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Instrumentation

Contents
1. Control center .............................................. 5
1.1. Electrical area classification (NEC or IEC): 5
1.2. Utility power: .......................................... 5
1.3. Control System:..................................... 5
1.4. PLC Communication: ............................ 5
2. Field ............................................................. 5
2.1. Area classification (NEC or IEC): .......... 5
2.2. Protection Method: ................................ 6
2.3. Instrument Summary: ............................ 6
2.4. Approval agencies (NEC or CENELEC):7
3. Wiring ........................................................... 7
3.1. Wiring protection (Conduit or Armored Cable) I/O Room to Field Junction Box: 7
3.2. Wiring protection (Conduit or Armored Cable) Field Junction Box to Field Instrument: 7
3.3. Electrical connection: ............................ 7
3.4. Termination (instrument): ...................... 7
3.5. Distance: ............................................... 8
4. Instrument .................................................... 8
4.1. Flow Measurement: ............................... 8
4.2. Temperature Measurement: ................. 8
4.3. Level Measurement:.............................. 8
4.4. Transmitter communication protocol: .... 8
4.5. Heat Tracing or Freeze protection: ....... 8
4.6. Control valve allowable noise level: ...... 8
4.7. Fugitive emissions packing: .................. 9
5. Piping Requirements ................................... 9
5.1. MINIMUM flange size and class: .......... 9
5.2. Tubing: .................................................. 9
5.2.1. Process: 9

5.2.2. Pneumatic: 10
6. Cabling Requirements ............................... 10
6.1. Instrument Cable - Shielded Single Pair10
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Instrumentation

6.1.1. Conductor: 10

6.1.2. Insulation: 10

6.1.3. Color: 10

6.1.4. Sheath: 12
7. Instrument Cable - Shielded Single Triad .. 12
7.1.1. Conductor: 12

7.1.2. Insulation: 12

7.1.3. Color: 12

7.1.4. Sheath: 13
7.2. Thermocouple Cable - Shielded Single Pair 13
7.2.1. Conductor: 13

7.2.2. Insulation: 13

7.2.3. Sheath: 13
7.3. Solenoid and Control Cable - Nonshielded Single Pair 14
7.3.1. Conductor: 14

7.3.2. Insulation: 14

7.3.3. Color: 14

7.3.4. Sheath: 14

7.3.5. Sheath: 14
7.4. Grounding: .......................................... 15
7.5. Multi-pair (by client): ............................ 15
8. Vendors List ............................................... 15
8.1. Pressure and Differential Pressure Transmitters 15
8.2. The project requires five (5) High Speed Pressure and Differential Pressure Transmitters
(Update Frequency <= 50 ms) ..................... 15
8.3. Manifold Valves ................................... 15
8.3.1. Vendors 15

8.3.2. Construction 16
8.4. Temperature Transmitters................... 16
8.5. Level Displacer .................................... 16
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Instrumentation

8.6. Level Float Switches ........................... 16


8.6.1. Vendors 16

8.6.2. Construction 16
8.7. DP Indicator ........................................ 16
8.8. Digital Positioners ............................... 16
8.9. Globe Valves ....................................... 16
8.9.1. Low Cv (<3) Globe Valves 16

8.9.2. Variable Cv Control Valves (CCR Only) 17


8.10. Butterfly Valves ................................... 17
8.11. Ball Valves .......................................... 17
8.12. Catalyst Ball Valves (CCR only) ......... 17
8.13. V-Ball Valves (CCR only) .................... 17
8.14. Eccentric Rotary Valves ...................... 17
8.15. Limit Switches ..................................... 17
8.16. Solenoids ............................................ 17
8.17. Pressure Gauges & Thermometers .... 17
8.18. Pressure Switches .............................. 18
8.19. Thermocouples ................................... 18
8.19.1. Vendors 18

8.19.2. Construction 18
8.20. RTDs ................................................... 18
8.20.1. Vendors 18

8.20.2. Construction 18
8.21. Nuclear Level Instruments .................. 18
8.22. Vibration Monitoring ............................ 19
8.23. Thermal Dispersion Flowmeter ........... 19
8.24. Mass Flowmeter .................................. 19
8.25. Vortex Flowmeter ................................ 19
8.26. Non Contacting Ultrasonic Level ......... 19
8.27. Capacitance Level (CCR only) ............ 19
8.28. O2 Analyzer (CCR) ............................. 19
8.29. O2 Analyzer (portable) ........................ 19
8.30. pH Analyzer ......................................... 20
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Instrumentation

8.31. Junction Boxes .................................... 20


8.31.1. Vendors 20

8.31.2. Construction 20

8.31.3. Cable Glands 20


8.32. Inst. & Control Wire/Cable................... 20
8.33. Terminals ............................................ 20
8.33.1. Construction 20
9. Additional Comments: ............................... 20
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Instrumentation

1. Control center
1.1. Electrical area classification (NEC or IEC):
NEC Article 500 Class I, Division 2, Groups B, C, D
Class I, Division 2, Groups C, D
General purpose
IEC 79 -10, 12 Zone 1 Zone 2 General purpose
Gas grouping: IIA IIB IIC
IIB + H2
Temp class: T1 T2 T3
T4 T5 T6
1.2. Utility power:
Inst (loop): 24 VDC

Other: Volts Hz

Inst (supply): 110 VAC 220 VAC


60 Hz 50 Hz

Other: Volts Hz

Solenoid: 24 VDC 120 VDC 125 VDC


120 VAC 220 VAC
60 Hz 50 Hz
Other: Volts Hz
1.3. Control System:
Will UOP be using the CLIENTs control system? Yes No
DCS Manf. / Model: HONEYWELL TDC 3000 (HPM)
PLC Manf. / Model: GE 90 Series
1.4. PLC Communication:
Required Protocol: Modbus RS485 and Ethernet TCP/IP

2. Field
2.1. Area classification (NEC or IEC):
1. Electrical area classification (NEC or IEC):
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Instrumentation

NEC Article 500 Class I, Division 2, Groups B, C, D


Class I, Division 2, Groups C, D
General purpose
IEC 79 -10, 12 Zone 1 Zone 2 General purpose
Gas grouping: IIA IIB IIC
IIB + H2
Temp class: T1 T2 T3
T4 T5 T6
2.2. Protection Method:
Electronic Transmitters and Digital Positioners:
Intrinsic Safety (IS) Explosion / Flameproof
Non-Incendive
Solenoid Valves:
Intrinsic Safety (IS) Explosion / Flameproof
Thermocouples and RTDs:
Intrinsic Safety (IS) Explosion / Flameproof
Increased Safety
Alarm and Shutdown Contacts:
Intrinsic Safety (IS) Explosionproof
Hermetically Sealed Increased Safety
Analyzers:
Intrinsic Safety (IS) Explosion / Flameproof
Purge Permitted
IS ONLY: EEx ia EEx ib
Barrier Type: Zener Galvanic isolation

Manufacturer:

Model:

Analog in: Analog out:


Digital in: Digital out:
Solenoid: Other:

2.3. Instrument Summary:


N/A Excel Other:
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Instrumentation

2.4. Approval agencies (NEC or CENELEC):


NEC: FM CSA UL
CENELEC: BASEEFA CESI PTB LCIE
Any Other:
CE Mark

3. Wiring
3.1. Wiring protection (Conduit or Armored Cable) I/O Room to Field
Junction Box:
Conduit: Galvanized Aluminum
Armored cable: Interlocked Served (SWA) Braided
Cable tray: Galvanized Fiberglass Aluminum
Covered Fireproof

Other:

3.2. Wiring protection (Conduit or Armored Cable) Field Junction Box to


Field Instrument:
Conduit: Galvanized Aluminum
Armored cable: Interlocked Served (SWA) Braided
Cable tray: Galvanized Fiberglass Aluminum
Covered Fireproof

Other:

3.3. Electrical connection:


Instrument: PG 13.5 M20 x 1.5
1/2 NPT - 14 G 1/2

Other:

3.4. Termination (instrument):


Instrument: Ring lug Spade lug
Bare wire Other: PIN LUG
J-Box: Bare wire Ring lug Spade lug
Other: PIN LUG
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Instrumentation

3.5. Distance:
I/O room and UOP supplied field equipment: ~ 300 Ft.
Control room and UOP supplied field equipment:

4. Instrument
4.1. Flow Measurement:
Primary method: Orifice Vortex
4.2. Temperature Measurement:
Primary method: Thermocouple RTD ( -100 to 450 C)
General Service: J And K E T

Other:

High Temp: K Other:

RTD type: PT 100 3 wire 4 wire

Other:

Curve: 0.00385 ohms/ohm/C 0.00392 ohms/ohm/C


Transmitters: Control Room Field
Control applications Shutdown logic
All services

Other:

4.3. Level Measurement:


Methods: Nuclear Level Other: Guided Wave Radar, Displacer
4.4. Transmitter communication protocol:
HART Other: Honeywell DE
4.5. Heat Tracing or Freeze protection:
N/A Required

Electric: Voltage Hz

Steam: Pressure @ Temp

4.6. Control valve allowable noise level:


(At 1 meter) 85 dBA 90 dBA Other: dBA
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Instrumentation

4.7. Fugitive emissions packing:


Process: N/A Live-loaded Other:

Material: Teflon Grafoil Other:

5. Piping Requirements
5.1. MINIMUM flange size and class:
Vessel level: NPS 1 NPS 1-1/2 NPS 2
Class 150 Class 300

Other: Size: Class:

Vessel thermowell: NPS 1-1/2 NPS 2


Class 150 Class 300

Other: Size: Class:

Piping thermowell: NPS 1-1/2 NPS 2


Class 150 Class 300

Other: Size: Class:

Control valve: NPS NPS 1 Class 150 Class 300

Other: Size: Class:

5.2. Tubing:
Type: Imperial Metric
5.2.1. Process:
Material: 316 SS Other:

Size: 1/2 12 mm Other: 3/8


Construction: Seamless
0.035 wall (Class 150/300)

0.049 wall (Class 600) Other:


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Instrumentation

5.2.2. Pneumatic:
Material: 316 SS Other:
Supply Size: 3/8 8 mm Other:
Signal Size: 1/4 6 mm Other:
Construction: Seamless
0.035 wall Other:
Fittings:
Tapered Straight
Swagelok Parker CPI

Other:

6. Cabling Requirements
6.1. Instrument Cable - Shielded Single Pair
6.1.1. Conductor:
Material: Copper Other:

Design: Stranded Solid

Size: 16 AWG 1.3 mm Other:

6.1.2. Insulation:
Material: Polyvinyl chloride Polyethylene
Other:
Temp Rating: 70 C 90 C 105 C

Voltage Rating: 300 V 600 V Other:

6.1.3. Color:
Non-IS: Black + / White - White + / Black -
Black + / Blue - Red + / Black -

Other: + -
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Instrumentation

IS: Blue + / White -

Other: + -
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Instrumentation

6.1.4. Sheath:
1. Inner (Armored cable ONLY):
Material: Polyvinyl chloride Polyethylene

Other:

2. Outer - Flame retardant:

Material: Polyvinyl chloride Other:

Color: Black (Non IS) Blue (IS)

Other:

7. Instrument Cable - Shielded Single Triad


7.1.1. Conductor:
Material: Copper Other:

Design: Stranded Solid

Size: 16 AWG 1.3 mm Other:

7.1.2. Insulation:
Material: Polyvinyl chloride Polyethylene

Other:

Temp Rating: 70 C 90 C 105 C

Voltage Rating: 300 V 600 V Other:

7.1.3. Color:
Non-IS: A Black / B White / b Red
Other: A B b
IS: A Black / B White / b Red
Other: A B b
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Instrumentation

7.1.4. Sheath:
1. Inner (Armored cable ONLY):
Material: Polyvinyl chloride Polyethylene

Other:

2. Outer - Flame retardant:

Material: Polyvinyl chloride Other:

Color: Black (Non IS) Blue (IS)

Other:
7.2. Thermocouple Cable - Shielded Single Pair
7.2.1. Conductor:
Material: Copper Other: per TE Type
Design: Stranded Solid

Size: 16 AWG 1.3 mm Other:

7.2.2. Insulation:
Material: Polyvinyl chloride Polyethylene

Other:

Temp Rating: 70 C 90 C 105 C

Voltage Rating: 300 V Other:

Color: ANSI MC 96.1 IEC 584

Other:

7.2.3. Sheath:
1. Inner (Armored cable ONLY):
Material: Polyvinyl chloride Polyethylene

Other:
2. Outer - Flame retardant:

Material: Polyvinyl chloride Other:


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Instrumentation

7.3. Solenoid and Control Cable - Nonshielded Single Pair


7.3.1. Conductor:
Material: Copper Other:

Design: Stranded Solid


Size: 16 AWG 1.3 mm Other:14 AWG Where Reqd.
7.3.2. Insulation:
Material: Polyvinyl chloride Polyethylene
Other:
Temp Rating: 70 C 90 C 105 C

Voltage Rating: 300 V 600 V Other:

7.3.3. Color:
Solenoid: Black Positive (or ungrounded conductor)
White Positive (or grounded conductor)
Positive: BLACK Negative: WHITE
AC Power: Black Hot / White Neutral / Green Ground
Hot: Neutral: Ground:
7.3.4. Sheath:
1. Inner (Armored cable ONLY):
Material: Polyvinyl chloride Polyethylene

Other:

2. Outer - Flame retardant:

Material: Polyvinyl chloride Other:

Color: Black (Non IS) Blue (IS)

Other:

7.3.5. Sheath:
1. Inner (Armored cable ONLY):
Material: Polyethylene Polyvinyl chloride

Other:
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Instrumentation

2. Outer - Flame retardant:


Material: Polyvinyl chloride Other:
Color: Black Blue
7.4. Grounding:
J-Box (Field) Control center

Other:

7.5. Multi-pair (by client):


Ind. Shield Overall Shield
10 Pair 20 Pair
6 Pair 12 Pair 24 Pair

Other:

10 Triad 20 Triad
6 Triad 12 Triad 24 Triad

Other:

8. Vendors List
The vendors list in the Contract should be reviewed such that, for each type of
instrument listed in the UOP Project Specifications, a suggested vendor(s) is
shown. Identify any vendors which are mandatory, otherwise vendors who meet
the UOP performance specifications will be considered equal. If non-listed
vendors are preferred, please list as other.
8.1. Pressure and Differential Pressure Transmitters
Yokogawa - Dp Harp Rosemount - 3051 Series
Honeywell 100/900 Series Foxboro I/A Series
Other:

8.2. The project requires five (5) High Speed Pressure and Differential
Pressure Transmitters (Update Frequency <= 50 ms)
Rosemount - 3051 Series (special application)
8.3. Manifold Valves
8.3.1. Vendors
D/A Mfg Safti-Fold Parker
AGCO Swagelok
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Instrumentation

Other: Use AGCO M4TVIC-4


8.3.2. Construction
Manifold mount Transmitter mount
Flanged x flanged Flanged x threaded
Other:
8.4. Temperature Transmitters
Yokogawa - YT 200 Rosemount - 3144 Series
Honeywell - STT250 Series Foxboro I/A Series
8.5. Level Displacer
Foxboro-134 LD Series Fisher 2390-249
Masoneilan-12300 Series
Other: N/A
8.6. Level Float Switches
8.6.1. Vendors
Magnetrol Static-O-Ring
Other:

8.6.2. Construction
Flanged cage Sealed cage
Side-Side Side-Bottom
Other:

8.7. DP Indicator
ITT Barton Orange Research
Other:

8.8. Digital Positioners


Valve Manufacturer
Other: FISHER DVC
8.9. Globe Valves
Fisher Masoneilan
Valtek
Other:

8.9.1. Low Cv (<3) Globe Valves


Kammer Masoneilan Fisher
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Instrumentation

Other:

8.9.2. Variable Cv Control Valves (CCR Only)


Masoneilan 28000 Series, Low CV, Vera-PAK
8.10. Butterfly Valves
Jamesbury Fisher
Valtek Masoneilan (for Special Applications)
Other:

8.11. Ball Valves


Neles/Jamesbury Automation KTM
Other: METSO
8.12. Catalyst Ball Valves (CCR only)
Neles/Jamesbury Automation KTM
Other: METSO
8.13. V-Ball Valves (CCR only)
Fisher KTM
Other:

8.14. Eccentric Rotary Valves


Masoneilan Camflex II Neles-Jamesbury Finetrol
Other:

8.15. Limit Switches


Valve Manufacturer Westlock
GO, 70 Series Pepperl & Fuchs
Other:
Output : Contact type NAMUR type
NPN transistor PNP transistor
8.16. Solenoids
ASCO Skinner
Maxseal
Other:

8.17. Pressure Gauges & Thermometers


Ashcroft Wika
Other:
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Instrumentation

8.18. Pressure Switches


ITT Neo-Dyn, 100 Series United Electric, 119 Series
Static-O-Ring, Hermet Series
Other: ASCO
8.19. Thermocouples
8.19.1.Vendors
By UOP
Gayesco Thermocouple Products
All-Temp Daily Thermetrics
Other:

8.19.2.Construction
1/4 OD 6 mm OD
Other:
Grounded Ungrounded
Fixed length sheath with pipe nipple and union construction, integral head
Sheath with 36 (1 m) TFE or PVC coated armored extension, remote head
Other:

8.20. RTDs
8.20.1.Vendors
By UOP
Gayesco Thermocouple Products
All-Temp Daily Thermetrics
Other: TSC
8.20.2.Construction
1/4 OD 6 mm OD
Other:
Fixed length sheath with pipe nipple and union construction, integral head
Sheath with 36 (1 m) TFE or PVC coated armored extension, remote head
8.21. Nuclear Level Instruments
ThermoMeasure Tech Endress Hauser
Berthold Ohmart
Other:
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Instrumentation

8.22. Vibration Monitoring


Bently Nevada 3500 Series SKF
Output Type: 4-20 mA RS-232/422
RS-485 Ethernet
Relay Contact
Other: ENTEK
8.23. Thermal Dispersion Flowmeter
Kurz Sierra ABB
Other:

8.24. Mass Flowmeter


MicroMotion Schlumberger
Endress-Hauser (for CCR Chloride Injection Only)
Other:

8.25. Vortex Flowmeter


Foxboro Rosemount
Endress-Hauser
Other:

8.26. Non Contacting Ultrasonic Level


Milltronics Sensall
Endress-Hauser
Other:
Contacting Radar Level
Magnetrol
Other: Guided Wave Radar by Magnetrol / Orion
8.27. Capacitance Level (CCR only)
Endress-Hauser
8.28. O2 Analyzer (CCR)
Ametek Thermox (for Air Demand Range <1%)
ABB Rosemount
Other: PANEMETRICS (for Heater Stacks)
8.29. O2 Analyzer (portable)
Servomex
Other: N/A
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Instrumentation

8.30. pH Analyzer
Rosemount Other:

8.31. Junction Boxes


8.31.1.Vendors
Hoffman Nema 4X Type Weidmuller NEXT Series
Rittal Ex SS Series Rittal Ex Fiberglass Series
Stahl 8146 Series Stahl 8125 Series
Other:

8.31.2.Construction
Conduit Bottom entry Side entry
Gland plates Bottom Side
EEx e 10% Spare 20% Spare
Other:

8.31.3. Cable Glands


Peppers Hawke Crouse Hinds
Brass Nickle plated Shroud required
8.32. Inst. & Control Wire/Cable
Dekoron (UL listed) Draka
Kerpen
Other:

8.33. Terminals
Vendors
By UOP
Phoenix Contact Wago Weidmuller
Other:

8.33.1.Construction
Screwclamp Tensionclamp
Open Closed

9. Additional Comments:
Special thermocouples such as reactor multipoint or retractable type are selected by
UOP.
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Instrumentation

Standard Signal Segregation is as follows:

Separate tray conduit system provided for:

1. AC solenoids, AC Instrument Power


2. 24 Volt level analog or discrete control signals, RTD signals
3. Thermocouple mV signals

Separate Junction Boxes provided for:

Signals to/from DCS


1. 24 Volt Level Analog signals
2. 24 Volt level discrete signals
3. RTD signals / vibration signals
4. Thermocouple Signals

Signals to/from CRCS


1. AC solenoids
2. 24 Volt Level Analog signals
3. 24 Volt level discrete signals (e.g. solenoids/ limit switch contacts)
4. RTD signals
5. Thermocouple Signals

9. See attached drawings for typical junction box construction details and
junction box wiring details.
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Instrumentation