Professional Documents
Culture Documents
Contents
ETA Approvals............................................................................................................ 4
System description..................................................................................................... 5
System overview......................................................................................................... 7
Overview of anchorages............................................................................................. 8
Applications................................................................................................................ 9
Installation................................................................................................................ 13
CHISCHES
and noti
ÖSTERREI U T F Ü R
to Article /EE C of
e 89/ 106 on the ★
Dire ctiv 198 8
INSTIT C H N I K
ni c co py
em ber ws,
21 Dec n of la
imatio
of EOTA
e
★ a p p r o x and administrativ
E Member
The ETA holder is authorized to apply the
ns
ber States
B A U T Schenkenstrasse 4
regu latio
provision
s of Mem ction ★
to constru
relating
nna, 50 ★ pro duc ts
A-1010 Vie 0 ) 1 - 5 3 3 6 5
CE-marking (Conformitè Europèenne)
3( 423
★
Tel.: + 4
el ec tro
-5336
3(0)1
★ ★ 036
Fax: + 4
E-mai
l : m a i l@oib
. o r. a t
ETA-03/0
al Appro
val rman
on his product. The CE-marking certi-
ic on is in Ge
n Technsh translation, the original versi
ohne
fies the conformity with the technical
ren
Europea Engli litzensp
–
annverfah
Mono to 5
DSI litzen with 1
SUSPA/ 5 Mono
specification and is the basis for the
System
mit 1 bis nostrand
Verbund nded Mo
ni c co py
ng bo
bezeichnu SI – Un
Handels SUSPA/D ds
Trade na
me
Monostr
an
s Int ernationa
l GmbH free m ovement of goods within the EU
-System
DYWIDAGtraße 1
member states. DSI is proud to have
el ec tro
gs
Dywida he im
ber As ch
ngsinha 85609
European Technical Approvals for its
Zulassu mit
l Deutschla
nd werken
Holder of
Approva von Trag
rspannen
r das Vo für Beton ed
ystem fü h unbond
PT-systems with bars, bonded strands
an ns Ve rb un d es wit
Sp uc tur
en ohne sing of str
stand un
d Monolitz g kit for
prestres
ngsgegen sionin
Zulassu ngszweck
and unbonded strands.
Post-ten ds for concrete
on an
Verwendu constructi monostr
ni c co py
d us e of
type an
Generic
product 09
01.04.20
vom
sdauer
el ec tro
Geltung 14
from 31.03.20
Validity
bis zum tiona l GmbH
to s Interna
-System d
DYWIDAG ng Langenfel
su
Niederlas -Ring 1
ck
rk Max-Plan enfeld
Herstellwe ng
turing pla
nt 40764 La nd
Manufac
Deutschla
ni c co py
ngen
14 Anhä
hließlich
che n, einsc
e Technis 36 Seite
ropäisch Anne xes
Diese Eu umfasst luding 14
el ec tro
ng proval 36 page
s, inc .04.20 04 bis
Zulassu chnical Ap vom 01
ean Te sdauer
This Europ Geltung
36 mit
contains ETA-03/00 .2009. .
che zum 31.03 .03.2009
e Technis 04 to 31
ropäisch 01.04.20
Diese Eu ersetzt lidity from
36 with va
Zulassu
ng al Appro
val ETA-03/00
Technic
ean
This Europ
ni c co py
replaces
Approvals ngen
Technical lassu
ation for nische Zu nique
Organis für Tech
European nisation ent tech
el ec tro
Or ga l’A gr ém
Europäisc
he
ro pé en ne pour
ation Eu
Organis
4
System Description
5
Prestressing Bars and Technical Data
General
The prestressing bars are hot-rolled, tem- The bars are of prestressing steel The threadbars and plain bars are
pered from the rolling heat, stretched and Y 1050 H according to prEN 10138-4. available in mill length up 18 m and
annealed, with a circular cross s ection. may be cut to specified lengths before
shipment to the jobsite.
Threadbars
Plain bars
Technical data
1The nominal mass per metre includes 3.5% not load bearing portion of ribs.
2The given values are maximum values according to Eurocode 2, i.e. min (k xf , k x f
1 pk 2 p0.1k) applies. The fulfillment of the stabilization criteria and the requirements fo
cracks width in the load transfer tests were verified at 0.8 x Fpk.
Fpk = Sn x fpk
Fp0.1k = Sn x fp0.1k
3Overstressing is permitted if the force in the prestressing jack can be measured to an accurary of ±5% of the final value of the prestressing force.
6
System Overview
Anchor
Available tendons 18 WR 26 WR 32 WR 36 WR 40 WR 47 WR 32 WS 36 WS
plate
Bonded bar tendon
with QR-plate anchorage 2074 ■ ■ ■ ■ ■
with additional reinforcement
Bonded bar tendon
with small solid rectangular plate anchorage 2076 ■ ■ ■ ■ ■ ■ ■ ■
with additional reinforcement
Bonded bar tendon
with QR-plate anchorage 2074 ■ ■ ■ ■ ■
without additional reinforcement
Bonded bar tendon
with small solid rectangular plate anchorage 2076 ■ ■ ■ ■ ■ ■ ■ ■
without additional reinforcement
Bonded bar tendon
with small solid square plate anchorage 2011 ■ ■ ■ ■ ■ ■ ■ ■
without additional reinforcement
Bonded bar tendon
with solid rectangular plate anchorage 2012 ■ ■ ■ ■ ■ ■ ■ ■
with additional reinforcement
Unbonded and external bar tendon
with solid square plate anchorage 2011 ■ ■ ■ ■ ■ ■ ■ ■
without additional reinforcement
Unbonded and external bar tendon
with solid rectangular plate anchorage 2012 ■ ■ ■ ■ ■ ■ ■ ■
with additional reinforcement
7
Overview of Anchorages
anchor plate
Fixed anchorage, bonded
domed anchor nut The fixed anchorage is mostly
completely embedded in the con-
crete. The domed anchor nut is tack
welded perpendicularly onto the anchor
plate. The duct sleeve B ends direct-
ly at the a
nchor plate the duct will be
injected r espectively vented there. A
duct sleeve B
fixed anchorage can be designed as a
stressing anchorage; the required
prestressing bar WR/WS bar-over length for the stressing can be
dispensed.
8
Applications
9
Overview Bonded Bar Tendons
10
Overview Unbonded and External Bar Tendons
Unbonded and external bar tendons r estressed at any time and depending composite, steel, timber and masonry
are installed either inside or outside on the tendon type, they can also be structures.
the cross section of the structure. For removed or exchanged.
corrosion protection various systems The corrosions protection of unbonded
are available, all of which do not bond Internal unbonded and external tendons and external tendons depends on an
with the s tructure. The tendons may be are intended to be used for concrete, environmental conditions and service time.
11
Overview of Corrosion Protection Systems
Tendon with free tendon duct Tendon without free tendon duct
Corrosion Temporary
protection for corrosion
Permanent corrosion protection Permanent corrosion protection
protection
≤ 3 years
Threadbar grouting with heatshrinking heatshrinking
grouting with corrosion corrosion
Plain bar cement grout sleeve or corro- sleeve or corro-
coating cement grout after protection protection
before stressing sion protection sion
stressing compound compound
(installation) tape protection tape
heatshrinking heatshrinking
protection tube
coating acc. to EN sleeve or corro- sleeve or corro- corrosion
cement grout with cement grout with (PE), void grout
ISO 12944-5 with sion protection sion protection protection tape
protection tube protection tube with corrosion
protection tube tape tape with protection
(PE or steel) (PE or steel) protection
(PE) with protection with protection tube (PE)
compound
tube (PE or steel) tube (PE or steel)
Anchorage, sealing ring or sealing ring or sealing ring or sealing ring or
range of sealing ring heatshrinking heatshrinking heatshrinking heatshrinking
connection corrosion
plus corrosion sealing ring sleeve sleeve sleeve sleeve
tube protection
protection plus grout plus corrosion plus corrosion plus corrosion plus corrosion
compound or tape
compound tape protection protection protection protection
compound or tape compound compound or tape compound
Anchorage, corrosion corrosion
corrosion corrosion corrosion corrosion corrosion
range of protection protection
protection protection protection protection protection
anchor nut compound or compound or
compound or tape compound or tape compound compound or tape compound
tape or grout tape or grout
cap, PE or steel cap, PE or steel cap, PE or steel
Coupler heatshrinking tubes (PE or steel) with transition pieces, sealed with heatshrinking sleeve or tube with transition pieces, filled with
sleeve tape, filled with corrosion protection compound or tape or grout corrosion protection compound
12
Overview of Tensioning Jacks for Prestressing Tendons
13
Installation
DYWIDAG-Systems International
offers a full line of special installation
accessories to facilitate field assembly
and installation. Installation shall be
carried out by properly trained
and e xperienced personnel.
Tendons can be delivered to the jobsite
prefabricated when desired
(e.g. unbonded bar tendon), too.
Formwork
Valve In the area of anchorage adequate
Grout Tube
space shall be accomplished through
a pocket former assembled at the
Pocket Former
formwork before concreting in order to
Retaining Nut put on the jack and for the grout cap.
Stressing End
14
Stressing and Grouting
Stressing notes
Straight tendons are generally stressed
from one end only. In order to reduce
friction losses (especially in draped
tendons) it is recommended to stress
from both sides.
Grouting
The durability of bonded post-tensioned
construction depends to a great degree
on the success of the grouting operation.
The hardened cement grout provides
bond between concrete and tensile
elements as well as primary long term
corrosion protection (alkaline medium)
for the prestressing steel.
15
Ø
Ø
Ø
Equipment for Stressing and Grouting A B
Tensioning jacks
ØD
ØE
F
ØE
ØD
ØC
A B A B
L L
ØE
60 Mp Series 04 401 190 50 132.5 625 500 36 225 176 3) 3) 300
60 Mp Series 05 456 190 100 132.5 625 500 44 225 231 3) 3) 300
110 Mp Series 01 494 267 50 235.6 1,100 500 46 275 219 4) 4) 375
200 Mp 865 315 150 361.3 2,000 600 172 350 515 - 270 -
L
Hydraulic pumps
Pump type max. operating oil flow rate usable weight dimensions
pressure oil capacity with oil1 LxWxH
[bar] [l/min] [l] [kg] [mm]
77-193 A 600 3.0 10 63 420x380x480
R 3.0 V 600 3.0 13 98 600x390x750
R 6.4 600 6.4 70 310 1,400x700x1,100
16
Austria Netherlands AUSTRIA
DYWIDAG-Systems DYWIDAG-Systems
International GmbH International B.V ARGENTINA
Alfred-Wagner-Strasse 1 Veilingweg 2
4061 Pasching/Linz, Austria 5301 KM Zaltbommel, Netherlands AUSTRALIA
Phone +43-7229-61 04 90 Phone +31-418-57 89 22 BELGIUM
Fax +43-7229-61 04 980 Fax +31-418-51 30 12
E-mail office@dywidag-systems.at E-mail email@dsi-nl.nl BOSNIA AND HERZEGOVINA
www.dywidag-systems.at www.dywidag-systems.com
BRAZIL
France Poland CANADA
DSI-Artéon DYWIDAG-SYSTEMS
Rue de la Craz INTERNATIONAL Sp. z o.o. CHILE
Z.I. des Chartinières ul. Przywidzka 4/68
01120 Dagneux 80-174 Gdansk, Poland COLOMBIA
France Phone +48-58-300 13 53
Fax +48-58-300 13 54 COSTA RICA
Phone +33-4-78 79 27 82
Fax +33-4-78 79 01 56 E-mail dsi-polska@dywidag-systems.com CROATIA
E-mail dsi.france@dywidag.fr www.dywidag-systems.pl
www.dywidag-systems.fr CZECH REPUBLIC
Portugal
Germany DYWIDAG SISTEMAS DENMARK
DYWIDAG-Systems CONSTRUCTIVOS, SA EGYPT
International GmbH Rua D. Manuel I, n.º24 A
Schuetzenstrasse 20 Quinta da Parreirinha ESTONIA
14641 Nauen, Germany 2695-003 Bobadela (Loures), Portugal
Phone +49 3321 44 18 0 Phone +351-21-89 22 890 FINLAND
Fax +49 3321 44 18 18 Fax +351-21-89 22 899
E-mail dywidag@dywidag-sistemas.com FRANCE
E-mail suspa@dywidag-systems.com
GERMANY
DYWIDAG-Systems Spain
International GmbH DYWIDAG SISTEMAS GREECE
Max-Planck-Ring 1 CONSTRUCTIVOS, S.A.
40764 Langenfeld, Germany Avd/de la Industria, 4 GUATEMALA
Phone +49 2173 79 02 0 Pol. Ind. la Cantuena HONDURAS
Fax +49 2173 79 02 20 28947 Fuenlabrada (Madrid), Spain
E-mail suspa@dywidag-systems.com Phone +34-91-642 20 72 HONG KONG
www.dywidag-systems.de Fax +34-91-642 27 10
E-mail dywidag@dywidag-sistemas.com INDONESIA
DYWIDAG-Systems www.dywidag-sistemas.com
ITALY
International GmbH
Germanenstrasse 8 United Kingdom JAPAN
86343 Koenigsbrunn, Germany DYWIDAG-Systems
Phone +49 8231 96 07 0 International Ltd. KOREA
Fax +49 8231 96 07 10 Northfield Road
E-mail geotechnik@dywidag-systems.com Southam, Warwickshire LEBANON
www.dywidag-systems.de CV47 0FG, Great Britain LUXEMBOURG
Phone +44-1926-81 39 80
DYWIDAG-Systems Fax +44-1926-81 38 17 MALAYSIA
International GmbH E-mail sales@dywidag.co.uk
Siemensstrasse 8 www.dywidag.co.uk MEXICO
85716 Unterschleissheim, Germany NETHERLANDS
Phone +49-89-30 90 50-100
Fax +49-89-30 90 50-120 NORWAY
E-mail dsihv@dywidag-systems.com
www.dywidag-systems.com OMAN
PANAMA
Italy
DYWIT S.P.A. PARAGUAY
Viale Europa 72 Strada A 7/9
20090 Cusago (MI), Italy PERU
Phone +39-02-901 65 71
Fax +39-02-901 65 73 01
POLAND
E-mail info@dywit.it PORTUGAL
www.dywit.it
QATAR
SAUDI ARABIA
SINGAPORE
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TURKEY
Please note: UNITED ARAB EMIRATES
This brochure serves basic information UNITED KINGDOM
purposes only. Technical data and information
URUGUAY
provided herein shall be considered
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