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TECHNO COMMERCIAL OFFER FOR

EFFLUENT TREATMENT PLANT

Client:

GVR Food Products


Khammam

Submitted by:

Peacock Aqua Engineers


Plot No 33,
Radhay Nagr Colony
H.S.Dargah
Hyderabad
CONTENTS

Introduction

Design basis and performance projection

Treatment methodology

Scope of supply

Battery limits

Exclusions

Scope of work

Commercial offer
Peacock Aqua Engineers
Plot no 33, Radh e nagar colony
H S.DargaHyderabad,500062
Tel: 040-65142770
Email: p eacock.eng@gmail.com

PCK/ETP/ 195/2014 -15

18th September 2014

To

The Director
GVR food products
Khammam

Sir,

Subject: Effluent Treatment Plant 50 KLD - reg.

With reference to the enquiry regarding effluent treatment plant for your requirement We are
pleased to offer our lowest price bid with technical specifications.

Please find enclosed quotation for the same.

We look forward to your valuable order

For Peacock Aqua Engineers

Director
ETP DESIGN BASIS AND PERFORMANCE PROJECTION

The below data has been considered for design of the plant

Flow 50 m3 /Day
BOD 850 mg/L
COD 1200mg/L
pH 6.0 8.5
TSS 700 mg/L
O&G 40mg/l

The Effluent Treatment system upon reaching steady state, would produce the following results
when operated under optimum design conditions and subjected to regular testing programmes
and monitoring

After Treatment

Flow 50 m3 /Day
BOD < 10 0 mg/L
pH 6.5 8.5
TSS < 100 mg/L
O&G < 10 mg/L
COD < 250 mg/L
ETP PROCESS DESCRIPTIO N

The Effluent from the diary is passed through a grit chamber where all the sand is sedimented, it

is removed from time to time manually. The degritted effluent is then passed through a bar

screen to remove coarse solids and big particles to see that the mechanical equipment doesnt get

clogged. The Bar screen is cleaned from time to time manually. The effluent is then passed

through a grease trap where oil and grease are separated .The grease tr is cleaned from time to

time manually.

The effluent after grease trap is taken into a equaliz tank .The function of the equalization

tank is to equalize the effluent and pump uniform quantity of effluent into the treatment plant.

The equalization tank is provided with two pumps (one working +one standby) working on

level controller. The contents of the equalization tank are well mixed by air supplied through

coarse bubble diffusers. The equalized effluent is then passed primary clarifier in which solids

will be settled and the clarified effluent will be sent to Fluidized media reactor. In this process

bacterial growth medium is used to maintain the MLSS in the reactor and oxygen is supplied by

diffusers, the overflow from the FMR reactor is taken Activated sludge process tank. In this

process sufficient microorganisms are maintained in the reactor by the way of MLSS and oxygen

is supplied through fine bubble diffusers with the help of air blowers. The effluent from aeration

tank enters into a secondary clarifier in which solids will be settled. The settled sludge is

pumped into aeration tank to maintain the MLSS in the and part is wasted and taken into

the sludge drying beds. The clarified effluent is then taken into treated effluent storage tank and

sent to tertiary treatment plant


LIST OF UNITS

GRIT CHAMBER CUM OIL AND GREASE TRAP


This is a RCC tank .The function of the tank is to trap the silt comes along with effluent and trap
the floating oil & grease content to minimize the Oil and grease levels in the effluent.

EQUALISATION TANK
This is a RCC tank function of the tank is to homogenize the quality of effluent water, as well as
to feed effluent at a uniform rate to the rest of the treatment plant, an equalization tank is
proposed. In order to mix the contents.

RAW EFFLUENT PUMPS


These are mechanical equipments. The function of the pumps is to pump the equalized and
neutralized waste at a uniform rate of into the primary clarifier tank

PRIMARY LAMELLA CLARIFIER

This is a RCC tank with sloping bottom. The function of the primary clarifier is to settle the
suspended solids present in the Raw effluent to minimize the TSS level in the effluent. The
clarifier is provided with tube pac media to separate & settle sludge.

FMR AND AERATION TANK

These are RCC tanks. The function of the tank is biological stabilisation of the wastewater is
accomplished in the aeration tank in the presence of microorganisms, for the respiration of
which, Oxygen is supplied by means of diffused aeration prising membrane diffusers and air
blowers.

DIFFUSED AERATION SYSTEM

These are mechanical equipment. The function of the blowers is to supply oxygen to the
diffusers. These diffusers are of fine pore type. The function of the diffusers is to convert the air
into small bubbles to increase the air transfer efficiency.
SECONDARY CLARIFIER

This is a RCC tank with sloping bottom. The mixed liquor (waste water with micro organism)
existing in the aeration tank has to be clarified in this clarifier, as well as to thicken the biomass
MLSS (Mixed Liquor Suspended Solids). The clarifier is provided with tube pac media to
separate & settle sludge.

SLUDGE PUMPS

These are mechanical equipments. The function of the pump is to lift the settled sludge in both
primary and secondary clarifiers and the same will be mped into aeration tanks and sledge
drying beds

SLUDE DRYING BEDS

This is a civil unit. The function of the drying beds to solidify the clarified sludge which will
be in slurry form. These beds should be cleaned manually time to time.

CHLORINATION SYSTEM

The function of the system is to disinfect the treated effluent by dosing suitable quantity of
Sodium hypo solution by a dosing pump.
SCOPE OF SUPPLY (ETP)

S no Electro -M echanical Equipments Quantity


01 Bar screen
01 set
Specifications:

MOC : MS
Protection : Epoxy coated
Size : As per invert levels
Make : Fabricated as per IS standard

02 Air P urging Grid At Equalization Tank 1 Lot

Specifications:

MOC- HDPE/ UPVC 6 Kg Pressure


Size As required
Quantity Lot

03 Effluent Transfer pumps

Specifications: 2 Sets
(1W + 1 S)
MOC : CI
Discharge : 3 klph
Head : 10 meters
Make : Kirloskar/eq

04 Air b lowers

Specifications:
2 sets
MOC : CI (1W + 1 S)
Discharge : 100 cum/hr
Head : 4 meters
Make of Blower : Everest/eq
Make of Motor: Kirloskar/eq

05 Diffusers

Specifications: One lot

MOC : EPDM
Size : 63 X 600 long
Make of Blower : SSI/eq
06 M BBR M edia One lot

Specifications:

MOC:PP
Surface Area:400sqm/cum
Shape: Cylindrical

07 M edia for primary clarifier


One lot
Specifications:

Capacity : 3 KLPH
Media type :tubular channels
MOC of media: PVC
Make: COOLDECK or Equivalent

08 M edia for secondary clarifier


One lot
Specifications:

Capacity : 3 KLPH
Media type :tubular channels
MOC of media: PVC
Make: COOLDECK or Equivalent

09 Sludge recycle pumps

Specifications: 2 sets
1W + 1 S
MOC : MS
Discharge : 1.5 klph
Head : 5 meters
Type : Air lift
ELECTRICAL WORKS

01 Control panels
Wall mounting Sheet metal fabricated control panel with epoxy based powder coating
with neoprene gaskets and individual closing doors
Switch gear includes
Switch fuse units
Contactors
Overload relays
On Off push buttons
Digital type volt meters with selectors
Digital type ammeters
Digital type Energy meters
MCCB
RYB indicators
Water level controllers
Make of Switch gear : L&T/ ABB or eq

02 Cabling

Supply and laying of electric cable to all motors , pumps


Size : Suitable as per rating of pumps and motors

Type : Armored for power supply, flexible for controls


Make : Finecab or equivalent
Qty : 01 lot

03 Earthing

Supply and laying of suitable earthing from control panel, motors and pumps to earth
pit.

Type : G. I conductors
Pit rods : G. I pipes
Qty : 01 Lot

04 Cable trays

Type : GI perforated
Size : Suitable
Qty : 01 Lot
INSRUMENTATION

01 Pressure gauges

Type : Gleserene filled


MOC : Stainless steel
Mounting : Suitable
Make : H Guru or eq
Qty : 01 Lot
02 Level controllers

Type : float switch


MOC : PP
Qty : 01 lot

INTERCONNECTING VALVES AND PIPING

01 Piping

MOC MS/ PVC/ HDPE/ UPVC


Qty : 01 Lot

02 Valves
MOC : C.I
Type : Ball/ butter fly
Qty : 01 lot

ERRECTION AND COMMISSIONING

01 Errection of equipment , piping and electrical works

02 Commissioning of the plant


BATTERY LIMITS

Raw effluent At the inlet of the bar screen chamber


Treated water At the outlet of the secondary clarifier
Power From MCC to terminal blocks of motors and pumps
Earthing From MCC to terminal blocks of motors and pumps

EXCLUSIONS

All civil works

Incomer to MCC panel

Storage lifting and re use of Treated water

Chemicals and consumables

Plant lighting

Operation of plant

Special safety equipment during installation and commissioning

All utilities

Any other work not specified in this offer


SCOPE OF WORK

Description of work Peacocks Clients


scope scope
Design and detailed engineering drawings X
Structural design of civil units X

All civil works X

Detailed specifications of all mechanical equipment X

Detailed specifications of piping, valves, MCC panel, Cable rating, cable X


routing, earthing details.
Fabrication of skids etc X

Supply of brought out items X

Safe storage of equipment X


Supply and fabrication of internal piping X

Installation of all electro mechanical equipment X

Plant commissioning X

Chemicals and consumables during commissioning and plant operation X


Operating persons during commissioning and plant operation X
Supervision during commissioning X

Man power training X

Earthing pits X
Plant lighting X

Operating and maintenance manuals and lab manuals X

Painting of all pipelines and other mechanical equipment X

Working platforms and safety hand rail if required X

Treated water pumps X


COMMERCIAL OFFER

S.NO DESCRIPTION UNIT PRICE(Rs)

01 Supply of Electro Mechanical Equipment for Effluent e


Treatment Plant 50 KLD ( As per above BOQ)
01 8,50,000

02 Erection and commissioning of ETP 01 75,000

Total 9,25,000
(In words: Nine lac twenty five thousand rupees only.)

Terms And Conditions:

Taxes and duties: VAT Extra @ 14.5% on Sno 1


Service tax Extra @ 12.36% on S no 2

Guarantee: 12 months from the date of commissioning

Transport: Prices quoted are Ex works Hyderabad, transport extra at


actuals

P&F Nil

Validity: 30 days from the date of issue

Duration: 12 weeks

Payment terms: 30 % advance,


60% against proforma prior to dispatch
5 % against erection,
5% against commissioning

For Peacock Aqua Engineers

Director