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Engines, Systems & Services Phoenix, Arizona TO: HOLDERS OF PNEUMATIC AND SHAFT POWER GAS TURBINE

Engines, Systems & Services Phoenix, Arizona

TO:

HOLDERS OF PNEUMATIC AND SHAFT POWER GAS TURBINE ENGINE MAINTENANCE MANUAL, ATA NO. 49-21-81 REVISED FEBURARY 28, 1996.

THIS REVISED PUBLICATION IS ISSUED FOR USE IN SUPPORT OF THE FOLLOWING AIRCRAFT.

ENGINE/

COMPONENT

ENGINE

AIRCRAFT

PART NO.

MODEL NO.

APPLICATION

381276-1

GTCP85-98DHF

DC-9

381276-2

GTCP85-98DHF[A]

MD-80

REVISION NO. 6 DATED FEBRUARY 14, 2003

This is a COMPLETE revision. The pages revised are listed below together with the Highlights of the revision. Please discard the entire manual of previous issue(s) and replace with this complete manual.

Subject/Page

ATA 49-21-81 Manual

Title Page

Safety/Warranty/Liability Advisory

List of Effective Pages

Record of Revisions

Record of Temporary Revisions

Service Bulletin List

Introduction Page TC-1/TC-2

Page INTRO-2

Pages INTRO-9 and INTRO-10

Pages INTRO-14 and INTRO-15

Pages INTRO-20 and INTRO-21

HIGHLIGHTS

Description of Change

Changed header all pages. Changed AlliedSignal references to Honeywell throughout manual. Added specification AS567 to lockwire procedures. Updated and added WARNINGs to latest Honeywell specifications. Changed oil specifications to MIL-PRF-7808 and MIL-PRF-23699.

Updated to Revision 6.

Updated Safety/Warranty/Liability Advisory.

Revised to reflect Revision 6.

Added Revision 6.

Added TRs 49-21 through 49-29.

Revised to reflect latest Service Bulletin information.

Added new Subject titles.

Added paragraph 6.

Added Series 32 through 35.

Added Changes 87 through 102.

Added Changes 53 through 65.

ATA NO. 49-21-81 HIGHLIGHTS

Page 1 of 4

Feb 14/03

Copying, use or disclosure of information on this page is subject to proprietary restrictions.

Engines, Systems & Services Phoenix, Arizona HIGHLIGHTS (CONT) Subject/Page Introduction (Cont) Pages INTRO-22 through

Engines, Systems & Services Phoenix, Arizona

HIGHLIGHTS (CONT)

Subject/Page

Introduction (Cont) Pages INTRO-22 through INTRO-25

Pages INTRO-26 and INTRO-27/INTRO-28

Description of Change

Updated Tables 2 and 2A.

Added Table 3.

49-20-00

Pages 1 and 2

Incorporated TR 49-22 and updated Table 1.

Page 10

Added celsius temperature to first paragraph.

Page 122

Updated Table 101.

Page 126

Updated Table 102.

Page 301

Updated Table 301.

Pages 306 and 307

Incorporated TR 49-29 in Table 302.

Pages 306 through 311/312

Added new APU Lubrication System-Servicing Section.

Page 401

Updated Table 401 and lubricant specification in Step 1.B. NOTE.

Page 501

Updated Table 501.

Page 509

Revised Figure 502.

Page 510

Deleted reference to Figure 504 in Step 3.B.(5).

Page 512

Incorporated TR 49-21 in Table 502. Updated Table

502.

Page 513

Incorporated TR 49-23 in Table 502.

Page 517

Updated Step 5.A.(6).

Page 519

Updated Figure 506.

Page 520

Incorporated TR 49-24 in Step 5.C.(4). Changed RPM speed in Step 5.B.(3)(h) NOTE.

Page 521

Incorporated TR 49-25 in Step 5.C.(4).

Page 605

Incorporated TR 49-30 in Table 601.

Page 701

Updated Table 701.

Page 801

Updated Table 801.

49-21-81 HIGHLIGHTS Page 2 Feb 14/03

Copying, use or disclosure of information on this page is subject to proprietary restrictions.

Engines, Systems & Services Phoenix, Arizona HIGHLIGHTS (CONT) Subject/Page Description of Change 49-20-00

Engines, Systems & Services Phoenix, Arizona

HIGHLIGHTS (CONT)

Subject/Page

Description of Change

49-20-00 (Cont)

Page 802

Updated Step 2.

49-20-03

Page 202

Updated Table 201 and Step 1.B.

Page 205

Changed reference for items 10 through 110.

49-20-04

Page 202

Incorporated TR 49-27 in Step B.(1)(b) CAUTION. Added lubricant specification to Step B.(1)(a).

Page 205

Added lubricant specification to Step 1.B.(2)(b).

49-20-10

Page 202

Updated Table 201.

Page 209

Changed adhesive specification in Step 1.B.(1)(f).

Page 211/212

Added lubricant specification to Step 1.B.(2)(b).

49-30-00

Page 3/4

Changed spelling of word Governor.

49-30-01

Page 202

Updated Table 201.

Pages 204 and 207

Changed fuel specification.

49-30-10

Page 202

Updated Table 201 and Step 1.B.(1).

49-40-01

Page 202

Updated Table 201.

49-50-00

Page 3

Changed spelling of word Governor.

49-50-01

Page 202

49-50-07

Updated Table 201. Added lubricant specification to Step 1.B.(1).

Page 202

Updated Table 202.

Page 205

Changed MEK specification in Step 3.A.(3).

49-21-81 HIGHLIGHTS Page 3 Feb 14/03

Copying, use or disclosure of information on this page is subject to proprietary restrictions.

Engines, Systems & Services Phoenix, Arizona HIGHLIGHTS (CONT) Subject/Page Description of Change 49-60-01 Page

Engines, Systems & Services Phoenix, Arizona

HIGHLIGHTS (CONT)

Subject/Page

Description of Change

49-60-01

Page 202

49-70-01

Page 202

49-90-01

Updated Table 201.

Updated Table 201.

Page 202

Updated Table 201.

Page 205/206

Changed Alkaline cleaner specification in Step 4.A.

49-90-02

Page 202

Updated Table 201.

Page 205

Added lubricant specification to Step 1.B.(1).

Page 207

Revised Step 1.E.(1).

49-90-04

Page 202

Updated Table 201. Added lubricant specification to Step 1.B.(1).

49-21-81 HIGHLIGHTS Page 4 Feb 14/03

Copying, use or disclosure of information on this page is subject to proprietary restrictions.

Engines, Systems & Services Phoenix, Arizona PNEUMATIC AND SHAFT POWER GAS TURBINE ENGINE PART NO

Engines, Systems & Services Phoenix, Arizona

PNEUMATIC AND SHAFT POWER GAS TURBINE ENGINE

PART NO.

381276-1/-2

MAINTENANCE MANUAL

This document and all information and expression contained herein are the property of Honeywell International Inc., are provided in confidence, and may be used by persons required by Federal Aviation Regulation Part 21.50 to comply with any of the terms of these instructions. Except as set forth above, no person may, in whole or in part, use, duplicate or disclose this information for any purpose without the prior written permission of Honeywell International Inc.

This publication was prepared by Honeywell International Inc. Engines, Systems & Services Cage Code (99193) Technical Publications

For assistance call Customer Support Center

800-421-2133

Outside North America call

602-365-2180

ATA NO. 49-21-81

Page T-1

Aug 1/78

Revised Feb 14/03 No. 6

Copyright 1978, 2003 Honeywell International Inc. All rights reserved.

MAINTENANCE MANUAL GTCP85-98DHF/[A] WARNING : SAFETY ADVISORY BEFORE THE MATERIALS CALLED OUT IN THIS PUBLICATION

MAINTENANCE MANUAL

GTCP85-98DHF/[A]

WARNING:

SAFETY ADVISORY

BEFORE THE MATERIALS CALLED OUT IN THIS PUBLICATION ARE USED, KNOW THE HANDLING, STORAGE AND DISPOSAL PRECAUTIONS RECOMMENDED BY THE MANUFACTURER OR SUPPLIER. FAILURE TO OBEY THE MANUFACTURERS' OR SUPPLIERS' RECOMMENDATIONS CAN RESULT IN PERSONAL INJURY OR DISEASE.

This publication describes physical and chemical processes which can make it necessary to use chemicals, solvents, paints, and other commercially available materials. The user of this publication must get the Material Safety Data Sheets (OSHA Form 20 or equivalent) from the manufacturers or suppliers of the materials to be used. The user must know the manufacturer/supplier data and obey the procedures, recommendations, warnings and cautions set forth for the safe use, handling, storage, and disposal of the materials.

WARNING:

WARRANTY/LIABILITY ADVISORY

HONEYWELL ASSUMES NO RESPONSIBILITY FOR ANY HONEYWELL EQUIPMENT WHICH IS NOT MAINTAINED AND/OR REPAIRED IN ACCORDANCE WITH HONEYWELL'S PUBLISHED INSTRUCTIONS AND/OR HONEYWELL'S FAA/FAR 36 REPAIR AUTHORIZATION. NEITHER DOES HONEYWELL ASSUME RESPONSIBILITY FOR SPECIAL TOOLS AND TEST EQUIPMENT FABRICATED BY COMPANIES OTHER THAN HONEYWELL.

INCORRECTLY REPAIRED COMPONENTS CAN AFFECT AIRWORTHINESS OR DECREASE THE LIFE OF THE COMPONENTS. INCORRECTLY FABRICATED SPECIAL TOOLING OR TEST EQUIPMENT CAN RESULT IN DAMAGE TO THE PRODUCT COMPONENTS OR GIVE UNSATISFACTORY RESULTS.

49-21-81

Page SWLA-1/SWLA-2 Feb 14/03

Copying, use or disclosure of information on this page is subject to proprietary restrictions.

MAINTENANCE MANUAL GTCP85-98DHF/[A] RECORD OF REVISIONS REV ISSUE DATE REV ISSUE DATE NO. DATE

MAINTENANCE MANUAL

GTCP85-98DHF/[A]

RECORD OF REVISIONS

REV

ISSUE

DATE

REV

ISSUE

DATE

NO.

DATE

INSERTED

BY

NO.

DATE

INSERTED

BY

ORIG

Aug 1/78

1 Sep 4/81

2 Jul 13/83

3 Jul 20/87

4 Mar 31/92

5 Feb 28/96

6 Feb 14/03

49-21-81

Page RR-1/RR-2

Feb 14/03

Copying, use or disclosure of information on this page is subject to proprietary restrictions.

MAINTENANCE MANUAL GTCP85-98DHF/[A] RECORD OF TEMPORARY REVISIONS   CHP/SEC INCORPO- SUBJ RATED INTO TR

MAINTENANCE MANUAL

GTCP85-98DHF/[A]

RECORD OF TEMPORARY REVISIONS

 

CHP/SEC

INCORPO-

SUBJ

RATED INTO

TR

PAGE

ISSUE

DATE

DATE

MANUAL BY

NO.

NO.

DATE

INSERTED

BY

REMOVED

BY

REV NO.

 

49-20-00

49-1

123/124

Aug 27/80

1

 

49-20-04

49-2

206

Dec 19/83

3

 

49-20-04

49-3

207/208

Dec 19/83

3

 

49-20-00

49-4

514

Feb 15/86

3

 

49-20-00

49-5

603

Apr 15/86

3

 

49-20-04

49-6

206

Apr 15/86

3

 

49-40-01

49-7

204

Sep 14/87

4

 

49-20-00

49-8

515

May 22/89

4

 

49-40-05

49-9

204

Oct 4/89

4

 

49-20-04

49-10

202

Oct 4/89

4

 

49-20-00

49-11

502

Oct 4/89

4

 

49-20-00

49-12

524

Oct 4/89

4

 

49-20-00

49-13

603

Jul 18/90

4

 

49-20-00

49-14

518

Nov 6/92

5

 

49-20-00

49-15

103

Aug 20/93

5

 

49-20-00

49-16

118

Aug 20/93

5

 

49-20-00

49-17

515

Aug 20/93

5

 

49-20-00

49-18

516

Aug 20/93

5

 

49-20-00

49-19

517

Aug 20/93

5

 

49-21-81

49-20

TR-1

Aug 20/93

5

 

49-20-00

49-21

513

Sep 26/96

6

 

49-20-00

49-22

1

Mar 28/97

6

49-21-81 Page TR-1

Feb 14/03

Copying, use or disclosure of information on this page is subject to proprietary restrictions.

MAINTENANCE MANUAL GTCP85-98DHF/[A] RECORD OF TEMPORARY REVISIONS (CONT) CHP/SEC INCORPO- SUBJ RATED INTO TR PAGE

MAINTENANCE MANUAL

GTCP85-98DHF/[A]

RECORD OF TEMPORARY REVISIONS (CONT)

CHP/SEC INCORPO- SUBJ RATED INTO TR PAGE ISSUE DATE DATE MANUAL BY NO. NO. DATE
CHP/SEC
INCORPO-
SUBJ
RATED INTO
TR
PAGE
ISSUE
DATE
DATE
MANUAL BY
NO.
NO.
DATE
INSERTED
BY
REMOVED
BY
REV NO.
49-20-00
49-23
514
Mar 28/97
6
49-20-00
49-24
521
Mar 28/97
6
49-20-00
49-25
522
Mar 28/97
6
49-20-00
49-26
307
(Replaced by TR 49-28)
49-20-04
49-27
202
Apr 23/99
6
49-20-00
49-28
307
(Replaced by TR 49-29)
49-20-00
49-29
307
Sep 24/99
6
49-20-00
49-30
605
May 21/02
6
49-29 307 Sep 24/99 6 49-20-00 49-30 605 May 21/02 6 49-21-81 P a g e

49-21-81 Page TR-2

Feb 14/03

Copying, use or disclosure of information on this page is subject to proprietary restrictions.

MAINTENANCE MANUAL GTCP85-98DHF/[A] RECORD OF TEMPORARY REVISIONS (CONT) CHP/SEC INCORPO- SUBJ RATED INTO TR PAGE

MAINTENANCE MANUAL

GTCP85-98DHF/[A]

RECORD OF TEMPORARY REVISIONS (CONT)

CHP/SEC INCORPO- SUBJ RATED INTO TR PAGE ISSUE DATE DATE MANUAL BY NO. NO. DATE
CHP/SEC
INCORPO-
SUBJ
RATED INTO
TR
PAGE
ISSUE
DATE
DATE
MANUAL BY
NO.
NO.
DATE
INSERTED
BY
REMOVED
BY
REV NO.

49-21-81

Page TR-3

Feb 14/03

Copying, use or disclosure of information on this page is subject to proprietary restrictions.

MAINTENANCE MANUAL GTCP85-98DHF/[A] RECORD OF TEMPORARY REVISIONS (CONT) CHP/SEC INCORPO- SUBJ RATED INTO TR PAGE

MAINTENANCE MANUAL

GTCP85-98DHF/[A]

RECORD OF TEMPORARY REVISIONS (CONT)

CHP/SEC INCORPO- SUBJ RATED INTO TR PAGE ISSUE DATE DATE MANUAL BY NO. NO. DATE
CHP/SEC
INCORPO-
SUBJ
RATED INTO
TR
PAGE
ISSUE
DATE
DATE
MANUAL BY
NO.
NO.
DATE
INSERTED
BY
REMOVED
BY
REV NO.

49-21-81

Page TR-4

Feb 14/03

Copying, use or disclosure of information on this page is subject to proprietary restrictions.

MAINTENANCE MANUAL GTCP85-98DHF/[A] (GTCP85-98DHF) SERVICE BULLETIN LIST SB DATE NO. INCORPORATED TITLE

MAINTENANCE MANUAL

GTCP85-98DHF/[A]

(GTCP85-98DHF) SERVICE BULLETIN LIST

SB

DATE

NO.

INCORPORATED

TITLE

49-3516, R6

Refer to ATA No. 49-23-67

Relocate Engine Identification Plate

49-3580, R1

Refer to ATA No. 49-23-67

Repair of First Stage Diffuser Assembly (Part No. 698194-1) Incorporation of Steel Tip Vanes

49-3655, R4

Refer to ATA No. 49-23-67

Availability of Reconditioned First Stage Impellers

49-3656, R3

Refer to ATA No. 49-23-67

Availability of Reconditioned Second Stage Impellers

49-3712, R4

Refer to ATA No. 49-26-67

Incorporation of Combustor Unit (Atomizer and Liner Assembly) Part Numbers

49-3914, R5

Refer to ATA No. 49-23-67

Product Improvement-Containment Ring Retention System

49-3926, R3

July 13/83

Incorporation of Hooded Pcd Probe (Without Anti- Moisture Orifice)

49-5030, R1

Refer to ATA No. 49-23-67

Replace Input Shaft Part No. 892282-1 or 3603685-1 with Flexible Coupling Part No. 3607310-1

49-5070, R2

Refer to ATA No. 49-40-01

Rework Electrical Engine Starters

49-5132

Refer to ATA No. 49-23-67

Availability of Improved Compressor Interstage Seal Assembly

49-5173

Refer to ATA No. 49-26-67

Replace Compressor Bearing Part No. 693328 or 372435 with Compressor Bearing Part No. 358649

49-5181, R2

Refer to ATA No. 49-23-67

Rework Electrical Engine Starter to Incorporate Improved Clutch Plates

49-5192, R3

Refer to ATA No. 49-23-67

Incorporate Improved Automatic Start and Fuel Holding Relays, Part No. 306366-2

49-5196, R6

Mar 31/92

To Incorporate Timed Acceleration Fuel Control Improvements in Existing FCU Part No. 3603210, 3609150 and 3603100. Reidentify after Rework as Part No. 3608000

49-5199, R3

Refer to ATA No. 49-23-67

To Provide Stronger Second Stage Diffuser Housing to Prevent Cracking

49-21-81 Page SB-1

Feb 14/03

Copying, use or disclosure of information on this page is subject to proprietary restrictions.

MAINTENANCE MANUAL GTCP85-98DHF/[A] (GTCP85-98DHF) SERVICE BULLETIN LIST (CONT) SB DATE NO. INCORPORATED

MAINTENANCE MANUAL

GTCP85-98DHF/[A]

(GTCP85-98DHF) SERVICE BULLETIN LIST (CONT)

SB

DATE

NO.

INCORPORATED

TITLE

49-5200, R1

Refer to ATA No. 49-23-67

Provide Thicker Turbine Plenum Shim to Eliminate Leakage

49-5209

Refer to ATA No. 49-60-33

Centrifugal Switch Assembly-Removal of Retainer Pin Part No. 3601292-1

49-5210, R2

Refer to ATA No. 49-23-67

Replace Packing with Retainer to Prevent Oil Leakage

49-5230, R2

Refer to ATA No. 49-21-73

Expand Combustion Liner Assembly Exit Diameter to Reduce Hard Carbon Formation (CANCELLED)

49-5233, R1

July 13/83

Incorporation of Fuel Conservation EGT Control System

49-5235

Refer to ATA No. 49-23-67

Rework Multiple Centrifugal Switch and Wiring Harness Assembly to Incorporate Threaded Connector

49-5236

Refer to ATA No. 49-23-67

Incorporate Strengthened Exhaust Flange Assembly to Reduce Exhaust Gas Leakage

49-5304, R2

Refer to ATA No. 49-21-83

Rework Oil Pump Assemblies to Pinned Pump Configuration

49-5305, R1

Refer to ATA No. 49-23-67

Incorporate Pinned Oil Pump Assembly

49-5307

Refer to ATA No. 49-23-67

Incorporation of Load Control Valve, Part No. 109382-32

49-5309, R2

Refer to ATA No. 49-23-67

Incorporate Improved Combustion Liner and Fuel Atomizer Assembly

49-5334, R1

No Effect

One Time Inspection of Spare Rear Turbine Seals, Part No. 977898-1 and Part No.

 

399987-1

49-5393, R2

No Effect

Replacement of Centrifugal Multiple Switch Pedestal Ball Bearings

49-5417, R1

Refer to ATA No. 49-23-67

Rework Fuel Control Unit, Part No. 3602310-33 to Part No. 3609150-3

49-21-81 Page SB-2

Feb 14/03

Copying, use or disclosure of information on this page is subject to proprietary restrictions.

MAINTENANCE MANUAL GTCP85-98DHF/[A] (GTCP85-98DHF) SERVICE BULLETIN LIST (CONT) SB DATE NO. INCORPORATED

MAINTENANCE MANUAL

GTCP85-98DHF/[A]

(GTCP85-98DHF) SERVICE BULLETIN LIST (CONT)

SB

DATE

NO.

INCORPORATED

TITLE

49-5418, R1

Refer to ATA No. 49-23-67

Incorporate Fuel Control Unit with Im- proved Acceleration Limiter

49-5436, R5

Refer to ATA No. 49-23-67

Incorporate Improved Torus Assembly and Heat Shield

49-5418, R1

Refer to ATA No. 49-23-67

Incorporate Fuel Control Unit with Im- proved Acceleration Limiter

49-5436, R5

Refer to ATA No. 49-23-67

Incorporate Improved Torus Assembly and Heat Shield

49-5444

Refer to ATA No. 49-23-67

Replacement of Fuel Atomizer Assembly, Part No. 3601193-3 with Part No. 3601193-2

49-5456, R1

Refer to ATA No. 49-23-67

Replace/Rework Fan Seal Retainer, Part No. 695343-1 to Part No. 695243-4

49-5460, R1

Refer to ATA No. 49-23-67

Incorporation of Improved Rear Turbine Seal

49-5471, R2

Refer to ATA No. 49-23-67

Incorporation of Improved Thermocouple, Part No. 692523-8

49-5472

Jul 20/87

Incorporation of Electrical Engine Starter, Part No. 3605812-16 and 3605812-17

49-5477

Refer to ATA No. 49-40-01

Rework Electrical Engine Starter Assembly, Part No. 3605812-13 to 3605812-16 and Part No. 3605812-14 to 3605812-17

49-5504, R1

Refer to ATA

Rework Multiple Centrifugal Switch

No. 49-60-33

Assembly, Part No. 3601030 to Part No.

 

3609480

49-5505, R1

Refer to ATA No. 49-23-67

Incorporate Multiple Centrifugal Switch Assembly, Part No. 3609480-X in place of Part No. 3601030-X

49-5530, R1

No Effect

One-Time Inspection of Combustion Chamber Liner Assembly, Part No. 3605384-3

49-5550, R2

Refer to ATA No. 49-23-67

Rework Improved Combustion Liner Assembly Ring to Reduce Hard Carbon Formation

49-21-81 Page SB-3

Feb 14/03

Copying, use or disclosure of information on this page is subject to proprietary restrictions.

MAINTENANCE MANUAL GTCP85-98DHF/[A] (GTCP85-98DHF) SERVICE BULLETIN LIST (CONT) SB DATE NO. INCORPORATED

MAINTENANCE MANUAL

GTCP85-98DHF/[A]

(GTCP85-98DHF) SERVICE BULLETIN LIST (CONT)

SB

DATE

NO.

INCORPORATED

TITLE

49-5583, R1

Refer to ATA

Incorporation of Rear Turbine Seal Part No.

No. 49-23-67

3609143-3

49-5587, R3

Refer to ATA No. 49-23-67

Incorporate Improved Accessory Cooling Fan Assembly, Part No. 695227-19

49-5588, R4

Refer to ATA No. 49-50-35

Rework Accessory Cooling Fan Assembly, Part No. 695227-15 to 695227-19

49-5602, R1

Refer to ATA No. 49-23-67

Availability of Improved Pinion Bearing, Part No. 3609114-1 for use in Accessory Drive Gearcase Assembly, Part No. 3603701-1 through -6

49-5624

No Effect

Rework of Spare Accessory Drive Gearcase Housings, Part No. 3603708

49-5629

Refer to ATA No. 49-23-67

Rework of Interstage Housing Assembly, Part No. 379518 to Part No. 698198-1

49-5630

Refer to ATA No. 49-23-67

Rework Inlet Assembly, Part No. 379713 to Part No. 698197-1

49-5658, R1

Refer to ATA No. 49-23-67

Incorporate Vent Scupper, Part No. 976703-1 Over Exhaust Pipe Vent on Exhaust Duct Flange Assembly, Part No. 695140-50/-100

49-5681

Refer to ATA No. 49-23-67

Incorporate Oversize Turbine Nozzle, Part No. 3601669-13 through -16

49-5689, R5

Refer to ATA No. 49-23-67

Incorporate Turbine Shroud Containment Augmentation Ring. (Invalid)

49-5699, R2

Refer to ATA No. 49-23-67

Incorporation of MAR-M-247 Turbine Rotor and Shaft Assembly, Part No. 3842072-1

49-5700, R3

Refer to ATA No. 49-23-67

Incorporation of Hastelloy "S" Turbine Wheel Shroud Part No. 3611904-1

49-5701, R4

Refer to ATA No. 49-23-67

Incorporate Improved Atomizer Assembly, Part No. 3601193-4/-5/-6 (Reduce Carbon Formation)

49-21-81 Page SB-4

Feb 14/03

Copying, use or disclosure of information on this page is subject to proprietary restrictions.

MAINTENANCE MANUAL GTCP85-98DHF/[A] (GTCP85-98DHF) SERVICE BULLETIN LIST (CONT) SB DATE NO. INCORPORATED

MAINTENANCE MANUAL

GTCP85-98DHF/[A]

(GTCP85-98DHF) SERVICE BULLETIN LIST (CONT)

SB

DATE

NO.

INCORPORATED

TITLE

49-5709, R2

Refer to ATA No. 49-23-67

Incorporation of Tachometer-Generator Seal, Part No. 3612194-1

49-5722, R1

Refer to ATA No. 49-23-67

Incorporation of Improved Igniter Plug, Part No. 3888210-1

49-5733

No Effect

One-Time Inspection of Accessory Cooling Fan Assembly Shaft Nut (Fan End) Part No. 3602177-2

49-5736, R1

No Effect

Convert GTCP85-98DHF Engine to GTCP85- 98DCK Configuration

49-5738

Refer to ATA No. 49-23-67

Replace Existing Baffles with Enlarged Baffles

49-5744, R1

Mar 31/92

Incorporate Shock Mounted Bracket for Ignition Unit

49-5751, R9

Refer to ATA No. 49-23-67

Incorporation of Non-Asbestos Gasket

49-5754, R2

Refer to ATA No. 49-23-67

Incorporation of Spring loaded Turbine Seal Assembly, Part No. 693616-1 and 3609143-4

49-5762

Refer to ATA No. 49-23-67

Authorize Use of Starter Clutch Plate Assembly, Part No. 3860692-1

49-5774, R1

Refer to ATA No. 49-23-67

Incorporate Improved Ignition Unit

49-5807, R1

No Effect

Conversion of the GTCP85-98DHF to the GTCP85- 98DC[B] and the GTCP85-98DHF[A] to the GTCP85- 98DC[C] Engine Configuration

49-5809

Refer to ATA No. 49-23-67

Incorporation of Non-Asbestos Gaskets

49-5812, R4

Refer to ATA No. 49-23-67

Incorporation of Non-Asbestos Gasket

49-5816

Refer to ATA No. 49-23-67

Rework of Exhaust Duct Flange Assembly Part No. 695140-50 and 695140-80

49-5834

Refer to ATA No. 49-23-67

Incorporation of Improved Turbine Nozzle, Part No. 3846484-3 and 3846484-4

49-21-81 Page SB-5

Feb 14/03

Copying, use or disclosure of information on this page is subject to proprietary restrictions.

MAINTENANCE MANUAL GTCP85-98DHF/[A] (GTCP85-98DHF) SERVICE BULLETIN LIST (CONT) SB DATE NO. INCORPORATED

MAINTENANCE MANUAL

GTCP85-98DHF/[A]

(GTCP85-98DHF) SERVICE BULLETIN LIST (CONT)

SB

DATE

NO.

INCORPORATED

TITLE

49-5851, R2

Refer to ATA

Authorize Use of Combustion Liner, Part No.

No. 49-23-67

3605384-8

49-5862

Refer to ATA No. 49-23-67

Incorporation of Compressor Inlet Assembly, Part No. 698197-2 (for Commonality)

49-5882, R4

Refer to ATA No. 49-23-67

Rework Existing Second Stage Impeller, Part No. 379548-50 /966571-1 to Part No. 966569-2 or Second Stage Impeller, Part No. 698193-4 to Part No. 966569-1

49-5906, R1

Refer to ATA No. 49-23-67

Authorize Use of Second Stage Impeller, Part No. 966569-2 in Lieu of Part No. 966569-1

49-5913

Refer to ATA No. 49-23-67

Authorize Use of Torus Assembly Part No. 3830350-1 through -4 in Lieu of Part No. 968959-

 

28/-22/-23/-26

49-5914

Refer to ATA No. 49-23-67

Replace Insert, Part No. M5932-1-29L with Insert , Part No. 432-551-0126 on Gearcase, Part No. 3603708

49-5919, R1

Refer to ATA No. 49-23-67

Rework of TAFCU Acceleration Control Assembly Part No. 3607680-5 to Part No. 3607680-6 (To Provide Positive Acceleration Control)

49-5932

Refer to ATA No. 49-23-67

Incorporation of Accessory Drive Housing Gear Pad Studs, Part No. 682-510-9107 in Place of Part No. MS51989E107-18

49-5941, R1

Refer to ATA No. 49-23-67

Replacement of MAR-M-247 Turbine Rotor and Shaft Assembly, Part No. 3842072-1 with Part No. 3842072-2

49-5974, R1

Refer to ATA No. 49-23-67

Incorporation of Improved Plenum Inlet Screen Assembly, Part No. 965146-2

49-5996, R1

Refer to ATA No. 49-23-67

Rework Compressor Inlet Assembly, Part No. 698197-1 to Part No. 698197-2

49-21-81 Page SB-6

Feb 14/03

Copying, use or disclosure of information on this page is subject to proprietary restrictions.

MAINTENANCE MANUAL GTCP85-98DHF/[A] (GTCP85-98DHF) SERVICE BULLETIN LIST (CONT) SB DATE NO. INCORPORATED

MAINTENANCE MANUAL

GTCP85-98DHF/[A]

(GTCP85-98DHF) SERVICE BULLETIN LIST (CONT)

SB

DATE

NO.

INCORPORATED

TITLE

49-6505

Refer to ATA No. 49-23-67

Inspection and Rework of Interstage Seal Assembly, Part No. 378854-30 Change Letters L and M to preclude possible Interference

49-6508, R2

Refer to ATA No. 49-23-67

Replace Oil Temperature Switch, Part No. 375036 with, Part No. 305080-1

49-6534, R2

Mar 31/92

Authorize Use of Turbine Rotor and Shaft Assembly, Part No. 3842072-3

49-6563, R2

Refer to ATA No. 49-23-67

Incorporate Improved Pinion Bearing, Part No. 3614920-1 in place of Part No. 3609114-1

49-6565, R1

Refer to ATA

Incorporation of Load Control Valve, Part No.

No. 49-23-67

109382-35-1

49-A6706, R2

Refer to ATA No. 49-23-67

Incorporate Improved Turbine Shroud Containment Augmentation Ring, Part No. 3616426-1. SUPERSEDES SB 49-5689

49-6774

Refer to ATA No. 49-23-67

Incorporate Solid Mounted Bracket Part No. 696069-1 for Ingition Unit

49-6787

Refer to ATA No. 49-23-67

Replace/Rework Atomizer and Liner Assembly Part No. 3604524-25 with Part No. 3604524-44

49-A6831, R1

Refer to ATA No. 49-23-67

Replace/Rework Exhaust Pipe, Part No. 976987-1, or Exhaust Duct, Part No. 3607748-1 to Exhaust Duct, Part No. 3850089-1

49-6860

Refer to ATA No. 49-23-67

Rework First Stage Compressor Impeller, Part Nos. 966570-1 and 379547 to Part No. 966568-1

49-6861

Refer to ATA No. 49-23-67

Replace Spring Washer, Part No. 791-502-9009 with Part No. 3610875-23

49-6863, R1

Refer to ATA No. 49-23-67

Replace Turbine Nozzle, Part No. 3601669-1, 3601669-7 or 3846484-3 with Part No. 3846484-7 and Part No. 3601669-2, 3601669-8 or 3846484-4 with Part No. 3846484-8

49-6864

Refer to ATA No. 49-23-67

Rework Branched Wiring Harness, Part No. 43959-3 to Part No. 43959-5 and Part No. 43959-4 to Part No. 43959-6

49-21-81

Page SB-7

Feb 14/03

Copying, use or disclosure of information on this page is subject to proprietary restrictions.

MAINTENANCE MANUAL GTCP85-98DHF/[A] (GTCP85-98DHF) SERVICE BULLETIN LIST (CONT) SB DATE NO. INCORPORATED

MAINTENANCE MANUAL

GTCP85-98DHF/[A]

(GTCP85-98DHF) SERVICE BULLETIN LIST (CONT)

SB

DATE

NO.

INCORPORATED

TITLE

49-6865, R1

Refer to ATA No. 49-23-67

Replace Retaining Nut, Part No. 379523 with Part No. 379523-1

49-6866, R1

Refer to ATA

Replace or Rework Oil Pump, Part No. 379580-650

No.49-23-67

with/to Part No. 379580-700

49-6873

Refer to ATA No. 49-23-67

Rework Plumbing and Electrical Installation by Replacing Elbow, Part No. 695165-1 with Part No.

 

695165-2

49-6875

Refer to ATA No. 49-23-67

Rework or Replace Driveshaft Assembly, Part No. 3601031-1 to Part No. 3601031-2

49-6898

Refer to ATA No. 49-23-67

Replace Centrifugal Switch Assembly, Part No. 3609480-5/-10/-13 with Part No. 3615700-5/-10/-13, Respectively

49-6928, R2

Refer to ATA No. 49-23-67

Replace Timed Acceleration Fuel Control Unit (TAFCU), Part Nos. 3608000-4/-6/-10 with Part Nos. 3608000-12/-13/

 

-14

49-6933, R1

Refer to ATA No. 49-23-67

Replace Nut, Part No. 525-580-9003 with Nut, Part No. S9424-4 which has Improved Retention Properties

49-6934, R1

Refer to ATA No. 49-23-67

Replace/Rework Acceleration Control Assembly Part No. 3607680-6 with/to Part No. 3607680-8

49-6960, R1

Refer to ATA No. 49-23-67

Rework Centrifugal Switch Assembly, Part No. 3609480-5/-10/-13 to Part No. 3615700-5/-10/-13 Respectively

49-7103

Refer to ATA No. 49-23-67

Rework/Replace Second Stage Diffuser Housing, Part No. 698195-1 to/with Part No. 698195-10 and Part No. 698195-8 to/with Part No. 698195-12

49-7173

Refer to ATA No. 49-23-67

Replace Generator Pad Seal with Rotor, Part No. 377458 with Improved Generator Pad Seal, Part No. 3863237-1 and Rotor, Part No. 3822479-1

49-A7189, R2

Refer to ATA No. 49-23-67

Incorporation of Turbine Wheel Shroud, Containment Augmentation Ring, Part No. 3616426-3

49-7238, R1

Refer to ATA No. 49-23-67

Remove and Replace Vent Tube Assembly, Part No. 695766-1 With Part No. 3617065-1

49-7301

Refer to ATA No. 49-23-67

Replace Compressor Interstage Seal, Part No. 378854-30 with Compressor Interstage Seal, Part No. 378854-50 on Compressor and Turbine Assemblies, Part No. 3601835-All

49-21-81

Page SB-8

Feb 14/03

Copying, use or disclosure of information on this page is subject to proprietary restrictions.

MAINTENANCE MANUAL GTCP85-98DHF/[A] (GTCP85-98DHF) SERVICE BULLETIN LIST (CONT) SB DATE NO. INCORPORATED

MAINTENANCE MANUAL

GTCP85-98DHF/[A]

(GTCP85-98DHF) SERVICE BULLETIN LIST (CONT)

SB

DATE

NO.

INCORPORATED

TITLE

49-7477

Refer to ATA No. 49-23-67

Replace Second Stage Impeller, Part Nos. 698193-2/-3/-4/-5, or Part No. 3822481-3 with Second Stage Impeller, Part No.

 

3822536-1

49-7484, R5

Refer to ATA No. 49-23-67

Replace Fuel Control (FCU), Part No. 3609150-1/-2/-3 and 3608000-4/-6/-10/-12/-13/-14, with FCU Part No. 3617750-1/ -2/-3 and Atomizer and Liner Assembly, Part Nos. 3604524-1/ -19/-21/-25/-29/-44/-45/-46/-47/-48/-49/-50/-51 with Atomizer and Liner Assembly, Part Nos. 3604524-52/-53/-54/-55/-56/

 

-57/-58

49-7488, R1

Refer to ATA No. 49-23-04

Replace Turbine Rotor and Shaft Assembly, Part Nos. 3842072-1/-2/-3, or Part No. 3606982-1 with Turbine Rotor And Shaft Assembly, Part No. 3842360-1

49-7495, R1

Refer to ATA No. 49-23-67

Rework Fuel Control Assembly, Part No. 3609150-1/-2/-3 or Part No. 3608000-4/-6/-10/-12/-13/-14 to Part No. 3617750-1/

 

-2/-3

49-7514

Refer to ATA No. 49-23-04

Rework/Replace of Compressor and Turbine Assembly, Part No. 3601835-30 to/with Part No. 3601835-59

49-7542

Refer to ATA

Incorporation of External Shields, Part Nos. 3844911-1 and

No. 49-23-67

3844911-2

49-7572, R1

Refer to ATA No. 49-23-04

Rework/Replace Compressor and Turbine Assembly, Part No. 3601835-30/-31/-33/-34/-39/-40/-41/-52/-53/-56/-59/-60 to/with Part No. 3601835-62

49-7638, R2

Refer to ATA No. 49-23-67

Rework Second Stage Compressor Diffuser Housing, Part No. 698195 to Improve Plug Retention Properties

49-7664

Refer to ATA No. 49-23-67

Replaces Turbine Plenum Gasket, Part No. 3612631-4 with Turbine Plenum Gasket, Part No. 3618086-1

49-21-81

Page SB-9

Feb 14/03

Copying, use or disclosure of information on this page is subject to proprietary restrictions.

MAINTENANCE MANUAL GTCP85-98DHF/[A] (GTCP85-98DHF) SERVICE BULLETIN LIST (CONT) SB DATE NO. INCORPORATED

MAINTENANCE MANUAL

GTCP85-98DHF/[A]

(GTCP85-98DHF) SERVICE BULLETIN LIST (CONT)

SB

DATE

NO.

INCORPORATED

TITLE

GTE0165, R1

Refer to ATA No. 49-50-35

Improved Fan Shaft Bearings

GTE0167

Refer to ATA No. 49-23-67

Improved Second Stage Diffuser

GTE0170, R1

Refer to ATA No. 49-23-67

Replacement of Existing Washers

GTE0172

Refer to ATA No. 49-30-38

Parts Standardization

GTE0192

Refer to ATA No. 49-23-67

Improved Second Stage Diffuser

GTE0226, R1

Refer to ATA No. 49-90-33

Alternate Oil Pump Filter Element

GTE0253

Refer to ATA No. 49-23-67

Replacement of Shims

GTE0318

Refer to ATA No. 49-23-67

Replacement of Fuel Nozzle Swirl

GTE0357

Refer to ATA No. 49-23-67

Authorizes Installation of Part No. 3601669-1/-2, Turbine Nozzle (Customer Option)

GTE0362

Refer to ATA No. 49-23-67

Authorizes replacement of Part No. NAS686-3 with MS21060-3

GTE0368

Refer to ATA No. 49-23-67

Authorizes installation of Part No. MS9489-24 in place of Part No.

 

MS9489-25

GTE0531

Refer to ATA No. 49-23-67

Provide Procurable Repair Part

GTE0563

Refer to ATA No. 49-23-67

Availability of Coupling for Repair of Gearshaft Assembly Part No. 379605

GTE0581

Refer to ATA No. 49-23-67

Authorize use of Aluminum Oil Breather Tube in Lieu of CRES Tube

49-21-81

Page SB-10

Feb 14/03

Copying, use or disclosure of information on this page is subject to proprietary restrictions.

MAINTENANCE MANUAL GTCP85-98DHF/[A] (GTCP85-98DHF) SERVICE BULLETIN LIST (CONT) SB DATE NO. INCORPORATED

MAINTENANCE MANUAL

GTCP85-98DHF/[A]

(GTCP85-98DHF) SERVICE BULLETIN LIST (CONT)

SB

DATE

NO.

INCORPORATED

TITLE

GTE0600

Refer to ATA No. 49-23-67

Improved Screw for Lockwire

GTE0648

Refer to ATA No. 49-23-67

Identification Plate

GTE0696, R1

Refer to ATA No. 49-23-67

Authorize Use of Terminal, Part No. 724-505-9013 in Place of Terminal Part No. 724-505-9008

GTE0697, R1

Refer to ATA No. 49-23-67

Authorize Use of Terminal, Part No. 724-505-9014 in Place of Terminal Part No. 724-505-9010

GTE0813

Refer to ATA No. 49-23-67

Connectors, Part No. 304805-1/-2/-3/-4/-5

GTE0988

Refer to ATA No. 49-23-67

Authorize use of Ring, Part No. MS16625-1100 in place of Ring, Part No. NAS50-100

GTE0989

Refer to ATA No. 49-23-67

Authorize use of Plug, Part No. AN814-6J in place of Plug, Part No. AN814-6C

GTE1089

Refer to ATA No. 49-23-67

Authorize use of Turbine Rotor Shaft Assy, Part No. 3616256-1 In place of Turbine Rotor Shaft Assy, Part No. 696161-13

49-21-81

Page SB-11

Feb 14/03

Copying, use or disclosure of information on this page is subject to proprietary restrictions.

MAINTENANCE MANUAL GTCP85-98DHF/[A] (GTCP85-98DHF[A]) SERVICE BULLETIN LIST SB DATE NO. INCORPORATED TITLE

MAINTENANCE MANUAL

GTCP85-98DHF/[A]

(GTCP85-98DHF[A]) SERVICE BULLETIN LIST

SB

DATE

NO.

INCORPORATED

TITLE

49-3232

Refer to ATA No. 49-23-67

Rework Accessory Drive Gearcase to Accept New High Speed Pinion Bearing Installation

49-3580, R1

Refer to ATA No. 49-23-67

Repair of First Stage Diffuser, Part No. 698194-1 (Incorporation of Steel Tip Vanes)

49-3655, R4

Refer to ATA No. 49-23-67

Availability of Reconditioned First Stage Impellers

49-3656, R3

Refer to ATA No. 49-23-67

Availability of Reconditioned Second Stage Impellers

49-5132

Refer to ATA No. 49-23-67

Availability of Improved Compressor Interstage Seal Assembly

49-5196, R6

Mar 31/92

To Incorporate Timed Acceleration Fuel Control Improvements in Existing FCU Part No. 3603210, 3609150 and 3603100. Reidentify after Rework as Part No. 3608000

49-5199, R3

Refer to ATA No. 49-23-67

To Provide Stronger Second Stage Diffuser Housing to Prevent Cracking

49-5304, R2

Refer to ATA No. 49-23-67

Rework Oil Pump Assemblies to Pinned Pump Configuration

49-5436, R5

Refer to ATA No. 49-23-67

Incorporate Improved Torus Assembly and Heat Shield

49-5472

Jul 20/87

Incorporation of Electrical Engine Starter, Part No. 3605812-16 and 3605812-17

49-5477

Refer to ATA No. 49-40-01

Rework Electrical Engine Starter Assembly Part No. 3605812-13 to 3605812-16 and Part No. 3605812-14 to 3605812-17

49-5504, R1

Refer to ATA No. 49-60-33

Rework Multiple Centrifugal Switch Assembly, Part No. 3601030 to Part No. 3609480

49-5505, R1

Refer to ATA No. 49-23-67

Incorporate Multiple Centrifugal Switch Assembly, Part No. 3609480-X in place of Part No. 3601030-X

49-5550, R2

Refer to ATA No. 49-23-67

Rework Improved Combustion Liner Assembly Ring to Reduce Hard Carbon Formation

49-5583, R1

Refer to ATA

Incorporation of Rear Turbine Seal Part No.

No. 49-23-67

3609143-3

49-21-81

Page SB-12

Feb 14/03

Copying, use or disclosure of information on this page is subject to proprietary restrictions.

MAINTENANCE MANUAL GTCP85-98DHF/[A] (GTCP85-98DHF[A]) SERVICE BULLETIN LIST (CONT) SB DATE NO. INCORPORATED

MAINTENANCE MANUAL

GTCP85-98DHF/[A]

(GTCP85-98DHF[A]) SERVICE BULLETIN LIST (CONT)

SB

DATE

NO.

INCORPORATED

TITLE

49-5587, R3

Refer to ATA No. 49-23-67

Incorporate Improved Accessory Cooling Fan Assembly, Part No. 695227-19

49-5588, R4

Refer to ATA No. 49-50-35

Rework Accessory Cooling Fan Assembly, Part No. 695227-15 to 695227-19

49-5602, R1

Refer to ATA No. 49-23-67

Availability of Improved Pinion Bearing Part No. 3609114-1 for use in Accessory Drive Gearcase Assembly, Part No. 3603701-1 thru -6.

49-5624

No Effect

Rework of Spare Accessory Drive Gearcase Housings, Part No. 3603708

49-5629

Refer to ATA No. 49-23-67

Rework of Interstage Housing Assembly, Part No.379518 to Part No. 698198-1

49-5630

Refer to ATA No. 49-23-67

Rework Inlet Assembly, Part No. 379713 to Part No. 698197-1

49-5658, R1

Refer to ATA No. 49-23-67

Incorporate Vent Scupper, Part No. 976703-1 Over Exhaust Pipe Vent on Exhaust Duct Flange Assembly, Part No. 695140-50/-100

49-5681

Refer to ATA No. 49-23-67

Incorporate Oversize Turbine Nozzle, Part No. 3601669-13 through -16

49-5689, R5

Refer to ATA No. 49-23-67

Incorporate Turbine Shroud Containment Augmentation Ring. (Invalid)

49-5699, R2

Refer to ATA No. 49-23-67

Incorporation of MAR-M-247 Turbine Rotor and Shaft Assembly, Part No. 3842072-1

49-5700, R3

Refer to ATA No. 49-23-67

Incorporation of Hastelloy "S" Turbine Wheel Shroud Part No. 3611904-1

49-5701, R4

Refer to ATA No. 49-23-67

Incorporate Improved Atomizer Assembly, Part No. 3601193-4/-5/-6 (Reduce Carbon Formation)

49-5709, R2

Refer to ATA No. 49-23-67

Incorporation of Tachometer-Generator Seal, Part No. 3612194-1

49-5722, R1

Refer to ATA No. 49-23-67

Incorporation of Improved Igniter Plug, Part No. 3888210-1

49-5733

No Effect

One-Time Inspection of Accessory Cooling Fan Assembly Shaft Nut (Fan End) Part No. 3602177-2

49-21-81

Page SB-13

Feb 14/03

Copying, use or disclosure of information on this page is subject to proprietary restrictions.

MAINTENANCE MANUAL GTCP85-98DHF/[A] (GTCP85-98DHF[A]) SERVICE BULLETIN LIST (CONT) SB DATE NO. INCORPORATED

MAINTENANCE MANUAL

GTCP85-98DHF/[A]

(GTCP85-98DHF[A]) SERVICE BULLETIN LIST (CONT)

SB

DATE

NO.

INCORPORATED

TITLE

49-5736, R1

No Effect

Convert GTCP85-98DHF Engine to GTCP85- 98DCK Configuration

49-5738

Refer to ATA No. 49-23-67

Replace Existing Baffles with Enlarged Baffles

49-5744, R1

Mar 31/92

Incorporate Shock Mounted Bracket for Ignition Unit

49-5751, R9

Refer to ATA No. 49-23-67

Incorporation of Non-Asbestos Gasket

49-5754, R2

Refer to ATA No. 49-23-67

Incorporation of Spring loaded Turbine Seal Assembly, Part No. 693616-1 and 3609143-4

49-5762

Refer to ATA No. 49-23-67

Authorize Use of Starter Clutch Plate Assembly, Part No. 3860692-1

49-5774, R1

Refer to ATA No. 49-23-67

Incorporate Improved Ignition Unit

49-5807, R1

No Effect

Conversion of the GTCP85-98DHF to the GTCP85-98DC[B] and the GTCP85-98DHF[A] to the GTCP85-98DC[C] Engine Configuration

49-5809

Refer to ATA No. 49-23-67

Incorporation of Non-Asbestos Gaskets

49-5812, R4

Refer to ATA No. 49-23-67

Incorporation of Non-Asbestos Gasket

49-5816

Refer to ATA No. 49-23-67

Rework of Exhaust Duct Flange Assembly Part No. 695140-50 and 695140-80

49-5834

Refer to ATA No. 49-23-67

Incorporation of Improved Turbine Nozzle, Part No. 3846484-3 and 3846484-4

49-5851, R2

Refer to ATA

Authorize Use of Combustion Liner, Part No.

No. 49-23-67

3605384-8

49-5862

Refer to ATA No. 49-23-67

Incorporation of Compressor Inlet Assembly, Part No. 698197-2 (for Commonality)

49-21-81

Page SB-14

Feb 14/03

Copying, use or disclosure of information on this page is subject to proprietary restrictions.

MAINTENANCE MANUAL GTCP85-98DHF/[A] (GTCP85-98DHF[A]) SERVICE BULLETIN LIST (CONT) SB DATE NO. INCORPORATED

MAINTENANCE MANUAL

GTCP85-98DHF/[A]

(GTCP85-98DHF[A]) SERVICE BULLETIN LIST (CONT)

SB

DATE

NO.

INCORPORATED

TITLE

49-5882, R4

Refer to ATA No. 49-23-67

Rework Existing Second Stage Impeller, Part No. 379548-50 /966571-1 to Part No. 966569-2 or Second Stage Impeller, Part No. 698193-4 to Part No. 966569-1

49-5906, R1

Refer to ATA No. 49-23-67

Authorize Use of Second Stage Impeller, Part No. 966569-2 in Lieu of Part No. 966569-1

49-5913

Refer to ATA No. 49-23-67

Authorize Use of Torus Assembly Part No. 3830350-1 through -4 in Lieu of Part No. 968959-

 

28/-22/-23/-26

49-5914

Refer to ATA No. 49-23-67

Replace Insert, Part No. M5932-1-29L with Insert , Part No. 432-551-0126 on Gearcase, Part No. 3603708

49-5919, R1

Refer to ATA No. 49-23-67

Rework of TAFCU Acceleration Control Assembly Part No. 3607680-5 to Part No. 3607680-6 (To Provide Positive Acceleration Control)

49-5932

Refer to ATA No. 49-23-67

Incorporation of Accessory Drive Housing Gear Pad Studs, Part No. 682-510-9107 in Place of Part No. MS51989E107-18

49-5941, R1

Refer to ATA No. 49-23-67

Replacement of MAR-M-247 Turbine Rotor and Shaft Assembly, Part No. 3842072-1 with Part No. 3842072-2

49-5974, R1

Refer to ATA No. 49-23-67

Incorporation of Improved Plenum Inlet Screen Assembly, Part No. 965146-2

49-5996, R1

Refer to ATA No. 49-23-67

Rework Compressor Inlet Assembly, Part No. 698197-1 to Part No. 698197-2

49-6505

Refer to ATA No. 49-23-67

Inspection and Rework of Interstage Seal Assembly, Part No. 378854-30 Change Letters L and M to preclude possible Interference

49-21-81

Page SB-15

Feb 14/03

Copying, use or disclosure of information on this page is subject to proprietary restrictions.

MAINTENANCE MANUAL GTCP85-98DHF/[A] (GTCP85-98DHF[A]) SERVICE BULLETIN LIST (CONT) SB DATE NO. INCORPORATED

MAINTENANCE MANUAL

GTCP85-98DHF/[A]

(GTCP85-98DHF[A]) SERVICE BULLETIN LIST (CONT)

SB

DATE

NO.

INCORPORATED

TITLE

49-6508, R2

Refer to ATA No. 49-23-67

Replace Oil Temperature Switch, Part No. 375036 with, Part No. 305080-1

49-6534, R2

Mar 31/92

Authorize Use of Turbine Rotor and Shaft Assembly, Part No. 3842072-3

49-6563, R2

Refer to ATA No. 49-23-67

Incorporate Improved Pinion Bearing, Part No. 3614920-1 in place of Part No. 3609114-1

49-6565, R1

Refer to ATA

Incorporation of Load Control Valve, Part No.

No. 49-23-67

109382-35-1

49-A6706, R2

Refer to ATA No. 49-23-67

Incorporate Improved Turbine Shroud Containment Augmentation Ring, Part No. 3616426-1. SUPERSEDES SB 49-5689

49-6774

Refer to ATA No. 49-23-67

Incorporate Solid Mounted Bracket Part No. 696069-1 for Ingition Unit

49-6787

Refer to ATA No. 49-23-67

Replace/Rework Atomizer and Liner Assembly Part No. 3604524-25 with Part No. 3604524-44

49-A6831, R1

Refer to ATA No. 49-23-67

Replace/Rework Exhaust Pipe, Part No. 976987-1, or Exhaust Duct, Part No. 3607748-1 to Exhaust Duct, Part No. 3850089-1

49-6860

Refer to ATA No. 49-23-67

Rework First Stage Compressor Impeller, Part Nos. 966570-1 and 379547 to Part No. 966568-1

49-6861

Refer to ATA No. 49-23-67

Replace Spring Washer, Part No. 791-502-9009 with Part No. 3610875-23

49-6863, R1

Refer to ATA No. 49-23-67

Replace Turbine Nozzle, Part No. 3601669-1, 3601669-7 or 3846484-3 with Part No. 3846484-7 and Part No. 3601669-2, 3601669-8 or 3846484-4 with Part No. 3846484-8

49-6864

Refer to ATA No. 49-23-67

Rework Branched Wiring Harness, Part No. 43959-3 to Part No. 43959-5 and Part No. 43959-4 to Part No. 43959-6

49-6865, R1

Refer to ATA No. 49-23-67

Replace Retaining Nut, Part No. 379523 with Part No. 379523-1

49-21-81

Page SB-16

Feb 14/03

Copying, use or disclosure of information on this page is subject to proprietary restrictions.

MAINTENANCE MANUAL GTCP85-98DHF/[A] (GTCP85-98DHF[A]) SERVICE BULLETIN LIST (CONT) SB DATE NO. INCORPORATED

MAINTENANCE MANUAL

GTCP85-98DHF/[A]

(GTCP85-98DHF[A]) SERVICE BULLETIN LIST (CONT)

SB

DATE

NO.

INCORPORATED

TITLE

49-6866, R1

Refer to ATA No. 49-23-67

Replace or Rework Oil Pump, Part No. 379580-650 with/to Part No. 379580-700

49-6873

Refer to ATA No. 49-23-67

Rework Plumbing and Electrical Installation by Replacing Elbow, Part No. 695165-1 with Part No.

 

695165-2

49-6875

Refer to ATA No. 49-23-67

Rework or Replace Driveshaft Assembly, Part No. 3601031-1 to Part No. 3601031-2

49-6898

Refer to ATA No. 49-23-67

Replace Centrifugal Switch Assembly, Part No. 3609480-5/-10/-13 with Part No. 3615700-5/-10/-13, Respectively

49-6928, R2

Refer to ATA No. 49-23-67

Replace Timed Acceleration Fuel Control Unit (TAFCU), Part Nos. 3608000-4/-6/-10 with Part Nos. 3608000-12/-13/

 

-14

49-6933, R1

Refer to ATA No. 49-23-67

Replace Nut, Part No. 525-580-9003 with Nut, Part No. S9424-4 which has Improved Retention Properties

49-6934, R1

Refer to ATA No. 49-23-67

Replace/Rework Acceleration Control Assembly Part No. 3607680-6 with/to Part No. 3607680-8

49-6960, R1

Refer to ATA No. 49-23-67

Rework Centrifugal Switch Assembly, Part No. 3609480-5/-10/-13 to Part No. 3615700-5/-10/-13 Respectively

49-7103

Refer to ATA No. 49-23-67

Rework/Replace Second Stage Diffuser Housing, Part No. 698195-1 to/with Part No. 698195-10 and Part No. 698195-8 to/with Part No. 698195-12

49-7173

Refer to ATA No. 49-23-67

Replace Generator Pad Seal with Rotor, Part No. 377458 with Improved Generator Pad Seal, Part No. 3863237-1 and Rotor, Part No. 3822479-1

49-A7189, R2

Refer to ATA No. 49-23-67

Incorporation of Turbine Wheel Shroud, Containment Augmentation Ring, Part No. 3616426-3

49-7238, R1

Refer to ATA No. 49-23-67

Remove and Replace Vent Tube Assembly, Part No. 695766-1 With Part No. 3617065-1

49-7301

Refer to ATA No. 49-23-67

Replace Compressor Interstage Seal, Part No. 378854-30 with Compressor Interstage Seal, Part No. 378854-50 on Compressor and Turbine Assemblies, Part No. 3601835-All

49-7477

Refer to ATA No. 49-23-67

Replace Second Stage Impeller, Part Nos. 698193-2/-3/-4/-5, or Part No. 3822481-3 with Second Stage Impeller, Part No.

3822536-1

49-21-81

Page SB-17

Feb 14/03

Copying, use or disclosure of information on this page is subject to proprietary restrictions.

MAINTENANCE MANUAL GTCP85-98DHF/[A] (GTCP85-98DHF[A]) SERVICE BULLETIN LIST (CONT) SB DATE NO. INCORPORATED

MAINTENANCE MANUAL

GTCP85-98DHF/[A]

(GTCP85-98DHF[A]) SERVICE BULLETIN LIST (CONT)

SB

DATE

NO.

INCORPORATED

TITLE

49-7484, R5

Refer to ATA No. 49-23-67

Replace Fuel Control (FCU), Part No. 3609150-1/-2/-3 and 3608000-4/-6/-10/-12/-13/-14, with FCU Part No. 3617750-1/ -2/-3 and Atomizer and Liner Assembly, Part Nos. 3604524-1/ -19/-21/-25/-29/-44/-45/-46/-47/-48/-49/-50/-51 with Atomizer and Liner Assembly, Part Nos. 3604524-52/-53/-54/-55/-56/

 

-57/-58

49-7488, R1

Refer to ATA No. 49-23-04

Replace Turbine Rotor and Shaft Assembly, Part Nos. 3842072-1/-2/-3, or Part No. 3606982-1 with Turbine Rotor And Shaft Assembly, Part No. 3842360-1

49-7495, R1

Refer to ATA No. 49-23-67

Rework Fuel Control Assembly, Part No. 3609150-1/-2/-3 or Part No. 3608000-4/-6/-10/-12/-13/-14 to Part No. 3617750-1/

 

-2/-3

49-7514

Refer to ATA No. 49-23-04

Rework/Replace of Compressor and Turbine Assembly, Part no. 3601835-30 to/with Part No. 3601835-59

49-7542

Refer to ATA

Incorporation of External Shields, Part No's 3844911-1 and

No. 49-23-67

3844911-2

49-7572, R1

Refer to ATA No. 49-23-04

Rework/Replace Compressor and Turbine Assembly, Part No. 3601835-30/-31/-33/-34/-39/-40/-41/-52/-53/-56/-59/-60 to/with Part No. 3601835-62

49-7638, R2

Refer to ATA No. 49-23-67

Rework Second Stage Compressor Diffuser Housing, Part No. 698195 to Improve Plug Retention Properties

49-7664

Refer to ATA No. 49-23-67

Replaces Turbine Plenum Gasket, Part No. 3612631-4 with Turbine Plenum Gasket, Part No. 3618086-1

49-21-81

Page SB-18

Feb 14/03

Copying, use or disclosure of information on this page is subject to proprietary restrictions.

MAINTENANCE MANUAL GTCP85-98DHF/[A] (GTCP85-98DHF[A]) SERVICE BULLETIN LIST (CONT) SB DATE NO. INCORPORATED

MAINTENANCE MANUAL

GTCP85-98DHF/[A]

(GTCP85-98DHF[A]) SERVICE BULLETIN LIST (CONT)

SB

DATE

NO.

INCORPORATED

TITLE

GTE0192

Refer to ATA No. 49-23-67

Improved Second Stage Diffuser

GTE0226, R1

Refer to ATA No. 49-90-33

Alternate Oil Pump Filter Element

GTE0318

Refer to ATA No. 49-23-67

Replacement of Fuel Nozzle Swirl

GTE0357

Refer to ATA No. 49-23-67

Authorizes Installation of Part No. 3601669-1/-2, Turbine Nozzle (Customer Option)

GTE0362

Refer to ATA No. 49-23-67

Authorizes Replacement of Part No. NAS686-3 with MS21060-3

GTE0368

Refer to ATA No. 49-23-67

Authorizes Installation of Part No. MS9489-24 in place of Part No.

 

MS9489-25

GTE0531

Refer to ATA No. 49-23-67

Provide Procurable Repair Part

GTE0563

Refer to ATA No. 49-23-67

Availability of Coupling for Repair of Gearshaft Assembly Part No. 379605

GTE0581

Refer to ATA No. 49-23-67

Authorize use of Aluminum Oil Breather Tube in Lieu of CRES Tube

GTE0600

Refer to ATA No. 49-23-67

Improved Screw for Lockwire

GTE0648

Refer to ATA No. 49-23-67

Identification Plate

GTE0696, R1

Refer to ATA No. 49-23-67

Authorize Use of Terminal, Part No. 724-505-9013 in Place of Terminal Part No. 724-505-9008

GTE0697, R1

Refer to ATA No. 49-23-67

Authorize Use of Terminal, Part No. 724-505-9014 in Place of Terminal Part No. 724-505-9010

GTE0813

Refer to ATA No. 49-23-67

Connectors, Part No. 304805-1/-2/-3/-4/-5

49-21-81

Page SB-19

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Copying, use or disclosure of information on this page is subject to proprietary restrictions.

MAINTENANCE MANUAL GTCP85-98DHF/[A] (GTCP85-98DHF[A]) SERVICE BULLETIN LIST (CONT) SB DATE NO. INCORPORATED

MAINTENANCE MANUAL

GTCP85-98DHF/[A]

(GTCP85-98DHF[A]) SERVICE BULLETIN LIST (CONT)

SB

DATE

NO.

INCORPORATED

TITLE

GTE0988

Refer to ATA No. 49-23-67

Authorize use of Ring, Part No. MS16625-1100 in place of Ring, Part No. NAS50-100

GTE0989

Refer to ATA No. 49-23-67

Authorize use of Plug, Part No. AN814-6J in place of Plug, Part No. AN814-6C

GTE1089

Refer to ATA No. 49-23-67

Authorize use of Turbine Rotor Shaft Assy, Part No. 3616256-1 In place of Turbine Rotor Shaft Assy, Part No. 696161-13

49-21-81

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TC-1

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Safety/

TC-2

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Liability

INTRO-2

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Advisory

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Service

INTRO-17

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Bulletin List

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49-21-81

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49-21-81

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TC-1

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