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Enclosure types
Once the dimensions of the box are decided, and you know the enclosure
Tech Tips will work well for you, the materials need to be selected. The following is
Use 3/4" Medium Density a list of common enclosure construction materials:
Fiberboard (MDF), mea- Particle Board: Very inexpensive, however this board tends to come
sure out your wood com- apart under the high stress of subwoofers, and is very susceptible to water
pletely before cutting,
damage! Not suitable for very large enclosures unless a great deal of
glue & screw all joints,
internal bracing is added for extra rigidity.
and seal all joints with a
silicone caulk to make the Medium or High Density Fiber Board (MDF): The best overall
enclosure airtight. material for speaker enclosures, fiberboard is extremely rigid, and will not
come apart at even the highest pressure levels. However, fiberboard is hard
to cut (requiring a carbide blade), and is not readily available in smaller
Enclosure exterior
stores.
3/4" The choice of materials should be made considering cost, availability, and
the type of finish the box will eventually have, so don’t spend the money
Figure B Butt Joint Example
for natural wood if you intend to cover it up with carpet! The thickness of
material for the enclosure is governed by the overall size of the enclosure.
Enclosure exterior
The smallest of enclosures (1.0 cu ft or less) can use 5/8" or 1/2" material.
Average size enclosures (1.0 cu ft to 4.0 cu ft) should use 3/4". Very large
enclosures (over 4.0 cu ft) should use 1" material with braces to prevent
enclosure flex.
Although there are many different ways to join the edges of enclosures
Strips
together, the basic butt joint or the 45-degree miter joint are more than
adequate for subwoofer enclosures (See Figure B & C). When joined with
carpenters glue such as Titebond or Elmer’s wood glue and screws, the
3/4" joints become stronger than the wood itself. Further strength can be added
by using corner bracing made out of 1" strips at every inside edge. This
Figure C Miter Joint Example
will also ensure an air tight seal. The easiest way to put a enclosure
Things to Remember together is to “glue and screw” it. (See Figure D & E)
Braces Window
Brace
Assembly
Right-Hand
Side Panel
Bottom Panel
Braces
Front Panel
Recommended Reading
Punch HE2
RFP 3208 .031
RFP 2208 .031
RFP 2210 .050
RFP 3210 .050
RFP 2212 .066
RFP 3212 .066
RFP 2215 .103
RFP 3215 .103
Punch DVC
RFP 1208 .035
RFP 1210 .06
RFP 1212 .085
RFP 1215 .135
Port Diameter
Port Length 2.0" 2.5" 3.0" 4.0" 5.0" 6.0"
2.0" 0.007 0.009 0.011 0.015 0.018 0.022
2.5" 0.009 0.011 0.014 0.018 0.023 0.027
3.0" 0.011 0.014 0.016 0.022 0.027 0.033
3.5" 0.013 0.016 0.019 0.025 0.032 0.038
4.0" 0.015 0.018 0.022 0.029 0.036 0.044
4.5" 0.016 0.020 0.025 0.033 0.041 0.049
5.0" 0.018 0.023 0.027 0.036 0.045 0.055
5.5" 0.020 0.025 0.030 0.040 0.050 0.060
6.0" 0.022 0.027 0.033 0.044 0.055 0.065
6.5" 0.024 0.030 0.035 0.047 0.059 0.071
7.0" 0.025 0.032 0.038 0.051 0.064 0.076
7.5" 0.027 0.034 0.041 0.055 0.068 0.082
8.0" 0.029 0.036 0.044 0.058 0.073 0.087
8.5" 0.031 0.039 0.046 0.062 0.077 0.093
9.0" 0.033 0.041 0.049 0.065 0.082 0.098
9.5" 0.035 0.043 0.052 0.069 0.086 0.104
10.0" 0.036 0.045 0.055 0.073 0.091 0.109
10.5" 0.038 0.048 0.057 0.076 0.095 0.114
11.0" 0.040 0.050 0.060 0.080 0.100 0.120
11.5" 0.042 0.052 0.063 0.084 0.104 0.125
12.0" 0.044 0.055 0.065 0.087 0.109 0.131
12.5" 0.045 0.057 0.068 0.091 0.114 0.136
13.0" 0.047 0.059 0.071 0.094 0.118 0.142
13.5" 0.049 0.061 0.074 0.098 0.123 0.147
14.0" 0.051 0.064 0.076 0.102 0.127 0.153
14.5" 0.053 0.066 0.079 0.105 0.132 0.158
15.0" 0.055 0.068 0.082 0.109 0.136 0.164
15.5" 0.056 0.070 0.084 0.113 0.141 0.169
16.0" 0.058 0.073 0.087 0.116 0.145 0.174
D2 W
Square
D W
Rectangle
Side H Front H
3-D
D W
Trapezoid
D1
D2 W
Parallelogram
D W
Triangle
D W
Cylinder
r
Side Front
3-D