Professional Documents
Culture Documents
P
F-Series
Fixed & Swing Frame
Paper Roll Clamps
cascade
corporation
Cascade is a Registered Trademark of Cascade Corporation
C ONTENTS
Page
INTRODUCTION
Introduction 1
Special Definitions 1
PERIODIC MAINTENANCE
100 Hour Inspection 2
500 Hour Inspection 2
2000 Hour Inspection 2
TROUBLESHOOTING
Clamp Function 3
Supply Circuit Test 3
Clamp Circuit Test 3
Swing Circuit Test 4
SERVICE
Contact Pads 5
Cylinder Bushing Service 5
Swing Frame Service 6
Frame Bushing Service 6
Rotate Bearing Assembly
Removal and Installation 7
SPECIFICATIONS
Hydraulics 9
Auxiliary Valve Functions 9
Truck Carriage 9
Torque Values 10
i 6045734
I NTRODUCTION
1.1 Introduction
This Manual provides periodic maintenance requirements,
troubleshooting procedures and service procedures for
the Cascade F-Series Paper Roll Clamps.
In any communication about the Roll Clamp refer to the
product I.D. number stamped on the nameplate. If the
nameplate is missing, the numbers can be found stamped
on the front of the faceplate top or side.
IMPORTANT: All hoses, tubes and fittings on F-Series
Roll Clamps are JIC.
NOTE: Specifications are shown in both U.S. and
(Metric) units.
Nameplate Locations
c cascade
LIFT TRUCK ATTACHMENT
ATTACHMENT CAPACITY
POUNDS
AT
INCH LOAD
674870
SERIAL CENTER
NUMBER CAPACITY OF TRUCK AND ATTACHMENT COMBINATION
MAY BE LESS THAN ATTACHMENT CAPACITY SHOWN
CATALOG WEIGHT
ABOVE. CONSULT TRUCK NAMEPLATE.
NUMBER LBS.
RECOMMENDED SYSTEM PRESSURE 2000 PSI
ADDITIONAL
MAXIMUM SYSTEM PRESSURE 2300 PSI
EQUIPMENT
ADDITIONAL
EQUIPMENT
cascade
FOR TECHNICAL ASSISTANCE, PARTS AND SERVICE
CONTACT:
ADDITIONAL 1-800-2272233
EQUIPMENT PORTLAND, OREGON USA
70
48
RC0720.ill 67 OR
-4 59
F- RCP
60
6045734 1
P ERIODIC MAINTENANCE
2 6045734
T ROUBLESHOOTING
Low hydraulic pressure or flow from lift truck. If both gauge pressures do not drop more than 150
psi (10 bar) initially, and additional drop does not
External leaks. exceed 25 psi (2 bar) per minute, the problem is not
Defective solenoid coil or valve (if equipped). hydraulic. See Section 3.1.
Worn/defective revolving connection shaft seals, 3 Position both arms at midstroke to relieve cylinder
counterbalance valves, cylinder seals or check valves. pressure. Remove, swap and reinstall the cylinder
check valve cartridges.
3.2 Supply Circuit Test 4 Long Arm Cylinders Close the long arm fully and
hold the handle in the CLAMP position a few seconds
WARNING: Before removing hydraulic to develop full truck system pressure. Watch the
lines, relieve pressure in the Attachment gauge pressure readings.
hydraulic system. Turn the truck off and
move the truck auxiliary control valves Short Arm Cylinders Rotate the Roll Clamp to the
several times in both directions. 45-degree position. Close the short arm fully and hold
the handle in the CLAMP position a few seconds to
1 Check the pressure delivered by the truck. Refer to develop full truck system pressure. Watch the gauge
the truck Service Manual. The pressure must be within pressure readings.
100 psi (7 bar) of specified truck pressure. Pressure If the gauge pressure on the cylinder continues to
to the Clamp must not exceed 2300 psi (160 bar),
drop more than 150 psi (10 bar) initially, and addi-
measured at the carriage hose terminal.
tional drop exceeds 25 psi (2 bar) per minute, the
2 Check the flow volume at the carriage hose terminal. cylinder piston seals are faulty.
See Section 5.1 for recommended flow volumes. If the
truck pressure and flow are correct, proceed with the If the gauge pressure on the cylinder does not drop
Clamp circuit pressure test. more than 150 psi (10 bar) initially, and additional
drop does not exceed 25 psi (2 bar) per minute, the
check valve (now in the other cylinder) is faulty and
requires replacement.
3.3 Clamp Circuit Test
Check
WARNING: Before removing hydraulic
Valve
lines, position both arms at midstroke to
Cartridge
relieve cylinder pressure. Turn the truck
off and move the truck auxiliary control
valves several times in both directions.
6045734 3
T ROUBLESHOOTING
3
valve requires adjustment.
Raise the roll and rotate 180 to position the long arm
down. Retract the swing cylinder fully to swing the
Swing
Cylinder
Short Arm
1
frame upward.
If the roll drifts downward, the revolving connection
counterbalance valve may require service. Swing
Cylinder
If the roll does not drift down, continue trouble
shooting.
4 Extend the swing cylinder to lower the roll:
If the roll drops suddenly, the counterbalance Swing Up
valve requires adjustment.
RC0790.ill
Long Arm
3
4 6045734
S ERVICE
5
from the arm by rotating 90 degrees and pulling out.
For reassembly, reverse the above procedures with
the following exceptions:
Pad Pivot
Pin, Plugs
3
Inspect the arm tips and pivot pins for wear and
repair/replace as necessary.
RC0334.ill
60F, 66F 1.23 in. (31.2 mm) 1.48 in. (37.6 mm)
77F, 90F 1.23 in. (31.2 mm) 1.48 in. (37.6 mm)
and larger
7 in.
1.5 in. (178 mm)
(38 mm)
B A
RC0362.ill
6045734 5
S ERVICE
2
clearance exceeds 1/16 in. (1.6 mm).
1 Swing Frame Clamps Remove the swing frames
from the faceplate.
Fixed Frame Clamps Remove the arms from the
Clamp.
1
2 Remove the bushings from the frames using a bushing
driver. NOTE: Bushing drivers can be machined using
1
the dimensions shown in the chart below.
3 Install new bushings in the frames (see chart below).
CAUTION: Bushings may be damaged if installed
without a proper bushing driver.
A B
Bushing I.D. Driver O.D.
6 6045734
S ERVICE
Faceplate
Alternating
4
cross-pattern
tightening
sequence.
6
RC0202.ill
6045734 7
S ERVICE
Alternating
cross-pattern
tightening
sequence.
8
9
Felt Seal
RC0328.ill
8
RC0202.ill
10 RC0331.ill
8 6045734
S PECIFICATIONS
5.1 Hydraulics
Truck Relief Setting
2000 psi (140 bar) Recommended
2300 psi (160 bar) Maximum
Truck Flow Volume
Min. Recommended Max.
GA0082.ill
Hoist up Rotate
CW
Tilt Clamp
(Swing
back Retract)
6045734 9
S PECIFICATIONS
265 1 1
ITA II ITA III
5 Valve-to-rotator motor (4) 5/16 (M8) 20 30 45F
Swing Cylinder Pin
8 Shaft end block bracket (4) 3/8 (M10) 8 10 1 ITA II 60F/66F ITA III
9
10
180 stop valve-to-baseplate (4)
3/8 (M10)
35
35
45
45
13 1
11 Spacer, lower hook (4) 5/8 (M16) 70 95 1 ITA III
12 Upper & lower hook-to-baseplate (12) M20 260 360
77F
ITA IV
4
13 Index block-to-baseplate (2) 3/8 (M10) 15 20
10
5
RC1840.eps
10 6045734
Do you have questions you need
answered right now? Call your
nearest Cascade Service Department.
Visit us online at www.cascorp.com
Cascade N.V. Cascade (UK) Ltd. Sales Scotland Cascade (Africa) Pty. Ltd.
Benelux Sales and Service Unit 5, Eden Close Macade Systems Ltd. PO Box 625, Isando 1600
Damsluisweg 56 Hellaby Lane Ind. Estate 18 Melford Road 60A Steel Road
PO Box 3009 Heellaby, Righead Ind. Estate Sparton, Kempton Park
1300 El Almere Rotherham S66 8RW Bellshill ML4 3LR South Africa
The Netherlands England Scotland Tel: 975-9240
Tel: 036-5492950 Tel: 01709-704500 Tel: 01698-845777 FAX: 394-1147
FAX: 036-5492974 FAX: 01709-704501 FAX: 01698-845888
Cascade Japan Ltd. Cascade Korea Cascade Australia Cascade New Zealand
5-5-41, 108B Namdong Ind. Complex 1445 Ipswich Road 15 Ra Ora Drive
Torikai Kami 658-3 Gojan-Dong Rocklea, QLD 4106 East Tamaki, Auckland
Settsu, Osaka Namdong-Gu Australia New Zealand
Japan, 566 Inchon, 405-310 Korea Tel: 1-800227-223 Tel: 9-273-9136
Tel: 81-726-53-3490 Tel: 82-32-821-2051 FAX: (07) 3373-7333 FAX: 9-273-9137
FAX: 81-726-53-3497 FAX: 82-32-821-2055
c
Cascade Corporation 2004 7-2004 Part Number 6045734