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- USCTS08 320
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- Fatigue and Fracture Mechanics Analysis of Threaded Connections
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3600 rpm by a 400 Hp motor. The shaft B. 0.195

drives a 48 inches diameter chain C. 0.28

sprocket having an output efficiency D. 0.24

of 85%. The output force of the

driving sprocket and the output of the Ans. A

driven sprocket are:

A cut gear transmits 25 Hp at a pitch

A. 200 lb and 250 hp line velocity of 6000 ft/min. If the

B. 261.6 lb and 300 hp service is intermittent the dynamic

C. 291.66 lb and 340 hp load is:

D. None of the above

A. 244

Ans. C B. 264

C. 274

A certain farm equipment which D. 284

requires 2200 Newton mater torque at

500 RPM has a diesel engine to Ans. C

operates at 1500 RPM as its prime

An internal gearing requires an idler

mover. A No. 60 roller chain with a

gear if the driving gear of 6 inches

total length of 60 pitches and a small

in diameter and the center distance of

sprocket with 23 teeth are to be used

the idler to the driver is 20 inches.

with an operating temperature to

What is the inside diameter of the

remain constant at 45 degree C.

driven gear?

Determine the no. of teeth of the

larger sprocket. A. 62

B. 70

A. 70

C. 74

B. 69

D. 81

C. 68

D. 69 Ans. C

rotates at 150 rpm, its number of

A sleeve bearing has an outside

teeth is 14 while the gear has 42

diameter of 1.5 in and a length of 2

teeth, what is the pitch angle of the

in, the wall thickness is 3/16 in. The

pinion?

bearing is subjected to a radial load

of 450 lb. Find the bearing pressure. A. 18.4 degrees

B. 20 degrees

A. 100 psi

C. 14.5 degrees

B. 150 psi

D. 20.5 degrees

C. 200 psi

D. 250 psi Ans. A.

Ans. C

degrees of a solid steel shaft 110 mm system returns to its static position

OD 1.4 m long subjected to 3.1 x 106 with the equilibrium, the system is

N-mm. The torsinal modulus of said to be

elasticity is 80,000 N/mm-mm

A. Underdamped

B. Overdamped A 10" diameter pulley is belt driven

C. Resonant with a net torque of 250 ft-lbs. The

D. Critically damped ratio of tensions in the tight to

stack sides of the belt is 4 to 1.

Ans. D What is the maximum tension in the

belt?

Balancing o grinding wheel is done to

A. 250 lbs.

A. Make the outside diameter

B. 800 lbs.

concentric with the bore

C. 83 lbs.

B. Make the sides of wheel parallel

D. 500 lbs.

C. Equalize the weight in every

portion of the wheel Ans. B

D. None of the above

Compute how many 3/8 inch diameter set

Ans. C screws required to transmit 3 Hp at a

shaft speed of 1000 rpm. The shaft

A grinding wheel is marked as 51A 46L

diameter is 1 inch

5V 23, out of these 5 means

A. 1

A. Kind of abrasive

B. 2

B. Structure

C. 3

C. Kind of bond

D. 1

D. Grain size

Ans. B

Ans. B

A drop hammer of 1 ton dead weight

It is also known as diamond pyramid

capacity is propelled downward by a 12

hardness test, uses a pyramid shaped

inch diameter cylinder. At 100 psi air

diamond indenter and a load that

pressure what is the impact velocity

ranges from 1 kg to 120 kg.

if the stroke is 28 inches?

A. Vickers test

A. 47.4 ft/sec

B. Mohs hardness

B. 31.6 ft/sec

C. Knoop test

C. 15.8 ft/sec

D. Brinell test

D. 63.2 ft/sec

Ans. A

Ans. B

surface factor 0.8, the surface factor

is 0.92 and the endurance strength is

The maximum moment induced in a simply 28000 psi. Compute the alternating

supported beam of 20 foot span, by a stress of the link if it is subjected

2,000 pound load at midspan is to a reversing load. Assume a factor

of safety of 3.

A. 125,000 ft-lbs

B. 15,000 ft-lbs A. 8150

C. 30,000 ft-lbs B. 10920

D. 10,000 ft-lbs C. 9,333

D. 7260

Ans. D

Ans. C

Determine the average time to cut by In case of spur gears the flank of the

automatic oxy-acetylene (machine) tooth is

crosswise a 4ft x 8ft x 4in thick

steel plate. A. The part of the tooth surface

lying below the pitch surface

A. 6.85 min. B. The curve forming face and flank

B. 318 sec C. The width of the gear tooth

C. 10 min measures axially along the pitch

D. 360 sec surface

D. The surface of the top of the

Ans. D tooth

A 16 mm plate is lapped over and Ans. A

secured by fillet weld on the inside

and outside to form a penstock 1.5 The cam angle is

meter in diameter. Determine the safe

internal pressure, assuming an A. The angle of rotation of the cam

allowable stress of 140 MPa on the for a definite displacement of

plate and an allowable shear stress of the follower

90 MPa on the throat side of the 14 mm B. Angle subtended by live portion

fillet weld. of cam at the cam center

C. The angle subtended at the cam

A. 2.376 MPa center by the portion of cam

B. 3.590 MPa during which the follower moves

C. 2.843 MPa D. The angle subtended by the cam

D. 1.695 Mpa at the cam center when the

follower dwells.

Ans. A

Ans. A

Which of the following dynamometer is

widely used for absorption of wide For a kinematic chain to be considered

range of powers at wide range of as mechanism

speeds?

A. None of the links should be

A. Hydraulic fixed

B. Belt transmission B. One link should be fixed

C. Rope brake C. Two links should be fixed

D. Electric generator D. There is no such criterion

Ans. A Ans. B

used for power measurement when the

speed is high and the viscous force is A. Loss of power

small? B. Difference between the angular

velocities of two pulleys

A. Tesla fluid friction dynamometer C. Difference between the

B. Froude water vortex dynamometer velocities of two pulleys

C. Rope brake dynamometer D. Difference between the linear

D. Amsler dynamometer speed of the rim of pulley and

the belt on it.

Ans. A

Ans. D

Multiple collars are provided on a Ans. D

flat collar pivot bearing to

A process of indenting but not

A. Increase frictional resistance breaking through the surface of a

B. To establish self-sustaining workpiece with a punch in order to

bearing condition produce a cavity of an impression

C. Distribute the frictional load

due to limiting friction A. Heading

D. Distribute the axial load due to B. Cogging

limiting bearing pressure on a C. Barreling

collar D. Piercing

Ans. D Ans. D

of the tum-table, the following type the shaft at 300 rpm. The propeller

of governor is commonly used attached to this shaft develops a

thrust of 150,000 lb. A hollow steel

A. Hartung governor shaft having an outside diameter of 14

B. Inertia governor in. is to be used. Determine the

C. Pickering governor inside diameter of the shaft if the

D. Wilson hartnell maximum shearing stressed based on the

torsion alone is not to exceed 7500

Ans. C psi. What is the percentage savings in

weight.

Shearing the sheet into two or more

pieces Ans. %W saving = 37.3%

A. Parting A short compression member with Do=

B. Perforating 2Di is to support a dead load of 25

C. Lancing tons. The material is to be 4130. A

D. Notching short compression member with Do= 2Di

is to support a dead load of 25 tons.

Ans. A

The material is to be 4130 steel, WQT

The mechanism used to enlarge or 1100F. Calculate the outside and

reduce moments for reproducing inside diameters on the basis of yield

drawings to different scales is called strength of 114 ksi and factor of

safety of 2.

A. Clinograph

B. Trisquare Ans. Do=1.22 in. and Di=0.61 in.

C. Graphometer

D. Bantograph A 15/16-in wide key has a depth of 5/8

in. It is 12 inches long and is to be

Ans. D used on a 200 hp, 1160 rpm, squirrel-

cage induction motor. The shaft

Which of the following is a higher diameter is 3 7/8 inches. The maximum

pair? running torque is 200% of the full-

A. Thomson an indicator mechanism load torque. Determine the maximum

B. Double Mc Innes Indicator compressive stress of the key

mechanism A. 779 psi

C. Harts straight line mechanism B. 997 psi

D. Tooth gearing mechanism

C. 197 psi stress (St) of 0.90 times the proof

D. 279 psi stress if the diameter of the bolt is

5/8 in and coefficient of collar

Ans. B friction c = 0.2?

A storage tank for air, 36 inche in Ans. T = 2161 in-lb

diameter, is to withstand an internal

pressure of 200 psi with a design Calculate the power consumed during

factor of 4 based on Su. The steel has cutting of a low carbon steel bar 40

the strength equivalent to C1020 mm diameter if cutting force is 150 kg

annealed and the welded joints should at 200 rpm.

have a relative strength (efficiency)

of 90%. If Su for annealed C1020 steel A. 0.46 hp

is 57 ksi. Compute the longitudinal B. 0.66 hp

stress. C. 0.75 hp

D. 0.83 hp

A. 128,000 psi

Ans. D

821,000 psi

A broach is used to cut a key way 8mm

B. 800,000 psi wide, 5mmm deep in a boss 64mm long.

C. 12,800 psi Determine the cutting length of broach

if the rise per tooth is 0.0875mm and

Ans. D the number of finishing teeth is 13.

The mass of a flywheel is 175 kg and A. 672 mm

its radius of gyration is 380 mm. Find B. 627 mm

the torque required to attain a speed C. 762 mm

of 500 rpm from rest in 30 seconds. D. 726 mm

A. 40.46 N Ans. C

B. 44.12 N

C. 35.66 N Calculate the power of electric motor

D. 38.48 N for a drilling machine to drill a hole

15 mm diameter in cast iron workpiece

Ans. B at 450 rpm and 0.2 mm feed. The

specific power is 0.03 kW and

A steel bar 24 in. in length is to

efficiency of motor is 80%.

withstand a tensile impact load caused

by a weight of 100 lb having a A. 0.6 kW

velocity on impact of 140 fpm. Find B. 0.9 kW

the stress in the bar if the diameter C. 0.7 kW

is 1 in and the modulus of D. 0.4 kW

Elasticity (E) is 30x106 psi.

Ans. A

Ans. S=12,000 psi

A double square thread screw is used

The cylinder head of a 10in x 18in. to raise a load of 20,000 lb at a

freon compressor is attached by 10 velocity of 3 fpm. Outside diameter of

stud bolts made of SAE grade 5. The thread and pitch are 2 7/8 in. and 1

cylinder pressure is 300 psi. What is in. respectively. Collar friction

the approximate tightening torque coefficient is 0.12, thread friction

should be used to induce a tightening coefficient is 0.10. Mean diameter of

collar 5 in. Determine the power B. Honing

required to drive the screw. C. Lapping

D. Snugging

A. 3.45 hp

B. 4.29 hp Ans. A

C. 4.65 hp

D. 5.02 hp Which of the following is a single

measure that combines the external

Ans. B dynamic load of an application with a

gear drives reliability and operating

Two 2 in sellers standard square life?

thread screws are used to raise and

lower a hydraulic gate weighing 60 A. Ratio factor

tons. A 570 rpm electric motor B. Service factor

operates the screws. The coefficients C. Reliability factor

of collar and thread friction are 0.03 D. Life factor

and 0.14 respectively. The mean

diameter of the collar 4in. if the Ans. C

gate rises at the rate of 2fpm,

What is the term used to described the

determine the size of the motor

distance from a point on one gear to

required to lift the gate if the

the corresponding point measures along

mechanical efficiency is 85% for the

the base circle.

speed reducing equipment.

A. Diametral Pitch

A. 20 hp

B. Circular Pitch

B. 30 hp

C. Normal Pitch

C. 34 hp

D. Chordal pitch

D. 24 hp

Ans. C

Ans. C

Which of the following is the best

A crate weighing 4,000 lb is moving at

method used for increasing a springs

a speed of 4ft/s. It is brought to

fatigue life?

rest by two compression spring in

stopping the crate, the springs are to A. Sprickling

be compressed 8 in. If the spring B. Shot peening

index is 6 and the allowable stress is C. Stress relieving

52,000 psi, determine the maximum load D. Shot relieving

on each springs.

Ans. B

A. 1491 lbs

B. 2037 lbs What is the term applied to parallel

C. 1675 lbs forces equal in magnitude but opposite

D. 2453 lbs direction?

B. Non-concurrent forces

What describes very rough grinding C. Couple

such as that performed in foundries to D. Equillibrant

remove gates, fins and risers from

castings? Ans. C

A. Snagging

It is one of the rigid members /

bodies joined together to form a

kinematic chain.

A. Coplanar

B. Link

C. Frame

D. Machine

Ans. B

is considered fixed for the purpose of

analysis but motion is possible in

other links.

A. Belting

B. Mechanism

C. Frame

D. Sprocket Chain

Ans. C

such as that performed in foundries to

remove gates, fins and risers from

castings?

A. Snagging

B. Honing

C. Lapping

D. Snugging

Ans. A

power 6.7 kW. The driver has 40 teeth

of 12 mm pitch and runs at 7

rev/s,find the force on th te

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