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Service

Workshop Manual
Octavia II 2004 ➤ , Octavia II 2010 ➤ ,
Octavia III 2013 ➤ , Octavia III 2014 ➤ ,
Superb II 2008 ➤ , Yeti 2010 ➤ ,
Yeti 2011 ➤
Gearbox 0AJ
Edition 06.2016

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

Service Department. Technical Information

Service
List of Workshop Manual Repair Groups

Repair Group
00 - Technical data
30 - Clutch
34 - Controls, housing
35 - Gears, shafts
39 - Final drive - differential

Technical information should always be available to the foremen and mechanics, because their
careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and
safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a
matter of course, be observed.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
All rights reserved.
No reproduction without prior agreement from publisher.

Copyright © 2016 ŠKODA AUTO a. s. D3E803601C7

Octavia II 2004 ➤ , Octavia II 2010 ➤ , Octavia III 2013 ➤ , Octavia III ...
Gearbox 0AJ - Edition 06.2016

Contents

00 - Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 Safety precautions when working on vehicles with a start/stop system . . . . . . . . . . . . . . . . 1
1.2 Safety precautions during road tests in which testing and measuring equipment is used . . 1
2 Denomination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2.1 Gearbox identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 Repair notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3.1 Rules of cleanliness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3.2 General repair information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3.3 Contact corrosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.4 Gaskets and seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.5 Screws, nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.1 Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.2 Assignment gearbox - engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.3 Calculation of gear ratios . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5 Overview of Transmission System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.1 Overview of power transmission - front-wheel drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

30 - Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1 Clutch operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.1 Fitting location overview - Clutch control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.2 Summary of components - Foot controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.3 Summary of components - Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1.4 Assembly overview - clutch release mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
1.5 Removing and installing bearing bush, Octavia III . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
1.6 Remove and install the return spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
1.7 Removing and installing tension spring and over-centre helper spring, Octavia III . . . . . . 30
1.8 Removing and installing the clutch pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
1.9 Removing and installing bearing block/clutch pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
1.10 Removing and installing the master cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
1.11 Removing and installing clutch position sender . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
1.12 Check hydraulic clutch control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
1.13 Removing and installing the slave cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
1.14 Removing and installing cables for clutch control, Octavia III . . . . . . . . . . . . . . . . . . . . . . 62
1.15 Bleeding the clutch control unless .Protected
. . .authorised
. .by. copyright.
. . by
. .ŠKODA
. Copying
. . . AUTO
. .for. .private
. . . or. .commercial
. . . . . .purposes,
. . . . .in. part
. . or. .in.whole,
. . . is. .not. permitted
A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
. 63
1.16 Repairing clutch control . . . . .with . . respect
. . . . to. the
. . correctness
. . . . . . .of.information
. . . . . .in. this
. . document.
. . . . . . Copyright
. . . . . by. .ŠKODA
. . . . AUTO
. . . .A. S.� 65
2 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
2.1 Assembly overview - clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
2.2 Removing and installing clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
2.3 Fault finding power transmission - problems with the clutch and clutch control . . . . . . . . . . 70

34 - Controls, housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
1 Shift mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
1.1 Fitting location of shift mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
1.2 Overview - shift mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
1.3 Assembly overview - gear lever knob and cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
1.4 Summary of components - Gearshift mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
1.5 Summary of components - control cables, Octavia II, Superb II, Yeti . . . . . . . . . . . . . . . . 87
1.6 Removing and installing gearshift knob with shift lever collar . . . . . . . . . . . . . . . . . . . . . . 88
1.7 Removing and installing selector mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
1.8 Disassembling and assembling shift mechanism housing, Octavia II, Superb II and Yeti . . 106

Contents i

Octavia II 2004 ➤ , Octavia II 2010 ➤ , Octavia III 2013 ➤ , Octavia III ...
Gearbox 0AJ - Edition 06.2016

1.9 Repairing shift mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
1.10 Removing and installing shift cable and selector cable, Octavia II, Superb II, Yeti . . . . . . 114
1.11 Setting the shift mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
1.12 Inspecting the gearshift mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
1.13 Replace the gasket ring of the gearshift shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
2 Removing and installing the gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
2.1 Removing the gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
2.2 Installing the gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
2.3 Tightening torques for gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
3 Transporting the gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
4 Attachment at engine and gearbox mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
5 Gear oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
5.1 Check gear oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
6 Disassembling and assembling the gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
6.1 Schematic overview - Gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
6.2 Summary of components - Gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
6.3 Assembly overview - gearbox housing cover and 5th/6th gear . . . . . . . . . . . . . . . . . . . . . . 152
6.4 Summary of components - Shafts, differential gear and gearshift forks . . . . . . . . . . . . . . . . 154
6.5 Summary of components - Gearshift unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
6.6 Assembly overview - shift forks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
6.7 Repairing gearshift forks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
6.8 Repairing gearshift unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
6.9 Disassembling and assembling the gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
7 Gearbox housing, clutch housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
7.1 Summary of components - Clutch housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
7.2 Summary of components - Gearbox housing,clutch housing . . . . . . . . . . . . . . . . . . . . . . . . 173
7.3 Summary of components- Gearbox housing cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
7.4 Repairing gearbox housing cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175

35 - Gears, shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
1 Drive shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
1.1 Summary of components - Drive shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
1.2 Disassembling and assembling the drive shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
1.3 Replace gasket ring for drive shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
2 Output shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
2.1 Summary of components - Output shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
2.2 Disassembling and assembling the output shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188

39 - Final drive - differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
1 Replacing the flange shaft gasket rings (gearbox assembled) . . . . . . . . . . . . . . . . . . . . . . 193
1.1 Replacing the left flange shaft gasket ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
1.2 Replacing the right flange shaft seal ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
2 Differential gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
2.1 Summary of components - Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
2.2 Disassembling and assembling differential gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
2.3 Adjusting the differential gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

ii Contents

page 1 ⇒ “1. 1. Protected by copyright. Operation of test and measuring instruments by the driver while driving may result in deviating from the direction of travel. the engine can start automat‐ ically if necessary. Gearbox 0AJ .� 1.1 Safety precautions when working on vehicles with a start/ stop system”. Copying for private or commercial purposes. S.Edition 06. Safety instructions 1 . Octavia III . ŠKODA AUTO A. Octavia II 2010 ➤ . does not guarantee or accept any liability with respect to the correctness of information in this document. In vehicles with an activated start-stop system (indicated by a message in the dash panel insert). – Fasten test and measurement equipment with a strap on the rear seat and secure their operation by another person sitting on the rear seat. in part or in whole. – It is necessary to ensure that the start-stop system is deacti‐ vated when carrying out work on the vehicle (switch ignition off and if required switch ignition on again)..2016) ⇒ “1. Octavia III 2013 ➤ .2 Safety precautions during road tests in which testing and measuring equipment is used There is an increased risk of injury or accident from unintended motion and insufficient securing of testers and measuring instru‐ ments. S. Copyright by ŠKODA AUTO A.1 Safety precautions when working on ve‐ hicles with a start/stop system Risk of injury as a result of automatic engine start in vehicles with start/stop system. S. Edition 06. Octavia II 2004 ➤ . page 1 1. is not permitted unless authorised by ŠKODA AUTO A.2 Safety precautions during road tests in which testing and measuring equipment is used”. There is a risk of injury from the release of the passenger airbag in the event of an accident.2016 00 – Technical data 1 Safety instructions (SRL000964..

2 Rep. page 2 2.1 Gearbox identification”. Octavia II 2004 ➤ . Copyright by ŠKODA AUTO A. Octavia III 2013 ➤ . Octavia II 2010 ➤ ..8does not guarantee or accept any liability Protected by copyright. Gearbox 0AJ .Edition 06. gr.� I I I I I I I I Identification Day Month Manufacturing characters year 2008 Additional data gives information about the manufacturing facto‐ ry.1 Gearbox identification Identification characters and production date -arrow-. Copying for private or commercial purposes. S.00 . Octavia III ..2016 2 Denomination ⇒ “2.Technical data . in part or in whole. Note The gearbox identification characters also appear on the vehicle data sticker. with respect to the correctness of information in this document. S. is not permitted AUTO A. Identification characters and production date of the gearbox -arrow- Example: unless authorised JPG by ŠKODA03 08ŠKODA AUTO A. S.

ŠKODA AUTO A. S. the contact surfaces must be cleaned. Contact surfaces must be free of wax and grease. correctly located between unless the authorised by engine ŠKODA AUTOand gearbox. Use lint-free cloths! ♦ Carefully cover or seal opened or removed components if the repair is not carried out immediately. A. Octavia II 2004 ➤ . nuts”. Gearbox 0AJ .2 General repair information”. ♦ Bolts and other attachments should have a classification in the ⇒ Electronic Catalogue of Original Parts . Use sheeting and paper for this purpose.1 Contents”. Repair notes 3 . Copyright by ŠKODA AUTO A. ♦ When replacing the gearbox check the gear oil level ⇒ “5 Gear oil”. ♦ Filling capacity ⇒ “4.2 General repair information Gearbox ♦ When installingProtected the gearbox.3 Contact corrosion”. Octavia II 2010 ➤ . Completely remove old gaskets and thoroughly clean sealing surfaces. does not guarantee or accept any liability with respect to the correctness of information in this document. S. page 3 ⇒ “3. Sealant ♦ Thoroughly clean housing joint surfaces before applying seal‐ ant. page 149 . Octavia III .5 Screws.. page 6 3. ♦ Apply sealant AMV 188 200 03 evenly and not too thick. page 7 .Edition 06. S. page 3 ⇒ “3.4 Gaskets and seals”. by copyright. ♦ Place removed parts on a clean surface and cover them to prevent them from getting dirty.ensure Copying forthe dowel private sleeves or commercial are in part or in whole. Octavia III 2013 ➤ . is not permitted purposes. 3. page 6 ⇒ “3. 3.1 Rules of cleanliness”. page 5 ⇒ “3.1 Rules of cleanliness ♦ Thoroughly clean the connection points and their surroundings before releasing. ♦ Only install clean parts: Only unpack replacement parts im‐ mediately prior to fitting.. ♦ Always replace the paper gaskets.� ♦ When assembling mounts as well as waxed components.2016 3 Repair notes ⇒ “3.

100°C.VAS 6414. ♦ Circlips must be positioned in the base of the groove. ♦ Insert moist all bearings (except taper roller bearings) into the gearbox with gear oil.Technical data . does not guarantee or accept any liability with respect to the correctness of information in this document..to approx.2016 Locking elements ♦ Do not over-tension the circlips. gr. Octavia III . heat the inner rings of the bearing on a heat‐ ing plate or with the induction heater unit . ŠKODA AUTO A.� 4 Rep. S. Octavia III 2013 ➤ . ♦ Install only adjusting washers which are in perfect condition. Shims ♦ Gauge shims at several points with a micrometer. Octavia II 2004 ➤ . ♦ Do not mix up the outer and inner races of taper roller bearings of the same size.Edition 06. is not permitted unless authorised by ŠKODA AUTO A. S. replace if necessary ⇒ Elec‐ tronic Catalogue of Original Parts . Protected by copyright. ♦ Inspect for burrs and damage. ♦ Position needle bearing with the lettered side (thicker end) to‐ wards the drift pin. ♦ Replace roll pins. Copying for private or commercial purposes. ♦ Before installing. S. Octavia II 2010 ➤ . ♦ Always jointly replace tapered-roller bearings on the same shaft and use products of the same manufacturer. when installing press in axial and play-free up to the stop.00 . Bearings ♦ New taper roller bearings are fitted as supplied and do not require any additional lubrication. Fitting position: slot longitudinally to power flow. Copyright by ŠKODA AUTO A. Gearbox 0AJ . Different tolerances allow to measure the required thickness for each washer very precisely.. in part or in whole.

♦ Insert with some gearbox fluid. Octavia II 2004 ➤ . ♦ Check grooves -arrow 1. 3. Octavia III . Clutch control ♦ When removing gearbox.). Repair notes 5 . nuts. If re-using. check outer contact surface -arrow 2. S. allocate synchron‐ izer rings to the same sliding gear. ♦ Inspect for wear. Copying for private or commercial purposes. Bolts and other components that come into direct contact with the gearbox have a surface with varying finishes in relation to it.for grooves. ♦ If the slave cylinder with connected hydraulic line is removed. Sliding gears ♦ Check 1st to 6th gear sliding gears after assembly for low axial play or for smooth operation. ♦ Ensure that the pressure plate does not cant: loosen and tight‐ en bolts diagonally and in several gradual stages.and inner contact surface -arrow 3. 3.Edition 06. A.on synchronizer ring -A-. The use of substitute components causes contact corrosion (screws. S.. remove slave cylinder without open‐ ing the line system. do not depress the clutch pedal. S.VAS 6414.. ŠKODA AUTO A.� ♦ In order to reduce unpleasant odours if the clutch is burnt.the clutch control must be bled (furtherProtected measures by copyright. washers . Generally install parts which are indicated in the ⇒ Electronic Catalogue of Original Parts . ♦ Check fitting position. The gearbox housing and clutch hous‐ ing are damaged. Octavia III 2013 ➤ . does not guarantee or accept any liability with respect to the correctness of information in this document. in part or in whole.to approx. Otherwise the piston is press‐ ed out of the slave cylinder. thoroughly clean the clutch housing as well as the flywheel and the engine on the side of the gearbox. or check the inside of the ring for flattened parts (grooves worn). replace if necessary ⇒ Electronic Catalogue of Original Parts . Copyright by ŠKODA AUTO A. Pinions ♦ Clean and heat on a heating plate or with the induction heater unit . ♦ When installing the intermediate ring -B-.. is not permitted ⇒ “1. Octavia II 2010 ➤ . Gearbox 0AJ ..clutch pedal in home position . 100°C before pressing on. blue coloring (caused by overheating) and other damages. ♦ If the clutch pedal does not return to its initial position after the coupling procedure . authorised bypage ŠKODA56 AUTO).3 Contact corrosion The gearbox housing and the clutch housing are made out of magnesium alloy.2016 Synchronizer rings ♦ These are not interchangeable.12 Check hydraulic clutch unless control”.

00 . ♦ Install sealing rings with the open side towards the oil.� 6 Rep. Octavia II 2004 ➤ .Edition 06.. is not permitted unless authorised by ŠKODA AUTO A.. ♦ Tightening torques apply for non-oiled nuts and bolts. nuts ♦ Slacken and tighten screws or fixing nuts of covers and hous‐ ings diagonally across in stages. S. ŠKODA AUTO A. S. inspect the contact faces on housings and shafts for burrs and damage and remove all which are found. sealing rings and gaskets after disassembly ⇒ Electronic Catalogue of Original Parts . ♦ Clean the thread of the screws that are inserted with a locking agent with a wire brush.AMV 185 101 A1. gr. ♦ Before the radial shaft sealing ring is installed. does not guarantee or accept any liability with respect to the correctness of information in this document. S. ♦ After removing all seals. using a thread tap to remove old locking agent residues.4 Gaskets and seals ♦ Replace O-rings. ♦ Change oil in the gearbox after installation ⇒ “5 Gear oil”. half-coat the sealing lips and the space between them with sealing grease . in part or in whole. ♦ Before inserting the O-rings coat with gear oil to prevent the rings being damaged during installation.Technical data . ♦ Clean all threaded holes into which bolts are screwed in with locking agent. Copyright by ŠKODA AUTO A.. Octavia II 2010 ➤ . Otherwise there is a risk that the bolts will shear at the next disassembling.5 Screws. Octavia III 2013 ➤ . 3. Protected by copyright.G 052 128 A1. Octavia III . Copying for private or commercial purposes. page 149 .2016 3. ♦ Replace self-locking screws and nuts after removal.. Gearbox 0AJ . Insert bolts with locking agent .

filling capacities.4 l/90 kW TSI 1.2013 04. Yeti”. Octavia II 2010 ➤ .2 l/77 kW TSI Manual gearbox 6 speed 0AJ Gearbox Identification charac‐ LNY NBX NBW ters Manufactured from 05. ŠKODA AUTO A.Edition 06.2 Assignment gearbox .2008 11. Octavia II 2004 ➤ . page 7 ⇒ “4. does not guarantee or accept any liability with respect to the correctness of information in this document. ratios. page 8 4. ratios. filling capacities.2. Copying for private or commercial 11. ratios.2016 tured Protected to by copyright.2 l Top-up Filled for life.1 Identification characters.2011 06.. ratios. Superb II”.2011 07.2010 throug 11.2011 07.2 Identification characters.2016 purposes.2. page 7 ⇒ “4.2011 h Assignment Engine 1. Octavia III”. is not permitted Assignment Engine 1.2011 04. Octavia II Manual gearbox 6 speed 0AJ Gearbox Identification charac‐ KRG LHY LHY ters Manufactured from 11. filling capacities. Copyright by ŠKODA AUTO A.3 Calculation of gear ratios”. Octavia III Manual gearbox 6 speed 0AJ Gearbox Identification code REK SEE Manufac‐ from 05./77 kW TSI 1.4 ltr. page 7 ⇒ “4.. aggregate assignment.3 Identification characters.� 4.2 Assignment gearbox . aggregate assignment. filling capacities.2013 h Assignment Engine 1.2016 11. S. filling capacities.2 ltr. Technical data 7 .1 Contents Filling capacity 6 speed gearbox 0AJ Contents 2. page 8 ⇒ “4.2016 4 Technical data ⇒ “4.engine ⇒ “4.0 l/85 kW TSI unless authorised by ŠKODA AUTO A. Octavia III 2013 ➤ .4 Identification characters. ratios.1 Contents”.2008 02./90 kW TSI 1. S. Octavia II”.2 Identification characters. page 9 4.engine”.4 ltr.2. filling capacities.2./90 kW TSI 4. in part or in whole. Octavia III . Gearbox 0AJ . aggregate assignment.2.2. aggregate assignment. no top-up 4. S.2011 throug 06. page 7 ⇒ “4.1 Identification characters. ratios. aggregate assignment.2008 06. aggregate assignment.

2015 05. Copyright by ŠKODA AUTO A.2011 05.2008 06.4 l/92 kW TSI ment: Manual gearbox 6 speed 0AJ Identification characters NBX PRG Manufac‐ from 11. ratios. aggregate assignment. gr.2014 05.2016 Assignment Engine 1.2014 05.2015 05.2012 05.2011 05.2016 tured to 05. ŠKODA AUTO A.2 l/81 kW TSI Manual gearbox 6 speed 0AJ Gearbox Identification code MYF PRL RGN SEH Manufac‐ from 05. S.4 l/92 kW TSI ment: 4. Octavia III 2013 ➤ .2014 05.2009 06.2008 11.2015 11.2014 tured to 06.Edition 06.2015 tured to 05. filling capacities.3 Identification characters.. aggregate assignment. Octavia III ..2015 11.2015 Assignment Engine 1. Gearbox 0AJ .2 l/77 kW TSI 8 Rep. S.2011 tured through 10.2014 tured to 05.2014 tured through 05.2011 05.2014 05.2015 Assignment Engine 1.� Manual gearbox 6 speed 0AJ Gearbox Identification code LHX NBY PRH Manufac‐ from 09.2014 05.4 Identification characters.2008 07.4 l/81 kW TGI CGN 4. Yeti Protected by copyright.00 .2. Superb II Manual gearbox 6 speed 0AJ Identification characters JPG LHX NBY Manufac‐ from 08. Copying for private or commercial purposes. S.2016 Assignment Engine 1. is not permitted unless authorised by ŠKODA AUTO A. ratios.Technical data .2011 06.2 l/77 kW TSI Manual gearbox 6 speed 0AJ Gearbox Identification code PRL RGN Manufac‐ from 05.2016 Manual gearbox 6 speed 0AJ Gearbox Identification code MYF PRL Manufac‐ from 11.2.2013 Assign‐ Engine 1. filling capacities. in part or in whole.2014 Assign‐ Engine 1. Octavia II 2004 ➤ . Octavia II 2010 ➤ . does not guarantee or accept any liability with respect to the correctness of information in this document.

Octavia II 2010 ➤ .4 l/92 kW TSI 4.2015 11. Octavia III .717 x 2.2015 11.2016 Assignment Engine 1.2014 tured to 06. of teeth on driven gear Protected by copyright.2015 05.2016 11.� 4. Octavia III 2013 ➤ .2015 05.2011 11. of teeth on driving gear.2 l/81 kW TSI Manual gearbox 6 speed 0AJ Gearbox Identification code LHX NBY NBX PRG Manufac‐ from 06. ŠKODA AUTO A.Edition 06.917 = 2. Z2 = No..2015 Assignment Engine 1. Copying for private or commercial purposes.2011 11. Gearbox 0AJ . Copyright by ŠKODA AUTO A. in part or in whole.091 1) Z1 = No. S.717 iA = axis ratio = ZA2 : ZA1 = 70 : 24 = 2.2016 tured to 11.2014 05. does not guarantee or accept any liability with respect to the correctness of information in this document.2013 05.2016 tured to 11.917 itotal = total ratio = iG x iA = 0.4 l/90 kW TSI Manual gearbox 6 speed 0AJ Gearbox Identification code PND RHS SEJ Manufac‐ from 05.2010 06.2016 Assignment Engine 1. is not permitted unless authorised by ŠKODA AUTO A.2011 05. S. S.. Technical data 9 . Octavia II 2004 ➤ .2016 Manual gearbox 6 speed 0AJ Gearbox Identification code PND QUZ SED Manufac‐ from 05.2016 11.3 Calculation of gear ratios Example: 5th gear Final drive Drive wheel ZG1 = 46 ZA1 = 24 Output gear ZG2 = 33 ZA2 = 70 i = ZG2 : ZG1 1) iG = Gear ratio = ZG2: ZG1 = 33 : 46 = 0.

Copyright by ŠKODA AUTO A.1st gear II . gr. S. page 10 5. 1 .4th gear V . Gearbox 0AJ .5th gear VI .Clutch 3 .Technical data .point in direction of travel. in part or in whole.front-wheel drive”.1 Overview of power transmission .Differential gear I .3rd gear IV .Reverse gear A .� 10 Rep.2nd gear III .Output shaft 6 .front-wheel drive -Arrows.. Octavia II 2004 ➤ . Octavia III 2013 ➤ .Drive shaft 5 .6th gear R . Copying for private or commercial purposes. ŠKODA AUTO A..1 Overview of power transmission .00 . is not permitted unless authorised by ŠKODA AUTO A.Engine 2 . Octavia II 2010 ➤ .Manual gearbox 4 .Edition 06. does not guarantee or accept any liability with respect to the correctness of information in this document. S.Final drive Protected by copyright. S.2016 5 Overview of Transmission System ⇒ “5. Octavia III .

ŠKODA AUTO A. page 57 ⇒ “1. page 30 . page 48 ⇒ “1. page 11 ⇒ “1. page 13 ⇒ “1.8 Removing and installing the clutch pedal”. in part or in whole. page 32 ⇒ “1. page 56 . Octavia III”. page 65 1.Hydraulics ”.3 Summary of components .10 Removing and installing the master cylinder”.15 Bleeding the clutch control ”.Clutch control Protected by copyright. ⇒ “1.5 Removing and installing bearing bush.7 Removing and installing tension spring and over-centre helper spring.� 1.clutch release mechanism”.4 Assembly overview . Octavia II 2004 ➤ . Octavia II 2010 ➤ . page 24 ⇒ “1.. Octavia III 2013 ➤ .2016 30 – Clutch 1 Clutch operation ⇒ “1.9 Removing and installing bearing block/clutch pedal”. is not permitted unless authorised by ŠKODA AUTO A. page 22 ⇒ “1. page 54 ⇒ “1. S. ⇒ “1.16 Repairing clutch control”. page 16 ⇒ “1.14 Removing and installing cables for clutch control. S. ⇒ “1. Clutch operation 11 . Copyright by ŠKODA AUTO A. Gearbox 0AJ . page 39 ⇒ “1.2 Summary of components .11 Removing and installing clutch position sender”. Octavia III”. page 23 .. Copying for private or commercial purposes.1 Fitting location overview . ⇒ “1.Clutch control”.13 Removing and installing the slave cylinder”. Octavia III .Edition 06. S.Foot controls”. does not guarantee or accept any liability with respect to the correctness of information in this document. page 62 .1 Fitting location overview . page 63 ⇒ “1.6 Remove and install the return spring”.12 Check hydraulic clutch control”. Octavia III”.

Hydraulics . Octavia II 2004 ➤ .Foot control.3.Hydraulics . Octavia II.Foot controls.Right-hand drive. Gearbox 0AJ .3. Octavia III”.Hydraulics. page 18 Protected by copyright.3 Summary of compo‐ nents . S. page 14 III - ⇒ “1. ŠKODA AUTO A. Octavia II 2010 ➤ .2.2016 I- ⇒ “1.2.Left-hand drive. Superb II.1 Summary of compo‐ nents .2 Summary of compo‐ nents .. Octavia II. page 13 II - ⇒ “1. Octavia II. Copying for private or commercial purposes. Octavia III 2013 ➤ .� 12 Rep. Yeti”.2 Summary of compo‐ nents . Ye‐ ti”.. Octavia III”. is not permitted unless authorised by ŠKODA AUTO A. Ye‐ ti”.3. S. page 20 IV - ⇒ “1. Superb II. Copyright by ŠKODA AUTO A. does not guarantee or accept any liability with respect to the correctness of information in this document. Superb II.1 Summary of compo‐ nents . Octavia III . page 16 III - ⇒ “1. in part or in whole.30 .Edition 06. S. gr.Clutch .

Superb II. page 32 9 .Foot control. is not permitted 12 .Screw 5 .9 Removing and in‐ stalling bearing block/ clutch pedal”. does not guarantee or accept any liability with respect to the correctness of information in this document.Bracket axle 8 .Foot controls.Retractor spring ❑ removing and installing ⇒ “1. page 32 10 . S.G476- unless authorised by ŠKODA AUTO A.12 Check hydraulic clutch control”. page 24 6 .� ❑ removing and installing ⇒ “1. Gearbox 0AJ . Octavia III 2013 ➤ .Gasket ❑ Replace after disas‐ sembly ❑ between bracket and front wall ❑ self-adhesive ❑ glue to bracket 3 .2 Summary of components . S.1 Summary of components .1 Summary of components .2.2 Summary of components .11 Removing and installing clutch position sender”. page 48 ❑ Checking for leaks ⇒ “1. page 39 4 .Clutch pedal ❑ removing and installing ⇒ “1.2. page 14 1. Octavia II 2010 ➤ .. Octavia III . Octavia II.Clamp ❑ to remove and install the tube-hose line pull out retaining clip up to the stop 1.8 Removing and in‐ stalling the clutch ped‐ al”. S.Front wall ❑ with mount for bracket 2 .8 Removing and in‐ stalling the clutch pedal”. page 56 Protected by copyright.Support ❑ removing and installing ⇒ “1. Octavia III”. page 54 ❑ check ⇒ Vehicle diagnostic tester 13 .Edition 06. in part or in whole. Octavia II.Clutch position sender .Master cylinder ❑ removing and installing ⇒ “1. page 13 ⇒ “1.6 Remove and in‐ stall the return spring”.Bearing bracket/clutch ped‐ al ❑ removing and installing ⇒ “1. Yeti 1 .Foot controls ⇒ “1..2. ŠKODA AUTO A. Copying for private or commercial purposes.Gasket ❑ between master cylinder and bracket ❑ Replace after disassembly 11 . Yeti”. Copyright by ŠKODA AUTO A.10 Removing and installing the master cylinder”. Su‐ perb II. Clutch operation 13 .Foot control. Octavia II 2004 ➤ .Sleeve bearing 7 .2016 1.

10. Oc‐ tavia III”. page 23 with respect to the correctness of information in this document. S.5 Removing andProtected in‐ by copyright.Master cylinder ❑ removing and installing ⇒ “1.12 Check hydraulic clutch control”.2 Removing and installing clutch po‐ sition sender G476 . S. Octavia III 1 . page 55 ❑ check ⇒ Vehicle diag‐ nostic tester 6 .Clutch . gr. is not permitted stalling bearing bush. Octavia III .Nut ❑ Replace after disassembly ❑ 20 Nm 17 . ŠKODA AUTO A.Sleeve bearing ❑ removing and installing ⇒ “1.. in part or in whole.Clamp ❑ to remove and install the tube-hose line pull out retaining clip up to the stop 4 . Copyright by ŠKODA AUTO A.2 Summary of components .Clutch position sender - G476- ❑ removing and installing ⇒ “1. Gearbox 0AJ .Supply hose ❑ made of rubber or plastic ⇒ Electronic Catalogue of Original Parts ❑ Checking for leaks ⇒ “1.2.Self-locking nuts ❑ Bearing bracket/clutch pedal to front wall ❑ 3 pieces ❑ Replace after disassembly ❑ 20 Nm 16 . Octavia III”.Stop ❑ for the clutch pedal 1. page 50 2 .Gasket ❑ stick onto the master cylinder ❑ Self-adhesive ❑ replace after removing the master cylinder 5 .. S.11. Octavia II 2010 ➤ .30 . Octavia II 2004 ➤ .� ❑ is not lubricated 3 .Foot controls.Carrier bolt ❑ Replace after disas‐ sembly ❑ is not lubricated 14 Rep. does not guarantee or accept any liability Octavia III”. page 56 15 . Octavia III 2013 ➤ .2016 14 .2 Removing and installing master cylin‐ der. Copying for private or commercial purposes. unless authorised by ŠKODA AUTO A.Edition 06.

S.2 Removing and installing clutch pedal. page 41 11 .7 Removing and installing tension spring and over-centre helper spring. S.9.. Octavia III”. in part or in whole. assignment ⇒ Electronic Catalogue of Original Parts ❑ removing and installing ⇒ “1.Carrier bolt ❑ of the tappet for master cylinder ❑ Replace after disassembly ❑ is not lubricated Protected by copyright.Hexagon nut ❑ Bearing bracket/clutch pedal to front wall ❑ 3 pieces ❑ self-locking ❑ Replace after disassembly ❑ 25 Nm 9 . page 25 ❑ is not lubricated 12 .Bearing bracket/clutch pedal ❑ removing and installing ⇒ “1.Carrier bolt ❑ for master cylinder ❑ Replace after disassembly ❑ is not lubricated 13 .2 Removing and installing retractor spring. ŠKODA AUTO A. is not permitted 17 .Edition 06. Clutch operation 15 .8.Bearing shell ❑ 2 pieces ❑ is fitted on both sides ❑ fitted only with over-centre helper spring ❑ is not lubricated 10 . Copying for private or commercial purposes.Bushing 15 .. Copyright by ŠKODA AUTO A.Over-centre helper spring ❑ installed according to the type ❑ different versions. page 34 ❑ is not lubricated 18 .Tension spring ❑ for the clutch pedal 1. Octavia III”.2 Removing and installing bearing bracket for clutch pedal. Octavia III”. S.Sliding sleeve ❑ installed according to the type ❑ Bearing for retractor spring ❑ is slid onto the clutch pedal ❑ Coat the bearing for the return spring with -G 052 567 A2.� ❑ removing and installing ⇒ “1.2016 7 . Gearbox 0AJ . Octavia II 2004 ➤ .Retractor spring ❑ installed according to the type ❑ removing and installing ⇒ “1. does not guarantee or accept any liability with respect to the correctness of information in this document. Octavia III .grease 16 .6.Bushing ❑ is not lubricated 20 .Spring stop 8 . Octavia III”.Pedal rubber 19 . Octavia II 2010 ➤ .Clutch pedal unless authorised by ŠKODA AUTO A. page 30 ❑ is not lubricated 14 . Octavia III 2013 ➤ .

Edition 06. S. Superb II. Copying for private or commercial purposes. Yeti 1 .. in part or in whole. page 56 2 . S. Octavia II 2010 ➤ . is not permitted ❑ removing and installing unless authorised by ŠKODA AUTO A.30 . Octavia II. Octavia III”. Octavia III”. S.. does not guarantee or accept any liability with respect to the correctness of information in this document.Hydraulics ⇒ “1.Supply hose ❑ to the brake fluid reser‐ voir ❑ made of rubber or plas‐ tic ⇒ Electronic Cata‐ logue of Original Parts ❑ Checking for leaks ⇒ “1. Superb II.Hydraulics .Right-hand drive.Clutch . page 56 4 . Octavia III .Damping element ❑ only fitted with tension spring ❑ is not lubricated 1. bleed the clutch control ⇒ “1. Superb II. page 63 5 . Yeti”.3.Left-hand drive.� ⇒ “1.1 Summary of components . page 48 ❑ Checking for leaks ⇒ “1. Octavia II 2004 ➤ .Hydraulics.3. Yeti”.12 Check hydraulic clutch control”.Clamp ❑ to remove and install the tube-hose line pull out retaining clip up to the stop 16 Rep. Octavia II. Octavia III 2013 ➤ .12 Check hydraulic clutch control”.2016 ❑ installed according to the type ❑ removing and installing ⇒ “1.12 Check hydraulic clutch control”.7 Removing and installing tension spring and over-centre helper spring.Spring strap clamp ❑ only for rubber hose ⇒ Electronic Catalogue of Original Parts 3 . page 20 1. page 56 ❑ after installing. page 18 ⇒ “1.3. Gearbox 0AJ .2 Summary of components .3 Summary of components .3. page 16 ⇒ “1. page 30 ❑ is not lubricated 21 .15 Bleeding the clutch control ”.Left-hand drive.Hydraulics .10 Removing and installing the master cyl‐ inder”. Octavia II.Master cylinder Protected by copyright. ŠKODA AUTO A.3 Summary of components .Hydraulics .1 Summary of components . gr.Brake fluid reservoir ❑ Checking for leaks ⇒ “1. Copyright by ŠKODA AUTO A.

Edition 06.� ❑ Seals/O-rings are adapted to material of line connection ⇒ page 18 ❑ Assignment ⇒ Electronic Catalogue of Original Parts ❑ Checking for leaks ⇒ “1. disconnect the master cylinder from the clutch pedal ⇒ “1. page 56 17 .15 Bleeding the clutch control ”. page 32 7 .8 Removing and installing the clutch pedal”. S. Octavia II 2004 ➤ . S.Clamp ❑ to remove and install the tube-hose line pull out retaining clip up to the stop 14 .Gasket ring/O-ring ❑ pull onto line connection ❑ insert with brake fluid ❑ Seals/O-rings are adapted to material of line connection ⇒ page 18 ❑ Assignment ⇒ Electronic Catalogue of Original Parts ❑ Checking for leaks ⇒ “1. page 63 ❑ Checking for leaks ⇒ “1. is not permitted ❑ insert unless authorised withAUTO by ŠKODA brakeA.8 Removing and installing the clutch pedal”. Octavia III . page 56 10 .13 Removing and installing the slave cylinder”.Support 1.Slave cylinder ❑ removing and installing ⇒ “1. page 56 13 . page 56 11 . Octavia III 2013 ➤ . Octavia II 2010 ➤ .Dust cap 16 .Tube-hose line ❑ Checking for leaks ⇒ “1.Self-locking nuts ❑ for bracket on front wall ❑ 3 pieces ❑ Replace after disassembly ❑ 20 Nm 9 .Gearbox 18 . page 32 8 . page 56 ❑ after installing.Gasket ring/O-ring ❑ pull onto line connection Protected by copyright.Support ❑ for removing and installing.12 Check hydraulic clutch control”. 10 12 .12 Check hydraulic clutch control”.Vent valve ❑ Bleeding the clutch control ⇒ “1. Clutch operation 17 .15 Bleeding the clutch control ”. Copying for private or commercial purposes.12 Check hydraulic clutch control”. in part or in whole. page 57 ❑ Checking for leaks ⇒ “1.. page 63 15 .2016 6 ..12 Check hydraulic clutch control”.Clutch pedal ❑ removing and installing ⇒ “1. Copyright by ŠKODA AUTO A.Screw ❑ 20 Nm 19 . S. fluid ŠKODA AUTO A. bleed the clutch control ⇒ “1.Support ❑ Mounted at the structure ❑ for tube-hose line pos.12 Check hydraulic clutch control”. does not guarantee or accept any liability with respect to the correctness of information in this document. Gearbox 0AJ .

15 Bleeding the clutch control ”.Hydraulics . Superb II. is not permitted 2 .30 . page 63 5 . Version of line connection 1 Line connection with circular slot -arrow 1- 2 Line connection with collar -arrow 2- 1.� ❑ only for plastic return hose (component of the hose) 3 . Octavia II 2004 ➤ . Octavia II.Master cylinder ❑ removing and installing ⇒ “1.Right-hand drive. Octavia III 2013 ➤ . S.12 Check hydraulic clutch control”. page 48 ❑ Checking for leaks ⇒ “1. Yeti 1 .10 Removing and installing the master cyl‐ inder”. does not guarantee or accept any liability with respect to the correctness of information in this document.Brake fluid reservoir ❑ Checking for leaks ⇒ “1.Supply hose ❑ to the brake fluid reser‐ voir ❑ made of rubber or plas‐ tic ⇒ Electronic Cata‐ logue of Original Parts ❑ Checking for leaks ⇒ “1. S. ŠKODA AUTO A.Clamp ❑ to remove and install the tube-hose line pull out retaining clip up to the stop 6 . page 56 ❑ after installing.Gasket ring/O-ring ❑ pull onto line connection ❑ insert with brake fluid ❑ Seals/O-rings are adapted to material of line connection ⇒ page 18 ❑ Assignment ⇒ Electronic Catalogue of Original Parts 18 Rep.2016 Gasket rings/O-rings for tube-hose lines Pos.2 Summary of components . bleed the clutch control ⇒ “1. Octavia II 2010 ➤ .12 Check hydraulic clutch control”.12 Check hydraulic clutch control”.. S.Gasket unless authorised by ŠKODA AUTO A.3. Gearbox 0AJ ..Clutch . in part or in whole. Copyright by ŠKODA AUTO A. Copying for private or commercial purposes. gr. page 56 Protected by copyright. Octavia III .Edition 06. page 56 4 .

Slave cylinder ❑ removing and installing ⇒ “1. page 57 ❑ Checking for leaks ⇒ “1.Clutch pedal ❑ removing and installing ⇒ “1.Edition 06. S.. page 56 18 .15 Bleeding the clutch control ”.. bleed the clutch control ⇒ “1.Support ❑ for ABS/EDL 14 . ŠKODA AUTO A.Support Protected by copyright. Copying for private or commercial purposes.12 Check hydraulic clutch control”.Gearbox 20 .12 Check hydraulic clutch control”. page 56 7 .Support ❑ Mounted at the structure 11 . S.Self-locking nuts ❑ 3 pieces ❑ for bearing bracket/clutch pedal to front wall ❑ Replace after disassembly ❑ 20 Nm 10 .Gasket ring/O-ring ❑ pull onto line connection ❑ insert with brake fluid ❑ Seals/O-rings are adapted to material of line connection ⇒ page 18 ❑ Assignment ⇒ Electronic Catalogue of Original Parts ❑ Checking for leaks ⇒ “1.12 Check hydraulic clutch control”. is not permitted unless authorised by ŠKODA AUTO A.Tube-hose line ❑ Checking for leaks ⇒ “1. disconnect the master cylinder from the clutch pedal ⇒ “1. S.13 Removing and installing the slave cylinder”. page 56 ❑ after installing.Support ❑ for removing and installing. page 32 9 .12 Check hydraulic clutch control”. Gearbox 0AJ .15 Bleeding the clutch control ”.Screw ❑ 20 Nm 21 .Vent valve ❑ Bleeding the clutch control ⇒ “1.Dust cap 19 .8 Removing and installing the clutch pedal”. in part or in whole. Clutch operation 19 . Octavia II 2004 ➤ . page 63 17 .Support ❑ attached to the bracket for ABS/EDL 13 . page 63 ❑ Checking for leaks ⇒ “1. page 56 12 .12 Check hydraulic clutch control”. Octavia III 2013 ➤ . Copyright by ŠKODA AUTO A. Octavia II 2010 ➤ . page 32 8 . does not guarantee or accept any liability with respect to the correctness of information in this document.Clamp ❑ to remove and install the tube-hose line pull out retaining clip up to the stop 16 . page 56 15 .� 1.8 Removing and installing the clutch pedal”. Octavia III .2016 ❑ Checking for leaks ⇒ “1.

15 Bleeding the clutch control ”. gr.14 Removing and installing cables for clutch control. Octavia II 2010 ➤ .Vent valve ❑ Bleeding the clutch con‐ trol ⇒ “1.3.Clamp with respect to the correctness of information in this document.Hexagon bolt ❑ 20 Nm 2 . does not guarantee or accept any liability 8 .Tube-hose line ❑ removing and installing ⇒ “1. page 63 ❑ 4.. Octavia III 1 .Gaskets ❑ must be located on the return hose 7 .. Copyright by ŠKODA AUTO A.Brake fluid reservoir 6 .Clamp ❑ to remove and install the tube-hose line pull out retaining clip up to the stop 20 Rep.Edition 06. ŠKODA AUTO A. Octavia III .� ❑ to remove and install the tube-hose line pull out retaining clip up to the stop 9 . S. is not permitted unless authorised by ŠKODA AUTO A.10 Removing and installing the master cyl‐ inder”.Master cylinder ❑ removing and installing ⇒ “1.30 .Dust cap 4 .Gasket ring/O-ring ❑ replace if damaged ❑ fit onto the line connec‐ tion ❑ insert with brake fluid ❑ Gasket rings/O-rings are adapted to the ver‐ sion of the line connection ⇒ page 21 ❑ Assignment ⇒ Electronic Catalogue of Original Parts 10 . in part or in whole.3 Summary of components .Clutch . page 62 12 . Copying for private or commercial purposes. S. Octavia III 2013 ➤ . page 48 Protected by copyright.Supply hose 5 .Support ❑ for tube-hose line 11 .Hydraulics. S.5 Nm 3 .Gasket ring/O-ring ❑ replace if damaged ❑ fit onto the line connection ❑ insert with brake fluid ❑ Gasket rings/O-rings are adapted to the version of the line connection ⇒ page 21 ❑ Assignment ⇒ Electronic Catalogue of Original Parts 13 . Octavia II 2004 ➤ . Gearbox 0AJ . Octavia III”.2016 1.

Slave cylinder ❑ removing and installing ⇒ “1.and -arrow 3-.. and cir‐ AUTO A. ŠKODA AUTO A. S. Copyright by ŠKODA cumferential groove -arrow 3- • In case of a line connection with round slot -arrow 1. • To test the correct connection pull on the tube-hose line.13 Removing and installing the slave cylinder”. Gearbox 0AJ .. – Push in the tube-hose line -1. S.2016 14 . with or Copying for private shoulder commercial -arrow purposes. does not guarantee or accept any liability to the correctness of information in this document. An O-ring can also be installed instead of the gasket ring -2- ⇒ page 21 . Octavia III 2013 ➤ . Clutch operation 21 . Version of line connection 1 Line connection with circumferential groove -arrow 1- 2Protected byLine connection copyright.Edition 06. 2- in part or in whole. a gasket ring/O-ring must be inserted. Connect • Replace damaged gasket ring -2-. Gasket rings/O-rings for tube-hose lines and/or pipes Pos.at the connection -4. S. Octavia II 2010 ➤ . is not permitted 3 with respect Line connection with shoulder -arrow 2.from the connection -4-. Octavia II 2004 ➤ . Octavia III .until the clip -3.� unless authorised by ŠKODA AUTO A.with a screwdriver and disconnect the tube- hose line -1.locks audibly into place. 1. page 57 Disconnect the cables for the clutch control and connect Separate – Unlock the clip -3.

Screw ❑ Replace after disas‐ sembly ❑ 5 Nm + 90° 3 .clutch release mechanism 1 .3 Replace gasket ring for drive shaft”. in part or in whole. Octavia III ..G 000 100- 6 .13 Removing and installing the slave cylinder”.Release bearing ❑ Do not wash the bear‐ ing.4 Assembly overview .16 Repairing clutch control”.Guide bushing ❑ for release bearing ❑ removing and installing ⇒ page 66 ❑ remove and install together with the clutch release lever Pos. 1 and guide bush‐ ing Pos. page 185 ❑ Replace after disassembly 7 .Edition 06.Screw ❑ 20 Nm 10 . 1 ❑ grease guide bushing in the area of the release lever with grease .Support 11 .30 .Clutch .Gasket ring for drive shaft ❑ removing and installing ⇒ “1.G 000 100- 4 . Copying for private or commercial purposes. gr. 5 ⇒ “1. ❑ 20 Nm Protected by copyright.G 000 100.Slave cylinder ❑ removing and installing ⇒ “1. S.2016 1. Copyright by ŠKODA AUTO A. ŠKODA AUTO A. 5 2 . 3 and guide bushing Pos.� 9 . Octavia II 2004 ➤ .. S. page 57 22 Rep.Clutch release lever ❑ remove together with the clutch release lever Pos. page 65 ❑ Original grease must be removed from the con‐ tact surface of the clutch release lever ❑ grease contact surface on the ball stud with grease .with Gearbox authorised by ŠKODA AUTO A. just wipe clean ❑ Renew noisy bearings ❑ removing and installing ⇒ page 66 ❑ remove and install to‐ gether with the clutch re‐ lease lever Pos. Octavia II 2010 ➤ . S. is not permitted 8unless .Retaining spring ❑ attach to clutch release lever 5 . Octavia III 2013 ➤ . 3 and clutch release bearing Pos.. does not guarantee or accept any liability respect to the correctness of information in this document.Ball pin ❑ Original grease must be removed from the contact surface of the clutch release lever ❑ Grease with grease for splines . Gearbox 0AJ .

gr. 27 . Octavia III 2013 ➤ .and turn it in the tappet lug until flush. Octavia III Removing – Disconnect battery earth strap ⇒ Electrical System.and bolts -2. The recesses -1.are visible..or the pivots -2.� document.from of information recesses in this -1-. – Turn the cam follower for the master cylinder so that the re‐ cesses -1. Octavia II 2010 ➤ . Rep. – Connect the master cylinder tappet with the clutch pedal. does not guarantee or accept any liability – with Remove respect tobearing bush the correctness -A. ŠKODA AUTO A.and bolts -2.. Protected by copyright. Gearbox 0AJ . by ŠKODA AUTO A. gr. Octavia II 2004 ➤ . S. Copyright Install – Turn the cam follower for the master cylinder so that the re‐ cesses -1.G 000 100- 1. S. – Connect battery ⇒ Electrical System.Edition 06. – Press the catches -arrows. – Fit the bearing bush -A.are facing the same direction. The recesses -1.into the recesses -1.or the pivots -2. is not permitted unless authorised by ŠKODA AUTO A.to the right.are visible.2016 ❑ Grease tappet head with grease for splines . to do so use a new carrier bolt ⇒ Electronic catalogue of original parts . Rep. in part or in whole.together and remove the bolts -1.are facing the same direction. 27 . Clutch operation 23 . Octavia III . Copying for private or commercial purposes. S. 1.5 Removing and installing bearing bush.

Octavia III 2013 ➤ .Edition 06. page 29 1.6. does not guarantee or accept any liability with respect to the correctness of information in this document. S. Octavia II Special tools and workshop equipment required ♦ Release tool . ŠKODA AUTO A.from the bearing bracket/clutch pedal -3-.Clutch . – Slide the driver seat to the rear.6. S. page 24 ⇒ “1. pull out screw -5. – Unscrew nut -2-. – Remove lower part of the dash panel insert on the driver's side ⇒ Body Work. Octavia II 2004 ➤ . page 25 ⇒ “1.2 Removing and installing retractor spring. Rep.6.1 Removing and installing retractor spring. Octavia III . gr.6 Remove and install the return spring ⇒ “1. S. gr. page 27 ⇒ “1.from the bearing bracket. Octavia II 2010 ➤ . • The clutch pedal remains hanging on the actuating rod of the clutch master cylinder.2016 1. 70 . Copying for private or commercial purposes. in part or in whole.30 . Octavia III”. Superb II”.. Octavia II”.. Protected by copyright. Yeti”.and thereby detach the clutch pedal -1.T10178- Removing • Bracket for clutch pedal is installed in the vehicle. Gearbox 0AJ .4 Removing and installing retractor spring.6. Install Installation is performed in the reverse order.� 24 Rep. – Unscrew crash strut -1.6.3 Removing and installing retractor spring. pay attention to the following points: • Always replace self-locking nuts each time they are removed. is not permitted unless authorised by ŠKODA AUTO A.1 Removing and installing retractor spring.in front of the clutch pedal -2-. Copyright by ŠKODA AUTO A. – Swivel clutch pedal slightly downwards and remove retractor spring -4.

Rep. gr. – Insert bearing bolt of clutch pedal into the step bearing of the retractor spring. gr. gr.Edition 06.. is not permitted unless authorised by ŠKODA AUTO A. S.Foot control. 27 . Copying for private or commercial purposes. Superb II.2016 – Insert retractor spring from above into the bearing bracket and while doing so hold the spring end using the release tool - T10178. – Screw on crash strut -1. if present ⇒ Body Work. – Install lower part of the dash panel insert on the driver's side ⇒ Body Work. Yeti”.� 1. Octavia II 2010 ➤ . so that the screw slides through and tighten self-locking nut. Octavia II. Copyright by ŠKODA AUTO A. in part or in whole. page 13 Component Nm Crash strut to bracket/steering column 9 1. Octavia III Removing – Disconnect battery earth strap ⇒ Electrical System. ŠKODA AUTO A. Octavia III 2013 ➤ .1 Summary of components . Clutch operation 25 . S.2. Octavia II 2004 ➤ . Protected by copyright. – Remove the knee airbag -1.as shown in the figure. 70 ..2 Removing and installing retractor spring.in front of the clutch pedal -2-.on the driver's side. – Press on clutch pedal slightly. does not guarantee or accept any liability with respect to the correctness of information in this document. 69 . Gearbox 0AJ . Rep.6. S. Rep. Tightening torques ♦ Clutch pedal nut ⇒ “1. Octavia III .

on the driver's side ⇒ Heating. Protected by copyright. Octavia II 2010 ➤ . S.Edition 06. Rep. 97 and push it to the side. Copyright by ŠKODA AUTO A. Gearbox 0AJ . Rep. S.� 26 Rep. Air Conditioning. does not guarantee or accept any liability with respect to the correctness of information in this document. unhook crash strut -1..2016 – Remove the footwell vent -1.and detach the carrier bolt -1.of the tappet for master cylinder to the right. Copying for private or commercial purposes. ŠKODA AUTO A.J533.-1. S.aushängen and push it to the side.. in part or in whole. – Press the catches -arrows. gr.from bracket ⇒ Electrical System.Clutch . Octavia III . gr. 87 – Remove data bus diagnostic interface . – Unscrew screw -2-. Octavia III 2013 ➤ . is not permitted unless authorised by ŠKODA AUTO A. Octavia II 2004 ➤ .30 . gr.

gr.J533. S. unhook and re‐ move retractor spring -1-.for retractor spring • Peg -B- • Peg -C- – Swivel the clutch pedal in the -direction of the arrow. 70 . S. Install Installation is performed in the reverse order. – Install footwell vent driver's side ⇒ Heating. 87 . ŠKODA AUTO A. Octavia III 2013 ➤ . Octavia II 2004 ➤ . Octavia II 2010 ➤ . – Connect battery ⇒ Electrical System.and at‐ tach the retractor spring -1. while paying atten‐ tion to the following: • On the retractor spring -1.2016 – Swivel the clutch pedal in -direction of arrow-.. – Connect the master cylinder tappet with the clutch pedal. in case it was removed ⇒ Body Work.⇒ Electrical Sys‐ tem.and tighten screw -2. Copyright by ŠKODA AUTO A. S. unless authorised by ŠKODA AUTO A. Rep. 1. – Insert crash strut -1.T10178.6. Air Conditioning. Rep. gr.Edition 06. gr.⇒ Body Work. Octavia III .: • Sliding sleeve in areas of bearing -A. 69 . gr. – Install data bus diagnostic interface . gr. is not permitted ♦ Release tool . Rep. Rep. in part or in whole. to do so use a new carrier bolt. Rep.3 Removing and installing retractor spring. Gearbox 0AJ . 97 . does not guarantee or accept any liability with respect to the correctness of information in this document.(previous image) only coat the fol‐ lowing areas of the clutch pedal with grease -G 052 567 A2.(previous figure A30–10095).� 1. 27 . Clutch operation 27 . Superb II Special tools and workshop equipment required Protected by copyright.. – Install knee airbag driver's side. Copying for private or commercial purposes.

– Unscrew nut -2-. Rep. whole. 87 . gr. gr. 87 . Rep. – Install the footwell vent ⇒ Heating and Air Conditioning. Rep. gr. • The clutch pedal remains hanging on the actuating rod of the clutch master cylinder. Octavia II 2004 ➤ .as shown in the figure. page 13 28 Rep. gr. 70 . Tightening torques ♦ Clutch pedal nut ⇒ “1. or commercial time they are in part or inremoved. does not guarantee or accept any liability with respect to the correctness of information in this document.Clutch .Edition 06. in case it was removed ⇒ Body Work. – Remove the storage area on the driver's side and the bottom plastic covering for the steering wheel ⇒ Body Work.2016 Removing – Push the driver seat as far as possible towards the rear and position the steering wheel in the highest position. – Install the storage area on the driver's side and the bottom plastic covering for the steering wheel ⇒ Body Work. Gearbox 0AJ . 69 . S.� – Insert retractor spring from above into the bearing bracket and while doing so hold the spring end using the release tool - T10178. – Insert bearing bolt of clutch pedal into the step bearing of the retractor spring. Rep. Octavia III .Foot control. gr.. gr.and thereby detach the clutch pedal -1. Yeti”. 70 . S.. 69 . Rep. – Swivel clutch pedal slightly downwards and remove retractor spring -4. Octavia II 2010 ➤ . Superb II.1 Summary of components . Octavia III 2013 ➤ . – Removing the footwell vent ⇒ Heating and Air Conditioning. gr.from the bearing bracket/ clutch pedal. 69 . – Install crash strut ⇒ Body Work. gr. ŠKODA AUTO A. Copyright by ŠKODA AUTO A.from the bearing bracket/clutch pedal -3-. – Install knee airbag driver's side. Rep.30 . 70 . Rep. Copying for privatenuts each purposes. S. pull out screw -5. pay attention to the following points: • Always Protected byreplace self-locking copyright. Octavia II. so that the screw slides through and tighten self-locking nut. Install Installation is performed in the reverse order. gr. is not permitted unless authorised by ŠKODA AUTO A. if present ⇒ General body repairs. – Remove the knee airbag on the driver's side. 69 . – Remove the crash strut ⇒ Body Work . Rep.2. – Install the bottom part of the dash panel and the bottom plastic cover for the steering wheel ⇒ Body Work. Rep. gr. – Press on clutch pedal slightly.

S. pull out screw -5.6.Foot control. gr.2. Octavia III . – Install holder for knee airbag with crash strut for clutch pedal ⇒ Body Work. is not permitted unless authorised by ŠKODA AUTO A. 69 . page 13 Protected by copyright. – Press on clutch pedal slightly. Clutch operation 29 . – Insert retractor spring from above into the bearing bracket and while doing so hold the spring end using the release tool - T10178. so that the screw slides through and tighten self-locking nut. Yeti Special tools and workshop equipment required ♦ Release tool . gr. Rep. 48 . Gearbox 0AJ . • The clutch pedal remains hanging on the actuating rod of the clutch master cylinder.. Yeti”.as shown in the figure.1 Summary of components . – Secure the steering column to the steering gear with a new screw ⇒ Chassis. Rep. Octavia II. Octavia II 2010 ➤ .� 1.Edition 06. does not guarantee or accept any liability with respect to the correctness of information in this document. Tightening torques ♦ Clutch pedal nut ⇒ “1. gr. Copyright by ŠKODA AUTO A. S. Rep. Install Installation is performed in the reverse order. – Insert bearing bolt of clutch pedal into the step bearing of the retractor spring. Octavia II 2004 ➤ . – Remove holder for knee airbag with crash strut for clutch pedal ⇒ Body Work. gr.from the bearing bracket.from the bearing bracket/clutch pedal -3-. Superb II. pay attention to the following points: • Always replace self-locking nuts each time they are removed.2016 1.and thereby detach the clutch pedal -1.4 Removing and installing retractor spring. Copying for private or commercial purposes. 69 . – Swivel clutch pedal slightly downwards and remove retractor spring -4. Octavia III 2013 ➤ . S.T10178- Removing – Push the driver seat as far as possible towards the rear and position the steering wheel in the highest position. – Remove the steering column from the steering gear ⇒ Chas‐ sis. Rep. – Unscrew nut -2-.. ŠKODA AUTO A. 48 . in part or in whole.

S. Rep. Rep.� – Remove data bus diagnostic interface . – Remove the knee airbag -1. gr. does not guarantee or accept any liability with respect to the correctness of information in this document. gr. Octavia II 2010 ➤ . – Unscrew screw -2-.aushängen and push it to the side. gr. Octavia III Removing – Disconnect battery earth strap ⇒ Electrical System. if present ⇒ Body Work. 87 Protected by copyright.30 . – Remove the footwell vent -1. 69 . Gearbox 0AJ . Octavia II 2004 ➤ .from bracket ⇒ Electrical System. unhook crash strut -1.. S.. Copyright by ŠKODA AUTO A. 27 .on the driver's side.on the driver's side ⇒ Heating. in part or in whole. Air Conditioning.Clutch . gr. S.-1. 30 Rep. 97 and push it to the side. ŠKODA AUTO A. Copying for private or commercial purposes. Octavia III . Octavia III 2013 ➤ . Rep. is not permitted unless authorised by ŠKODA AUTO A.2016 1.J533.Edition 06. gr. Rep.7 Removing and installing tension spring and over-centre helper spring.

into the mount -4. S. – If present.are installed. gr.of the carrier. Octavia III 2013 ➤ .and remove.and remove. S. – Install data bus diagnostic interface . – Install knee airbag driver's side. Rep. – Insert crash strut -1. – Insert the bearing -3. while paying atten‐ tion to the following: – Pull the clutch pedal in direction of -arrow A.⇒ Body Work. unhook the over- centre helper spring -2. 1. – Pull the clutch pedal in -direction of arrow A-..and detach the carrier bolt -1. Rep. – Connect battery ⇒ Electrical System. unhook the tension spring -1. – Connect the master cylinder tappet with the clutch pedal. does not guarantee or accept any liability with respect to the correctness of information in this document.J533. is not permitted unless authorised by ŠKODA AUTO A.for the clutch pedal. Rep. in case it was removed ⇒ Body Work. Octavia III . Install Installation is performed in the reverse order. Copyright by ŠKODA AUTO A. gr. Clutch operation 31 . Rep. in part or in whole. while doing so pull the clutch pedal in -direction of arrow A-. Gearbox 0AJ . 69 . • The bearing shells -arrows.� – Inser the bolt -1.Edition 06. S. 97 . Air Conditioning.(previous figure A30–10099). gr.into the mount -2. – Press the clutch pedal in -direction of arrow B. until the over-centre helper spring engages in direction of carrier.and tighten screw -2. Protected by copyright. to do so use a new carrier bolt. gr.⇒ Electrical Sys‐ tem. Rep. Octavia II 2010 ➤ .. 27 . Copying for private or commercial purposes. – Install footwell vent driver's side ⇒ Heating.2016 – Press the catches -arrows.of the bolts -1.(previous figure A30–10099) into the passenger compartment. ŠKODA AUTO A. 87 .of the tappet for master cylinder to the right. 70 . Octavia II 2004 ➤ . gr.

1 Removing and installing clutch pedal. Octavia III . Octavia II Special tools and workshop equipment required ♦ Pliers .in front of the clutch pedal -2-. and remove retractor spring -4.1 Removing and installing clutch pedal. Octavia II 2010 ➤ .8. ŠKODA AUTO A. S. – Unscrew crash strut -1.from the bearing bracket. gr. pull out screw -5. Rep. S. gr.T10005- ♦ Release tool .and thereby detach the clutch pedal -1. in part or in whole. S. Yeti”. – Swivel clutch pedal forwards slightly.. page 35 ⇒ “1.8. Copyright by ŠKODA AUTO A. page 32 ⇒ “1.30 . Octavia III 2013 ➤ .3 Removing and installing clutch pedal.8.4 Removing and installing clutch pedal. Gearbox 0AJ .2 Removing and installing clutch pedal. page 34 ⇒ “1. is not permitted unless authorised by ŠKODA AUTO A. Octavia II”. 70 .8. Octavia II 2004 ➤ . Superb II”. Octavia III”. – Unscrew nut -2-.� 32 Rep.8. does not guarantee or accept any liability with respect to the correctness of information in this document. page 37 1.2016 1. – Remove lower part of the dash panel insert on the driver's side ⇒ Body Work.T10178- Removing – Slide the driver seat to the rear. Protected by copyright.Clutch .Edition 06. Copying for private or commercial purposes.from the bearing bracket/clutch pedal -3-.8 Removing and installing the clutch pedal ⇒ “1..

Install Installation is performed in the reverse order. Copyright by ŠKODA AUTO A. Superb II. in part or in whole.Edition 06. Octavia II 2010 ➤ . S. – Remove clutch pedal.2.T10005. – Press on clutch pedal slightly.to the actuator rod -1. – Press support into the clutch pedal until it audibly clicks into place. Copying for private or commercial purposes.. – Install lower part of the dash panel insert on the driver's side ⇒ Body Work.� information – Insert bearing bolt of clutch pedal into the step bearing of the retractor spring. Octavia II. – Screw on crash strut -1.. Gearbox 0AJ . S. Yeti”. S.in front of the clutch pedal -2-. ŠKODA AUTO A. does not guarantee or accept any liability T10178- with respect as shown to the in ofthe correctness figure. Octavia II 2004 ➤ . is not permitted unless authorised by ŠKODA AUTO A. Tightening torques ♦ Clutch pedal nut ⇒ “1. Rep.in this document.. Octavia III 2013 ➤ . Clutch operation 33 . so that the screw slides through and tighten self-locking nut. pay attention to the following points: • Always replace self-locking nuts each time they are removed. – Install support -2. gr.of the master cylinder. Octavia III . – Insert retractor spring from above into the bearing bracket and while doing so hold the spring end using the release tool - Protected by copyright. 70 .Foot control.2016 – Release securing clip of actuating rod of master cylinder with the pliers .1 Summary of components . page 13 1.

Copyright by ŠKODA AUTO A. gr.Edition 06. Protected by copyright. ŠKODA AUTO A. Octavia II 2010 ➤ .� 34 Rep. is not permitted unless authorised by ŠKODA AUTO A. 27 .. in part or in whole. turn the bearing bolt for the clutch pedal to‐ wards the left -in direction of arrow-.8.are thereby destroyed. S. Right-hand drive with Climatronic system – Removing right temperature flap control motor . does not guarantee or accept any liability with respect to the correctness of information in this document. • Then the studs -B.. 87 . Octavia II 2004 ➤ .2 Removing and installing clutch pedal.⇒ Electrical System. Octavia III .⇒ Heating. – Remove the mount -arrow. Gearbox 0AJ .2016 Component Nm Crash strut to bracket/steering column 9 1. gr. S. – Slightly move the clutch pedal in order to pull out the bearing bolt. Remove the bearing bolt for the clutch pedal as follows: -1. Rep. The catches -A.Socket wrench (SW 14) • For this purpose. Octavia III 2013 ➤ . Air conditioning.with the parking aid control unit - J446. Copying for private or commercial purposes. Octavia III Removing – Disconnect battery earth strap ⇒ Electrical System.Clutch .V159. gr. Rep..are positioned horizontally.30 . or remove over- centre helper spring from carrier ⇒ page 30 . 94 (if installed in the area of the carrier) and push it to the side. Continued for all versions – Remove return spring from carrier ⇒ page 24 . S. gr. Rep.

Octavia II 2010 ➤ . Copyright by ŠKODA AUTO A. while paying atten‐ tion to the following: -1. gr. remove the crash strut or the knee airbag ⇒ Body work. S. – Press on clutch pedal slightly and insert a new bearing bolt. 87 . gr.T10005- ♦ Release tool . Right-hand drive with Climatronic system – Installing right temperature flap control motor . S. Clutch operation 35 .are positioned vertically. 69 . Superb II Special tools and workshop equipment required ♦ Pliers .8.Socket wrench (SW 14) • Replace bearing bolt after removal. S. • It is important that the bolts -A. – Installing return spring at carrier ⇒ “1.. Octavia III”. is not permitted unless by ŠKODA AUTO A. gr. install the mount -arrow.⇒ Electrical System. 94 . gr. 1. 70authorised . gr.with the parking aid control unit . Octavia III . Gearbox 0AJ .. page 30 . Protected by copyright.T10178- Removing – Push the driver seat as far as possible towards the rear and position the steering wheel in the highest position.⇒ Heat‐ ing. page 24 . – If present. Rep. Octavia II 2004 ➤ . – Turn the bearing bolt to the right in -direction of arrow-. Octavia III 2013 ➤ .6 Remove and install the return spring”.must click audibly into place.� – Removing the footwell vent ⇒ Heating and Air Conditioning. or in‐ stalling over-centre helper spring at carrier ⇒ “1. Rep. 87 .3 Removing and installing clutch pedal.are positioned horizontally. in part or in whole. Copying for private or commercial purposes. ŠKODA AUTO A. does not guarantee or accept any liability with respect to the correctness of information in this document. gr. 27 . – Remove the storage area on the driver's side and the bottom plastic covering for the steering wheel ⇒ Body Work.J446.7 Removing and installing tension spring and over-centre helper spring. Rep. 1. Rep. • Then the bolts -A. • The catches -B.Edition 06.2016 Install Installation is performed in the reverse order.V159. Continued for all versions – If present.. Rep. – Connect battery ⇒ Electrical System. Air conditioning. Rep.

and remove retractor spring -4. S. Octavia II 2004 ➤ .to the actuator rod -1. Octavia III 2013 ➤ . Protected by copyright. pay attention to the following points: – Install support -2. ŠKODA AUTO A. S. does not guarantee or accept any liability with respect to the correctness of information in this document. Install Installation is performed in the reverse order.. is not permitted unless authorised by ŠKODA AUTO A. Gearbox 0AJ . S.of the master cylinder.from the bearing bracket/clutch pedal -3-. Copying for private or commercial purposes. – Press support into the clutch pedal until it audibly clicks into place.30 .Edition 06. Copyright by ŠKODA AUTO A.2016 – Unscrew nut -2-.Clutch .. gr.from the bearing bracket.. – Release support of actuating rod of master cylinder with the pliers . Octavia II 2010 ➤ .and thereby detach the clutch pedal -1. pull out screw -5. – Remove clutch pedal.� 36 Rep. – Swivel clutch pedal forwards slightly. in part or in whole. Octavia III .T10005.

page 13 1. Protected by copyright.1 Summary of components .� 1. Octavia III 2013 ➤ . Tightening torques ♦ Clutch pedal nut ⇒ “1. Rep. pull out screw -5. gr. Yeti Special tools and workshop equipment required ♦ Pliers . Octavia III . S.Foot control.from the bearing bracket.and thereby detach the clutch pedal -1. – If present. slide through screw and tighten self-locking nut. in part or in whole.4 Removing and installing clutch pedal. Octavia II 2004 ➤ . – Install the footwell vent ⇒ Heating and Air Conditioning. Rep. 70 . Rep. 87 . ŠKODA AUTO A. S. Octavia II 2010 ➤ .. is not permitted unless authorised by ŠKODA AUTO A. Copying for private or commercial purposes. does not guarantee or accept any liability with respect to the correctness of information in this document. Clutch operation 37 . S. 48 . Superb II.2. gr. Copyright by ŠKODA AUTO A. gr. – Remove the steering column from the steering gear ⇒ Chas‐ sis.Edition 06. 69 .8. – Insert bearing bolt of clutch pedal into the step bearing of the retractor spring. Octavia II.from the bearing bracket/clutch pedal -3-.T10005- ♦ Release tool . – Unscrew nut -2-. Rep.as shown in the figure. 69 . Rep. – Remove holder for knee airbag with crash strut for clutch pedal ⇒ Body Work. Yeti”. gr.2016 – Insert retractor spring from above into the bearing bracket and while doing so hold the spring end using the release tool - T10178. – Install the storage area on the driver's side and the bottom plastic covering for the steering wheel ⇒ Body Work. gr.T10178- Removing – Push the driver seat as far as possible towards the rear and position the steering wheel in the highest position. install the crash strut or the knee airbag ⇒ Body work. – Swivel clutch pedal slightly downwards and remove retractor spring -4. Gearbox 0AJ .. – Press on clutch pedal slightly.

in part or in whole.30 . 69 . – Press on clutch pedal slightly.. – Install holder for knee airbag with crash strut for clutch pedal ⇒ Body Work. Octavia II 2004 ➤ .2016 – Release support of actuating rod of master cylinder with the pliers . ŠKODA AUTO A. – Insert retractor spring from above into the bearing bracket and while doing so hold the spring end using the release tool - T10178.as shown in the figure. Octavia III 2013 ➤ .Edition 06.of the master cylinder. Copying for private or commercial purposes. does not guarantee or accept any liability with respect to the correctness of information in this document.. Install Installation is performed in the reverse order. is not permitted unless authorised by ŠKODA AUTO A.T10005. 48 . S. slide through screw and tighten self-locking nut. gr. Yeti”. Tightening torques ♦ Clutch pedal nut ⇒ “1.2. S. Octavia III . Rep.to the actuator rod -1.Clutch . – Remove clutch pedal.� 38 Rep. Superb II. Octavia II 2010 ➤ . pay attention to the following points: – Install support -2. – Insert bearing bolt of clutch pedal into the step bearing of the retractor spring. Octavia II. – Press support into the clutch pedal until it audibly clicks into place. Gearbox 0AJ .1 Summary of components . gr. page 13 Protected by copyright. – Secure the steering column to the steering gear with a new screw ⇒ Chassis. S.Foot control. Copyright by ŠKODA AUTO A. Rep.. gr.

9. 24 . page 44 ⇒ “1.2016 1.9 Removing and installing bearing block/ clutch pedal ⇒ “1. • After removing the hose clamp . Variant with plastic return hose If the plastic return hose is used. page 46 1. the return hose is not defective. Oc‐ tavia II”. – Lay a lint-free cloth under master cylinder. – Clamp off supply hose to master cylinder using hose clamp - MP7-602. Gearbox 0AJ . Rep. is not permitted unless authorised by ŠKODA AUTO A. Octavia III 2013 ➤ . Protected by copyright. in part or in whole.4 Removing and installing bearing block for clutch pedal. Copying for private or commercial purposes.3 Removing and installing bearing bracket for clutch pedal.MP7-602 (3094)- Removing – Remove air filter ⇒ Engine. – Remove battery and battery tray ⇒ Electrical System.1 Removing and installing bearing block/ clutch pedal. clean the affected area thoroughly.. Continued for all vehicles 1.T10249/1. the return hose must be moved back to its initial shape. Octavia III .-A-. gr. ŠKODA AUTO A. Copyright by ŠKODA AUTO A. During the following work.-B-.Edition 06. after the master cylinder was removed. Superb II”. page 39 ⇒ “1. does not guarantee or accept any liability with respect to the correctness of information in this document. Clutch operation 39 . page 41 ⇒ “1. ensure that no brake fluid lands on longitudinal member or gearbox. Octavia II 2010 ➤ ..9..� The plastic return hose can be sealed e. – If this is the case. S.2 Removing and installing bearing bracket for clutch pedal.9.MP7-602.9. Rep.g. However. Yeti”. gr. it is deformed when pinched off using the hose clamp . S.. using the sealing tool . 27 . S. Octavia III”.1 Removing and installing bearing block/clutch pedal. Octavia II Special tools and workshop equipment required ♦ Hose clamp .9.MP7-602. Octavia II 2004 ➤ . NOTICE Risk of brake fluid escaping.

� – Unscrew nuts -2. – Unclip clutch position sender . Rep. ŠKODA AUTO A.30 . gr. Protected by copyright.in front of the clutch pedal -2-.. Install Installation is performed in the reverse order. Copyright by ŠKODA AUTO A.Clutch . Octavia III 2013 ➤ . S.2016 – Pull off return hose -3.at master cylinder -arrow. 40 Rep. Octavia II 2010 ➤ .and remove the bearing bracket/clutch ped‐ al. Octavia II 2004 ➤ . does not guarantee or accept any liability with respect to the correctness of information in this document.Edition 06. S.and remove with attached connector -4-.. pay attention to the following points: • Replace self-locking nuts and gasket for master cylinder after removal. gr. Copying for private or commercial purposes.at master cylinder. – When working in the footwell. – Remove lower part of the dash panel insert on the driver's side ⇒ Body Work. S. in part or in whole.with a screwdriver and detach tube- hose line -1. – Unlock locking clip -2. 70 . Gearbox 0AJ . is not permitted unless authorised by ŠKODA AUTO A. NOTICE Risk of brake fluid escaping.G476.from the clutch master cylinder. – Unscrew crash strut -1. protect the underbody cover with cloths from escaping brake fluid. Octavia III .

2 Removing and installing bearing bracket with respect to the correctness of information in this document. Rep. Clutch operation 41 .Foot control. 27 . Octavia II 2010 ➤ . clean the affected area thoroughly. Rep. – Bleed the clutch control ⇒ “1.Edition 06. Continued for all versions NOTICE Risk of brake fluid escaping. – Install the battery tray and battery ⇒ Electrical System. ensure that no brake fluid lands on longitudinal member or gearbox. Octavia II 2004 ➤ . gr. 27 . gr. Octavia III Special tools and workshop equipment required ♦ Hose clamp . Tightening torques ♦ Bearing bracket for clutch pedal on front wall ⇒ “1. 1. Yeti”. gr. 27 .. Octavia III . Rep. S. gr. Copying for private or commercial purposes.. Octavia III 2013 ➤ . – Gradually release the heat protection mat at points -1-4. – Lay a lint-free cloth under master cylinder. Superb II. S.15 Bleeding the clutch control ”. – For testing pull on the tube-hose line.2016 – Press in tube-hose line -1. Left-hand drive – Remove battery ⇒ Electrical System. S. Right-hand drive A heat-protection matting is installed in combination with certain engines. Component Nm Crash strut to bracket/steering column 9 Protected by copyright.T10249- Removing – Remove the complete air filter housing if the cables for the clutch control are not accessible ⇒ Engine.1 Summary of components . 24 . – Install air filter ⇒ Engine. During the following work. – Disconnect battery earth strap ⇒ Electrical System. until the locking clip -3- is heard to click into position.� for clutch pedal. does not guarantee or accept any liability 1.and remove the mat. Copyright by ŠKODA AUTO A. Gearbox 0AJ . page 13 .MP7-602 (3094)- ♦ Closing tool . The appearance may differ from the figure. gr. page 63 . – If this is the case. Rep. 24 .9.onto the connection of the master cylinder -4-.2. Rep.with new gasket ring -2. ŠKODA AUTO A. is not permitted unless authorised by ŠKODA AUTO A. Octavia II. in part or in whole.

Clutch . Rep. however the return hose is not defective. S. Gearbox 0AJ .. ŠKODA AUTO A.Edition 06. 69 . while doing so use the entire adjustment range of the steering col‐ umn.MP7-602.to the master cylinder with hose clamp . S.MP7-602- -A-.T10249/1- -B-.-A-. – Push the driver seat as far as possible towards the rear. does not guarantee or accept any liability with respect to the correctness of information in this document. is not permitted unless authorised by ŠKODA AUTO A. the return hose must be moved back to its initial shape. Octavia III . 87 Protected by copyright. gr.30 . – Release the clamp e. S.2016 – Disconnect supply hose -2. Copying for private or commercial purposes. Copyright by ŠKODA AUTO A. – Detach the return hose -2. Octavia II 2010 ➤ .on the driver's side ⇒ Heating.� 42 Rep. Rep. – Remove the knee airbag -1. gr. Octavia III 2013 ➤ . – Push steering wheel as far as possible towards the top.⇒ page 21 .-A-.MP7-602. Air Conditioning. • After removing the hose clamp . if present ⇒ Body Work.(previous figure S30-10014) from the master cylinder and close with the sealing tool .g. When the return hose is pinched off using hose clamp . – Remove the footwell vent -1.on the driver's side. it is deformed. Octavia II 2004 ➤ .. gr. with a screwdriver and remove the pipe/hose line -1. in part or in whole.

S. 70 .J533. Install Installation is performed in the reverse order. protect the underbody cover with cloths from escaping brake fluid. gr. gr. Rep.J533. in case it was for private removed or commercial ⇒ in part or in whole.. ŠKODA AUTO A.� 1.⇒ Body Work. – Insert crash strut -1. Copyright by ŠKODA AUTO A.. – Install footwell vent driver's side ⇒ Heating. 97 . Octavia II 2010 ➤ . Rep. NOTICE Risk of brake fluid escaping. Rep.and remove the mounting bracket for the clutch pedal -1-. Clutch operation 43 . – When working in the footwell.2016 – Remove data bus diagnostic interface .from bracket ⇒ Electrical System. by ŠKODA AUTO A. – Unscrew screw -2-. Octavia III 2013 ➤ .and tighten screw -2.aushängen and push it to the side.Edition 06.Copying by copyright. is not permitted purposes. Rep. gr.G476. Gearbox 0AJ .-1. Rep. gr. 97 and push it to the side.at the clutch position send‐ er . unhook crash strut -1. while paying atten‐ tion to the following: • Replace self-locking nuts and gasket for master cylinder after removal. Air Conditioning.authorised unless 69 . S. – Install knee airbag driver's Protected side. Body Work. 87 . – Install data bus diagnostic interface . Octavia III . does not guarantee or accept any liability with respect to the correctness of information in this document.⇒ Electrical Sys‐ tem. – Disconnect the plug connection -2. Octavia II 2004 ➤ .. – Unscrew the nuts -arrows. gr. S.

Gearbox 0AJ . Copying for private or commercial purposes.MP7-602. Copyright by ŠKODA AUTO A. – Fit return hose -2. During the following work. Superb II Special tools and workshop equipment required ♦ Hose clamp .Foot controls”.MP7-602. the return hose must be moved back to its initial shape. in part or in whole. the return hose is not defective. page 63 . Octavia III 2013 ➤ . S. – Remove battery and battery tray ⇒ Electrical System.on master cylinder. Octavia II 2004 ➤ . Octavia II 2010 ➤ . Rep. S. Continued for all versions – Bleed the clutch control ⇒ “1. 27 .3 Removing and installing bearing bracket for clutch pedal. gr. Rep. – Secure the heat-protection matting with the circlip -4-. 24 .Edition 06. – Clamp off supply hose to master cylinder using hose clamp - MP7-602. • After removing the hose clamp . 27 . Octavia III . Variant with plastic return hose If the plastic return hose is used.30 . Tighteningunless torques Protected by copyright. gr. secure the heat protection mat at positions -1.. However.2 Summary of components . – Lay a lint-free cloth under master cylinder. it is deformed when pinched off using the hose clamp . clean the affected area thoroughly. – If this is the case. 2 and 3-. gr. Rep.� ♦ Bearing bracket for clutch pedal on front wall ⇒ “1. does not guarantee or accept any liability with respect to the correctness of information in this document. 1... S.Clutch . gr.9. NOTICE Risk of brake fluid escaping.. Right-hand drive – If it exists.-A-. – Install battery ⇒ Electrical System.MP7-602 (3094)- ♦ Closing tool .with connector to master cylinder ⇒ page 21 . ensure that no brake fluid lands on longitudinal member or gearbox.T10249- Removing – Remove air filter ⇒ Engine. is not permitted authorised by ŠKODA AUTO A. 44 Rep. ŠKODA AUTO A.15 Bleeding the clutch control ”.2016 – Connect tube-hose line -1. page 13 .

1.2016 The plastic return hose can be sealed e. AUTO gr. by ŠKODA Rep. remove the crash strut or the knee airbag ⇒ Body work. – Unscrew nut -2. NOTICE Risk of brake fluid escaping.at master cylinder -arrow. S. 69 .. gr. Rep.and remove with attached connector -4-. 87 . – Unlock locking clip -2.with a screwdriver and detach tube- hose line -1. – Unclip clutch position sender .g.at master cylinder.. Octavia II 2004 ➤ . – Removing the footwell vent ⇒ Heating and Air Conditioning. Octavia III 2013 ➤ . does not and theorbottom guarantee accept any liability plastic with respect tocovering forofthe the correctness steering information in thiswheel ⇒Copyright document. 70 .-B-. gr. gr. Protected by copyright. Gearbox 0AJ . 69 . in part or in whole. on theAUTO ŠKODA driver's side A. Install Installation is performed in the reverse order. gr. Continued for all vehicles – Pull off return hose -3. install the crash strut or the knee airbag ⇒ Body work. Octavia II 2010 ➤ . 87 .Edition 06.T10249/1. S.MP7-602. S. • After removing the hose clamp . Rep. – Remove the storage area on the driver's side and the bottom plastic covering for the steering wheel ⇒ Body Work.and remove the bearing bracket -1-.� 70 . using the sealing tool . after the master cylinder was removed.A. Rep.-A-. – If present. Octavia III . Copying for private or commercial purposes. Clutch operation 45 . – Install the footwell vent ⇒ Heating and Air Conditioning. Rep. Rep.G476. the return hose must be moved back to its initial shape. gr. pay attention to the following points: • Replace self-locking nuts and gasket for master cylinder after removal. – When working in the footwell. – If present. Body Work. is not permitted – Install unless the authorised storage by ŠKODA AUTOarea A.from the clutch master cylinder. protect the underbody cover with cloths from escaping brake fluid.

onto the connection of the master cylinder -4-.. gr.1 Summary of components . – Bleed the clutch control ⇒ “1.MP7-602. is not permitted unless authorised by ŠKODA AUTO A. it is deformed when pinched off using the hose clamp . gr.9. 27 . Tightening torques ♦ Bearing bracket for clutch pedal to front wall ⇒ “1. Octavia II 2010 ➤ .is heard to click into position. – Lay a lint-free cloth under master cylinder. Rep.2. – Install air filter ⇒ Engine. S. Octavia II. Octavia II 2004 ➤ . – If this is the case.with gasket ring -2. Rep.2016 – Fit tube-hose line -1.4 Removing and installing bearing block for clutch pedal.Edition 06. – Remove battery and battery tray ⇒ Electrical System. page 13 1. During the following work.� 46 Rep. Gearbox 0AJ . S. However. Rep. Variant with plastic return hose If the plastic return hose is used. 24 . Yeti”. Copyright by ŠKODA AUTO A. Rep. gr. ŠKODA AUTO A. Superb II.T10249- Removing – Remove air filter ⇒ Engine. Copying for private or commercial purposes.Clutch . in part or in whole. S.. gr.MP7-602 (3094)- ♦ Closing tool . clean the affected area thoroughly.15 Bleeding the clutch control ”..30 . does not guarantee or accept any liability with respect to the correctness of information in this document. ensure that no brake fluid lands on longitudinal member or gearbox. – Install the battery tray and battery ⇒ Electrical System. – Check that it locks in place correctly by pulling on the line -1-. – Clamp off supply hose to master cylinder using hose clamp - MP7-602. page 63 . Octavia III 2013 ➤ . 27 .Protected by copyright. the return hose is not defective. 24 . NOTICE Risk of brake fluid escaping. until the locking clip -3.Foot control.. gr. Octavia III . Yeti Special tools and workshop equipment required ♦ Hose clamp .

Clutch operation 47 . Continued for all vehicles – Pull off return hose -3. does not guarantee or accept any liability with respect to the correctness in this document. Gearbox 0AJ .with a screwdriver and detach tube- hose line -1. using the sealing tool . S. Rep.-A-. – Install holder for knee airbag with crash strut for clutch pedal ⇒ Body Work.� with cloths from escaping brake fluid. gr. – Unscrew nut -2. Protected by copyright. Octavia II 2004 ➤ . protect the underbody of informationcover unless authorised by ŠKODA AUTO A. S.g. the return hose must be moved back to its initial shape. in part or in whole. 69 .from the clutch master cylinder.G476.-B-.MP7-602.2016 The plastic return hose can be sealed e. – Unlock locking clip -2. • After removing the hose clamp . Octavia III 2013 ➤ . Copying for private or commercial purposes. Install Installation is performed in the reverse order. is not permitted – When working in the footwell. – Remove holder for knee airbag with crash strut for clutch pedal ⇒ Body Work. Copyright by ŠKODA AUTO A.and remove the bearing bracket -1-. 1. after the master cylinder was removed. S.T10249/1. Octavia III . ŠKODA AUTO A. pay attention to the following points: • Replace self-locking nuts and gasket for master cylinder after removal.at master cylinder.at master cylinder -arrow.and remove with attached connector -4-. Rep. Octavia II 2010 ➤ .Edition 06. gr. NOTICE Risk of brake fluid escaping.. 69 .. – Unclip clutch position sender .

Foot control. 27 . Rep.1 Removing and installing master cylin‐ der. – Install air filter ⇒ Engine.12 Check hydraulic clutch control”. Octavia III .1 Removing and installing master cylinder. first of all carry out a thorough examination of the master cylinder ⇒ “1.onto the connection of the master cylinder -4-..9 Removing and installing bearing block/clutch pedal”. does not guarantee or accept any liability – Release support of actuating rod of master cylinder with respect with the to the correctness of information in this document.Clutch . page 13 1.15 Bleeding the clutch control ”. gr.10. ŠKODA AUTO A.Edition 06. • Check that it locks in place correctly by pulling on the line -1-. – Install the battery tray and battery ⇒ Electrical System.3 Removing and installing master cylinder. page 52 1. Octavia II 2010 ➤ . 24 . S. Octavia II. page 63 . page 48 ⇒ “1.2 Removing and installing master cylinder. Octavia III”. gr. page 50 ⇒ “1.T10005- Removing • Before the master cylinder must be replaced due to a fault.1 Summary of components .T10005.� pliers . – Connect earth strap of battery ⇒ Electrical System.4 Removing and installing master cylinder. gr. Protected by copyright. in part or in whole.with gasket ring -2. – Remove bearing bracket for clutch pedal ⇒ “1.10.10. 27 . page 39 .2. Octavia II Special tools and workshop equipment required ♦ Pliers . Octavia II”. Octavia III 2013 ➤ . S.. Rep. Tightening torques ♦ Bearing bracket for clutch pedal to front wall ⇒ “1.2016 – Fit the plastic line -1.10. Superb II.30 .. page 56 . until the locking clip -3. gr. Copying for private or commercial purposes.10. Copyright by ŠKODA AUTO A. page 50 ⇒ “1. Yeti”. is not permitted unless authorised by ŠKODA AUTO A.is heard to click into position. Rep. Superb II”. 48 Rep. S. Octavia II 2004 ➤ . – Bleed the clutch control ⇒ “1. Yeti”.10 Removing and installing the master cyl‐ inder ⇒ “1. Gearbox 0AJ .

Clutch operation 49 . – Place a spacer -A. S.of the master cylinder.and -arrow 2-. Install – Move clutch pedal up to the stop into home position. 40 mm – Release release pin -B. does not guarantee or accept any liability with respect to the correctness of information in this document. – Install support -2..Edition 06. ♦ Length of spacer = approx. ♦ Length of spacer = approx. Octavia III 2013 ➤ . ŠKODA AUTO A. S. Octavia II 2004 ➤ .between clutch pedal and stop and press clutch pedal forwards.between clutch pedal and stop and press clutch pedal forwards. Protected by copyright.and -arrow 2-. is not permitted unless authorised by ŠKODA AUTO A. in part or in whole. S.� 1.and pull master cylinder out of bracket -arrow 1.2016 – Place a spacer -A. Copyright by ŠKODA AUTO A.. Octavia III . 40 mm – Lock master cylinder at bracket -arrow 1.to the actuator rod -1. Octavia II 2010 ➤ . Gearbox 0AJ . Copying for private or commercial purposes.

locks audibly into the clutch pedal. S. in part or in whole.10. • When working in the footwell.T10005- Removing • Before the master cylinder must be replaced due to a fault. page 56 . is not permitted authorised by ŠKODA AUTO A.. Superb II Special tools and workshop equipment required ♦ Pliers . page 39 .9 Removing and installing bearing block/clutch pedal”. gr. page 39 . 1. page 54 . Octavia III 2013 ➤ .11 Removing and installing clutch position sender”. Copying for private or commercial purposes. – Remove clutch position sender .� der. first of all carry out a thorough examination of the master cylinder ⇒ “1. S. does not guarantee or accept any liability with respect to the correctness of information in this document. – Install bearing bracket for clutch pedal ⇒ “1. – Install clutch position sender . protect the underbody cover with cloths from escaping brake fluid. Octavia III . – Install bearing bracket for clutch pedal ⇒ “1.G476- ⇒ “1. page 39 . 50 Rep. page 56 . until the support -2. first of all carry out the test in the Targeted fault finding ⇒ Vehicle diag‐ nostic tester. – Remove bearing bracket for clutch pedal ⇒ “1.12 Check hydraulic clutch control”.Edition 06.2016 – Press actuating rod -1.and push out carrier bolt -2-.10. Octavia II 2004 ➤ .9 Removing and installing bearing block/clutch pedal”. page 54 . S.12 Check hydraulic clutch control”.G476- ⇒ “1. ŠKODA AUTO A.9 Removing and installing bearing block/clutch pedal”. – Unlock catches -arrows.11 Removing and installing clutch position sender”.3 Removing andunlessinstalling master cylin‐ Protected by copyright.Clutch . Octavia II 2010 ➤ . while paying atten‐ tion to the following: • Replace carrier bolt after removal. • Further check the brake system ⇒ “1. – Remove master cylinder -1-.2 Removing and installing master cylin‐ der. Gearbox 0AJ .30 .. Install Installation is performed in the reverse order. Copyright by ŠKODA AUTO A.of master cylinder into -direction of arrow-. Octavia III Removing • Before the master cylinder is replaced due to a fault. 1.

– Install support -2.2016 – Remove bearing bracket for clutch pedal ⇒ “1. Octavia III 2013 ➤ . Copying for private or commercial purposes. Install – Move clutch pedal up to the stop into home position.� 1.T10005. Clutch operation 51 ..and pull master cylinder out of bracket -arrow 1. ŠKODA AUTO A. – Release release pin -B. in part or in whole. is not permitted unless authorised by ŠKODA AUTO A.of the master cylinder. Gearbox 0AJ . Octavia III . Octavia II 2004 ➤ . – Release support of actuating rod of master cylinder with the pliers .to the actuator rod -1. S. Protected by copyright.9 Removing and installing bearing block/clutch pedal”. S..and -arrow 2-. Copyright by ŠKODA AUTO A. page 39 . Octavia II 2010 ➤ . does not guarantee or accept any liability with respect to the correctness of information in this document..Edition 06. S.

page 39 .Edition 06. in part or in whole.T10005. S.9 Removing and installing bearing block/clutch pedal”..9 Removing and installing bearing block/clutch pedal”. Yeti Special tools and workshop equipment required ♦ Pliers . ŠKODA AUTO A. gr. Protected by copyright.Clutch .between clutch pedal and stop and press clutch pedal into operating position. 1.. page 39 . – Install bearing bracket for clutch pedal ⇒ “1. Octavia III . Gearbox 0AJ . ♦ Length of spacer: approx.2016 – Place a spacer -A.� Rep. is not permitted unless authorised by ŠKODA AUTO A. – Release support of actuating rod of master cylinder with the pliers . 40 mm – Press actuating rod -1. Octavia II 2010 ➤ .T10005- Removing – Remove bearing bracket for clutch pedal ⇒ “1. S.30 ..4 Removing and installing master cylin‐ der. Octavia III 2013 ➤ . does not guarantee or accept any liability 52 with respect to the correctness of information in this document. until the support -2.locks audibly into the clutch pedal.for the clutch master cylinder in -direction of arrow-. Copyright by ŠKODA AUTO A. Copying for private or commercial purposes.10. S. Octavia II 2004 ➤ .

Copying for private or commercial purposes. ♦ Length of spacer: 40 mm – Release release pin -B. in part or in whole.of the master cylinder.to the actuator rod -1. Octavia II 2004 ➤ .between clutch pedal and stop and press clutch pedal into operating position. Octavia III . Octavia II 2010 ➤ . Protected by copyright. ♦ Length of spacer: approx. is not permitted unless authorised by ŠKODA AUTO A. Gearbox 0AJ . Octavia III 2013 ➤ .and pull master cylinder out of bracket -arrow 1. Install • Move clutch pedal up to the stop into home position.and -arrow 2-. Copyright by ŠKODA AUTO A. does not guarantee or accept any liability with respect to the correctness of information in this document. S. 40 mm – Lock master cylinder at bracket -arrow 1.. Clutch operation 53 .� 1.between clutch pedal and stop and press clutch pedal forwards. S.. ŠKODA AUTO A.2016 – Place a spacer -A.and -arrow 2-. – Place a spacer -A.Edition 06. S. – Install support -2.

ŠKODA AUTO A. gr. page 39 .2016 – Press actuating rod -1. 27 . – Install bearing bracket for clutch pedal ⇒ “1. the return hose is Protected by copyright. S. Rep. 1. During the following work.. Superb II.� 54 Rep. Yeti Special tools and workshop equipment required ♦ Hose clamp . battery cover and battery tray ⇒ Electrical System. – Clamp off supply hose to master cylinder using hose clamp - MP7-602 .11. Octavia II.for the clutch master cylinder in -direction of arrow-. – Remove air filter ⇒ Engine. Octavia III 2013 ➤ .1 Removing and installing clutch position sender .11. it is deformed when pinched off using the hose clamp .. – Lay a lint-free cloth under master cylinder.MP7-602 (3094)- ♦ Closing tool . Copying for private or commercial purposes. Octavia II.11 Removing and installing clutch position sender ⇒ “1. ensure that no brake fluid lands on longitudinal member or gearbox. is not permitted unless authorised by ŠKODA AUTO A. Variant with plastic return hose If the plastic return hose is used. page 55 1. Octavia III . NOTICE Risk of brake fluid escaping. page 54 ⇒ “1. clean the affected area thoroughly.11. Rep. Yeti”. with respect to the correctness of information in this document.MP7-602. – Remove battery. Rep. gr.G476. gr. 24 .. until the support -2. However..1 Removing and installing clutch position sender G476 .T10249- Removing – Disconnect the battery-earth strap with the ignition off ⇒ Elec‐ trical System.Edition 06. Octavia III”.locks audibly into the clutch pedal. Octavia II 2010 ➤ . S.. gr. Octavia II 2004 ➤ . in part or in whole. does not guarantee or accept any liability not defective. Superb II. Copyright by ŠKODA AUTO A.9 Removing and installing bearing block/clutch pedal”. Gearbox 0AJ .Clutch .30 .2 Removing and installing clutch position sender G476 . – If this is the case. 27 . S.

27 . Clutch operation 55 . Octavia III . gr. 1. -2. Gearbox 0AJ . – Unlock locking -arrow-.at master cylinder. until the locking clip -3. 24 .. Rep.with gasket Protected ring Copying by copyright.11. – Install the battery tray and battery ⇒ Electrical System. If the tube-hose line was removed from the master cylinder: – Fit tube-hose line -1. gr. – Connect earth strap of battery ⇒ Electrical System. – Unlock locking clip -2. S. Install Installation is performed in the reverse order.MP7-602. Octavia III 2013 ➤ .Edition 06.with a screwdriver and detach tube- hose line -1. Octavia II 2004 ➤ .� click into position.-B-. after the master cylinder was removed..-A-. • After removing the hose clamp . S. pay attention to the following points: • Replace the sealing ring for the tube-hose line at the master cylinder. – Install air filter ⇒ Engine.g. – Check correct latching by pulling on the line -1-. Rep. Continued for all vehicles – Pull off return hose -3.2016 The plastic return hose can be sealed e.T10249/1. is not permitted of the master cylinder unless -4-.at the master cylinder and disconnect the plug connec‐ tion -4-. Octavia III Removing – Push the driver seat as far as possible towards the rear. in part or in whole. is heard to authorised by ŠKODA AUTO A. Rep. the return hose must be moved back to its initial shape. gr.G476. Copyright by ŠKODA AUTO A. remove the clutch position sender - G476. ŠKODA AUTO A. • Secure all hose connections with screw clamps.2 Removing and installing clutch position sender . – Bleed the clutch control ⇒ page 63 . S. 27 . 1.onto the connection for private or commercial purposes.. using the sealing tool .from the clutch master cylinder. Octavia II 2010 ➤ . does not guarantee or accept any liability with respect to the correctness of information in this document.

Octavia II 2010 ➤ . Octavia III .must be undamaged. gr.G476. the locking device of the clutch position sender .must lock audibly into place.30 . – Unlock catch -arrow. first of all check the hydraulic clutch control. Copying for private or commercial purposes. Copyright by ŠKODA AUTO A.-2. does not guarantee or accept any liability with respect to the correctness of information in this document.G476.and remove.Clutch . Gearbox 0AJ . • During installation. is not permitted unless authorised by ŠKODA AUTO A. Protected by copyright.at the clutch position sender .G476.. Otherwise.� 56 Rep. S..at master cylinder -1.on the clutch position sender . ŠKODA AUTO A. S. 1. in part or in whole. S.. do no longer depress the clutch pedal.Edition 06.12 Check hydraulic clutch control • If the master cylinder and/or slave cylinder must be replaced due to the predetermined fault. Octavia III 2013 ➤ . • If the slave cylinder with the connected tube-hose line is re‐ moved from the gearbox.2016 – Disconnect the plug connection -arrow. while paying atten‐ tion to the following: • The detent -arrow. Octavia II 2004 ➤ . Install Installation is performed in the reverse order. the piston can be pressed out of the slave cylinder and thus be destroyed.of clutch position sender .G476.

• The line must not be kinked or trapped. check if fluid is leaking from the components of the hydraulic clutch control with the help of a second person ⇒ page 57 . S. ♦ Tube-hose line between master cylinder and slave cylinder. ♦ Connection points (plug and screw connections) also in a non- visible area. 20 seconds over the entire distance the pedal has to travel.2 Removing and installing slave cylinder. as well as on the noise insulation under the gearbox.. ♦ Slave cylinder.13.1 Removing and installing the slave cylin‐ der.� ⇒ “1. does II. in part or in whole. at the same time hold the pedal in five different positions for approx. • When depressing the pedal in different positions. 1. Gearbox 0AJ . page 60 1.13. S. Copying for private or commercial purposes.13. Octavia II 2010 ➤ . or accept any liability Protected by copyright. Yeti Special tools and workshop equipment required 1. Octavia II 2004 ➤ . Octavia AUTO A. Inspect the complete hydraulic system for leaks. page 63 . • Check the correct routing of the tube-hose line between the master and slave cylinder. pageto57 with respect the correctness of information in this document. traces of brake fluid on or below the gearbox. – Bleed the clutch control ⇒ “1.1 Removing and unless authorised installing by ŠKODA AUTOtheA. ♦ Master cylinder.of the brake fluid reservoir by the return hose -arrow 1-. Octavia III . Clutch operation 57 .slave ŠKODA cylinder.2016 The clutch hydraulic is connected to one of the chambers -arrow 2. • The brake pedal return must not be obstructed by moved cov‐ ers (floor coverings).Edition 06. In case of leakage. Octavia III”. there is a leak in the system. – Remove the slave cylinder (do not open the line system) and check if no brake fluid drips out of the bellows. the corresponding component must be re‐ placed. If there is little or no brake fluid in this chamber. amongst others. – Depress the clutch pedal carefully. ♦ Return hose between brake fluid reservoir and master cylin‐ der. make sure that the pedal does not drop by itself. to do so remove the bellows from the rod -arrow-.13 Removing and installing the slave cylin‐ der ⇒ “1. Copyright by ŠKODA AUTO A. Superb II. Octavia III 2013 ➤ . is not permitted not guarantee Superb II.15 Bleeding the clutch control ”. Octavia II. – Carry out a visual inspection of the following components of the hydraulic clutch control for leaks: ♦ Check brake fluid level in the brake fluid reservoir. Symptoms of a leak are. Yeti”. S.. • While doing so.

. these points must be cleaned thoroughly. Copyright by ŠKODA AUTO A.2016 ♦ Grease for splines .Clutch . ŠKODA AUTO A. S.is secured with a clip -3. Removing – Disconnect the battery-earth strap with the ignition off ⇒ Elec‐ trical System. – Remove battery and battery tray ⇒ Electrical System. Protected by copyright. Octavia III 2013 ➤ . 27 .30 .Edition 06.. – Remove air filter ⇒ Engine. • When performing the following work. gr. Rep. make sure no brake fluid comes into contact with the gearbox.12 Check hydraulic clutch control”. does not guarantee or accept any liability with respect to the correctness of information in this document. the piston can be pressed out of the slave cylinder and thus be destroyed. Octavia II 2004 ➤ . 24 . – Pull off shift cable from the stud of the gearbox shift lever.in the cover – Unclip -3. • If the slave cylinder with the connected tube-hose line is re‐ moved from the gearbox. page 56 . gr. do no longer depress the clutch pedal. then lock by turning to the left in -direction of arrow 2-. gr. first of all check the hydraulic clutch control ⇒ “1. the cable lock must be separated from the selector cable before removal – Pull forward the locking mechanism as far as the stop in -direction of arrow 1-. If this is the case. The relay lever -4. Rep. Octavia III . 58 Rep. Gearbox 0AJ . Rep. in part or in whole. Otherwise.for shift cable from gearbox shift lever -2-.G 000 100- • If the slave cylinder must be replaced due to the predeter‐ mined fault. is not permitted unless authorised by ŠKODA AUTO A. 27 .together with the cable lock out of the cover.out of the hole of the relay lever and pull out relay lever -4.� – Remove lock washer -1. Octavia II 2010 ➤ . Copying for private or commercial purposes. S. S. gr. • In order to avoid damage to the selector cable.

S. is not permitted unless authorised by ŠKODA AUTO A. make sure no brake fluid comes into contact with the gearbox. in part or in whole.and remove cable support from the gearbox. Copyright by ŠKODA AUTO A. S. – Place a non-fluffing cloth under the slave cylinder. Copying for private or commercial purposes. ŠKODA AUTO A.Edition 06. NOTICE There is a risk of contamination through escaping brake fluid. S. – Remove screws -arrows. – Carefully pull the relay lever together with the cable lock out from the cover. Octavia II 2010 ➤ ..from the gearshift shaft. When performing the following work.in the cover – Carefully press down the catch -arrow 1. Continued for all vehicles – Remove the gearbox shift lever -2.2016 The relay lever is secured with a catch -arrow 1.� 1. clean the affected area thoroughly. Octavia III .. – Tie up shift cable and selector cable. – If the tube-hose line is disconnected from the connection. Octavia III 2013 ➤ . Protected by copyright. NOTICE Risk of brake fluid escaping.up to the stop. does not guarantee or accept any liability with respect to the correctness of information in this document. – If this is the case. Octavia II 2004 ➤ . Clutch operation 59 . Gearbox 0AJ . do no longer depress the clutch pedal.

page 22 ♦ Gearbox selector lever Protected by to selector copyright. the correctness of information in this document.control cables. Tightening torques ♦ Slave cylinder to gearbox ⇒ “1. Rep.. – Pull tube-hose line out of the support -C-. A. first of all carry out the test in the Targeted fault finding ⇒ Vehicle diagnostic tester. Yeti”. Other‐ wise. gr.2 Removing and installing slave cylinder.clutch release mechanism”. shaftor commercial purposes.Octavia S. pageto87 with respect .. S. – Press in retaining clip -A.9 Repairing shift mechanism”. – Install the battery tray and battery ⇒ Electrical System. Copyright by ŠKODA AUTO A.out of the slave cylinder and close openings.into the slave cylinder up to the stop. S.Clutch . Octavia II.30 . Install Installation is performed in the reverse order. Octavia III . Octavia III 2013 ➤ .for tube-hose line out of the slave cylinder up to the stop.G 000 100- Removing • Before the master cylinder must be replaced due to a fault. page 115 .13. Yeti”. pay attention to the following points: – Grease tappet head of slave cylinder with grease for splines - G 000 100. Octavia II 2004 ➤ . – After installing the slave cylinder bleed the clutch control ⇒ “1. ŠKODA AUTO A.at the gearbox. – Install slave cylinder -arrows-. Octavia II 2010 ➤ . – Press tube-hose line into the support -C. Superb II.up to the stop and make sure the tube-hose line locks into position.4 Assembly overview . guarantee or accept any liability Superb II. do no longer depress the clutch pedal.� ♦ Cable support to gearbox ⇒ “1. Gearbox 0AJ . page 87 1.for the slave cylinder and re‐ move the slave cylinder. – Assembling gearshift mechanism ⇒ “1. • If the slave cylinder with the tube-hose line is removed from the gearbox.15 Bleeding the clutch control ”.5 Summary of components unless authorised by ŠKODA AUTO . the piston can be pressed out of the slave cylinder and thus be destroyed. page 63 .Edition 06. – Setting the shift mechanism ⇒ “1. page 111 . – Install air filter ⇒ Engine. gr.2016 – Pull retaining clip -A. 60 Rep.5 Summary of components . Rep. in part or in whole. 24 . – Pull tube-hose line -B. is not permitted Copying for private ⇒ “1. does notII.. gr.11 Setting the shift mechanism ”. – Unscrew the screws -arrows. – Insert tube-hose line -B. Octavia III Special tools and workshop equipment required ♦ Grease . 27 .control cables.

gr. NOTICE Risk of brake fluid escaping.2016 – Disconnect battery earth strap ⇒ Electrical System. – Pull pipe/hose line -B. in part or in whole. Gearbox 0AJ . gr. gr. 27 . S. while paying atten‐ tion to the following: • Grease all bearing points and contact surfaces with grease. When performing the following work. • Assignment grease ⇒ Electronic Catalogue of Original Parts . page 63 . Copyright by ŠKODA AUTO A. – Remove air filter ⇒ Engine. gr. Octavia II 2004 ➤ . – If the tube-hose line is disconnected from the connection.from the connection. page 22 Gearbox support bracket to gearbox 20 Nm + 90° console and gearbox ♦ Use new bolts Protected by copyright.and remove slave cylinder. Rep. – If this is the case.clutch release mechanism”. 27 .and tighten screws -arrows-. 27 . Octavia III . Rep. Clutch operation 61 . do no longer depress the clutch pedal. – Remove battery and battery tray ⇒ Electrical System.4 Assembly overview . Rep. S.⇒ page 21 – Bleed the clutch control ⇒ “1. gr. – Remove gearbox support -arrows-.. Install Installation is performed in the reverse order. S.out from slave cylinder and seal hose. Rep. 27 .. – Place a non-fluffing cloth under the slave cylinder. – Install the battery tray and battery ⇒ Electrical System. Copying for private or commercial purposes. – Connect battery ⇒ Electrical System. gr. NOTICE There is a risk of contamination through escaping brake fluid.with a screwdriver and disconnect the tube- hose line -B. – Fit slave cylinder -A. Octavia III 2013 ➤ . – Unscrew screws -arrows. Rep.Edition 06. clean the affected area thoroughly. Rep.� 1. 24 . make sure no brake fluid comes into contact with the gearbox.15 Bleeding the clutch control ”. Octavia II 2010 ➤ . is not permitted unless authorised by ŠKODA AUTO A. – Install air filter ⇒ Engine. 24 . Tightening torques ♦ Slave cylinder to gearbox ⇒ “1. – Unlock the clip -A. – Connect tube-hose line -B. ŠKODA AUTO A. does not guarantee or accept any liability with respect to the correctness of information in this document.

S. gr.MP7-602.⇒ page 21 . – Lay a lint-free cloth under master cylinder. gr. ŠKODA AUTO A. – Gradually release the heat protection mat at points -1. gr.Edition 06. using the sealing tool . Protected by copyright. it is deformed.� 62 Rep.-A-.2016 1. Octavia III Special tools and workshop equipment required ♦ Hose clamp .. S..to the master cylinder with hose clamp .Clutch . Copyright by ŠKODA AUTO A. • After removing the hose clamp . Octavia III . – Close the openings. 24 .. Right-hand drive A heat-protection matting is installed in combination with certain engines.T10249- Removing – Remove the complete air filter housing if the cables for the clutch control are not accessible ⇒ Engine.T10249/1.14 Removing and installing cables for clutch control.MP7-602- -A-. The appearance may differ from the figure. Octavia III 2013 ➤ .g.g.30 .. When the return hose is pinched off using hose clamp . the return hose must be moved back to its initial shape. – Disconnect return hose -2. Continued for all versions NOTICE Risk of brake fluid escaping. – If this is the case. Octavia II 2004 ➤ . Octavia II 2010 ➤ . ensure that no brake fluid lands on longitudinal member or gearbox. clean the affected area thoroughly. with a screwdriver and remove the pipe/hose line (previous figure S30-10014) -1. Rep. however the return hose is not defective. 27 .and remove the mat. is not permitted unless authorised by ŠKODA AUTO A. in part or in whole. – Release the clamp e.MP7-602. Rep. Gearbox 0AJ .. after being pulled from the master cylinder.MP7-602 (3094)- ♦ Closing tool .4.-A-. S. During the following work. does not guarantee or accept any liability with respect to the correctness of information in this document. – Remove battery and battery tray ⇒ Electrical System. Copying for private or commercial purposes. The plastic return hose can be sealed e.

Octavia II 2004 ➤ , Octavia II 2010 ➤ , Octavia III 2013 ➤ , Octavia III ...
Gearbox 0AJ - Edition 06.2016

– Pull out the clip -A- up to the stop and detach the tube-hose
line -B- to the master cylinder.
– Close the openings.

Note

Ignore -arrows-.

– Close the open lines and connections, if necessary with a
clean plug from the plug set for engine - VAS 6122- .
– Loosen tube-hose line and remove.
Install

– Connect the tube-hose line -1- with connectors to the master
cylinder and to the slave cylinder ⇒ page 21 .
• After removing the hose clamp - MP7-602- -A-, it may be nec‐
essary to move the return hose -2- back to its initial shape.
Right-hand drive

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
– If it exists, secure the heat protection mat at positions
-1, 2 and 3-.
– Secure the heat-protection matting with the circlip -4-.
Continued for all versions
– Bleeding the clutch control
⇒ “1.15 Bleeding the clutch control ”, page 63
– Install the battery tray and battery ⇒ Electrical System; Rep.
gr. 27 .

1.15 Bleeding the clutch control
⇒ “1.15.1 Bleeding the clutch control, Octavia II, Superb II and
Yeti”, page 63
⇒ “1.15.2 Bleeding the clutch control, Octavia III”, page 64

1.15.1 Bleeding the clutch control, Octavia II,
Superb II and Yeti
Special tools and workshop equipment required
♦ Brake filling and bleeding device - VAS 5234-
• The system must be bled after performing work on the hy‐
draulic clutch control.
• When performing the following work, make sure no brake fluid
comes into contact with the gearbox.
• A pre-filling of the system is not necessary!

1. Clutch operation 63

Octavia II 2004 ➤ , Octavia II 2010 ➤ , Octavia III 2013 ➤ , Octavia III ...
Gearbox 0AJ - Edition 06.2016

• Before bleeding, fill brake fluid reservoir up to “max” marking
with brake fluid.
• Specification of brake fluid ⇒ Electronic catalogue of original
parts .
– Remove air filter ⇒ Engine; Rep. gr. 24 .
– Connect the brake filling and bleeding device .
To bleed, use the bleeder hose -arrow-.
– Connect bleeder hose -arrow- with the drip bottle of the brake
bleeding device.
– Fit the bleeder hose -arrow- onto the vent valve.
– Activate system with a pressure of 0.2 MPa (2 bar).
– Open vent valve.
– Allow approx. 100 cm3 of brake fluid to flow out until no more
air bubbles are visible.
– Close vent valve.
– Rapidly operate clutch pedal from stop to stop 10 to 15 times.
– Activate system with a pressure of 0.2 MPa (2 bar).
– Open vent valve.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
– Allow approx. 50 cm3 more brake fluid to flow unless
out. authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

– Close vent valve.
• Depress clutch pedal several times after completion of bleed‐
ing process.
• At the same time check the operation of the clutch control.
– Install air filter ⇒ Engine; Rep. gr. 24 .

1.15.2 Bleeding the clutch control, Octavia III
Special tools and workshop equipment required
♦ Brake filling and bleeding device , e. g. -VAS 5234-
• The system must be bled after performing work on the hy‐
draulic clutch control.
• When performing the following work, make sure no brake fluid
comes into contact with the gearbox.
• A pre-filling of the system is not necessary!
• Before bleeding, fill brake fluid reservoir up to “max” marking
with brake fluid.
• Specification of brake fluid ⇒ Electronic catalogue of original
parts .
– If the vent valve is not accessible, remove the complete air
filter housing (-arrow- on figure A30–10245) ⇒ Engine; Rep.
gr. 24 .

64 Rep. gr.30 - Clutch

Octavia II 2004 ➤ , Octavia II 2010 ➤ , Octavia III 2013 ➤ , Octavia III ...
Gearbox 0AJ - Edition 06.2016

– Remove cap from vent valve -arrow-.
• Clutch pedal in home position, not operated.
– Connect the brake filling and bleeding device - VAS 5234- or
-V.A.G 1869- .
– Fit on bleeder hose and connect to pressure hose of drip bot‐
tle.
To bleed system, use 670 mm bleeder hose - V.A.G 1238/B3- if
necessary.
– Switch on brake filling and bleeding device .
• Working pressure: 2.0 bar
– Open vent valve.
– Allow about 100 cm3 of brake fluid to flow out.
– Close vent valve.
– Rapidly operate clutch pedal from stop to stop 10 to 15 times.
– Open vent valve.
– Allow approx. 50 cm3 more brake fluid to flow out.
– Close vent valve.
– Switch off brake filling and bleeding device and release all of
the pressure from the device.
• Depress clutch pedal several times after completion of bleed‐
ing process.
• At the same time check the operation of the clutch control.
Specified torque
♦ Vent valve
⇒ “1.3.3 Summary of components - Hydraulics, Octavia III”,
page 20 . Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
1.16 Repairing clutch control
Special tools and workshop equipment required
♦ Grease for splines - G 000 100-
• Gearbox removed
⇒ “2 Removing and installing the gearbox”, page 119 .
Removing and installing clutch release lever -A- with release
bearing and guide sleeve
– Release screws -arrows-.
– Separate the clutch release lever together with the release
bearing and guide sleeve from the drive shaft and ball stud.

1. Clutch operation 65

Octavia II 2004 ➤ , Octavia II 2010 ➤ , Octavia III 2013 ➤ , Octavia III ...
Gearbox 0AJ - Edition 06.2016

Removing and installing the guide bushing
– Rotate the guide bushing-3- opposite the release bearing -2-
90° in the -direction of the arrow- until the catch pegs of the
guide bushing fit into the slots -4- of the clutch release bearing.
– In this position remove the guide bushing from the release
bearing.
Installation is carried out in the reverse order.

Removing and installing the release bearing
– Press the catch pegs -arrows- together and remove the re‐
lease bearing -A- from the clutch release lever.
– To install, press the release bearing -A- into the clutch release
lever until the catch pegs -arrows- lock into position.
Tightening torques
♦ Guide bushing to gearbox
⇒ “1.4 Assembly overview - clutch release mechanism”, page
22

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

66 Rep. gr.30 - Clutch

.2016 2 Clutch ⇒ “2. page 67 ❑ Check ends of dia‐ phragm spring ⇒ page 69 Protected by copyright.� and riveted joints ⇒ page 69 ❑ Check feather joints and riveted joints ⇒ page 69 4 . Octavia II 2004 ➤ .Edition 06. S.clutch 1 ..Pressure screw ❑ removing and installing ⇒ “2. Octavia II 2010 ➤ .1 Assembly overview . oil and grease 2 .Clutch disc ❑ Assignment ⇒ Electron‐ ic Catalogue of Original Parts ❑ Fitting position ⇒ page 69 ❑ Centring ⇒ “2. page 67 ⇒ “2.problems with the clutch and clutch control”.2 Removing and installing clutch Special tools and workshop equipment required ♦ Counterholder . 13 ❑ make sure the centering pins are correctly fitted ❑ Keep contact surface for clutch lining free of grooves. does not guarantee or accept any liability ❑ Check tension springs with respect to the correctness of information in this document. page 67 ❑ slightly grease the ser‐ ration 3 . Clutch 67 . in part or in whole. page 70 2.clutch”.Flywheel ❑ Removing and Installing ⇒ Engine. Rep.2 Removing and in‐ stalling clutch”. Copying for private or commercial purposes. Octavia III . Octavia III 2013 ➤ .2 Removing and installing clutch”. S.Screw ❑ assign according to the ⇒ Electronic catalogue of original parts . Copyright by ŠKODA AUTO A.3 Fault finding power transmission . Gearbox 0AJ . page 67 ⇒ “2. ŠKODA AUTO A. gr. ❑ loosen or tighten gradually and crosswise ❑ M6 = 13 Nm ❑ M7 = 20 Nm 2.1 Assembly overview .T10086- 2.MP1-223 (3067)- ♦ Centering mandrel . is not permitted unless authorised by ŠKODA AUTO A.2 Removing and in‐ stalling clutch”. S.

Octavia II 2004 ➤ . Octavia II 2010 ➤ . in part or in whole. Octavia III 2013 ➤ .3 Fault finding power transmission . • Subsequently move the clutch disc up and down on the drive shaft until the hub fits smoothly on the shaft.to slacken and tighten the bolts.problems with the clutch and clutch control”. ŠKODA AUTO A. Copying for private or commercial purposes.Clutch .30 . Removing – Removing the gearbox ⇒ “2 Removing and installing the gearbox”. • Assign the clutch disc and pressure plate via the ⇒ Electronic catalogue of original parts and in accordance with the engine identification characters. – Remove pressure plate and clutch plate. – Unscrew bolts of the pressure plate in small steps crosswise.G 000 100- • Observe the fault finding of the power transmission before re‐ placing the clutch disc and the pressure plate . the bolts on the pressure plate must be loosened in small stages crosswise. this can result in difficul‐ ties to shift. Gearbox 0AJ . • If the dowel sleeves are not present. page 70 .Edition 06. gr. insert if necessary. is not permitted authorised by ŠKODA AUTO A. S.problems with the clutch and clutch control ⇒ “2.. clutch problems and if necessary noises from gearbox unless (gear Protectedrattling).G 000 100. by copyright. page 119 . • Remove all excess grease. 68 Rep. • Clean the drive shaft serration and hub serration on used clutch discs. does not guarantee or accept any liability • Replace the clutch discs and pressure plates if the riveting is with respect to the correctness of information in this document. S.. Octavia III .MP1-223 . S.on the drive shaft serration. • Remove corrosion and only apply a very thin layer of grease for serration spline . Only clean the thrust surface as otherwise the life of the clutch may be considerably reduced. • The pressure plates are protected against corrosion and are greased.� damaged or loose. NOTICE Risk of damage to the pressure plate – In order to avoid a deformation of the pressure plate when removing it (this leads to jerking during start-up).2016 ♦ Grease for splines . Copyright by ŠKODA AUTO A. Install • Check whether the dowel sleeves for centering the gearbox are present in the cylinder block. – Insert counterholder .

Protected by copyright. does not guarantee or accept any liability with respect to the correctness of information in this document. • Replace a pressure plate with damaged springs/free riveted joints.2016 Installation location of the clutch disc: • Legend “side of gearbox” points to the gearbox. Clutch 69 . • Clutch plates with strongly bent or broken feather joints or loose riveted connections must be replaced.for damage and riveted joints -arrows B. 2. Gearbox 0AJ . S.must be replaced.. is not permitted unless authorised by ŠKODA AUTO A.Tension springs o. Octavia III 2013 ➤ .Edition 06. S.for firm seating. Check tension springs and riveted joints • Check the feather joints between pressure plate and cover for cracks as well as the riveted joints for firm seating. Check the extremities of the membrane spring • Wear is allowed up to half the membrane spring thickness -arrows-. Octavia II 2010 ➤ . – Check springs -arrows A.� Check springs and riveted joints I . in part or in whole. S. • Pressure plate with damaged feather joints or with loose rive‐ ted joints -arrows. Octavia II 2004 ➤ . Octavia III . Copying for private or commercial purposes.Tension springs damaged • Clutch plates with strongly bent or broken feather joints -arrow B. • slight bends in the external area -arrow A.are part of the standard condition II . ŠKODA AUTO A..must be replaced.k. Copyright by ŠKODA AUTO A.

– Screw in all the screws by hand uniformly.Edition 06. S.30 . During this procedure. – Vent air from the line system. Octavia II 2010 ➤ .clutch”. – Before tightening the screws. tial position. Check metal plate ring – Check metal plate ring -arrow. – Fit the pressure plate onto the centering pins of the flywheel. – Bring all bolts to the end stop position crosswise in small stages. until the bolt head rests against the pressure plate. page 56 ..� shift mechanism. S. is not permitted unless authorised by ŠKODA A. – Centre clutch disc with centering pin . insert the counterholder - MP1-223 . – Installing the gearbox ⇒ “2 Removing and installing the gearbox”.1 Assembly overview .T10086. • Replace the clutch plates with loose riveted joints -arrow B-.prob‐ lems with the clutch and clutch control Check hydraulic clutch control ⇒ “1.. Specified torque ♦ Pressure plate to flywheel ⇒ “2.in the clutch plate for damage. Fault Fault description Measure Clutch pedal does not return to ini‐ ♦ Air in line system..12 Check hydraulic clutch control”. top up with brake fluid. Octavia III 2013 ➤ . Always check the fault mentioned by the customer first before repairing the clutch. page 119 . gr. Copying for private or commercial purposes. • Replace the clutch plates with the broken metal plate ring. 70 Rep. fault of the clutch or if the cause is only with an respect incorrect setting of to the correctness the of information in this document. in part or in whole. Octavia III . Gearbox 0AJ . does not guarantee or accept any liability Protected by copyright.Clutch . Octavia II 2004 ➤ . Copyright by ŠKODA AUTO A. it must be determined if indeed there AUTO is a ŠKODA AUTO A.3 Fault finding power transmission . 2. page 67 . • The thrust surface of the pressure plate and the clutch disc lining must fully rest against the flywheel before the screws are inserted.are fixed on all springs -arrows A-. S..2016 – Check whether the riveted joints -arrows B.

top up with brake fluid. Octavia II 2004 ➤ .2016 Fault Fault description Measure ♦ Line system. when the distance base/rivet is below 0. S. ♦ Pressure plate with wrong – Assign pressure plate via the ⇒ spring identification. Octavia III . ♦ Clutch disc on the serration – Check the hub for damage sluggish/jams. cylinder leaking. – Clean the hub and the drive shaft teeth of corrosion and res‐ idues of lubricant and grease with grease for splines - G 000 100. ♦ Release bearing defective. Copying for private or commercial purposes. Octavia III 2013 ➤ .. plate or the clutch disc. remove excess grease. contact surface drained off. sary. in part or in whole.� 2. if necessary replace clutch disc. – Replace guide bushings if dam‐ aged. with respect to the correctness of information in this document. Centre S. Fault Fault description Measure Noises when operating the clutch. Octavia II 2010 ➤ . S. too high. broken). Release bearing guide bushing. not in order. seizured. sure plate is defective (the tips of the membrane spring are – Check release bearing and bent. ♦ The contact surface of the pres‐ – Replace pressure plate. bushing is tilted. master or slave – Replace defective component. Electronic catalogue of original parts . – Replace clutch disc.. ♦ A.Edition 06. sure plate broken. is not permitted unless authorised by ŠKODA AUTO A. ŠKODA AUTO liability gearbox. (burrs). force with increased wear). lease bearing. does notdisplacement guarantee or accept of anyengine/ – Check dowel sleeves.1 mm.. Copyright by ŠKODA AUTO A. ♦ Release bearing on the guide – Replace guide bushing and re‐ bushing is tilted. replace if neces‐ is off-center. Fault Fault description Measure Actuating force on the clutch pedal ♦ Retractor spring defect. – Always replace noisy release guide of clutch release bearing bearings. Gearbox 0AJ . vent air from the line system. ♦ Release bearing on the guide – Replace defective components. – Replace retractor spring. Move clutch disc back and forth. ♦ Clutch release force increased – Inform customer (higher release due to wear of clutch linings. seizured. Clutch 71 . Protected by copyright. – Check dowel sleeves. – Check position of clutch release lever. ♦ Membrane spring of the pres‐ – Replace pressure plate. ♦ Mechanical fault at the pressure – Replace defective components.

AUTO A. Octavia II 2004 ➤ .Clutch . clutch does – Bleed and check system.Edition 06.2016 Fault Fault description Measure ♦ Clutch disc installed the wrong – Correct installation. bleed system. with brake fluid. proper handling. or bent (assembly fault. ♦ Clutch disc too thick. Octavia II 2010 ➤ . – Check dowel sleeves. high ces of the clutch linings or re‐ humidity). is leaking. gr. ♦ Wrong clutch disc installed. – Assign clutch disc via the ⇒ Electronic catalogue of original parts . not sufficent (carpet. ♦ The travel of the clutch pedal is – Inform customer. check the serration of the clutch disc on the drive shaft for ease of movement. Gearbox 0AJ . – Assign clutch disc via the ⇒ Electronic catalogue of original parts . ♦ Tips of membrane spring broken – Replace pressure plate. ♦ Deposit adhering to the flywheel – Slightly rub down friction surfa‐ (long immobilization time. if necessary repair the gearbox. S. Octavia III . – If scratching still occurs. make sure the cen‐ clutch disc is deformed due im‐ tering pins are correctly fitted. gearschift jams. clutch with‐ out operation. in part or in whole. top up with brake fluid. if necessa‐ to incorrect installation. clutch isguarantee or accept any liability Protected by copyright. in this document. does not not fullyof information with respect to the correctness depressed. ŠKODA S. Fault Fault description Measure Rattling. replace if neces‐ sary.foot controls). release bearing moves off-center). scratching occurs when ♦ Air in the system.. line is leaking. ♦ Master cylinder or slave cylinder – Replace defective component. Copyright by ŠKODA AUTO A. Octavia III 2013 ➤ . place completely the severely corroded parts.. Copying for private or commercial purposes.� ♦ The pressure plate is bent due – Check components. top up the forward or reverse gear is en‐ not separate fully. way up.30 . the ry replace. 72 Rep. shifting is not possible. is sluggish. foot mat under theA. – Check release bearing and guide bushing. is not permitted unless authorised by ŠKODA AUTO S. gaged.

– Check clutch disc and pressure plate for damage.Edition 06. replace if gearbox. Octavia II 2004 ➤ . wrong – Assign the clutch disc and pres‐ drive. Electronic catalogue of original parts . S. necessary. Octavia III . re‐ place if necessary. in part or in whole. guide bushing and pressure plate. ♦ The lining is spalled off because – Replace clutch disc.. Fault Fault description Measure Clutch slips through. lower gears during high speeds). ŠKODA AUTO A. – Move clutch disc back and forth. ♦ Lifting of pressure plate too low – Assign pressure plate via the ⇒ (wrong pressure plate installed). Inform cus‐ of too high revs (shift back into tomer.� 2. Assign hanger depressed and sudden reduction of via the ⇒ Electronic Catalogue the engine speed. Copying for private or commercial pressure plate purposes.. – Inform customer. – Remove corrosion from the hub and the shaft as well as residues of lubricant. missing). – Check release bearing. ♦ Displacement of engine/gear‐ – Insert dowel sleeves before box too large (dowel sleeves gearbox has been fitted. linings are spal‐ led off through slipping for too long a time. Grease shaft with a thin film of grease for splines - G 000 100. ♦ Irregular engine running. ♦ Centre displacement of engine/ – Test dowel sleeves. support panel of clutch plate bent through this. S. bly. ♦ When starting.. is not permitted sure plate via the ⇒ Electronic unless authorised by ŠKODA AUTO A. S. installed. – Check engine setting. damage during the assem‐ disc. Hub profile knocked out on one side. built in against gear rattling. if sluggish/jams. no or bad pre‐ ♦ Wrong clutch disc fitted. correct. Corrosion on the necessary replace the clutch hub. Octavia III 2013 ➤ . does not guarantee or accept any liability catalogue of original parts . Fault Fault description Measure Load change jolts when throttle is ♦ Assembly bracket too soft. – Check position of dowel sleeves on knocked out hub profile. Clutch 73 . Protected by copyright. with respect to the correctness of information in this document. Octavia II 2010 ➤ . remove excess grease. ♦ Clutch disc with predamper is – Inform customer. Gearbox 0AJ .2016 Fault Fault description Measure ♦ Clutch disc on the serration – Check the hub for damage. Copyright by ŠKODA AUTO A. of Original Parts replace if nec‐ essary. if necessary replace.

– Check engine setting. plate too low. – Assign the assembly bracket via knocked out. – Inspect clutch disc and pressure plate. Octavia III 2013 ➤ . Copyright byplate ŠKODAandAUTO fly‐ A. gr. ♦ Assembly bearing too soft. re‐ move excess grease from the drive shaft. clutch disc. ♦ Driving error.Edition 06. is not permitted unless authorised by ŠKODA AUTO A. contact pressure of the pressure – Inform customer. ♦ Engine does not run clean.Clutch . – Assign clutch disc via the ⇒ Electronic catalogue of original parts . ♦ Clutch disc. S. correct. – Replace defective part. nal parts . check way up. check brake fluid unit shaking. replace if necessary.2016 Fault Fault description Measure ♦ Clutch disc worn out. Radial shaft seal of the engine or the gearbox de‐ – Clean contact surfaces of pres‐ fective. S. (presses on one side onto the membrane springs of the pres‐ – Check control element and sure plate). through incorrect assembly. surface through excess greas‐ ing of the hub. ♦ Air in the system. Gearbox 0AJ . check system for tight‐ ness. does not guarantee or accept any liability Check radial shaft seal of the face with respect to the correctness of information in this of pressure document. place. ŠKODA AUTO A. ♦ Slave cylinder leaking. burnt. ♦ Clutch disc installed the wrong – Correct installation. – Replace radial shaft seal. scoring. ♦ Flywheel depth too large or ex‐ – Assign the sealing flange via the cess removal at the base of the ⇒ electronic catalogue of origi‐ thrust surface.. – Replace clutch disc. in part or in whole. clean pres‐ sure plate and flywheel.oily. Grease on the contact sure plate and flywheel. Fault Fault description Measure Clutch grabbing. ♦ Release bearing on the guide – Replace release bearing and bushing is tilted. pressure plate warped – Replace pressure plate.. 74 Rep. replace if necessary. Octavia II 2004 ➤ . level. ♦ Clutch lining oily. fly‐ – Replace clutch disc. – Replace slave cylinder. contact sur‐ – Protected by copyright. bearing for control elements. if necessary re‐ clutch housing). Octavia III . starting speed is – Inform customer. nat‐ ural wear. – Replace clutch disc.30 . the ⇒ Electronic catalogue of original parts . too low. pressure plate overheated.� drive shaft for clutch or check wheel oily (oil leakage from the crankshaft. wheel . Copying for private or commercial purposes. Octavia II 2010 ➤ . S. – Bleed system. seizured guide bushing. ♦ Wrong clutch disc installed. pressure plate. driving error.

♦ Clutch disc fitted without pre‐ – Assign clutch disc via the ⇒ damper (idle rattling). grooves). is not permitted unless authorised by ŠKODA AUTO A. off only unilaterally. correct if necessary. Octavia II 2010 ➤ . Fault Fault description Measure Noises in idle. Copying for private or commercial purposes. ♦ Irregular engine running.Edition 06. does not of guarantee the pinions or acceptin any mesh liabilityknocks. ŠKODA AUTO A. ance.2016 Fault Fault description Measure ♦ The contact surface of the pres‐ – Check the contact surface of the sure plate lifts off only unilater‐ clutch lining on the flywheel. S. Contact – Replace release bearing and surface of the pressure plate lifts guide bushing. 2.. Clutch 75 .. in part or in whole. S. – Check engine setting.� for clutch discs with noise insulation as the damping reaches the stop. Octavia II 2004 ➤ . this noise with respect to the correctness of information in this document. ♦ Torsional damper spring kinked. Octavia III . sealing flange and push onto the dowel sleeves. – Replace clutch disc. replace if disc. Fault Fault description Measure Acoustic knock »klack« when ♦ Acceleration is assigned to the – Inform customer. of overheating. – Move clutch disc back and forth. Copyright is increased by ŠKODA AUTO A. Electronic catalogue of original parts . replace pressure plate if necessary. missing). ♦ Displacement of engine/gear‐ – Insert dowel sleeves before box too large (dowel sleeves gearbox has been fitted. Gearbox 0AJ . imbal‐ – Replace pressure plate. clutch is released. brane springs. load carrier/drive shaft through the sudden press of the clutch pedal.G 000 100. Octavia III 2013 ➤ . ♦ Pressure plate housing de‐ formed when installed. traces wheel). ♦ Intermediate plate rubs on the – Insert intermediate plate on flywheel. The drive shaft serration Protected by copyright. ally due to the tilted release check pressure plate and mem‐ bearing. remove excess grease.. S. ♦ Pressure plate deformed. – Remove traces of grease from hub and shaft and grease shaft with a thin film of grease for splines . ♦ Drive shaft too heavily greased – Remove grease from pressure (traces of grease on the clutch plate and flywheel. pressure plate and fly‐ damaged (traces of wear.

4 Summary of components .11 Setting the shift mechanism ”.12 Inspecting the gearshift mechanism”.8 Disassembling and assembling shift mechanism housing. page 117 ⇒ “1.Shift movement -Arrow B. Gearbox 0AJ .Selector movement Protected by copyright.� 76 Rep. page 78 ⇒ “1. Superb II.Gearshift mechanism”.3 Assembly overview . page 92 ⇒ “1. Copying for private or commercial purposes. Octavia II 2010 ➤ . page 106 .shift mechanism”. ⇒ “1. ⇒ “1. does not guarantee or accept any liability with respect to the correctness of information in this document.gear lever knob and cover”. S.. gr. page 79 ⇒ “1. Superb II and Yeti”.1 Fitting location of shift mechanism”.34 . page 111 ⇒ “1. page 115 ⇒ “1. housing 1 Shift mechanism ⇒ “1.2016 34 – Controls.Edition 06. Octavia II. ⇒ “1. page 88 ⇒ “1. in part or in whole. page 83 ⇒ “1.5 Summary of components .Controls.13 Replace the gasket ring of the gearshift shaft”.control cables. Octavia III 2013 ➤ . ŠKODA AUTO A.. page 114 .7 Removing and installing selector mechanism”. Octavia II 2004 ➤ .2 Overview . page 76 . page 87 ⇒ “1. Su‐ perb II. Yeti”. Octavia II.6 Removing and installing gearshift knob with shift lever col‐ lar”. Octavia II. Octavia III .1 Fitting location of shift mechanism -Arrow A.9 Repairing shift mechanism”. S. Yeti”. page 117 1. housing .10 Removing and installing shift cable and selector cable. Copyright by ŠKODA AUTO A. is not permitted unless authorised by ŠKODA AUTO A. S.

Gearbox 0AJ . S...Reversing lever Protected by copyright.Shift cable B . Copying for private or commercial purposes. Shift mechanism 77 . S. Octavia II 2010 ➤ . Copyright by ŠKODA AUTO A.Edition 06.Heat shield ❑ take off before removing the shift mechanism 1 . does not guarantee or accept any liability with respect to the correctness of information in this document. Octavia III . in part or in whole. Octavia III 2013 ➤ .� 1.Gearshift lever 2 .Selector cable C . ŠKODA AUTO A. is not permitted unless authorised by ŠKODA AUTO A. Octavia II 2004 ➤ . S.2016 A .

5 Summary of compo‐ nents . Superb II.� 78 Rep. Octavia III . ŠKODA AUTO A. in part or in whole. housing . Copyright by ŠKODA AUTO A.Gearshift mechanism”. Copying for private or commercial purposes. Gearbox 0AJ . Octavia II 2010 ➤ .3 Assembly overview - gear lever knob and cover”. S. page 87 Protected by copyright. Octavia II 2004 ➤ . Octavia III 2013 ➤ . gr. Octavia II. page 79 .Edition 06.- ⇒ “1.shift mechanism I-- ⇒ “1. Yeti”. is not permitted unless authorised by ŠKODA AUTO A. S. S.Controls.control cables. page 83 III .2 Overview .- ⇒ “1.34 .. II .2016 1. does not guarantee or accept any liability with respect to the correctness of information in this document..4 Summary of compo‐ nents .

Octavia III”. page 88 ❑ with collar ❑ The gearshift knob and collar can be separated from each other (when separating.Collar 3 . the catch ring is damaged) ❑ Plaque of gearshift lever can only be separated from the gearshift knob e.g.Gearshift knob ❑ removing and installing ⇒ “1..Open warm-type clamp ❑ For securing gearshift knob to gear lever ❑ Replace after disas‐ sembly Protected by copyright.gear lever knob and cover ⇒ “1. page 82 1.1 Summary of components .gearshift knob and cover.1 Summary of components .3 Assembly overview . in part or in whole. Copying for private or commercial purposes. Gearbox 0AJ . Su‐ perb II”.3 Summary of components .3. S. Copyright by ŠKODA AUTO A. does not guarantee or accept any liability with respect to the correctness of information in this document. ŠKODA AUTO A. Octavia III 1 .gearshift knob and cover. page 79 ⇒ “1. is not permitted unless authorised by ŠKODA AUTO A. Octavia III 2013 ➤ . S. 2 .gearshift knob and cover.2 Summary of components . with a screwdriver.Edition 06.4 Summary of components . Octavia III”.1 Removing and installing gearshift knob with shift lever collar.6. Octavia II 2004 ➤ . Octavia II 2010 ➤ . Ye‐ ti”. Octavia II”.2016 1.gearshift knob and cover.. Shift mechanism 79 .� 1. page 80 ⇒ “1.gearshift knob and cover.3. Octavia III . page 81 ⇒ “1.3. S.3.3.

is not permitted unless authorised by ŠKODA AUTO A. with a screwdriver. Octavia II 2010 ➤ . Octavia III 1 .2 Summary of components . S.Open warm-type clamp ❑ For securing gear knob to gear lever ❑ Replace after disas‐ sembly Protected by copyright. Octavia II 2004 ➤ .2016 1.� 80 Rep. 2 . S.6.3. does not guarantee or accept any liability with respect to the correctness of information in this document. Octavia IIl”.g. Octavia III 2013 ➤ . Gearbox 0AJ .34 . S.Edition 06.gearshift knob and cover..Collar ❑ with frame 3 .2 Removing and installing gearshift knob with shift lever collar. gr. in part or in whole. Copyright by ŠKODA AUTO A. Copying for private or commercial purposes.. Octavia III .Gearshift knob ❑ removing and installing ⇒ “1.Controls. ŠKODA AUTO A. housing . page 89 ❑ with collar ❑ the gearshift knob and collar cannot be separa‐ ted ❑ Always replace together ❑ Plaque of gearshift lever can only be separated from the gearshift knob e.

Gearbox 0AJ .3. Octavia II 2010 ➤ .. S.2016 1. with a screwdriver. 2 . Shift mechanism 81 . Superb II 1 . page 90 ❑ with collar ❑ the gearshift knob and collar cannot be separa‐ ted ❑ Always replace together ❑ Plaque of gearshift lever can only be separated from the gearshift knob e.6. is not permitted unless authorised by ŠKODA AUTO A. does not guarantee or accept any liability with respect to the correctness of information in this document.Open warm-type clamp ❑ For securing gearshift knob to gear lever ❑ Replace after disas‐ sembly Protected by copyright. Superb II”. Octavia II 2004 ➤ . Copying for private or commercial purposes. Octavia III . Octavia III 2013 ➤ .� 1. S. ŠKODA AUTO A.3 Summary of components .gearshift knob and cover.g.3 Removing and installing gearshift knob with shift lever collar.Gearshift knob ❑ removing and installing ⇒ “1.Collar 3 .. in part or in whole.Edition 06. S. Copyright by ŠKODA AUTO A.

Shift lever 4 . housing .g.4 Summary of components .2016 1.4 Removing and installing gearshift knob with shift lever collar. gr. is not permitted unless authorised by ŠKODA AUTO A. Octavia III . Octavia II 2010 ➤ . Octavia III 2013 ➤ ..of gear‐ shift lever can be sepa‐ rated from the gearshift knob e.Controls. Yeti”.. Gearbox 0AJ . Copying for private or commercial purposes. ŠKODA AUTO A.Cover ❑ for centre console 3 .34 .Edition 06.gearshift knob and cover.Gearshift knob ❑ removing and installing ⇒ “1.3.� 82 Rep.6. Octavia II 2004 ➤ . Yeti 1 . with a screw‐ driver 2 . in part or in whole. S. Copyright by ŠKODA AUTO A. page 91 ❑ with collar ❑ the gearshift knob and collar cannot be separa‐ ted ❑ Always replace together ❑ Plaque -arrow. S. S. does not guarantee or accept any liability with respect to the correctness of information in this document.Centre console Protected by copyright.

Octavia III . Octavia II 2004 ➤ . page 85 1. Superb II. Octavia III 2013 ➤ .4. page 106 ❑ attach to selector hous‐ ing ⇒ page 110 ❑ Replace after disas‐ sembly 2 . S. Superb II and Yeti”. page 76 ❑ adjust ⇒ “1. Gearbox 0AJ . Superb II.Selector cable ❑ removing and installing ⇒ “1.11 Setting the shift mechanism ”. Octavia II.2016 1. Octavia II.Gasket Protected by copyright. S. is not permitted ❑ Replace after disas‐ unless authorised by ŠKODA AUTO A.1 Fitting location of shift mechanism”.4 Summary of components .11 Setting the shift mechanism ”. Yeti 1 . ŠKODA AUTO A. Octavia III”.1 Summary of components . page 76 ❑ adjust ⇒ “1.1 Summary of components . in part or in whole. page 114 ❑ Fitting position ⇒ “1. 15 moun‐ ted 4 .gearshift mechanism. Copying for private or commercial purposes.10 Removing and installing shift cable and selector cable. page 83 ⇒ “1. Yeti”. page 115 9 . Octavia II. page 114 ❑ Fitting position ⇒ “1.Edition 06. Yeti”.4. Octavia II.8 Disassembling and assembling shift mechanism housing.Damping ❑ removing and installing ⇒ page 106 1.Gearshift mechanism ⇒ “1.10 Removing and installing shift cable and selector cable.Shift cable ❑ removing and installing ⇒ “1. page 115 7 . Octavia II.gearshift mechanism. does not guarantee or accept any liability sembly with respect to the correctness of information in this document.gearshift mechanism... S. Copyright by ŠKODA AUTO A. Superb II.2 Summary of components .onto the shift lever ❑ replace if damaged 5 . Octavia II 2010 ➤ .Circlip ❑ do not damage cable when removing ❑ Replace after disas‐ sembly 6 .4.1 Fitting location of shift mechanism”.� 3 .Floor plate ❑ for selector housing ❑ removing ⇒ “1.Shift lever ❑ can be installed or re‐ moved with the shift lev‐ er guide pos.Bush for selector cable 8 . Shift mechanism 83 . Superb II.Insulating washer ❑ push up to the stop -arrow. Yeti”.

S. gr. Octavia II 2004 ➤ .Controls. Octavia III .Edition 06.. Octavia II.� 18 . Superb II and Yeti”.Shift housing ❑ with pressure spring and selector angle ❑ Pressure spring and selector angle cannot be removed 84 Rep. is not permitted ❑ stick onto shift housing unless authorised by ŠKODA AUTO A.8 Disassembling and assembling shift mechanism housing. Copying for private or commercial purposes.Shift lever guide ❑ removing and installing ⇒ “1.8 Disassembling and assembling shift mechanism housing. Gearbox 0AJ . housing . S.Bushing 15 . page 106 16 .2016 10 .Gasket ❑ between shift housing and body ❑ self-adhesive Protected by copyright. the catches are usually damaged ❑ Replace after disassembly 11 . Copyright by ŠKODA AUTO A. page 106 ❑ when removing. Superb II and Yeti”.Nut ❑ 4 pieces ❑ M8 = 25 Nm ❑ M6 = 8 Nm 17 .34 .Pressure spring ❑ removing and installing ⇒ page 106 14 . S. Octavia II. Octavia III 2013 ➤ . does not guarantee or accept any liability with respect to the correctness of information in this document. ŠKODA AUTO A.Bushing 12 . Octavia II 2010 ➤ .Bearing shell ❑ removing and installing ⇒ “1.Circlip ❑ removing and installing ⇒ page 106 13 . in part or in whole..

11 Setting the shift mechanism ”. is not permitted ❑ Press onto unless relay lever authorised ⇒ page by ŠKODA AUTO 114 A. page 117 3 .Gearshift unit ❑ Summary of compo‐ nents ⇒ “6.Hexagon nut ❑ 23 Nm 8 .Gearshift unit”. page 111 . Shift mechanism 85 . Copyright by ŠKODA AUTO A. Copying for private or commercial purposes. Octavia II 2010 ➤ . in part or in whole.5 Summary of com‐ ponents .Edition 06.11 Setting the shift mechanism ”.2 Summary of components . Octavia III 1 . Gearbox 0AJ . Octavia II 2004 ➤ .Cable lock ❑ for selector cable ❑ Differentiating between cable locks ⇒ page 111 ❑ remove from relay lever ⇒ page 113 Protected by copyright.Sealing ring ❑ replace ⇒ “1. ŠKODA AUTO A. page 156 ❑ repairing ⇒ “6..Reversing lever ❑ Fitting position ⇒ page 112 ❑ Assign cable lock ⇒ page 111 ❑ after installing set shift mechanism ⇒ “1. S.Gearshift lever ❑ grease ⇒ page 111 ❑ Grease assignment ⇒ Electronic Catalogue of Original Parts ❑ installing ⇒ page 111 ❑ after installing set shift mechanism ⇒ “1. ❑ Greasing the relay lever ⇒ page 112 ❑ Grease assignment ⇒ Electronic Catalogue of Original Parts 5 . does not guarantee or accept any liability with respect to the correctness of information in this document. Octavia III 2013 ➤ ..� ❑ after installing set shift mechanism ⇒ “1. page 115 6 . S. S.11 Setting the shift mechanism ”.Sliding shoe 4 .8 Repairing gear‐ shift unit”. page 115 7 .9 Repairing shift mechanism”. Octavia III . page 159 2 .gearshift mechanism.4. page 115 ❑ Remove relay lever to‐ gether with cable lock for selector cable ⇒ “1.13 Replace the gasket ring of the gear‐ shift shaft”.2016 1.Cable lock ❑ for shift cable at gearbox shift lever ❑ Differentiating between cable locks ⇒ page 111 1.

11 Setting the shift mechanism ”.Hexagon nut ❑ for attaching cable support ❑ 20 Nm 18 . page 76 ❑ connected with cable end-piece for gear selector cable ❑ do not kink 12 .Cable support 17 .7 Removing and installing selector mechanism”. Gearbox 0AJ .Protected Safetybymechanism copyright.1 Fitting location of shift mechanism”.Controls.. Octavia III . page 76 ❑ connected with cable end-piece for selector cable ❑ do not kink 11 . page 115 9 . Copyright by ŠKODA AUTO A.Retaining clip 86 Rep.2016 ❑ after installing set shift mechanism ⇒ “1. gr. ŠKODA AUTO A.Shift housing ❑ removing and installing ⇒ “1. does not guarantee or accept any liability with respect to the correctness of information in this document. Octavia III 2013 ➤ ..� ❑ do not damage cables when removing 15 .Shift cable ❑ Fitting position ⇒ “1.Selector cable ❑ Fitting position ⇒ “1.Screw ❑ 2 pieces ❑ for attaching cable support ❑ 20 Nm 16 . Copying for private or commercial purposes.34 . housing . is not permitted ❑unless Replace authorised after by ŠKODAdisassembly AUTO A. page 92 14 .1 Fitting location of shift mechanism”. S.Hexagon nut ❑ 8 Nm 13 . S. Octavia II 2010 ➤ .Safety mechanism ❑ Replace after disassembly 10 . in part or in whole. Octavia II 2004 ➤ .Edition 06. S.

ŠKODA AUTO A.Screw ❑ 3 pieces ❑ for cable support ❑ 20 Nm 7 .10 Removing and installing shift cable and selector cable. page 115 1.11 Setting the shift mechanism ”.Cable support 8 .Edition 06. Octavia II 2004 ➤ . page 76 ❑ removing and installing ⇒ “1. is not permitted 10 .10 Removing and installing shift cable and selector cable.1 Fitting location of shift mechanism”. Yeti 1 ..control cables. 10 ❑ Fitting position ⇒ “1. page 114 ❑ after installing set shift mechanism ⇒ “1.� ❑ for selector cable at relay lever ❑ Differentiating between cable locks ⇒ page 111 ❑ after installing set shift mechanism ⇒ “1. page 76 ❑ removing and installing ⇒ “1. Copyright by ŠKODA AUTO A. Superb II. Yeti”.2016 1.Bush for selector cable 4 . does not guarantee or accept any liability with respect to the correctness of information in this document.11 Setting the shift mechanism ”. Octavia II.. Copying for private or commercial purposes. page 115 3 .Selector cable ❑ connect with cable lock Pos.Locking clips ❑ do not damage cable when removing ❑ Replace after disassembly 6 . Octavia II. page 115 2 .Grommet ❑ for mounting of cable support to gearbox 9 . Shift mechanism 87 . Octavia III .11 Setting the shift mechanism ”.Cable lock unless authorised by ŠKODA AUTO A. 11 ❑ Fitting position ⇒ “1. S.5 Summary of components . Gearbox 0AJ . Octavia III 2013 ➤ .Bushing Protected by copyright.1 Fitting location of shift mechanism”. in part or in whole. Superb II. Superb II. S. S.Shift cable ❑ connect with cable lock Pos. Octavia II 2010 ➤ .Shift housing 5 . Yeti”. Octavia II. page 114 ❑ after installing set shift mechanism ⇒ “1.

10 ⇒ “1.Gearshift lever Protected by copyright. S. Copying for private or commercial purposes. Gearbox 0AJ . page 111 ❑ Detach from relay lever ⇒ page 113 ❑ Press onto relay lever ⇒ page 114 11 .4 Removing and installing gearshift knob with shift lever collar. 13 ⇒ “1. page 90 ⇒ “1. Superb II”. Octavia II 2010 ➤ .6.9 Repairing shift mechanism”.1 Removing and installing gearshift knob with shift lever collar.Controls.Edition 06.Nut ❑ Replace after disassembly ❑ 23 Nm 16 . page 91 1.Cable lock ❑ for shift cable at gearbox shift lever ❑ Differentiating between cable locks ⇒ page 111 ❑ after installing set shift mechanism ⇒ “1. Octavia II Special tools and workshop equipment required ♦ Hose strap pliers . S. in part or in whole. Yeti”.6.6.Circlip ❑ Replace after disassembly 13 .g. does not guarantee or accept any liability ❑ with balancing weight with respect to the correctness of information in this document. Octavia III . page 88 ⇒ “1. Copyright by ŠKODA AUTO A.9 Repairing shift mechanism”. is not permitted unless authorised by ŠKODA AUTO A. -V. page 115 ❑ Fitting position ⇒ page 112 ❑ grease ⇒ page 111 ❑ Grease assignment ⇒ Electronic Catalogue of Original Parts 1. page 115 12 . Octavia III 2013 ➤ .11 Setting the shift mechanism ”. S.2016 ❑ remove and install together with relay lever Pos.6.11 Setting the shift mechanism ”.2 Removing and installing gearshift knob with shift lever collar.. Octavia II”. Octavia II 2004 ➤ . housing .1 Removing and installing gearshift knob with shift lever collar. page 115 ❑ remove and install together with cable lock Pos. gr.6. Octavia IIl”. page 111 14 . e.34 . page 89 ⇒ “1.G 1275- 88 Rep.� ❑ installing ⇒ page 111 ❑ after installing set shift mechanism ⇒ “1..Sliding shoe 15 .11 Setting the shift mechanism ”.3 Removing and installing gearshift knob with shift lever collar.A. ŠKODA AUTO A.Reversing lever ❑ Fitting position ⇒ page 112 ❑ Apply grease ⇒ page 112 ❑ Grease assignment ⇒ Electronic Catalogue of Original Parts ❑ after installing set shift mechanism ⇒ “1.6 Removing and installing gearshift knob with shift lever collar ⇒ “1.

Octavia II 2010 ➤ . is not permitted by copyright.T30098. – Pull the collar upwards over the gearshift knob..g.onto gearshift lever using hose binding claw . Octavia III .into the gap in the rear cen‐ tre between decorative frame and control lever sleeve -arrow-.. S. Octavia II 2004 ➤ .A. does not guarantee or accept any liability ♦ Release tool . Install Installation is performed in the reverse order. – Pull the collar upwards over the gearshift knob.2016 Removing – Lever the collar upwards and out of centre console surround -arrows-. unless authorised by ŠKODA AUTO A.A.2 Removing and installing gearshift knob with shift lever collar..Copying for private or commercial purposes. – Use the unlocking tool .� Removing – Push the unlocking tool . 1.to lever the control lever the control lever sleeve carefully out of the centre console. Shift mechanism 89 .T30098. S.6.G 1275. while paying atten‐ tion to the following: – Press the gearshift knob together with the collar as far as the stop onto the shift lever.Edition 06. 1. e.and pull off gearshift knob together with the collar.g. Gearbox 0AJ . -V. Octavia III 2013 ➤ . ŠKODA AUTO A.with respect to the correctness of information in this document. Octavia IIl Special tools and workshop equipment required ♦ Hose strap pliers . – Attach gearshift knob with new clamp -arrow.G 1275. in part or in whole. • When inserting the gearshift knob on the shift lever the gear‐ shift knob must lock into the round slot of the gearshift lever. e. S.T30098.Protected -V. – Open clamp -arrow. Copyright by ŠKODA AUTO A.

gr.G 1275. Superb II Special tools and workshop equipment required ♦ Hose strap pliers ...onto gearshift lever using hose binding claw . Gearbox 0AJ .A.. e. is not permitted unless authorised by ŠKODA AUTO A. 1. Protected by copyright.T30098- Removing – Lever the collar in the -direction of the arrow. S. while paying atten‐ tion to the following: – Press the gearshift knob together with the collar as far as the stop onto the shift lever. S. • When inserting the gearshift knob on the shift lever the gear‐ shift knob must lock into the round slot of the gearshift lever. 90 Rep. Copyright by ŠKODA AUTO A.out of centre console cover with the unlock tool . -V. ŠKODA AUTO A.G 1275- ♦ Release tool . Install Installation is performed in the reverse order.� – Pull the collar upwards over the gearshift knob. Octavia III .T30098. – Attach gearshift knob with new clamp -arrow.Controls. does not guarantee or accept any liability with respect to the correctness of information in this document. housing . -V. Octavia II 2004 ➤ .A.2016 – Open clamp -arrow.g. Octavia II 2010 ➤ .g..and pull off gearshift knob together with the collar. S.3 Removing and installing gearshift knob with shift lever collar. in part or in whole.6.34 .Edition 06. Copying for private or commercial purposes. Octavia III 2013 ➤ . e.

Octavia III .. – Pull off the gearshift knob together with the collar -2.2016 – Open clamp -arrow.Edition 06.T30098. S.from the shift lever -3-. is not permitted unless authorised by ŠKODA AUTO A. Install Installation is performed in the reverse order.g. e.. Octavia II 2010 ➤ .together with the surround -B. • When inserting the gearshift knob on the shift lever the gear‐ shift knob must lock into the round slot of the gearshift lever. Copying for private or commercial purposes.45° to the right -direction of arrow-. Install 1.off the centre console -C. Gearbox 0AJ .. Octavia III 2013 ➤ . Shift mechanism 91 .G 1275. -V. Protected by copyright.6.� – Turn locking mechanism -1.. 1. ŠKODA AUTO A.and pull off gearshift knob together with the collar. S.onto gearshift lever using hose binding claw .in the -direction of the arrow.A. does not guarantee or accept any liability with respect to the correctness of information in this document. Octavia II 2004 ➤ . – Attach gearshift knob with new clamp -arrow. in part or in whole.4 Removing and installing gearshift knob with shift lever collar. while paying atten‐ tion to the following: – Press the gearshift knob together with the collar as far as the stop onto the shift lever.using the release tool .T30098- Removing – Lever the collar -A. Copyright by ŠKODA AUTO A. Yeti Special tools and workshop equipment required ♦ Release tool . S. – Pull the collar upwards over the gearshift knob.

page 95 ⇒ “1.2 Removing and installing shift mechanism. Octavia II 2004 ➤ . – If present. S.34 . Gearbox 0AJ .1 Removing and installing shift mecha‐ nism.G 000 450 02- Removing – Disconnect the battery-earth strap with the ignition off ⇒ Elec‐ trical System. ŠKODA AUTO A.� ⇒ “1. in part or in whole. Rep. page 98 ⇒ “1. – Unscrew nuts -arrows. Rep. the surface -4. page 88 .7. Rep.1 Removing and installing shift mechanism. 24 .7. gr. Octavia II”. gr. S. Yeti”. detach the noise insulation. 1. the cable lock must be separated from the selector cable before removal. gr. housing . • While doing so.. Copyright by ŠKODA AUTO A.Edition 06. Octavia II 2010 ➤ . Octavia III 2013 ➤ . Octavia III”. – Remove air filter ⇒ Engine. S. is not permitted unless authorised by ŠKODA AUTO A.45° to the left -direction of arrow-.inside out. gr. – Turn locking mechanism -1. Protected by copyright. does not guarantee or accept any liability – Remove gear knob with respectwith to the gaiter correctness of information in this document. – Push the gearshift knob together with the collar -1. page 92 ⇒ “1.4 Removing and installing shift mechanism.6 Removing and installing gearshift knob with shift lever collar”.as far as the stop onto the shift lever -2-. 92 Rep..7 Removing and installing selector mech‐ anism ⇒ “1.3 Removing and installing shift mechanism.7.7. Superb II”. Copying for private or commercial purposes. if it is installed above the gearbox.2016 – Turn collar -1.Controls.attaching the shift housing. – Removing ashtray ⇒ Body Work.7. Octavia III . • In order to avoid damage to the selector cable. Octavia II Special tools and workshop equipment required ♦ Grease . page 102 1. 68 . 27 .must point to the driver or front passenger seat.

Rep. The relay lever is secured with a catch -arrow 1. Copying for private or commercial purposes. – Pull off shift cable from the stud of the gearbox shift lever.is secured with a clip -3. Continued for all gearshift mechanisms – Disconnect the Bowden cable support from gearbox -arrows-.out of the hole of the relay lever and pull out relay lever -4.Edition 06. – Remove lock washer -1.up to the stop. gr. Octavia II 2010 ➤ .. Octavia II 2004 ➤ . Copyright by ŠKODA AUTO A.� 1. then lock by turning to the left in -direction of arrow 2-. in part or in whole. Shift mechanism 93 .. S.in the cover – Carefully press down the catch -arrow 1. while carefully pulling out the relay lever with cable lock -arrow 2-. 50 . Octavia III 2013 ➤ . S. – Remove the sound dampening system ⇒ Body Work.together with the cable lock out of the cover. S. Protected by copyright. – Carefully move relay lever back and forward in its bearing. is not permitted unless authorised by ŠKODA AUTO A.in the cover – Unclip -3. Gearbox 0AJ . ŠKODA AUTO A.2016 – Pull forward the locking mechanism as far as the stop in -direction of arrow 1-. The relay lever -4. does not guarantee or accept any liability with respect to the correctness of information in this document. Octavia III .for the shift cable from the shifter shaft lever -2-.

S. • Replace circlip -1..risk of damage. 26 . – Secure the shift cable with the lock washer -1-. is not permitted ⇒ page 111 unless authorised by ŠKODA AUTO A. 26 .is secured with a clip -3.after each removal. remove pre-exhaust pipe ⇒ Engine. S. Rep. – Unhook the rear silencer -2. • The decoupling elements in the exhaust pipe should not be bent by more than 10° . Octavia II 2004 ➤ .� – Apply a small quantity of grease .Edition 06. Octavia III . Copyright by ŠKODA AUTO A. gr..onto the stud of the relay lever. does not guarantee or accept any liability with respect to the correctness of information in this document. S. – Remove the heat shield below the shift housing.in the cover – Apply a small quantity of grease . pay attention to the following points: The holes in the cableProtected locksbyhave different copyright. – Support the front exhaust pipe. gr. – Swivel shift housing down and remove with control cables.34 .G 000 450 02. – Separate exhaust system at the clamping sleeve -arrows-. Gearbox 0AJ .below the exhaust system ⇒ En‐ gine. – Insert the relay lever -4. Octavia III 2013 ➤ .onto the stud of the gearbox shift lever -2-. The relay lever -4. diameters Copying for private or commercial purposes. Octavia II 2010 ➤ .G 000 450 02.from the retaining straps and re‐ move. Rep. gr.2016 – Remove underbody cover on right and left -arrows-. in part or in whole.Controls. ŠKODA AUTO A. housing . 94 Rep. – If necessary. – Detach the tunnel bridge -1. Install Installation is performed in the reverse order.together with the cable lock in the cover and secure with the clip -3-.

Shift mechanism 95 ..control cables. page 87 ♦ Remove the underbody cover ⇒ Body Work. S. • The catch -arrow 1.7. 68 . – Install gearshift knob with collar ⇒ “1. – Installing ashtray ⇒ Body Work. Rep. gr.G 000 450 02.11 Setting the shift mechanism ”.2 Removing and installing shift mecha‐ nism.4 Summary of components . – Installing ashtray ⇒ Body Work. gr. – Align shift housing parallel to vehicle body. Rep. grease bearing points and friction surfaces with grease . 26 . Rep. Rep. 68 . page 88 . if installed above the selector mechanism ⇒ Electrical System.Edition 06. Octavia III 2013 ➤ .secures the relay lever. – Remove air filter ⇒ Engine. – Insert relay lever together with cable lock -arrow 2-. Yeti”. Protected by copyright. gr.. – Install air filter ⇒ Engine.5 Summary of components . 68 . page 89 . Octavia IIl”. gr.� ♦ Selector housing to body ⇒ “1. gr. Rep. Octavia II 2004 ➤ . 27 . – Remove gearshift knob ⇒ “1. 24 . gr.. • The distance to the vehicle body must be the same on both sides. – Connect earth strap of battery while paying attention to the notes in the ⇒ Electrical System. ŠKODA AUTO A. Rep. Rep. page 115 . Rep. Copying for private or commercial purposes.2016 The relay lever is secured with a catch -arrow 1. Continued for all gearshift mechanisms – Insert the selector cable into the cable lock. in part or in whole. Superb II.6. 24 . S. – Remove battery and battery tray. – Remove the centre console ⇒ Body Work.2 Removing and installing gearshift knob with shift lever collar. – Install the noise insulation ⇒ Body Work. Octavia III – Disconnect the battery-earth strap with the ignition off ⇒ Elec‐ trical System. 50 . – Setting the shift mechanism ⇒ “1.6 Removing and installing gearshift knob with shift lever collar”. gr. does not guarantee or accept any liability with respect to the correctness of information in this document. Gearbox 0AJ .Gearshift mechanism”. gr. 27 . Rep. – Assemble exhaust system free of stress and attach tunnel bridge ⇒ Engine. Copyright by ŠKODA AUTO A. gr. 1. if it is installed above the selector mechanism. Octavia II. Octavia II 2010 ➤ . gr. 27 .in the cover • To install. 1. page 83 ♦ Cable support to gearbox ⇒ “1. Rep. 50 . is not permitted Tightening torques unless authorised by ŠKODA AUTO A. Octavia III . gr. S. Rep.

housing .� 96 Rep.Edition 06. exterior . 50 . Copying for private or commercial purposes. gr. S.2016 – Remove safety mechanism -1. Protected by copyright. S.Controls. S.34 . gr. Octavia II 2004 ➤ . ŠKODA AUTO A. Octavia III 2013 ➤ . – Remove the cable end-piece for gate selector cable together with the relay lever -4- ⇒ “1.and remove cable end-piece for gear selector cable with attached gear selector cable -2- from the pin of gearbox selector lever -3-. gr. – Remove the sound dampening system ⇒ Body Work.. 66 . page 111 – Remove screws -arrows. Gearbox 0AJ . Octavia II 2010 ➤ . General body repairs.and -3.of the exhaust system ⇒ Rep. Removing and installing rear part of ex‐ haust system . gr. – Remove tunnel bridges -1. is not permitted unless authorised by ŠKODA AUTO A.. – Unclip lambda probe cable at heat shield.9 Repairing shift mechanism”. Copyright by ŠKODA AUTO A.⇒ Rep. in part or in whole. 26 .and -4-. Silencer/muffler.and disconnect cable support brack‐ et from gearbox. does not guarantee or accept any liability with respect to the correctness of information in this document. Octavia III . • Detach underfloor trim panels by unscrewing the nuts on inner side only (side at exhaust pipe). – Detach both underfloor trim panels -2. – Remove the rear part -5. Rep.

. is not permitted unless authorised by ŠKODA AUTO A. S. Copying for private or commercial purposes. • A second mechanic is needed under the vehicle to remove the shift mechanism. Octavia II 2010 ➤ . Protected by copyright. Copyright by ŠKODA AUTO A. S. – Remove the shift mechanism together with the control cables downwards. S. Octavia III .. ŠKODA AUTO A.in the vehicle interior. in part or in whole. Octavia III 2013 ➤ . • Cables must be laid in the intended indentation in heat shield -3-. – Route the cables -1. Gearbox 0AJ .to the gearbox as shown on the illustration.� 1. pay attention to the following points: – Align shift housing parallel to vehicle body.from shift mechanism -2.2016 – Slacken clips -arrows.and remove the heat shield below the shift mechanism towards the rear. Observe the following note: • The cables must be installed in parallel up to the cable support bracket on the gearbox. Install Installation is carried out in the reverse order. Octavia II 2004 ➤ .Edition 06. Shift mechanism 97 . does not guarantee or accept any liability with respect to the correctness of information in this document. – Unscrew the nuts -arrows.

4. 66 .3 Removing and installing shift mecha‐ nism.. gr. 68 . gr. Octavia II 2004 ➤ . – Install the underfloor trim panels ⇒ Rep. Gearbox 0AJ . does not guarantee or accept any liability with respect to the correctness of information in this document. Oc‐ tavia III”. 27 . – Install air guide and centre console ⇒ General body repairs. – If removed. – Install gearshift knob with collar ⇒ “1. Centre console. gr. exterior . Superb II Special tools and workshop equipment required ♦ Release tool . page 89 . install the battery tray andProtected battery by ⇒ Electrical copyright. General body repairs. Removing and installing centre console .Controls. S.T30098- ♦ Grease . Removing and installing rear part of exhaust system . if it has been removed. 24 . gr.2 Removing and installing gearshift knob with shift lever collar. is not permitted System.� – Install air filter ⇒ Engine. – Setting the shift mechanism ⇒ “1.9 Repairing shift mechanism”.7.gearshift mechanism.2 Summary of components . Rep. – Install heat shield under the shift mechanism and secure with clips -arrow-. exterior . – Install exhaust system and align free of stress ⇒ Rep. page 85 ♦ Selector cable support bracket to gearbox ⇒ “1. Rep. 50 .2016 Clip -A. page 85 . 27 . 26 . 98 Rep.6.4.holds cables and heat shield together in position. Octavia III . Oc‐ tavia III”.gearshift mechanism. S. unless authorised by ŠKODA AUTO A. Tightening torques ♦ Selector housing to body ⇒ “1. – Install tunnel bridges ⇒ Rep. page 115 . S. Rep.34 . Octavia III 2013 ➤ . 66 . Copyright by ŠKODA AUTO A. General body repairs. gr.. gr.2 Summary of components . interior. page 111 .Edition 06. gr. Octavia IIl”. – Install the noise insulation ⇒ Body Work. gr. in part or in whole. ŠKODA AUTO A. Rep. Copying for private or commercial purposes. gr. – Complete shift mechanism ⇒ “1. Silencer/muffler.11 Setting the shift mechanism ”. Rep.G 000 450 02- Removing – Disconnect the battery-earth strap with the ignition off ⇒ Elec‐ trical System. housing . Octavia II 2010 ➤ . 1.

– Remove air filter ⇒ Engine. Copying for private or commercial purposes. – If present. page 88 . Octavia II 2004 ➤ . Shift mechanism 99 .together with the cable lock out of the cover. – Unscrew nuts -arrows. Gearbox 0AJ . • Before removal. then lock by turning to the left in -direction of arrow 2-. is not permitted unless authorised by ŠKODA AUTO A. Rep.in the cover – Unclip -3. in part or in whole.2016 – Remove gear knob with gaiter ⇒ “1.. 24 . S. Copyright by ŠKODA AUTO A. S.attaching the shift housing. Octavia III . gr. – Removing ashtray ⇒ Body Work.is secured with a clip -3.out of the hole of the relay lever and pull out relay lever -4. The relay lever -4. Octavia II 2010 ➤ .6 Removing and installing gearshift knob with shift lever collar”.� – Remove circlip -1. 1. 68 .. S. gr. the cable lock must be separated from the selector cable in order to avoid damage to the selector cable. Rep.Edition 06. – Pull forward the locking mechanism as far as the stop in -direction of arrow 1-. Protected by copyright. Octavia III 2013 ➤ .for shift cable from gearbox shift lever -2-. detach the noise insulation. ŠKODA AUTO A. – Pull off shift cable from the stud of the gearbox shift lever. does not guarantee or accept any liability with respect to the correctness of information in this document.

Continued for all gearshift mechanisms – Disconnect the Bowden cable support from gearbox -arrows-..2016 The relay lever is secured with a catch -arrow 1.up to the stop. gr.. ŠKODA AUTO A.Edition 06. – Carefully move relay lever back and forward in its bearing. Rep. Copyright by ŠKODA AUTO A. Protected by copyright. 100 Rep. S. Octavia III 2013 ➤ . 50 . Octavia II 2004 ➤ . does not guarantee or accept any liability with respect to the correctness of information in this document. housing .� – Remove underbody cover on right and left -arrows-. gr. while carefully pulling out the relay lever with cable lock -arrow 2-. is not permitted unless authorised by ŠKODA AUTO A.34 . Gearbox 0AJ . Octavia III . Octavia II 2010 ➤ . S.Controls. in part or in whole. S. – Remove the sound dampening system ⇒ Body Work. Copying for private or commercial purposes.in the cover – Carefully press down the catch -arrow 1.

Edition 06.is secured with a clip -3.G 000 450 02. – Insert the relay lever -4.in the cover – Apply a small quantity of grease . Shift mechanism 101 . Octavia II 2010 ➤ . 26 . Install Installation is performed in the reverse order. – Separate exhaust system at the clamping sleeve -arrows-.2016 – Detach the tunnel bridge -1.after each removal. Octavia III . Octavia II 2004 ➤ . Rep. does not guarantee or accept any liability with respect to the correctness of information in this document. 26 .onto the stud of the relay lever. gr.. The relay lever -4. – Unhook the rear silencer -2. Gearbox 0AJ . S. remove pre-exhaust pipe ⇒ Engine. gr.onto the stud of the gearbox shift lever -2-.. – Remove the heat shield below the shift housing.together with the cable lock in the cover and secure with the clip -3-.below the exhaust system ⇒ En‐ gine. Rep.G 000 450 02. Copyright by ŠKODA AUTO A. ŠKODA AUTO A. • Replace circlip -1. in part or in whole. Copying for private or commercial purposes. Octavia III 2013 ➤ . – Swivel shift housing down and remove with control cables. S. – Support the front exhaust pipe. S. – If necessary.� 1. Protected by copyright. • The decoupling elements in the exhaust pipe should not be bent by more than 10° .risk of damage.from the retaining straps and re‐ move. pay attention to the following points: The holes in the cable locks have different diameters ⇒ page 111 – Apply a small quantity of grease . – Secure the shift cable with the lock washer -1-. is not permitted unless authorised by ŠKODA AUTO A.

housing . S.9 Repairing shift mechanism”.. page 111 ♦ Remove the underbody cover ⇒ Body Work. gr.7.G 000 450 02. page 83 ♦ Cable support to gearbox ⇒ “1.secures the relay lever. 50 . Copyright by ŠKODA AUTO A. Octavia II 2010 ➤ . gr. – Installing ashtray ⇒ Body Work.2016 The relay lever is secured with a catch -arrow 1.4 Summary of components . Tightening torques ♦ Selector housing to body ⇒ “1.34 .6 Removing and installing gearshift knob with shift lever collar”.6 Removing and installing gearshift knob with shift lever collar”. – Install air filter ⇒ Engine. – Remove gear knob with gaiter ⇒ “1.T30098- ♦ Grease . ŠKODA AUTO A. – Connect earth strap of battery while paying attention to the notes in the ⇒ Electrical System. Rep. Rep. in part or in whole. gr. • Insert relay lever together with cable lock -arrow 2-. page 88 . 50 . Rep. • The catch -arrow 1.� 102 Rep. 68 . grease bearing points and friction surfaces with grease . – Assemble exhaust system free of stress and attach tunnel bridge ⇒ Engine. gr. Rep. Protected by copyright. • The distance to the vehicle body must be the same on both sides. Yeti Special tools and workshop equipment required ♦ Release tool . gr.Edition 06.in the cover • To install. 1. gr. Octavia III .. Continued for all gearshift mechanisms – Insert the selector cable into the cable lock. Rep. 24 . Octavia III 2013 ➤ .G 000 450 02- Removing – Disconnect the battery-earth strap with the ignition off ⇒ Elec‐ trical System.4 Removing and installing shift mecha‐ nism. S. S. gr. gr. Rep.. – Install the noise insulation ⇒ Body Work.Gearshift mechanism”.Controls. – Align shift housing parallel to vehicle body. 27 . Octavia II 2004 ➤ . is not permitted unless authorised by ŠKODA AUTO A. Copying for private or commercial purposes. Setting the shift mechanism ⇒ “1. 27 . Rep. page 115 . Gearbox 0AJ . – Install gearshift knob with collar ⇒ “1. does not guarantee or accept any liability with respect to the correctness of information in this document. 26 .11 Setting the shift mechanism ”. page 88 .

. Shift mechanism 103 . 24 . Copyright by ŠKODA AUTO A. Octavia II 2004 ➤ . Octavia III 2013 ➤ .together with the cable lock out of the cover. Protected by copyright. The relay lever -4. – Unscrew nuts -arrows. 68 . • In order to avoid damage to the selector cable.attaching the shift housing. Rep. the cable lock must be separated from the selector cable before removal. gr. is not permitted unless authorised by ŠKODA AUTO A.for the shift cable from the shifter shaft lever -2-.� – Remove lock washer -1. S..2016 – Release screws -A. S.Edition 06. then lock by turning to the left in -direction of arrow 2-. Gearbox 0AJ .and remove ashtray or storage compart‐ ment -B. – Pull off shift cable from the stud of the gearbox shift lever. does not guarantee or accept any liability with respect to the correctness of information in this document. in part or in whole. Copying for private or commercial purposes.⇒ Body Work. gr.in the cover – Unclip -3. Octavia II 2010 ➤ . S.is secured with a clip -3. Rep. – Pull forward the locking mechanism as far as the stop in -direction of arrow 1-. – Remove air filter ⇒ Engine. 1. ŠKODA AUTO A. Octavia III .out of the hole of the relay lever and pull out relay lever -4.

while carefully pulling out the relay lever with cable lock -arrow 2-. Continued for all gearshift mechanisms – Disconnect the Bowden cable support from gearbox -arrows-. 50 . Octavia II 2010 ➤ . Copying for private or commercial purposes. Octavia III . in part or in whole.34 . gr. Octavia II 2004 ➤ . Rep. S. S. ŠKODA AUTO A. is not permitted unless authorised by ŠKODA AUTO A. – Carefully move relay lever back and forward in its bearing. Protected by copyright. Gearbox 0AJ . – Remove the sound dampening system ⇒ Body Work..Controls.� – Remove underbody cover on right and left -arrows-. gr.up to the stop. 104 Rep. housing .Edition 06. does not guarantee or accept any liability with respect to the correctness of information in this document..in the cover – Carefully press down the catch -arrow 1. Octavia III 2013 ➤ . S. Copyright by ŠKODA AUTO A.2016 The relay lever is secured with a catch -arrow 1.

Octavia III 2013 ➤ . • Insert relay lever together with cable lock -arrow 2-. Install Installation is performed in the reverse order. Continued for all gearshift mechanisms – Insert the selector cable into the cable lock. Rep. Rep. 26 .together with the cable lock in the cover and secure with the clip -3-. gr. is not permitted unless authorised by ŠKODA AUTO A.G 000 450 02. grease bearing points and friction surfaces with grease . • The decoupling elements in the exhaust pipe should not be bent by more than 10° . pay attention to the following points: The holes in the cable locks have different diameters ⇒ page 111 – Apply a small quantity of grease .2016 – Detach the tunnel bridge -1.in the cover – Apply a small quantity of grease .in the cover with respect to the correctness of information in this document.risk of damage.G 000 450 02. Copying for private or commercial purposes.onto the stud of the relay lever. – Swivel shift housing down and remove with control cables.is secured with a clip -3. Octavia II 2010 ➤ . ŠKODA AUTO A. – Support the front exhaust pipe. S. – Insert the relay lever -4..after each removal. does not guarantee or accept any liability The relay lever is secured with a catch -arrow 1. gr. Octavia III .G 000 450 02. – Separate exhaust system at the clamping sleeve -arrows-. Shift mechanism 105 . Protected by copyright.� • To install.secures the relay lever.. 1. 26 .. – If necessary. • The distance to the vehicle body must be the same on both sides.onto the stud of the gearbox shift lever -2-. Copyright by ŠKODA AUTO A. The relay lever -4.from the retaining straps and re‐ move.Edition 06. – Remove the heat shield below the shift housing. S. – Align shift housing parallel to vehicle body. in part or in whole. Gearbox 0AJ . – Unhook the rear silencer -2. Octavia II 2004 ➤ .below the exhaust system ⇒ En‐ gine. – Secure the shift cable with the lock washer -1-. • The catch -arrow 1. • Replace circlip -1. S. remove pre-exhaust pipe ⇒ Engine.

Superb II and Yeti Special tools and workshop equipment required ♦ Thrust piece .g. – Press bushing -arrow B. -Kukko 18/1- ♦ Insert base . page 115 – Install gearshift knob with collar ⇒ “1. Removing and installing the damping – Press the pressure spring arm -A.34 . ŠKODA AUTO A. in part or in whole.T10298- ♦ Separating device e. 27 . 68 . Rep.4 Summary of components .9 Repairing shift mechanism”. – Install air filter ⇒ Engine. gr. page 111 ♦ Remove the underbody cover ⇒ Body Work.Controls.8 Disassembling and assembling shift mechanism housing.must rest on the damping -Pfeil-. page 83 ♦ Cable support to gearbox ⇒ “1.. the pressure spring arms -A. – Setting the shift mechanism ⇒ “1. gr. Octavia III 2013 ➤ . Rep. does not guarantee or accept any liability until it is located outside the damping -arrow-. – Connect earth strap of battery while paying attention to the notes in the ⇒ Electrical System. Dismantling – Removing shift mechanism ⇒ “1.and -B. page 88 . • Release spring carefully.G 000 450 02- Removing and installing circlip -arrow A-. 106 Rep. is not permitted authorised by ŠKODA AUTO A. 1. 50 .7 Removing and installing selector mechanism”.� – Press the shift lever to the lift and pull off the damping. 50 . -Kukko 17/1- ♦ Extractor .g. S. gr. Copying for private or commercial purposes.6 Removing and installing gearshift knob with shift lever collar”.Edition 06.⇒ Body Work.Gearshift mechanism”. Gearbox 0AJ . page 92 .with a screwdriver up to the stop in the -direction of the arrow C. • After installing the damping. • Do not twist bushing when pressing down. 26 . gr.as farunless as possible to the left Protected by copyright.2016 – Install ashtray or storage compartment -B. – Install the noise insulation ⇒ Body Work. Rep. e. • Mounting slot in shift lever for lock washer must be visible. Rep.. gr.11 Setting the shift mechanism ”. Octavia II 2010 ➤ .and pull off lock washer -arrow A-. 24 . Octavia II 2004 ➤ . Octavia II.and tighten the screws -A. Tightening torques ♦ Selector housing to body ⇒ “1. with respect to the correctness of information in this document.T10083- ♦ Grease . gr. Rep. Copyright by ŠKODA AUTO A. Rep. S. Octavia III . housing . gr. – Assemble exhaust system free of stress and attach tunnel bridge ⇒ Engine. S.

Edition 06. Superb II. Gearbox 0AJ . in part or in whole. Note The tabs on the opposite side of the base plate are not shown. does not guarantee or accept any liability with respect to the correctness of information in this document.. Octavia III 2013 ➤ .2016 – Bend up tabs -arrows. page 114 .� 1. Octavia II 2010 ➤ .of the pressure spring over the tabs of the selector angle..must not break off.10 Removing and installing shift cable and selector cable. Protected by copyright. – Remove gasket from shift housing. Octavia III . – Lever bearing shell -A. – Use a screwdriver to press the catches -arrows. S. S. • During further work procedure observe the guides -A-. Octavia II. – Remove the shift cable and selector cable from the shift hous‐ ing ⇒ “1. Yeti”. if necessary break off the catches -arrows-.with shift lever guide and shift lever -B. Copying for private or commercial purposes. Shift mechanism 107 . – Now pull up the shift lever guide as far as the stop and pull the ball stud out of the selector angle plate -direction of arrow 2-. Copyright by ŠKODA AUTO A.of the bearing shell in direction of the bearing ball for the shift lever guide. ŠKODA AUTO A. – Lift the upper leg -A. S. Octavia II 2004 ➤ .of base plate for the shift mechanism using a screwdriver and remove base plate. is not permitted unless authorised by ŠKODA AUTO A. – Lever the lower leg of the pressure spring up to the stop onto the shoulder at the selector angle plate -direction of arrow 1- . • The guides -A.out of the shift housing. – Then press the bearing shell off the bearing ball for the shift lever guide and remove.

Octavia II 2010 ➤ ..Edition 06.2016 – Then turn the shift lever guide in -direction of arrow 1-. turn around the legs of the pressure spring -A. gr.is above the recess of the shift housing. • The stud -arrow 2. Install The lower leg of the pressure spring ( ⇒ page 107 ) can jump off uncontrolled from the shoulder of the selector angle during further handling. Protected by copyright.towards the right. – Insert shift lever guide with shift lever into the shift housing. – Turn shift lever guide in -direction of arrow 2-. Octavia II 2004 ➤ . S.is still located in the recess of the shift housing.T10083.� 108 Rep. ŠKODA AUTO A. – Position shift housing with shift lever guide into the larger re‐ cess -arrow. Gearbox 0AJ . until the ball stud -A.. Copying for private or commercial purposes. S. Octavia III 2013 ➤ . S. – Afterwards.of the Insert base .. swivel out the shift lever guide with shift lever in -direction of arrow 3-. is not permitted unless authorised by ŠKODA AUTO A. • The stud -arrow 1. • The legs -A.34 .Controls.must be located in the recess of the shift housing. Copyright by ŠKODA AUTO A.must point in the opposite direction (shown here for inserted shift lever guide).and -B. • Thus carefully press down the lower leg from the shoulder of the selector angle plate • The legs of the pressure spring tighten “crosswise” with a loud noise • To slacken. housing . Octavia III . in part or in whole.and -B. does not guarantee or accept any liability with respect to the correctness of information in this document.

.of the pressure spring over the stud of the selector angle plate. is not permitted – Grease the bearing shell and the bearingunless ball authorised of the shift lever by ŠKODA AUTO A.. 1. – Position shift housing with shift lever guide into the larger re‐ cess -arrow. • Use a new bearing shell -B-. Copyright by ŠKODA AUTO A.� – Press the bearing shell up to stop onto the bearing ball of the shift lever guide. – Insert the leg of the pressure spring -A. – Lift the upper leg -A.T10083. – Press the bearing shell into the shift housing -arrows-. Gearbox 0AJ . Shift mechanism 109 .. S.of the Insert base .must not be damaged. Octavia III .T10083. ŠKODA AUTO A. Copying for private or commercial purposes.2016 • The shift lever guide must protrude out of the shift housing as far as the stop.G 000 450 02.Edition 06.and the tabs -B.. – Pull leg of pressure spring -B. – Press the ball stud into the selector angle plate -arrow 2-. Protected by copyright. Note To provide a clearer illustration. Octavia III 2013 ➤ . S.from the top into the guide. in part or in whole. – Carefully remove shift housing with shift lever guide from the insert base . Octavia II 2010 ➤ . Octavia II 2004 ➤ . does not guarantee or accept any liability guide with grease . – Remove shift housing from the insert base .downwards and insert the leg -B. with respect to the correctness of information in this document.next to the guide (in direction of the spherical head).G 000 450 02.. – Move selector angle plate up to stop to the rear (opposite the location holes for shift and selector cable) -direction of arrow 1-. • The guides -A. only the selector angle plate is partially illustrated. – Grease the ball stud with grease ..T10083. S.. • The shift lever guide must protrude out of the shift housing as far as the stop.

does not guarantee or accept any liability – Setting the shift mechanism with respect to the correctness of information in this document. – Put shift housing onto the floor plate under slight tension with equipment and workshop press. Secure base plate to shift housing • The floor plate and seal must be replaced after disassembly. NOTICE Risk of damage to shift housing and base plate. – Installing shift mechanism ⇒ “1.2016 • All catch pegs must click audibly. in part or in whole. Copyright by ŠKODA AUTO A. page 114 .11 Setting the shift mechanism ”..g.. – Install shift cable and selector cable ⇒ “1. gr. ŠKODA AUTO A. S. as shown in the figure.7 Removing and installing selector mechanism”. Gearbox 0AJ . e. page 92 . – Only put the shift housing under slight tension.Extractor .� ⇒ “1. Superb II.of the pressure spring over the stud of the selector angle plate into the guide.Pressure spindle .g. Octavia III 2013 ➤ .g.Separating device e. page 115 . – Insert the lower leg -C. 110 Rep. housing . Copying for private or commercial purposes. Octavia II. Octavia II 2004 ➤ .Edition 06.34 . – bend the tabs -arrows. – Attach a new seal to the shift housing. Bend the tabs e. is not permitted unless authorised by ŠKODA AUTO A. S. S.all the way around the shift housing (only the tabs on a part of the base plate are shown here).10 Removing and installing shift cable and selector cable.of the pressure spring into the guide.T10298- B . Yeti”. – Fit the new seal onto the base plate. A . – Install shift lever. – Lift the upper leg -A. Octavia III . -Kukko 17/1- • The shift housing must be secured from two supporting plates (as shown in figure S34-10043) to prevent damage to the base plate. with a screwdriver. Octavia II 2010 ➤ .Controls. Protected by copyright. -Kukko 18/1- C .

of gearbox selector lever in which the relay lever engages. tooth by ŠKODA AUTO A. Octavia II 2004 ➤ .9 Repairing shift mechanism Differentiating between cable end-pieces The holes in the cable locks have different diameters.Edition 06. S.Selector cable at relay lever 10 mm Install gearshiftProtected lever by copyright. the correctness make insure of information that theCopyright this document. Gearbox 0AJ ..2016 1. Cable lock for Dimension “a” 1 .5 mm 2 . is not permitted unless authorised by ŠKODA AUTO A. Octavia II 2010 ➤ .� opening -arrow A. S. Octavia III . Apply grease to gearbox selector lever • Apply grease to guide rail -B. The picture of the gearbox selector lever may differ from the orig‐ inal part.Shift cable at gearbox shift lever 8. being especially careful when doing so. 1.is located above the interrupted spacing of the teeth for the gearshift shaft -arrow B-. ŠKODA AUTO A. The picture of the gearbox selector lever may differ from the orig‐ inal part. Octavia III 2013 ➤ . in part or in whole. does not guarantee or accept any liability • When positioning the togearshift with respect lever. • Assign grease via the ⇒ Electronic Catalogue of Original Parts . Shift mechanism 111 . Copying for private or commercial purposes. S..

Octavia II 2004 ➤ , Octavia II 2010 ➤ , Octavia III 2013 ➤ , Octavia III ...
Gearbox 0AJ - Edition 06.2016

Fitting location of gearbox shift lever/relay lever
1 - Gearbox shift lever with balancing weight
2 - Relay lever is inserted over the sliding shoe -arrow- into the
sliding rail of the gearbox shift lever

Greasing the relay lever.
• Grease shaft -A- of the relay lever all over with great care
-arrow-.
• Assign grease via the ⇒ Electronic Catalogue of Original
Parts .

Fitting position of cable strap for cable attachment
– Cross cable strap -arrow-, in order to coil up the cables and fix
as shown.
Removing and installing relay lever
• In order to avoid damage to the selector cable, the cable lock
must be separated from the selector cable before removal
• Gearbox shift lever is located in the neutral position.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

– Pull forward the locking mechanism as far as the stop in
-direction of arrow 1-, then lock by turning to the left in
-direction of arrow 2-.
– Press the relay lever towards the front in the
-direction of arrow 3-.

112 Rep. gr.34 - Controls, housing

Octavia II 2004 ➤ , Octavia II 2010 ➤ , Octavia III 2013 ➤ , Octavia III ...
Gearbox 0AJ - Edition 06.2016

The relay lever is secured with a catch -arrow 1- in the cover
– Carefully press down the catch -arrow 1- up to the stop.
– Carefully move relay lever back and forward in its bearing,
while carefully pulling out the relay lever with cable lock.
• Only remove the cable lock -arrow 2- on removed relay lever
⇒ page 113 .
– Press cable lock onto the relay lever ⇒ page 114
• Insert relay lever together with cable lock.
• The catch -arrow 1- secures the relay lever.
• The cable lock must be located behind the catch -arrow 2-.

The relay lever is secured with a clip -arrow 1- in the cover
– Remove the clip -arrow 1- and the relay lever together with the
cable lock -arrow 2-.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

Lever off cable lock for selector cable from relay lever
• Relay lever removed.
– Insert a flat-blade screwdriver -A- between bush -B- and relay
lever.

1. Shift mechanism 113

Octavia II 2004 ➤ , Octavia II 2010 ➤ , Octavia III 2013 ➤ , Octavia III ...
Gearbox 0AJ - Edition 06.2016

Press on cable lock
• Relay lever removed.
• Cable end-piece may be pressed only onto bush -arrow-.
• Cable lock must move freely on relay lever.
• It must be located behind the catch ⇒ page 113 .
Tightening torques
♦ Nut for gearbox shift lever at gearshift unit shaft
⇒ “6.5 Summary of components - Gearshift unit”, page 156

1.10 Removing and installing shift cable and
selector cable, Octavia II, Superb II, Yeti
Removing
– Removing shift mechanism
⇒ “1.7 Removing and installing selector mechanism”,
page 92 .
– Bend up tabs -arrows- of base plate for the shift mechanism
using a screwdriver and remove base plate.

Note

The tabs on the opposite side of the base plate are not shown.

– Remove gasket ring.

– Remove circlips -2- and -3-.
– Press shift cable -1- and selector cable -4- off the shift and
selector lever (e.g. using a screwdriver).
– Remove shift cable and selector cable from shift housing.
Unlock cable end-pieces:

– Slide sliding sleeve forwards up to the stop -arrow 1-.
– Turn sliding sleeve to the right up to the stop -arrow 2- until it
locks in place.
– Remove the catches from the cables.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

114 Rep. gr.34 - Controls, housing

Octavia II 2004 ➤ , Octavia II 2010 ➤ , Octavia III 2013 ➤ , Octavia III ...
Gearbox 0AJ - Edition 06.2016

– Remove circlips -1- and -2-.
– Remove the cable support from the cables.
Install
Installation is performed in the reverse order, pay attention to the
following points:
• Replace the lock washers and the floor plate with seals.

– Attach shift cable and selector cable to shift housing with lock
washers -2- and -3-.
– Press the shift cable -1- onto the shift lever and the selector
cable -4- onto the selector lever in the shift housing.
– Install new floor plate with new seal to the shift housing and
secure ⇒ page 110 .
• Before installing the selector mechanism, fix the cables in the
correct position.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

Fitting position of cable strap for cable attachment
– Cross cable strap -arrow-. in order to coil up the cables and fix
as shown.
– Installing shift mechanism
⇒ “1.7 Removing and installing selector mechanism”,
page 92 .
– Setting the shift mechanism
⇒ “1.11 Setting the shift mechanism ”, page 115

1.11 Setting the shift mechanism
Special tools and workshop equipment required
♦ Rig pin - T10027A-
The following are required for correct setting of the shift mecha‐
nism:
• Control- and transmission elements of the shift mechanism
are in perfect condition.
• Shift mechanism operates freely.
• Gearbox, clutch and clutch control in perfect condition.
• Gearbox in Neutral.
• Cable end-pieces of gear selector cable and gate selector ca‐
ble must be accessible.
– Remove air filter ⇒ Engine; Rep. gr. 24 , if it is installed above
the selector mechanism.
– Remove battery and battery tray, if installed above the selector
mechanism ⇒ Electrical System; Rep. gr. 27 .

1. Shift mechanism 115

until it locks.and turn sliding sleeves in direction of -arrows 2. Copyright by ŠKODA AUTO A. housing . Octavia II 2004 ➤ .2016 – Push sliding sleeve on shift cable and selector cable forwards up to the stop -arrow 1.� 1st/2nd gear gate. S. S. 116 Rep. The springs push the sliding sleeves back into the initial position.Controls. page 88 .34 . gr. left ŠKODAinto theA. Copying for private or commercial purposes.into hole -B-. Octavia II 2010 ➤ .. S. does not guarantee or accept any liability AUTO with respect to the correctness of information in this document.6 Removing and installing gearshift knob with shift lever collar”. Gearbox 0AJ . Octavia III 2013 ➤ . Lock gearshift shaft: – Push the gearbox selector lever down in -direction of arrow 1.through hole -A. Lock gearshift lever: Protected by copyright. – Remove gaiter for gearshift lever from frame for centre con‐ sole ⇒ “1. Octavia III .Edition 06. is not permitted – Guide shift lever from Neutral position unless authorised a little by ŠKODA to the AUTO A.in -direction of arrow 2-. – Pull the collar upwards over the gearshift knob.and turn the angle lever -A..T10027 A. in part or in whole. – Turn locking mechanism on gear selector cable and gate se‐ lector cable end pieces as far as stop in -direction of arrow-. – Insert rig pin . – Make sure that the shift cable and selector cable sit stress-free in the catches.up to the stop until they engage.

– Remove battery and battery tray. Octavia II 2010 ➤ . – Install air filter ⇒ Engine. – Remove gearshift lever -3-. • If the difficulty in engaging a gear persists after repeated at‐ tempts.back to the initial position (in -direction of arrow-). 1. Octavia III . gr. Shift mechanism 117 . page 117 . 1.9 Repairing shift mechanism”.Edition 06. Octavia III 2013 ➤ . 27 .12 Inspecting the gearshift mechanism”.MP3-479 (VW 423)- ♦ Sealing grease ⇒ Electronic Catalogue of Original Parts – Remove the complete air filter housing if it is located above the selector mechanism ⇒ Engine.� lock.12 Inspecting the gearshift mechanism • Shift lever must be in Neutral position in the selector lever gate of the 3rd/4th gear. gr. Gearbox 0AJ . 24 . – If removed. – Shift Protected by through all gears copyright. gr. 1.6 Removing and installing gearshift knob with shift lever collar”. – Pull rig pin -T10027A. – Inspect gearshift mechanism ⇒ “1. page 88 .13 Replace the gasket ring of the gearshift shaft Special tools and workshop equipment required ♦ Extractor tool . for private or commercial purposes. repeat adjustment procedure of selector mechanism ⇒ “1. if they are above the shift mechanism ⇒ Electrical system. 24 . of the Copyright reverse by ŠKODA AUTOgearA.11 Setting the shift mechanism ”. – Remove the cable end-piece for gate selector cable together with the relay lever -4- ⇒ “1. – Install shift lever collar ⇒ “1.2016 – Turn angle lever -A. S. Rep. in part or in whole. S. page 111 . ŠKODA AUTO A.out of the gearshift mechanism. S. does not guarantee or accept any liability • withPay particular respect attention to the correctness to proper of information operation in this document. is not permitted unless authorised by ŠKODA AUTO A. page 115 . Rep. if it has been removed. gr. – Depress clutch. Rep..for cable end-piece for gear selector cable -2.T20143/1- ♦ Pipe section . Rep. Copying consecutively. Octavia II 2004 ➤ . – Remove safety mechanism -1. install the battery tray and battery ⇒ Electrical System. 27 .and remove cable end-piece for gear selec‐ tor cable with attached gear selector cable from the pin of gearbox selector lever -3-..

2016 – Pry sealing ring off with the extractor . 24 . – Press in the sealing ring -1. gr. ŠKODA ⇒ page 111 .Gearshift unit”. Copying for private or commercial purposes. S. 27 . in part or in whole. with respect to the correctness of information in this document. gr.� – Complete gearshift mechanism ⇒ “1. – Install battery tray ⇒ Electrical System..9 Repairing shift mechanism”. • Assign the grease via the ⇒ Electronic Catalogue of Original Parts . is not permitted – Attach gearbox selector lever unless to gearbox authorised by ŠKODA selector shaft AUTO A. page 156 118 Rep.. Tightening torques ♦ Nut for selector lever ⇒ “6. Copyright by ŠKODA AUTO A. Further installation occurs in reverse order. housing . – Setting the shift mechanism ⇒ “1.34 . Octavia II 2010 ➤ . Rep. Gearbox 0AJ . S.. page 111 . Octavia II 2004 ➤ . page 115 . S.with the pipe section . gr.to the stop. gr. Rep.T20143/1. Octavia III .5 Summary of components . Octavia III 2013 ➤ . while paying attention to the following: Protected by copyright. 27 .with sealing grease . Rep.11 Setting the shift mechanism ”.Edition 06.Controls. – Install the complete air filter housing if it was removed ⇒ En‐ gine. does not guarantee or accept any liability AUTO A.MP3-479 - -A. – Fill space between sealing lip and dust lip -arrow. – Install battery ⇒ Electrical System.

� with respect to the correctness of information – Remove nut -arrow 2. Octavia II 2010 ➤ . – Remove the cooling water tank cover ⇒ Body Work.1 Removing the gearbox ”.G 1383A. does not guarantee or accept any liability selector cable ⇒ “1. Octavia III 2013 ➤ .g. page 130 ⇒ “2. Rep.or -VAS 6931- • All cable straps which are detached or cut open when remov‐ ing.1 Removing the gearbox ⇒ “2.MP9-200/10 (10-222A/10)- ♦ Adjusting plate .1 Removing gearbox. Rep.3282/31- ♦ Gearbox mount . e. Octavia II 2004 ➤ .2 Removing gearbox. S. gr. page 143 2.Edition 06. 66 . page 124 ⇒ “2.1.2 Installing the gearbox ”. gr.T30099/1- ♦ Hook for MP9-200 and T30099 . page 111 .3 Tightening torques for gearbox”. the cable lock must be separated from the selector cable before removal. page 136 2.1 Removing gearbox. is not permitted for private unless authorised by ŠKODA AUTO A. – Remove battery and battery tray ⇒ Electrical System. should be fitted on again in the same place when installing. S. in part or in whole. gr.. Gearbox 0AJ .and remove the gearbox selector lever -B-. Octavia III . page 119 ⇒ “2.3282- ♦ Engine/gearbox jack .1.4 Removing gearbox. gr.together with cable Protected end-piece by copyright. – Remove relay lever -A. Octavia II”. – Remove engine cover ⇒ Engine. 24 .1. Copyingfor gate or commercial purposes. Octavia II Special tools and workshop equipment required ♦ Supporting device . S. -V.1. Yeti”.T30099- ♦ Base . page 119 ⇒ “2. • In order to avoid damage to the selector cable..1. Rep. – Remove securing mechanism -1. Copyright by ŠKODA AUTO A. Removing and installing the gearbox 119 . ŠKODA AUTO A.9 Repairing shift mechanism”.and pull gear selector cable off the pin of the gearbox selector lever -B-.2016 2 Removing and installing the gearbox ⇒ “2. page 142 ⇒ “2.3 Removing gearbox. Octavia III”. 27 . in this document. Superb II”. 2. 10 (if present).A. – Remove air filter ⇒ Engine. Rep.

Copyright by ŠKODA AUTO A. do not operate the clutch pedal. – Fit supporting device -T 30099. – Disconnect the tube-hose line -A. – Remove engine/gearbox connecting screws at the top.2016 – Remove Bowden cable support -arrows-. – Tie up shift cable and selector cable. Octavia III . Rep. with respect to the correctness of information in this document. – Slightly pre-tension the engine/gearbox unit via the spindles. is not permitted unless authorised by ŠKODA AUTO A. Vehicles with start-stop system – Unplug the connector from the transmission neutral sender - G701. gr. Octavia III 2013 ➤ . – Remove fixing screw for starter at the top. Protected by copyright. Rep. Octavia II 2004 ➤ .. ŠKODA AUTO A..on the gearbox. lay aside and secure with wire. – Remove slave cylinder -B-. 66 .Edition 06. housing . gr. 120 Rep. NOTICE After removing the slave cylinder. Rep.� – Remove the noise insulation below the engine/gearbox ⇒ Body Work. Copying for private or commercial purposes. – Remove the front left wheelhouse liner ⇒ Body Work. Continued for all vehicles – Remove the earth strap from the engine/gearbox connecting screw. Gearbox 0AJ . S. gr. do not raise. • Do not disconnect the line to the wheel brake cylinder.-arrow-.. gr. Octavia II 2010 ➤ .from bracket -B. in part or in whole. S. does not guarantee or accept any liability – Remove front wheels ⇒ Chassis. 50 . 44 .34 . S.Controls.

– Remove protection plate for drive shaft from the engine (if present) -arrows-.. S. gr. 27 .. do not damage the surface protection ⇒ Chassis. Octavia II 2010 ➤ . Protected by copyright. in part or in whole. – Remove drive shafts from flange shafts and tie up as far as possible. -arrows 1.Edition 06. ŠKODA AUTO A. – Removing starter -3. is not permitted unless authorised by ŠKODA AUTO A. Removing and installing the gearbox 121 . Copying for private or commercial purposes. Rep.for oil level and oil temperature sender - G266. remove nut -2-.⇒ Engine. – If present. Rep. – Separate the exhaust system. gr. Octavia II 2004 ➤ . gr. Gearbox 0AJ .2016 – Disconnect plug -1.F4.. S.and unscrew the holder for the exhaust pipe from the assembly carrier -arrows 2.� – Disconnect plug -1. Copyright by ŠKODA AUTO A. does not guarantee or accept any liability with respect to the correctness of information in this document. Octavia III .of the reversing light switch . 26 . 40 .. Rep. S. Octavia III 2013 ➤ . 2.⇒ Electrical System.

Octavia II 2010 ➤ . • The adjusting plate only fits in one position. – Place the gearbox mount . Protected by copyright. is not permitted – Lower the engine/gearbox unitto via the spindle of thein support‐ unless authorised by ŠKODA AUTO A..above the right flange shaft. Gearbox 0AJ . • Observe all lines when lowering the gearbox.3282/31.MP9-200 . in part or in whole.onto engine/gearbox jack . 122 Rep.Edition 06. S.. -V. • The arrow symbol on the adjusting plate points in the direction of travel.3282.� ing device . – Screw in the support elements -A.g. Copying for private or commercial purposes. Rep.3282. Octavia III . – Remove the gearbox console. – Remove screws -arrows 1. S. – Place adjustment plate .of the unit mounting from the gearbox console..34 .and -2. – Align arms of the gearbox mount to match the holes in the adjusting plate .or -VAS 6931. ŠKODA AUTO A.3282/31. Octavia III 2013 ➤ . Copyright by ŠKODA AUTO A. housing .. gr.is aligned for removal of the gearbox “0AJ” by using the adjusting plate . – Instead of the mounting element -C. 10 . The gearbox mount . e. gr. – Remove pendulum support -arrows A-. and -C. does not guarantee or accept any liability with respect the correctness of information this document.as illustrated on the adjust‐ ment plate .Controls.2016 – Unscrew the engine/gearbox connecting screw -A... -B-. Octavia II 2004 ➤ .A. S.on the gearbox support - 3282.⇒ Engine.screw in the lifting hook .G 1383A.

Octavia II 2004 ➤ . Removing and installing the gearbox 123 . S.� 2.3282. S. Copying for private or commercial purposes. Octavia III 2013 ➤ . Protected by copyright. is not permitted unless authorised by ŠKODA AUTO A. Copyright by ŠKODA AUTO A. – Position engine/gearbox jack below vehicle. – Align the adjusting plate parallel to the gearbox. Gearbox 0AJ .. does not guarantee or accept any liability with respect to the correctness of information in this document. ŠKODA AUTO A. – Insert the lifting hook in one of the recesses of the gearbox housing below the left flange shaft -arrow-. – Remove engine/gearbox connecting screw -arrow-. Octavia III .. arrow -B.on ad‐ justing plate points in the direction of travel/vehicle. S. in part or in whole.Edition 06. Octavia II 2010 ➤ ..2016 The lifting hook is a component part of the gearbox mount .

2016 – Separate exhaust system so that the bottom screws -arrows- can be unscrewed (only on 1.and turn it slightly towards the bottom -arrow 2-. housing . Octavia II 2004 ➤ . Octavia III 2013 ➤ . • Observe all lines when lowering the gearbox.when lowering..MP9-200/18- 124 Rep.T30099- ♦ Adapter . Gearbox 0AJ . – unless Carefully guide theAUTO gearbox withAUTOthe right flange shaft or-A.3282. ŠKODA A.Edition 06. – Push the engine forward with the aid of a 2nd mechanic.34 . to do so pay attention to the assembly carrier. as shown. Octavia III ..of the assembly carrier as shown.� – The left flange shaft -A. Copying for private or commercial purposes. Octavia III Special tools and workshop equipment required ♦ Supporting device . by ŠKODA AUTO A.2 Removing gearbox. gr.Controls. 2. – Lower gearbox. does not guarantee accept any liability the with flywheel respect to the-B.MP9-200/10 (10-222A/10)- ♦ Adapter . in part or in whole. Change the gearbox position at the spindles of the gearbox mount .is carefully guided past the console -B.past Protected by copyright. S. Octavia II 2010 ➤ . and the correctness intermediate of information plateCopyright in this document.1.T40091/3- ♦ Hook for MP9-200 and T30099 . is not permitted authorised by ŠKODA A. S. – Press the gearbox out of the sleeves.4 engine). – Press the gearbox in the area of the cover for the gearbox housing to the front end -arrow 1. • Pay attention to the intermediate plate on the engine. S.

– Remove battery and battery tray ⇒ Electrical System.T30119- ♦ Support . e. Removing and installing the gearbox 125 .3282/31- ♦ Engine/gearbox jack . – Remove air filter ⇒ Engine.Edition 06..� – Remove Bowden cable support -arrows-.and pull gear selector cable off the pin of the gearbox selector lever -B-. gr. • Do not disconnect the line to the wheel brake cylinder. S. -V.9 Repairing shift mechanism”. • In order to avoid damage to the selector cable. Vehicles with start-stop system 2. – Remove engine cover ⇒ Engine. gr. Rep.from bracket -B. Octavia III 2013 ➤ . S. – Remove slave cylinder -B-. – Remove relay lever -A. Rep. should be fitted on again in the same place when installing. gr. Octavia II 2010 ➤ . does not guarantee or accept any liability with respect to the correctness of information in this document. Rep. Protected by copyright.10-222A/31- ♦ Gearbox mount .and remove the gearbox selector lever -B-. 66 . the cable lock must be separated from the selector cable before removal – Remove securing mechanism -1. Octavia III . – Remove nut -arrow 2.2016 ♦ Base . page 111 .A. Octavia II 2004 ➤ . do not operate the clutch pedal.on the gearbox.3282- ♦ Adjusting plate . Gearbox 0AJ . gr. in part or in whole.g.or -VAS 6931- • All cable straps which are detached or cut open when remov‐ ing. 27 . Copyright by ŠKODA AUTO A. S.together with cable end-piece for gate selector cable ⇒ “1. 10 (if present). NOTICE After removing the slave cylinder. lay aside and secure with wire. 24 . – Disconnect the tube-hose line -A. Rep.G 1383A. is not permitted unless authorised by ŠKODA AUTO A. ŠKODA AUTO A. – Tie up shift cable and selector cable. – Remove the cooling water tank cover ⇒ Body Work.. Copying for private or commercial purposes.

Rep. where available.34 . 44 . Octavia III 2013 ➤ . S. Rep. 66 ... gr. 66 ..Edition 06. 40 . is not permitted unless authorised by ŠKODA AUTO A. – Remove the sound dampening system ⇒ Body Work. ŠKODA AUTO A. Gearbox 0AJ . – Fit supporting device -T30099. 126 Rep. Copyright by ŠKODA AUTO A. NOTICE There is risk of damaging the decoupling element of the exhaust system. Octavia II 2010 ➤ . does not guarantee or accept any liability with respect to the correctness of information in this document. 27 .for holders for exhaust systems on the assembly carrier. – Slightly pre-tension the engine/gearbox unit via the spindle (do not raise). – Remove engine/gearbox connecting screws at the top. in part or in whole. Protected by copyright. Octavia III . – Unscrew the front left vehicle level sensor . gr.� – Unscrew bolts -arrows. Continued for all vehicles – Remove the earth strap from the engine/gearbox connecting screw. – Removing starter ⇒ Electrical System.G78. Copying for private or commercial purposes.. Rep. Rep. from the transverse arm ⇒ Chassis. housing . gr.-arrow-. – Remove fixing screw for starter at the top.Controls. – Remove front wheels ⇒ Chassis. gr. gr. S.2016 – Unplug the connector from the transmission neutral sender - G701. Octavia II 2004 ➤ . gr. – Remove the bottom part of the front left wheelhouse liner ⇒ Body Work. S. Rep.

do not damage the surface protection with respect ⇒ Chassis. Removing and installing the gearbox 127 .2016 – Separate exhaust system at the clamping sleeve -arrow-. remove heat shield for drive shaft -arrows. 40 . – If present. – Remove pendulum support ⇒ Engine . – Pull anti-roll bar bracket -3.⇒ Chas‐ sis. in part or in whole. Octavia III 2013 ➤ .Edition 06. Rep. gr.� Rep.farS. Copyright by ŠKODA AUTO A. gr. as Protected by copyright. Octavia III .from both sides of anti-roll bar bracket -3-. Octavia II 2010 ➤ . S. Octavia II 2004 ➤ . gr. 40 . Gearbox 0AJ . does not guarantee or accept any liability possible. – Remove drive shafts from flange unlessshafts authorisedand tie upAUTO by ŠKODA as A. Copying for private or commercial purposes. is not permitted ŠKODA AUTO A. S.. 10 ..on both sides out of the anti-roll bar -2-. 2. – Unscrew nut -1. to the correctness of information in this document. Rep.

3282.� – Remove screws -arrows 1. Octavia II 2004 ➤ .G 1383A. does not guarantee or accept any liability with respect to the correctness of information in this document.Controls.3282. S. if present.and -2.on the gearbox support - 3282. in part or in whole.3282/31. • The adjusting plate only fits in one position. Copying for private or commercial purposes.MP9-200 .3282/31.g.. • The arrow symbol on the adjusting plate points in the direction of travel. • Observe all lines when lowering the gearbox.screw in the lifting hook . The gearbox mount .. Octavia II 2010 ➤ . Octavia III 2013 ➤ .34 . – Remove the gearbox console. housing . ŠKODA AUTO A. Octavia III .is aligned for removal of the gearbox “0AJ” by using the adjusting plate .Edition 06.or -VAS 6931.of the unit mounting from the gearbox console. gr.and remove earth strap from gearbox mount. – Lower the engine/gearbox unit via the spindle of the support‐ ing device .2016 – Unscrew the engine/gearbox connecting screw -A. – Align arms of the gearbox mount to match the holes in the adjusting plate .A. S. S. – Place the gearbox mount . Protected by copyright.above the right flange shaft. 128 Rep. Copyright by ŠKODA AUTO A. – Place adjustment plate . Gearbox 0AJ .... is not permitted unless authorised by ŠKODA AUTO A. – Unscrew nut -arrow. -V. e. – Instead of the mounting element -C.onto engine/gearbox jack .. – Screw in the support elements -A.as illustrated on the adjust‐ ment plate .

� 2. in part or in whole. – Align the adjusting plate parallel to the gearbox.3282. Octavia II 2004 ➤ . does not guarantee or accept any liability with respect to the correctness of information in this document. Protected by copyright. ŠKODA AUTO A.. Octavia III 2013 ➤ . – Remove engine/gearbox connecting screw -arrow-. S... – Position engine/gearbox jack below vehicle. Octavia II 2010 ➤ .on ad‐ justing plate points in the direction of travel/vehicle. – Insert the lifting hook in one of the recesses of the gearbox housing below the left flange shaft -arrow-. – Push the engine forward with the aid of a 2nd mechanic. Copyright by ŠKODA AUTO A. Gearbox 0AJ . S. Removing and installing the gearbox 129 . is not permitted unless authorised by ŠKODA AUTO A.Edition 06. – Press the gearbox out of the sleeves. S. Copying for private or commercial purposes. Octavia III . arrow -B.2016 The lifting hook is a component part of the gearbox mount .

– Remove battery and battery tray ⇒ Electrical System. Change the gearbox position at the spindles of the gearbox mount . ŠKODA AUTO A. 24 . – Lower gearbox. Gearbox 0AJ . Rep. Octavia III . Protected by copyright. gr. Octavia II 2010 ➤ .. – Remove air filter ⇒ Engine. gr. • Before removal. Superb II Special tools and workshop equipment required ♦ Supporting device .T10346- ♦ Gearbox mount . – Remove engine cover ⇒ engine. 2. to do so pay attention to the assembly carrier.3282. S. is not permitted unless authorised by ŠKODA AUTO A.g. e.G 1383A. Rep. should be fitted on again in the same place when installing. Copying for private or commercial purposes.and turn it slightly towards the bottom -arrow 2-.1. -V.Controls.A.Edition 06. S. Rep. 10 .and the intermediate plate as shown.of the assembly carrier as shown.when lowering.or -VAS 6931- • All cable straps which are detached or cut open when remov‐ ing. – The left flange shaft -A. gr.3 Removing gearbox.3282- ♦ Adjusting plate .34 .MP9-200 (10-222A)- ♦ Adapter . • Pay attention to the intermediate plate on the engine. gr. • Observe all lines when lowering the gearbox. in part or in whole.2016 – Press the gearbox in the area of the cover for the gearbox housing to the front end -arrow 1. 27 .MP9-200/18 (10-222A/18)- ♦ Support . the cable lock must be separated from the selector cable in order to avoid damage to the selector cable. Octavia II 2004 ➤ . Octavia III 2013 ➤ . – Carefully guide the gearbox with the right flange shaft -A. Copyright by ŠKODA AUTO A..past the flywheel -B. does not guarantee or accept any liability 130 with respect to the correctness of information in this document.� Rep.3282/31- ♦ Engine/gearbox jack . housing . S.is carefully guided past the console -B.

on the gearbox. – Remove relay lever -A. • Do not disconnect the line to the wheel brake cylinder. – Remove nut -arrow 2.. – Disconnect the tube-hose line -A. Octavia II 2010 ➤ . Octavia III . 2.and pull gear selector cable off the pin of the gearbox selector lever -B-. Octavia II 2004 ➤ . Protected by copyright. – Remove engine/gearbox connecting screws at the top.-arrow-.� Continued for all vehicles – Remove the earth strap from the engine/gearbox connecting screw. Copyright by ŠKODA AUTO A.. – Tie up shift cable and selector cable.9 Repairing shift mechanism”. do not operate the clutch pedal. is not permitted unless authorised by ŠKODA AUTO A.2016 – Remove securing mechanism -1.and remove the gearbox selector lever -B-. lay aside and secure with wire. page 111 . – Remove slave cylinder -B-.Edition 06. does not guarantee or accept any liability with respect to the correctness of information in this document.together with cable end-piece for gate selector cable ⇒ “1. in part or in whole. ŠKODA AUTO A. Vehicles with start-stop system – Unplug the connector from the transmission neutral sender - G701. Gearbox 0AJ . – Remove Bowden cable support -arrows-.from bracket -B. Octavia III 2013 ➤ . Copying for private or commercial purposes. S. S. Removing and installing the gearbox 131 . NOTICE After removing the slave cylinder. S.

behind the pres‐ surized gas strut -A.for the front flap.and touch screw -arrow 2. gr. S. Rep. To do so.� -arrows 2.to the side. – Separate thebyexhaust Protected system. 66 .must be placed on top of the wheelhouse frame side rail. as shown in the figure.MP9-200. 26 . is not permitted holderunless for the exhaust pipe from the assembly carrier authorised by ŠKODA AUTO A.MP9-200. Rep. 27 .34 . gr. Rep. – Remove front wheels ⇒ Chassis. Octavia II 2010 ➤ . gr. Copyright by ŠKODA AUTO A.. S.2016 – Disconnect plug -1. Rep. housing .with the supporting device . S.Edition 06.(do not raise).Controls. – Remove the filling pieces from both upper edges of the wings. Octavia II 2004 ➤ .MP9-200. does not guarantee or accept any liability with respect to the correctness of information in this document. use a collar screw M6 or one of the fixing screws for the battery tray. • The supports of the supporting device .and or commercial unscrew purposes. – Tighten the holder . – Position the supporting device . gr.. – Remove the noise insulation below the engine/gearbox ⇒ Body Work. Octavia III 2013 ➤ . – Connect the holder . 44 . – Slightly pre-tension the engine/gearbox unit via the spindles of the supporting device . gr. – Hook the second spindle into the front left engine lifting eye. 132 Rep. • The supports are placed behind the screw -arrow 1. ŠKODA AUTO A.on the rear of the three location holes for the battery tray. 50 . Octavia III . gr.⇒ Engine. – Remove the front left wheelhouse liner ⇒ Body Work.T10346. in part the or in whole. Copying -arrows for private 1.of the reversing light switch . – Removing starter ⇒ Electrical System. copyright. Gearbox 0AJ . Rep.T10346.F4..

2.2016 – Disconnect plug -1.above the right flange shaft. Octavia III . Protected by copyright. is not permitted unless authorised by ŠKODA AUTO A.⇒ Engine. ŠKODA AUTO A. -B-.Edition 06. – Unscrew the engine/gearbox connecting screw -A. 10 .. S... gr. gr. and -C. does not guarantee or accept any liability with respect to the correctness of information in this document. Removing and installing the gearbox 133 . S. – Remove protection plate for drive shaft from the engine (if present) -arrows-. 40 . Rep.� – Remove pendulum support -arrows A-. – Remove drive shafts from flange shafts and tie up as far as possible. Copyright by ŠKODA AUTO A.G266. Octavia III 2013 ➤ . Copying for private or commercial purposes. Octavia II 2010 ➤ . in part or in whole. Rep.from oil level and oil temperature sender . Gearbox 0AJ . do not damage the surface protection ⇒ Chassis. Octavia II 2004 ➤ . S.

– Place the gearbox mount . • The arrow symbol on the adjusting plate points in the direction of travel. housing . – Position engine/gearbox jack below vehicle.3282/31.Edition 06. Octavia III .. • The adjusting plate only fits in one position. – Instead of the mounting element -C. e.. – Align arms of the gearbox mount to match the holes in the adjusting plate .screw in the lifting hook . in part or in whole. The lifting hook is a component part of the gearbox mount . Octavia II 2010 ➤ . does not guarantee or accept any liability with respect to the correctness of information in this document.3282. S.A.34 . – Align the adjusting plate parallel to the gearbox.. S. as shown on the adjusting plate .and -2.is aligned for removal of the gearbox “0AJ” by using the adjusting plate .or -VAS 6931.� 134 Rep. The gearbox mount .on ad‐ justing plate points in the direction of travel/vehicle. Protected by copyright.3282. – Remove the gearbox console.. Gearbox 0AJ .. arrow -B.G 1383A.MP9-200 . Copyright by ŠKODA AUTO A. ŠKODA AUTO A.3282.3282/49.. Copying for private or commercial purposes..of the unit mounting from the gearbox console.Controls. Octavia II 2004 ➤ . – Lower the engine/gearbox unit via the spindle of the support‐ ing device . S. -V.onto engine/gearbox jack . • Observe all lines when lowering the gearbox.. Octavia III 2013 ➤ .2016 – Remove screws -arrows 1. – Screw in mounting elements -A-. is not permitted unless authorised by ŠKODA AUTO A. gr.g.3282/31.

Octavia II 2004 ➤ . – Press the gearbox in the area of the cover for the gearbox housing to the front end -arrow 1.and turn it slightly towards the bottom -arrow 2-.2016 – Insert the lifting hook .. Removing and installing the gearbox 135 . – Press the gearbox out of the sleeves.� 2.3282/49. S. in part or in whole. Copying for private or commercial purposes. – Separate exhaust system so that the bottom screws -arrows- can be unscrewed.Edition 06. Protected by copyright.in one of the recesses of the gearbox housing below the left flange shaft -arrow-. S. Octavia II 2010 ➤ . does not guarantee or accept any liability with respect to the correctness of information in this document. Octavia III 2013 ➤ . Gearbox 0AJ . ŠKODA AUTO A. – Remove engine/gearbox connecting screw -arrow-.. Copyright by ŠKODA AUTO A. – Push the engine forward with the aid of a 2nd mechanic. Octavia III . is not permitted unless authorised by ŠKODA AUTO A. S.

gr. gr.and the intermediate plate as shown. ŠKODA AUTO A. Rep.4 Removing gearbox. the cable lock must be separated from the selector cable in order to avoid damage to the selector cable. is not permitted – Remove airunless filter ⇒ Engine. gr. Rep. Yeti Special tools and workshop equipment required ♦ Supporting device . 24 . -V.34 .g.past the flywheel -B. 66 . S.A.T30099- ♦ Base . Copying for private or commercial purposes. gr. • The left flange shaft -A.. Octavia III 2013 ➤ . • Before removal.is carefully guided past the console -B.3282.T30099/1- ♦ Hook for MP9-200 and T30099 .Controls.Edition 06.. housing . Protected by copyright.when lowering. in part or in whole. gr. – Lower gearbox.3282- ♦ Grease for splines . Copyright by ŠKODA AUTO A.1.MP3-478 (3336)- ♦ Gearbox mount . 10 . authorised by ŠKODA AUTO A. e. Octavia III . Octavia II 2004 ➤ .MP9-200/10 (10-222A/10)- ♦ Adjusting plate . 27 . Rep.2016 • Pay attention to the intermediate plate on the engine.G 000 100- – Remove engine cover ⇒ engine. 136 Rep. – Remove battery and battery tray ⇒ Electrical System. • Observe all lines when lowering the gearbox. Change the gearbox position at the spindles of the gearbox mount . does not guarantee or accept any liability with respect to the correctness of information in this document. Octavia II 2010 ➤ . S.� – Remove the cooling water tank cover ⇒ Body Work. Rep. S.G 1383 A- ♦ Gearbox attachment device . • Carefully guide the gearbox with the right flange shaft -A.T10038- ♦ Engine/gearbox jack . to do so pay attention to the assembly carrier.of the assembly carrier. Gearbox 0AJ .3282/31- ♦ Tensioning strap . 2.

Copying for private or commercial purposes.2016 – Remove securing mechanism -1. – Tie up shift cable and selector cable.. – Remove nut -arrow 2. Octavia III 2013 ➤ .. NOTICE After removing the slave cylinder. S. does not guarantee or accept any liability with respect to the correctness of information in this document.and pull gear selector cable off the pin of the gearbox selector lever -B-. ŠKODA AUTO A. Copyright by ŠKODA AUTO A. Gearbox 0AJ .Edition 06. is not permitted unless authorised by ŠKODA AUTO A. 2. S. page 111 . – Remove slave cylinder -B-. Octavia II 2010 ➤ . – Remove relay lever -A. Continued for all vehicles – Remove the earth strap from the engine/gearbox connecting screw. Octavia II 2004 ➤ . Removing and installing the gearbox 137 .-arrow-. Octavia III . – Disconnect the tube-hose line -A.9 Repairing shift mechanism”. S. lay aside and secure with wire.� – Unplug the connector from the transmission neutral sender - G701.together with cable end-piece for gate selector cable ⇒ “1. – Remove Bowden cable support -arrows-. • Do not disconnect the line to the wheel brake cylinder.and remove the gearbox selector lever -B-.from bracket -B. – Remove engine/gearbox connecting screws at the top. Vehicles with start-stop system Protected by copyright. do not operate the clutch pedal.on the gearbox. in part or in whole.

in part or in whole.� – Remove the noise insulation below the engine/gearbox ⇒ Body Work. housing .. 50 .. does not guarantee or accept any liability – Remove front withwheels ⇒ correctness respect to the Chassis.G266.T30099. gr. • If hose and cable connections are located in the area of the lifting eye of the engine for the supporting device . Rep.⇒ Engine. One spindle only of the supporting device is used for 1. . is not permitted unless authorised by ŠKODA AUTO A.Protected by copyright.2016 – Disconnect plug -1. gr. ŠKODA AUTO A. Octavia II 2004 ➤ . Rep. Rep. these must now be removed. Octavia II 2010 ➤ . gr.Controls.F4. – Slightly pre-tension the engine/gearbox unit via the spindle (do not raise). Gearbox 0AJ ..in this of information 44document. – Hang the spindle of the support fixture in the lifting eye of the engine.. Octavia III . – Remove the front left wheelhouse liner ⇒ Body Work.. 26 . 66 . S. -arrows 1.and unscrew the holder for the exhaust pipe from the assembly carrier -arrows 2.T30099.. S.34 . – Fit supporting device . Rep. Octavia III 2013 ➤ .of the reversing light switch .from oil level and oil temperature sender . – Removing starter ⇒ Electrical System. – Separate the exhaust system. gr.2/77 kW engine.Edition 06. S. – Disconnect plug -1. gr. Rep. Copyright by ŠKODA AUTO A. 27 . gr. Copying for private or commercial purposes. 138 Rep.

gr. Removing and installing the gearbox 139 . with the tensioning strap . – Remove pendulum support -arrows A-. gr. Gearbox 0AJ . in part or in whole.2016 – Remove protection plate for drive shaft from the engine (if present) -arrows-.. is not permitted unless authorised by ŠKODA AUTO A. Rep. Rep.T10038- (while doing so do not damage the surface protection). -B-.g. Octavia III . Octavia II 2010 ➤ .⇒ Engine. S. Copying for private or commercial purposes.Edition 06. – Secure the drive shaft e. ŠKODA AUTO A. Protected by copyright. Copyright by ŠKODA AUTO A. – Unscrew the engine/gearbox connecting screw -A. S. S. Octavia II 2004 ➤ . 10 . and -C. Octavia III 2013 ➤ .above the right flange shaft. 40 .� 2. does not guarantee or accept any liability with respect to the correctness of information in this document.. – Remove drive shafts from flange shafts ⇒ Chassis.

3282. Octavia II 2004 ➤ . arrow -B. – Align the adjusting plate parallel to the gearbox.34 .MP9-200 . – Align arms of the gearbox mount to match the holes in the adjusting plate .of the unit mounting from the gearbox console. – Place the gearbox mount ..3282. Gearbox 0AJ . • The arrow symbol on the adjusting plate points in the direction of travel. – Place adjustment plate . Copying for private or commercial purposes.is aligned for removal of the gearbox “0AJ” by using the adjusting plate .Protected by copyright. does not guarantee or accept any liability with respect to the correctness of information in this document. Octavia II 2010 ➤ . • Observe all lines when lowering the gearbox.. – Lower the engine/gearbox unit via the spindle of the support‐ ing device . – Screw in mounting elements -A-. housing . The gearbox mount ... Note The lifting hook . as shown on the adjusting plate .on ad‐ justing plate points in the direction of travel/vehicle. Octavia III 2013 ➤ .3282.screw in the lifting hook . gr.2016 – Remove screws -arrows 1.g. ŠKODA AUTO A. – Remove the gearbox console. Copyright by ŠKODA AUTO A.... 140 Rep.3282/31. e. S.A. – Instead of the mounting element -C.3282/31.. Octavia III . -V.� – Position engine/gearbox jack below vehicle.and -2. S.3282.G 1383A. • The adjusting plate only fits in one position. S.3282.on the gearbox support - 3282.Controls.is a component part of the gearbox mount .onto engine/gearbox jack . is not permitted unless authorised by ŠKODA AUTO A.Edition 06. in part or in whole.or -VAS 6931.

S34-1254 ⇒ page 140 ).Edition 06.� 2.4 engine). Removing and installing the gearbox 141 . Protected by copyright.in the fig. Octavia II 2004 ➤ .and the intermediate plate as shown. – After this.and turn it slightly towards the bottom -arrow 2-. Copyright by ŠKODA AUTO A. in part or in whole. does not guarantee or accept any liability with respect to the correctness of information in this document. ŠKODA AUTO A. S. – Separate exhaust system so that the bottom screws -arrows- can be unscrewed (only on 1. Octavia III 2013 ➤ .. – Pay attention to the intermediate plate on the engine. – Press the gearbox out of the sleeves. – Press the gearbox in the area of the cover for the gearbox housing to the front end -arrow 1.in one of the recesses of the gearbox housing below the left flange shaft -arrow-. – Remove engine/gearbox connecting screw (-arrow.2016 – Insert the lifting hook . S. carefully guide the gearbox with the right flange shaft -A. Octavia II 2010 ➤ .. is not permitted unless authorised by ŠKODA AUTO A. S. Copying for private or commercial purposes. – Ask a second mechanic to carefully push the engine forwards.past the flywheel -B.3282. Octavia III . Gearbox 0AJ .

housing . – Attach the shift mechanism to the gearbox ⇒ “1. • If the gearbox is inserted. – Change the gearbox position at the spindles of the gearbox mount .Controls. in part or in whole.2016 – The left flange shaft -A.G 000 100 . S. 27 . gr. does not guarantee or accept any liability with respect to the correctness of information in this document. 2. gr. • The clutch plate must slide freely up and down the drive shaft. Tightening torques: ♦ Gearbox to engine ⇒ “2. • Check whether the dowel sleeves for centering the gearbox are present in the cylinder block. and the gearbox could be noisy. – Installing starter and cables ⇒ Electrical System. gr. – Install the noise insulation below the engine/gearbox ⇒ Body Work... – Setting the shift mechanism ⇒ “1. • Observe all lines when lowering the gearbox. Aggregate brack‐ et ♦ Pendulum support⇒ Rep. or commercial Rep. gr.Gearshift mechanism”. Octavia III 2013 ➤ . gr. Rep. unless authorised by ŠKODA AUTO A. Rep. is not permitted gr. 10 .9 Repairing shift mechanism”. page 111 . page 83 142 Rep. page 149 .4 Summary of components . Rep. 44 . ⇒private Copying for Electrical System. Gearbox 0AJ . Copyright by ŠKODA AUTO A. – After installing. unit mounting ♦ Cable support to gearbox. – Install front wheel ⇒ Chassis. – Lower gearbox. 26 .is carefully guided past the console -B. 27 . gr. – Assemble exhaust system ⇒ Engine. 10 . problems while shifting and with the clutch could. gr. gr. – Install the front left wheelhouse liner ⇒ Body Work. S. Rep.34 . 50 . page 115 . If the sleeves are not provided. Octavia II 2010 ➤ . S.3282.3 Tightening torques for gearbox”. Rep. 40 . gr. ensure the intermediate plate be‐ tween the engine and gearbox is correctly installed. gr. ŠKODA AUTO A. – Install drive shafts on gearbox ⇒ Chassis. Octavia III . Octavia III ⇒ “1. insert missing sleeves.11 Setting the shift mechanism ”. Observe the stress-free assembly bracket in the vehicle ⇒ Engine. Rep.of the assembly carrier as shown. 24 . 10 . purposes. Octavia II 2004 ➤ .. to do so pay attention to the assembly carrier. check gear oil level in the gearbox and if nec‐ essary top up with gear oil ⇒ “5 Gear oil”. gr. Rep. 66 .� – Install air filter ⇒ Engine.Edition 06.when lowering.2 Installing the gearbox The installation of the gearbox occurs in reverse order. Rep. – Clean spline of drive shaft and apply a thin film of grease for splines . – Install the battery tray Protected and battery by copyright. page 143 ♦ Gearbox console to gearbox ⇒ Rep.

Rep. Octavia II.1 Summary of components .. gr.2 engine Pos. Screw Piece Nm 1 M12 x 60 3 80 21) 2) M12 x 55 1 80 31) 2) M12 x 150 1 80 4 M12 x 70 1 80 43) M12 x 80 1 80 5 M10 x 30 2 40 A Dowel sleeves 2 1) Screw with threaded pin M8. Octavia III .Edition 06. page 144 ⇒ “2.3. Superb II.3.1 Tightening torques for gearbox. Yeti ⇒ “1. 40 2.� Pos. Octavia III 2013 ➤ . 2) Additional starter to gearbox. 2) Additional starter to gearbox.1 Tightening torques for gearbox.3 Tightening torques for gearbox ⇒ “2. Octavia II”.2016 ♦ Cable support to gearbox. Copyright by ŠKODA AUTO A. Superb. Octavia II 2004 ➤ . S. S.3 Tightening torques for gearbox. Removing and installing the gearbox 143 . page 143 ⇒ “2. Gearbox 0AJ . Vehicles with 1.Clutch housing”. Yeti”.4 engine Protected by copyright. Octavia III. Octavia III”. Superb II”. Octavia II 2010 ➤ . page 145 2. page 172 ♦ Protection plate for drive shaft ⇒ Chassis.4 Tightening torques for gearbox. page 145 ⇒ “2. Octavia II Vehicles with 1.3. Copying for private or commercial purposes. S. in part or in whole. ŠKODA AUTO A.3. is not permitted unless authorised by ŠKODA AUTO A.5 Summary of components . does not guarantee or accept any liability with respect to the correctness of information in this document. Screw Piece Nm 1 M12 x 50 3 80 21) 2) M12 x 55 1 80 31) 2) M12 x 150 1 80 4 M12 x 60 2 80 5 M10 x 35 2 40 A Dowel sleeves 2 1) Screw with threaded pin M8.3. Yeti”.2 Tightening torques for gearbox.control cables. 2. page 87 ♦ Flange shaft to gearbox ⇒ “7.. 3) Screw above the flange shaft.

housing . is not permitted unless authorised by ŠKODA AUTO A. Gearbox bracket to gearbox Screws -arrows°2. S. Octavia III . gr.2 Tightening torques for gearbox.2 engine Pos. Octavia III Vehicles with 1. Octavia III 2013 ➤ . Copying for private or commercial purposes. S. Gearbox 0AJ .Edition 06. S. 40 Nm + 90° • Replace screws after disassembly Screws -arrows°1. in part or in whole. Octavia II 2004 ➤ .3. 40 Nm + 90° • Replace screws after disassembly Gearbox to body Screws -arrows°1.2016 Gearbox bracket Screws -arrows°2. Screw Pieces Nm 1 M12 x 60 2 80 21) 2) M12 x 165 2 80 3 M10 x 55 3 40 4 M12 x 70 1 80 43) M12 x 70 1 80 A Dowel sleeves 2 1) Screw with threaded pin M8.34 . 60 Nm + 90° • Replace screws after disassembly 2. ŠKODA AUTO A.. Copyright by ŠKODA AUTO A. does not guarantee or accept any liability with respect to the correctness of information in this document. 60 Nm + 90° • Replace screws after disassembly Protected by copyright..� 144 Rep. 3) Screw above the flange shaft.0 and 1. Octavia II 2010 ➤ . 2) Additional starter to gearbox.Controls.

Yeti Vehicles with 1.4 Tightening torques for gearbox. by copyright. Octavia II 2010 ➤ . Gearbox 0AJ .3. in part or in whole. ŠKODA AUTO A. S. Octavia III . with respect to the correctness of information in this document. Screw Piece Nm 1 M12 x 60 3 80 21) 2) M12 x 55 1 80 31) 2) M12 x 150 1 80 4 M12 x 70 1 80 43) M12 x 80 1 80 5 M10 x 35 2 40 A Dowel sleeves 2 for centering 1) Screw with threaded pin M8. Gearbox bracket Screws -arrows°2.� 2. Copyright by ŠKODA AUTO A. Screw Piece Nm 1 M12 x 50 3 80 21) 2) M12 x 55 1 80 31) 2) M12 x 150 1 80 4 M12 x 60 2 80 5 M10 x 35 2 40 A Dowel sleeves 2 for centering 1) Screw with threaded pin M8. S.. does not guarantee or accept any liability 3) Screw above the flange shaft. is not permitted unless authorised by ŠKODA AUTO A.. Superb II Vehicles with 1. Octavia III 2013 ➤ . Removing and installing the gearbox 145 .2 l engine Pos. Octavia II 2004 ➤ .3. 2) Additional starter to gearbox.4 engine Pos.3 Tightening torques for gearbox.Edition 06. 40 Nm + 90° • Replace screws after disassembly Screws -arrows°1. 60 Nm + 90° • Replace screws after disassembly 2.2016 2. S. Copying for private or commercial purposes. 2) Additional starter Protected to gearbox.

gr. S. 40 Nm + 90° • Replace screws after disassembly Screws -arrows°1. Octavia II 2004 ➤ .Edition 06. 3) Screw above the flange shaft. ŠKODA AUTO A. in part or in whole. Screw Piece Nm 1 M12 x 50 3 80 21) 2) M12 x 55 1 80 31) 2) M12 x 150 1 80 4 M12 x 60 1 80 43) M12 x 60 1 80 5 M10 x 50 2 40 A Dowel sleeves 2 for centering 1) Screw with threaded pin M8. S. Copyright by ŠKODA AUTO A. Octavia III 2013 ➤ .. housing . 60 Nm + 90° • Replace screws after disassembly Protected by copyright. S. Copying for private or commercial purposes. does not guarantee or accept any liability with respect to the correctness of information in this document.4 l engine Pos.2016 Vehicles with 1.Controls. Gearbox 0AJ ..34 . Gearbox bracket Screws -arrows°2.� 146 Rep. Octavia II 2010 ➤ . Octavia III . is not permitted unless authorised by ŠKODA AUTO A. 2) Additional starter to gearbox.

. Copying for private or commercial purposes. Gearbox 0AJ . in part or in whole. ŠKODA AUTO A. Octavia III . Protected by copyright. S.A. – Raise gearbox with workshop crane and gearbox suspension device .g. e.MP3-478..2016 3 Transporting the gearbox Special tools and workshop equipment required ♦ Gearbox attachment device . – Adjust supporting arm at slide with locking pin. – Place down gearbox.. e.� 3. S. Transporting the gearbox 147 .onto clutch housing. Copyright by ŠKODA AUTO A.MP 3-478.S 6100- – Screw down gearbox suspension device .g.Edition 06. is not permitted unless authorised by ŠKODA AUTO A. S. Octavia III 2013 ➤ . does not guarantee or accept any liability with respect to the correctness of information in this document. Octavia II 2010 ➤ . Octavia II 2004 ➤ . -V. in a transport container. Number of visible holes = 6.MP3-478 (3336)- ♦ Workshop crane .

.MP1-202- ♦ Adapter . does not guarantee or accept any liability with respect to the correctness of information in this document. Octavia II 2010 ➤ .. ŠKODA AUTO A. Protected by copyright.. S. Copying for private or commercial purposes. – Place catch pan underneath.MP1-202. housing .34 . Octavia III .to the assembly stand .Controls. in part or in whole. S. Copyright by ŠKODA AUTO A. Octavia II 2004 ➤ .T10235- ♦ Catch pan – Secure gearbox -arrows.MP9-101- ♦ Support . Gearbox 0AJ . gr. S.and adapters .T10235. Octavia III 2013 ➤ . is not permitted unless authorised by ŠKODA AUTO A.Edition 06.� 148 Rep.2016 4 Attachment at engine and gearbox mount Special tools and workshop equipment required ♦ Assembly stand .MP9-101- with bracket .

S. Pour in gear oil – Unscrew oil filler plug -arrow-. – Screw in oil filler plug -arrow. – Screw in oil filler plug -arrow. Protected by copyright. • Assign oil filler plug or oil drain plug via the ⇒ Electronic Cata‐ logue of Original Parts . Octavia II 2010 ➤ . does not guarantee or accept any liability with respect to the correctness of information in this document. S.Oil filler plug or oil drain plug with internal serration 32 Nm • Loosen or tighten oil filler plug or oil drain plug with hexagon socket head with socket wrench insert . Check gear oil level – Unscrew oil filler plug -arrow-.. is not permitted unless authorised by ŠKODA AUTO A. ŠKODA AUTO A. in part or in whole.. Gear oil 149 . Octavia III 2013 ➤ . Different versions of oil filler plug and oil drain plug.and top up gear oil to lower edge of filler hole.2016 5 Gear oil ⇒ “5. I . – Pour in gear oil up to lower edge of the filler hole.� 5.and tighten to tightening torque ⇒ page 149 . Gearbox 0AJ .and tighten to tightening torque ⇒ page 149 . Octavia III . – Start engine. – Switch off engine. Copyright by ŠKODA AUTO A.T30023. S. Copying for private or commercial purposes. – Screw in plug -arrow-. page 149 5.Edition 06.. engage a gear and allow gearbox to rotate for about 2 minutes. unscrew plug -arrow.Oil filler plug or oil drain plug with internal serration 24 Nm lI .1 Check gear oil level”. Octavia II 2004 ➤ . • The oil is at the correct level if the gear is filled up to the lower edge of the oil filler hole.T30023 (3357)- Gearbox oil specification ⇒ Electronic Catalogue of Original Parts .1 Check gear oil level Special tools and workshop equipment required ♦ Socket wrench insert .

Octavia III 2013 ➤ . page 156 ⇒ “6. differential gear and gearshift forks”. page 152 ⇒ “6.Shift mechanism ❑ (Gearshift forks) 11 . Gearbox 0AJ . Copyright by ŠKODA AUTO A.1 Schematic overview .3 Assembly overview .2nd gear 3 . gr.9 Disassembling and assembling the gearbox”.Reverse gear 10 . page 150 ⇒ “6.Gearbox 1 . page 159 ⇒ “6. housing . page 160 6.34 .Edition 06.3rd gear 4 .Drive shaft with respect to the correctness of information in this document.Gearshift unit”. S.Shafts.Clutch housing Protected by copyright..2 Summary of components . page 158 ⇒ “6. is not permitted unless authorised by ŠKODA AUTO A.Controls.5th gear 6 .8 Repairing gearshift unit”.Output shaft 14 .4th gear 5 .Gearbox”. Octavia III . Copying for private or commercial purposes.. S.5 Summary of components . Octavia II 2010 ➤ .7 Repairing gearshift forks”.6 Assembly overview . does not guarantee or accept any liability 12 .1st gear 2 . page 151 ⇒ “6. page 157 ⇒ “6.Gearbox housing 9 . S.gearbox housing cover and 5th/ 6th gear”.Differential gear 150 Rep. page 154 ⇒ “6. in part or in whole.shift forks ”.2016 6 Disassembling and assembling the gearbox ⇒ “6.Gearbox”. ŠKODA AUTO A.1 Schematic overview . Octavia II 2004 ➤ .6th gear 7 .4 Summary of components .� 13 .Cover for gearbox housing 8 .

in part or in whole.2 Summary of components . page 156 III - ⇒ “6. Copyright by ŠKODA AUTO A. Copying for private or commercial purposes. differential gear and gearshift forks”. Gearbox 0AJ .� 6. Octavia II 2010 ➤ . differential gear and shift forks ⇒ “6.Gearbox I . Octavia III .3 Assembly overview - gearbox housing cover and 5th/6th gear”. page 154 III - ⇒ “6. output shaft. S.Removing and installing the drive shaft.5 Summary of compo‐ nents . ŠKODA AUTO A.4 Summary of compo‐ nents .2016 6. S. page 172 III .6 Assembly overview - shift forks ”. page 152 II .1 Summary of compo‐ nents ..Detaching and attaching clutch housing ⇒ “7. S. Octavia III 2013 ➤ .Gearshift unit”.Edition 06. does not guarantee or accept any liability with respect to the correctness of information in this document. page 157 Protected by copyright. is not permitted unless authorised by ŠKODA AUTO A.Clutch housing”..Removing and installing gearbox housing cover and 5th/6th gear ⇒ “6. Disassembling and assembling the gearbox 151 .Shafts. Octavia II 2004 ➤ .

S. page 160 ❑ Fitting position and press on ⇒ page 168 3 .Self-locking screw ❑ for output shaft ❑ Replace after disas‐ sembly ❑ M8 = 30 Nm + 90° ❑ M10 x 1 = 75 Nm + 45° 7 . page 172 2 .Gearbox housing ❑ repairing ⇒ “7 Gearbox housing. Octavia III .Inner ring for cylindrical-roll‐ er bearing ❑ for output shaft ❑ identify before removing ❑ do not interchange with inner ring/cylindrical- roller bearing of input shaft ❑ can be replaced sepa‐ rately 6 . clutch housing”.Screw ❑ Replace after disassembly ❑ 5 Nm + 90° 9 .. S.gearbox housing cover and 5th/6th gear 1 . gr. Octavia II 2010 ➤ .. Octavia II 2004 ➤ .9 Disassembling and assembling the gearbox”. Octavia III 2013 ➤ . Gearbox 0AJ . Copying for private or commercial purposes.4 Repairing gearbox housing cover”.34 .� 152 Rep. in part or in whole. S.Inner ring for cylindrical-roller bearing ❑ for drive shaft ❑ identify before removing ❑ do not interchange with inner ring/cylindrical-roller bearing of output shaft ❑ can be replaced separately Protected by copyright.Controls. is not permitted unless authorised by ŠKODA AUTO A.5th gear pinion ❑ removing and installing ⇒ “6.3 Assembly overview . page 175 8 . Copyright by ŠKODA AUTO A.6th gear pinion ❑ Fitting position ⇒ page 169 5 . ŠKODA AUTO A.Bushing 4 .Edition 06. housing .Cover for gearbox housing ❑ with cylindrical-roller bearing for drive shaft and for output shaft ❑ repairing ⇒ “7.2016 6. does not guarantee or accept any liability with respect to the correctness of information in this document.Self-locking screw ❑ for drive shaft ❑ Replace after disassembly ❑ M8 = 30 Nm + 90° ❑ M10 = 75 Nm + 45° 10 .

17 16 . in part or in whole.Sliding gear for 5th gear 23 ..2016 11 . ❑ replace together with bushing Pos..2 Disassembling and assembling the drive shaft”. does not guarantee or accept any liability with respect to the correctness of information in this document.5th/6th gear shift fork 20 .Inner ring/cylindrical-roller bearing with thrust washer ❑ for drive shaft ❑ present on certain gearboxes ❑ assign according to the ⇒ Electronic catalogue of original parts . is not permitted unless authorised by ŠKODA AUTO A. Octavia III . S.Bracket axle ❑ for 5th/6th gear shift fork 21 . Copyright by ŠKODA AUTO A.Needle bearing ❑ for 5th gear Protected by copyright.� 6. ŠKODA AUTO A.Sliding gear for 6th gear 14 .Needle bearing ❑ one-piece ❑ for 6th gear ❑ assign according to the ⇒ Electronic catalogue of original parts . S.Sliding sleeve with 5th and 6th gear synchronizer body ❑ disassembling and assembling ⇒ “1. 15 or 16 18 .Bushing ❑ for 6th gear needle bearing ❑ replace together with needle bearing Pos.Thrust washer 12 . Octavia II 2004 ➤ . S.Edition 06. 13 . Disassembling and assembling the gearbox 153 . 17 17 .5th gear synchronizer ring ❑ is damaged by the drive shaft when removing ❑ Replace after disassembly 22 . Octavia II 2010 ➤ . Gearbox 0AJ . page 179 19 . ❑ replace together with bushing Pos.Needle bearing ❑ two-piece ❑ for 6th gear ❑ present on certain gearboxes ❑ assign according to the ⇒ Electronic catalogue of original parts . Copying for private or commercial purposes. Octavia III 2013 ➤ .Synchroniser ring for 6th gear 15 .

9 Disassembling and assembling the gearbox”. Gearbox 0AJ .� ball bearings for the drive and output shaft ❑ Replace after disassembly ❑ 5 Nm + 90° 7 . Octavia II 2010 ➤ . housing .4 Summary of components .O-ring ❑ Replace after disassembly 9 .Oil drain plug ❑ Tightening torque ⇒ page 149 ❑ different versions. Copyright by ŠKODA AUTO A. page 196 5 .2 Disassembling and assembling differ‐ ential gear”. S. page 172 3 .34 . S. Copying for private or commercial purposes. Octavia III . in part or in whole.Self-locking screw ❑ to secure the bearing Protected by copyright. S. ŠKODA AUTO A.Shafts. page 159 12 .Differential gear ❑ disassembling and as‐ sembling ⇒ “2.Gearshift unit ❑ disassembling and assembling ⇒ “6. page 199 2 .8 Repairing gearshift unit”.Screw ❑ after removing.Controls. is not permitted unless authorised by ŠKODA AUTO A. Octavia II 2004 ➤ .2016 6. clutch housing”.Screw ❑ Replace after disassembly ❑ 5 Nm + 90° 11 .. gr.Hexagon nut with collar ❑ for shift mechanism ❑ self-locking ❑ Replace after disassembly ❑ 23 Nm 8 .Edition 06. Octavia III 2013 ➤ ..Bearing bolt 10 . differential gear and gearshift forks 1 .Gearbox housing ❑ repairing ⇒ “7 Gearbox housing. as‐ sign via the ⇒ Electronic Catalogue of Original Parts 4 . does not guarantee or accept any liability support with grooved with respect to the correctness of information in this document.Conical screw ❑ 25 Nm 6 . page 160 ❑ complete ⇒ “2 Differential gear”. replace ⇒ Electronic Catalogue of Original Parts 154 Rep.Flange shaft with pressure spring ❑ removing and installing ⇒ “6.

S. page 158 18 .Gearbox neutral position sender . Disassembling and assembling the gearbox 155 . Octavia II 2004 ➤ .. page 188 19 . in part or in whole. Copyright by ŠKODA AUTO A.2 Disassembling and assembling the output shaft”.Screw ❑ 6 Nm 14 . S. Octavia III .2016 ❑ 5 Nm + 90° 13 . is not permitted unless authorised by ŠKODA AUTO A.Gearshift forks ❑ disassembling and assembling ⇒ “6. ŠKODA AUTO A..Reverse gear 21 . Octavia III 2013 ➤ .Drive shaft and output shaft with bearing support for grooved ball bearings ❑ If the bearing support is released.G701- ❑ on vehicles with start-stop system 15 .F4- ❑ 20 Nm 16 .� 6.Edition 06.7 Repairing gearshift forks”.Screw ❑ for reverse shaft support ❑ Replace after disassembly ❑ 25 Nm + 90° 22 .Oil drip pan 23 .Sealing ring ❑ Replace after disassembly 17 .2 Disassembling and assembling the drive shaft”. page 179 ❑ Disassembling and assembling the output shaft ⇒ “2.Reverse shaft support 20 .Oil guide part Protected by copyright.Reversing light switch . Copying for private or commercial purposes. does not guarantee or accept any liability with respect to the correctness of information in this document. Gearbox 0AJ . it must always be replaced ⇒ Electronic Catalogue of Original Parts ❑ pressing off and on bearing support ⇒ page 180 ❑ Disassembling and assembling the drive shaft ⇒ “1. S. Octavia II 2010 ➤ .Magnet 24 .

S. does not guarantee or accept any liability ❑ self-locking with respect to the correctness of information in this document. S..Controls.Reversing lever ❑ removing and installing ⇒ “1.. ŠKODA AUTO A. page 111 ❑ Fitting position ⇒ page 112 ❑ Apply grease ⇒ page 112 ❑ Release cable lock ⇒ page 113 ❑ Press on cable lock ⇒ page 114 5 .Retaining clip 6 .Sealing ring ❑ replace ⇒ “1.Gearshift lever ❑ Display may vary from original part ❑ may be replaced with the gearshift mechanism mounted ❑ Fitting position and install ⇒ page 111 ❑ Apply grease ⇒ page 111 9 .Hexagon nut Protected by copyright.Locking angle ❑ for setting the gearshift mechanism ❑ removing ⇒ page 159 ❑ drive in (install) ⇒ page 160 4 . Octavia II 2010 ➤ . in part or in whole. Gearbox 0AJ .5 Summary of components .Gearshift unit 1 . S. page 117 7 .Cap ❑ for gearbox bleeder 8 . housing . Octavia II 2004 ➤ . Octavia III . Copyright by ŠKODA AUTO A. Copying for private or commercial purposes.13 Replace the gasket ring of the gear‐ shift shaft”. Octavia III 2013 ➤ . gr.2016 6.Edition 06.� ❑ Replace after disassembly ❑ 23 Nm 156 Rep.Bushing ❑ for gearshift shaft ❑ extracting ⇒ page 160 ❑ inserting ⇒ page 160 2 .Gearshift unit ❑ Gearshift shaft with cov‐ er ❑ replace jointly 3 .34 .9 Repairing shift mechanism”. is not permitted unless authorised by ŠKODA AUTO A.

Copyright by ŠKODA AUTO A.2016 6. Octavia II 2004 ➤ . does gearshift fork guarantee or accept any liability with respect to the correctness of information in this document. ŠKODA AUTOwith thenot A.Gearshift fork group with shift rails ❑ The gearshift fork group does not have to be dis‐ assembled for the dis‐ assembly and assembly of the shift segments..Ball bearing ❑ 4 pieces ❑ removing ⇒ page 159 ❑ installing ⇒ page 159 4 .1st/2nd gear shift segment ❑ Gearshift fork with shift segment ⇒ page 158 ❑ It must still be possible to rotate the shift seg‐ ment freely once the cir‐ clip has been fitted 6 .shift forks 1 .Edition 06. 2 . Disassembling and assembling the gearbox 157 . Octavia II 2010 ➤ .Circlip ❑ Replace after disas‐ sembly ❑ removing ⇒ page 158 ❑ installing ⇒ page 159 5 . S. Gearbox 0AJ .Bracket axle ❑ for 5th/6th gear shift fork 6.5th/6th gear shift fork with shift segments Protected by copyright. S. clamping plates and possibly of the angular ball bearings. Octavia III 2013 ➤ .inseparably S. in part or in whole..6 Assembly overview . is not permitted ❑ Shift segments are unless authorised by connected ŠKODA AUTO A. Copying for private or commercial purposes.� ❑ Identification ⇒ page 158 7 . Octavia III .3rd/4th gear shift segment ❑ It must still be possible to rotate the shift seg‐ ment freely once fitted ❑ Identification ⇒ page 158 3 .

S. 3rd/4th gear shift segment = 78. gr. Gearbox 0AJ . S. does not guarantee or accept any liability with respect to the correctness of information in this document. ŠKODA AUTO A.7 Repairing gearshift forks Special tools and workshop equipment required ♦ Removal tool for inner lining of the door panel .T30100 (3290)- ♦ Assembly device .MP3-453 (VW 431)- ♦ Distance sleeve . Copyright by ŠKODA AUTO A.MP3-407 (VW 402)- ♦ Assembly device .2016 6.MP5-402 (3301)- Identification of shift segments and 5th/6th gear shift fork with shift segments Dimension -a- 1. Octavia III .Controls. in part or in whole.34 .. housing .. Octavia II 2004 ➤ .= 75 mm Removing the circlip – Secure the shift fork in a vice fitted with protective jaws -B-.MP8-602/1 (80-200)- ♦ Driver . S. Octavia II 2010 ➤ . Protected by copyright. Octavia III 2013 ➤ .2 mm 2.MP1-304 (10-206)- ♦ Thrust piece .MP3-458/2 (VW 472/2)- ♦ Pressure plate . is not permitted unless authorised by ŠKODA AUTO A.� 158 Rep.Edition 06.in -direction of the arrow-. – Lift off the circlip -A.5 mm 1st/2nd gear shift fork with shift segments Dimension -a. Copying for private or commercial purposes. Shift segments 1st/2nd gear = 10.6 mm 3. 5th/6th gear shift fork with shift segments = 79.

Octavia II 2004 ➤ , Octavia II 2010 ➤ , Octavia III 2013 ➤ , Octavia III ...
Gearbox 0AJ - Edition 06.2016

Fitting the circlip
– Press the circlip with a handle wrench -A- into the slot of the
shift segment.
• It must still be possible to rotate the shift segment freely once
the circlip has been fitted.
A - Handle wrench, wrench size 10 mm
B - Protective jaws

Removing the angular ball bearing
• Do not bend the shift forks when removing and installing the
angular ball bearings.

Insert the angular ball bearing up to the stop into the gearshift fork
• The recess in the thrust piece - T30100/1- points towards the
ball bearing.

6.8 Repairing gearshift unit
Special tools and workshop equipment required
♦ Pipe section - MP3-479 (VW 423)-
♦ Thrust piece - T10203-
♦ Drift - MP3-448 (VW 408 A)-
♦ Centering mandrel - MP3-463 (12-551)-
♦ Sealant - AMV 188 200 03-
Remove locking bolt -A- from gearshift cover
– Remove the outer part of the locking bolt.
– Carefully lever out locking bolt with a screwdriver.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

6. Disassembling and assembling the gearbox 159

Octavia II 2004 ➤ , Octavia II 2010 ➤ , Octavia III 2013 ➤ , Octavia III ...
Gearbox 0AJ - Edition 06.2016

Drive locking bolt into gearshift cover
Fitting position:
The marking -1- points towards the marking -2- on the gearshift
cover.

Remove the bushing -A- for the shiftgear shaft

Drive in the bushing -A- for the shift rod up to the stop

6.9 Disassembling and assembling the
gearbox
Special tools and workshop equipment required
♦ Pipe section - MP3-409 (VW 418 A)-
♦ Pressure spindle - MP3-408 (VW 412)-
♦ Insert base - T10083- Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
♦ Base - T10083/1- with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

♦ Guide bolt - T10079-
♦ Pressure washer - T10375-
♦ Pressure plate - MP3-406 (VW 401)-

160 Rep. gr.34 - Controls, housing

Octavia II 2004 ➤ , Octavia II 2010 ➤ , Octavia III 2013 ➤ , Octavia III ...
Gearbox 0AJ - Edition 06.2016

♦ Pressure plate - MP3-407 (VW 402)-
♦ Pressure spindle - MP3-423 (VW 407)-
♦ Cap - T10080-
♦ Extractor - Kukko 18/1-
♦ Separating device - Kukko 17/1-
♦ Two-arm extractor - Kukko 20/10-
♦ Hot-air blower - V.A.G 1416-
♦ Sealant - AMV 188 200 03-
♦ Allen screw - M8 x 15-
Removing and installing cover for gearbox housing, clutch hous‐
ing, gearshift shaft with gearshift cover, drive shaft, output shaft,
differential gear and gearshift mechanism
Disassembling gearbox
– Secure the gearbox in the engine and gearbox mount
⇒ “4 Attachment at engine and gearbox mount”, page 148 .
– Position catch pan underneath.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
– Drain out gear oil ⇒ “5 Gear
unlessoil”, page
authorised by 149 . AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
ŠKODA
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
– Remove clutch release lever -A- together with release bearing
and guide sleeve ⇒ “1.16 Repairing clutch control”, page 65 .

– Release fixing screw for right flange shaft.
• To do so secure the flange shaft e.g. with the assembly lever
to prevent it from turning.
– Pull out the right flange shaft together with pressure spring,
stop disc and conical ring.

6. Disassembling and assembling the gearbox 161

Octavia II 2004 ➤ , Octavia II 2010 ➤ , Octavia III 2013 ➤ , Octavia III ...
Gearbox 0AJ - Edition 06.2016

– Unscrew the cover -arrow- for the gearbox housing carefully
remove.

– Pull out the bearing bolt -1- for the 5th/6th gear shift fork -2- in
-direction of arrow- and remove gearshift fork.

• To loosen the screws -A- for inner rings of the bearing of the
input and output shaft by engaging the 5th gear -arrow 1- and
1st gear -arrow 2- and -arrow 3- first
– Loosen and remove screws -A-.
• If the shafts are not replaced, carefully clean the threaded
holes e.g. using a screw-tap in order to remove locking agent
residues.
If necessary, heat the gear pinion using the hot-air blower - V.A.G
1416- .

– Remove 6th gear pinion with inner ring/cylindrical-roller bear‐
ing for output shaft.
A - Two-arm extractor - Kukko 20/10-
B - Allen screw - M8 x 15-

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

162 Rep. gr.34 - Controls, housing

G 1416. – Unscrew hexagon collar nut -5.Extractor . A .2016 – Tighten the separating device . – The 5th °gear pinion -3.Kukko 17/1- B . – Insert the separating device .-A. Copyright by ŠKODA AUTO A. Protected by copyright.2 Disassembling and assembling the drive shaft”.M8 x 15- C .is later pressed off when removing the bearing support for the grooved ball bearings ⇒ “1..Kukko 17/1- B . – Remove the sliding sleeve for 5th/6th °gear with the arresters.Kukko 17/1. heat the gear pinion using the hot-air blower . ŠKODA AUTO A.V. the clutch housing must not tilt so that the roller bearing and the bearing assembly on the drive shaft and the output shaft are not damaged. S. S.with pressure spring.behind the running gear (not behind the engaging gearing) of the 6th gear sliding gear -arrow-. – Remove the bushing -2. – Release the fixing screws -6. – Remove sliding gear.A. Copying for private or commercial purposes. 6. with the assembly lever to prevent it from turning and release screw. • The 5th °gear synchronizer ring must always be replaced after removing ⇒ Electronic catalogue of original parts . • When removing.� • Make sure the sealing surfaces are not damaged in the proc‐ ess. Disassembling and assembling the gearbox 163 .below the syn‐ chronizer ring of the 5th gear -1-. – Remove thrust washer... – Remove inner ring for cylindrical-roller bearing of drive shaft.A. – Release fixing screws. – Pull off 5th/6th °gear synchronizer body with inner ring for 6th °gear needle bearing and 5th °gear synchronizer ring. • To do so secure the flange shaft e.Separating device . – Then turn the gearbox in the assembly stand with the clutch housing upwards.Kukko 18/1- – Heat 5th/6th gear synchronizer body and inner ring for needle bearing 6th gear with a hot-air blower . does not guarantee or accept any liability ing lands.Kukko 18/1- If necessary.-A.Kukko 17/1. The synchronizer ring is thereby pressed onto the synchronizer body -2-.V. Gearbox 0AJ .for the bearing support of the drive shaft and output shaft.if neces‐ sary. Octavia III . S. Octavia II 2004 ➤ .Allen screw .Separating device . in part or in whole. Octavia II 2010 ➤ . is not permitted – Carefully release the clutch housing unlessfrom thebyprojecting authorised ŠKODA AUTOhous‐ A.G 1416. page 179 . that serve to secure the gearbox hous‐ ing from the clutch housing.and the 5th °gear sliding gear with needle bearing -4-.M8 x 15- C .Allen screw .g.for shift mechanism (fitting of the reverse gear). with respect to the correctness of information in this document.Extractor . 6th gear. Octavia III 2013 ➤ . A . – Remove left flange shaft -1.Edition 06.

Copying for private or commercial purposes. – Remove the bearing pins -B..from the gearbox housing. Octavia III 2013 ➤ . Octavia II 2004 ➤ . Protected by copyright. Octavia II 2010 ➤ . – Unscrew the reversing lights switch .� 164 Rep. gr.. Gearbox 0AJ . does not guarantee or accept any liability with respect to the correctness of information in this document.F4.Controls. S. Continued for all vehicles • To remove the gearshift shaft.and the oil guide part -B. housing . in part or in whole. – Unscrew screws -arrows. S. is not permitted unless authorised by ŠKODA AUTO A. ŠKODA AUTO A. S. it must first be moved into idle position.at the top of the gearbox.-arrow-. Copyright by ŠKODA AUTO A.with the solenoid from the gearbox housing.Edition 06.and remove gearshift shaft with cov‐ er -A-.2016 – Remove the differential gear -A. – Remove the oil drip pan -A. Vehicles with start-stop system – Remove transmission neutral sender .G701.34 .-C-. Octavia III .

ŠKODA AUTO A.in the sliding sleeves of the shaft.is not to be dismantled when disassem‐ bling the gearbox. is not permitted unless authorised by ŠKODA AUTO A.T10079.with bearing support for grooved ball bearings in the at‐ tachment .Pressure spindle . Octavia II 2010 ➤ .to the fitting of the reverse gear -arrow-.at the gearbox bottom side. Assembling gearbox – Press the drive and output shaft into the bearing support for grooved ball bearings ⇒ page 184 .. – Screw guide bolt . Copying for private or commercial purposes. does not guarantee or accept any liability with respect to the correctness of information in this document. • During the pressing off procedure request the assistance of second mechanic to prevent components from falling.MP3-423 - C . bearing support. S. S. output shaft -1. shift mechanism (gearshift forks) and re‐ verse gear together.Pressure plate .MP3-406 - D . Copyright by ŠKODA AUTO A.Pressure screw .Edition 06. in part or in whole. Protected by copyright.. – Pressing the sleeve of the 5th gear sliding gear needle bearing onto the drive shaft ⇒ page 184 . – Place the assembled components drive shaft -2-. Octavia III 2013 ➤ . – Press out input and output shaft with gear pinion 5th gear -1-.for securing the reverse wheel shaft. – Insert the shaft for reverse gear -3.with the reverse gear..Cap . – Remove the bearing pins -B. Octavia II 2004 ➤ .Pressure plate .T10080- B . Octavia III . Disassembling and assembling the gearbox 165 . – Insert the gearshift mechanism (shift forks) -4.2016 – Unscrew screw -A.T10080. – Pressing off the drive and output shafts from the bearing sup‐ port with grooved ball bearings and 5th gear pinion ⇒ page 180 . Gearbox 0AJ .T10375- • Position the gearbox housing in such a way that the dowel sleeves in the gearbox housing are not damaged. The screw cap -arrow.� 6.MP3-407 - E . A . S.

through the fixing holes of the gearshift mechanism in the gearbox housing. Dimension -a.2016 – Insert the components together into the gearbox housing. Copyright by ŠKODA AUTO A. in part or in whole.T10083/1. S. Octavia III 2013 ➤ .Pressure plate .T10083- D .. The drive shafts of the individual gearboxes have different lengths due to the different heights of the serration.T10083/1.of the output shaft serration must be measured...T10079. Copying for private or commercial purposes. In order to press in the drive shaft and the output shaft at the same time.= 30.Insert base . S. if necessary.Pressure plate . does not guarantee or accept any liability with respect to the correctness of information in this document. dimension -a-. ŠKODA AUTO A. housing .Pressure spindle .onto the drive shaft and carefully press in the bearing support together with the drive shaft and the output shaft up to the stop.of the output shaft serration.34 . by passing the guide bolt . Octavia III . • Dimension -a.� 166 Rep. Check the following before pressing in the bearing support: • To click in the shift forks into the sliding sleeves correctly.Edition 06.MP3-407 - B . the dimension -a.T10083/1- C . gr.6 mm – Fit the washer . Therefore.MP3-406 - Protected by copyright. Gearbox 0AJ . is not permitted unless authorised by ŠKODA AUTO A.Controls. Octavia II 2010 ➤ .Base . S. Octavia II 2004 ➤ . A .must be positioned onto the drive shaft.MP3-408 - E .T10079. a 3 mm thick washer . – Unscrew guide bolt .

– Apply sealant . does not guarantee or accept any liability -arrows-..2016 – Carefully press on the bearing support with the drive and out‐ put shaft up to the arrester.Pressure plate .Insert base .Pressure spindle . Octavia III .� Vehicles with start-stop system – Install transmission neutral sender . – Put the gearshift forks into Neutral.uniformly on the sealing sur‐ faces of the cover.at the bottom of the gearbox. Octavia III 2013 ➤ . Octavia II 2010 ➤ . is not permitted unless authorised by ŠKODA AUTO A. S. Copying for private or commercial purposes. – Install the bearing pins -B. Copyright by ŠKODA AUTO A. in part or in whole.T10083- C .-C-. S.Edition 06. Gearbox 0AJ .F4.MP3-408 - B .at the top of the gearbox.for reverse wheel shaft.AMV 188 200 03. S. ŠKODA AUTO A. – Install the bearing pins -B. with respect to the correctness of information in this document.Pressure plate .G701.and tighten the screws Protected by copyright.MP3-407 - D . Disassembling and assembling the gearbox 167 .MP3-406 - – Tighten screw -A. – Install gearshift shaft with cover -A. Continued for all vehicles 6.-arrow-. Octavia II 2004 ➤ . A . – Screw on the reversing lights switch ..

Octavia II 2004 ➤ . Octavia II 2010 ➤ .to install the bearing support to the drive shaft and output shaft.points to the 5th °gear and to the gear‐ box housing.points to the gearbox housing cover.according to the given torque starting from the middle and crosswise. Octavia III 2013 ➤ .� 168 Rep. Fitting position press on 5th °gear pinion and 5th °gear pinion • The highest collar -arrow. Fitting position of the 5th/6th gear synchronizer body/sliding sleeve • The high collar -arrow. S. housing .T10083. does not guarantee or accept any liability with respect to the correctness of information in this document. ŠKODA AUTO A. Gearbox 0AJ . – Pressing on 5th °gear pinion.. – Press on the synchronizer body/5th/6th °gear sliding sleeve. CAUTION Wear protective Protected gloves! by copyright.34 .2016 – Use new screws -A. – Mount the 5th gear sliding gear with needle bearing. Copyright by ŠKODA AUTO A. – Position the 5th gear synchronizer ring on the sliding gear. gr. S.for the gearshift mechanism (shift forks). Copying for private or commercial purposes. – Screw in hexagon collar nut -B.. S.onto the 5th °gear pinion.. is not permitted unless authorised by ŠKODA AUTO A. Octavia III . in part or in whole.Controls. – Mount bushing -1. – Insert the drive and output shafts together with the gearbox housing in the insert base .Edition 06. • Gradually tighten the screws -A.

– Place on the thrust washer -A-. 100 °C and press onto the output shaft. • On certain gearboxes.MP3-407- B .MP3-409- B . in part or in whole.MP3-409- • Do not interchange inner rings/cylindrical-roller bearings for input and output shafts.Pressure spindle . ŠKODA AUTO A. S. A .MP3-407- • The high collar points to the bushing.are combined in one component part. Gearbox 0AJ . by copyright. the thrust washer -1.MP3-408- C .Insert base .MP3-408- C .MP3-407- D .for 6th gear. is not permitted Protected unless authorised by ŠKODA AUTO A.MP3-408- D ..MP3-409- B . 6.for the 6th gear and the sliding gear -3. S.Pipe section .Edition 06. Octavia II 2010 ➤ . does not guarantee or accept any liability – Press on gear pinion for 6th gear . Octavia III . Octavia III 2013 ➤ .T10083- C .Pipe section .. the pay attention correctness of information in this document.Pipe section .Insert base .Pressure spindle .Pressure plate .while with doing respect toso.2016 – Heat the inner ring for the 6th gear needle bearing to max.and the inner ring/ cylindrical-roller bearing -2.� to the serration of the gear pinion -2. A . 100 °C and press on.T10083- D . Octavia II 2004 ➤ . 100 °C. Fitting position of the 6th gear pinion: A . Copying for private or commercial purposes.Pressure plate . CAUTION Wear protective gloves! – Heat the 6th gear pinion to max.for 5th/ 6th gear into neutral position to prevent the sliding gear for 6th gear from rotating while you are pressing on the gear pinion for 6th gear. Disassembling and assembling the gearbox 169 .Pressure plate . CAUTION Wear protective gloves! – Heat the inner ring for the cylindrical-roller bearing -2. Copyright by ŠKODA AUTO A. – Switch sliding sleeve -1.Pressure spindle . S. • Then they can only be pressed on together.T10083- – Mount the 6th °gear sliding gear with needle bearing and syn‐ chronizer ring.Insert base .to max.

housing .Pressure spindle .2016 – Heat the inner ring for the cylindrical-roller bearing -1.uniformly on the sealing sur‐ face.AMV 188 200 03. Protected by copyright. 100°C and press onto the output shaft. S.Edition 06. Octavia III . Octavia III 2013 ➤ .MP3-409- B .Pressure plate . S. Copyright by ŠKODA AUTO A. Octavia II 2004 ➤ . – Insert solenoid into the oil guide part -B-. gr. ŠKODA AUTO A. – Locate the oil guide part -B. Copying for private or commercial purposes.MP3-408- C .Pipe section . – Screw down the clutch housing onto the gearbox housing.Insert base .and into the hole -2.34 .into the recess -1.to max.in the gearbox housing. – Apply sealant .MP3-407- – Insert the oil drip pan -A. A . 170 Rep. Octavia II 2010 ➤ . Gearbox 0AJ .of the gearbox housing.Controls. is not permitted unless authorised by ŠKODA AUTO A. – Turn the gearbox in the assembly stand with the clutch hous‐ ing upwards.T10083- D . does not guarantee or accept any liability with respect to the correctness of information in this document. in part or in whole. S...� – Insert differential gear -A-.

stop Copying for discs private and purposes. – Install both flange shafts with pressure Protected springs. Copyright by ŠKODA AUTO A.clutch housing”. by copyright. S. Tightening torques ♦ ⇒ “7.2 Summary of components . Octavia II 2010 ➤ .. – Pour in gear oil ⇒ “5 Gear oil”.Gearbox housing. page 65 .up to the stop in the -direction of arrow-.uniformly on the sealing sur‐ face. ŠKODA AUTO A. page 175 6.to -arrow 3-.. S. Gearbox 0AJ . S.Clutch housing”.Gearbox housing cover”. Octavia III . – Tighten cover for gearbox housing.� – Install the clutch release lever together with the release bear‐ ing and guide bushing ⇒ “1.and push the bearing bolts -1.1 Summary of components . unless authorised by ŠKODA AUTO A.3 Summary of components. page 173 ♦ ⇒ “7.AMV 188 200 03. page 149 . does not guarantee or accept any liability with respect to the correctness of information in this document.Edition 06. Disassembling and assembling the gearbox 171 . in part or in whole. – Apply sealant . page 172 ♦ ⇒ “7. is not permitted or commercial conical rings. – Insert gearshift fork of 5th/6th gear -2. 2 gears must be en‐ gaged -arrow°1.16 Repairing clutch control”. Octavia II 2004 ➤ .2016 • Before tightening the fixing screws -A-. Octavia III 2013 ➤ .

Screw ❑ Replace after disas‐ sembly ❑ 5 Nm + 90° 172 Rep. page 172 6 .Clutch housing ❑ repairing ⇒ “7 Gearbox housing.9 Disassembling and assembling the gearbox”.Gearbox housing cover”.4 Repairing gearbox housing cover”. clutch housing”.2 Summary of components . page 160 ❑ complete ⇒ “2 Differential gear”.. Octavia III . Octavia II 2004 ➤ . page 173 ⇒ “7.Gearbox housing. ŠKODA AUTO A. page 175 ⇒ “7. Copying for private or commercial purposes.Controls. housing .Screw ❑ Replace after disas‐ sembly ❑ 5 Nm + 90° 4 . Octavia III 2013 ➤ .34 . Gearbox 0AJ .Clutch release lever ❑ with guide bushing and clutch release bearing ❑ removing and installing ⇒ “1.Clutch housing”. clutch housing ⇒ “7. page 196 3 .1 Summary of components .3 Summary of components. page 175 7.1 Summary of components . does not guarantee or accept any liability with respect to the correctness of information in this document. page 172 ⇒ “7. S. page 65 Protected by copyright.2016 7 Gearbox housing. in part or in whole.Flange shaft with pressure spring ❑ removing and installing ⇒ “6.Gearbox housing ❑ repairing ⇒ “7 Gearbox housing..16 Repairing clutch control”.� 7 .Clutch housing 1 . S.Conical screw ❑ 25 Nm 2 . gr. S. Octavia II 2010 ➤ .clutch hous‐ ing”.Edition 06. is not permitted unless authorised by ŠKODA AUTO A. Copyright by ŠKODA AUTO A. page 172 5 . clutch housing”.

.3 Adjusting the differential gear”.G 000 100. is not permitted unless authorised by ŠKODA AUTO A. Copying for private or commercial purposes. Octavia II 2010 ➤ .3 Adjusting the dif‐ ferential gear”..3 Adjusting the dif‐ ferential gear”. Octavia III 2013 ➤ .Outer ring/tapered-roller bearing ❑ for differential gear ❑ removing and installing ⇒ “2. in part or in whole. page 202 12 . page 202 7 . clutch housing 173 . Gearbox housing. Octavia III .Sealing ring ❑ for right flange shaft ❑ replace with installed gearbox ⇒ “1.Clutch housing ❑ when used: Adjusting differential gear ⇒ “2.Oil drain plug ❑ Tightening torque ⇒ “5 Gear oil”.2 Replacing the right flange shaft seal ring”. page 202 Protected by copyright. page 149 7.Edition 06.Gearbox housing.Gasket ring for drive shaft ❑ removing and installing ⇒ “1..Screw ❑ Replace after disassembly ❑ 5 Nm + 90° 9 .3 Adjusting the differential gear”.Gearbox housing ❑ when used: Adjusting differential gear ⇒ “2.� 8 . Copyright by ŠKODA AUTO A. page 202 10 . page 199 ❑ when used: Adjusting differential gear ⇒ “2.Oil filler plug ❑ different versions. page 199 ❑ when used: Adjusting differential gear ⇒ “2. ŠKODA AUTO A.clutch housing 1 .2 Disassembling and assembling differential gear”. page 202 2 . ❑ 20 Nm 4 . S. Octavia II 2004 ➤ .Fitting sleeve ❑ 2 pieces 11 .2 Disassembling and assembling differential gear”. S. tight‐ ening torque ⇒ page 149 6 .Ball pin ❑ remove previous grease ❑ Grease with grease for splines . Gearbox 0AJ . does not guarantee or accept any liability with respect to the correctness of information in this document.2 Summary of components . page 185 3 . S. page 194 5 .2016 7.3 Adjusting the differential gear”.Outer ring/tapered-roller bearing ❑ for differential gear ❑ removing and installing ⇒ “2.3 Replace gasket ring for drive shaft”.Adjusting washer ❑ for differential gear ❑ Determine thickness ⇒ “2.

Cover ❑ Before screwing down apply -AMV 188 200 03.Plug Protected by copyright. housing .1 Replacing the left flange shaft gasket ring”. Gearbox 0AJ .Bushing ❑ for the gearshift shaft ❑ extracting ⇒ page 160 ❑ inserting ⇒ page 160 15 . Octavia II 2010 ➤ . Octavia III 2013 ➤ .Circlip ❑ insert in the nut of the cylinder roller bearing groove Pos.2 Disassembling and assembling the output shaft”. S.Sealing ring ❑ for left flange shaft ❑ replace with installed gearbox ⇒ “1. S. Copying for private or commercial purposes.Circlip ❑ insert in the nut of the cylinder roller bearing groove Pos.Roller bearing ❑ for drive shaft ❑ removing and installing ⇒ “1.34 . ŠKODA AUTO A. page 188 20 . Octavia III .� ❑ insert in the holes of the clutch housing 174 Rep. page 193 14 . in part or in whole.Edition 06..2 Disassembling and assembling the drive shaft”. Octavia II 2004 ➤ .Controls. 18 18 .Roller bearing ❑ for output shaft ❑ removing and installing ⇒ “2. Copyright by ŠKODA AUTO A. S. page 179 19 .2016 ❑ different versions ⇒ page 149 13 . does not guarantee or accept any liability with respect to the correctness of information in this document. gr.to the sealing surface 16 . 19 17 . is not permitted ❑ present on certain gearboxes unless authorised by ŠKODA AUTO A..

37 mm .T10084 A- ♦ Interior extractor 30. -Kukko 21/5- Protected by copyright.G 1416- Pull the cylindrical-roller bearing out of the gearbox cover A .Edition 06.g.Countersunk screw ❑ tighten crosswise ❑ 2 Nm 2 .g. Octavia III .g.MP3-407 (VW 402)- ♦ Pressure spindle . -V.Roller bearing ❑ for output shaft ❑ do not interchange with cylindrical-roller bearing for input shaft ❑ can be replaced sepa‐ rately ❑ removing ⇒ page 175 ❑ inserting ⇒ page 176 5 . unless -Kukko 22/2-by ŠKODA AUTO A.g.Cover for gearbox housing 7.4 Repairing gearbox housing cover Special tools and workshop equipment required ♦ Pressure plate . S. Octavia III 2013 ➤ .g. Gearbox housing. ŠKODA AUTO A. e.MP3-408 (VW 412)- ♦ Drive bushing . Copyright by ŠKODA AUTO A.. Gearbox 0AJ ..Interior extractor 30. is not permitted ♦ Countersupport ..Roller bearing ❑ for drive shaft ❑ do not interchange with cylindrical-roller bearing for output shaft ❑ can be replaced sepa‐ rately ❑ removing ⇒ page 175 ❑ inserting ⇒ page 176 4 . -Kukko 22/2- 7. S.A.37 mm . clutch housing 175 . S.Countersupport . e.3 Summary of components.MP3-427 (40-21)- ♦ Pressure plate . Octavia II 2010 ➤ . does not guarantee or accept any liability authorised with respect to the correctness of information in this document. Octavia II 2004 ➤ ..0.2016 7. e. in part or in whole.Bearing plate ❑ for cylindrical-roller bearing ❑ Fitting position: Coun‐ tersunks for counter‐ sunk screws point to the gearbox housing 3 .� ♦ Hot air blower e. Copying for private or commercial purposes.0. e. -Kukko 21/5- B .Gearbox housing cover 1 .

in the area of the bearing pedestals to ap‐ prox.� 176 Rep. S. Gearbox 0AJ .Pressure plate . does not guarantee or accept any liability with respect to the correctness of information in this document.Drive bushing . Copying for private or commercial purposes. housing . Octavia III . Octavia II 2004 ➤ .g.MP3-407- – Heat the cover for gearbox housing with the hot-air blower .Pressure spindle . Do not tighten in the opposite direction with the coun‐ tersunk screws across the bearing plate. S.MP3-427- C . S.G 1416. in part or in whole. gr.A. • Cylindrical-roller bearing must be pressed into the cover up to the stop.34 .MP3-408- B . 100°C.. Protected by copyright. Octavia III 2013 ➤ .Edition 06. ŠKODA AUTO A. is not permitted unless authorised by ŠKODA AUTO A. e. Copyright by ŠKODA AUTO A. – Insert the cylindrical-roller bearing in the heated gearbox and press down under the workshop press until heat is transferred.2016 Press cylindrical-roller bearing into cover for gearbox housing A .Controls. Octavia II 2010 ➤ . -V..

1 Summary of components .9 Disassembling and assembling the gearbox”. Octavia III . Octavia II 2004 ➤ ..gearbox housing cover and 5th/6th gear”. 2 on some gearboxes ⇒ “6. S.Drive shaft”. does not guarantee or accept any liability with respect to the correctness of information in this document.Edition 06. Octavia III 2013 ➤ . page 152 ❑ identify before removing ❑ do not interchange with inner ring/cylindrical- roller bearing of output shaft ❑ can be replaced sepa‐ rately ❑ removing and installing ⇒ “6. assign via the ⇒ Electronic Catalogue of Original Parts Protected by copyright. page 152 4 . ŠKODA AUTO A. page 185 1.3 Assembly over‐ view . in part or in whole.gearbox housing cover and 5th/6th gear”.. page 160 3 .Screw ❑ removing and installing ⇒ “6.Needle bearing ❑ for 6th gear ❑ replace together with Pos.3 Assembly over‐ view .3 Replace gasket ring for drive shaft”.1 Summary of components . page 152 2 .Synchroniser ring for 6th gear ❑ check for wear ⇒ page 182 6 . 3 on some gearboxes ⇒ “6. S.2 Disassembling and assembling the drive shaft”. shafts 1 Drive shaft ⇒ “1. Copying for private or commercial purposes. Octavia II 2010 ➤ . 7 ❑ on certain gearboxes two-piece.3 Assembly over‐ view . is not permitted 7 .Inner ring for cylindrical-roll‐ er bearing ❑ combined with thrust washer Pos.Sliding gear for 6th gear 5 . S.Bushing unless authorised by ŠKODA AUTO A. Drive shaft 177 . page 177 ⇒ “1. page 179 ⇒ “1. Copyright by ŠKODA AUTO A.� ❑ for 6th gear needle bearing 1.2016 35 – Gears. Gearbox 0AJ .Thrust washer ❑ combined with inner ring/cylindrical-roller bearing Pos.Drive shaft 1 .gearbox housing cover and 5th/6th gear”.

Bushing ❑ for 4th gear needle bearing ❑ replace together with Pos. does not guarantee or accept any liability Protected by copyright. page 160 ❑ disassembling ⇒ page 184 ❑ Assembly of the sliding sleeve/5th/6th °gear synchronizer body ⇒ page 184 and ⇒ page 184 ❑ Fitting position ⇒ page 184 9 .Sliding gear for 3rd gear 18 . 14 ❑ inserting ⇒ page 184 13 .Drive shaft ❑ Clean the threaded hole in the drive shaft e. 11 ❑ press off with bearing support for grooved ball bearing Pos.Sliding gear for 5th gear 11 .. Gearbox 0AJ . Octavia III . shafts . page 160 8 . 6 ❑ removing and installing ⇒ “6. S.Sliding sleeve with 3rd and 4th gear synchronizer bodyAUTO A. clutch housing”. S.Bearing support with grooved ball bearing ❑ Always replace grooved ball bearing together with the bearing support ❑ if the bearing support is released.5th gear synchronizer ring ❑ is damaged by the drive shaft when removing ❑ Replace after disassembly ❑ check for wear ⇒ page 182 10 .2016 ❑ replace together with Pos. it must always be replaced ❑ pressing off with 5th°gear pinion ⇒ page 180 ❑ inserting ⇒ page 184 15 .35 .� ❑ disassembling ⇒ page 181 ❑ Fitting position sliding sleeve with synchronizer body ⇒ page 181 ❑ assembling ⇒ page 181 ❑ inserting ⇒ page 182 20 . Octavia II 2010 ➤ .9 Disassembling and assembling the gearbox”. 12 12 ..g with a thread tap from the locking agent residues 16 . ŠKODA ❑ press off with 3rd gear sliding gear ⇒ page 181 with respect to the correctness of information in this document.Needle bearing ❑ for 3rd gear 17 .Needle bearing ❑ for 4th gear 178 Rep. S.Gearbox housing ❑ repairing ⇒ “7 Gearbox housing.Edition 06.Bushing ❑ for 5th gear needle bearing ❑ replace together with Pos. is not permitted unless authorised by ŠKODA AUTO A. 21 ❑ press off with 3rd gear sliding gear ⇒ page 181 ❑ inserting ⇒ page 182 21 .3rd gear synchronizer ring ❑ check for wear ⇒ page 182 19 . gr. Octavia III 2013 ➤ .9 Disassembling and assembling the gearbox”.Needle bearing ❑ for 5th gear ❑ replace together with Pos. page 172 14 .Sliding sleeve with 5th and 6th gear synchronizer body ❑ removing and installing ⇒ “6. Copying for private or commercial purposes. Octavia II 2004 ➤ . Copyright by ŠKODA AUTO A. in part or in whole.Gears.

T10084A- ♦ Pressure plate . ŠKODA AUTO A. Octavia III 2013 ➤ . does not guarantee or accept any liability with respect to the correctness of information in this document. Octavia III .Clutch housing ❑ repairing ⇒ “7 Gearbox housing.Spring ❑ Fitting position ⇒ page 184 34 . Drive shaft 179 . clutch housing”.4th gear synchronizer ring ❑ check for wear ⇒ page 182 23 .T30066 (30-23)- ♦ Drive bushing . S.Thrust washer 25 .Spring ❑ Fitting position ⇒ page 181 30 .MP3-451 (VW 422)- ♦ Distance sleeve . unless authorised by ŠKODA AUTO A.Edition 06.Circlip ❑ Replace after disassembly ❑ Determine thickness ⇒ page 183 27 . Gearbox 0AJ .T10083- ♦ Base .T10080- ♦ Insert base .Synchronizer body for 3rd and 4th gear 32 .Roller bearing ❑ with circlip ❑ removing ⇒ page 180 ❑ inserting ⇒ page 180 ❑ Fitting position: the circlip in the bearing points towards the drive shaft 28 .Sliding gear for 4th gear 24 ..2 Disassembling and assembling the drive shaft Special tools and workshop equipment required ♦ Cap .Sliding sleeve 5thProtected and 6th gear Copying for private or commercial purposes.T10083/1- ♦ Pipe section .MP3-406 (VW 401)- 1. 5th and 6th gear 36 . Octavia II 2010 ➤ . Copyright by ŠKODA AUTO A.Inner ring for cylindrical-roller bearing ❑ remove ⇒ page 181 ❑ inserting ⇒ page 182 26 .MP1-316 (30-100)- ♦ Thrust piece .MP3-458/2 (VW 472/2)- ♦ Cap .Insert (3x) 33 . S..Synchroniser body. is not permitted by copyright. Octavia II 2004 ➤ .Sliding sleeve 3rd and 4th gear 31 .T10081- ♦ Pressure spindle .� 1. 20 22 . S. page 172 29 . in part or in whole.Insert (3x) 35 .MP3-423 (VW 407)- ♦ Pressure plate .2016 ❑ replace together with Pos.

. sliding gears and synchronizer rings onto the drive shaft with gear oil.MP3-414- – Support the clutch housing by positioning pipe section - MP3-450.g. S. unless authorised by ŠKODA AUTO A. Press off the bearing support with the grooved ball bearing and the 5th gear -1- A . • Always replace bearing support with grooved ball bearing ⇒ Electronic Catalogue of Original Parts .Pressure spindle . – When insertingProtected compress circlip by copyright. does not guarantee or accept any liability with respect to the correctness of information in this document.. e. 180 Rep. – Slide the pressure plate . e. page 7 .MP3-423 (VW 407)- D .Thrust piece . A . e. -Kukko 21/5- Press the cylindrical-roller bearing into the clutch housing A . Octavia III .Pressure plate .g.2016 ♦ Pressure plate . shafts .0. Gearbox 0AJ .37 mm .� • Remove pliers before the cylindrical-roller bearing is in fitting position.Interior extractor 30. -Kukko 22/1- B . gr. The circlip must lock into the clutch housing slot.MP3-450 (VW 415A)- ♦ Pressure spindle .T10081- E . • Do not interchange the synchronizer rings.MP3-406 (VW 401)- – Sliding sleeve for 1st and 2nd gear to 2nd gear. Octavia II 2010 ➤ . -Kukko 21/5- ♦ Countersupport . -Kukko 22/1- • When installing new pinions or a new output shaft observe the instructions ⇒ Electronic Catalogue of Original Parts and the technical data ⇒ “4 Technical data”. Octavia III 2013 ➤ .Edition 06.. S.T10084A- C .Gears.Pressure plate .(not visible in figure) directly under the bearing support.of the cylindrical-roll‐ er bearing with pliers -C-. is not permitted bearing with pliers -1-. • Insert all bearings. if re-used always assign to the original sliding gear.g.MP3-414 (VW 516)- ♦ Interior extractor 30.Pressure spindle .MP3-407 (VW 402)- ♦ Pipe section .0.sideways up to stop onto the drive shaft.Pressure plate .Pipe .g. e. Pull out the cylindrical-roller bearing from the clutch housing – When removing compress circlip -arrow.35 .37 mm . Octavia II 2004 ➤ . ŠKODA AUTO A.T10084 A. Copyright by ŠKODA AUTO A.Countersupport . S. -arrow- Copying of the for private cylindrical-roller or commercial purposes.MP3-408 (VW 412)- ♦ Pipe section ..MP3-408- B . in part or in whole.MP3-407 (VW 402)- B .

S. Octavia II 2010 ➤ . ŠKODA AUTO A.Edition 06.and install the springs with 120° offset. Octavia III . ♦ sliding sleeve/synchronizer body for 3rd/4th gear and ♦ 3rd gear sliding gear must be pressed off. Drive shaft 181 .Arresters for synchronizer body – Slide the sliding sleeve over the synchronizer body. S. Copying for private or commercial purposes. Protected by copyright.. • The deeper recesses -arrow A. Gearbox 0AJ .Pressure spindle . – Insert the arresters in the deeper recesses -arrows. ♦ 4th gear sliding gear with needle bearing. – Inner ring for cylindrical-roller bearing together with: ♦ Thrust washer..Synchronizer body 4 .2016 Press off inner ring/cylindrical-roller bearing A .Spring 2 .of the arresters in the syn‐ chronizer body and the recesses -arrow B.MP3-408- B .Sliding sleeve 3 . in part or in whole. Octavia III 2013 ➤ . Assembly of the sliding sleeve/3rd and 4th gear synchronizer body • The sliding sleeve is drawn over the synchronizer body.� 1.Pressure plate . Copyright by ŠKODA AUTO A.MP3-406- – Removing the circlip.in the sliding sleeve must be positioned above one another. Fitting position of the sliding sleeve/3rd and 4th gear synchronizer body The groove on the front side -arrow. • The angled end of the springs must grip into the hollow arrester of the synchronizer body. S. Disassembling and assembling the sliding sleeve/3rd and 4th gear synchronizer body 1 . does not guarantee or accept any liability with respect to the correctness of information in this document. Octavia II 2004 ➤ . is not permitted unless authorised by ŠKODA AUTO A.points towards the 4th gear.

.7 mm 0.MP3-408- B . Copying for private or commercial purposes.MP3-458/2- D . 5 and 6th 1.1. S.Protected MP3-458/2-by copyright. gr.for the cylindrical-roller bearing A .Distance sleeve ..MP3-408- B .5 mm gear Press on the synchronizer body with the 3rd and 4th gear sliding sleeve A .2016 Check synchronizer ring for wear – Press the synchronizer ring on the cone of the sliding gear and measure clearance -a. Gearbox 0AJ . is not permitted unless authorised by ŠKODA AUTO A.Distance sleeve .0.Cap .Pressure plate . shafts .MP3-451- C . Octavia III 2013 ➤ .Pressure plate .with a feeler gauge.Pressure spindle . Copyright by ŠKODA AUTO A.MP3-406- • Fitting position: The high collar points to the 3rd gear sliding gear. does not guarantee or accept any liability D . Octavia III . Dimension -a.MP3-406- – Insert determined circlip ⇒ page 183 .. S. Press on the inner ring -1.Pressure plate .MP3-406- with respect to the correctness of information in this document.Drive bushing . 4.Gears.� – Subsequently place 4th gear needle bearing with 4th gear sliding gear and thrust washer.T30066- C . S.for the 4th °gear needle bearing A . ŠKODA AUTO A. 182 Rep.. in part or in whole. Octavia II 2010 ➤ . Octavia II 2004 ➤ .Pipe section .Pressure spindle .35 .Edition 06. Fitting dimension Wear limit 3.MP1-316- B . Press on the bushing -1.10.

• Dimension -a..15 0.15 0. Copyright by ŠKODA AUTO A.Surface . In order to press in the bearing support evenly onto the shafts.T10083- respect to the. – Determine the first circlip required according to the table. the dimension -a. it is necessary that the shafts are also positioned evenly on the in‐ Protected by copyright.14 2.T10083/1- C . is not permitted unless authorised by ŠKODA AUTO A.3 0. Circlips available Measured value Circlip thickness Axial play (mm) (mm) (mm) 0. dimension -a-.must be inserted in the fastening opening of the drive shaft. – Remove the circlip used to take the measurement.0 mm in the slot of the drive shaft and push upwards -arrow-.15…0. Therefore. Octavia II 2004 ➤ .Insert base .1 0.05…0.24 2. Octavia II 2010 ➤ .2 0. if necessary ⇒ page 183 .correctness of information in this document.05…0.44 2. – Measure dimension between inner ring -B.� A 3 mm thick washer .0 0. Drive shaft 183 .05…0.34 2.. S.Pressure plate . Octavia III 2013 ➤ . Copying for private or commercial purposes.15 0.T10083/1- A . Octavia III .using a feeler gauge -C-.4 0.Edition 06. ŠKODA AUTO A.10 Press the bearing support for grooved ball bearings onto the input and output shafts The drive shafts of the individual gearboxes have different lengths due to the different heights of the serration.with a thickness of 2.2016 Determining the circlip – Insert circlip -A.05…0.25…0.45…0. Assign circlips via ⇒ Electronic Catalogue of Original Parts . in part or in whole.of the output shaft serration must be measured.05…0. S.35…0.MP3-407- B .6 mm Insert washer . Gearbox 0AJ .T10083- 1.51 2.05…0.T10083/1. S. does not guarantee or accept any liability sert basewith .= 30.15 0.and positioned cir‐ clip -A.

2016 Press on bearing support with grooved ball bearing A . S. CAUTION Wear protective gloves! Press on the bushing -1. Gearbox 0AJ . 100 ° C. • The deeper recesses -arrow A. in part or in whole. Octavia III . does not guarantee or accept any liability with respect to the correctness of information in this document.35 .Insert base . shafts .Pressure spindle .MP3-408- B . Sliding sleeve Protected by copyright. S.MP3-407- Disassembling and assembling the sliding sleeve and 5th/6th gear synchronizer body 1.Insert base .Pipe section . Copying for private or commercial purposes. Octavia II 2010 ➤ . S. • The angled end of the spring must grip into the hollow arrester. – Insert the arresters in the deeper recesses -arrows.Gears.� 4. Assembly of the sliding sleeve/5th/6th °gear synchronizer body • The sliding sleeve is drawn over the synchronizer body.of the arresters in the syn‐ chronizer body and the recesses -arrow B. Octavia II 2004 ➤ .. ŠKODA AUTO A.Edition 06.Pressure plate .T10083- D .. Arrester – Slide the sliding sleeve over the synchronizer body. Synchronizer body unless authorised by ŠKODA AUTO A.and install the springs with 120° offset. Copyright by ŠKODA AUTO A.for the 5th °gear needle bearing A .T10080- C . gr.MP3-407- – Before pressing on the bearing support heat it to max. Octavia III 2013 ➤ .MP3-451- C .Cap .Pressure plate .in the sliding sleeve must be positioned above one another.T10083- D .Pressure spindle .MP3-423- B . Spring 2. 184 Rep. is not permitted 3.

– Remove gasket ring on the drive shaft with input shaft - T20143. Octavia II 2004 ➤ . page 119 . – Slightly moisten the outer circumference of the gasket ring with gearbox oil. page 119 . S. Copying for private or commercial purposes. page 65 . Gearbox 0AJ . in part or in whole. Octavia III 2013 ➤ . – Fill space between sealing lip and dust lip -arrow. Drive shaft 185 . Octavia II 2010 ➤ .with sealing grease .T20143- ♦ Sealing grease . – Remove clutch release lever with release bearing ⇒ “1. Insert the gasket ring for the drive shaft until flush – Mount clutch release lever with release bearing ⇒ “1. is not permitted unless authorised by ŠKODA AUTO A...3 Replace gasket ring for drive shaft Special tools and workshop equipment required ♦ Thrust piece .2016 1. S. ŠKODA AUTO A.� 1. – Installing the gearbox ⇒ “2 Removing and installing the gearbox”. Protected by copyright.G 052 128 A1. page 65 ..T40008- ♦ Ejection lever . does not guarantee or accept any liability with respect to the correctness of information in this document.16 Repairing clutch control”.16 Repairing clutch control”. S. Octavia III . Copyright by ŠKODA AUTO A.. • Do not damage the running surface of the gasket ring on drive shaft.G 052 128 A1- – Removing the gearbox ⇒ “2 Removing and installing the gearbox”.Edition 06.

in part or in whole. page 188 2. gr. 2.2016 2 Output shaft ⇒ “2. Octavia II 2010 ➤ . Copyright by ŠKODA AUTO A.Output shaft 1 . it cannot be removed from the output shaft ❑ Inspect bearing assem‐ bly or inner ring for cy‐ lindrical-roller bearing for scoring and damage ❑ Replace output shaft and cylindrical-roller bearing together if there is scoring and damage on the bearing assem‐ bly or inner ring Protected by copyright.Sliding gear for 2nd gear 10 . page 186 ⇒ “2. S. page 172 2 . Gearbox 0AJ .� ❑ Fitting position: Collar points to the 3rd gear ⇒ page 189 5 .Clutch housing ❑ repairing ⇒ “7 Gearbox housing.Output shaft”. Octavia III 2013 ➤ .Circlip 9 . ŠKODA AUTO A.35 .Edition 06. Octavia III . does not guarantee or accept any liability 4 -unless 4th withgear respectpinion to the correctness of information in this document.1 Summary of components . Octavia II 2004 ➤ .Circlip 6 .Output shaft ❑ if the inner ring is fitted as a cylindrical-roller bearing Pos. shafts .Needle bearing ❑ for 2nd gear 11 .Gears.Roller bearing ❑ with circlip ❑ removing ⇒ page 188 ❑ inserting ⇒ page 189 ❑ Fitting position: the cir‐ clip in the bearing points towards the output shaft 3 .1 Summary of components .Outer ring for 2nd gear ❑ place onto the inner ring Pos. clutch housing”.Inner ring for 2nd gear ❑ check for wear ⇒ page 190 ❑ Fitting position ⇒ page 190 12 . Copying for private or commercial purposes.. S.2 Disassembling and assembling the output shaft”.3rd gear pinion ❑ Fitting position: Collar points to the 4th gear ⇒ page 189 8 . is not permitted authorised by ŠKODA AUTO A..Circlip 7 . S. 11 186 Rep.

in part or in whole.Circlip ❑ pushing out ⇒ page 189 ❑ inserting ⇒ page 192 16 .Bearing support with grooved ball bearing ❑ Always replace grooved ball bearing together with the bearing support ❑ If the bearing support is released.6th gear pinion ❑ Fitting position: collar points to the bushing Pos. page 160 2.9 Disassembling and assembling the gearbox”. Copying for private or commercial purposes.Inner ring for cylindrical-roller bearing ❑ identify before removing ❑ do not interchange with inner ring/cylindrical-roller bearing of input shaft ❑ can be replaced separately ❑ removing and installing ⇒ “6.Outer ring for 1st gear ❑ insert into synchronizer ring Pos. S. Copyright by ŠKODA AUTO A.gearbox housing cover and 5th/6th gear”. ŠKODA AUTO A. Gearbox 0AJ . Octavia III 2013 ➤ .3 Assembly overview . S.. Octavia II 2010 ➤ .1st gear synchronizer ring ❑ check for wear ⇒ page 190 ❑ insert in such a way that the recesses lock into the arresters of the sliding sleeve Pos.2nd gear synchronizer ring ❑ check for wear ⇒ page 190 ❑ Fitting position ⇒ page 190 14 . page 172 23 . S.Gearbox housing ❑ repairing ⇒ “7 Gearbox housing. it must always be replaced ⇒ Electronic Catalogue of Original Parts ❑ removing and installing ⇒ “1.Inner ring for 1st gear ❑ check for wear ⇒ page 190 ❑ Check pegs for traces of wear ❑ Fitting position ⇒ page 192 19 . 14 17 . is not permitted unless authorised by ŠKODA AUTO A. page 160 25 .9 Disassembling and assembling the gearbox”. 15 press off together with the 2nd gear sliding gear ⇒ page 189 ❑ disassembling and assembling ⇒ page 191 ❑ Assembling sliding sleeve/synchronizer body ⇒ page 191 ❑ Fitting position ⇒ page 191 ❑ inserting ⇒ page 191 15 .2 Disassembling and assembling the drive shaft”.� ⇒ “6. Output shaft 187 . does not guarantee or accept any liability ❑ removing and installing with respect to the correctness of information in this document. page 152 24 .Needle bearing ❑ for 1st gear 20 . 16 ❑ Fitting position ⇒ page 192 ❑ replace if there are any traces of scoring or friction 18 .Screw Protected by copyright. 26 ❑ removing and installing ⇒ “6. Octavia II 2004 ➤ .2016 ❑ replace if there are any traces of scoring or friction ❑ Fitting position ⇒ page 190 13 . Octavia III . clutch housing”.Sliding gear for 1st gear ❑ Fitting position ⇒ page 192 21 . page 179 22 ..Sliding sleeve with 1st and 2nd gear synchronizer body ❑ after removing the circlip Pos.Edition 06.

MP3-423 (VW 407)- ♦ Pipe section .0.MP3-408 (VW 412)- ♦ Thrust piece . ŠKODA AUTO A.MP3-450 (VW 415A)- ♦ Pressure spindle .g.9 Disassembling and assembling the gearbox”. page 160 ❑ press off together with bearing support Pos.MP3-4014 (VW 432)- ♦ Interior extractor 30. sliding gears and synchronizer rings onto the output shaft with gear oil. does not guarantee or accept any liability with respect to the correctness of information in this document.5th gear pinion ❑ Fitting position ⇒ “6. e.g.2016 26 . Copying for private or commercial purposes.35 .. Octavia II 2010 ➤ .g. page 160 28 .Bushing ❑ removing and installing ⇒ “6. Copyright by ŠKODA AUTO A. e.2 Disassembling and assembling the drive shaft”.9 Disassembling and assembling the gearbox”..37 mm . -Kukko 21/5- 188 Rep. Octavia III 2013 ➤ . Octavia II 2004 ➤ .MP3-427 (40-21)- ♦ Pressure plate .MP3-407 (VW 402)- ♦ Pressure spindle . Gearbox 0AJ . S. if re-used always by copyright. 21 ⇒ “1.Countersupport .Sliding sleeve 30 .� Pull out the cylindrical-roller bearing from the clutch housing – When removing compress circlip of the cylindrical-roller bear‐ ing -arrow.2 Disassembling and assembling the out‐ put shaft Special tools and workshop equipment required ♦ Drive bushing .37 mm . -Kukko 22/1- B .Spring ❑ Fitting position ⇒ page 191 29 . shafts . is not permitted assign to the original sliding unless gear. page 179 ❑ inserting ⇒ “6.Edition 06. authorised by ŠKODA AUTO A. page 7 • Insert all bearings. S.Gears.Synchronizer body 31 . e. A .with pliers -C-. -Kukko 22/1- • When installing new pinions or a new shaft observe the in‐ structions ⇒ Electronic Catalogue of Original Parts and the technical data ⇒ “4 Technical data”.9 Disassembling and assembling the gearbox”.Interior extractor 30. Octavia III ... gr. in part or in whole.0. S.Insert (3x) 2. • Do not interchangeProtected the synchronizer rings. page 160 27 . e. -Kukko 21/5- ♦ Countersupport .g.

. Gearbox 0AJ .Edition 06. Output shaft 189 . S. Copying for private or commercial purposes.� Press off sliding sleeve with 1st and 2nd gear synchronizer body – After removing the circlip jointly press off the 2nd gear sliding gear and the sliding sleeve/synchronizer body.. 2. Octavia III . Octavia II 2004 ➤ . ŠKODA AUTO A.out of the slot A .points towards the 4th gear pinion -A-.2016 Press the cylindrical-roller bearing into the clutch housing – Support the clutch housing by positioning pipe section - MP3-450. S. Octavia II 2010 ➤ . Copyright by ŠKODA AUTO A. – When pressing in. – Insert circlip -3-.points towards the 3rd gear pinion -B-. S. Octavia III 2013 ➤ . is not permitted unless authorised by ŠKODA AUTO A.with pliers -A-. Fitting position: • The collar -arrow 1. – Place the 3rd gear pinion -B. Fitting position: • The collar -arrow 2. – Insert circlips -1. Protected by copyright.on the output shaft. in part or in whole.on the output shaft.(not visible in figure) directly under the bearing support. the cylindrical-roller bearing compress the circlip -arrow. Press the circlip -1. • Remove pliers before the cylindrical-roller bearing is in fitting position. does not guarantee or accept any liability with respect to the correctness of information in this document.and -2-. The circlip must lock into the clutch housing slot.Protective glove • Prevent uncontrolled ejection of the circlip. Fitting position of gear pinion of 3rd and gear pinion of 4th – Place the 4th gear pinion -A.

• Lock the lands -arrows 2. in part or in whole. Octavia II 2010 ➤ . Octavia II 2004 ➤ .Gears.in the lands -arrows 1.0.in the recesses -arrows 3. gr.2016 Check 1st and 2nd gear inner ring for wear – Press the inner ring -2. is not permitted • The angled lands -arrow 1..with a feeler gauge -1-. Fitting dimension Wear limit Dimension -a.0..with a feeler gauge -1-.-B-..on the cone of the sliding gear and measure clearance -a.75. Octavia III 2013 ➤ . • Lock the recesses -arrows 4. does not guarantee or accept any liability with respect to the correctness of information in this document. S.on the 2nd gear sliding gear.� – Position the outer ring -B-.of the inner ring -A-. Fitting dimension Wear limit Dimension -a. Protected by copyright.8 mm 0.3 mm Check 1st and 2nd gear synchronizer ring for wear – Press the synchronizer ring. – Position the synchronizer ring -C-. inner ring and 2nd gear syn‐ chronizer ring – Position the inner ring -A. 1.5 mm Fitting position of the outer ring.of the sliding gear. outer ring and inner ring on the cone of the sliding gear and measure clearance -a. S. S. Copyright by ŠKODA AUTO A. ŠKODA AUTO A.35 . shafts .10. 0.2.Edition 06.point unless towards authorised bythe outer ŠKODA ring AUTO A. Copying for private or commercial purposes..10.25 mm 0. Octavia III . 190 Rep. Gearbox 0AJ .

Octavia II 2004 ➤ . Copyright by ŠKODA AUTO A. Copying for private or commercial purposes..Sliding sleeve 3 .of the synchronizer body point towards the outer serration of the sliding sleeve -arrow C-. Assembly of the sliding sleeve/1st and 2nd gear synchronizer body • The sliding sleeve is drawn over the synchronizer body. Octavia III .and install the springs with 120° offset. – Insert the arresters in the deeper recesses -arrows. S.. ŠKODA AUTO A.Synchronizer body 4 . the serration of the reversing gear points towards the 2nd gear.of the arresters in the syn‐ chronizer body and the recesses -arrow E. Protected by copyright. is not permitted unless authorised by ŠKODA AUTO A.in the sliding sleeve must be positioned above one another. Press on the sliding sleeve/1st and 2nd gear synchronizer body Fitting position: • The slot for the shift fork in the sliding sleeve points towards the 1st gear. – Rotate the synchronizer ring in such a way that the slots are flush with the arresters. Fitting position: • After assembly the groove on the front side -arrow A.Edition 06. S. Octavia II 2010 ➤ .2016 Disassembling and assembling the sliding sleeve/1st and 2nd gear synchronizer body 1 . S. in part or in whole. Output shaft 191 . • The deeper recesses -arrow D. does not guarantee or accept any liability with respect to the correctness of information in this document.Spring 2 . Octavia III 2013 ➤ .and the higher collar -arrow B.� 2.Arresters for synchronizer body – Slide the sliding sleeve over the synchronizer body. Gearbox 0AJ . The angled end of the spring must grip into the hollow arrester.

S. Fitting position 1st gear sliding gear • The higher collar -A.� 192 Rep. Octavia II 2004 ➤ .of the syn‐ chronizer ring -B-. does not guarantee or accept any liability with respect to the correctness of information in this document.points towards the 2nd gear -B-.Gears. gr. The re‐ cesses in the collar -arrows. is not permitted unless authorised by ŠKODA AUTO A.Edition 06. Fitting position for 1st gear inner ring -A- • The pegs -arrow 1.. shafts . Octavia III . Protected by copyright.lock into the pegs of the outer ring ⇒ page 192 . Copying for private or commercial purposes. Fitting position of the 1st gear outer ring • The pegs -arrows.point towards the reversing gear serration.35 . Octavia III 2013 ➤ .lock into the recesses -arrow 2.. ŠKODA AUTO A. Copyright by ŠKODA AUTO A. S.2016 Insert the circlip – Insert the 1st gear synchronizer ring in the sliding sleeve/syn‐ chronizer body. S. Octavia II 2010 ➤ . in part or in whole. Gearbox 0AJ .

Rep. Gearbox 0AJ . – Remove the front left wheelhouse liner ⇒ Body Work.2016 39 – Final drive . Protected by copyright. Rep.MP9-501 (VW 771)- ♦ Thrust piece . does not guarantee or accept any liability with respect to the correctness of information in this document. – Remove the sound dampening system ⇒ Body Work. – Unscrew the drive shaft from the flange shaft.1 Replacing the left flange shaft gasket ring Special tools and workshop equipment required ♦ Extractor tool . in part or in whole. Avoid damaging the paintwork on the drive shaft during this operation.G 052 128 A1- Removing – Remove front left wheel and raise vehicle.differential 1 Replacing the flange shaft gasket rings (gearbox assembled) ⇒ “1. Octavia III 2013 ➤ . gr. Copying for private or commercial purposes. Replacing the flange shaft gasket rings (gearbox assembled) 193 . Octavia II 2010 ➤ .1 Replacing the left flange shaft gasket ring”. – Unscrew the fixing screw for the flange shaft. is not permitted unless authorised by ŠKODA AUTO A. – Tie up the drive shaft as far as possible..T10160- ♦ Catch pan ♦ Sealing grease .MP3-419/37 (VW 771/37)- ♦ Inertia extractor .Edition 06. 1. – Remove flange shaft together with pressure spring. page 193 ⇒ “1. ŠKODA AUTO A. Copyright by ŠKODA AUTO A. Octavia III .2 Replacing the right flange shaft seal ring”. 66 .. S. – Turn steering to full left lock. 50 . to this end insert two screws in the flange and using a tyre iron hold the shaft. S. page 194 .� 1. gr. Octavia II 2004 ➤ . – Position the catch pan under the gearbox. S.

– Turn steering to full right lock. – Bolt drive shaft to flange shaft ⇒ Chassis. Copyright by ŠKODA AUTO A. 66 . – Install wheel ⇒ Chassis. S. if necessary fill up to lower edge of filler hole ⇒ “5 Gear oil”. gr.2 Replacing the right flange shaft seal ring Special tools and workshop equipment required ♦ Extractor tool . in part or in whole. page 149 . Tightening torques Protected by copyright. Rep. gr. – Insert the flange shaft. Octavia III . 194 Rep. gr. ŠKODA AUTO A. Copying for private or commercial purposes. Rep..and extractor tool .� ⇒ “2 Differential gear”.G 052 128 A1- Removing – Remove the sound dampening system ⇒ Body Work. 40 . does not guarantee or accept any liability with respect to the correctness of information in this document. page 196 1.MP9-501 (VW 771)- ♦ Thrust piece . do not twist the seal ring. Rep. Install – Drive the new seal ring in up to the stop.Final drive . 50 . gr. 50 . Rep. S. Octavia II 2004 ➤ . – Secure the flange shaft with the conical screw.2016 – Remove gasket ring for flange shaft with non-return valve - MP9-501.Edition 06.. – Check gear oil level. Octavia III 2013 ➤ .MP3-419/37. Gearbox 0AJ .MP3-419/37 (VW 771/37)- ♦ Inertia extractor . Octavia II 2010 ➤ . Rep. gr. is not permitted ♦ Flange shaft on gearbox (conical screw) unless authorised by ŠKODA AUTO A. – Install the noise insulation ⇒ Body Work. gr. – Fill half the space between the sealing lip and dust lip with sealing grease . – Install the wheelhouse liner into the left wheelhouse ⇒ Body Work..G 052 128 A1.39 .differential . S.. 44 .T10160- ♦ Catch pan ♦ Sealing grease .

Copyright by ŠKODA AUTO A.G 052 128 A1. – Unscrew the fixing screw for the flange shaft. – Unscrew the drive shaft from the flange shaft. Rep. – Position the catch pan under the gearbox.Extractor tool . – Fill half the space between the sealing lip and dust lip with sealing grease ..2016 – Remove protection plate for drive shaft from the engine (if present) -arrows-.. 40 1. – Secure the flange shaft with the conical screw. in part or in whole.. to this end insert two screws in the flange and using a tyre iron hold the shaft. Rep. Replacing the flange shaft gasket rings (gearbox assembled) 195 . gr.MP9-501- B . 50 . page 149 . Octavia III 2013 ➤ . – Insert the flange shaft. 40 .and - MP3-419/37. S. Tightening torques ♦ Flange shaft on gearbox (conical screw) ⇒ “2 Differential gear”.� – Drive the new seal ring in up to the stop. Octavia II 2010 ➤ . – Check gear oil level.-B-. – Tie up the drive shaft as far as possible. gr. gr.MP3-419/37- Install Protected by copyright. if necessary fill up to lower edge of filler hole ⇒ “5 Gear oil”. ŠKODA AUTO A. – Pull out seal ring for flange shaft with -MP9-501. S. – Screw the right drive shaft onto the flange shaft ⇒ Chassis. Octavia III . Gearbox 0AJ . do not twist the seal ring. A . Copying for private or commercial purposes.Inertia extractor . – Install the noise insulation ⇒ Body Work. Octavia II 2004 ➤ . Avoid damaging the paintwork on the drive shaft during this operation. – Remove flange shaft together with pressure spring. is not permitted unless authorised by ŠKODA AUTO A. Rep.-A. S. does not guarantee or accept any liability with respect to the correctness of information in this document.Edition 06. page 196 ♦ Protective cap for drive shaft on engine⇒ Chassis.

large ❑ installing ⇒ page 202 8 . page 199 .2 Differential gear . S. Superb II and Yeti”. small ❑ installing ⇒ page 202 11 .39 . Copyright by ŠKODA AUTO A. Octavia II.2 Disassembling and assembling differential gear”. ⇒ “2.Threaded part ❑ installing ⇒ page 202 9 .� 196 Rep.Right flange shaft 3 .1 Differential gear .Summary of components. Superb II and Yeti 1 . is not permitted unless authorised by ŠKODA AUTO A. 2.1.Summary of components . does not guarantee or accept any liability with respect to the correctness of information in this document.Pressure spring for flange shaft ❑ fitted behind flange shaft 4 . gr.1. ŠKODA AUTO A. Octavia III . Copying for private or commercial purposes.2016 2 Differential gear ⇒ “2. 8 ❑ 25 Nm 2 .3 Adjusting the differential gear”. page 196 ⇒ “2. stop disc and pressure spring in position when the flange shaft is re‐ moved 7 .differential .Differential bevel gear.Stop disc compound ❑ insert with gear oil Protected by copyright. Octavia II 2004 ➤ . cut out the tensioning sleeve Pos. S. in part or in whole.1 Summary of components . Octavia III 2013 ➤ . Gearbox 0AJ .. 17 ⇒ page 202 ❑ installing ⇒ page 202 10 .Differential”..Differential ⇒ “2. page 196 . page 198 2.1 Summary of components . Octavia II.Conical screw ❑ screw into threaded piece Pos.Final drive . Octavia II 2010 ➤ .Edition 06.Thrust washer ❑ Fitting position: Collar for compression spring 5 .Conical ring ❑ Fitting position: Cone for differential gear housing 6 .Differential bevel gear shaft ❑ when removing. ⇒ “2. S. page 202 .1 Differential gear .Circlip ❑ holds the conical ring.1.Octavia III”.Differential bevel gear.Summary of components.

Gearbox 0AJ .2016 12 . Copying for private or commercial purposes.1 Replacing the left flange shaft gasket ring”. Octavia II 2004 ➤ . Octavia III 2013 ➤ . clutch housing”. Octavia II 2010 ➤ . page 172 2.Adjusting washer ❑ for differential gear ❑ Determine thickness ⇒ “2.Inner ring/tapered-roller bearing ❑ remove ⇒ page 200 ❑ inserting ⇒ page 200 19 . S.Inner ring/tapered-roller bearing ❑ remove ⇒ page 200 ❑ inserting ⇒ page 200 16 . Copyright by ŠKODA AUTO A. page 194 22 . does not guarantee or accept any liability ❑ removing ⇒ page 201 with respect to the correctness of information in this document.Sealing ring ❑ for left flange shaft ❑ replace with installed gearbox ⇒ “1.Flange shaft left 13 .Clutch housing ❑ repairing ⇒ “7 Gearbox housing.Outer ring/tapered-roller bearing Protected by copyright.Tensioning sleeve ❑ to secure the differential bevel gear shaft ❑ Assignment to differential gear housing pos. page 193 14 .. page 202 21 .3 Adjusting the differential gear”. page 172 23 .Edition 06. Octavia III .� ❑ inserting ⇒ page 201 20 .Gearbox housing ❑ repairing ⇒ “7 Gearbox housing.Sealing ring ❑ for right flange shaft ❑ replace with installed gearbox ⇒ “1.. clutch housing”. in part or in whole. ŠKODA AUTO A. 16 ⇒ page 201 ❑ is cut when removing ⇒ page 202 ❑ installing ⇒ page 202 18 . S. S.Outer ring/tapered-roller bearing ❑ removing ⇒ page 199 ❑ inserting ⇒ page 200 15 . is not permitted unless authorised by ŠKODA AUTO A.2 Replacing the right flange shaft seal ring”.Differential gear housing ❑ with gear pinion for final drive ❑ Assignment tensioning sleeve pos. 17 ⇒ page 201 17 . Differential gear 197 .

Summary of components .Octavia III 1 .Inner ring/tapered-roller bearing ❑ remove ⇒ page 200 ❑ inserting ⇒ page 200 13 . S.Conical ring ❑ Fitting position: Cone for differential gear housing 6 .3 Adjusting the differential gear”.Pressure spring for flange shaft ❑ fitted behind flange shaft 4 .2016 2.Final drive .1 Replacing the left flange shaft gasket ring”.differential .Right flange shaft 3 .Circlip ❑ holds the conical ring.1. Gearbox 0AJ . is not permitted unless authorised by ŠKODA AUTO A.39 .Conical screw ❑ 25 Nm 2 .Sealing ring Protected by copyright. Octavia III . page 193 9 . ŠKODA AUTO A.Edition 06. Octavia II 2004 ➤ . does not guarantee or accept any liability ❑ for left flange shaft with respect to the correctness of information in this document.. S.Inner ring/tapered-roller bearing ❑ remove ⇒ page 200 ❑ inserting ⇒ page 200 11 .Differential gear ❑ with gear pinion for final drive 12 . Copying for private or commercial purposes.Sealing ring ❑ for right flange shaft ❑ replace with installed gearbox ⇒ “1.Outer ring/tapered-roller bearing ❑ removing ⇒ page 199 ❑ inserting ⇒ page 200 10 . page 202 15 . gr. Copyright by ŠKODA AUTO A. in part or in whole. page 194 198 Rep.Thrust washer ❑ Fitting position: Collar for compression spring 5 . Octavia III 2013 ➤ .� ❑ replace with installed gearbox ⇒ “1.Adjusting washer ❑ for differential gear ❑ Determine thickness ⇒ “2. stop disc and pressure spring in position when the flange shaft is re‐ moved 7 .Flange shaft left 8 .2 Differential gear .Outer ring/tapered-roller bearing ❑ removing ⇒ page 201 ❑ inserting ⇒ page 201 14 . Octavia II 2010 ➤ .2 Replacing the right flange shaft seal ring”.. S.

Octavia II 2004 ➤ , Octavia II 2010 ➤ , Octavia III 2013 ➤ , Octavia III ...
Gearbox 0AJ - Edition 06.2016

16 - Clutch housing
❑ repairing ⇒ “7 Gearbox housing, clutch housing”, page 172
17 - Gearbox housing
❑ repairing ⇒ “7 Gearbox housing, clutch housing”, page 172

2.2 Disassembling and assembling differen‐
tial gear
Special tools and workshop equipment required
♦ Pipe section - MP3-409 (VW 418A)-
♦ Counterholder - MP1-223 (3067)-
♦ Tube for wheel bearing - T30019 (3345)-
♦ Drift - MP3-448 (VW 408 A)-
♦ Pipe section - T30041 (2040)-
♦ Press-on sleeve - MP3-412 (VW 455)-
♦ Drive bushing - MP3-427 (40-21)-
♦ Tapered-roller bearing extractor - V.A.G 1582-
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
♦ unless
Support - toV.A.G
with respect 1582/3-
the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

♦ Distance sleeve - MP3-458/2 (VW 472/2)-
♦ Thrust piece - MP3-431 (3002)-
♦ Pressure plate - MP3-406 (VW 401)-
♦ Pressure plate - MP3-407 (VW 402)-
♦ Pressure pipe - MP6-408 (30-14)-
♦ Pipe - MP6-419 (3259)-
♦ Thrust plate - MP3-464 (30-205)-
♦ Pressure spindle - MP3-408 (VW 412)-
♦ Interior extractor 46...58 mm , e.g. -Kukko 21/7-
♦ Countersupport , e.g. -Kukko 22/2-
• Before installing heat the inner ring of the tapered-roller bear‐
ing to 100°C.
• Replace both tapered-roller bearings together.
• When replacing the tapered-roller bearings. the differential
housing. the gearbox housing or the clutch housing. set the
differential gear
⇒ “2.3 Adjusting the differential gear”, page 202 .
Remove outer ring/tapered-roller bearing from the gearbox hous‐
ing
A - Countersupport , e.g. -Kukko 22/2-
B - Interior extractor 46...58 mm , e.g. -Kukko 21/7-

2. Differential gear 199

Octavia II 2004 ➤ , Octavia II 2010 ➤ , Octavia III 2013 ➤ , Octavia III ...
Gearbox 0AJ - Edition 06.2016

Press in outer ring/tapered-roller bearing in the gearbox housing
A - Pressure spindle - MP3-408-
B - Thrust plate - MP3-464-
C - Pipe - MP6-419-
D - Pressure pipe - MP6-408-
E - Pressure plate - MP3-407-
– Support the gearbox housing with a pipe - MP6-419- directly
below the bearing support.

Remove inner rings/tapered-roller bearing
A - Thrust piece - MP3-431-
B - Distance sleeve - MP3-458/2-
C - Support - V.A.G 1582/3-
D - Tapered-roller bearing extractor - V.A.G 1582-
– Before fitting the extractor, position distance sleeve -
MP3-458/2- and thrust piece - MP3-431- on the differential
gear housing.
Both inner rings/tapered-roller bearings of the differential gear
housing are removed in the same way.
• The inner and outer rings of the tapered-roller bearing are
paired. Do not interchange!

Press on inner rings/tapered-roller bearing
A - Pressure spindle - MP3-408-
B - Drive bushing - MP3-427-
C - Press-on sleeve - MP3-412-
D - Pressure plate - MP3-407-
– Press on inner ring/tapered-roller bearing with drive bushing -
MP3-427- up to the stop.
– Support the opposite side of the inner ring with an insertion
bushing - MP3-412- .
• The shoulder of the insertion bushing - MP3-412- points to the
differential gear housing.
Both inner rings/tapered-roller bearings of the differential gear
housing are pressed on in the same way.
• The inner and outer rings of the tapered-roller bearing are
paired. Do not interchange!

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

200 Rep. gr.39 - Final drive - differential

Octavia II 2004 ➤ , Octavia II 2010 ➤ , Octavia III 2013 ➤ , Octavia III ...
Gearbox 0AJ - Edition 06.2016

Remove outer ring/tapered-roller bearing -1- from the clutch
housing
A - Pressure plate - MP3-406-
B - Pressure spindle - MP3-408-
C - Pipe section - T30041-
D - Pressure plate - MP3-407-
1 - Outer ring/tapered-roller bearing
2 - Interior extractor 46...58 mm , e.g. -Kukko 21/7-
– Position pipe - T30041- directly on the feet of the interior ex‐
tractor -2- and press out the outer ring/tapered-roller bearing
-1-.

Press outer ring/tapered-roller bearing into the clutch housing
A - Drift - MP3-448 -
B - Thrust plate - MP3-464-
C - Tube for wheel bearing - T30019 -
D - Pressure plate - MP3-407-

Assign differential gear housing and tensioning sleeve before re‐
moval and installation
– Check the hole for the tensioning sleeve in the differential gear
housing.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
Bore Tensioning sleeve
-A- 24 (short) removing installing
⇒ page 202 ⇒ page 202
-B- 36 (long) removing installing
⇒ page 202 ⇒ page 202
continuous 36 (long) removing installing
⇒ page 202 ⇒ page 202

2. Differential gear 201

Octavia II 2004 ➤ , Octavia II 2010 ➤ , Octavia III 2013 ➤ , Octavia III ...
Gearbox 0AJ - Edition 06.2016

Press out differential bevel gear shaft
A - Pressure spindle - MP3-408 (VW 412)-
B - Counterholder - MP1-223 (3067)-
C - Pipe section - MP3-409 (VW 418A)-
D - Pressure plate - MP3-407 (VW 402)-
The tensioning sleeve is cut during pressing out.
– Drive the remaining part of the tensioning sleeve out of the
differential gear housing.

Remove long tensioning sleeve before removing the differential
bevel gear axis
– Drive out tensioning sleeve -A- with mandrel -B- ∅ 5 mm from
the bore -arrow- in the differential gear housing.
• If the bore -arrow- is not continuous in the differential gear
housing, the tensioning sleeve must be cut through
⇒ page 202 .

Install differential bevel gears, large and small
– Install stop disc compound with gearbox oil.
– Insert both large differential bevel gears and secure (e.g. with
flange shaft).
– Insert and swivel the small differential bevel gears into position
with a 180° offset.
– Push in the differential bevel gear shaft -arrow A- up to the first
small differential bevel gear.
– Insert the threaded parts -arrows B- in the large differential
bevel gears.
Fitting position: Heel of the differential bevel gear.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
– Drive in the axis for the differential bevel gear upwith
to respect
end posi‐
to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
tion and secure with new tensioning sleeve ⇒ page 202 .

Remove tensioning sleeve for differential bevel gear axis
– Adjust the hole in the differential bevel gear shaft at the hole
in the differential gear housing.
– Drive in tensioning sleeve -1- with mandrel onto dimension
-a- = 2.5 mm.
• The tensioning sleeve -1- must not come into contact with the
coupling housing.

2.3 Adjusting the differential gear
Special tools and workshop equipment required
♦ Gauge block plate - MP3-405/17 (VW 385/17)-

202 Rep. gr.39 - Final drive - differential

T30019 - D . Octavia II 2010 ➤ .Clutch housing”.MP3-464 (30-205)- ♦ Pressure pipe .directly below the bearing support.MP3-406 (VW 401)- ♦ Pressure plate .MP3-407- – Insert the differential gear in the gearbox housing.g. Gearbox 0AJ . S. S. Octavia II 2004 ➤ .Pressure plate . Octavia III 2013 ➤ . – Position the clutch housing and screw in 5 screws and tighten to the given tightening torque ⇒ “7. 2.Pipe . with Do respect to thenot interchange! correctness of information in this document.MP3-407 (VW 402)- ♦ Pressure spindle .T30041 (2040)- ♦ Interior extractor 46. Copyright by ŠKODA AUTO A. is not permitted •unless The innerbyand authorised ŠKODAouter AUTOrings of the A.MP3-447 (VW 387)- ♦ Drift .. S.MP6-408 (30-14)- ♦ Pipe .MP3-408- B . does not guarantee are any liability or accept paired. Differential gear 203 . Octavia III . ŠKODA tapered-roller AUTO bearing A.Thrust plate .MP3-407- – Support the gearbox housing with a pipe ..Drift .MP3-448 (VW 408 A)- ♦ Thrust plate .Tube for wheel bearing .MP3-464- C .2016 ♦ Pressure plate .58 mm .Pressure plate . Protected by copyright.MP3-464- C .MP6-408- E . A . in part or in whole.Pressure spindle .Thrust plate .MP3-448 - B .1 Summary of components . A ..MP6-419.MP6-419 (3259)- ♦ Pipe section .Pressure pipe .MP6-419- D . e. Copying for private or commercial purposes.� – Press the outer ring/tapered-roller bearing (opposite pinion side) without adjusting washer into the clutch housing.MP3-408 (VW 412- ♦ Universal dial gauge holder .Edition 06. page 172 . -Kukko 21/7- The differential gear must be re-set when the following compo‐ nents are replaced: ♦ Gearbox housing ♦ Clutch housing ♦ Differential gear housing or ♦ Tapered-roller bearings of the differential gear – Press in outer ring/tapered-roller bearing (pinion side) in the gearbox housing..

Pipe section . Octavia III 2013 ➤ .58 mm .15 with respect to the correctness of information in this document.75 1.approx.95 1. ŠKODA AUTO A.75 mm) and press the outer ring/tapered-roller bear‐ ing back into the clutch housing. 2 washers corresponding to the measured value may be fitted.MP3-406- B ..25 mm Thickness of the adjusting washer = 1.1 Summary of components .80 1. Octavia III . Gearbox 0AJ .90 1.39 . S. Octavia II 2010 ➤ . gr. in part or in whole. 30 mm). does not guarantee or accept any liability 0.T30041.20 0. If the measured washer thickness is greater than the one listed in the table.50 mm) • Do not turn the differential gear while measuring as otherwise the bearings will settle and the measuring result will be inac‐ curate. Copying for private or commercial purposes. (Example: 1.Pressure plate .differential .10 Different tolerances allow to measure the required thickness for each washer very precisely. A .MP3-407- 1 .85 1. -Kukko 21/7- – Position pipe .05 0. – Insert adjusting washer with the required thickness (in this ex‐ ample 1.50 mm + pressure (const.2016 – Set up the measuring device and dial gauge (3 mm measuring range).25 mm).00 1. Example measured value 1.25 0. Octavia II 2004 ➤ . – Position the clutch housing and tighten the screws to the given tightening torque ⇒ “7. dial gauge extension -A. – Move the differential gear up and down.Pressure plate .70 0.T30041- D . S.g. 204 Rep. Copyright by ŠKODA AUTO A.MP3-408- C .Edition 06.75 mm – Remove the clutch housing and press out the outer ring/ta‐ pered-roller bearing -1-. Determine thickness of the adjusting washer The prescribed bearing preload is reached by adding to the es‐ tablished measured value (e. S. is not permitted Protected unless authorised by ŠKODA AUTO A. read off and write down the clearance on the dial gauge.Pressure spindle . Assign the adjusting washer (s) via the ⇒ Electronic Catalogue of Original Parts .50 mm) a constant compression value (0.65 0.Interior extractor 46.g. – Set the dial gauge to 0 with 1 mm bias. Available adjusting washers Adjusting washer thickness (mm)by copyright. e.Final drive .and press out the outer ring/tapered-roller bearing -1-.Outer ring/tapered-roller bearing 2 . 1.Clutch housing”.. value) 0.. page 172 ..directly on the feet of the interior ex‐ tractor -2.� 0.