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RFQ-593

JL Components Technical Description


Carrier Plate Assembly - Front Manual Door
Part Summary Sheet
Part Number TBD EAPCN: TBD
Part Level: TBD ICFR/ICR: TBD
Part Description: Carrier Plate Assembly
Module Spec.#: PF-90156
Primary Process Moulding Material Spec.#:
MS-DB-21 CPN3778 (Carrier, 30% LGF-PP)
Specifications:
MCoE-MS001-03 (Carrier)
Trim Levels: --- MS-AY-560 (FIPG Seal)
MCoE-SD002 (FIPG Seal)

Part Dim.: 652mm x 529mm x 69mm Attaches To: Door Inner Panel
Material Thickness: 1.8mm Nominal Thickness Attachment Method: Screws

Carrier Plate:
PP - 30% Long GF Pellets

Foam Seal:
Material Type: Nominal Volume: TBD
RAMPF SPEC RAKU-PUR 32-
3250

Allowable Regrind Material: 0%

Colors: Black MCR Volume: TBD

Grain: None Program Info: Chrysler JL


Gloss: None Purchasing Contact: David Kishimoto
Foam Seal Application + J Clip
Additional Assy.: Engineering Contact: Eugene Kim
Installation P/N:3040846
Other Notes: Overall Size: 652mm x 529mm x 69mm, Measured CAD Volume: 667,183mm 3

Estimated Total Volume When the design is completed (i.e. item 12 &13) = 675,998mm^3

Symmetrically Opposite Component is required


1. No regrind material is allowed in the moulding.
2. 22 in line of draw holes, moulded or punched in (Pictured)
3. 3 punched or molded holes not in line of draw, Moulded in or Punched (Pictured)
4. 3 additional Moulded in holes in line of draw (Section Pictured)

5. 4 Presenter attachment features (Pictured)


6. 1 Pull cup hole not in the line of draw. Attach J-Clip at the pull cup attachment location. (Pictured).
7. Pull cup screw strip out or nut retention must meet a minimum of 4Nm with 1.67 CpK.
8. 2 PT 60 features in line of draw for rail attachment screws (Pictured)
9. 1 Moulded in clip on dry side (Pictured)
10. Ramf Seal - Material ( RAKU-PUR 32-3250). Must meet seal/carrier section dim. (Section Pictured)
11. 4 Dog House (w/hole not in line of draw) Features of varying shape based on surrounding geometry
(Pictured)
12. Several additional Dog Houses will be required for the wire clips and an attachment for the mirror wire
harness jumpers (Not shown in the CAD)
13. A temporary shipping retainer on the carrier plate for both of the inside door handle cables will also be
required (Not shown in the CAD)
14. The design of above item 12&13 are not complete. So they are not shown in the models but must be
included in the quote .

15. 2 PLPs without a hook feature (Pictured)


16. 100% Check of Seal Co-Adhesion is Required by the supplier
17. Must have Error Proofing for Short Shots and Flashes using sensor, camera, fixtures, etc.
18. The critical dimensions/ special characteristics listed out on FCA GD&T must meet with 1.67 CpK.

19. Serialized Bar Code is required on the carrier plate (either by label or laser etching)
20. Branding of Chrysler Pentastar is required on the carrier plate
21. Manual Vs. Power Carrier Plate CAD Discrepancy (Pictured): Motor Mounting Interface

Chrysler JL Module BOM Rev.C.xlsx - Front Manual Carrier Page: 1 of 7


RFQ-593

JL Components Technical Description


Carrier Plate Assembly - Front Manual Door
Part Summary Sheet
Wet Side View

2 3

Dry Side View 4

Chrysler JL Module BOM Rev.C.xlsx - Front Manual Carrier Page: 2 of 7


RFQ-593

JL Components Technical Description


Carrier Plate Assembly - Front Manual Door
Part Summary Sheet
Moulded-In Hole Section

Presenter Attachment Feature

Chrysler JL Module BOM Rev.C.xlsx - Front Manual Carrier Page: 3 of 7


RFQ-593

JL Components Technical Description


Carrier Plate Assembly - Front Manual Door
Part Summary Sheet
Pull Cup Hole Not In Line Of Draw

Install J-Clip with U-Nut M6 x1.0


on pull cup attachment location

Rail Mount PT 60 Screw Feature

Moulded In Clip

Chrysler JL Module BOM Rev.C.xlsx - Front Manual Carrier Page: 4 of 7


RFQ-593

JL Components Technical Description


Carrier Plate Assembly - Front Manual Door
Part Summary Sheet
Ramf Seal Section

10

Seal Start/Stop Location To Be Defined

Dog House with Hole Not In Line Of Draw 11

Note: Several additional dog houses and a retainer(not shown here) will be required when the design is completed

Chrysler JL Module BOM Rev.C.xlsx - Front Manual Carrier Page: 5 of 7


RFQ-593

JL Components Technical Description


Carrier Plate Assembly - Front Manual Door
Part Summary Sheet
PLP Feature

15

Chrysler JL Module BOM Rev.C.xlsx - Front Manual Carrier Page: 6 of 7


RFQ-593

JL Components Technical Description


Carrier Plate Assembly - Front Manual Door
Part Summary Sheet
Front Manual Vs. Front Power Carrier Plate Difference

Wet Side View 21


Green: Manual

Brown: Power

Front Power Vs. Front Manual Carrier Plate Difference

Dry Side View 21


Green: Manual
Brown: Power

Chrysler JL Module BOM Rev.C.xlsx - Front Manual Carrier Page: 7 of 7