Process Order

40 1 Process Order Category

10 2 Production Order Category

Order Dependent Parameters

Production Scheduling Profile
Availability Check
Scheduling Parameters
Confirmation Parameters
1 Material Master 4 Receipe
1 MRP 1 1 Recipe Header
2 MRP 2 2 Operations 2.1 General Data
3 MRP 3 3 Material 2.2 Standard Values
4 MRP 4 4 Administrative Data 2.3 User Fields
5 Work Scheduling 2.4 Process Instructions
2.5 RelationShip
2 Bill Of Material 2.6 Secondary Resource
1 Material 2.7 Material Componenets
2 Document 2.8 Administrative Data
3 General

3 Work Center 5 Process Order

1 Basic Data 1 General Data
2 Default Value 2 Assignment
3 Capacity 3 Goods Receipt
4 Scheduling 4 Controlling
5 Costing 5 Dates/Quantities
6 Master Data
7 Administrative Data
General Data
Standard Values
User Fields
Process Instructions
RelationShip
Secondary Resource
Material Componenets
Administrative Data
Quality Management
1 QALS Inspection Lot Records
2 QAMV Characteristic Specification for Inspection
3 QAMR Characteristic Result during inspection record
4 QPCT Code Text
5 MAKT Material Description

Production Planning
1 MAST 3 AUFK
STKO AFKO
STPO AFPO
2 MAPL AFRU
PLKO AFVC
PLPO
 My self XXXX, I am a resident of XXX, I have done my B.tech in Computer Science from Aditya Eng Colg Kakinada,
I have completed my diploma in chemical engg from Govt polytechnic visakhapatnam, and I have completed my
SSC from S't Mary's school Rjy.

My current organization is a Process Industry, with a wide varieties of products over 160 belonging to Bakery Fats,FM
It has a turn over of over 1600 crores, having 72 depots across india and having 3 manufacturing plants at TDD,KPT a

Handling Customization, testing, Documentation and Support

Guiding technical consultant for better business process output
Preparing and validating master data of both Pp and QM
Resolving day to day issues

1 while extracting oil from seeds , depending upon the characteristic of input material, the output quantity of the SFG
if we charge 100 tons of seeds and the FFA of the seed is 5%, then we get crude oil of 40 tons
for the same input quantity of 100 tons and the FFA is 7% then we get only 37 tons of crude oils
this process is mapped by using Material Quantity Calculation in Receipe

2 For the same FG product, we use different combinations of SFG materials depending upon the availability of stock,
this process is mapped by using alternate item group in BOM

3 We maintain Production scheduling profile for materials in Material Master for automatic selection of Process order
If the user creates Process order for two different materials and he forgot to remove the process order type of the fi
the order type will be taken of first material, we have reolved this issue with an enhancement to make the process o
is creating.

4 For some FMCG products which are manufacturing in two plants, our company wants to track the batch with the co
i.e : the first letter of the batch will start with location first letter, next two letters of the batch will be the fisical year
increment of the previous batch. This is implemented by using enhancement
MCHA CHARG

5 In SAP we cannot change the valid from date of BOM and Master Receipe once they got created,While creating Bill o
This problem is solved by creating a change number for BOM and receipe and making the valid from date mandator

6 In SAP we cannot make changes to the stock once the UD and stock posting is done to the lot, In order to reverse th

7 For some materials we want to capture our results and the results provided by vendor in Certificate of Analysis
for that we have provided one operation as Vendor result and One operation as Our result in the inspection plan
when we take the print out of the lot both the results will be displayed.

8 Every time while confirming the process order a lot will be created for inspection in quality, but it is not necessary to
In order to avoid lot creation for the same batch, we have used control inspection lot generation in material master.

9
m Aditya Eng Colg Kakinada,
m, and I have completed my

160 belonging to Bakery Fats,FMCG, Edible Oils,Oleo chemicals and Chocolate division
anufacturing plants at TDD,KPT and Kothur

, the output quantity of the SFG varies

of crude oils

g upon the availability of stock,

matic selection of Process order type while creating Process order for the material.
the process order type of the first material, then for the second material also
ancement to make the process order field to "Null" everytime when process order

ts to track the batch with the combination of plant,fisical year combination

the batch will be the fisical year two letters, and the remaining 5 digits will be

y got created,While creating Bill of Material the user forgets to change the valid from date,
ng the valid from date mandatory for both the objects

to the lot, In order to reverse the lot we have implemented a note 17964

or in Certificate of Analysis
result in the inspection plan

quality, but it is not necessary to inspect the same batch because of same blend composition.
t generation in material master.
1505249999
Mrp Type Inspection Type
PD MRP 01
P1 Automatic Firming, New Proc Outside the time fence 03
04
Lot Size 09
EX Lot to lot 10
FX Fixed Lot
WB Weekly Lot Size Bill of Material

Special Procurement Type

52 Collective order

Stragegy Group Work Center

10 Make to Stock
11 Gross requirement Planning
40 Planning With Final Assembly

Receipe
It is a combination of Bill of Material and operations that are used to
manufacture a product
Inspection Type
GR against Process Order
In - Process Inspection
GR after Production
Recurring Inspection
Inspection for Customer with order

Bill of Material
Group BOM
Validity Date
Header Quantity

Work Center
Standard Value Key
Standard Value key includes activities that are used in operations
With this activites system will perform scheduling, Capacity Requirement and costing
Max of 6
Formula
Machine hrs * operation Qty / Base Qty / No. of splits
Pooled Capacity
An available capacity that can be used by several work centers