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DOC. REF. NO.

PH-IMS-SP08-Draft
POWER HOUSE

REVISION / ISSUE 01/01
DATE 01/05/2016
Auditing Report
PAGE 1 OF 4

Date 31/05/2016 Customer BAPETCO Site Badr 3

Inspected equipment
Code Type Model Operating conditions & Comments
196 Generator 3306 Load: 66A volt: 393V Frequency: 51.4HZ temp.: 80°C
Oil press. : 513 KPa Current hours: 24617 24 hour operation
Comments:
CR 1-No lifting certificate.
46 2-Dirty Generator.
3-Dusty air filter.
299 Generator 3406 Load: 40~100A volt: 405V Frequency: 49.2~51.6 temp.: 78°C
Oil press. : 450 KPa Current hours: 6930 24 hour operation
CR Comments:
78 1-Fuel press. Gauge doesn’t work.
2-Dusty air filter.
187 Generator C 15 Current hours: 21859 Standby
Comments:
CR 1-Exhaust Muffler isolation is resting on turbocharger.
29 2-Dusty air filter.
3-Expired lifting certificate.
3-Oil breather hose cut.
4-Abnormal Coolant; drain flush.
222 Generator 3406 Load: 66A volt: 400V Frequency: 50 HZ temp.: 78°C
Oil press. : 450 KPa Current hours: 25931
CR Comments:
69 1-Expired lifting certificate.
2-Dusty air filter.
3-Dirty radiator.
4- Abnormal Coolant; drain flush.
251 Generator 3306 Load: 85A volt: 414V Frequency: 49.5HZ temp.: 97°C
Oil press. : 302 KPa Current hours: 27367 24 hour operation
N/A Comments:
1-Dusty air filter.
2-Dirty radiator.
3-High coolant temp.

Abnormal Coolant. 45 Generator 3508 Load: 590A volt: 406V Frequency: 90HZ temp. : 360 KPa Current hours: 6017 Comments: N/A 1-Fuel press.5 HZ temp. 213 Generator 3406 Load: 30A volt: 404V Frequency: 49. 3-Dirty generator.5HZ temp. . 6-Alternator pulley moving. : 496 KPa Current hours: 20224 N/A Comments: 1. drain flush.: 82°C Oil press. NO. drain flush.: 80°C Oil press. 2-Dirty radiator. : 415 KPa Current hours: 19411 CR Comments: 49 1-No lifting certificate.8HZ temp. Gauge doesn’t work. 2-Dirty radiator. 51 3-Black smoke. PH-IMS-SP08-Draft POWER HOUSE REVISION / ISSUE 01/01 DATE 01/05/2016 Auditing Report PAGE 2 OF 4 231 Generator 3306 Load: 49A volt: 405V Frequency: 50. REF.Abnormal Coolant.5HZ temp. DOC. : 430 KPa Current hours: 33748 1R1 Comments: GR0 1-Harmonic load gives high frequency. 5-Dirty generator.: 87°C Oil press. 2-Upper alternator cover loose and fixed by wires. : 468KPa Current hours: 10636 24 hour operation CR Comments: 16 1.: 73°C Oil press. 174 Generator 3306 Load: 52A volt: 402V Frequency: 49. 8101 2-No breaker cover. 4-High oil consumption 20 liter every service. 4-Air leakage from manifold.: 86°C Oil press. 297 Generator 3406 Load: 47A volt: 407V Frequency: 50.

3-Expired lifting certificate. 3-Dusty and corroded battery cable clamps. 2. NO. 2-Change fuel and oil filters for caterpillar engines from fleetgaurd to caterpillar. Audit Comments: 1-Operation and service sheets are not used regularly.Accommodations air condition fault. . PH-IMS-SP08-Draft POWER HOUSE REVISION / ISSUE 01/01 DATE 01/05/2016 Auditing Report PAGE 3 OF 4 Customer Comments: 1-Many breakdown occur and same fault exist after returning generator to the factory for maintenance. 5-Customer request keep our operation team unchanged due to work permit problems. 4-Customer suggests installing fill valve on fuel daily tank to be used in winter to avoid starting problems in cold weather. 4-Dusty air filters. DOC. 2-Low loads on generators. Operator Comments: 1-Operators need gloves for servicing. REF.

DOC. REF. 2-Provide tools for cleaning air filers regularly. NO. PH-IMS-SP08-Draft POWER HOUSE REVISION / ISSUE 01/01 DATE 01/05/2016 Auditing Report PAGE 4 OF 4 Corrective Action: 1-Load should be 65-85%. Prepared by Reviewed by QC Manager Approved by TQM Director Commissioning Engineer Name: Ahmed Sharaf Name: Mohamed wageh Name: Bassam Mokhatr Signature: Ahmed Sharaf Signature: Mohamed wageh Signature: Bassam Mokhatr Date: 31/05/2016 Date: 31/05/2016 Date: 31/05/2016 .