Engr. Ryan Anthony K.

Umali
Professional/Educational Background
BS Electrical Engineering-Yr 2004 Batangas State Univ.
Registered Electrical Engineer-Sept 2004-1st Place
Certified Instrument and Control Engineer-Sept 2013-3rd Place
IIEE Norther Batangas Chapter-Board of Director
Work Experience- 13 years
IE Manager-JG Summit Petrochemical Corp. (Present)
IE Superintendent-JG Summit Petrochemicals Corp. (YR 2014-17)
Sr. IE Project Engineer-JG Summit Petrochemical Corp. (YR 2011-14)
Sr. IE Engineer-JG Summit Petrochemical Corp. (YR 2009-11)
IE Engineer-JG Summit Petrochemical Corp. (YR 2006-09)
Branch Engineer-Manila Electric Company-(YR 2005-06)
College Instructor Engineering- De La Salle Lipa-(YR 2004-05)
 POWER SYSTEM ANALYSIS OF
52MVA SUBSTATION OF PE 2 OF JG
SUMMIT PETROCHEMICAL
CORPORATION AT BATANGAS CITY
BY: RYAN ANTHONY K. UMALI, REE
AUGUST 15, 2017, PHILIPPINE INTERNATIONAL CONVENTION CENTER
PROFESSIONAL ELECTRICAL ENGINEERING BOARD INTERVIEW/EXAMINATION
POWER SYSTEM ANALYSIS
LOAD FLOW ANALYSIS
SHORT CIRCUIT ANALYSIS
PROTECTION COORDINATION AND EQUIPMENT EVALUATION
LARGE MOTOR STARTING IMPACT STUDY
ARC-FLASH ANALYSIS
FIRE PUMP EVALUATION
LOAD FLOW ANALYSIS-METHODOLOGY
BUS VOLTAGE

VOLTAGE DROP
NETWORK BUS VOLTAGE CALCULATION
ADMITANCE CALCULATION
CURRENT, POWER
(GAUSS-SEIDEL) TRANSFORMER
FLOW, PF
BUS LOADS USING Microsoft LOADING
CALCULATION
Excel
BUS BAR
LOADING

POWER FACTOR
CASE 1-Normal Loading without capacitor

CASE 2-Normal Loading with capacitor at various steps

LOAD FLOW ANALYSIS-ANALYSIS RESULT

CATEGORY CASE 1 CASE 2 RECOMMENDATIONS

6.9kV bus Satisfactory Satisfactory

MCC8bus Not Satisfactory Not Satisfactory Change tap settings of TRL3A to
BUS VOLTAGE tap 4

MCC 9 bus Not Satisfactory Not Satisfactory Change tap settings of TRL3A to
tap 4
6.9kV Loads Satisfactory Satisfactory
MCC8 Loads Not Satisfactory Not Satisfactory Increase cable sizing of load
VOLTAGE DROP
branch circuit (Table 3.16 & 3.17)
MCC9 Loads Not Satisfactory Not Satisfactory
TRM1 Satisfactory Satisfactory
TRANSFORMER
TRL3A Satisfactory Satisfactory
LOADING
TRL3B Satisfactory Satisfactory
BUSBAR LOADING Satisfactory Satisfactory
POWER FACTOR Satisfactory Satisfactory Install capacitor at MCC8 & 9
SHORT CIRCUIT ANALYSIS-METHODOLOGY
MOMENTARY CALCULATION INTERRUPTING CALCULATION
MOMENTARY (1/2 CYCLE CALCULATION)
3Phase Fault
IMPEDANCES 3Phase Fault Single Line to Ground Fault
NETWORK Single Line to Ground Fault Line to Line Fault
Line to Line Fault Double Line to Ground Fault
Double Line to Ground Fault
CALCULATION INTERRUPTING
3PHASE IMPEDANCES
SLG NETWORK
LL
DLG
CALCULATION
MOMENTARY 3PHASE
ASYMMETRICAL INTERRUPTING
MOMENTARY SLG
RMS CURRENT SYMMETRICAL
ASYMMETRICAL LL
LV ACB INTR. RMS CURRENT
PEAK CURRENT DLG
MCCB INTR. MV INTR.
MV CB C&L
Fault Point Fault Location Fault Type Networks/ Calculation
F1 13.8kV Power Plant Bus and downstream of Bolted-3ph,SLG, LL, DLG Momentary, Interrupting
BAC901
F2 Primary terminals of TRM1 Bolted-3ph,SLG, LL, DLG Momentary, Interrupting
F3 6.9kV switchgear (bus) Bolted-3ph,SLG, LL, DLG Momentary, Interrupting
F4 Primary terminals TRL3A Bolted-3ph,SLG, LL, DLG Momentary, Interrupting
F5 Primary terminals TRL3B Bolted-3ph,SLG, LL, DLG Momentary, Interrupting
F6 MCC8 Bus Bolted-3ph,SLG, LL, DLG Momentary
F7 MCC9 Bus Bolted-3ph,SLG, LL, DLG Momentary
F8 PE-KM5806 Terminals Bolted-3ph,SLG, LL, DLG Momentary
F9 PE-YM7601 Terminals Bolted-3ph,SLG, LL, DLG Momentary
F10 PE-KM8639 Terminals Bolted-3ph,SLG, LL, DLG Momentary
F11 PE-KM8601 Terminals Bolted-3ph,SLG, LL, DLG Momentary
F12 PC001 Terminals Bolted-3ph,SLG, LL, DLG Momentary
Interrupting
F13 GM1412 Terminals Bolted-3ph,SLG, LL, DLG Momentary
F14 GM1413 Terminals Bolted-3ph,SLG, LL, DLG Momentary
F15 VM5814 Terminals Bolted-3ph,SLG, LL, DLG Momentary
F16 GM8103A Terminals Bolted-3ph,SLG, LL, DLG Momentary
F17 GM8103S Terminals Bolted-3ph,SLG, LL, DLG Momentary
F18 MNDB Terminals Bolted-3ph,SLG, LL, DLG Momentary
F19 EMBD Terminals Bolted-3ph,SLG, LL, DLG Momentary
F20 YM7607 Terminals Bolted-3ph,SLG, LL, DLG Momentary
F21 SM8645 Terminals Bolted-3ph,SLG, LL, DLG Momentary
F22 GM7612 Terminals Bolted-3ph,SLG, LL, DLG Momentary
F23 7601M1 Terminals Bolted-3ph,SLG, LL, DLG Momentary
F24 KM8607 Terminals Bolted-3ph,SLG, LL, DLG Momentary
SHORT CIRCUIT ANALYSIS-RESULTS
Medium-Voltage Circuit Breakers
Interrupting Capacity

Making Capacity

Low-Voltage Circuit Breakers

Interrupting Capacity

Making Capacity

Cables Short Circuit Rating

Equipment Grounding Conductor

PROTECTIVE DEVICE COORDINATION
MAJOR CONSIDERATION
PERSONNEL SAFETY AND PROTECTION
EQUIPMENT PROTECTION
SERVICE CONTINUITY AND SELECTIVE FAULT ISOLATION

COORDINATION TIME INTERVAL SET AT 200ms BASED ON ACTUATION

TIMES OF PROTECTION DEVICES

CTI=(DEVICE OPERATING TIMES)+(MEASUREMENT DELAYS)+(RELAY TIMING ERROR)

+ SAFETY MARGIN

TCC PLOTS UTILIZES MICROSOFT EXCEL

PROTECTIVE DEVICE COORDINATION-RESULTS

ALL EQUIPMENT ARE ADEQUATELY PROTECTED

RESULTS OF ARC-FLASH ANALYSIS SHOWS SATISFACTORY
SERIES PROTECTION EQUIPMENT ARE WELL COORDINATED AND HENCE GOOD SERVICE
CONTINUITY
ARC-FLASH ANALYSIS
ARC-FLASH ANALYSIS-RESULTS
ARC-FLASH ANALYSIS-RESULTS
FIRE PUMP EVALUATION
EVALUATION FINDINGS
FIRE PUMP SOURCE OF SUPPLY IS NOT RELIABLE
FIRE PUMP CABLE IS ROUTED TO FIRE HAZARD ZONE
FIRE PUMP SUPPLY DOES NOT HAVE A BACKUP SOURCE
FIRE PUMP CONTROLLER IS ALREADY DILAPIDATED

RECOMMENDATIONS
NEW TAPPING POINT AT 13.8kV POWER PLANT BUS WITH STEP DOWN
TRANSFORMER LOCATED NEAR THE FIRE PUMP
NEW FIRE PUMP CABLE WITH 2-HOUR FIRE RATING AND ROUTED OUTSIDE FIRE
HARZARD ZONE
BACKUP STANDBY GENERATOR WITH TRANSFER SWITCH
NEW UL LISTED FIRE CONTROLLER
FIRE PUMP EVALUATION
REUSE THE SPARE 630A BREAKER AT POWER PLANT
NEW 13.8kV FEEDER CABLE
NEW STEP-DOWN TRANSFORMER 2MVA 13.8/6.9kV
DELTA-WYE OIL IMMERSED TYPE
NEW TRANSFER SWITCH
NEW STANDBY GENERATOR AND SWITCHGEAR
NEW FIRE PUMP CONTROLLER
NEW CABLES
NEW FIRE PUMP SUPPLY STATION
FIRE PUMP EVALUATION
DESIGN EVALUATION
CIRCUIT BREAKER CAN HANDLE INDEFINITELY THE LOCKED ROTOR CONDITION OF THE PUMP
NO OVERLOAD PROTECTION PROVIDED
NORMAL MODE
RUNNING VOLTAGE DROP-SATISFACTORY
STARTING VOLTAGE DROP-SATISFACTORY
SHORT CIRCUIT RATINGS OF EQUIPMENT-SATISFACTORY
ARC-FLASH RATING-SATISFACTORY

BACKUP MODE
RUNNING VOLTAGE DROP-SATISFACTORY
STARTING VOLTAGE DROP-SATISFACTORY
SHORT CIRCUIT RATINGS OF EQUIPMENT-SATISFACTORY
ARC-FLASH RATING-SATISFACTORY

GROUNDING DESIGN-SATISFACTORY ON BOTH STEP AND TOUCH POTENTIAL AS PER IEEE80

FIRE PUMP EVALUATION
COST-BENEFIT
IT HAS BEEN SAID THAT SAFETY AND HUMAN LIFE AND ENVIRONMENTAL IMPACT HAS NO COST
ASSOCIATED WITH IT

TOTAL COST OF INVESTMENT=PHP 54.6M

TOTAL COST OF INSTALLED PLANT= USD 4B OR PHP 220B

TOTAL COST OF PRODUCTION LOSS PER DAY=USD 2M OR PHP 100M

SO IF A MAJOR FIRE IS NOT IMMEDIATELY EXTINGUISHED, IT WOULD CAUSE

EQUIPMENT DAMAGE, HUMAN FATALITY, ENVIRONMENTAL EMMISSIONS,
FOR PRODUCTION LOSS COST ALONE PHP 100M, IT WOULD JUST TAKE LESS THAN
A DAY OF PRODUCTION SHUTDOWN TO PAY FOR THE COST OF INSTALLING A
RELIABLE FIRE PROTECTION SYSTEM.
CONCLUSION AND RECOMMENDATION

INSTALL 600kVAR POWER FACTOR CORRECTION CAPACITOR ON MCC8

AND MCC9
Motors VM5814, GM5806A-2, YM7733, YM8607, Y5160 and Y5619
all require additional one (1) wire per phase to reduce the percent (%)
voltage drop to 3%. YM7730 requires replacement of larger wire size
from 10mm2 to 16mm2 to improve the percent (%) voltage drop to
3%.
The ampacity of the cable used for PE-YM7601 is undersized at 1 set
of 3-1C 240mm2 and must be changed to two (2) sets of 3-1C
240mm2 by adding another set of 3-1C 240mm2 XLPE cable.
CONCLUSION AND RECOMMENDATION

For YM7601, it is recommended to install an Auto-transformer type

Reduced Voltage Starter with at least 80% tap to reduce the starting
current and prevent the bus voltages from dipping below acceptable value.
TRM1 primary circuit breaker was marginally sized and is recommended for
replacement to 3000A to allow 52MVA ONAF operation.
Analysis have identified that the maximum required arcresistant PPE rating
is 36.91 cal/cm2 representing hazard level 4. As a plant standard, it is
recommended to use 40cal/cm2 MACRON arc-flash cover all suit that can
be used for Hazard level 3 and 4 and 8 cal/cm2 arc-flash jacket, pants and
face shield for hazard level 1.
CONCLUSION AND RECOMMENDATION

For Fire pump, it is recommended to connect the power directly to

the power plant bus, install a dedicated step-down Transformer for
fire pump and provide a back-up power source or back-up generator.
The estimated total cost of this proposed modification is about 54
million pesos.
END OF PRESENTATION

TO GOB BE THE GLORY

 % VD
Eqpt. ID Description Size (mm2) Size % VD
Eqpt. ID wire/ I (A) Z () % VD After
(Normal) (mm2) Before

PE- Vent Recovery Ref 150 5.292

PE-VM5814 150 2 (1) 228.436 0.031 5.292 2.580
VM5814 Compressor Motor
PE- Main Cooling Pump motor 6 3.417 PE-GM5806A-2 6 2 (1) 7.156 0.641 3.417 1.666
GM5806A-
2
PE-YM7730 16(10) 2 (1) 18.441 0.311 6.747 2.078
PE-Y7730 Pellet screener 10 6.747

PE-YM7733 4 2 (1) 6.799 1.200 6.065 2.957

PE-Y7733 Pellet Mass flowmeter motor 4 6.065

KM8607 25 2 (1) 63.888 0.081 3.850 1.877

KM8607 Wash Air fan motor 25 3.850
PE-Y5160 Product purge bin filter 10 5.833 PE-YM5160 10 2 (1) 15.941 0.492 5.833 2.843

PE-Y5619 Low product purge bin filter 10 5.833 PE-Y5619 10 2 (1) 15.941 0.492 5.833 2.843
LOAD FLOW ANALYSIS-ANALYSIS RESULT

Pro

Proposed 600kVAR Capacitor