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Component Location

Component
Schematic Machine
Component
Schematic Machine
Wire Description Electrical Schematic Symbols And Definitions
Location Location Location Location
Alarm - Travel C-7 1 Sensor - Fuel Temperature B-10 21
Wire Wire
Description
Wire Wire
Description RENR1913-01
Number Color Number Color
Alternator E-12 2 Sensor - Intake Manifold Air Temperature B-10 17 Connector Location Power Circuits Accessory Circuits (Continued) April 2000
Alternator (Artic Pkg) B-10 2 Sensor - O.W.D B-2 8 Schematic Machine 101 RD Bat (+) (Not Application Specific) C537 GN A/C Photo Sensor + Sig T
Connector Number
Location Location Circuit Breaker
Assembly - Buzzer H-5 35 Sensor - Oil Pressure B-10 18 103 RD Aux Ckt C538 OR A/C Photo Sensor - Sig Pressure Temperature Level Flow
CONN 1 A-11 16 105 RD Key Start Sw Lighting Circuits
Symbol Symbol Symbol
Assembly - Terminal Block E-9 D Sensor - Pump Discharge Press B-7 19 CONN 2 B-11 26 109 RD Alt Output (+) Term. 607 PK Flood Lamps - Front Symbol Symbol
Batteries - 12VDC G-11 3 Sensor - Speed/Timing B-10 18 CONN 3 C-11 26 110 RD Aux Ckt 615 YL Cab Flood Lamp/Rops
Breaker - Alternator G-9 D Solenoid - A/C Clutch E-11 22 CONN 4 C-11 26 111 RD Aux Ckt 616 BU Boom Flood Lamp Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
CONN 5 C-11 26 112 PU Main Power Rly Output 633 BU DC/DC Converter
Breaker - Main G-8 D Solenoid - AC1 I-8 14
CONN 6 C-11 26 113 OR Opr Mon Panel B (+) Switched 638 WH Rotating Beacon The circle indicates that the component has screw terminals and a wire can be disconnected from it.
Breaker - Fuel Heater H-12 3 Solenoid - AC2 I-8 14 CONN 7 F-10 D 114 GN Warning Horn (Forward) Control Circuits

Braeker - Warming Windshield G-11 3 Solenoid - Eng/Pump Control A-7 4 CONN 8 F-10 D
115 PK Cab Chassis Lamp Relay 763 BU Torque Converter Sw Normally closed switch that will open with an increase of a specific condition.
Control - Aux Hyd I-9 4 Solenoid - Flow Control I-8 14
CONN 9 F-10 D
118 GY Washer/Wiper 786 RD Engine Speed Cont No circle indicates that the wire cannot be disconnected from the component.
120 YL Converter 788 YL Engine Speed (+)
CONN 10 G-10 D
Control - Engine A-12 5 Solenoid - Hammer 2 I-6 14 124 GN A/C 791 PK Engine Speed Cont
CONN 11 G-10 D
Control - Engine/Pump F-2 C Solenoid - High Pressure (A2) B-2 32 CONN 12 D-9 D
129 BU Cigar Lighter A701 GY Injector #1 This indicates that the component has a wire connected to it that is connected to ground.
135 BU Converter/ Atch AM-FM Radio A702 PU Injector #2
Control - O.W.D. H-5 A Solenoid - High Pressure (A3) B-2 32 CONN 13 E-9 D 139 OR Converter/ Atch AM-FM Radio A703 BR Injector #3
CONN 14 E-9 D 140 BU Lubricator A704 GN Injector #4
Controller - Wiper/Washer D-1 E Solenoid - Hydraulic Lock H-1 F
CONN 15 E-8 D 147 PU Aux Ckt A705 BU Injector #5 This indicates that the component does not have a wire connected to ground. It is
Converter - Voltage B-6 A Solenoid - Level Finish A-7 4 CONN 16 F-9 D 149 PU Boom Lamp A706 GY Injector #6
CONN 17 Service G-8 D
grounded by being fastened to the machine.
Diode - Main Relay F-8 D Solenoid - Low Pressure (A1) B-2 32 150 RD Bat (+) A746 PK Turbo Outlet Pressure
CONN 18 I-7 14 151 GN Neutral Start Sw to Hyd Lock Sol Rly A747 GY Atmospheric Pressure
Diode - Refueling A-2 6 Solenoid - Pedal ON/OFF H-1 F
CONN 19 C-6 7 152 BU Aux Ckt A751 YL After Cooler Temp
Fuses I-4,5 B Solenoid - R1/R2 I-7 14 CONN 20 C-6 7 154 RD Neutral Start Sw to Neutral Start Rly A755 PK Throttle Sw #1 Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the
Ground - Cab B-5 7 Solenoid - Start Aid F-12 23 CONN 21 C-5 7 168 RD Refueling Pump A756 BU Throttle Sw #2 contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
CONN 22 C-5 7 175 PK Aux Ckt A756 PU Throttle Sw #2
Ground - Cab E-1 E Solenoid - Swing Brake B-7 14
CONN 23 C-5 F 176 YL Aux Ckt A757 GY Throttle Sw #3
Ground - Chassis B-3 8 Solenoid - Travel Speed A-7 4 177 RD Main Brkr A757 WH Throttle Sw #3
CONN 24 C-4 F
180 GN Bio Pump A758 BR Throttle Sw #4
Sender- A component that is used with a temperature or pressure gauge. The sender
Ground - Chassis D-12 9 Solenoid - Trenching A-7 4 CONN 25 C-4 F
185 YL Backup EPR Valve Sw A762 PU Elec Pump Cont Eng Speed Ground measures the temperature or pressure. Its resistance changes to give an indication to
Ground - Chassis I-10 D Solenoids - Injector A-11 24 CONN 26 F-5 C T
189 RD Timer Rly A768 BU Pump Control Valve #1 (+) the gauge of the temperature or pressure.

345B Excavator
CONN 27 F-5 C
Ground - Engine Control C-11 5 Switch - Air Cleaner Flow F-12 25 191 WH Aux Ckt A769 GY Pump Control Valve #2 (-)
CONN 28 F-5 C
Ground - Platform H-1 F Switch - Aux D-3 C 196 BU Insp Lamp A770 PK Elec Pump Cont Bypass Sw
CONN 29 F-5 C Ground Circuits A771 PU Float Sw Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.

Electrical System
Ground - Platform H-2 F Switch - Aux D-3 C CONN 30 F-5 C 201 BK Operator Monitor Return D789 WH Injector Common 1 & 2
Ground - Relay Panel D-8 D Switch - Aux Pressure I-7 B CONN 31 F-4 C 210 BK Radio D790 OR Injector Common 3 & 4
It has a coil that makes an electromagnet when current flows through it. The
Ground Strap - Chassis to Platform G-6 10 Switch - Backup D-2 C
CONN 32 F-4 C 235 BK Electronic Pump Ctrl Gnd D791 YL Injector Common 5 & 6 electromagnet can open or close the switch part of the relay.
CONN 33 H-6 F Basic Machine Circuits E793 BU ATA Data Link (-)
Horn A-2 8 Switch - Backup EPR Valve D-5 C CONN 34 H-6 F 304 WH Starter Relay No. 1 Output E794 YL ATA Data Link (+)
Indicator C-5 A Switch - Backup THRT D-6 C CONN 35 H-6 F 306 GN Starter Relay Coil To Neut Start SW Or F717 YL Sw 4 Solenoid - A solenoid is an electrical component that is activated by electricity. It has a
7KS1-UP
CONN 36 H-6 F 307 OR Key Start SW To Neutral Start SW Or F718 BU Sw 5
Lighter E-1 E Switch - Boom Raise Pressure C-7 C
CONN 37 H-6 14 308 YL Main Power Relay Coil 892 BR CAT Data Link (-)
coil that makes an electromagnet when current flows through it. The electromagnet
Meter - Service F-1 E Switch - Coolant Level F-12 23 can open or close a valve or move a piece of metal that can do work.
Monitor F-1 E Switch - Disconnect G-9 D
CONN 38
CONN 39
H-6
H-6
14
14
310
311
PU
WH
Start Aid SW To Start Aid Sol
Start Aid Sol To Temp SW
893
A847
GN
YL
CAT Data Link (+)
Aux Hyd Controller 2SW1-UP
Motor - Lower Wiper G-1 11 Switch - Engine Oil Level D-11 26 CONN 40 H-6 14 320
321
RD
BR
Horn Relay Coil To Sw
Backup Alarm Lamp Travel Alarm
A848
A849
PK
OR
Aux Hyd Controller
Aux Hyd Controller
BFG1-UP
Motor - Starter D-12 9 Switch - Horn H-5 B
CONN 41 H-6 14
322 GY Warning Horn (Forward) A850 WH Aux Hyd Controller Harness And Wire Symbols
CONN 42 H-5 B
Motor - Starter (Artic Pkg) A-10 9 Switch - Hyd Tank Press A-5 27 CONN 43 H-4 B
323 WH Fuel Pump Power F846 PU LED Driver 1 Component
Motor - Upper Wiper B-6 12 Switch - Hydraulic Control D-4 C CONN 44 H-4 B
325 PK Fuel Pump Relay 950 BR Hammer Sw C Wire, Cable, or Harness Part Number
329 YL Fuel Pump To Sw 951 PK Hammer Sol C
Motor - Washer H-12 D Switch - Hydraulic Oil Filter A-5 15
CONN 45 H-4 B
330 YL Neutral Start Relay Coil 952 OR Aux Hyd Controller Pin Socket Wire Color Assembly Identification
CONN 46 H-4 B
365 YL Fuel Pump Relay To Sw 954 GN Hammer Sw A
Fuse
Pump - Auto Lube F-12 13 Switch - Hydraulic Oil Level A-5 15 CONN 47 H-3 B 386 PK Air Shutoff Solenoid Enable 955 BU Hammer Sw A A AA 105-9344
Pump - BIO F-12 14 Switch - Implement Pressure C-7 14 CONN 48 H-3 B Monitoring Circuits 961 BR Aux Hyd Controller
Pump - Refueling A-3 6 Switch - Key E-2 C CONN 49 H-3 B 403 GN Alternator (R) Term. 993 BR Analog Sensor Common 325-PK-14 1
CONN 50 H-3 B 412 BU Operator Monitor Cool Flow 994 GY Oil Pressure (Filtered)
Radio - 12VDC I-3 A Switch - LH Foot Pedal I-5 A
CONN 51 I-5 E 430 BU Operator Monitor Air Filter 995 BU Coolant Temperature
Relay - Boom Lamp F-7 D Switch - Neutral Start Limit H-5 B CONN 52 I-5 E 439 YL Lamp Indicator 996 GN Engine Speed/Timing Sensor Power Single Wire Circuit Number Wire Gauge Receptacle
Relay - Cab/Chassis Lamp E-7 D Switch - O.W.D. D-5 C CONN 53 A-3 6 491 PK Hydraulic Oil Temp Sensor 997 OR Analog Sensor Power (+5V) Connector Identification
CONN 54 B-2 14 492 GY Coolant Temp Sensor 998 BR Digital Sensor Return
Relay - Fuel Heater H-12 3 Switch - Off Heater H-12 3
495 GN Fuel Level 999 WH Primary Camshaft Speed/Timing
Plug
CONN 55 B-2 30 Ground 2
Relay - Horn G-7 D Switch - On Heater H-12 3 CONN 56 C-2 F 496 WH Operator Monitor Panel Hyd Oil Level C912 GN Throttle Position
Connection 200-BK-14
Relay - Hydraulic Lock Solenoid F-7 D Switch - On/Off Fuel Heater H-11 3 CONN 57 C-2 F 499 GY Operator Monitor Implement Oil Filter C967 BU Inlet Air Temperature

Relay - Main F-8 D Switch - One Touch Low Idle F-2 C CONN 58 C-2 F A424 WH Overload Warning Device K904 GN Pump Discharge - Signal Pin or Socket
CONN 59 D-2 D A425 YL Overload Warning Device K905 RD Pump Discharge - +B Number
Relay - Neutral Start E-7 D Switch - Pressure I-7 14 A499 BU Operator Monitor Hydraulic Oil Press K906 GN Swing Brake Sol - Signal
CONN 60 A-3, B-3 33
Relay - Refueling Power A-3 6 Switch - Proximity I-7 14 C468 BU Engine oil Level K907 BU Swing Brake Sol - +B
CONN 61 A-4 28 Typical representation of a Sure-Seal
CONN 62 A-4 20
E455 BR Hydraulic Oil Filter K909 BU Backup SW - +B 1 Typical representation of a Deutsch 1
Relay - Refueling Start A-2 6 Switch - Refrigerant Low Press E-11 23
CONN 63 A-3 20
F400 GY Low Oil Pressure K911 PK E/P Controller - RS485 (+)
2 connector. The plug contains all 2 connector. The plug and receptacle
Relay - Refueling Stop A-2 6 Switch - Refueling Level A-4 28 Accessory Circuits K912 GN E/P Controller - RS485 (-)
CONN 64 I-12 34 500 BN Windshield Sw to Wiper Control K915 GN Fine Swing Sw - E/P Controller sockets and the receptacle contains contain both pins and sockets.
Relay - Start F-8 D Switch - Refueling Pump(NC) A-4 6 CONN 65 Factory Adjustment D-2 F 501 GN Wiper - Front (Low) K973 BR Aux Hyd Controller all pins.
Relay - Start Disable H-11 3 Switch - Refueling Pump(NO) A-3 6 The connectors shown in this chart are for harness to harness connectors. 506 PU Washer - Front K974 PU Aux Hyd Controller
Relay - Start Heater H-11 3 Switch - RH Foot Pedal I-5 A Connectors that join a harness to a component are generally located at or near the 508 PU Radio Speaker - Left K975 WH Aux Hyd Controller
component. See the Component Location Chart. 509 WH Radio Speaker - Left (Common) K976 OR Aux Hyd Controller
Relay - Timer D-7 D Switch - Rotary H-3 31
511 BR Radio Speaker - Right K997 BU (+) V Sensor ©2000 Caterpillar Printed in U.S.A.
Relay - Warming Windshield G-11 3 Switch - Seat Heater D-4 C 512 GN Radio Speaker - Right (Common) L908 OR Controller RS-232C TX All Rights Reserved
Resistor - Backup G-8 D Switch - Start Aid D-5 C 513 OR A/C Compressor/ Refrigerant Press Sw L909 BU Controller RS-232C RX
521 YL A/C SW To Refrigerant SW L968 OR Electronic Pump Control Ps Valve (-)
Sender - Hydraulic Oil Temp A-5 15 Switch - Start Aid Coolant Temp E-11 18
524 BU Wiper Motors L969 WH Electronic Pump Control Ps Valve (+)
Sensor - A/C Photo F-1 E Switch - Suction Line Shutoff Limit A-7 15 546 BU Aux Hyd - Rotate CW L970 GY Elec Pump Cont To Sw Common Ret
Sensor - ATM Pressure B-10 16 Switch - Throttle Position E-2 C 547 OR Aux Hyd - Rotate CCW L971 GN Elec Pump Cont To Travel Press Sw
548 GY Aux Hyd - Open L972 BU Low Idle SW
Sensor - Boost Pressure B-10 17 Switch - Travel Pressure C-7 14 549 PK Aux Hyd - Closed L973 GN Fine Swing Cont Relay To Sol Valve
Sensor - Coolant Temperature B-10 18 Switch Panel F-2 C 575 YL Wiper - Aux L974 GN Elec Pump Ctrl Boom Raise Press SW
576 PK Wiper - Aux L976 GN Excavator Fuel Pump Switch
Sensor - Engine Speed Pickup D-11 19 Unit - A/C H-3 29
Sensor - Fuel Level A-4 20
578 BU Washer - Aux L977 YL Trenching Sol
Component identifiers (CID¹) and Module Identifier (MID²) Engine Control Real Time Error Codes Real Time Error Codes
586 BR Aux Hydraulic - Close L978 GY Level Finish Sol
590 GY Wiper Sw To Intermittent Module N919 GN HEX Backup Engine Speed Control 1 CID Component Code Description of Problems Code Description of Problems
Machine locations are repeated for components located close together. D = Located around relay panel.
A537 PK Seat Heater N920 BU HEX Backup Engine Speed Control 2 0001 Cylinder 1 b101 Cylinder 1 open circuit. 1301 Engine oil pressure is too low.
A = Located inside of cab. E = Located around hydraulic oil tank. A586 OR Wiper SW To Wiper Cont N921 YL HEX Backup Engine Speed Control 3 1302 Engine coolant temperature is too high.
0002 Cylinder 2 b102 Cylinder 1 short.
B = Located inside of right console. F = Located around pilot manifold. A587 YL Power Window Cont To Safety Sol Relay N922 OR HEX Backup Engine Speed Control 4 1303 Hydraulic oil temperature is too high.
0003 Cylinder 3 b103 Cylinder 2 open circuit.
A588 GN Safety Sol Relay To Sol N923 GY Backup Mode Sw 1 1304 Air filter is clogged.
C = Located inside of left console. G =Located under platform. A587 YL Power Window Cont to Safety Sol Relay N924 WH Backup Mode Sw 2 0004 Cylinder 4 b104 Cylinder 2 short.
0005 Cylinder 5 1305 Battery voltage is not normal.
A588 GN Safety Sol Relay to Sol 8630 BU Rotating Beacon
b105 Cylinder 3 open circuit. 2201 Governor actuator feedback sensor circuit is open or shorted to battery voltage.
0006 Cylinder 6
b106 Cylinder 3 short. 2202 Governor actuator feedback sensor circuit is shorted to body ground.
E96828 0100 Oil Pressure Signal
12
0110 Coolant Temperature Signal b107 Cylinder 4 open circuit. 2301 Governor actuator feedback signal is not stable.
7
0168 Electrical System Voltage b108 Cylinder 4 short. 2302 Governor actuator feedback signal deviates.
0172 Inlet Air Temperature Signal 2303 Governor actuator does not move.
A
b109 Cylinder 5 open circuit.
0174 Fuel Temperature Signal 2304 Calibration data error.
b10A Cylinder 5 short.
0190 Engine RPM Signal 3201 Monitor RAM is not normal.
30
b10b Cylinder 6 open circuit. 4101 Electric power supply to the controller is too much (43 volts).
24 18 0253 Personality Mode
28 b10C Cylinder 6 short.
16 0261 Timing Calibration 4102 Over-current in proportional reducing valve.
23
13 27
17 0262 Analog Sensor Supply b10d Throttle switch inputs are incorrect. 4103 Proportional reducing valve circuit is open.
5 29 31
25 4104 Monitor power supply (digital output) over current.
26 9 21 0268 Programmable Parameters b10E Oil pressure open/short to + battery.
2 D
22 19 35 0273 Boost Pressure Signal 4105 Over-current in digital output (trenching solenoid).
b10F Oil pressure short to ground.
15
34 B C
E
11 Resistor, Sender and Solenoid Specifications 0274 Atmospheric Pressure Signal 4106 Over-current in digital output (fine control solenoid).
3 Part No. Component Description Resistance (Ohms)¹ b110 Oil pressure calibration required.
10 20
6 0286 Oil Lamp 4107 Over-current in digital output (travel speed change solenoid).
3E-6332 Solenoid: Valve - Start Aid 6.0 b111 Coolant temperature open/short to + battery.
1 32
¹ The CID is a diagnostic code that indicates which component is faulty. 4108 Over-current in digital output (travel alarm).
8 F 4I-5394 Sender: Hydraulic Oil Temp 6130 to 7500
33
b112 Coolant temperature short to ground. 4109 Spare solenoid 1 (digital output) over current.
102-8017 Resistor: Backup 52.0 ± 2.6 ² The MID is a diagnostic code that indicates which electronic control module
107-7056 Solenoid: Atch Fine Swing 34.0 ± 0.5 b113 Battery voltage above normal. 410A Over-current in digital output (swing brake solenoid).
diagnosed the fault.
111-9916 Solenoid: Engine Pump Control 11.7 ± 1.2 b114 Battery voltage below normal. 410B Spare solenoid 2 (digital output) over current.
121-1490 Solenoid: Level Finish 32.0 ± 3.2 4201 Engine speed is not normal.
b115 Loss of engine rpm signal.
Trenching 4202 Engine coolant temperature sensor is shorted to body ground.
121-1491 Solenoid: AC1 32.0 ± 3.2 b116 Analog sensor supply short to + battery.
4203 Hydraulic oil temperature sensor is shorted to body ground.
AC2 b117 Analog sensor supply short to ground.
4204 PWM sensor of pump delivery pressure is shorted to body ground.
Hydraulic Lock
b118 Digital sensor supply short to + battery. 4205 Spare PWM sensor 1 is shorted to body ground.
Swing Brake
Travel Speed b119 Digital sensor supply short to ground. 4206 Spare PWM sensor 2 is shorted to body ground.
¹ At room temperature unless otherwise noted. b11A Shutdown inputs are incorrect. 4207 PWM sensor of pump delivery pressure is open in circuit.
b11b Turbo out pressure open/short to + battery. 420A Fuel sensor is shorted to body ground
420B Fuel sensor is open or shorted to battery voltage.
b11C Turbo out pressure short to ground.
420C Electric power supply is to low (below 23 volts).
b11d Turbo out pressure calibration required.
Failure Mode Identifiers (FMI)¹ 420D Electric power supply is to high (above 32 volts).
b11E Atmospheric pressure open/short to + battery. 420E Engine speed dial is not in one of the 10 specified positions.
FMI No. Failure Description
b11F Atmospheric pressure short to ground. 4301 Data mismatch 1 between alternator and speed sensor (alternator is abnormal).
0 Data valid but above normal operational range.
1 Data valid but below normal operational range. b120 Atmospheric pressure calibration. 4302 Data mismatch 2 between alternator and speed sensor (speed sensor is abnormal).
31 2 Data erratic, intermittent, or incorrect. b121 Check programmable parameters. 4303 Engine stalls.
13 B
34 3 Voltage above normal or shorted high. A201 Monitor communication is not normal.
25 3 b122 Timing calibration required.
29 F A202 Monitor takes too much time to respond to controller's signal.
4 Voltage below normal or shorted low. b123 Hydraulic oil temperature open/short to + battery.
D A 12
7 11 5 Current below normal or open circuit. A203 Communication is abnormal in controller.
Off Machine Switch Specification b124 Hydraulic oil temperature signal short to ground.
A20D ADEM communication disconnect.
10 6 Current above normal or grounded circuit.
23 Part No. Function Actuate Deactuate Contact Position b200 ADEM unknown eror.
18 35 C E 3E-6425 Coolant Temperature (Start Aid) 38 ± 3° C 27° C Min. Normally Closed 7 Mechanical system not responding properly.
(100 ± 5° F) (80.6° F) 8 Abnormal frequency, pulse width, or period.
2
106-0179 Implement Pressure 1520 ± 98 kPa 1127 kPa MIN Normally Open 9 Abnormal update.
22
Travel Pressure (224.4 ± 14.21 psi) (163.5 psi MIN) 10 Abnormal rate of change.
21 1
14
106-0180 Boom RaisePressure 2646.00 ± 196.00 kPa 2156.00 ± 196.00 kPa Normally Open 11 Failure mode not identifiable. Related Electrical Service Manuals
24 17 7 32 30 (383.77 ± 28.43 psi) (312.70 ± 28.43 psi)
12 Bad device or component. Title Form Number
16 106-0181 Aux Hydraulic Pressure 490 ± 49 kPa MAX 290 kPa MIN Normally Open
9 ATCH HammerPressure (71 ± 7 psi MAX) (42 psi MIN) 13 Out of calibration. Alternator: 100-5047 SENR2082
5 14 Parameter failures.
107-0615 Hydraulic Tank Pressure 48 ± 14 kPa 24 kPa MIN Normally Closed Alternator Artic Package: 132-2156 SENR4757
26 27 20 (7.0 ± 2.0 psi) (3.5 psi MIN) 15 Parameter failures.
Electric Starting Motor: 106-8553 SENR3581
19 33 114-5333 Refrigerant Pressure (AC) 275 to 1750 kPa¹ -- Normally Open² 16 Parameter not available.
6 Engine Control: RENR1235
(40 to 255 psi) --
15 28 17 Module not responding.
131-9203 Aux Hydraulic Pressure 3500 kPa MAX 3000 ± 150 kPa A-B Normally Open Engine/Pump Control: 126-2973 RENR1999
18 Sensor supply fault.
4 (507.6 psi) (435.1 ±21.8 psi) A-C Normally Closed
¹ A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kPa (405 psi), with decreasing pressure 19 Condition not met. Starting and Charging: SENR1936
the closed position can be maintained down to 170 kPa (25 psi). 20 Parameter failures.
² Contact position at the contacts of the harness connector.
¹The FMI is a diagnostic code that indicates what type of failure has occurred.

Machine Harness Connector And Component Locations


12 11 10 9 8 7 6 5 4 3 2 1
OPERATOR STATION
CONN 51 AF AH

L15 L15 AP AG L15 L15


CONN 52 112-PU-14 112-PU-4 112-PU-4
AP 112-PU-14 123-WH-14
L15
112-PU-14 196-BU
AC1 AC2 F/C SOL PROX SW PRESSURE SW SOL AUX PRESS HAMMER 2 CHASSIS PLATFORM ANTENNA CABLE 112-PU-14 152-BU
(ON/OFF) (ON/OFF) (PROP.) 3T-3132 106-0179 R1/R2 SW SOL (ON/OFF) 111-4846
GND STRAP 112-PU-14 180-GN-14
AUX PILOT MAN AC1 950-BR-18 13 121-1491 121-1491 111-9916 125-8075 131-9203 116-3413 GROUND STRAP 112-PU-14 189-RD
132-1805

A424-WH-18

C912-GN-18
AH

A588-GN-18

K906-GN-18

K904-GN-18

C468-BU-18
L973-GN-18

L974-GN-18
A771-PU-18

L971-GN-18

A762-PU-18
K909-BU-18

K997-BU-18
A499-BU-18

A768-BU-18
123-WH-14

496-WH-18
F718-BU-18
19

779-WH-18
A769-GY-18
F400-GY-18
AUX PILOT MAN AC2 585-YL-18

A587-YL-18
A770-PK-18
7G-1060

L978-GY-18

200-BK-14
8630-BU-18

180-GN-14

F717-YL-18
786-GN-18

307-OR-18

151-GN-18

893-GN-18

403-GN-18
495-GN-18
A425-YL-18

L977-YL-18
154-RD-18

111-RD-14

150-RD-18

168-RD-14
168-RD-14
147-PU-18

998-BR-18

892-BR-18

310-PU-18

321-BR-18
FUSE BASE

763-BU-18

430-BU-18

412-BU-18

780-PU-18
780-PU-18
FUSE

791-PK-18
115-PK-14

491-PK-18

200-BK-14

200-BK-14

200-BK-18
177-RD-14
177-RD-14
177-RD-14

320-RD-18

499-GY-18

492-GY-18
123-WH-14 320-RD-18

578-BU-18
200-BK-18

200-BK-18
638-WH
308-YL-18

521-YL-18

788-YL-18
112-PU-4

152-BU
196-BU

140-BU

200-BK
200-BK

200-BK
189-RD
114-RD
506-PU

149-PU
200-BK

615-YL
GROUND 200-BK 24 PP 10A 9W-1442 20A 9W-1446 111-4812 ATCH 196-BU 154-RD-18 145-BU-12
FLOW CONTROL SOL A849-OR-18 1 15A 9W-1441 30A 8T-9636 AM/FM RADIO 152-BU 151-GN-18
FLOW CONTROL SOL A850-WH-18 7 PROVION
111-RD-14 180-GN-14 150-RD-18 AG
AUX CKT POWER SUPPLY N923-GY 18 189-RD 112-PU-14 112-PU-14 A424-WH-18 114-RD
200-BK-12
I PRESSURE SW
MEDIUM PRESS SOL R2
952-OR-18
A847-YL-18
2
14
CONN PP ANTENNA ATCH-FOOT ATCH-FOOT 112-PU-14 177-RD-10 112-PU-14 A425-YL-18 168-RD-14 I
L42 18 106-0036 SWITCH SWITCH 112-PU-14 177-RD-14 112-PU-14 MM 189-RD 168-RD-14
A MEDIUM PRESS SOL R1 A848-PK-18 20 AUX CKT HORN ECM

1
2
176-YL 10A 114-RD 15A 123-WH-14 320-RD-18 115-PK-14

C
10A

A
B

B
1
2

2
1

1
2

1
2

1
2
NN PEDAL-LH PEDAL-RH BIO PUMP DOME LAMP CIGAR LIGHTER
HAMMER 2 SPEED SOL 951-PK-18 8 NN NN NN NN
NN
NN NN 15A 180-GN-14 10A 103-RD 10A 129-BU-18 154-RD-18 149-PU
WASHER PROX SW F846-PU-18 6 BACKUP O.W.D. A/C /HEATER
200-BK CHASSIS 10A 185-YL-18 10A 179-BU 15A 124-GN-14 151-GN-18 140-BU
7T-8890 ROCKER SW CSL G848-GN-18 12 SWITCH PANEL KEY SW WASHER/WIPER
506-PU MOTOR 10A 113-OR-18 10A 105-RD 10A 118-GY 150-RD-18 177-RD-14
LH - JOYSTICK 546-BU-18 5 INSP LAMP REFUELING PUMP AUX CKT
A A 10A 196-BU 30A 168-RD-10 10A 152-BU 114-RD 177-RD-14
LH - JOYSTICK 547-OR-18 11 175-PK-14 AUX CKT 10A 147-PU-18 FINE SWING 10A 120-YL CONVERTER 168-RD-14 177-RD-14
15A
CAB/CHASSIS LAMP

3
HYD LOCK SW BOOM LAMP

7
6
5
2
1
8

4
RH - JOYSTICK 548-GY-18 17 10A 150-RD-18 10A 149-PU 15A 115-PK-14 168-RD-14 111-RD-14
A AF ATCH AUX CKT RH - JOYSTICK 549-PK-18 23 15A 150-RD-18 HYD LOCK SOL J 10A 140-BU LUBRICATOR 15A 191-WH-14 AUX CKT S 115-PK-14 521-YL-18
578-BU-18 1 BATTERY E/P CONTR K976-OR-18 22 MM J J K905-RD-14 E/P CONT J J J 149-PU 147-PU-18
200-BK-18 2 3T-5760 E/P CONTR K975-WH-18 16 140-BU A424-WH-18 ATCH AUX CKT
103-6061 (NOTE E) E/P CONTR K974-PU-18 10 177-RD-14 A425-YL-18
CONN 64 E/P CONTR K973-BR-18 4 A
177-RD-14 A587-YL-18

952-OR-18

952-OR-18
AA BB

L970-GY-18
A850-WH-18

A847-YL-18
N923-GY-14

A848-PK-18
950-BR-18

955-BU-18

200-BK-14
952-OR-18

952-OR-18
952-OR-18

200-BK-18
200-BK-18

952-OR-18

952-OR-18

200-BK-14
N923-GY-18
N923-GY-14
200-BK-18

N923-GY
N923-GY
200-BK-18
200-BK-18
200-BK-18
200-BK-18

200-BK-18

200-BK-18

951-PK-18
A849-OR-18
585-YL-18
RD-00 RD-00 BK-00 THROTTLE POS SW N922-OR-18 21 576-PK-18 3

200-BK-18

200-BK

200-BK
200-BK
177-RD-14 200-BK-18

200-BK
200-BK
200-BK
CC THROTTLE POS SW N921-YL-18 15 CONN CONN CONN 152-BU-18 1
37 38 39 111-RD-14 779-WH-18
THROTTLE POS SW N920-BU-18 9 L34 CONT. O.W.D. 521-YL-18 780-PU-18 575-YL-18 4
POS NEG POS NEG THROTTLE POS SW N919-GN-18 3 BUZZER AS 200-BK-18 2
132-5096 147-PU-18 780-PU-18
113-4683
A/C UNIT ROTARY SW 152-BU-18 N923-GY-18

547-OR-18
546-BU-18

549-PK-18
548-GY-18

952-OR-18

955-BU-18
N924-WH-18

G848-GN-18

954-GN-18
A757-WH-18

K975-WH-18

N923-GY-14
K976-OR-18
A756-PU-18

K974-PU-18

CONSOL SW
A758-BR-18

K973-BR-18
A755-PK-18
BK-00
ATTACHMENT

F846-PU-18
L970-GY-18
NN 126-3375 155-2715 K905-RD-14 152-BU-18

200-BK-14
ATCH-AUX/HYD

SENSOR 2
SENSOR 1
EE (NOTE B) FF (NOTE B) HEATER FUEL PUMP A587-YL-18 200-BK
RD-00 RD-00 GG (NOTE B) 136-7707 (NOTE E) CONTROLLER L970-GY-18 K905-RD-14
122-9897

+ 24V

MEMORY + 12V
954-GN-18 L970-GY-18

SPEAKER RH +
KK (NOTE E)

GND

SPEAKER LH +

SPEAKER RH -
SPEAKER LH -
ATCH

177-RD-10
177-RD-14
177-RD-14
177-RD-14
177-RD-14
177-RD-14

168-RD-10
168-RD-14
168-RD-14
168-RD-14
168-RD-14
L970-GY-18

K905-RD-14

112-PU-14
A

123-WH-14

191-WH-14
AF

124-GN-14
547-OR-18

547-OR-18

151-GN-18

113-OR-18

180-GN-14
320-RD-18

320-RD-18

154-RD-18
150-RD-18
150-RD-18

111-RD-14

150-RD-18
151-GN-18

546-BU-18

546-BU-18

112-PU-14
112-PU-14

147-PU-18

129-BU-18
112-PU-14

112-PU-14
112-PU-14
198-PK-18

198-PK-18

198-PK-18

198-PK-18
150-RD-18
154-RD-18

200-BK-18

200-BK-18

175-PK-14

115-PK-14
N923-GY-18 954-GN-18

185-YL-18

+ 12V LIGHT
189-RD

179-RD
114-RD
103-RD

105-RD

118-GY
149-PU
196-BU

140-BU

152-BU
NN NN

120-YL
BATTERY ATCH-AUX/BACKUP 955-BU-18
POS NEG POS NEG 323-WH PUMP CONN 779-WH-18 235-BK-14

GROUND
3T-5760 RELAY 200-BK-14 41

1
CONN

4
3
323-WH 780-PU-18 200-BK-14 HYD

1
2

4
3

7
8
6

B+ 12V
(NOTE C) N923-GY-14

2
1

2
1
40

1
145-6907

4
2
3
6
5

5
6
2
3
4
1
3
8

4
1

5
6
7
780-PU-18 200-BK-14 LOCK SOL
952-OR-18 JJ JJ JJ L22 121-1491
235-BK-14 200-BK-14
200-BK-14 200-BK-14
SW ON SW OFF A A
200-BK-14 638-WH
HEATER HEATER SW ON/OFF N919-GN-18 200-BK-18 615-YL
INDICATOR FUEL HEATER INDICATOR F846-PU-18 L19 A588-GN-18 1
ON FUEL HEATER N920-BU-18 NN 200-BK 506-PU 200-BK-18 2
ON HEATER

GN
G848-GN-18

BN

BU
BK
N921-YL-18 200-BK 403-GN-18
N922-OR-18 1 546-BU-18 200-BK-18 118-GY
2 547-OR-18
H K973-BR-18 200-BK-14 524-BU H

320-OR-18

547-OR-18
546-BU-18

200-BK-18
198-PK-18
198-PK-18
3 548-GY-18

154-RD-18
K974-PU-18

151-GN-18
L34 200-BK-14 235-BK-14

150-RD-18
K975-WH-18 4 549-PK-18 235-BK-14 954-GN-18
200-BK K976-OR-18 5 K973-BR-18 200-BK-18 L970-GY-18
177-RD-14 200-BK-18 6 K974-PU-18 200-BK-18 K905-RD-14
7 K975-WH-18 J J

A587-YL-18
779-WH-18
A757-WH-18

K975-WH-18

N924-WH-18

K905-RD-14
N923-GY-14
K976-OR-18
A756-PU-18

K974-PU-18
177-RD-14 200-BK-14 412-BU-18

A758-BR-18

K973-BR-18

G848-GN-18
A755-PK-18

L970-GY-18

780-PU-18
C537-GN-18

C538-OR-18
F846-PU-18

779-WH-18
A587-YL-18

A424-WH-18
952-OR-18

954-GN-18
8

547-OR-18
K976-OR-18

955-BU-18

180-GN-14
198-PK-18
546-BU-18

150-RD-18

191-WH-14

123-WH-14

509-WH-18
549-PK-18

200-BK-18

112-PU-14

112-PU-14
112-PU-14
112-PU-14
112-PU-14
A

548-GY-18

175-PK-14
547-OR-18

124-GN-14
151-GN-18

113-OR-18

512-GN-18
A425-YL-18
586-BR-18

185-YL-18
168-RD-14

168-RD-14

320-RD-18

154-RD-18

177-RD-14
177-RD-14
177-RD-14
111-RD-14

139-OR-18
546-BU-18

112-PU-14

147-PU-18

508-PU-18

511-BR-18
129-BU-18
198-PK-18

198-PK-18

200-BK-18

115-PK-14

633-BU-18
177-RD-14 200-BK A771-PU-18

521-YL-18
START DISABLE START HEATER

149-PU
196-BU
140-BU

124-GN
114-RD
103-RD
105-RD

189-RD

118-GY
179-BU
FUEL HEATER

152-BU

135-BU
179-BU

200-BK
200-BK
C

120-YL
B
A
952-OR-18 L15
RELAY RELAY ESPAR A770-PK-18 HORN SW 200-BK L978-GY-18

-BK
189-RD 954-GN-18 8 128-2134 L974-GN-18
111-4871 111-4871 111-4871 200-BK-18
114-RD 1 L977-YL-18
2 954-GN-18 JJ JJ J J J J J J A S N923-GY-14 PLATFORM 200-BK-18
320-RD-18 N924-WH-18 JJ 788-YL-18
7 N924-WH-18 152-BU 200-BK
149-PU A762-PU-18 A
CONN 105-RD 200-BK-18

6
3
4
5
2
1

12

11
6
9
8
7
2
4
5
1
3
10
1
3
6
8
2
5
4
7
8
7
6
5
4
3
2
1
A758-BR-18 3 A758-BR-18

10

11
4
3
2
1

12

1
2
5
6
7
8
4
3
1
4
5
2
6
3
2
4
3
2
1
786-GN-18 763-BU-18

5
1

2
4
3
1
8

2
6
4
1
7
6

1
2

1
2
3
4

8
9
6
2
4

3
1
5
7
4 A757-WH-18 33 185-YL-18
154-RD-18 LEFT SW RIGHT SW A C468-BU-18
A757-WH-18 5 A756-PU-18 A A A A A A A A A A A 113-OR-18
615-YL 321-BR-18 PLATFORM
FUEL HEATER WARMING WINDSHIELD 124-GN-18 L3
6 A755-PK-18 L45 L46 L23 CONN 42 CONN 43 CONN 44 CONN 45 CONN 46 CONN 47 CONN 48 CONN 49 CONN 50
15A

5A

WARMING WINDSHIELD RELAY 791-PK-18 CONN CONN CONN F400-GY-18


BREAKER 15A L38 MULTISWITCH JOYSTICK NEUTRAL START 548-GY-18
BREAKER 125-1302 115-PK-14 N924-WH-18 NN 34 35 36 L21 492-GY-18
3T-2662 122-4829 LIMIT SW 549-PK-18
8D-7265 307-OR-18 491-PK-18
A756-PU-18 111-4799 N924-WH-18
308-YL-18 495-GN-18
578-BU-18 586-BR-18
111-RD-14 430-BU-18 AUX PEDAL
405-GY-18 A755-PK-18 191-WH-14
112-PU-14 150-RD-18 496-WH-18 ON/OFF SOL
143-BR-12 198-PK-18
101-RD-14 40A A588-GN-18 K904-GN-18 576-PK-18
145-BU-12 198-PK-18
A587-YL-18 499-GY-18 152-BU-18
C537-GN-18 A
K909-BU-18 L971-GN-18 575-YL-18
C538-OR-18 L14
196-BU C912-GN-18 A588-GN-18 200-BK-18 2
N923-GY-18
151-GN-18 893-GN-18 N923-GY-18 N923-GY-18 1

A424-WH-18
G848-GN-18

A425-YL-18
ATCH. PANEL GP 152-BU

A587-YL-18

A587-YL-18
A587-YL-18
A587-YL-18

779-WH-18
779-WH-18
779-WH-18
779-WH-18
892-BR-18

547-OR-18

547-OR-18
546-BU-18
546-BU-18
524-BU

N924-WH-18

N924-WH-18
G848-GN-18

G848-GN-18

C538-OR-18
C537-GN-18
F846-PU-18

K905-RD-14
N923-GY-14
N923-GY-18
N923-GY-18
N923-GY-14

191-WH-14

509-WH-18
F846-PU-18

F846-PU-18

A587-YL-18
A587-YL-18

123-WH-14
A587-YL-18
L970-GY-18

L970-GY-18

180-GN-14
124-GN-18
124-GN-18

124-GN-14
113-OR-18

151-GN-18

512-GN-18
586-BR-18
954-GN-18
952-OR-18

547-OR-18

954-GN-18
952-OR-18

111-RD-14
177-RD-14
177-RD-14
177-RD-14

168-RD-14
168-RD-14

150-RD-18

154-RD-18
320-RD-18

139-OR-18
780-PU-18
780-PU-18
780-PU-18
780-PU-18
198-PK-18
198-PK-18
198-PK-18
198-PK-18
198-PK-18
198-PK-18

508-PU-18
511-BR-18
129-BU-18
ARCTIC

955-BU-18

546-BU-18

955-BU-18

200-BK-18

115-PK-14

633-BU-18
8630-BU-18 K997-BU-18

198-PK-18
200-BK-14
549-PK-18

200-BK-14
549-PK-18

147-PU-18

112-PU-14
112-PU-14
112-PU-14
112-PU-14
112-PU-14
112-PU-14
152-BU-18
548-GY-18

548-GY-18

185-YL-18

521-YL-18
ET CONN AND ECAP CONN

124-GN

105-RD

118-GY

103-RD

114-RD

189-RD
118-GY

149-PU
140-BU

135-BU
210-BK
200-BK
152-BU
152-BU
152-BU
152-BU
200-BK

196-BU

120-YL
ATCH HEATER GP 952-OR-18
160-2147 (NOTE E) 638-WH A499-BU-18
136-9001 (NOTE E) 955-GN-18
112-PU-4 200-BK
103-RD

A
B
C
D
E
F
G
H
J
+24 VDC OUT-WATER PMP RELAY PANEL 8630-BU-18
4 120-YL
147-PU-18 1 CONN L20 786-GN-18
101-RD-12
G872-PU-14

158-BR-14
158-BR-14

CONN
145-BU-12

135-BU
330-YL-18
323-WH
330-YL-18

+24 VDC IN-FUEL HTR


323-WH

5
200-BK
306-GN-18

101-RD-14

2
112-PU-14
578-BU-18

L973-GN-18 791-PK-18
200-BK-14

386-PK-18
200-BK-14
405-GY-18

11 17
323-WH
323-WH

11 +24 VDC IN-FUEL HTR A FOR INSP LAMP 118-GY


308-YL-18
BACKUP 9R-7941 210-BK

E793-BU-18
123-WH-18
L22

E794-YL-18
893-GN-18
GROUND ALT BREAKER MAIN BREAKER

200-BK-18

892-BR-18
12 200-BK-18 307-OR-18
G AF
10 FUEL FIRED HTR-ENABLE 780-PU-18 DISCONNECT SW. 9S-4693 9S-4693 RESISTOR
200-BK
508-PU-18
578-BU-18 G
7N-0718 102-8017 509-WH-18
2 FUEL PUMP 780-PU-18 VV YY RR ZZ 196-BU L973-GN-18
7N-0719(NOTE B)(NOTE E) 511-BR-18 LOWER WIPER
1 FUEL PUMP 779-WH-18 K906-GN-18
80A 80A 512-GN-18 MOTOR
11
12
10
12
6
5
7
8
4
3
11
9
10
1
2

A424-WH-18 A768-BU-18
4
5

2
1
3
6
7
8
9

3 GG 633-BU-18 131-0398
A425-YL-18 320-RD-18 A769-GY-18 A

(NOTE E)
101-RD-2
(NOTE E)
109-RD-2
6 A B (NOTE B) 139-OR-18
AF AF AF K997-BU-18 1 114-RD-18 A770-PK-18
129-BU-18 L18

K909-BU-18
K909-BU-18
A770-PK-18
7 763-BU-18 2 F717-YL-18 200-BK A
114-RD-18
WH
OR

RD

GY
BR

BU

GN
PK

BK

PU
YL

8 L23 L22 524-BU B -


L977-YL-18 3 F718-BU-18

101-RD-14
114-RD

177-RD-6
101-RD-6