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CFM56-3/-3B/-3C TRAINING MANUAL

TROUBLESHOOTING EXERCISES
Objectives

Given an Objective Exercise, the student will identify:


- The selected Maintenance Manual section for a given task (3.A.a and 3.A.d)
- The selected conditions that can allow an aircraft to dispatch (3.A.a and 3.A.d)

EFFECTIVITY

ALL GENERAL
GEAE PROPRIETARY INFORMATION Page 1
Dec 00
CFM56-3/-3B/-3C TRAINING MANUAL
TROUBLESHOOTING EXERCISES
GENERAL

The Objective Exercise is a hands-on exercise that will be done for selected complaints on the training engine.

The student will use the latest revision of the maintenance manual, special maintenance tooling, and standard tooling to
do his or her objective exercise.

The complaints selected for this exercise are based on the latest field data. The instructor looks at the latest Delay,
Cancellation, and shop visit data to get these examples.

EFFECTIVITY

ALL GENERAL
GEAE PROPRIETARY INFORMATION Page 2
Dec 00
CFM56-3/-3B/-3C TRAINING MANUAL
TROUBLESHOOTING EXERCISES
Table of Contents

Identified Complaints: Page


Engine No.2 has oil leakage coming from the 4
forward sump drain line at a rate of 30 drops
per minute.
During taxi, Engine No. 1 PMC light came on. 5
During engine run, the oil quantity increased, 6
and oil pressure decreased.
Pilot reports increased EGT on takeoff. 7
Throttle retarded to prevent EGT exceedence.
Crew recorded no light off with the LH ignition 8
system. Crew changed to the RH ignition
system and entered into DDL for rectification.
On shutdown, fuel leak seen from No. 4 drain 9
(HPTCCV/RH VSV actuator).
At approximately 86%, engine vibration 10
showed between 3.0 to 3.2 units.

EFFECTIVITY

ALL GENERAL
GEAE PROPRIETARY INFORMATION Page 3
Dec 00
CFM56-3/-3B/-3C TRAINING MANUAL
TROUBLESHOOTING EXERCISES
Describe Necessary Troubleshooting Steps:
Complaint No. 1: _____________________________________________
_____________________________________________
Engine No.2 has oil leakage coming from the forward _____________________________________________
sump drain line at a rate of 30 drops per minute. _____________________________________________
_____________________________________________
_____________________________________________
_____________________________________________
_____________________________________________
Preparation: _____________________________________________
_____________________________________________
Manual or document reference(s) (include ATA Chapter): What Is The Most Likely Cause of Fault:
_____________________________________________ _____________________________________________
_____________________________________________ _____________________________________________
_____________________________________________ _____________________________________________
_____________________________________________
Necessary special tools: _____________________________________________
_____________________________________________ _____________________________________________
_____________________________________________ Describe Corrective Action Procedures:
_____________________________________________
Necessary standard equipment: _____________________________________________
___________________________________________________ _____________________________________________
_____________________________________________ _____________________________________________
_____________________________________________ _____________________________________________
_____________________________________________
Can Aircraft Dispatch: Yes: ______ No: ______ _____________________________________________
_____________________________________________

EFFECTIVITY

ALL GENERAL
GEAE PROPRIETARY INFORMATION Page 4
Dec 00
CFM56-3/-3B/-3C TRAINING MANUAL
TROUBLESHOOTING EXERCISES
Describe Necessary Troubleshooting Steps:
Complaint No. 2: _____________________________________________
_____________________________________________
During taxi, Engine No. 1 PMC light came on. _____________________________________________
_____________________________________________
_____________________________________________
_____________________________________________
_____________________________________________
_____________________________________________
Preparation: _____________________________________________
_____________________________________________
Manual or document reference(s) (include ATA Chapter): What Is The Most Likely Cause of Fault:
_____________________________________________ _____________________________________________
_____________________________________________ _____________________________________________
_____________________________________________ _____________________________________________
_____________________________________________
Necessary special tools: _____________________________________________
_____________________________________________ _____________________________________________
_____________________________________________ Describe Corrective Action Procedures:
_____________________________________________
Necessary standard equipment: _____________________________________________
___________________________________________________ _____________________________________________
_____________________________________________ _____________________________________________
_____________________________________________ _____________________________________________
_____________________________________________
Can Aircraft Dispatch: Yes: ______ No: ______ _____________________________________________

EFFECTIVITY

ALL GENERAL
GEAE PROPRIETARY INFORMATION Page 5
Dec 00
CFM56-3/-3B/-3C TRAINING MANUAL
TROUBLESHOOTING EXERCISES
Complaint No. 3: Describe Necessary Troubleshooting Steps:
_____________________________________________
During the engine run, the oil quantity increased, and the _____________________________________________
oil pressure decreased. _____________________________________________
_____________________________________________
_____________________________________________
_____________________________________________
Preparation: _____________________________________________
_____________________________________________
Manual or document reference(s) (include ATA Chapter): _____________________________________________
_____________________________________________ _____________________________________________
_____________________________________________ What Is The Most Likely Cause of Fault:
_____________________________________________ _____________________________________________
_____________________________________________
Necessary special tools: _____________________________________________
_____________________________________________ _____________________________________________
_____________________________________________ _____________________________________________
_____________________________________________
Necessary standard equipment: Describe Corrective Action Procedures:
___________________________________________________ _____________________________________________
_____________________________________________ _____________________________________________
_____________________________________________ _____________________________________________
_____________________________________________
Can Aircraft Dispatch: Yes: ______ No: ______ _____________________________________________
_____________________________________________
_____________________________________________

EFFECTIVITY

ALL GENERAL
GEAE PROPRIETARY INFORMATION Page 6
Dec 00
CFM56-3/-3B/-3C TRAINING MANUAL
TROUBLESHOOTING EXERCISES
Complaint No. 4: Describe Necessary Troubleshooting Steps:
_____________________________________________
Pilot reports increased EGT on takeoff. Throttle retarded _____________________________________________
to prevent EGT exceedence. _____________________________________________
_____________________________________________
_____________________________________________
Preparation: _____________________________________________
_____________________________________________
Manual or document reference(s) (include ATA Chapter): _____________________________________________
_____________________________________________ _____________________________________________
_____________________________________________ _____________________________________________
_____________________________________________ Describe Which Ground Run Can Help
Troubleshooting, And Record What You See:
Necessary special tools: _____________________________________________
_____________________________________________ _____________________________________________
_____________________________________________ _____________________________________________
_____________________________________________
Necessary standard equipment: _____________________________________________
___________________________________________________ _____________________________________________
_____________________________________________ _____________________________________________
_____________________________________________ _____________________________________________
_____________________________________________
Can Aircraft Dispatch: Yes: ______ No: ______ _____________________________________________
_____________________________________________
_____________________________________________
_____________________________________________

EFFECTIVITY

ALL GENERAL
GEAE PROPRIETARY INFORMATION Page 7
Dec 00
CFM56-3/-3B/-3C TRAINING MANUAL
TROUBLESHOOTING EXERCISES
Complaint No. 5: Describe Necessary Troubleshooting Steps:
_____________________________________________
Crew recorded no light off with the LH ignition system. _____________________________________________
Crew changed to the RH ignition system and entered into _____________________________________________
DDL for rectification. _____________________________________________
_____________________________________________
_____________________________________________
Preparation: _____________________________________________
_____________________________________________
Manual or document reference(s) (include ATA Chapter): _____________________________________________
_____________________________________________ _____________________________________________
_____________________________________________ What Is The Most Likely Cause of Fault:
_____________________________________________ _____________________________________________
_____________________________________________
Necessary special tools: _____________________________________________
_____________________________________________ _____________________________________________
_____________________________________________ _____________________________________________
_____________________________________________
Necessary standard equipment: Describe Corrective Action Procedures:
___________________________________________________ _____________________________________________
_____________________________________________ _____________________________________________
_____________________________________________ _____________________________________________
_____________________________________________
Can Aircraft Dispatch: Yes: ______ No: ______ _____________________________________________
_____________________________________________
_____________________________________________

EFFECTIVITY

ALL GENERAL
GEAE PROPRIETARY INFORMATION Page 8
Dec 00
CFM56-3/-3B/-3C TRAINING MANUAL
TROUBLESHOOTING EXERCISES
Complaint No. 6: Describe Necessary Troubleshooting Steps:
_____________________________________________
On shutdown, fuel leak seen from No. 4 drain _____________________________________________
(HPTCCV/RH VSV actuator). _____________________________________________
_____________________________________________
Preparation: _____________________________________________
_____________________________________________
Manual or document reference(s) (include ATA Chapter): _____________________________________________
_____________________________________________ _____________________________________________
_____________________________________________ _____________________________________________
_____________________________________________ _____________________________________________
The Drain Line From The RH VSV Actuator Removed
Necessary special tools: and Checked Dry. What Is The Next Step:
_____________________________________________ _____________________________________________
_____________________________________________ _____________________________________________
_____________________________________________
Necessary standard equipment: _____________________________________________
___________________________________________________ _____________________________________________
_____________________________________________ _____________________________________________
_____________________________________________ _____________________________________________
_____________________________________________
Can Aircraft Dispatch: Yes: ______ No: ______ Engine Run Showed A Leak Rate Of Six Drops Per
Minute. Can Aircraft Dispatch:
Yes: ______ No: ______

EFFECTIVITY

ALL GENERAL
GEAE PROPRIETARY INFORMATION Page 9
Dec 00
CFM56-3/-3B/-3C TRAINING MANUAL
TROUBLESHOOTING EXERCISES
Complaint No. 7: If Visual Checks Find No Damage, Which Test Is
Necessary, And What Is The Limit:
At approximately 86%, engine vibration showed between _____________________________________________
3.0 to 3.2 units. _____________________________________________
_____________________________________________
Preparation: _____________________________________________
_____________________________________________
Manual or document reference(s) (include ATA Chapter): _____________________________________________
_____________________________________________ _____________________________________________
_____________________________________________ _____________________________________________
_____________________________________________ Describe The Corrective Action To Take If Vibration
Levels Are More Than The Acceptable Guidelines:
Necessary special tools: _____________________________________________
_____________________________________________ _____________________________________________
_____________________________________________ _____________________________________________
_____________________________________________
Necessary standard equipment: _____________________________________________
___________________________________________________ _____________________________________________
_____________________________________________ Describe The 3 Procedures To Trim Balance The N1
_____________________________________________ Rotor:
_____________________________________________
Can Aircraft Dispatch: Yes: ______ No: ______ _____________________________________________
_____________________________________________
_____________________________________________
_____________________________________________
_____________________________________________
_____________________________________________

EFFECTIVITY

ALL GENERAL
GEAE PROPRIETARY INFORMATION Page 10
Dec 00