seal radially. The applications or very slow speeds where friction and wear are spring load has influence on the sealing ability. VarisealR. The ”O” Indicates the Load Point when Installed in the Gland.besides the corrosion resistance other spring types. types consists of round wire formed into slanted coils. contributing to the positive control of friction during the working life of the seal. Each of the spring Helical Spring types found in the VarisealR has unique properties that Helical spring. TurconR VarisealR Spring Types A metal spring is incorporated in the design to provide wiping action of the seal. A Cantilever-beam spring has a elasticity to the seal. Helical spring SlantcoilR Spring Spring force V-spring 25 50 Percent deflection from free height Figure 78 The Graph Represents a General Comparison of Load Curves for the Three Spring Types. used in the VarisealRW. The two most important higher unit load and a shorter deflection range than the properties of the spring . Edition April 2004 Busak+ Shamban 69 . The spring makes the seal moderate load and deflection range. used in the VarisealRH types. determines the ability of the VarisealR to take up wear Under these conditions the 200 Series or larger is prefered. SlantcoilR Spring V-Spring (Cantilever) The patented SlantcoilR Spring. It is therefore excellent for static of the metal . friction. The characteristic. has a much affect seal performance. not the primary concerns. and compensate for variations in gland dimensions due to hardware tolerances or eccentricity. The This spring. The high spring load makes the and wear rate of the seal. permanently elastic despite changes in operating temperature. The deflection range VarisealRH suitable for applications with low temperatures.are its load value and deflection range. operates as a set of ”cantilever beams” The SlantcoilR Spring provides a unique spring-loading extending from an arc at the bottom of the spring. pressure or chemicals. The spring gives a relatively constant load shape of the spring causes the load to be focused on the over a wide deflection range.

4819 UNS N10276 For petrochemical use with: ElgiloyR 1) 2) Crude oil E Sour gas Co-Ni alloy UNSR30003 1) NACE .4310 Air (X12CrNi177) S Water.approved HastelloyR is a registered Trade Mark of Cabot Corporation 2) Not available as SlantcoilR spring ElgiloyR is a registered Trade Mark of Elgiloy Company Special TurconR VarisealRHi-Clean All VarisealR with V-shaped springs are available with the spring groove filled with silicone. VarisealRHi-Clean is ordered by adding a (D) after the material code. No. Steam AISI 301 Solvents Food. TurconR Ring The VarisealRHi-Clean is also used in applications Silicone working in dirty environment such as mud. 1. Drugs Gas For use in corrosive media with: HastelloyR alloy C-276 Acids Caustics Ni-Cr-Mo alloy H Sea water DIN mat. Example: RVC200350AT40SD Figure 79 TurconR VarisealRHi-Clean Busak+ Shamban Edition April 2004 70 . The silicone prevents entrapment of biological contaminants in the seal. TurconR VarisealR The 3 standard spring types can be found in the following table: Table XXIV Spring Material Selection Guide Media Spring Materials Spring Code For general use with: Stainless steel Oil Grease DIN mat. making the seal easier to clean. 2. No. slurry or sand V-shaped spring where the silicone maintains the flexibility of the spring p and seal lips by keeping media out of the spring groove.

In both cases we recommend that you contact your local Shamban representative. Standard Extended1) <2 MPa <10 MPa <20 MPa <40 MPa Range Range øA H9 L1 +.012 .373 .478 .008 . Edition April 2004 Busak+ Shamban 71 . Material Code .008 .244 .2.622 .003 .178 .094 . The corresponding code numbers are Standard appended to the Part No.10.997 øB + .498 . Together these form the order MIL-G-5514F/AS4716 size number.3.373 .188 . RV91 0 M326 A T40 S (D) Part No: RV910M326 Series No.010 .006 .997 øB + .15.003 300 1.002 100 .497 øB + .004 400 4.015 . Rod diameter: øB = 1.623 (MIL-G-5514F-326) Order No.C.375 .497 øB + .5. TurconR VarisealR Installation Recommendations for Rod.123 .370 .4.497 .010 .497 .873 . RV93 RV95 RV91 Figure 80 Installation Drawing Table XXV Groove Dimensions Series Rod Diameter Groove Diameter2) Groove Radius Radial Clearance3) øB h9 Width D/2 max.4.020 .024 .123 .497 1. Series RV91.811 .014 .) The order number for all intermediate sizes not shown in Table XXV can be determined following the example opposite.004 .010 r1 (300 psi) (1500 psi) (2900 psi) (5800 psi) 000 .281 . At pressures > 40 MPa (5800 psi): øB and øA is changed from h9/H9 to h8/H8 D/2 max.020 . use H8/h8.8.497 øB + .008 . page 12 and Table XXIV.498 .004 .spring given by the sizes suitable for the selected dash number of Hi-Clean .005 1) Available on request 3) For temperatures ≥ 80_C (176_F) we recommend reducing the 2) By diameters larger than ”Recommended Range”: The tolerance on radial clearance.006 . Ordering Example TurconR VarisealRH. MIL-G-5514F/AS4716 Sizes Types M14.748 .248 . W14 and H14 r1 Split groove For installation in stepped groove see page 76 D/2 øB L1 øA Type M14 W14 H14 Cross section Series No.option MIL-G-5514F-326. Seal part includes Certificate of conformance (C.141 .015 .015 . Select the materials from Table I.1.TurconR Ring Note that the series or cross section of the seal is automatically Material Code .112 .010 .003 200 .15.010 .185 . page 70.

244 .974 øA ..2.003 .010 r1 (300 psi) (1500 psi) (2900 psi) (5800 psi) 000 . PV93 0 M216 A T40 S (D) Part No: PV930M216 Series No.370 .680 øA . The corresponding code numbers are appended to the Part No. Select the materials from Table I.020 .015 . Bore diameter: øA = 1.004 .550 .867 . Seal part includes The order number for all intermediate sizes not shown in Certificate of conformance (C.006 .003 200 .15.4. PV93 PV95 PV91 Figure 81 Installation Drawing Table XXVI Groove Dimensions Series Bore Diameter Groove Diameter2) Groove Radius Radial Clearance3) øA H9 Width D/2 max.9.235 . Busak+ Shamban Edition April 2004 72 .004 400 4.1.4.010 . 2) By diameters larger than ”Recommended Range”: The tolerance on We recommend that you contact your local Shamban sales engineer.008 .235 .243 øA .10.014 .366 (MIL-G-5514F-216) Order No. Standard Extended1) <2 MPa <10 MPa <20 MPa <40 MPa Range Range øB h9 L1 +. W14 and H14 D/2 Split groove For installation in stepped groove see page 76 øB r1 L1 øA Type M14 W14 H14 Cross section Series No.TurconR Ring opposite.008 .5.491 .) Table XXVI can be determined following the example Material Code .004 . øA and øB is changed from h9/H9 to h8/H8 Ordering Example TurconR VarisealRM.141 .118 øA .868 .005 1) Available on request 3) At pressures > 40 MPa (5800 psi): D/2 max.974 1.010 .112 .003 300 1..991 .015 .485 .281 .024 . TurconR VarisealR Installation Recommendations for Bore.010 .. Standard page 70. Series PV93.974 .spring Note that the series or cross section of the seal is automatically Hi-Clean .974 .178 .006 .375 .008 .868 1.020 . Together these form the order MIL-G-5514F/AS4716 size number.868 øA .188 .option following the sizes suitable for the selected dash number of MIL-G-5514/AS4716..993 . Material Code .241 .360 .. use H8/h8.C.015 .012 .15. MIL-G-5514F/AS4716 Sizes Types M14. page 12 and Table XXIV.478 .094 .002 100 .010 .4.

0 mm (3. W and H r1 Split groove For installation in stepped groove see page 76 D/2 øB L1 øA Type M2 W H Cross section Series No.9 20.5 3. use H8/h8.10 0. Rod Diameter Groove Groove Radius Radial Clearance3) øB h9 Diameter Width D/2 max. RVE3 0 0800 A T40 S (D) Part No: RVE300800 Series No.2 4.25 0.) Table XXVII can be determined by following the example Material Code .50 0.200. Material Code .5 0.08 300 RVA3 RVW3 RVE3 40.2 r1 (300 psi) (1500 psi) (3000 psi) (5800 psi) 000 RVA0 RVW0 RVE0 3. Standard page 70.0 .02) øB + 19.0 0.35 0.119.option Edition April 2004 Busak+ Shamban 73 . 39.30 0.08 0. Ordering Example TurconR VarisealRH.2 9.2500.6 0. 19.8 0.0 .4 0.C.90 0. Select the materials from Table I.700.20 0.0 .4 7.1 0. RVE5 1000.15 0.40.0 .0 .150 in) Order No.40 0.9 35. M2 W H Standard Extended1) <2 MPa <10 MPa <21 MPa <40 MPa Range Range øA H9 L1 +0.9 6.60 0.0 -2500. RVA RVW RVE Figure 82 Installation Drawing Table XXVII Groove Dimensions Series Series No.12 500 .999. Series RVE3.03) øB + 2. Together these form the order number.999.TurconR Ring shown opposite here.400.25 0.07 200 RVA2 RVW2 RVE2 20.8 0.0 .4 0.10 0. page 12 and Table XXIV.0 .9 3. Metric Sizes Types M2.20 1) Available on request 3) For temperatures ≥ 80_C (176_F) we recommend reducing the radial 2) By diameters larger than ”Recommended Range”: The tolerance on clearance.15 0. The corresponding code numbers are appended to the Part No.02) øB + 6.0 . Rod diameter x 10 Seal part includes The order number for all intermediate sizes not shown in Certificate of conformance (C.02) øB + 9.spring Hi-Clean .05 100 RVA1 RVW1 RVE1 10.6 0.25 0.10 400 RVA4 RVW4 RVE4 120.02) øB + 4. 9.20 0.9 80.20 0. øB and øA is changed from h9/H9 to h8/H8 In both cases we recommend that you contact your local Shamban representative. TurconR VarisealR Installation Recommendations for Rod.92) øB + 12.9 10.50 0.4 0. . Rod diameter: øB = 80.0 . At pressures > 40 MPa (5800 psi): D/2 max.9 2.0 15.8 0.0 .8 0.0 .

150 in) Order No. PVA3 0 0800 A T40 S (D) Part No: PVA300800 Series No. Together these form the order Bore diameter x 10 number.07 200 PVA2 PVW2 PVE2 25.0 -400.0 .4 0.02) øA . Series PVA3.4 0. W and H D/2 Split groove For installation in stepped groove see page 76 øB r1 øA L1 Type M2 W H Cross section Series No. Standard page 70. .9 2. Ordering Example TurconR VarisealRM2. Material Code .0 -200.20 0.8 0.8 0.02) øA .0 -2500.spring Hi-Clean .5 3.9 28. Metric Sizes Types M2.9 16.40 0.92) øA .0 0.08 300 PVA3 PVW3 PVE3 46. page 12 and Table XXIV. Bore Diameter Groove Groove Radius Radial Clearance3) øA H9 Dia.02) øA . Select the materials from Table I. Bore diameter: øA = 80.20 0.19.C.25 0.0 -124.0 100. Seal part includes The order number for all intermediate sizes not shown in Certificate of conformance (C. Width D/2 max. PVE5 1000.option Busak+ Shamban Edition April 2004 74 .9 10.4 7.10 400 PVA4 PVW4 PVE4 125.50 0.2 9.05 100 PVA1 PVW1 PVE1 14.2.1 0.5 0.08 0.20 0.2 r1 (300 psi) (1500 psi) (3000 psi) (5800 psi) 000 PVA0 PVW0 PVE0 6.13.6 0.02) øA .TurconR Ring shown opposite here.30 0. øA and øB is changed from h9/H9 to h8/H8 In both cases we recommend that you contact your local Shamban representative. At pressures > 40 MPa (5800 psi): D/2 max.0 15.60 0.2 4. use H8/h8.0 -999.25 0.6.15 0.9.0 -2500.90 0.24.0 .12.) Table XXVIII can be determined by following the example Material Code .0 .50 0.40.0 øA .0 -999.45.0 mm (3.25 0.* M2 W H Recommended Extended1) <2 MPa <10 MPa <21 MPa <40 MPa Range Range øB h9 L1 +0.20 1)Available on request 3) For temperatures ≥ 80_C (176_F) we recommend reducing the radial 2)By diameters larger than ”Recommended Range”:The tolerance on clearance.12 500 .9 6.10 0.10 0.0 -700.9 45.35 0.6 0. PVA PVW PVE Figure 83 Installation Drawing Table XXVIII Groove Dimensions Series Series No. The corresponding code numbers are appended to the Part No.8 0.0 .8 0.4. TurconR VarisealR Installation Recommendations for Bore.15 0.4 0.

0 200 RVA2 4.750 95. R d Seals Rod S l Piston S Pi Seals l Inch mm Inch mm 000 RVA0 1.750 70.250 30. TurconR VarisealR Installation in Closed Grooves Installation in split or lipped grooves is recommended.375 75. o.0 200 PVE2 and PVW2 1.500 70. øAmin. øBmin. Series Se es No.0 300 RVA3 11.0 100 RVA1 2.0 400 PVA4 5.0 000 PVA0 1.0 100 PVE1 and PVW1 1. Series o.0 100 RVE1 and RVW1 2.500 500. Rod Seals Piston Seals Break corner R 0. Series Se es No.0 300 RVE3 and RVW3 9.000 30.0 400 RVE4 and RVW4 15. øBmin.0 300 PVA3 4.125 105.0 200 PVA2 2.0 400 RVA4 19.375 35.000 50.750 20.0 100 PVA1 2.500 140. øAmin.0 Table XXX Installation of Table XXXII Installation of VarisealRH and VarisealRW Types VarisealRH and VarisealRW Types into Closed Grooves into Closed Grooves Se es No.0 400 PVE4 and PVW4 3.000 230.750 70.2 max.0 500 PVE5 11. Series o.0 200 RVE2 and RVW2 4.2 max.750 48. Break corner R 0. øBmin.0 000 PVE0 and PVW0 . Installation in closed grooves is possible for rod and bore diameters according to the following tables. øA øB Figure 84 Installation in Closed Groove Figure 85 Installation in Closed Groove Table XXIX Installation of VarisealRM Types Table XXXI Installation of VarisealRM Types into Closed Grooves into Closed Grooves Se es No.375 110.0 300 PVE3 and PVW3 2.0 Metric sizes. R d Seals Rod S l Piston S Pi Seals l Inch mm Inch mm 000 RVE0 and RVW0 1. o.250 110.800 300.125 35.250 400. øAmin. Edition April 2004 Busak+ Shamban 75 .0 500 RVE5 27.560 700. øBmin. øAmin.750 300.

500 Table XXXIV Groove Dimensions.8 500 .8 1) X max = 0.010 .012 .4 000 PVA0 PVW0 PVE0 0.375 100 .5 7.022/.138 .177 1.5 0.6 3.015 .012 .010/.5 0. Min.022/.138 .017/.005 .098 . Rod Figure 87 Stepped Grooves.9 7. Series Lip X Radius Chamfer Z Seal ID Series Lip Y Radius Chamfer Z Seal ID 000 . .5 0.005 .035 x øA Note: The recommended dimensions for ”Y”.5 0.6 300 RVA3 RVW3 RVE3 0.375 400 . PVE5 1.02 x øB 1) Y max = 0.6 200 PVA2 PVW2 PVE2 0.020 .020 .017/.010 . mm Sizes Rod Seal Lip Chamfer Radius Piston Seal Lip Chamfer Radius Series Series Types Height Length max.295 2. Max. Min.4 100 RVA1 RVW1 RVE1 0.177 1.8 500 .750 200 .028 .5 0.000 300 .008/.7 3.005 .5 0. Please contact your Shamban sales engineer.4 2. mm Sizes Table XXXVI Groove Dimensions.010 .295 2.015 . Min.007 .138 1.250 000 .5 0. Min.562 200 .5 7. Inch Sizes Max.5 0.015/.028 . TurconR VarisealR Installation in Stepped Grooves Rod Seals Piston Seals r1 D/2 X Y D/2 øB r1 øB Z L1 Z L1 øA øA Figure 86 Stepped Grooves. ”X” and ”Z” cannot always be achieved.008/.8 300 PVA3 PVW3 PVE3 0.8 4. Piston Table XXXIII Groove Dimensions.007 .9 7.138 .7 3.4 100 PVA1 PVW1 PVE1 0.010/.000 400 .000 300 .023 .8 400 PVA4 PVW4 PVE4 0.5 0. Inch Sizes Table XXXV Groove Dimensions.5 0. RVE5 1.010 .5 0.4 200 RVA2 RVW2 RVE2 0.005 .098 .375 100 .8 4. .023 .8 400 RVA4 RVW4 RVE4 0.5 0. Types Height Length max.015/. M2 W H X1) Zmin r1 M2 W H Y1) Zmin r1 000 RVA0 RVW0 RVE0 0.4 2.6 3. Busak+ Shamban Edition April 2004 76 .

188 . L1 L3 The VarisealR with an extended heel is often used in high 000 . No.475 Groove width for standard (L1) and for 1 Back-up Ring Pressure groove (L3) according to MIL-G-5514F/AS4716.281 .141 .334 400 .375 .183 200 . 100 . but change the third character as shown in table XXXVIII. TurconR VarisealR Special TurconR VarisealR TurconR VarisealR with extended heel Table XXXVII Groove Width AllVarisealRare available in extended heel versions to fit Series Groove Width a one Back-up Ring groove.094 . It is possible to order VarisealR with extended heel by using the standard part number.149 pressure applications. or when the extrusion gap is slightly larger than recommended. L1 Table XXXVIII Part Numbers Standard Extended Heel VarisealR Type Rod/Piston Rod/Piston VarisealRM2 RVA/PVA RVB/PVB Pressure VarisealRH RVE/PVE RVF/PVF VarisealRW RVW/PVW RVX/PVX L3 Figure 88 Standard TurconR VarisealR and TurconR VarisealR with Extended Heel Edition April 2004 Busak+ Shamban 77 .235 300 .

Scraper from the spherical bearing gland. TurconR VarisealR Scraper easier to install than existing Boeing requested that Shamban provides improvement to seal. Boeing 747 Problem Solution B747 operators have experienced migration of Boeing Shamban VarisealRHi-Clean. Scraper lip energized by cantilever spring. Notches allow grease to relieve if overpressured during servicing. Boeing approved Shamban as preferred scraper option. Busak+ Shamban Edition April 2004 78 . TurconR VarisealR Case Story TurconR VarisealRHi-Clean Figure 89 Wing Gear Aft Trunnion Bearing. existing scraper design.

high pressure > 35 MPa (5000 psi). Double acting p p Figure 91 Single Acting Compared to Double Acting Sealing System Edition April 2004 Busak+ Shamban 79 .g. Virgin wall.Low cost ring (uncut type).Extending seal life for spiral ring type. chemicals and gases Method of Operation Materials The BUR is installed between the O-Ring and the groove Standard material for Back-up Ring is TurconR T01. Speed: 15 m/s (49. Technical Data Operating pressure: 21 Mpa (3000 psi) Standard design (TurconR T01) 35 MPa (5000 psi) Standard design TurconR with fillers 55 MPa (8000 psi) special version p Back-up Ring (Stakbaks).Extrusion protection to the original leather rings. e. PTFE. The BUR is a rectangular size cross section ring. installed for seal extrusion protection. TurconR Back-up Ring TurconR Back-up Ring (BUR) Description Advantages Shamban developed the TurconR BUR as an improvement . Back-up Rings are available in stronger materials in order to cope with specific applications. scarfcut (single turn type) and solid . Single acting Please contact your Shamban sales engineer for further p information.2 ft/s) Temperature range: -70°C to +200°C (-94°F to +390°F) Clearance: As per MIL-G-5514F/AS4716 Figure 90 TurconR Back-up Ring Media: Practically all fluids. separating the O-Ring from the clearance gap. Military standards were set up .

006 0.13 300 Back-up Ring. TurconR Back-up Ring Series Guidelines for gap.78 0.139 0. We recommend that the guidelines for static and and XL are exceeded.008 0.012 0.13 0.35 0.25 0.30 0.5 7 10.15 0.276 0. BU95 0 M230 A T01 O-Ring mm Cross inch Series No.001 Seal part includes 2.002 5.03 MIL-G-5514F/AS4716 size* 000 0.004 0.010 0.008 0.012 0.00 0.00 0.006 Dash No: 230 Material: T01 (standard) Table XL Extrusion gap size D for 80 Shore Hardness Extrusion Gap D Order No.07 Regarding AS4716 Back-up rings. Series section 3.05 0. 0.005 0.20 0.15 0.15 0.007 0.005 0. 0.18 0.) 100 0.002 3.25 0.003 Busak+ Shamban Edition April 2004 80 .10 0.53 0.20 0.C.06 300 Note: O-Ring must be ordered separately.005 0.13 0.53 0.006 0.08 100 0. p Scale 3:1 000 Series 100 Series 200 Series Figure 93 Extrusion Gap Table XXXIX Extrusion gap size D for 70 Shore Hardness 300 Series O-Ring Extrusion Gap D Cross mm section inch Series mm 3.002 400 Series 2. dynamic sizes be followed to ensure a good service life.15 400 0. BU95 from Table XLI.15 0.20 0.008 0.008 0.5 14 17.33 0.139 0.004 Ordering Example 5.006 0.003 Figure 92 Relationship Between the Profile Cross-Section 3.007 0.10 0. page 81.25 0.103 0.010 0.012 0.18 0.008 0.014 0.13 0. For further information on the Back-up Rings in Extrusion Gap non-standard diameter sizes.08 0. please contact your Max.05 000 0. solid ring.5 MPa 7 MPa 10.10 0.016 0.010 0.18 0.070 0.20 0.5 MPa inch (500 psi) (1000 psi) (1500 psi) 1.62 0.18 0.05 TurconR material code 200 0.103 0.40 0.004 0.30 0.007 0. see page 81 400 0.210 0.78 0.276 0.30 0.04 Certificate of conformance (C.005 Series No.070 0. D/2 Shamban sales engineer.006 0.007 0. pressure and size The BUR follows the series described in MIL-G-5514F/ Back-up Rings must be used if the pressure in Tables XXXIX AS4716.210 0.004 0.003 0.006 0.10 200 0.002 0.15 0.002 7.33 0. 7.62 0.5 mm MPa MPa MPa MPa MPa inch (500 (1000 (1500 (2000 (2500 Standard psi) psi) psi) psi) psi) 1.20 0.

des designed g ed to o (S38544) AS4716 (ID) fi iindividual fit di id l groove dimension. Piston) increased gap. di i Note N 004 to 460 ID/OD differences. BG41 MIL-G-5514F/ (S37241) 020 to 460 For use in 1 b/u gland AS4716 StakbakR For greater extrusion resistance and (Static Seal. BG91 AS4716 004 to 460 (MIL-R-8791/1) (ID/OD) Uncut Back-up Ring The e MS27595 MS 7595 will w have ave a future uu e MIL-G-5514F/ d i designation i as AMS AMS. 7 6. now ow cacalled ed MIL-G-5514F/ MIL R 8791/1 and MIL-R-8791/1 d for f future f AMS AMS. 7 6. di i Note N 004 to 460 ID/OD differences. (S37271) MIL-G-5514F 020 to 460 BG71: For 1 b/u groove width only AS4716 BG52 (S37252) BG52: For 2 b/u groove width only Edition April 2004 Busak+ Shamban 81 . (S37261) MIL-G-5514F/ 020 to 460 BG61: For 1 b/u groove width only AS4716 BG42 (S37242) BG42: For 2 b/u groove width only StakbakR For greater extrusion resistance and (Static Seal. BG51 MIL-G-5514F/ 020 to 460 For use in 1 b/u gland (S37251) AS4716 StakbakR For greater extrusion resistance and (Static Seal. Piston) BG61 increased gap. des designed g ed to o (S38619) AS4716 (ID) fi iindividual fit di id l groove dimension. BU95 AS4716 004 to 460 (MS27595) (ID/OD) Cut Back-up Ring BG440G New g gland a d sstandard a da d ASS 4716. Rod) BG71 increased gap. BU180G AS4716 (OD) (S38618) StakbakR For greater extrusion resistance and (Static Seal. Rod) increased gap. TurconR Back-up Ring Table XLI TurconR Back-up Ring Types Back-up Ring Groove Type: MIL-G-5514F / AS4716 Comments Co e s Type Part No. Gland Standard Dia. BG450G AS4716 (OD) (S38545) Uncut Back-up Ring BU190G New g gland a d sstandard a da d ASS 4716. dash size Cut Back-up Ring Former o e MSMS28774. 877 . Size Range Std.

MIL-G-5514F/AS4716 diameters from -112 and up Technical Data Operating pressure: 35 MPa (5000 psi) standard design For higher pressures. As the Materials pressure increases it will act on the side and inner See Table I. This prevents the rings from rotating relative to each other. TurconR T05 is standard material. This will also be supplied if the spring is used to the full extent in modern fly-by-wire flight code is omitted. When installed correctly the step-cuts of the Advantages two rings will be separated by 180_. speed must be Method of Operation reduced. TurconR Dual Piston Ring TurconR Dual Piston Ring Description The narrow seal design provides a low friction in The Dual Piston Ring Set consists of two TurconR rings comparison to seals in a MIL-G-5514F/AS4716 groove each with a step-cut. Very low friction . Narrow groove TurconR . Low hysteresis Spring . special versions are available Speed: 15. page 83 Media: Practically all fluids. This results in a seal The standard spring material PH is 17-7 PH Stainless steel that reacts to pressure changes very quickly. diameter of the rings forcing them up against the bore. capability with special Dual Piston Ring Clearance: See Table XLII. CC 17-7 PH condition C SS 301 per AMS 5519 full hard Busak+ Shamban Edition April 2004 82 . . Consult your Shamban sales engineer. the spring fits. chemicals and gases Figure 94 TurconR Dual Piston Ring Set (See Table IV. Excellent chemical resistance . page 16) Note: At high temperature and pressure. Controlled leakage Piston Ring . Spring can be made to fit the groove closely. page 15.2 ft/s) Temperature range: -70°C to +260°C (-94°F to +500°F) Extended temp. a feature that condition CH900. the two piston rings are kept in contact with the bore by the spring force. Wide temperature range . The use of metallic expanders allows for a broader shaped stainless steel expander. Other available materials are: controls where minimum hysteresis is important. On the inside of the temperature range and improves the chemical resistance TurconR rings there is a small notch into which a tab on of the assembly. With zero or low system pressure. These rings are activated by a wave width.0 m/s (49. page 12 and Table III. The tolerances on the groove width and the width of the rings are very tight which means that the Dual Piston Ring Materials.

S32152) D/2 øA R øB G Figure 95 Installation Drawing Table XLII Groove Dimensions øA øB D øA øB D G R G R Bore Dia.09 5.85 426 5.25 330 2.00 440 7.289 134.12 218 1.65 439 6.006 444 8.72 340 3.241 31.82 334 2.125 .54 7.99 431 5.868 98.127 .867 47.000 -0.90 341 3.49 6.992 50.059 52.308 109.14 6.664 143.868 123.000 -0.224 208.72 3.868 72.059 77.69 4.27 0. Max.490 12. Edition April 2004 Busak+ Shamban 83 .493 114.020 329 2.47 4.50 2.77 3.004 ±0.20 331 2.26 5.056 26.020 222 1.52 | | 327 2. Dash D h Inch mm Inch mm Dash D h Inch mm Inch mm No Inch Inch Inch No Inch Inch Inch +0.934 49.32 2.800 20.474 164.35 0.75 0.05 / / / +0.42 +0.006 113 0.17 325 1.29 219 1.849 148.368 110.94 8.004 ±0.664 194.65 349 4.000 216 1.22 .18 0.05 348 4.23 0.64 220 1.010 0.664 118.164 131.42 1.724 170.22 ±0.05 1.22 1.681 17.119 28.15 1.974 177.95 3.974 151.89 7.974 202.74 5.433 36.743 18.02 2.35 443 7.307 33.118 53.44 5.10 0.428 36.04 4.039 127. Bore Dia.92 333 2.64 8.863 21.67 336 3.37 | | 115 0. Groove Dia.925 23.00 -0.15 0.83 0.164 181.37 2.684 42.18 0.558 90.558 39.559 65.69 328 2.309 58.30 345 4.914 226.40 .008 436 6.25 432 5.164 156.741 44.32 0.87 .10 -0.30 4.618 66.303 33.30 437 6.86 4.428 10.72 211 1.17 442 7.07 3.724 196.599 142.491 37.224 158.474 240. TurconR Dual Piston Ring Installation TurconR Dual Piston Ring Set.539 115.91 5.806 20.95 .125 .224 183.474 215.182 30.993 76.993 101.914 201.50 434 6.92 0.789 121.50 214 1.70 339 3.80 1.434 61.010 | | 433 5.51 4.368 85.053 26.84 6.539 140.20 2.618 117.77 3.993 25.118 104.184 55.82 217 1.914 150.50 0.004 ±0.553 39.366 34.23 0.60 .42 Metric sizes.099 129.42 3.127 .991 25.616 41.25 3.414 162.099 154.50 332 2.118 79.184 80.076 215 1.90 3.994 25.56 5.19 7.474 139.57 .493 63.743 95.05 / / / ±0.32 337 3.24 7. Series No.007 210 0.87 346 4.42 .15 446 8.07 | | 0.002 +0.10 mm mm mm ±0.809 45.52 0.92 0.47 347 4.178 29.05 344 4.003 +0.75 0.70 1.25 212 1.615 15.974 227.493 88.21 5.85 2.931 23.002 +0.743 120. PF52 (Old Series No.67 338 3.87 342 3. Max.683 93.183 106.664 169.934 74.62 1.868 22.058 103.87 445 8.678 42.45 1.738 18.414 112.55 .55 2.13 429 5.414 213.00 112 0.000 -0.244 31.02 0.005 427 5.40 3.368 60.02 | | 0.15 114 0.78 0.309 84.39 5.933 99.429 10.020 116 0.10 mm mm mm -0.12 3.25 3.743 69.34 326 1.553 14.52 .65 4.04 4.05 447 9.474 189.559 90.618 91.60 3.60 1.675 17.243 56.18 213 1.90 3.243 82.57 4.809 71.914 124.47 | | 438 6.224 132.414 188.47 .349 161.22 0.25 425 4.789 147.67 2.62 335 3.684 68.414 137.974 126.87 1. Groove Dia.82 221 1.349 135.808 96.243 107.34 4.12 435 6.79 6.188 .27 441 7.434 87.116 28.45 343 4.17 0.20 430 5.62 .724 145.010 428 5.97 1.190 .057 26.914 175.

) to provide greater strength.t. 0 = Standard Dash 217 . Airbus A320 Busak+ Shamban Edition April 2004 84 .t.216 Order No. PF52 0 B 214 A T05 S Series No. This option can be ordered by inserting a ”K” in Figure 96 Relationship Between the Profile Cross-Section the 5th character of the part number. Seal part includes Certificate of conformance (C.349 TurconR material code Standard Expander material Note! For demanding dynamic applications an insert can Dash 425 .447 be added to the anti-rotation tab (a. TurconR Dual Piston Ring Series Ordering Example Dual Piston Ring Series No.r.r.C.342 K = a.) Dash 343 . PF52 Scale 3:1 Dash No: 214 Dash 112 Material: T05 Dash 113 . (see note) Groove standard Dash No. Application Example TurconR TurconR Grooved Plus SealRII HatsealRII TurconR TurconR Dual Piston Ring Scraper Ring p Figure 97 Rudder Actuator (Fly-By-Wire).

page 50). page 12 and Table III. In the case of rod versions.adaptable for almost all groove sizes TurconR . Available for all diameters Technical Data Operating pressure: 35 MPa (5000 psi) Figure 98 TurconR Glyd RingR Speed: up to 15 m/s (49. High operational reliability . Clearance: As indicated on the enclosed data The Glyd RingR is made with a slight interference fit which sheets ensures initial contact with the mating surface. See Table I. As the pressure increases the Glyd RingR is (-65°F to +390°F) energized by the hydraulic pressure and is force against (depending on elastomer material) the sealing surface. a lubricating hydro-dynamic oil film under the seal in environmentally safe hydraulic fluids reciprocating applications. Low friction consisting of a TurconR seal cap activated by an O-Ring. Phosphate ester. Edition April 2004 Busak+ Shamban 85 . Media: Mineral oil-based hydraulic fluids. page 15. water and others. notches are an option and must be specified in the part number. Design flexibility . page 16) notches to prevent blow-by (see also Plus SealRII. Narrow groove . depending on the elastomer All piston versions of the Glyd RingR are supplied with material (see Table IV.2 ft/s) with Method of Operation reciprocating movements A true slipper seal. Easy installation . the Glyd RingR relies on the O-Ring Temperature energization to provide the sealing force at zero or low range: -54°C to +200°C pressure. Low cost . The geometry of the Glyd RingR allows the formation of flame retardant hydraulic fluids. (bio-oils). . See page Materials 86 ”Option Notches”. Stick-slip free operation . TurconR Glyd RingR TurconR Glyd RingR for use with MIL-G-5514F/AS4716 Rod/Bore Description Advantages The TurconR Glyd RingR is a simple and reliable seal . Long service life Glyd RingR .

Ex. TurconR Glyd RingR Series Ordering Example The Glyd RingR is designed to mate with standard TurconR Glyd RingR Series No. page 12.) TurconR material code Dash 325 . PG28W. page 89. RG27N Application Example Figure 99 Relationship Between the Profile Cross-Section Series No. Seal part includes certificate of conformance (C. see Table I. Sizes can be found in Table XLIII.352 Note: O-Rings are ordered separately.028 Series No. change 5th character to ”N”. PG28 0 B 214 A T05 Dash 011 . Dash No: 214 Material: T05 (standard). Dash 428 .247 Dash No. page 87 and Table XLIV. Rod seals are always delivered as standard without notch. 0 = Notch (standard) Dash 110 . Option Notches: Piston seals are always delivered as standard with notch.C. Scale 3:1 Dash 007 . Busak+ Shamban Edition April 2004 86 . PG28 with notch MIL-G-5514F/AS4716 rod or bore sizes. To include notch.010 Order No. PG28 and RG27 Figure 100 Typical Spool Valve The Glyd RingR offers space savings and easy assembly in spool valves.149 W = No notch Groove standard Dash 210 . change 5th character to ”W”. To omit notch.460 Ex. however the groove dimensions are a Shamban design standard.

10 125 127 1.626 15.616 41.243 56.15 2.000 -0.52 0.37 1.00 -0.14 0.303 33.004 25.35 122 013 0.50 022 134 2.22 1.002 -0.218 5.376 9.42 1.300 7.868 47.87 1.45 027 139 2.15 142 113 0.75 0.15 0.50 129 020 0.05 mm mm mm 568A 007 0.428 36.928 23.85 026 138 2.05 +0.50 2.02 1.54 0.20 1.55 2.36 0.751 19.17 0.15 0.180 55.005 016 018 0.52 1.000 / / / AS +0.363 9.124 3.02 135 026 1.97 1.00 122 1.863 21.60 1.491 37.15 006 115 0.68 024 136 2.942 23.57 119 121 1.13 0.001 -0.131 .678 42.001 +0.45 1.116 28. Edition April 2004 Busak+ Shamban 87 .118 53.80 1.27 1.243 56.493 63.491 37.000 -0.20 137 028 1.45 3.867 47.025 mm mm mm 568A -0. øA øB O- G R D G R D Bore Dia.97 0.97 140 111 0.05 123 1.80 138 140 2.991 25.613 15.116 28.05 1.33 0.187 4.82 116 118 1.92 123 014 0.92 0.254 31.118 53.90 2.015 .000 -0.40 112 144 2.20 0.800 20.053 26.991 25.000 +0.805 45.19 0.00 118 0.000 +0.366 34.54 009 119 1.80 ↓ 111 143 2.62 136 027 1.178 29.368 60.000 +0.015 .266 6.618 66.97 0. S32928) D/2 max øA R G øB Figure 101 Installation Drawing Table XLIII Groove Dimensions øA øB O.439 11.07 3.817 20.30 010 012 0.33 0.00 -0.180 55.005 126 016 0.297 7.550 13. Ring g Bore Dia.675 17.35 0.85 1.40 117 010 0.08 | 018 2.803 20.925 23.738 18.311 7.70 .866 22.067 27.553 39.241 31.32 0.27 1.57 0.87 .72 2.50 0.675 17.178 29.17 120 +0.94 007 116 0.741 44.303 33.053 26.053 26.485 12.086 .90 .613 15.55 012 124 1.550 13.002 +0.305 58.87 1.055 52.680 68.28 025 137 2.303 33.90 011 120 1.07 2.488 12.430 61.33 | 015 128 1.62 1.27 | | 127 017 0.17 0.22 110 142 2.75 0.62 109 141 2.800 20.57 0.992 50.002 -0. Groove Dia.75 0.000 -0.00 / / / AS -0.428 36.005 128 019 0.930 49.366 34.002 +0.430 61.92 0.742 44.73 .617 41.055 52.155 3.97 113 Metric sizes.930 49. Groove Dia.92 1.70 1. Series No.10 1.05 +0.85 133 024 1.13 0.75 0.116 28.329 8.76 0.241 31.35 0.75 121 -0.45 134 025 1.32 0.06 017 129 1.004 009 0.564 14.93 021 133 1.192 30.13 130 | | | 021 1.129 28.550 13.025 +0.805 45.991 25.15 115 .15 .993 50.50 0. TurconR Glyd RingR Installation TurconR Glyd RingR Bore.689 17.305 58.879 22.13 130 1.37 139 110 0.32 2.126 .10 023 135 2.081 013 | 125 1.366 34.38 132 023 1.005 014 126 1.70 1.32 0.613 15.72 143 114 0.425 10.491 37.555 64.248 6.555 39.675 17.92 0.55 141 112 0.10 1.501 12. Ring g Dash D h Inch mm Inch mm D h Dash Dash D h Inch mm Inch mm D h Dash No Inch Inch Inch No No Inch Inch Inch No +0.422 10.75 019 131 1.738 18.317 33.38 020 132 1. PG28 (Old Series No.360 9.241 31.178 29.741 18.75 008 117 0.50 2.863 21.428 36.52 124 015 0.72 0.680 42.368 60.57 114 008 0.67 131 022 1.10 011 0.925 23.

17 0.18 .16 427 | | 227 2.99 426 225 2.035 .67 2.000 +0.84 11.189 81.974 177.743 120.744 69.974 278.118 53.62 350 224 1.42 2.14 11.076 +0.493 114.27 1.117 28.12 219 350 4.002 +0.320 .118 53.974 202.89 8.75 238 443 7.52 4.599 142.77 215 349 4.05 1.49 453 330 2.242 31.26 0.21 4.18 330 456 13.87 1.493 114.244 53.054 26.053 26.53 341 212 1.368 110.224 158.493 88.599 142.90 3.224 208.974 354.224 361.244 107.02 212 345 4.09 5.000 -0.70 0.247 .39 434 234 3.74 15.474 266.064 52.618 41.369 60.42 3.617 15.689 93.224 386.553 39.32 144 337 3.50 2.974 253.849 123.37 216 219 1.025 .000 8.65 4.929 23.30 224 .974 380.939 74.29 457 459 15.35 323 326 1.25 3.474 215.55 218 221 1.619 91.07 3.60 1.07 3.90 .00 / / / AS -0.19 6.241 31.02 2.689 68.369 85.000 -0.243 56.304 33.007 344 4.04 432 232 2.744 44.92 222 352 5.20 214 6.92 0.224 183.00 -0.42 211 214 1.07 147 149 2.243 107.43 329 455 13.020 440 239 3.474 139.002 -0.252 .166 .55 2.992 50.805 71.564 90.47 4.84 .119 53.67 208 342 3.50 2.474 316.27 241 446 8.37 2.743 95.25 328 331 2.72 220 351 5.30 4.40 0.000 -0.69 449 327 2.45 242 | | 244 4.493 37.85 2.224 285.618 66.367 34.993 76.64 231 436 6.24 12.49 6.90 3.224 158.10 240 445 8.224 259.010 226 2.974 227.314 84.724 373.002 -0.869 72.00 -0.618 117.65 336 147 2.368 110.74 10.60 3.50 0.44 10.743 69.83 337 148 2.474 139.53 324 450 10.930 74.724 221.743 69.19 454 332 2.97 1.618 91.724 170.74 436 439 6.869 98.804 20.939 100.12 4.62 1.002 +0.974 151.439 87.189 106.02 2.618 66.224 132.314 109.62 243 +0.57 237 442 7.616 41.25 3.618 91.000 -0.09 437 235 3.243 82.05 mm mm mm 568A -0.618 66.74 5.25 209 | | 343 4.724 196.70 232 437 6.08 | | 327 453 12.95 3.035 .564 65.72 2.99 458 335 3.25 445 243 4.79 5.849 148.05 mm mm mm 568A 145 2.89 7.555 64.494 114.40 236 441 7.099 154.118 104.474 164.40 346 217 1.743 69.95 3.73 -0.368 60.78 | | 331 457 14.670 118. Ring g Dash D h Inch mm Inch mm D h Dash Dash D h Inch mm Inch mm D h Dash No Inch Inch Inch No No Inch Inch Inch No +0.05 +0.50 0.992 50.474 291.44 438 237 3.04 9.22 235 440 7.95 6.35 340 211 1. Ring g Bore Dia.349 161.22 0.474 367.10 +0.368 60.000 -0.368 85.00 338 341 3.23 345 216 1.39 4.493 63.64 8.224 234.491 37.32 1.994 50.97 245 447 9.00 / / / AS +0.89 455 333 2.076 220 1.73 348 4.119 79.000 +0.12 3.05 234 236 3.724 145.80 244 246 4.868 72.313 33.10 0.24 7.993 101.44 5.00 -0.724 119.868 98.85 2.868 123.84 6.991 25.974 329.020 326 452 11.40 0.34 14.189 55.50 ↑ ↑ ↑ 146 339 3.80 1.20 2.974 126.86 431 230 2.56 5.85 210 .741 44.15 1.59 456 334 2.82 227 432 5.099 129.42 3.87 233 438 6.88 343 6.006 228 2.724 170.619 66.368 85.10 223 428 5.974 126.39 450 328 2.27 348 222 1.003 -0.814 71.224 335.60 1.003 -0.15 246 448 9.54 7.474 189.325 .85 2.742 18.05 +0.67 148 340 3.064 77.67 2.974 405.744 95.04 14.72 3.17 229 | | 231 2.95 217 +0.428 36.494 63.243 82.035 .814 96.50 0.47 225 430 5.474 342.77 3.04 4. øA øB O- G R D G R D Bore Dia.599 116.118 104.724 246.474 189.314 58.178 29.743 120.545 115.303 33.494 88.010 443 240 3.867 47.54 12.743 69.224 310.44 349 223 1.224 208.14 6.724 297.35 230 435 6.974 304.14 .493 63.867 22.60 213 | | 347 4.55 2.118 79.82 228 433 5.564 39.974 177.724 323.52 0.438 36.007 454 12.814 46.65 226 431 5.724 348.91 5.73 325 451 11.32 2.65 4.020 339 210 0.49 | | 441 444 8.64 13.247 .116 28.77 3.064 103.243 56.25 2.224 183.27 0.869 47.994 76.20 2.000 +0.73 332 458 14.003 +0.94 13. Groove Dia.349 135.118 79.493 88.171 .27 0.474 240.349 135.994 101. Busak+ Shamban Edition April 2004 88 .34 428 .51 4.474 164.867 47.05 344 215 1.993 76.439 61.678 42.13 333 460 15.18 346 4.34 4.99 448 325 1.474 393.868 72.94 8.21 433 233 3. Groove Dia.366 34.30 334 Metric sizes.244 82.076 245 4.34 9.868 98. TurconR Glyd RingR øA øB O.58 347 218 1.939 49.689 42.680 68.000 -0.252 .119 104.60 6.993 76.60 3.67 2.724 196.70 342 213 1.369 110.35 0.47 4.79 452 .69 430 4.179 29.48 335 146 2.92 239 241 4.22 1.15 1.97 1.79 439 238 3.80 1.004 +0.724 145.099 129.75 0.02 2.243 107.69 4.26 5.51 429 229 2.09 451 329 2.868 72.25 0.992 25.42 1.90 145 338 3.000 +0.724 272.493 63.618 117.42 1.19 443 242 4.743 95.420 112.45 1.15 434 6.974 151.29 447 449 10.30 4.993 101.224 132.35 0.59 446 247 4.37 2.13 0.679 17.868 123.81 425 429 5.86 4.69 459 336 3.

185 30.498 12.310 33.623 15.185 30.57 0.560 39.560 39.27 1.060 26.000 -0.20 0.32 134 024 1.42 | | 019 128 1.22 0.748 44.94 025 134 1.001 +0.998 50.17 1.59 . TurconR Glyd RingR Installation TurconR Glyd RingR Rod.685 17.797 20.87 140 110 0.186 55.52 026 135 1.623 66.672 17.69 028 137 2.248 6.311 58.70 138 028 1.00 +0.259 6.810 45.05 1.498 12.77 023 132 1.00 ↓ 113 141 2.810 20.40 129 019 0.748 19.75 116 009 0.185 4.123 28.131 .05 0.92 2.35 1.422 36.000 -0.310 7.998 25.436 61.10 137 027 1.38 021 0.00 0.005 014 123 1.87 123 013 0.186 55.15 .435 36.70 121 +0.373 60.001 -0.27 2.086 .29 028 138 2.52 2.80 1.310 33.05 121 1.435 11.15 132 022 0.015 .19 0.998 25.10 1.47 0.13 0.72 0.873 47.560 14.748 44.123 3.07 | | 015 124 1.10 2.484 37.810 45.685 17.060 26.435 11.748 19.05 -0.248 31.373 9.047 26.373 60.373 34.58 007 114 0.873 47.290 7.12 0.47 .810 20.92 1.91 0.45 124 014 0.62 126 | | 016 0.62 143 Metric sizes.154 3.37 008 008 0.015 .82 111 111 0.27 139 139 2.40 112 140 2.123 53.57 1.185 30.92 118 010 0.297 32.06 0.560 14.002 -0.685 42.922 23.000 +0.248 31.061 52.13 | | 020 0.57 114 142 2.005 015 0. Ring Rod Dia.734 18.29 012 119 0.935 49.52 1.422 10.75 1. S32927) R G D/2 max øA øB Figure 102 Installation Drawing Table XLIV Groove Dimensions øB øA O.623 41.873 22.57 2.004 009 115 0.52 119 011 0.000 mm mm mm 568A -0.70 1.22 127 .13 024 133 1.57 131 3.87 1.005 021 130 1.623 15.17 022 131 1.10 1. Groove Dia.13 018 127 1.75 133 023 1.498 38. øB øA O- G R D G R D Rod Dia.025 / / / AS +0.060 52.34 0.51 0.65 0.38 020 129 1.64 016 125 1. Groove Dia.002 +0.234 31.40 0.17 115 007 0.52 136 026 1.05 0.35 117 117 0.75 1.70 1.92 135 025 1.00 +0.609 15.547 39.000 +0.82 2.45 1.685 17.10 011 118 0.12 027 136 1.000 -0.75 2.000 +0.498 38.321 8.27 1.172 29.998 50.65 0.05 / / / AS -0.17 1.547 13.87 1.82 0.025 -0.623 41.373 9.80 128 018 0.002 +0.984 24.30 0. Edition April 2004 Busak+ Shamban 89 .89 013 120 0.92 1.40 0.40 1.05 125 .00 0.82 0.498 63.22 1.05 142 113 0.685 42.97 130 3.935 23.217 5.310 33.000 +0.810 20.373 34.99 2.311 58.005 017 0.87 0.27 122 -0.561 65.748 19.70 2.35 2.33 0.435 36.52 1.126 .873 22.484 12.70 0.24 017 126 1.248 57.97 2.935 23.859 21.62 1.97 010 116 0.873 22.002 -0.935 23.373 34.05 -0. Ring Dash D h D h Dash Dash D h D h Dash Inch mm Inch mm Inch Inch Inch No Inch mm Inch mm Inch Inch Inch No No No +0.22 0.47 0.17 2.45 141 112 0.359 34.930 49.623 15.123 53.998 25.248 31.109 28.35 1.10 120 012 0.123 28.123 28.248 57.00 122 1.081 .00 mm mm mm 568A 006 0. RG27 (Old Series No. Series No.353 8.060 26.

676 93.122 130.252 .12 443 238 3.05 2.497 368.50 0.177 80.87 2.000 +0.020 435 228 2.247 184.87 336 144 2.42 345 212 0.002 -0.17 455 330 2.00 3.497 317.73 334 459 14.87 456 6.47 328 453 11.30 3.22 15.247 57.997 203.17 4.997 279.372 85.810 20.926 99.07 213 6.47 234 438 6.748 69.623 41.07 452 .40 5.05 4.121 104.22 144 335 2.70 335 460 15.003 +0.72 7.75 2.07 226 430 5.27 448 246 4.497 342.051 128.747 44.325 .747 145.75 2.686 68.22 0.122 79.00 mm mm mm 568A 143 2.77 8.37 339 ↑ ↑ ↑ 146 2.52 6.70 4.73 440 235 3.997 355.32 433 226 1.498 63.622 92.97 3.002 +0.87 1.27 458 333 2.000 220 1.247 147 2.27 2.35 0.30 327 452 11.935 23.000 -0.32 11.372 34.07 8.67 460 Metric sizes.496 114.80 430 224 1.00 1.10 2.747 399.75 150 341 3.97 6.747 247.621 91.561 65.372 161.997 76.497 215.372 60.623 66.871 123.997 177.92 1.45 428 222 1.80 6.247 82.247 133.52 4.47 444 239 3.000 +0.247 158.252 .10 2.000 -0.12 8.122 104.748 69.55 246 448 9.184 30.748 69.50 240 444 7.000 +0.320 .623 66.22 1.27 427 221 1.97 147 339 3.65 329 454 12.247 133.37 245 447 8.171 .997 228.746 120.35 4.997 152.45 2.07 7.95 231 | | 436 5.002 -0.40 2.427 61.92 2.497 190.060 26. øB øA O- G R D G R D Rod Dia.247 412.997 76.45 2.62 235 439 6.50 434 227 2.12 3.998 50.872 72.02 7.80 3.247 361.747 272.872 123.622 92.02 243 +0.97 459 334 2.47 3.310 33.551 90.497 114.497 241.67 .373 60.811 71. Ring g Rod Dia.247 234.686 68.996 101.000 +0.371 111.020 327 1.248 57.497 215.90 342 342 3.622 117.17 332 457 13.60 229 229 2.15 149 340 3.747 196.372 111.87 446 242 3.82 4.05 -0.122 104.70 1. Ring g Dash D h Inch mm Inch mm D h Dash Dash D h Inch mm Inch mm D h Dash No Inch Inch Inch No No Inch Inch Inch No +0.997 126.997 76.57 457 | | 332 2.87 4.12 3.100 243 4.42 13.873 47.00 +0.551 115.92 15.746 95.22 5.22 2.176 106.05 / / / AS +0.50 212 343 3.247 107.246 107.000 244 4.435 36.55 223 427 4.051 102.747 374.123 53.60 219 218 1.67 450 325 1.62 3.000 +0.60 6.40 4.998 25.75 5.177 55.052 77.076 219 1.35 4.122 53.997 101.20 437 231 2.95 222 426 4.873 72.00 331 456 13.801 121.747 145.57 148 | 148 2.35 333 458 14.497 88.052 51.004 +0.85 242 446 8.247 107.622 41.873 72.20 338 145 2.427 87.25 344 211 0.498 63.247 285.747 196.497 190.22 10.497 165.302 58.247 209.72 341 .22 4.77 453 | | 328 1.007 149 2.20 244 -0.747 222.035 .72 224 428 4.622 142.497 88.122 79.47 454 .55 340 .42 217 348 4.123 28.371 85.77 442 237 3. Busak+ Shamban Edition April 2004 90 .17 4.809 45.035 .90 225 429 4.000 -0.82 3. TurconR Glyd RingR øB øA O.52 1.000 -0.622 117.77 230 434 5.747 323.748 69.122 28.70 4.75 1.97 431 225 1.67 214 | 213 0.247 158.17 445 241 3.05 / / / AS -0.62 16.497 114.247 82.90 248 450 10.247 336.248 57.37 7.17 1.80 3.25 438 233 2.801 96.40 346 214 0.997 50.52 4.85 216 346 4.997 101.12 326 451 10.62 429 223 1.32 239 443 7.872 98.247 82.927 74.45 6.497 63.997 304.498 38.123 53.64 233 437 5.57 1.25 0.30 3.05 1.747 298.65 3.62 6.82 445 240 3.95 348 215 1.747 69.92 10.497 139.747 171.373 34.872 47.05 2.000 +0.623 66.802 71.45 3.997 177.997 380.37 222 425 4.247 311.65 3.52 9. Groove Dia.997 203.10 1.747 95.497 292.010 431 5.185 30.748 44.497 114.002 +0.40 146 338 3.25 215 345 3.05 4.559 39.496 88.997 253.552 64.22 5.45 1.748 44.15 432 .247 387.622 66.67 6.27 0.57 447 245 4.302 83.05 -0.007 329 1.076 -0. Groove Dia.42 228 .40 2.497 139.42 441 236 3.166 .426 112.30 4.97 449 247 4.622 168.12 349 216 1.42 8.873 47.02 218 349 4.80 236 440 6.35 1.97 3.873 22.076 -0.67 241 445 7.677 68.747 120.747 349.871 98.57 5.12 232 232 2.72 247 449 9.27 2.621 117.47 3.247 260.15 435 5.82 330 455 12.27 0.15 238 442 7.77 347 347 4.62 2.998 76.247 31.05 337 337 2.248 31.926 125.373 60.37 451 326 1.37 8.623 41.62 2.006 433 5.498 63.80 2.18 331 2.77 221 -0.80 145 336 2.676 118.122 155.872 149.57 2.40 0.00 mm mm mm 568A -0.936 74.372 136.497 393.92 5.57 2.301 109.247 .18 344 3.07 343 210 0.003 -0.52 14.010 4.97 237 441 6.998 50.22 2.02 12.50 0.87 4.27 5.497 165.309 33.372 111.82 9.82 14.122 79.10 5.72 | | 439 234 2.996 126.434 36.40 3.26 0.25 227 | | 432 5.747 171.997 152.72 12.811 71.372 136.622 142.30 350 217 1.684 42.92 2.872 98.997 330.497 38.247 184.873 72.32 6.872 149.15 6.27 1.00 +0.436 61.02 437 230 2.748 19.85 | | 436 .497 266.62 11.12 13.00 4.747 95.061 77.498 38.003 -0.025 .20 220 +0.372 85.13 0.

TurconR StepsealRK. that is carried out of the Furthermore. It is installed in grooves to Shamban F standards using an O-Ring as the energizing element. TurconR StepsealRK TurconR StepsealRK* For use with MIL-Standard Rod/Bore Description Method of Operation The sealing of piston rods places the highest demands on The sealing mechanism of the StepsealRK (Figure 103) operational safety and environmental protection in is based on the hydrodynamic properties of the seal. install in small grooves. mechanical efficiency through low friction and be easy to from causing leaks. this seal is groove design. This prevents the micro-fluid layer. Costs and service life must meet This return delivery property prevents the build-up of the high expectations of the operator. thus allowing tandem seal configurations to be created without any build-up of intermediate pressure. P 32 25 906 Edition April 2004 Busak+ Shamban 91 . the stroke length and the demands. TurconR p StepsealRK p pi E p : System pressure pi : Inter seal pressure S : Out stroke Figure 103 TurconR StepsealRK E : In stroke F : Lubrication film Figure 104 Pressure Distribution in Tandem Installation * Patent-No. This ensures the atmosphere under all operating conditions and must that the fluid film adhering to the piston rod is returned to be completely leak tight when the machine is in a static the high pressure chamber on the return stroke of the rod. developed by configurations (Figure 104). With the introduction of the StepsealRK it became possible to arrange several seals one behind the other. The hydraulic engineering. p The single-acting seal element is made of high-grade TurconR materials with outstanding sliding and wear S resistance properties. Already in use for several decades. specially formed seal edge has a steep contact pressure gradient on the high pressure side and a shallow contact Rod sealing systems must exhibit no dynamic leakage to pressure gradient on the low pressure side. they should achieve a high degree of high pressure chamber when the piston rod is extended. condition. interstage pressure normally associated with tandem seal The piston rod seal. Interstage pressure depends Shamban comes closest to satisfying these ideal on the system pressure speed. still a technically outstanding seal element due to the continuous innovative development of the design and of the TurconR materials.

material Depending on the application and the operating conditions.) Technical Data p Operating pressure: up to 35 MPa (5000 psi) Speed: up to 15 m/s (49. high operational reliability . and high efficiency configuration utilizing the StepsealRK.Stick-slip free operation StepsealR increases functional reliability. page 16) the combination of different materials offers an improvement Gap width: The maximum permissible radial in the sealing efficiency and the service life of the system. water and others. The ExcluderR DC is well suited for such applications. The use of tandem .High static and dynamic sealing effect are required.Wide range of application temperatures and high resistance to chemicals. Busak+ Shamban Edition April 2004 92 . . For further details. page 104. (see Table IV.Simple groove design TurconR TurconR StepsealR K ExcluderRDC . large space is designed between the seals to take the depending on the elastomer hydraulic fluid. Configuration flame retardant hydraulic fluids. depending on the choice of elastomer material . Figure 105 shows such a tandem . operating conditions. please see ExcluderR and See Table I.Available for all diameters up to 3000 mm (10 ft. pages 94 . as a function of the operating StepsealR K elements should always be used in combination pressure and functional diameter. Scraper section on page 104.g.97. gap D/2max is shown in Table XLV in hydraulic cylinders subject to high loads and under rough and XLVI. tandem unvented sealing systems . TurconR StepsealRK Design Instructions Advantages In many applications. e. page 12.High abrasion resistance. as shown in Figure 123. frequency up to 5 Hz Temperature: -54°C to +200°C (-65°F to +390°F) (depending on elastomer material) Figure 105 TurconR StepsealRK in Tandem Media: Mineral oil-based hydraulic fluids. with a double acting scraper to provide an optimum sealing Materials effect.2 ft/s) with reciprocating movements.Low friction. environmentally safe hydraulic In this configuration it must be noted that a sufficiently fluids (bio-oils).

) 300 Series TurconR material code Note: O-Rings must be ordered separately.97. Series No. RSA7 of non-MIL spec. Case Story 400 Series TurconR TurconR StepsealRK HatsealRII Figure 106 Relationship Between the Profile Cross-Sections p Figure 107 EH 101 Rotor Control TurconR HatsealRII and TurconR StepsealRK Problem Limited life resulting from pressure impulsing.C. Seal part includes certificate of conformance (C. AS4716 bore or rod dimensions. Dash No: 214 Material: T05 Scale 3:1 000 Series see Table I. Page 12 Order No. and also for a number Rod Seal. TurconR StepsealRK Series Ordering Example The StepsealRK is available in most MIL-G-5514F/ TurconR StepsealRK. grooves. Please consult your Shamban sales engineer for non-standard sizes. Edition April 2004 Busak+ Shamban 93 . 0 = standard 200 Series Groove standard Dash No. pages 94 . RSA7 0 B 214 A T05 100 Series Series No. Solution A sealing system combining the StepsealRK and HatsealRII has optimized seal life. Sizes can be found in Table XLV and Table XLVI.

118 53.92 0.15 115 147 2.430 61.55 2.57 0.002 -0.930 49.87 128 018 0.02 1.10 023 0.38 139 2.97 0.72 .07 130 2.004 010 120 1.45 134 024 1.485 12.129 28.05 +0.50 0.000 -0.97 140 111 0.118 53.991 25.15 2. Ring g Bore Dia.680 42.001 +0.22 110 142 2.40 112 144 2.00 -0.87 1.005 | 133 1.75 0.025 mm mm mm 568A -0.05 +0.626 15.92 1.55 012 014 0.62 1.738 18.45 | | 132 021 1.002 +0.22 1.555 39.75 121 +0.85 2.55 141 . S34768) D/2 max øA R G øB Figure 108 Installation Drawing Table XLV Groove Dimensions øA øB O.501 12.741 18.32 0.00 118 Metric sizes.90 2.300 7.015 134 2.87 1.38 025 3.42 2. Ring g Dash D h Inch mm Inch mm D h Dash Dash D h Inch mm Inch mm D h Dash No Inch Inch Inch No No Inch Inch Inch No +0.616 41.35 0.488 12.368 60.743 69.930 74.241 31.35 122 -0.553 39.086 016 129 1.879 22.93 021 023 1.053 26.131 114 0.50 2.17 0.80 138 027 1.555 64.015 .92 123 013 0.68 0.20 137 026 1.178 29.60 1.192 30.243 56.00 -0.305 58.248 6.05 mm mm mm 568A 011 0.613 15.20 116 0.867 47.00 / / / AS -0.19 020 .863 21.80 111 143 2.439 11.27 1.15 135 | 137 2.10 1.13 125 015 0.116 28.25 2.053 26.005 124 1.28 0.57 119 012 0.37 139 110 0.800 20.680 68.116 28.33 117 149 2.000 +0.491 37.75 0. Busak+ Shamban Edition April 2004 94 .57 0.42 1.50 146 | 117 0.743 69.70 1.15 0.50 0.85 .15 013 125 1.311 7.85 1.70 126 016 0.305 58.57 114 146 2. Groove Dia.50 129 019 0.85 026 028 1.90 0.17 120 122 1.000 -0.17 0.741 44.550 13.550 13.000 / / / AS +0.317 33. Series No.742 44.05 .10 1.005 019 .75 | .241 31.126 .000 -0.40 3.07 2.20 1.366 34.001 -0.613 15.70 1.90 0.35 0.675 17.126 112 0.50 017 130 1.425 10.925 23.72 0. øA øB O- G R D G R D Bore Dia.37 1.000 -0. TurconR StepsealRK Installation TurconR StepsealRK Bore.000 +0.10 0.52 0.928 23.555 64.13 0.67 148 119 1.868 47. Groove Dia.428 36.675 17.366 34.303 33.428 36.05 1.02 2.67 2.82 116 148 2.817 20.363 9.32 144 115 0.180 55.376 9.992 50.368 60.991 25.52 1.92 0.002 +0.493 63.67 131 020 0.180 55.689 17.618 66.491 37.491 37. PSA8 (Old Series No.942 23.430 61.62 | | 136 025 1.081 014 127 1.06 132 1.62 109 141 2.52 124 126 1.930 49.20 0.613 15.72 2.97 1.303 33.925 23.32 0.30 .007 143 .428 36.868 72.000 +0.303 33.97 0.550 13.92 0.366 34.991 25.617 41.680 68.006 133 022 1.738 18.27 1.803 20.805 71.07 147 118 1.15 0.10 011 121 1.33 | 015 128 1.025 +0.80 1.993 50.32 2.564 14.055 52.800 20.004 25.75 0.116 28.73 .422 10.131 .45 027 140 2.005 022 135 2.178 29.866 22.243 56.00 123 1.493 63.02 3.50 .805 45.241 31.13 136 2.75 0.751 19.675 17.13 024 138 2.067 27.863 21.805 45.678 42.002 -0.08 018 131 1.053 26.178 29.32 0.27 127 017 0.254 31.18 145 3.33 0.618 66.055 52.15 142 | 113 0.33 2.993 76.45 1.97 113 145 2.90 .

224 310.369 85.18 .42 3.44 10.224 335.27 1.64 230 435 6.224 208.618 117. øA øB O- G R D G R D Bore Dia.076 247 4.349 161.95 332 455 13.49 6.076 221 1.34 428 228 2.991 25.14 440 239 3.224 132.20 222 1.77 215 347 4.51 4.420 112.09 5.564 90.62 1.000 -0.974 151.320 .006 223 428 5.95 3.78 331 334 2.076 +0.493 114.65 4.85 2.009 432 232 2.00 -0.493 63.474 189.619 91.82 227 432 5.003 +0.367 34.69 430 4.69 459 340 3.12 3.224 183.90 3.53 324 327 2.618 91.368 85.314 84.243 107.313 33.70 0.59 456 336 3.45 242 446 8.49 0.14 11.12 219 0.25 3.474 139.974 126.55 2.05 1.244 82.474 367.25 .10 .17 0.79 439 238 3.814 46.368 60.247 .743 69.743 69.92 239 241 4.000 -0.724 196.80 244 8 26 0.000 +0. Edition April 2004 Busak+ Shamban 95 .619 66.60 1.007 456 13.494 88.90 326 0.65 4.974 405.91 5.724 170.62 243 8.84 6.89 455 335 3.224 386.974 354.007 439 6.247 .70 232 437 6.992 25.30 6.118 104.189 81.83 337 460 15.02 2.69 449 329 2.65 | | 226 430 5.303 33.99 448 328 2.939 100.493 114.244 57.868 72.002 -0.035 243 4.30 224 429 5.118 53.40 236 441 7.368 60.242 31.724 196.974 202.04 4.618 41.77 3.59 446 .939 49.74 15.62 350 224 1.494 63.243 82.56 5.05 mm mm mm 568A 210 0.867 47.74 10.689 93.439 87.304 33.241 31.60 3.80 1.20 2.005 | | 215 1.224 183.020 345 4.099 154.744 44.494 114.10 240 | | 445 8.020 443 240 3.724 373.95 217 349 4.474 164.974 304.189 55.72 220 350 4.179 29.04 9.05 234 236 3.252 .724 297.92 222 352 5.72 3.000 +0.20 214 346 4.243 56.974 253.15 1.85 210 343 4.86 4.599 142.224 208.30 4.67 2.05 mm mm mm 568A -0.002 +0.27 348 351 5.678 42.616 41.16 427 .868 98.849 123.27 0.24 7.67 2.724 272.97 245 +0.929 23.724 119.00 / / / AS +0.10 +0.29 447 326 1.50 2.869 98.974 126.69 4.37 2.77 3.474 291.47 4.369 110.39 4.117 28.744 69.366 34.15 450 10.37 216 219 1.64 13.000 -0.224 158.15 225 227 2.50 .50 .65 336 339 3.474 139.314 58.45 1.95 3.09 437 235 3.28 453 333 2. TurconR StepsealRK øA øB O.004 +0.849 148.724 348.994 101.26 5.025 025 431 5.94 8.689 42.21 433 233 3.011 450 330 2.868 98.325 .869 47.30 4.243 82.724 246.974 227.224 285.119 53.23 345 0.52 0.18 337 3.35 0.70 342 214 1.75 238 443 7.474 164.39 434 234 3.007 340 212 1.064 103.64 8.868 72.05 .42 3.99 426 226 2.118 79.12 4.474 240.118 79.224 234.994 50.40 346 218 1.74 0.42 1.20 2.60 3.00 228 433 5.618 117.73 325 449 10.44 349 223 1.72 2.32 2.27 241 .743 95.474 393. Groove Dia.224 361.618 91. Groove Dia. Ring g Bore Dia.545 115.474 342.369 60.564 39.19 443 242 4.474 316.368 110.87 233 438 6.57 237 442 7.18 237 3.689 68.493 37.14 6.428 36.099 129.08 327 451 11.73 334 458 14.89 7.743 95.743 120.74 5.37 2.438 36.92 0.10 0. Ring g Dash D h Inch D h Dash Dash D h Inch D h Dash mm Inch mm Inch Inch Inch No mm Inch mm Inch Inch Inch No No No +0.035 344 217 1.493 88.04 14.80 1.053 26.17 | | 229 231 2.814 96.243 56.21 4.724 145.07 3.474 189.84 .22 0.60 .189 106.008 008 347 | | +0.804 20.42 211 344 4.869 72.43 | | 329 453 12.07 3.25 3.34 4.15 246 325 1.26 0 73 246 4.32 1.22 235 440 7.05 +0.60 213 216 1.493 88.002 -0.724 170.564 65.974 380.474 266.27 0.19 6.19 454 6.994 76.25 434 6.003 -0.867 22.010 445 244 4.670 118.679 17.974 151.79 5.553 39.20 -0.618 66.09 451 331 2.79 452 332 2.178 29.743 120.05 +0.116 28.993 76.40 0.617 15.99 458 338 3.814 71.314 109.035 330 454 12.243 107.491 37.87 1.15 1.992 50.993 101.064 52.599 142.13 0.724 323.252 .224 259.244 107.44 438 0.73 8.493 63.49 441 444 8.118 53.868 123.75 0.23 436 .67 208 341 3.741 44.60 1.54 7.099 129.55 218 -0.34 9.25 245 4.55 2.81 425 225 2.724 145.48 335 459 15.54 12.90 3.40 0.00 -0.119 79.39 .000 0.000 -0.86 431 230 2.006 448 9.171 171 .974 329.064 77.992 50.008 | | 0.224 132.35 323 447 9.000 -0.349 135.368 110.974 177.974 278.97 1.85 2.054 26.88 343 .00 -0.44 5.618 66.118 104.020 328 452 11.25 209 342 3.002 +0.52 231 436 6.00 338 Metric sizes.13 348 4.04 .24 12.742 18.89 .58 6.166 .84 11.474 215.35 0.724 221.119 104.73 220 1.35 4.939 74.47 4.22 1.50 2.224 158.000 6.34 14.868 123.00 / / / AS -0.42 1.94 13.993 76.51 429 229 2.29 457 0.349 135.35 .53 341 213 1.867 47.599 116.439 61.000 +0.50 .13 | | 333 457 14.18 339 211 1.993 101.744 95.010 0.368 85.02 212 0.974 177.02 2.97 1.003 -0.000 +0.47 .

94 025 135 1.435 11.311 58.810 20.65 0.17 115 145 2.45 2.32 .20 116 0.006 .109 28.05 2.373 34.435 36.936 49.623 15.47 014 125 1.811 71.05 0.873 72.672 17.005 132 1.87 .748 44. RSA7 (Old Series No.92 1.015 134 .797 20.82 0.27 2.935 49. Series No.623 41.18 143 .748 69.373 9.97 130 017 0.13 136 1. Groove Dia.131 .62 126 014 0.65 0.24 | 017 .10 | | 137 | 025 1.80 145 .62 2.10 1.87 1.373 34.40 0.025 / / / AS +0.810 20. Busak+ Shamban Edition April 2004 96 .97 2.17 1.498 12.131 114 0.935 23.17 022 133 1.998 76.873 22.33 0.52 1. Groove Dia.52 3.05 0.002 +0.05 125 -0.000 -0.17 1.685 17.998 25.000 +0.060 26.45 1.998 25.123 53.92 1.484 12.126 .99 020 0.42 019 130 1.560 14.75 150 119 0.06 131 1.015 022 0.13 026 137 2.59 | 021 | | 2.297 32.002 -0.57 114 144 2.000 +0.498 63.685 42.248 31.52 119 149 2.248 6.35 1.936 74.22 1.060 26.40 146 115 0.561 65.002 -0.007 140 2.547 13.998 50.92 135 023 1.873 22.29 012 121 1.810 45.05 124 1.35 117 147 2. Ring g Dash D h Inch D h Dash Dash D h Inch D h Dash mm Inch mm Inch Inch Inch No mm Inch mm Inch Inch Inch No No No +0.80 1.310 33.80 128 015 0.623 15.52 3.38 0.57 0.47 0.623 15.547 39.13 136 0.435 36.047 26.70 1.57 2.123 28.359 34.001 +0.75 1.27 1.873 22.70 121 011 0.70 2.123 28.22 144 | 113 0.002 +0.126 112 0.000 +0.498 38.436 61.87 0.422 36.005 024 024 1.33 118 0.27 1.00 113 143 2.005 123 123 1.873 47.373 9.29 028 .123 53.75 116 146 2.560 39.05 1.27 139 027 1.061 77.686 68.40 129 016 0.05 -0.086 129 1. TurconR StepsealRK Installation TurconR StepsealRK Rod.000 -0.001 -0.57 148 | 117 0.72 .373 60.64 016 128 1.935 23.748 19.00 0.025 -0.70 138 026 1.00 +0.22 0.248 31.40 0.061 52.311 58.498 63.75 1.87 1.34 .15 132 .810 20.27 122 012 0.685 17.82 111 141 2.560 14.248 57.248 31.623 66.060 52.310 33. øB øA O- G R D G R D Rod Dia.75 .623 66.310 33.69 028 139 2.422 10.373 60. S34767) R G D/2 max øA øB Figure 109 Installation Drawing Table XLVI Groove Dimensions øB øA O.984 24.05 142 111 0.62 1.92 118 148 2.734 18.22 0.998 50.186 55.40 3.748 44.004 011 120 0. Ring g Rod Dia.748 69.310 7.123 28.35 1.234 31.12 027 138 2.748 19.00 mm mm mm 568A 010 0.45 141 110 0.82 018 018 0.52 1.859 21.00 0.89 0.685 17.498 38.05 / / / AS -0.000 -0.19 | 021 0.17 2.13 013 0.436 61.185 30.484 37.38 0.873 47.22 127 .57 131 019 0.45 124 +0.172 29.810 45.186 55.15 149 3.75 2.82 0.35 2.10 013 122 1.10 120 Metric sizes.000 +0.373 34.998 25.935 23.060 26.623 41.685 42.185 30.609 15.22 2.62 0.00 0.811 71.97 147 3.000 mm mm mm 568A -0.10 2.87 2.70 1.77 023 134 1.560 39.748 19.20 0.47 0.185 30.498 12.00 +0.52 2.40 112 142 2.40 1.081 127 1.435 11.05 -0.80 2.686 68.92 2.248 57.07 015 126 1.52 1.561 65.15 2.10 1.87 140 028 1.30 0.005 133 020 0.922 23.

247 234.62 11.18 218 1.498 38.05 4.497 88.166 .622 66.27 5.22 15.85 242 442 7.497 342.50 439 0.248 57.15 425 4.52 4.748 69.997 177.997 203.23 434 231 2.18 237 3.20 437 235 3.997 152.497 114.247 158.000 -0.45 6.497 139.052 77.77 442 .007 436 5.15 451 10.372 60.37 222 347 4.32 6.872 123.40 2.185 30.997 330.50 0.27 0.035 330 454 12.025 229 .05 4.496 88.72 .00 +0.559 39.65 | | 329 453 11.30 350 223 1.623 41.57 2.621 91.748 44.171 .05 / / / AS -0.62 3.20 448 9.009 229 2.248 31.748 44.497 38.497 63.32 433 230 2.497 215.40 0.97 6.497 165.82 4.247 107.85 436 .35 0.427 61.87 4.497 393.373 60.997 76.184 30.12 349 222 1.10 2.309 33.997 228.57 1.122 53.05 -0.122 79.82 445 8.75 2.02 .622 142.747 399.123 53.371 111.90 342 .252 .622 92.123 28.676 118.64 233 434 5.13 244 4.746 95.67 241 441 6.122 155.497 114.122 104.076 -0.92 2.747 95.22 10.87 1.37 7.677 68.177 55.622 117.676 93.18 334 458 14.00 mm mm mm 568A 210 0.372 85.747 196.82 3.95 222 348 4.40 346 4.871 123.020 020 452 11.70 4.007 332 456 13.247 184.77 453 329 1.97 449 326 1.12 .872 149.997 101.00 mm mm mm 568A -0.77 230 430 5.20 244 444 7.75 5.80 3.25 327 1.67 460 336 2.497 165.10 2.998 25.22 1.30 3.10 5.26 245 4.90 225 -0.247 158.747 374.051 102. Groove Dia.30 327 0.997 101.497 190.622 117.747 69.747 95.30 3.247 285.247 387.20 338 211 0.076 224 1.121 104.87 336 460 15.57 5.50 332 2.47 3.62 235 435 5.97 237 438 6.435 36.997 253.77 8.27 458 334 2.310 33.80 430 227 2.97 3.623 66.95 4.000 +0.747 171.177 80.92 2.927 74.551 90.02 243 443 7.45 428 225 1.87 456 6.002 +0.997 126.92 1.006 224 +0. Ring g Dash D h Inch D h Dash Dash D h Inch D h Dash mm Inch mm Inch Inch Inch No mm Inch mm Inch Inch Inch No No No +0.42 345 0.73 0.07 343 216 1.003 -0.247 133.40 2.122 104.246 107.873 72.37 438 236 3.10 1.70 335 459 14.247 311.426 112.87 446 246 4.42 8.497 266.30 4.85 216 340 3.008 247 +0.302 83.801 121.00 +0.747 145.72 12.65 3.747 247.40 4.57 2.872 98.92 5.497 88.17 4.52 6.02 218 343 3. Groove Dia.010 227 428 4.076 -0.002 -0.07 452 328 1.020 233 2.13 6.15 6.247 82.748 19.22 2.35 4.176 106.997 304.623 66.000 +0.80 6.25 215 .746 120.12 8.47 3.997 355.87 4.247 260.67 450 0.809 45.25 231 432 5.247 184.90 248 -0.50 240 .35 | | 333 457 13.07 7.498 63.622 41.622 92.25 .27 1.247 107.80 3.45 1.37 245 | 445 7.17 .497 190.12 | | 232 433 5.247 133.62 6.301 109.496 114.65 3.67 435 232 2.73 239 3.05 -0.15 238 | 238 3.002 +0.62 429 226 1.000 +0.060 26.248 57.747 323.497 241.35 1.247 214 0.32 239 439 6.12 3.57 .747 120.82 .47 234 | 234 2.92 15.22 5.372 111.05 2.00 331 455 12.67 6.82 14.247 247 .27 2.40 5.052 51.997 76.17 1.57 457 333 2.247 412.15 432 431 5.997 203.07 440 0.122 130.372 136.372 34.100 247 4.05 / / / AS +0.873 22.997 152.02 7.935 23.47 328 450 10.80 236 437 5.000 -0.622 142.997 76.55 246 446 8.000 +0.82 9.372 85.996 101.42 441 | 240 3.004 +0.05 337 Metric sizes.000 0.00 3.27 0.247 82. øB øA O- G R D G R D Rod Dia.60 .72 .998 50.22 5.72 7.05 1.551 115.926 99.97 459 335 2.747 171.22 4.434 36.52 1.997 279.72 0.47 444 243 4.002 -0.621 117.372 136.70 1.873 47.747 349.17 445 8.996 126.32 11.497 114.247 209.27 448 325 1.497 317.872 98.003 -0.498 63.02 12.371 85.92 10.000 +0.42 | | 228 429 4.000 447 8.497 215.00 4.17 455 331 2.25 344 217 1.873 47.372 161.497 368.75 2.873 72.252 .60 219 344 3.801 96.60 346 6. TurconR StepsealRK øB øA O.997 50.123 53.552 64.684 42.77 347 220 1.122 79.997 380.52 9.42 217 342 3.427 87.622 168.52 4. Edition April 2004 Busak+ Shamban 97 .005 .497 292.802 71.37 451 .998 50.747 196.000 +0.42 13.247 57.45 3.000 -0.872 47.27 427 426 4.37 339 212 0.95 348 221 1.497 139.747 272.747 298.010 447 0.67 214 339 3.747 145.52 14.926 125.47 454 330 2.97 431 228 2.006 326 449 9.12 13.12 3.623 41.62 2.247 82.72 341 | 341 3.320 440 6.747 222.122 28.000 -0.325 241 3.302 58.50 212 337 2.051 128.77 221 345 3.12 443 242 3.003 +0.35 4.07 213 338 3.97 3.007 215 1.748 69.07 226 427 4.872 72.22 0.871 98.70 4.035 437 .247 31.747 44.17 4.75 1.20 220 | 219 1.372 111.810 20.247 336.122 79.872 149.997 177.373 34.27 2.45 2. Ring g Rod Dia.247 361.00 1.498 38.62 16.373 60.55 223 349 4.55 340 213 0.

0 the Roto Glyd RingR has notched end faces as standard. Technical Data Operating TurconR Roto Glyd RingR pressure: up to 30 MPa (4350 psi) p p Speed: up to 2 m/s (6. Seal performance is influenced by such factors as fluid lubrication and the ability of the hardware to dissipate heat. The contact surface profile of the seal ring is specifically Formular for other dia. metric sizes. Testing should be conducted to confirm performance. For ordering examples please consult the separate TurconR Rotary Seals catalog or contact your Shamban sales engineer.Formation of lubricant reservoir and reduction in 0. Application Limits Grooves The maximum values for temperature. Please inquire about sizes and availability early in your Notches design phase.Improved seal efficiency by increasing the specific 0. : p ' p50 x ( d ) [W] designed for use under high pressures and at low sliding 50 mm speeds. This increases the contact surface and prevents the seal from turning with the shaft. TurconR Roto Glyd RingR TurconR Roto Glyd RingR For use with MIL-G-5514F/AS4716 Rod/Bore Description The TurconR Roto Glyd RingR is used to seal rods.15 m/s friction. steering units. helical or A large number of sizes are available both for inch and oscillating movement. axles. They are shown as a function of the The Roto Glyd RingR consists of a seal ring of high-grade sliding speed and operating pressure for a shaft diameter of TurconR material activated by an O-Ring as an elastic 50 mm with an oil temperature of 60° C (140° F). pressure and speed given in this catalog have an accumulative effect and thus cannot be used simultaneously. These have the following functions: 300 Frictional power (W) . the 400 1 m/s contact surface has one or two continuous machined Shaft dia. Figure 111 Friction for TurconR Roto Glyd RingR Busak+ Shamban Edition April 2004 98 . with rotary. Availability rotary swivel.37 ft/s) continuous Temperature: -54 °C to + 200 °C (-65°F to + 500 °F) (depending on O-Ring material) Frictional Power Figure 110 TurconR Roto Glyd RingR Guiding values for the frictional power can be determined from the graph below. At higher energizing element.25 m/s . Depending on the profile cross-section of the seal. 200 0. these application limits must be reduced.5 m/s surface load pressure against the sealed surface. 50 mm grooves. temperatures. 100 In order to improve the pressure activation of the O-Ring. 0 10 20 30 The geometry which holds the O-Ring has a concave Pressure (MPa) form.

TurconR Roto Glyd RingR Case Story TurconR Roto Glyd RingR Figure 112 Nose Landing Gear Problem Solution Friction and leakage control. TurconR Roto Glyd RingR. Edition April 2004 Busak+ Shamban 99 .

with the shaft seals to DIN 3760 and ISO 6194/1. pressure and speed given in The VarilipR shaft seal is dimensionally interchangeable this catalog cannot be fully exploited at the same time.5 MPa (73 psi) Sealing where a radial shaft seal would be unable to withstand the TurconR lip temperature. which reduces heat build-up and permits higher rotary speeds. and therefore longer life. Type A 40 m/s (131 ft/s) to be sealed. heat dissipation of the hardware. Type A allows high. Sealing TurconR lip Figure 114 TurconR VarilipR. Application Limits The limits for temperature. standard radial shaft Operating pressure: up to 2 MPa (290 psi) seals have only a limited application range with respect to pressure. dynamic sealing is affected by the radial load of the sealing lip against the shaft.2 in) to 170 mm (6. the values must be reduced.7 in): Metal casing up to 3 (MPa x m/s) with good lubrication up to 1. Type A Type A (Fig. the lubrication properties of the media. and the condition of the shaft The minimal groove size required for VarilipRallows its use surface. Type A Busak+ Shamban Edition April 2004 100 . Media: Practically all fluids. medium or poor lubrication. TurconR VarilipR TurconR VarilipR Description Technical Data Due to their elastomer sealing lip. and by an elastomeric flat gasket between metallic housing and TurconR sealing lip. temperature. Inch sizes are also available. friction. The following p x v values can be used as general guidelines: For shaft diameter from 30 mm (1. Furthermore.5 (MPa x m/s) with poor lubrication up to 10 (MPa x m/s) with very good cooling For smaller shaft diameters. Elastomer gasket p TurconR VarilipR.speed shafts with peripheral speeds of up to Figure 113 TurconR VarilipR. As can be seen from Figure 113. 114) is a one-lip seal suitable for use in standard applications up to pmax = 0. Static sealing is affected by a press fit of the metallic Elastomer gasket casing in the housing bore. the VarilipR seal requires no metallic spring to energize the sealing lip. chemicals and The VarilipR is characterized in particular by their low gases. affects the application limits. Method of Operation Metal casing In contrast to conventional shaft seals. friction. media and loads. Speed: 40 m/s (131 ft/s) VarilipR shaft seals from Shamban extend this application Temperature range: -60°C to +200°C range by using modern TurconR materials developed (-76°F to +390°F) specially for rotational applications. as a pressurized seal where the installation of a mechanical shaft seal would not be possible due to space envelope limits.

permissible. Type C Figure 117 TurconR VarilipR. For ordering examples please consult the separate VarilipR catalog or contact your Shamban sales engineer.1 MPa (14.g. Type D Type B (Fig. metric sizes. TurconR VarilipR TurconR VarilipR. The second lip can also take on the function of a wiper or dust lip. 5 bar Speed: Max. e. pressures of up to 2 MPa (290 psi) are A large number of sizes are available both for inch and possible. as pump. Type D (special).5 psi) are safety than the Type A.4 m/sec. 3. Case Story Elastomer gasket Sealing TurconR lip Figure 116 TurconR VarilipR. Type D The VarilipR Type C can be used for applications involving higher pressures for which a simple elastomer radial shaft seal can no longer be considered. Type B TurconR VarilipR. Pressures of up to 0. The separation of two different media using a single seal is possible. Elastomer gasket Metal casing Support ring Sealing Elastomer gasket TurconR lip Sealing TurconR lip Figure 115 TurconR VarilipR. Figure 118 Propeller Drive for Zeppelin NT Edition April 2004 Busak+ Shamban 101 . 115) is the preferred choice for applications While Types A to C can be used to seal against pressures requiring high leakage control or where contaminated from only one side. A grease packing Metal casing between the sealing lips is recommended. Due to a reinforcement Availability of the sealing lip. Type C Propeller drive for Zeppelin NT → Working conditions: Temperaure: -30_C to +120_C (-22_F to 250_F) Pressure: Max. Solution Shamban TurconR VarilipR. Type D can be subjected to pressure media are to be sealed. Please inquire about sizes and availability early in your Metal casing design phase. Type B TurconR VarilipR. shaft or rotor seals. This two-lip type offers greater from both sides.

RF21 (S33121) Plus SealRII Part no. RP47 (S38647) Standard two back-up groove width per MIL-G-5514F at outer WedgpakR Part no.5_ .13 mm max. (.005 inch) 29. Aerospace Engineering Guide Seals for Boeing Gland Standard BACS11AA Description Alternative Seal Designs The Boeing Footseal gland/seal specification BACS11AA The following Shamban seals are available in modified was intended for use in hydraulic systems to provide form to fit the BACS11AA gland: maximum O-Ring life with minimum friction. from 100 Series and up.30. RH53 (S34853) *) Clearance *) Only 0. RA49 (S38649) edge of groove only HatsealRII Part no. Busak+ Shamban Edition April 2004 102 .0_ TurconR Footseal II Rod RF21 Per MIL-G-5514F Figure 119 Groove Geometry TurconR Plus SealRII Application Example RP47 TurconR TurconR Footseal II ExcluderRDC TurconR P WedgpakR RA49 TurconR Figure 120 B777 Flight Controls HatsealRII RH53 Figure 121 Alternative Seal Design The alternative designs should only be used after consulting your Shamban sales engineer. Footseal II Part no.

improvement to the original Footseal designed to fit the Mineral oil-based hydraulic fluids. Ordering Example Figure 122 Footseal II Footseal II for BACS11AA gland. RF21 Method of Operation Dash No.Fits BACS11AA gland standard TurconR material code Technical Data Operating pressure: 21 MPa (3000 psi) Note: O-Ring must be ordered seperately. RF21 0 B 214 A T99 and longer life when compared to the standard Footseal.2 ft/s) Temperature range: -54°C to +200°C (-65°F to +390°F) (depending on elastomer material) *) Shamban is the only authorized manufacturer of the Footseal II Edition April 2004 Busak+ Shamban 103 .) .Low friction Certificate of conformance (C. Flame retardant hydraulic fluids. Footseal II Footseal II *) Description Clearance: As per BACS11AA gland design The Footseal II rod seal was developed as an Media: Phosphate Ester. the oil film under the seal is further reduced. page 12 and Table III. existing Boeing BACS11AA rod gland standard. page 16) p Footseal II Materials See Table I. Environmentally safe hydraulic fluids and others. Material: T99 When the system pressure is increased. The Footseal II also utilizes circumferential grooves to Series No. the Footseal II utilizes an O-Ring to preload the seal ring.0 m/s (49. Series The Footseal II follows the series as described in BACS11AA.Good static sealing effect Seal part includes .: 214 Similar to other slipper seal designs. Series No. Groove Standard (Boeing) Advantages BACS11AA size . Speed: 15. page 15.C. standard series. improve leakage performance and provide longer life Standard sealing. Improvements in the Footseal II result in increased low pressure leakage performance Order No. depending on the elastomer material (see Table IV.

Sizes over 3000 mm (10 ft) are available for specific designs. if a scraper appropriate solution. Despite the proper selection local Shamban sales engineer to find the most suitable of primary and secondary seals. 3 mm L øB+1. TurconR ExcluderR and Scraper Selection of the Scraper Element Scraper is a general term applied to those configurations Note on Ordering installed in hydraulic cylinders for the purpose of scraping All multi-element standard seals in this catalog which contamination from rods. provided there is sufficient demand. The term scraper is generally are always supplied as complete seal sets. diameter.Distance between seal groove and scraper groove L temperature range and optimal chemical resistance. It is important to consider the scraper selection as an Exceptions to the above may be determined with your element of a sealing system. Please do not hesitate to contact your sales engineer for further information on specific applications and special technical questions. should exceed groove depth x The final choice of scraper type and material must also . flexibility of delivery and stocking. or excluding contamination contain a proprietary elastomer part such as the Plus SealR from the hydraulic system. and therefore must be we recommend the use of the types and preferred sizes viewed in combination with seals. do not prevent ingression of element. listed in this catalog. Scrapers thus naturally continue to be available. An axial notch can be added to the inner scraping lip of a double-acting scraper thereby providing a path to vent Groove Distance any interstage pressure to the outside while still retaining When installing scrapers in conjunction with rod seals the double-acting scraping effect. a spring the following positioning: energized scraper like the VarisealRM2S ensures a wide .5 mm øB Figure 123 Recommendations for Groove Distance Busak+ Shamban Edition April 2004 104 . 128) where interstage pressure is a concern.Oil reservoir to collect the oil to be returned as shown take account of the detailed information on the individual in Figure 123. scraper type elements. seals. although they includes the seal and matching elastomer energizing provide a scraping function. Shamban has developed a complete range of designs can be developed and supplied for special scrapers with optimized geometries made from applications in intermediate sizes up to 3000 mm (10 ft) high-quality materials. For all new applications form part of a functional system. we recommend For systems with extreme working conditions. x ca. for the application is not selected. small particles into the system. and hardware components. also minimize the O-Ring activated seals and scrapers are normally ingression of small particles into the system. (See Fig. In order to satisfy a variety of technical and economic Other combinations of TurconR materials and special demands. the resulting migration of contamination into a system can cause damage to wear Older designs no longer contained in this catalog rings. and act as a supplied without the elastomer in order to increase the secondary seal. Excluders. The supply used in reference to those geometries that. in addition to providing a scraping function.

page Series designed for the MS33675 military gland standard.C. see page 106.) Materials TurconR material code TurconR T05 is standard.2 ft/s) Groove Standard Temperature range:-200°C to +200°C (-328°F to +390°F) Dash No.C.Good stability in the groove Order No. WM82 0 S 012 A T05 Series No. WE65. see Table I. Please consult This design utilizes a dual scraping lip TurconR element your Shamban sales engineer. Series No. For other materials please see Table I. and through the garter spring. Edition April 2004 Busak+ Shamban 105 . Technical Data 0 = No notch (standard) Speed: 15 m/s (49.Two scraping lips Material: T05 (standard). Figure 124 TurconR DC-Scraper Ring 0 = No notch (standard) Groove Standard Method of Operation Dash No. Advantages . WE65 0 S 017 A T05 . which is scarf cut and energized by a garter spring. page 109. standard series.Can be installed in closed grooves . chemicals and Seal part includes gases Certificate of conformance (C. WM82 Garter Spring MS33675 Dash No: 012 Corresponding TurconR Ring MIL-G-5514F Dash No: 217 Material: T05 (standard). Series No. Sizes can be found in Table XLVIII.Fits the MS33675 groove + BACS34A MS33675 Dash No: 017 . without axial notch. Installation Dimensions. Two possible paths Certificate of conformance (C. This design should not be Ordering Example used in environments where severe contamination exists. Page 12 Order No.(MS33675) Media: Practically all fluids. Note: O-Ring must be ordered seperately. 109 are the recommended standard sizes. TurconR ExcluderR and Scraper TurconR DC Scraper Ring Description Series The TurconR DC Scraper Ring replaces the old S11065 The sizes in Table XLVIII. TurconR ExcluderRDC. page 12.Low friction Corresponding .Excellent chemical resistance due to the stainless steel spring activation Series No. see Table I. Series E. standard series. Ordering Example DC Scraper.) for the ingression of contamination exist with this design: TurconR material code Through the scarf cut in the TurconR scraping element. (MS33675) This design provides a good scraping effect and also offers a much more improved stability under linear Seal part includes actuation than the old S11065 design.Easy installation MIL-G-5514F Dash No: 325 . Page 12 .

performance under the above mentioned conditions.49 Figure 125 TurconR ExcluderRDC. Scale 3:1 Dash 1/4 . TurconR ExcluderR and Scraper TurconR ExcluderRDC. Also see the section ExcluderRDC. Good stability in the groove smaller cross-sections are also available. 1 .25 TurconR ExcluderR Dash 26 . Two scraping lips 109 are the recommended standard sizes. Series E Method of Operation This design addresses the two contamination paths Dash 68 . . Fits the MS33675 groove Series .5 dual scraping lip TurconR element energized by a standard O-Ring. The outboard scraping lip minimizes the Figure 126 Relationship Between the Profile Cross-Sections ingression of water and contaminates. Dash 6 -13 Dash 14 .71 Dash 50 . spring energized scraper design. Series E Description The TurconR ExcluderRDC. and equally important. Temperature range: -54°C to +200°C Note. page 12. IV.67 inherent in the DC Scraper Ring design. This design is offered as a retrofit to the MS33675 military gland standard which previously utilized a cut.36 Dash 37 . For flame retardant hydraulic fluids. and the garter spring is replaced with an O-Ring. Installation Dimensions. others. For other materials please see Advantages Table I. Acts as a secondary seal The sizes in Table XLVIII.7/16. best performance results. the inboard scraping lip will contain any fluid leakage that may pass the primary seal. for diameters smaller than 25 mm (1 inch) a split (-65°F to +390°F) groove is recommended. (bio-oils). please consult your Shamban sales engineer. Larger and . (depending on O-Ring material) Shamban offers other ExcluderR designs that have better Media: Mineral oil-based hydraulic fluids. page . Series E consists of an uncut. water and page 107. the MS33675 gland standard environmentally safe hydraulic fluids is not recommended. This fluid will Technical Data provide lubrication for the sealing system. these two changes create a secondary sealing element. Materials TurconR T05 is standard. Phosphate Ester. reducing Speed: 15 m/s friction and extending the life of the sealing system. depending on the O-Ring material (see Tab. In effect. page 16) Please contact your Shamban sales engineer for further information. Busak+ Shamban Edition April 2004 106 . The scarf cut is eliminated.

we recommend use of the ExcluderRDC with the axial notch.4 in).: 5/16 Part No. combined with a better support on the closed grooves. The gland has been altered to accommodate Technical Data a larger cross section O-Ring for better activation of the Speed: 15 m/s (49 ft/s) scraping lips. the ExcluderRDC will accept a 5/16 B200 open grooves significant back-pressure without being extruded out of recommended 3/8 B300 the groove. TurconR ExcluderR and Scraper TurconR ExcluderRDC Advantages . please see Table I. page 16) Materials TurconR T05 is standard. Very efficient scraping lips Description . For other materials. ∞ B001 possible Ordering Example TurconR ExcluderRDC for MS33675. depending on the O-Ring material (see Table IV. TurconR ExcluderR environmentally safe hydraulic fluids (bio-oils). rod Axial notch Dash size. 7/16 B400 closed grooves 001 . MS33675 Size P/N Rod Due to the heavy cross-section of the TurconR element on 1/4 B100 the downstream side. See below for our recommendations: more reliable exclusion device than those utilizing the MS33675 gland standard. flame retardant hydraulic fluids. Phosphate Ester. These changes have led to Table XLVII Installation in Closed Grooves widespread acceptance of the ExcluderRDC as the state-of-the-art exclusion device for aerospace applications. page 12. Edition April 2004 Busak+ Shamban 107 . If high back-pressure is expected. Figure 127 TurconR ExcluderRDC Design and Installation Recommendations Method of Operation Scrapers and excluders can be installed either in split or in The wider groove. Temperature range: -54°C to +260°C (-65°F to +500°F) (depending on O-Ring material) Media: Mineral oil-based hydraulic fluids. Very stable and reliable design device’s ability to exclude contamination without the .: WE250B200AT05NG Figure 128 Axial Notch (see page 105) Open/split grooves are recommended for diameters smaller than 35 mm (1. Capable of scraping light ice covering rods The design of the TurconR ExcluderRDC optimizes the . restrictions and limitations of the MS33675 gland dimensions. water and others. Acts as a secondary seal. depending upon cross-section and rod downstream side of the ExcluderRDC. has resulted in a far diameter.

Seal part includes Certificate of ExcluderR to fit larger and smaller grooves than conformance (C.C. see Table I. both an over. smaller cross section is Series No. For example TurconR T42 is preferred to scrape sticky deposits off the rod. light series w.25 0 = No Notch (standard) N = Notch Groove Standard Dash 26 . WE25 from Table XLVIII. N = Notch Please note that O-Rings must be ordered Groove Standard separately ! Sizes can be found in Table XLVIII. WE25 available. WE25 0 B 005 A T05 For the WE25 series. and not MIL-G-5514F Dash No: 210 the MIL-G-5514F/AS4716 dash No.71 Dash No. Consult Your Shamban Sales Engineer. see Table I. page 109. WE25 N B 005 A T05 Series No. Page 12 Scale 3:1 Dash 1/4 .C. Please note that the MS 33675 Dash No: 005 ExcluderR size follows the dash numbering system as per Corresponding MS33675 and must be ordered with this dash No. MS33675 Dash No: 005 Notes: Corresponding MIL-G-5514F Dash No: 210 TurconR T05 is the standard material for the ExcluderRDC due to its flexible properties. Please consult your Shamban sales engineer. page TurconR ExcluderRDC. TurconR ExcluderR and Scraper Series Ordering Example The sizes in Table XLVIII. Material: T05 (standard). without axial notch. Please contact your Shamban sales 0 = No Notch (standard) engineer for details. (MS33675) shelf life. Larger and Series No. standard series. conditions. Page 12 materials may be chosen. Installation Dimensions. page 109 smaller cross sections are also available.and under-size ExcluderR DC is available for hard and light working Series No.) TurconR material code Ordering Example TurconR ExcluderRDC.) mentioned in Table XLVIII are available upon request.7/16 Order No. (MS33675) Seal part includes Figure 129 Relationship Between the Profile Cross-Sections Certificate of conformance (C. standard series. Order No. Other Material: T05 (standard). TurconR material code Busak+ Shamban Edition April 2004 108 . with axial notch 109 are the recommended standard sizes. Without the O-Ring the ExcluderR DC has unlimited Dash No. Dash 1 . DC Excluder.

68 016 1.614 41.05 001 0.13 -0.10 1.56 4.08 1.47 0.72 032 Metric sizes.823 20.273 32.77 030 017 1.58 0. O-Ring Groove Dia.00 1.45 1.623 15.578 40.086 27.641 41.766 44.66 013 0.87 0.605 40.636 16.373 9.57 1.95 1.480 37.772 19.70 0.949 24.38 +.185 30. TurconR ExcluderRDC.335 33.460 37.572 14.000 -0.05 1.523 13.17 1.000 +0.016 25.810 20.002 -0.21 133 2.891 22.310 7. Series No.435 11.77 1.45 025 011 1.739 44.324 33.40 0.51 1.17 029 128 1.87 1.90 0.998 25.623 15.21 116 0.22 1.710 18.05 0.760 19.828 21.08 126 1.623 41.65 0.104 020 006 0.65 0.523 38.13/-0 121 1.16 1. Series No.948 24.897 22.68 013 3/8 0.453 36.75 1.12 1.13/-0 014 0.373 34.78 .398 10.33 1.43 016 002 0.28 2.328 33.000 +0.248 6. WE65 (Old Series No S33865) and TurconR DC Scraper.07 119 1.012 25.05 +0.00 -0.542 39.210 30.05 026 012 1.136 28.37 030 018 1.61 018 004 0.697 17.16 +0.561 14.98 | 1.82 +0.70 1.885 22.000 -0.310 33.33 123 1.060 26.63 115 0.266 32.435 36.20 028 014 1.391 35.005/-0 011 0. Edition April 2004 Busak+ Shamban 109 .148 29.18 019 005 0.10 +.08 0.25 3.13/-0 024 010 1.00 -0.91 1.927 48.63 027 013 1.123 28.73 122 1.40 2. WM82 (Old Series No.918 48.000 -0.703 43. øB Shamban Size WE25 MS33675.398 35.26 127 1.03 -0.28 014 7/16 0.873 22. Width O-Ring MS-3367 Cl.95 0.074 27.00 .748 19.17 1.010 25.10 +0.460 11.510 12.001 -0.005 +0.199 30. 0.86 129 1.00 +0.30 0.141 28.891 48.015 inch 45_ F/2 øB øB øD øA1 (WE25_B) (WE65_S) øA2 Figure 130 Installation Drawing Table XLVIII Groove Dimensions Rod Size Rod Dia.22 0.35 1. TurconR ExcluderR and Scraper Installation TurconR ExcluderRDC.748 44. Series No.53 0.016 51.004 +0.042 117 1.677 42.766 19.68 1. S34382) G1 G2 min.82 0.64 023 009 0.00 1.498 12.85 +0.793 45.86 015 +0.262 32. WE25 (Old Series No.03 114 0.203 30.668 42.51 125 1.802 45.005/-0 | 118 1.935 23.92 1.48 0.685 17.953 24.27 1.144 144 1/4 0. Series E. Dia.002 +0.60 1.078 27.07 +.15 0.498 12.195 .00 -0.03 131 1.30 0.834 21.70 | 022 008 0.647 16.052 52. WE65 and WM82 Inch mm Groove Dia.498 38. S32925).59 029 015 1.4 mm 0.95 120 1. size Clearance size øA1 G1 F øA2 øD G2 only (max) AS WE65 675 568A Inch mm Inch Inch Inch mm Inch mm Inch AS / / / 568A mm mm mm +0.516 38.436 11.46 113 0.73 1.005/-0 021 007 0.52 1.248 31.91 124 1.65 | 012 0.585 14.54 031 019 1.560 14.11 012 5/16 0. Width Dia.03 017 003 0.386 35.81 .

57 2.005/-0 158 043 4.845 148.27 2.247 158.06 272 9.84 170 060 7.22 12.997 253. WE65 and WM82 Inch mm Groove Dia.772 248.52 6.40 .13 -0.30 3.38 .997 101.89 246 4.06 .997 228.10 +0.615 117.84 240 3.36 243 4.97 6.247 184.989 253.002 +0.345 288.489 342.240 133.272 337.584 91.41 3.489 88.62 5.97 3.845 300.37 5.489 190.56 262 7.76 +0.497 114.677 118..47 6.391 60.345 110.97 4.97 3.81 257 6.720 94.66 268 8.622 142.740 145.989 202.61 067 10.096 78.27 5.095 104.623 66.11 4.50 | 035 023 2.959 100.13/-0 043 033 3.239 107.209 81.45 161 048 5.07 249 5. Width Dia.85 +0.997 304.26 145 2.91 263 7.46 255 5.003 -0.220 157.66 239 3.498 63.052 128.76 274 10.989 101.747 171.614 91.68 +.02 032 3.01 241 4.31 237 3.38 044 035 3.989 279.772 273.119 041 030 3.80 4.497 292.845 250.239 158.042 247 4.552 64.043 51.59 6.345 211.00 -0.834 97.489 164.65 2.32 4.497 241.71 +.02 9.82 6.489 291.22 279 +0.865 123.247 133.553 64.115 129.62 3.522 191.095 180.989 304.000 -0.16 040 028 2.005/-0 137 2.08 +0.64 256 6.845 199.345 161.747 95.31 068 11.01 .02 6.00 061 7.345 262.365 136.927 150.927 125.272 286.70 4.52 11.005/-0 278 070 12.12 3.00 2.00 -0.000 -0.272 184.10 2.552 115.37 7.239 82.98 039 027 2.71 +.095 129.000 +0.87 7.41 | 279 071 12.96 279 13.50 3.622 117.36 .15 4.959 75.05 157 040 4.497 139.364 161.80 162 050 5.11 163 053 5.91 066 10.497 266.122 130.470 138.07 7.239 209.772 324.32 3.51 .92 12.177 131.427 61.084 103.49 238 3.91 4.834 71.64 036 024 2.240 .005/-0 | 248 5.75 2.82 2.47 3.151 167 057 6.17 2.766 70.14 236 3.989 75.11 172 062 8.345 237.497 165.997 330.73 | 139 2.61 265 8.104 033 021 1.372 85. Width O-Ring MS3367 Cl.177 55.490 114.005 +0.622 92.22 7.80 3.86 260 6.70 156 038 4.373 60.747 145.747 196.96 235 3.000 -0.497 317.89 .003 +0.302 58.31 164 054 6.22 157 +0.72 9.997 203.002 -0.65 6.677 68.428 61.845 123.896 149.57 5.95 141 2.12 13.845 173.05 4. Busak+ Shamban Edition April 2004 110 .56 044 036 3.10 2.135 158 042 4.970 100.85 5.720 119.364 85.96 163 052 5.72 12.13/-0 251 5.345 313.19 242 4.21 261 7.15 3.998 50.220 107.372 136.971 75.095 154.122 79.13/-0 171 +0.470 113.272 311.27 8.81 234 3.516 63.272 235.740 120.35 4.27 3.490 139.94 252 5.989 177.122 104.57 7. TurconR ExcluderR and Scraper Rod Size Rod Dia.73 045 037 3.52 9.33 041 029 2.13/-0 160 046 5.802 121.99 258 6.75 5.641 67.62 10.123 53.00 3.13/-0 037 025 2.41 | 1.82 8.17 6.005 +0.62 4.989 329.022 178.178 55.50 4.084 78.87 4.114 155.10 250 5. F size Clearance size øA1 G1 (max) øA2 øD G2 y only 675 AS WE65 Inch mm Inch Inch 568A Inch mm Inch mm Inch / / / AS mm mm mm 568A +0.365 110.522 165.55 5.08 +0.22 4.92 3.21 043 034 3.10 +0.772 222.489 241.005/-0 034 022 2.65 3.221 81.990 126.005 +0.11 253 5.427 112.20 5.240 107.57 +.32 6. Dia.54 244 4.000 -0.997 76.46 275 10.677 144.114 79.92 5.46 232 2.739 171.845 224.22 9.00 +0.141 54.17 4.334 84.095 205.247 107.13/-0 143 2.42 7.772 197.03 +0.489 266.45 2.595 91.86 | 042 3.21 178 065 9.595 192.005/-0 042 031 3.459 87.51 259 6.303 58.345 186.552 141.873 47.997 279.872 123.497 215.87 156 039 4.71 245 4.595 116.220 132.709 94.16 258 6.345 338.372 111.114 104.595 142.77 8.82 11.80 5.000 +0.45 4.13 -0.272 260.62 161 049 5.845 275.615 142.02 5. øB Shamban Size WE25 MS33675.489 317.42 10.146 156.872 98.872 149.43 159 045 4.272 159.56 +.195 135 2.00 -0.748 69.32 11.08 -0.32 8.000 -0.266 57.75 | 159 044 4.345 135.36 270 9.30 5.02 11.272 210.772 299.26 264 7.678 68.62 2.01 166 056 6.166 278 069 11.67 4.248 57.997 152.497 88.739 94.004 +0.005/-0 168 058 7.45 5.12 10.24 +.92 2.489 215.76 162 051 5.13/-0 Metric sizes.997 177.30 2.72 7.29 254 5.497 190.67 2.42 12.13 -0.66 165 055 6.12 8.86 277 11.00 041 4.76 +0.302 134.989 228.82 | 169 059 7.427 137.470 88.802 147. O-Ring Groove Dia.80 3.595 167.62 13.720 145.997 126.92 10.92 2.000 -0.81 174 063 8.47 2.10 5.62 8.970 151.56 278 12.51 176 064 9.92 7.67 6.16 276 11.15 6.96 266 8.022 152.05 +0.05 -0.52 4.26 278 12.27 160 047 5.747 120.970 126.00 +0.739 196.845 97.873 72.67 5.864 98.845 326.345 84.239 183.40 4.772 172.022 203.802 71.45 3.64 233 3.82 3.32 +.02 038 026 2.247 82.00 020 1.

Excellent scraping effect consisting of a U-shaped seal jacket and a V-shaped corrosion resistant spring. This design also works well in applications involving mud. and offers long service life and a good scraping effect. page 70. . VarisealRM2S can be installed in grooves to MIL-G-5514F/ AS4716 and ISO 3771.65 ft/s) Temperature: -70°C to +260°C (-94°F to +500°F) For specific applications at lower temperatures.Suitable for use in a variety of caustic media .Can be sterilized . Edition April 2004 Busak+ Shamban 111 . . and prevents grit Materials from packing into the seal cavity and inhibiting the spring For spring and material selection.Reciprocating and turning movement The most unique characteristic of the VarisealRM2S is the . see Table XXIV. Utilize Table XXIX and Table XXXI.5 m/s (1. Installation instructions. TurconR VarisealRM2S TurconR VarisealRM2S Scraper Description Advantages The TurconR VarisealRM2S is a single-acting seal/scraper . even in highly . where the .Can handle rapid changes in temperature viscous media. action.8 ft. slurries.Low friction characteristics for precise control newly developed asymmetric seal profile. The seal can only be installed to a limited extent in closed grooves. ice. TurconR Ring Technical Data V-shaped spring Speed: Reciprocating up to 15 m/s (49.) Turning up to 0.Unlimited shelf life. see page 75. please ask your Figure 131 TurconR VarisealRM2S Shamban sales engineer The VarisealRM2S can be sterilized and is available in a Media: Typically fluids with medium to high special Hi-Clean version where the spring cavity is filled viscocity and media containing with silicone to prevent contaminants from being hard particles entrapped in the seal.High abrasion resistance and dimensional stability dynamic lip has an optimized heavy profile.

option Busak+ Shamban Edition April 2004 112 .25 0.0 .08 0.6 0.0 .4 0.8 0.12 * At pressures > 40 MPa: D/2 max.0 .0 .4 7. The corresponding code numbers are appended to the Part No.1 0.08 RVC3 40.400.8 0.5 3.9 0.9 2.03) øB + 4.) Table XLIX can be determined by following the example opposite. RVC3 0 0800 A T40 S D Part No: RVC300800 Series No.30 0.19.0 .05 RVC1 10.2 9. use H8/f8 3) For diameters larger than ”Recommended Range”: the tolerance on øA 1) Available on request is changed from H9 to H8.02 x øB please contact your Shamban sales engineer.5 0.40.C.25 0. Ordering Example TurconR VarisealRM2S.03) øB + 2.10 RVC4 120.spring Hi-Clean .15 0. Together these form the order Rod diameter x 10 number.9 6.93) øB + 12.4 0.2 4. RVC.119. 9.20 0. Seal part includes The order number for all intermediate sizes not shown in Certificate of conformance (C.4 0. TurconR material code Material Code .4 0. Rod diameter: øB = 80. For pressure above 40 MPa (5000 psi).9 35.0 mm Order No.999.0 . øB h9 Diameter Width Height D/2 max.10 0.03) øB + 9.20 0.10 0.25 0.6 0.0 .999.03) øB + 6.6 0.9 10.0 .20 0. Series No.8 0. Rod r1 r1 RVC X D/2 D/2 øB øB L1 L1 øA øA Stepped groove Split groove Figure 132 Installation Drawing Table XLIX Groove Dimensions (metric) Series Rod Diameter Groove Groove Radius Step2) Radial Clearance No.2 r1 X (300 psi) (1500 psi) (3000 psi) (5800 psi) RVC0 3.0 .60 0.50 0.07 RVC2 20.8 0.35 0. page 12 and Table XXIV.39.0 .9 20.200.15 0. TurconR VarisealRM2S Installation VarisealRM2S Scraper. 2) Maximum X = 0.* Recommended Extended1) <2 MPa <10 MPa <21 MPa <40 MPa Range Range øA H9 L1 +0. Select the materials from Table I.7 0.700. Standard page 70. Series RVC3.9 3.

: PVC300800 Series No.35 0.08 0.24.1 0. TurconR VarisealRM2S Installation VarisealRM2S Scraper. Series PVC3. 2) Maximum Y = 0. øA H9 Diameter Width Height D/2 max* Recommended Extended1) <2 MPa <10 MPa <21 MPa <40 MPa Range Range øB h9 L1 +0.10 PVC4 125.9 10.60 0. PVC. Select the materials from Table I. the Order Certificate of conformance (C.30 0.9 28. For pressure above 40 MPa (5000 PSI).13.20 0.2 4.9 6.4 7.9 0.03) øA-4.C.5 0.40.4 0.2 r1 Y (300 psi) (1500 psi) (3000 psi) (5800 psi) PVC0 6.15 0.12 *At pressures > 40 MPa D/2max use H8/f8 3) For diameters larger than ”Recommended Range”: the tolerance on 1) Available on request.6 0.8 0.option Edition April 2004 Busak+ Shamban 113 . Ordering example TurconR VarisealRM2S.25 0.8 0.0 .4 0.6 0.035 x øA please contact your Shamban sales engineer.0 .8 0.4 0. Bore diameter: øA = 80.93) øA-12. Bore D/2 D/2 PVC Y øB r1 øB r1 L1 L1 øA øA Stepped groove Split groove Figure 133 Installation Drawing Table L Groove Dimensions (metric) Series Bore Diameter Groove Groove Step2) Radial Clearance Radius No.0 . øB is changed from h9 to h8.0 .2 9.20 0.10 0. The corresponding code numbers are Standard appended to the Part No.9 45.07 PVC2 25.999.0 mm Order No.124. Seal part includes For all intermediate sizes not shown in Table L.20 0. page 12 and Table XXIV.400.9 2.08 PVC3 46.03) øA-9.03) øA-2.6 0.0 . TurconR material code Material Code .8 0. can be determined from the example shown opposite.0 .999.9 16. PVC3 0 0800 A T40 S D Part No.7 0.0 .25 0.10 0. page 70.03) øA-6.5 3.) No.0 .200. Series No. Together these form the order Bore diameter x 10 number.0 .700.05 PVC1 14.50 0.0 .spring Hi-Clean .4 0.15 0.25 0.45.

SlydringR for Aerospace Applications . . . High modulus thermoplastics for high loads. SlydringR are provided as cut rings with an angle cut as standard. specially modified traditional metallic bearings: TurciteR materials for low to medium loads . Table LI Selection Criteria for TurciteR SlydringR / LuytexR SlydringR Material Filler Technical Data Application Material ae a Temperature e pe a u e Velocity e oc y Designation D i i C_/F_ m/s (ft/s) TurconR T08 High filled bronze Carbon / Graphite -80 to +200 15 TurconR T10 2) Standard bearing for low to medium load ( (-112 to +392)) ( ) (99) TurconR T29 Carbon fiber -60 to +130 1 LuytexR C380 Polyesther resin + PTFE High sideload 1) (-76 to +266) (3.3) High modulus thermoplastic -80 to +200 15 High speed. requires larger clearance gaps. The use of SlydringR often . . . .Highly wear-resistant.Easy installation. other cut types are available. Metallic contact between the sliding depending upon application demands: parts of the cylinder must be prevented. ZurconR Z43 and PTFE + Carbon (-112 to +392) (99) Excellent for PFC 1) Consult your Shamban sales engineer prior to applying LuytexR. temperature and pressure. long service life.SlydringR. With the trend toward higher hydraulic system pressures. low friction. used in North America is equivalent to TurconR T10.Good friction characteristics.LuytexR fabric composite materials for high loads and transverse forces . . Non-metallic SlydringR offer major benefits compared with the . Busak+ Shamban Edition April 2004 114 . In the past.SlydringR.Eliminates local stress concentrations. . consult your Shamban sales engineer.Protection of the seal against ”dieseling”.Damping of mechanical vibrations.Low maintenance costs. due to the imposed limitations of . Since no industry standard has been developed for SlydringR. . . .Eliminates hydrodynamic problems in the guide system.ZurconR. For special applications.Eliminates galling.Very wear-resistant. 2) TurconR T11. MIL-G-5514F/AS4716 and the minimum required clearance gaps necessary to minimize seal extrusion. SlydringR use has been limited. the use of SlydringR becomes necessary in order to protect primary seals and hardware.Cost efficient. resulting in higher sideloads.High load bearing capacity. we have a wide range of sizes available in preformed rings. TurciteR SlydringR / LuytexR SlydringR TurciteR SlydringR / LuytexR SlydringR The purpose of the rings is to guide the piston and rod of Designs a working cylinder and to absorb the transverse forces Three different types of SlydringR materials are available which may occur. temperature with long service life.

010 G +0.993 .266.842 < 250.0.1.78 0.009 0.126 øA .37.113.993 .04 øA .37.1.385 9.2 > 9.0.23 GP02Y 2.510 12.260 6.113.49 øA .4.4 Metric sizes.235 .20 0. TurciteR SlydringR / LuytexR SlydringR Installation Recommendations.550 .468 13.4.97 .188 øA .60 0.28 Metric sizes.064 øA .28 GP06Y 2.0.78 0.87 øA . S34545.015 0.20 0. GP02X 0.113. D/2max.3.235 .468 13.064 øA .02 .49 øA .0 0.0.78 0. S34546 and S34547) R max.4.97 .0 0.007 0.126 øA .25 D/2max.993 .43 0.011 0.49 øA .468 13.491 5.474 76.49 øA .0.87 øA .135 3.1.63 0.10.63 0.18 GP04X 0.23 GP04W 0.260 6.491 5.011 0.02 .0.385 9.20 0.007 0.135 3.4.97 .126 øA .3.02 .1.60 0.87 øA .474 76.235 .95 0.550 .97 .78 0.3.491 5.78 0. Table LIII Recommended Radius for Groove Dia. W D/2 øF øA G Figure 134 Installation Drawing Table LII Groove Dimensions Series Bore Groove Groove Radial No.20 0.011 0.04 øA .011 0.10.993 . Bore Diameter Rmax.87 øA .009 0.008 0.1.135 3.0.97 .10.10.064 øA .37.126 øA .0.97 .78 0.4.3.1.188 øA .23 GP08W 0.266.113.02 .0.28 GP04Y 2.009 0.235 .4.474 76.385 9.550 .18 GP06X 0.009 0. Inch mm Inch mm < 9.18 GP08X 0.007 0.04 øA . Diameter Diameter Width Clearance Inch mm Inch mm Inch mm Inch mm øA øA øF h8 øF h8 G +0.510 12.0.474 76.95 0.1.0.1.04 øA .43 0. TurciteR SlydringR / LuytexR SlydringR for Piston Series No.60 0.28 GP08Y 2.842 > 250.4.18 GP02W 0. Edition April 2004 Busak+ Shamban 115 .550 .260 6. GP0 (Old Series No.064 øA .97 .78 0.491 5.468 13.007 0.0.63 0.95 0.63 0.188 øA .510 12.266.23 GP06W 0.37.4.188 øA .43 0.266.97 .

78 0.498 3. D/2max.47 .253.009 0.12 . TurciteR SlydringR / LuytexR SlydringR Installation Recommendations.997 76.9.4.123 .510 12.011 0.064 øB + 1.497 9.9.18 GR06X 0.497 9.260 6.22 øB + 0.63 0.38.20 0.18 GR04X 0.9.997 .126 øB + 3.0 0.114.38.05 øB + 0.007 0.011 0. Busak+ Shamban Edition April 2004 116 .92 øB + 0.373 . Diameter Diameter Width Clearance Inch mm Inch mm Inch mm Inch mm øB øB øE h8 øE h8 G +0.28 Metric sizes.385 9.12 .43 0.92 øB + 0. Bore Diameter Rmax.253.498 3.123 .18 GR02W 0.498 3.126 øB + 3.135 3.373 .498 3.12 .114.011 0.373 .007 0.05 øB + 0.064 øB + 1.78 0.12 .38.78 0.78 0.123 .47 .135 3.05 øB + 0.4.0 0.18 GR08X 0.05 øB + 0.007 0.47 .009 0.28 GR04Y 2.997 76.22 øB + 0.60 0.1.78 0.4.4.188 øB + 4.9.23 GR04W 0.63 0.373 .260 6.20 0.011 0.997 .253. GR02X 0.78 0.064 øB + 1.188 øB + 4.20 0.008 0.95 0.064 øB + 1.47 .997 .126 øB + 3.385 9.510 12.126 øB + 3.997 76.1.497 9.38.385 9.12 .007 0.123 .497 9.23 GR02Y 2. TurciteR SlydringR / LuytexR SlydringR for Rod Series No. Table LV Recommended Radius for Groove Dia. S34548.2 > 9.135 3.260 6.78 0.12 .95 0. GR0 (Old Series No.92 øB + 0.12 .23 GR08W 0.63 0.43 0.60 0.188 øB + 4.997 .114. S34549 and S34550) R max.23 GR06W 0.1.4 Metric sizes. Inch mm Inch mm < 9.22 øB + 0.25 D/2max.60 0.28 GR08Y 2.20 0.188 øB + 4.015 0.43 0.12 .842 < 250.28 GR06Y 2.009 0.010 G +0.22 øB + 0.253.842 > 250. W D/2 G øB øE Figure 135 Installation Drawing Table LIV Groove Dimensions Series Rod Groove Groove Radial No.997 76.114.63 0.1.95 0.510 12.009 0.92 øB + 0.

per MIL-G-5514F: -325 Series GP0 from Table LII. TurciteR SlydringR / LuytexR SlydringR Ordering example . Edition April 2004 Busak+ Shamban 117 . page 116 Groove width: 9.Piston Ordering example .39 mm (0.05 mm (1.385 inch) Groove width: 6. Dash No. per MIL-G-5514F: -339 Dash No.60 mm (0. page 12 Order No.094 inch) Groove depth: 1.60 mm (0. Groove Width Groove Width Groove Depth Groove Depth Dash No. page 115 Series GR0 from Table LIV. consult your Shamban sales engineer.Rod SlydringRfor bore diameter A: 91.498 inch) Dash No.) Certificate of conformance (C.90 mm (3. due to tolerance and temperature variations.260 inch) Groove depth: 2.) TurconR material code TurconR material code * TurconR T11. For other sizes. page 12.C. used in North America is equivalent to Note: SlydringR in material LuytexR and ZurconR will TurconR T10 use special Part No. GR 04 W B325 A T29 Series No.618 inch) SlydringR for rod diameter B: 38. Seal part includes Seal part includes Certificate of conformance (C.78 mm (0.063 inch) Material: TurconR T10 Material: TurconR T29 see Table I. GP 06 Y B339 A T10* Order No. (width/depth) and special Part No. see Table I. Series No.C.

The TurconR WedgpakR Face Seal is an adaptation of the flame retardant hydraulic fluids. It utilizes a triangular shaped (bio-oils). Advantages . Series The WedgpakR Face Seal follows the series as described in TurconR delta ring p following pages. Busak+ Shamban Edition April 2004 118 . The special shaped geometry of the elastomer provides a preload Case Story under low pressure conditions. traditional WedgpakR design to maximize performance environmentally safe hydraulic fluids in face seal applications.Good extrusion protection . depending on the elastomer elastomer designed to maximize extrusion protection material (see Table IV. Please contact your Shamban sales engineer.Excellent static sealing effect . page 12 and Table III. The TurconR delta ring uses the full depth of the seal groove to optimize the amount of material available and maximize extrusion Figure 137 Relationship Between the Profile Cross-Section protection under worst case conditions. Scale 3:1 000 Series elastomer 100 Series Figure 136 TurconR WedgpakR Face Seal 200 Series Method of Operation It is typical for face seal applications to experience impulse pressures and therefore abnormally high ”breathing” 300 Series conditions in mating hardware. water and TurconR delta ring energized by a uniquely shaped others. Phosphate Ester. Special sizes are available upon request. page 15. Materials See Table I. TurconR WedgpakR Face Seal TurconR WedgpakR Face Seal Description Media: Mineral oil-based hydraulic fluids.Easy installation TurconR WedgpakR Face Seal Technical Data Figure 138 Engine Driven Hydraulic Pump Flange Seal Operating pressure: 35 MPa (5000 psi) Retrofit Speed: Not applicable Problem Temperature range: -54°C to +200°C (-65°F to +390°F) Operators of wide bodied aircraft have experienced (depending on elastomer material) leakage of engine driven pumps. between adaptor block and housing. page 16) under abnormal clearance gap conditions. Clearance: Can exceed recommendations of MIL-G-5514F/AS4716 dependent Solution upon the combination of pressures and clearance gaps TurconR WedgpakR Face Seal eliminated leakage failures. and constantly forces the TurconR delta ring up against the clearance gap to prevent extrusion of the elastomer.

45 019 0.38 214 1.005 25.193 30.00 ±0.48 010 0.29 222 1. Groove Width.387 35.074 27.880 47.75 0.512 38.316 33.316 8.141 3.50 0.818 46. Groove Depth Dia.255 31.35 020 1.80 0.012 25.505 38. S38000).45 0.943 49.10 118 1.35 221 1.010 +0.943 23.63 0.25 / -0.10 112 0.88 025 1.78 0.068 52.18 220 1.630 16.000 +0.53 021 1.000 -0.20 125 1.199 30.755 19. TurconR WedgpakR Face Seal Installation TurconR WedgpakR Face Seal.05 124 1.566 14.094 2.879 22.40 219 1.129 28.057 1.001 ±0. Series No.318 33.005 133 2.005 50.15 0.262 32.880 22.75 116 0.324 33.03 mm -0.504 38.43 217 1.887 47.015 015 0.00 +0.137 28.141 3.05 026 1.568 14.693 43.29 129 1.001 ±0.066 27.43 | 213 1.068 27.03 027 1.574 39.58 0.23 | 110 0.816 20.00 218 1.504 12. Edition April 2004 Busak+ Shamban 119 .441 11.025 111 0.762 44.63 028 1.818 20.629 15.65 011 0.005 013 0.568 39.45 Metric sizes.18 0. Groove Width.449 36.699 43. Internal L R G øA Figure 139 Installation Drawing Table LVI Groove Dimensions øA G L R øA G L R Dia.28 0.94 122 1.83 | 014 0.13 -0.98 127 1.630 41.60 215 1.12 009 0.70 120 1.20 0.80 0.58 0.25 210 1.188 4.122 3.755 44.25 114 0.60 113 0.012 51.005 -0.38 0.131 54.005 -0.58 0.03 mm 008 0.004 25.39 0.13 212 1. DW00 (Old Series No.13 225 2.83 | 134 2.010 +0.941 23.38 126 1.98 0.40 0.03 121 1.443 36.130 28.262 57.08 0.090 2.90 132 1.00 0.13 -0.691 17. Groove Depth Dash D h Inch mm Inch mm Inch mm Dash D h Inch mm Inch mm Inch mm No Inch No Inch +0.379 35.441 36.010 216 1.23 012 0.693 17.754 19.85 211 1.78 | 115 0.15 130 1.380 35.28 119 1.58 016 0.70 024 1.191 30.000 +0.090 2.348 8.637 41.55 128 1.13 022 1.000 -0.25 / +0.30 226 2.137 54.00 ±0.95 223 1.254 31.33 131 1.00 +0.73 | 018 0.93 117 1.68 023 1.63 123 1.13 017 0.379 9.015 135 2.53 224 2.

Groove Width.15 231 2.33 Metric sizes.000 -0.637 117.13 -0.637 66. DW00 +0.387 60.63 Shamban gland specification 241 4.25 243 4.122 3.81 347 4.46 345 4.71 0.50 233 3.11 343 4.762 95.145 54.18 332 2.98 348 4.387 86.85 0.020 76.395 86.520 114.16 349 4.188 4.637 89.035 336 3.187 4.60 Certificate of conformance (C.010 Series No.31 327 2.020 335 3.00 +0.145 79.895 48.395 111.262 108. 235 3.53 334 3.770 95.43 Seal part includes 244 4.93 342 4.270 108.137 79.01 331 2.C.06 337 3.770 70. TurconR WedgpakR Face Seal øA G L Ordering Example R Dia.395 60.020 51.520 64.012 101.887 124.10 238 3.262 82.895 124.63 228 2.270 57.005 -0.145 105.48 328 2.645 92.010 +0.25 / -0.08 242 4.887 98.000 +0.) 245 4.78 246 4.51 339 3.89 341 3.80 229 2.03 mm Dash No: 115 227 2.512 89.84 0.90 | 0.20 0.41 0.88 | 0.14 0. Groove Depth Dash D h Inch WedgpakR Face Seal for internal use mm Inch mm Inch mm Inch No Series No.75 338 3.025 0 = Standard 237 3.95 TurconR material code 247 4.281 7.020 102.63 346 4.520 89.895 98.762 120.645 117.68 234 3.895 73.66 329 2.23 0.770 121.28 344 4.25 240 4.645 67.83 330 2.76 0.137 105.00 ±0.58 | 340 3. Busak+ Shamban Edition April 2004 120 .33 Order No.03 | 236 3.36 333 2.001 ±0.270 83.012 76.512 63.387 111. DW00 0 B 115 A T29 EH 232 3.887 73.55 Groove standard 239 3.762 70.13 Elastomer material code 326 2.98 Material: T29 EH 230 2.76 0.512 114.13 325 1.73 0.

057 1.141 3.05 215 1.090 2.92 0.29 224 1.25 114 0.00 128 1.95 0.35 132 1.10 112 0.362 34. External L R øB G Figure 140 Installation Drawing Table LVII Groove Dimensions øB G L øB G L R R Dia.862 47.188 4.03 mm 008 0.22 0.926 23.77 218 1.25 / -0.94 220 1.39 Metric sizes.609 40.52 0.13 -0.734 44.239 6.58 0.489 12. Groove Width.42 127 1.64 024 1.989 25.549 13.25 0.176 4.001 ±0.674 17.141 3.426 10.72 223 1.299 32.049 26.025 111 0. Groove Depth Dia.07 226 1.07 123 1.13 -0.924 23.046 26.362 9.799 45.03 mm -0.737 18.734 18.000 -0.74 0.45 019 0.87 117 0. TurconR WedgpakR Face Seal Installation TurconR WedgpakR Face Seal.484 37.676 17.39 0.13 212 0.614 15.25 / +0.34 219 1.87 | 213 0.234 31.739 18.796 20.65 125 1.094 2.19 217 1.487 37.005 013 0.051 26.52 0.38 214 0.30 211 0.29 129 1.421 36.13 017 0.737 44.94 0.090 2.208 5.00 ±0.549 39.015 015 0.799 20.984 24.12 221 1.12 023 1.551 14.34 016 0.54 | 115 0.77 131 1.674 42.171 29.29 021 0.424 10.109 28. Groove Width.301 7.005 133 1.24 010 0.239 31.612 15.864 21.005 -0.77 0.29 222 1.984 50.001 ±0.301 33.89 225 1.57 028 1.47 120 0.005 -0.921 23.000 -0.69 116 0.987 25. S38001).359 34.862 21.801 20.925 48.76 0.60 130 1.112 28. Groove Depth Dash D h Inch mm Inch mm Inch mm Dash D h Inch mm Inch mm Inch mm No Inch No Inch +0.12 020 0.47 121 1.176 29.09 0.17 0.859 21.364 9.010 216 1.010 +0.296 32.17 | 018 0.90 022 0. Edition April 2004 Busak+ Shamban 121 .82 126 1.487 12.63 0.42 011 0.39 0.37 113 0.58 0.64 009 0.122 3.174 29.69 | 134 1.00 +0.99 026 1.82 025 1.28 122 1. Series No.364 34.04 118 0.015 135 1. DW01 (Old Series No.82 124 1.38 0.00 +0.612 40.114 28.424 36.000 +0.22 119 0.000 +0.237 31.99 012 0.00 ±0.65 0.17 | 110 0.010 +0.47 027 1.52 0.70 210 0.59 | 014 0.859 47.

32 0.02 242 3.10 238 3.89 TurconR material code 247 4.100 104.609 91.005 -0.74 229 2.609 66.984 101.484 113. 235 3.609 117.37 Seal part includes 244 4.475 113.600 66.07 325 1.484 63.54 Certificate of conformance (C.984 75. TurconR WedgpakR Face Seal øB G L Ordering Example R Dia. Groove Width.27 Order No.234 56.52 332 2.600 40.97 346 4.79 345 3.82 328 1.04 0.188 4.475 88.69 333 2. DW01 +0.74 0.84 | 0.49 349 4.225 107.64 327 1.C.13 -0.100 78.281 7.62 234 2.734 69.76 0.859 72.475 37.350 59.109 53.975 50.001 ±0.859 98.25 240 3.51 339 3.850 46.035 336 2.67 Metric sizes.99 329 1.09 0.92 Material: T05 NG 230 2.00 +0.44 343 3.39 337 2.020 335 2.109 104.725 69.100 53. DW01 0 B 236 A T05 NG 232 2.484 88.32 348 4.350 85.975 75.49 Groove standard 239 3.000 -0.225 56.359 59.975 100. Groove Depth Dash D h Inch WedgpakR Face Seal for external use mm Inch mm Inch mm Inch No Series No.00 ±0.850 72.34 331 2.359 85.14 0.17 330 2.225 81.122 3.475 62.97 | 236 3.09 231 2.63 Shamban gland specification 241 3.89 341 3.92 | 340 3.62 344 3.72 246 4.27 342 3.725 94.025 0 = Standard 237 3.14 347 4.79 0.75 338 3.850 97.03 mm Dash No: 236 227 2.57 0.44 233 2.234 107.187 4.) 245 4.14 0.57 228 2.19 243 4.234 82.109 78.359 110.25 / -0.87 334 2.000 +0.725 43.010 Series No.47 Elastomer material code 326 1.010 +0. Busak+ Shamban Edition April 2004 122 .600 91.67 0.350 110.734 94.22 | 0.

burrs. expand the TurconR-seal components. . . damaging sealing lips and should not be used to . A typical situation with installation. the seals.Any tool used to install seals should be free of sharp especially important where seals are to be installed edges.Do not sideload the seals any more than is necessary. or any sharp edge that could damage the during installation. bears against one side of the seal. Be sure to use compatible lubricant when recommended tooling described in Fig.Design splines or keyways to fall on a smaller diameter preferred. pleased to demonstrate installation of seals and scrapers. the edges of handle the seals.The installation path should be kept free of nicks. . The proper chamfer dimensions are seal. Aerospace Engineering Guide Installation Instructions General Comments The following hardware characteristics should be After choosing the right seal design. the ports should be smooth and rounded. This is . .Avoid glands which require bending the seals during for a few minutes in hot oil or water (200 _F). ensure damage free installation of seals. When seals must be stretched or should not be required to install elastomer compressed into a difficult gland. hardware reduces the force required to push the seal Avoid gland situations where a heavy rod or piston into a difficult gland such as a solid O-Ring groove. 141. your Shamban sales engineer will be where this is an advantage is on spool valve pistons.When seals must be installed across ports. submerse them .In situations where heat is required to soften and cover them during installation as illustrated in Fig. be sure to use the components. given in the tables found later in this section. Edition April 2004 Busak+ Shamban 123 . 142-144 resize installing elastomer components.Tools made out of hard plasticlike Delrin or Nylon are . Figure 141 Methods of Hardware Design to Prevent Seal Damage .3 mm max. Heat installation. than the sealing surface or use a protective sleeve to . Screwdrivers are especially notorious for facefirst towards the seal-lip into the gland. the second most considered at an early hardware design stage in order to important issue is to install the seal without damaging it.A lead-in chamfer on the end of the rod or bore helps scratches. Preferably made of plastic Seal groove radius Rounded to 0.Piston seals may be sized by freezing them prior to If you feel that your application poses a special problem installing the piston in the bore.Application of a lubricant to surfaces of the seal and . Bevelled ports Bore lead-in chamfer Rod lead in chamfer Installation path free from nicks and burrs Installation tool to cover thread etc.

Aerospace Engineering Guide Procedure for installation of piston seals Figure 142 Expanding the TurconR Sealing Element Using an Expanding Sleeve over the Installation Sleeve Figure 143 Sealing Element after Snapping into the Groove Figure 144 Sizing the Sealing Element with a Sizing Sleeve Busak+ Shamban Edition April 2004 124 .

Figure 147 Sizing of the Installed Seal Figure 145 Installation in a Split Groove Figure 146 Fitting the Seal Ring onto the O-Ring in the Groove Edition April 2004 Busak+ Shamban 125 . a split groove is necessary. Aerospace Engineering Guide For sizes where the TurconR seal ring is expanded more than 15% (10% for the high filled materials TurconR T10 and TurconR T29).

30 mm. The seal must have no sharp bends (Figure 148)! Use a rounded object like a pen to compress the TurconR part. size the seal ring using a mandrel which should have a chamfer of 10_ to 15_ over a length of approx.D. provided it has a sufficiently long lead-in chamfer. form the seal into a ring again by smoothing out the I. Figure 149 Inserting the Seal Ring into the Closed Groove Figure 148 Kidney-Shaped Deformation of the Seal Ring . Aerospace Engineering Guide Procedure for installation of rod seals .After placing into the groove. polyamide) with good sliding characteristics and high surface quality in order to avoid damage to the seals.g. Busak+ Shamban Edition April 2004 126 . additional information is available. by hand.Place the elastomer part into the groove . The sizing mandrel should be made from a polymer material (e.Finally. Rotate by seal contact 10_-15_ 30 rounded and polished Figure 150 Sizing of the Installed Seal Note! Should you encounter problems with installation even after following the recommendations in this catalog. (Figure 150).Compress the TurconR part into a kidney shape. . The piston rod itself can also be used for calibration.

Aerospace Engineering Guide Quality Criteria The cost-effective use of seals and bearings is highly with DIN ISO 2859 part 1/ANSI/ASQC Z 1. production and marketing functions. All testing of materials and products is performed in accordance with accepted test standards and specifications. and monitored with other characters in those positions. MIL-STD. In special numbers. Customer-specific demands are indicated all strategic areas of the company.g.105 E. random sample testing in accordance Certificates of Approval All manufacturing companies have ISO 9001/9002 certification and all marketing companies are certified or will be in the near future.4-1993/ influenced by the quality criteria applied in production. Inspection specifications correspond to Seals and bearings manufactured by Shamban are standards applicable to individual product groups (e. standards from material acquisition through to delivery. Our sealing materials are produced free of Certification of our production plants in accordance with chlorofluorinated hydrocarbons and carcinogenic international standards EN ISO 9000 meets the specific elements. Edition April 2004 Busak+ Shamban 127 . an ”A” must be specified in the 10th Our quality policy is consistently controlled by strict digit. e. the ”A” will be in the 5th digit procedures and guidelines which are implemented within of the number. For Seals and Bearings used in the Aerospace Industry. continuously monitored according to strict quality for O-Rings: ISO 3601/DIN 3771).g. requirements for quality control and management of purchasing.

With a few basic simple precautions. Busak+ Shamban Edition April 2004 128 . ozone and as a result of contact Weathering with liquid media. should be avoided during storage. ageing and should be kept in the original sealed packaging. moisture ±10). light. Oxygen Seals and bearings should be stored where they are safe from damage by external influences. weathering can cause deterioration of the original mechanical and physical properties. The following guidelines should be observed to maintain the optimum physical and chemical values of the parts: Heat The ideal temperature for storage is between +5_C/41_F and +25_C/77_F. cleaning and Destruction of certain elastomeric sealing materials due to maintenance of elastomer seal elements are described in ozone can be caused by the following machines and international standards. Ozone Fundamental instructions on storage.Mercury discharge lamps Maximum age limitation: New seal storage spec. in To protect elastomers from oxygen. the properties of certain materials may To protect them against damage. Deformation.Electric motors MIL-STD-1523A (Cancelled) DIN 9088 . such as: equipment: Storage of rubber products: DIN 7716/BS 3F68: 1977 . elastomer seals should be stored to avoid prolonged periods. the original packaging or in airtight containers. To ensure that the properties of the product are Seals and bearings are often stored as spare parts for maintained.: ARP 5316 .Electric spark sources or discharges The individual guidelines give several recommendations for the shelf life of elastomers.g. moisture. For example. depending on the material and shape of the parts. depending on the material classes.High voltage equipment MIL-HDBK-695C (Pending on cancellation) . deformation. they should be kept in particular. seals and bearings change. Moisture Parts must be stored dry under normal atmospheric conditions (65% rel. the shelf life of these products can be considerably lengthened. oxygen. Aerospace Engineering Guide Storage (The notes in italics only apply to elastomeric sealing Light materials). Under the influence of various external factors e. exposure to ultra violet or neon light. heat. Direct contact with heaters should be avoided.

Compania Espanola de Sistemas Aeronauticas. (CESA) Honeywell Space Systems Construcciones Aeronauticas. a. (CASA) Hunting Aviation Hughes Aircraft Hydro-Air Hymatic Engineering Co. S. Douglas Aircraft Aerojet Strategic Propulsion Company Dowty Aerospace Aerospatiale Dräger Hispania S.A.Top Gun Supplier Boeing Company D1-9000 General Electric Aircraft Engine S1000 British Aerospace BAe/AG/QC/SC1. Part 3b Grumman MIL-I-45208A (QES0002 . Airesearch Dunlop Airlines (all major airlines) Airscrew Howden E EDO Allied Signal/Bendix Engine Controls QP2000 Emco Fluid Systems Allied Signal/Bendix Wheels & Brakes QP318 E. Ltd Edition April 2004 Busak+ Shamban 129 . Aerospace Engineering Guide Customer Approvals A Abex/Parker/NWL.Part I) British Aerospace BW/IP International H H R Textron Hamilton Standard C Cadillac Gage Hispano-Suiza Coltax Aerospace Hollandse Signaalapparaten B. ABS Daimler Benz Aerospace Airbus GmbH AEG DLA-DCAS AERO VODOCHODY.N.s. Control Systems D DAF Special Products B.V. Santa Barbara Allison Gas Turbine Energia Alresearch MIL-I-45208A Ericsson Saab Avionics Alvis Aerospace & Transmission F Fairey Hydraulics Amsco Fairey Microfiltrex Anchor Darling Valve Company Fimac ANPK ”MIG” FFV Aviocomp APPH Precision Hydraulics FFV Aerotech Argo-Tech Flight Refuelling Arkwin FLS Aerospace Asdor Filters Agusta G Gamesa Aeronautica Garrett GmbH B Battle of Britain Flight GEC Marconi BF Goodritch General Dynamics .S.A.A.V.

Rockwell International ST0802GT0002.o. Woodward Governor Nuclear Assurance Z Z. Saab Military Aircraft McDonnell Douglas Saab Aircraft Meggitt Oxygen Systems T Teijin Seiki Messier-Bugatti Messier-Dowty V/W Vickers Microtecnica Volvo Aero Support MOOG Controls Volvo Flygmotor Moscow helicopter plant ”Mil” Voskhod Westlands (ALL) N Normalair-Garrett Ltd. a. Rodina Rolls Royce (ALL) K Kaman Aerospace MIL-I-45208A Rubin Kombinat ”PZL-HYDRAL SA Kværner S SABCA Sargent Controls MIL-I-45208A L Liebherr Aerospace Lindenberg GmbH (LLI) Satair LTV SHL Lucas Aerospace (all) Short Brothers M M. O Oma ZAKLAD LOTNICZY ”PZL-MIELEC” Sp.L.s.s.o.z. Aerospace Engineering Guide I Israel Aircraft/Astra Jet R Raytheon Remco Hydraulics J JIHLAVAN. a. 20C JIHOSTROJ.F. P Parker Hannifin Zvezda Pattonair PHD Pilatus Busak+ Shamban Edition April 2004 130 . Aviation Sundstrand Magnaghi Swedish Space Agency Martin Baker Aircraft Ltd.

T h i l proposal: Technical l Company: . Others: O es Telefax: Please provide relevant dimensions to your application on the drawing shown below. Aerospace Engineering Guide Technical Questionnaire We would be pleased to send you a technical proposal/quotation to your sealing or bearing application upon receipt of this questionnaire. or send us a copy of your hardware drawing. (Look for address and fax number on the back page of the catalogue). Name: Date: Division: . Q t ti for Quotation f pieces i Address: Annual usage: Postal Code: Telephone: . Service Conditions and Hardware: Type of component: Short description p of your y application pp or Component description: objectives: b Pressure range: Operating pressure: Temperature range: Operating temperature: Speed max: Operating speed: Media: Movement: -oscillatory -reciprocating -rotation -static Number of cycles/frequency: Maximum stroke: Material (housing/countersurface): Surface finish: Service life required: Edition April 2004 Busak+ Shamban 131 .

Lombard.Jönköping + 46 (36 ) 34 15 00 UNITED KINGDOM . Southwest . Charleston. West . Midwest .Houston. IL + 1 (630) 2 68 99 15 USA. BRAZIL .Ashchurch + 44 (0) 16 84 85 22 11 America Photo credits: © NH Industries.Stuttgart + 49 (711) 7 86 40 ITALY .N.busakshamban.Fort Wayne. Fotostudio Moser AMERICAS . SC + 1 (843) 7 47 76 56 USA. Busak+Shamban.Sao Paulo + 55 (11) 33 71 25 70 CANADA . TX + 1 (713) 4 61 34 95 USA. South .com 99/GB/L23011/0404 www.Paris + 33 (0) 1 30 86 56 00 GERMANY .com . CA + 1 (310) 3 71 10 25 Asia JAPAN .Ontario + 1 (416) 2 13 94 44 USA.Livorno + 39 (0586) 22 61 11 SPAIN . IN + 1 (260) 7 49 96 31 © 2004 Busak+Shamban.Torrance. Everything correct at time of printing.Tokyo + 81 (35) 6 10 18 11 For all other countries please contact via the website: www.trelleborg.Madrid + 34 (91) 7 10 57 30 SWEDEN .For further information: Europe Telephone FRANCE .