Al-Karrar Engineering Company

Method Statement for Platform installation DS-4

Method Statement
For

Platform installation DS-4 Walkway No. 1 from

station side to the Tank No. 4 & Tank No. 5

&

Walkway No. 1 from station side to the Tank

Manifold 200,300&400

Revision Status:

Second Issue
First Issue Jabir Ali Zaidon Imad Murtadha M.
REV DATE STATUS PREP.BY CHKD. BY APPD.BY
Al-Karrar Engineering Company
Method Statement for Platform installation DS-4

TABLE OF CONTENTS

1. PURPOSE

2. SCOPE

3. REFERENCES

4. DEFINITIONS

5. RESPONSIBILITIES

6. SEQUNCE OF WORKS

7. QA/QC

8. RESOURCE

9. HSE REQUIMENTS

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Al-Karrar Engineering Company
Method Statement for Platform installation DS-4

1.0 Purpose:
The purpose of this methodology is to provide a systematic control and direction for the activity
for the Platform installation DS-4 at site. This method statement provides the expectation to
execute work in safe, eco-friendly manner and in compliance to the ROO HSE and Quality
requirements.

2.0 Scope:
As part of the scope of work for the MAINTENCE WORK, AL-KARRAR is to carry out the
installation of DS-4 Walkway No. 1 from station side to the Tank No. 4 & Tank No. 5 / DS-4
Walkway No. 1 from station side to the Tank Manifold 200,300&400... This installation will be
comprised of bolting joints & small weld joints and the assembly of completed pre-fabricate
structure were prefabricated at Al-karrar’s workshop.
As it stands the mentioned platforms installation will require below activities:

3.2 Process Methodology:

3.2.1. General Procedure
3.2.1.1. Erection of structures such as column, beams, ladders, grating and handrail shall be as per
approved drawing.
3.2.1.2. Checking the verticality of column and center to center distance between the columns.
3.2.1.3 QA & QC shall ensure the acceptance and prepare necessary protocols for record purpose.
3.2.1.4. Tightening of base plate bolt and release for grouting as per specification
3.2.1.5. Structures required to be fitted in position shall be bolted / welded properly.
3.2.1.6. Temporary Erection loads or permanent loads shall not be placed on any incomplete portions
of the structures being erected.
3.2.1.7. Temporary arrangements like providing jallis etc on the columns to facilitate guiding and
positioning of the structures and for removing of the slings.
3.2.1.8. All erection activity shall be as per schedule. To maintain this, sequential material feeding to
be ensured.

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Al-Karrar Engineering Company
Method Statement for Platform installation DS-4

3.2.2. Foundation checking

3.2.2.1 All the structural erection activities shall be carried out after the approval / clearance of the
foundations by the customer representatives.
3.2.1.2. Ensure the bench marking is transferred to the foundation.
3.2.2.3. The civil foundations for the structural shall be checked for any defects. If there is any defect
the same shall be repaired before the erection of the structural into the foundation. The top of the
concrete level shall be recorded.
3.2.2.4. The size of the bolts, no of nuts, height of the bolt and diagonal across the bolt holes shall be
checked and shall be recorded ( Documentation through Protocol).
3.2.2.5. The dimension between consecutive foundations shall be checked and recorded including the
diagonal across of footings as per Foundation plan.
3.2.2.6. The condition of the foundation bolt shall be checked before the commencement of the
erection.

3.2.3. Preparation for lifting

3.2.3.1 Crane of suitable capacity along with all the necessary accessories shall be employed for the
erection purpose. It shall be ensured that the crane used shall be in possession of all the safety
requirements as emphasized.
3.2.3.2 To ensure having the valid crane load test certificate at site. The location of crane and trailer
positioning shall be clearly marked, prior to receiving the structural material at site.
3.2.3.3 The lifting zones to be clearly identified in the rigging plan.
3.2.3.4 Latest revision drawing for the structure that is to be erected shall be made available at site for
ready references.
3.2.3.5 The tools and tackles will be checked for the availability of the required quantity as per
checklist.
3.2.3.6 The valid test certificates for the rigging equipments, tools and tackles shall be ensured for the
lifting requirements.
3.2.3.7 It shall be ensured that the necessary permits from Safety Engineer, Customer and
Consultant for erection are obtained prior to the commencement of the works.
3.2.3.8. Ensure the back filling is done and the area is workable as well as approachable for working.

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Al-Karrar Engineering Company
Method Statement for Platform installation DS-4

3.2.4. Erection of the Steel Structure

3.2.4.1 All the transporting/maneuvering/lifting operation shall be carried out under the sole
control of the designated TPL Execution Engineer / Foreman assisted by qualified
crew of the erection contractor.
3.2.4.2 Vertical columns shall be lowered on to the respective foundations, and the same
shall be aligned and in next level the vertical columns should anchored with guy rope.
3.2.4.3 Horizontal beams shall be erected in a single piece to an extent as much as
possible. The beams shall be leveled and the top of structure elevation shall be checked and recorded.
3.2.4.4 Ensure horizontal bracings are erected to make frame in each level before next level
of vertical column erection.
3.2.4.5 After the positioning of all the structural elements, including vertical and horizontal bracings,
the final connection shall be carried out by Bolting / welding.
3.2.4.6 If any alterations are to be carried out, then prior approval to be sought from the Customer /
Consultant before taking up the work.
3.2.4.7 After the final positioning, bolting and welding (if required) is completed, the
Structure shall be offered for Inspection to TPL QA/QC department, Customer / Consultant
representatives.
3.2.4.8 Ensure proper landing plat form is available and approachable safety.
3.2.4.9 Touch up painting shall be carried out for the damaged areas and also for the welded areas (if
required).

3.0 Definitions

 Client - Rumaila Operating Organization ( ROO)

 QHSE - Quality, Health, Safety & Environment
 QCI - Quality Control Inspector
 ITP - Inspection and Test Plan

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Al-Karrar Engineering Company
Method Statement for Platform installation DS-4

 WPS - Welding Procedure Specification

 NDT - Non Destructive Testing

4.0 Responsibilities
AL-KARRAR shall arrange all the resources deemed necessary for carrying out the works
related to the piping installations. In addition to the above AL-KARRAR will also ensure that
adequate safety precautions are put in place in order to carry out the job in a safe manner.

Construction Manager:
The Construction Manager is responsible in executing the works as per ROO procedure and
approved method statement.

Supervisor/ Foreman:
 Ensure that welding equipment, baking oven, quiver are in good condition.
 Ensure welding is done as per the approved WPS and approved for construction
drawings and in line with ROO HSE requirements.
 Ensure that weld maps / spool drawings are available.
 Coordinate with QC personnel to study the cause of any reported weld defects and
arrange to take corrective and preventive action.
 Adhere to the ROO HSE requirements.
 Comply with ROO requirements.

QC Inspector:
 Carry out the inspection as per the Inspection and test plan.
 Approving/ rejecting the item based on inspection.
 Submitting the quality records to the client and getting their approval.
 Responsible to keep records of all inspection related activities & Material traceability.

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Al-Karrar Engineering Company
Method Statement for Platform installation DS-4

 Adhere to the HSE requirements.

HSE Officer:
 Advise the construction crew on HSE aspects and ensure their safety.
 Arrange through Job performer for tool box talk covering risk assessment in language
understandable by workers.
 Cross checking certified material devices and equipments are used.
 Do weekly, monthly HSE audit.
 Ensure appropriate safety measures are taken as per the risk assessment and controlled
documents.
 Ensure that all staff adhere to the HSE plan and HSE requirements.

5.0 Sequence of Works

5.1 PTW Issuance
 A Cold cutting Work permit will be issued to carry out the works, along with the
permit will be the attached crane certificate, approved method statement, risk
assessment, and approved drawings shall also be attached.

5.2 Safety Setup

 Arrange the required safety signs, barricades and other related safety precautions
highlighted in the risk assessment and permit prior to commencing the works.
 The works shall only commence after the job performer has checked and ensured that
all safety precautions and safety requirements are in place.
 Ensure employees understand the hazards and control measures related to the critical
activities, i.e. lifting, welding & heat stress.
 Ensure personnel stay away from heating zone.
 Qualified First Aider must be on site and identified by a sticker on his helmet.
 Display Emergency Contact number on site.

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Al-Karrar Engineering Company
Method Statement for Platform installation DS-4

5.3 Scaffolding
 Scaffolding if required shall be erected by qualified personnel in a safe and suitable
manner.
 Scaffolding above 0.5 m in height shall be inspected by a ROO scaffolding inspector
and a scaff-tag shall be signed and provided on the scaffolding near the ladder. No one
shall use the scaffolding without the scaff-tag being approved.
 Scaffolding material to be used shall be in good conditions, brass hammer shall be used
to assemble and tighten the scaffolding locks.

6.0 Resources
 Welding machine
 Grinding machine
 Preheating torches with propane gas cylinders
 Holding ovens/baking ovens
 Hiab, Crane, trailer
 Cutting tools
 Generator

7.0 HSE Requirements

7.1 Risk Rating
 Risk Rating is Medium: Job will have to be closely supervised by Job Performer, Safety
officer and Supervisor.
7.2 HSE Requirements
 Basic PPE, such as coverall, helmet, safety shoes, gloves, goggles and face mask (during
windy days).

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Al-Karrar Engineering Company
Method Statement for Platform installation DS-4

 Appropriate approved PTW and certificate shall be obtained prior to commencing the
job.
 Standby vehicle will be present for emergency purposes.
 Daily TBT
 Approved and valid fire extinguishers (dry powder) shall be available.
 Third party certificates of all riggers and cranes
 Proper color coding of all lifting tools, tackles.

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