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optimass 2000 data sheet.

qxp 10/04/2008 15:15 Page 1

OPTIMASS 2000 Technical Datasheet

Sensor for mass flow


Large diameter for bulk measurement
Stainless Steel measuring tubes
Modular electronics
Custody transfer of liquids and gases
optimass 2000 data sheet.qxp 10/04/2008 15:15 Page 2

OPTIMASS 2000

The solution for bulk mass flow measurement


Whilst the OPTIMASS 2000 has been developed to meet the demanding transfer requirements of the oil and
gas industry, it is well suited to bulk measurement in many applications.
A high level of performance makes the OPTIMASS 2000 suitable for the bulk measurement of petroleum
and oil as well as products like: syrup; molasses and raw chemicals.
Combined with the power of the MFC 300, the OPTIMASS 2000 will provide accurate measurement of:vol-
ume; mass; density and concentration.

Features:
Innovative twin measuring tube design
5
High flow rate capacity
1
Easily drained and easy to clean
4
Optional heating jacket
High accuracy for custody transfer
3 Optimised flow divider for minimum pressure
drop
2
Modular electronics concept: electronics and
sensor are easy to replace
Large tube size for bulk measurement
1 Comprehensive diagnostic capabilities
Industries:
2 Available with a range of process connections
3 Outer casing in stainless steel 304L or 316L Oil & Gas
4 Common electronics across the range of sen- Waste water
sors with redundant storage of calibration and
sensor data Chemical
5 Modular electronics with all output options. Paper & Pulp
Food & Beverage
Pharmaceutical
Fresh water

Applications:
Bulk loading/unloading
Custody transfer for volume and mass
High Volume
Pipeline measurement applications

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OPTIMASS 2000

Features & Options

Features
OPTIMASS 2000 provides the best solution for a
variety of applications where bulk measurement is
required
Flow rates up to 2,300,000 kg/h
Integrated electronics
Best in class for zero stability

Connection Options
The Optimass 2000 range of meters are available
with both hygienic and flange connections.
Standard flanges with ratings up to 1500 lbs.

Hygienic connections (S100 only) for bulk meas-


urement in the food/beverage industry .

Heating Jacket & Purge Port


Optimass 2000 is available with both heating jacket
and purge port options.
Heating jacket option for use with temperature
dependant products.
Prevents solidification of process product.

Purge port option for protection in the event of


measuring tube failire.
Allows hazardous chemicals to be drained away
safely
Can also be used for the early detection of meas-
uring tube failure where highly toxic chemicals
are being measured.

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OPTIMASS 2000
Versions
Compact
Optimass 2000 compact provides high accuracy with
easy installation.
Pre-programmed MFC300 for plug & play
installation.
available with certified MFC300 housing for use
in hazardous areas.
Stanless Steel option for MFC300 housing for
use in aggresive environments

Remote
OPTIMASS 2000 remote version for use with either
the MFC300 F, MFC300 W or MFC300 R converter.
Suited to applications where data collection
needs to be centralised.
Allows the MFC300 converter to be installed in a
safe area.
300m maximum distance between meter and
converter.
Stainless steel option for junction box housing
for use in aggresive environments.

MFC010
OPTIMASS 2000 is also available with the MFC010
MODBUS communications option.
Stand alone meter - operates without the
MFC300 converter.
Provides industry standard MODBUS communi-
cation.
Easy integration with MODBUS skids.

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optimass 2000 data sheet.qxp 10/04/2008 15:15 Page 5

OPTIMASS 2000
Outer Cylinder

Please Note
Where the meter is being used to measure:
high pressure gases
gases kept as liquids at high pressure.
and/or where there is a risk of tube failure because of:
the use corrosive and/or erosive process
frequent pressure and/or temperature shocking
seismic or other shock loading
Krohne strongly recommends that the burst disk option is ordered. If in doubt please contact Krohne Ltd.
Please note that meters ordered with flange rating of 100 barg or above, will automatically be supplied with
a burst disk in the outer cylinder.

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optimass 2000 data sheet.qxp 10/04/2008 15:15 Page 6

OPTIMASS 2000
Technical Data

Operating data
Size S100 S150 S250

Flow Rates

Maximum (kg/h) 420,000 900,000 2,300,000

Maximum (lbs/min) 14,698 33,804 84,510

Minimum Dependant on acceptable measuring error.

Maximum (kg/h) 121,000 270,000 666,000


Velocity F10m/s
Maximum (lbs/min) 4,446 9,920 24,471

Minimum (kg/h) 7,000 18,000 50,000

Custody Transfer Minimum (lbs/min) 257 661 1837


(Mass) Maximum (kg/h) 220,000 500,000 1,200,000

Maximum (lbs/min) 8084 18,372 44,092


3
Minimum (m /h) 7 18 50
Custody Transfer Minimum (bbl/day) 1056 2717 7548
(Volume-Operating
Density 1000kg/m3) Maximum (m3/h) 220 500 1200

Maximum (bbl/day) 33,210 75,478 181,150

Accuracy (at reference conditions)


Liquid 0.1 + ZS 0.1 + ZS 0.1 + ZS

Gas 0.5 0.5 0.5

Repeatability 0.05 + ZS 0.05 + ZS 0.05 + ZS

Zero Stability F7 Kg/H F18 Kg/H F50 Kg/H

Reference conditions

Product Water

Temperature 20oC

Operating pressure 1 bar

Density

Measuring Range 400-3000 kg/m3 400-3000 kg/m3 400-3000 kg/m3

Accuracy 2 kg/m3 2 kg/m3 2 kg/m3

Accuracy (on site calibration) 0.5 kg/m3 0.5 kg/m3 0.5 kg/m3

Temperature

Measuring Range -45oC...130oC

Accuracy 1oC 0.5% of reading

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optimass 2000 data sheet.qxp 10/04/2008 15:15 Page 7

OPTIMASS 2000

Device specifications

Size S100 S150 S250

Materials

Measuring Tube SS 318L (UNS S31803)

Spigots Stainless Steel 316/316L (optional Stainless Steel 318L)

Flanges Stainless Steel 316/316L (optional Stainless Steel 318L)

Outer Cylinder Stainless Steel 304 (316L optional)

Sensor Electronics Housing Aluminium (Stainless Steel optional)

Nominal pressure at 20o C

PED 97/23/EC -1...150 bar/14.5...2175 psi


Measuring Tube
CRN/ASME B31.3 -1...140 bar/14.5...2030 psi

Outer Cylinder Typical burst pressure f100 bar (non certified)

Temperature

Process Temperature -45...130oC -45...130oC -45...130oC

Ambient Temperature - compact version -40...60oC 40...60oC 40...60oC

Ambient Temperature - remote version -40...65oC -40...65oC -40...65oC

Process effects on the sensor

Temperature effect on mass flow F 0.0075% per 1OC

Temperature effect on zero 0.0004% of nominal flowrate

Pressure effect on mass flow F 0.01% per 1bar

Pressure effect on zero 0.0002% of nominal flowrate

Temperature effect on density F 0.002 g/l per 1OC

Pressure effect on density F 0.03% per 1bar

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optimass 2000 data sheet.qxp 10/04/2008 15:15 Page 8

OPTIMASS 2000

Approvals
Size S100 S150 S250

Mechanical

Protection Category (acc. to EN 60529) IP67, NEMA 4X

European Pressure Directive PED 97-23 (acc to AD 2000 Regelwork)

Atex (acc. to 94/9/EC)

II 2 G Ex ib IIC T6...T1

OPTIMASS 2300 C II 2 D Ex tD A21 IP6x T195OC


With flameproof terminal compartment II 2 (1) G Ex d ib(ia) IIC T4...T1

II 2 D Ex tD (iaD) A21 IP6x T195OC

II 2 G Ex de ib IIC T4...T1

OPTIMASS 2300 C II 2 D Ex tD A21 IP6x T195OC


With increased safety terminal compartment II 2 (1) G Ex de ib(ia) IIC T4...T1

II 2 D Ex tD (iaD) A21 IP6x T195OC

II 2 G Ex ib IIC T4...T1
OPTIMASS 2000 and 2010 C
II 2 D Ex ibD 21 T175OC

MFC 300 F II 2 (1) G Ex d (ia) IIC T6


With flameproof terminal compartment II 2 D Ex tD (iaD) A21 IP6x T85OC

MFC 300 F II 2 (1) G Ex de (ia) IIC T6


With increased safety terminal compartment II 2 D Ex tD (iaD) A21 IP6x T85OC

F.M./C.S.A

Class I, DIV 1 groups A, B, C, D

Class II, DIV 1 groups E, F, G

Class III, DIV 1 hazardous areas


Factory Mutual / CSA
Class I, DIV 2 groups A, B, C, D

Class II, DIV 2 groups F, G

Class III, DIV 2 hazardous areas

Electromagnetic Compatibility (EMC)

EN 50081-1 (1992); EN 50082-2 (1994)

Namur NE 21/5.95
to CE
89/336/EEC (EMC)

72/73/EEC (Low Voltage Directive)

Custody Transfer

Europe MID to R117-1 Accuracy class 0.3 (Pending)

USA NIST (Pending)

China NEPSI (Pending)

Brazil INMETRO (Pending)

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optimass 2000 data sheet.qxp 10/04/2008 15:15 Page 9

OPTIMASS 2000
Dimensions and Weights

Weights

Weights (Kg) S100 S150 S250

Compact with aluminium converter 84.8 211.5 444.5

Compact with stainless steel converter 90.1 216.8 449.8

Remote with aluminium junction box 80.8 207.5 440.5

Remote with stainless steel juncion box 81.7 208.4 441.4

Weights (lbs) S100 S150 S250

Compact with aluminium converter 187 466 980

Compact with stainless steel converter 198 478 991

Remote with aluminium junction box 178 457 971

Remote with stainless steel juncion box 180 459 973

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optimass 2000 data sheet.qxp 10/04/2008 15:16 Page 10

OPTIMASS 2000
Dimensions (mm)

E
C

F G

DN 100
DN 100 PN100

DN 150 PN100
DN 100 PN40

DN 150 PN40

DN 100 PN63

DN 150 PN63

4 ASME 150

4 ASME 300

4 ASME 600

4 ASME 900

6 ASME 150

6 ASME 300

6 ASME 600

6 ASME 900

JIS 20K

JIS 40K

A 219

B 1308 1334 1358 1328 1368 1408 1330 1349 1394 1420 1356 1375 1426 1470 1246 1330

C 3705

D 160

E 60

F 123.5

G 137

H 98.5

10
F
F

E
E

A
A

C
C

G
G

B
B

D
D

H
H
DN 250 PN40 DN 150 PN40

2050
1624
optimass 2000 data sheet.qxp

DN 300 PN40 DN 200 PN40

164

2090
DN 250 PN63 DN 150 PN63

2154
1704
10/04/2008

DN 300 PN63 DN 200 PN63

2070
1650
15:16

DN 250 PN100 DN 150 PN100

2120
1694

DN 300 PN100 DN 200 PN100

2180
1734
Page 11

10 ASME 150 6 ASME 150

2043
1652

10 ASME 300 6 ASME 300

2075
1671

60
60

137
160
406
137
160
323

98.5
98.5

123.5
123.5

4635
4225

DN 250
DN 150

10 ASME 600 6 ASME 600

2157
1722

10 ASME 900 6 ASME 900

2221
1766

12 ASME 150 8 ASME 150

2069
1677

12 ASME 300 8 ASME 300

2100
1696

12 ASME 600 8 ASME 600

2164
1753

12 ASME 900 8 ASME 900

2252
1810

JIS 20K JIS 20K

1928
1550

JIS 40K JIS 40K


2076
1664
OPTIMASS 2000

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OPTIMASS 2000
Dimensions (inches)

E
C

F G

DN 100
DN 100 PN100

DN 150 PN100
DN 100 PN40

DN 150 PN40

DN 100 PN63

DN 150 PN63

4 ASME 150

4 ASME 300

4 ASME 600

4 ASME 900

6 ASME 150

6 ASME 300

6 ASME 600

6 ASME 900

JIS 20K

JIS 40K

A 8.622

B 51.5 52.6 53.2 52.3 53.9 55.5 52.5 53.2 54.9 55.2 53.4 54.2 56.1 57.9 49.1 52.4

C 370 0.2

D 6.3

E 2.4

F 4.9

G 5.4

H 3.9

12
F

F
E
A

E
A
C

C
G

G
B

D
H

H
DN 250 PN40 DN 150 PN40

64

80.7
optimass 2000 data sheet.qxp

DN 300 PN40 DN 200 PN40

65.5

82.3
DN 250 PN63 DN 150 PN63

67

84.8
10/04/2008

DN 300 PN63 DN 200 PN63

65

81.5
15:16

DN 250 PN100 66.6 DN 150 PN100

83.5
DN 300 PN100 DN 200 PN100
68.3

85.9
Page 13

10 ASME 150 6 ASME 150


65

80.4
10 ASME 300 6 ASME 300
65.8

81.7
16
3.9
5.4
4.9
2.4
6.3

3.9
5.4
4.9
2.4
6.3
12.7
DN 150

DN 250
16.6 0.2

18.2 0.2
10 ASME 600 6 ASME 600

85
67.8

10 ASME 900 4 ASME 900


69.5

87.5
12 ASME 150 8 ASME 150
66

81.5
12 ASME 300 8 ASME 300
66.8

82.7
12 ASME 600 8 ASME 600
69

85.2
12 ASME 900 8 ASME 900
71.2

88.7
JIS 20K JIS 20K
61

76
JIS 40K JIS 40K
65.5

81.7
OPTIMASS 2000

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OPTIMASS 2000
Heating Jacket Version

B B

C C

(mm) DN 100 DN150 DN250

All Flanges All Flanges All Flanges

A 254 2.5 355 2.5 444 2.5

B 178 2 2282.0 208.52.0

C 28 2.0 282.0 6.52.0

(Inches)

A 10 0.1 14 0.1 17.5 0.06

B 7 0.08 9 0.08 8.2 0.08

C 1.1 0.08 1.1 0.08 0.25 0.08

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OPTIMASS 2000

Guidlines for maximum operating pressure


P (bar)150
145
140
135
130
125
120
115 1
110
2
105
100 3
0
-40 -20 0 20 40 60 80 100 120 130
T C
O

P (psi) 2176
2103
2030
1958
1885
1813
1740
1668 1
1595
2
1523
1450 3
0
-40 -4 32 68 104 140 176 212 248 266
T F
O

1 Measuring Tube PED certification


2 Measuring Tube FM certification
3 Measuring Tube CRN & CSA certification
Flanges
DIN flange ratings based on EN 1092-1 2007 table G.4.1 material group 14E0
ASME flange ratings based on ASME B16.5 2003 table 2 material group 2.2
JIS flange ratings based on JIS 2220: 2001 table 1 division 1 material group 022a
Note:
The maximum operating pressure will be either the flange rating or measuring tube rating
WHICHEVER IS THE LOWER!
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optimass 2000 data sheet.qxp 10/04/2008 15:16 Page 16

KROHNE Product Overview


Electromagnetic flowmeters Level measuring instruments
Variable area flowmeters Pressure gauges
Mass flowmeters Temperature measuring instruments
Ultrasonic flowmeters Water solutions & analysis
Vortex flowmeters Oil and gas turnkey solutions
Flow controllers

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