Symphony Plus

S+ Control: NTMP01
Multifunction Processor Termination Unit
User Manual

Symphony Plus
NOTICE
This document contains information about one or more ABB products and may include a description of or a
reference to one or more standards that may be generally relevant to the ABB products. The presence of any
such description of a standard or reference to a standard is not a representation that all of the ABB products
referenced in this document support all of the features of the described or referenced standard. In order to
determine the specific features supported by a particular ABB product, the reader should consult the product
specifications for the particular ABB product.

ABB may have one or more patents or pending patent applications protecting the intellectual property in the
ABB products described in this document.

The information in this document is subject to change without notice and should not be construed as a
commitment by ABB. ABB assumes no responsibility for any errors that may appear in this document.

In no event shall ABB be liable for direct, indirect, special, incidental or consequential damages of any nature
or kind arising from the use of this document, nor shall ABB be liable for incidental or consequential damages
arising from use of any software or hardware described in this document.

This document and parts thereof must not be reproduced or copied without written permission from ABB, and
the contents thereof must not be imparted to a third party nor used for any unauthorized purpose.

The software or hardware described in this document is furnished under a license and may be used, copied,
or disclosed only in accordance with the terms of such license. This product has been designed to meet the
requirements specified in EMC Directive 2004/108/EC and in Low Voltage Directive 2006/95/EC. Refer to the
Specifications section in this manual for status of agency certifications

TRADEMARKS
All rights to copyrights, registered trademarks, and trademarks reside with their respective owners.
Copyright © 2011-2012 ABB.
All rights reserved.

Release: June 2012

Document number: 2VAA001696
Preface
The NTMP01 Multifunction Processor Termination Unit is a Harmony rack communication device that is part of the
Symphony Enterprise Management and Control System. It provides serial communication ports for a Harmony rack
controller, Cnet-to-computer communication interface, and Cnet-to-Cnet communication interface. The NTMP01
termination unit has two RS-232-C ports and one RS-485 port, and additionally a serial link to connect an IISAC01 Analog
Control Station.

This user manual explains the NTMP01 termination unit specifications and operation. It details the procedures necessary to
complete setup, installation, maintenance, repair, and replacement of the termination unit.

NOTE: The NTMP01 termination unit is fully compatible with existing INFI 90 OPEN Strategic Enterprise Management
Systems.
Support Services

ABB will provide assistance in the operation and repair of its products. Requests for sales or application services should be
made to your nearest sales or service office. ABB can also provide installation, repair and maintenance contract services.

When ordering parts, use nomenclature or part numbers and part descriptions from equipment manuals. Parts without a
description must be ordered from the nearest sales or service office. Recommended spare parts lists, including prices are
available through the nearest sales or service office.

ABB has modern training facilities available for training your personnel. On-site training is also available. Contact your
nearest ABB sales office for specific information and scheduling.

Additional copies of this instruction, or other instructions, can be obtained from the nearest ABB sales office at a reasonable
charge.
Trademarks and Registrations
Registrations and trademarks used in this document include:

INFI 90™ Registered trademark of ABB.

Control IT™ Trademark of ABB
Symphony™ Plus Trademark of ABB S.p.A.
 TABLE OF CONTENTS

TABLE OF CONTENTS

Safety Summary.......................................................................................................1

About This Book ......................................................................................................3

Document Conventions .......................................................................................3
Information and Tip Icons....................................................................................3

1. Introduction.................................................................................................... 1-1
1.1 Overview ..............................................................................................................1-1
1.2 Hardware Description .........................................................................................1-2
1.3 Mounting Hardware.............................................................................................1-2
1.4 Intended User ......................................................................................................1-3
1.5 User Manual Content ..........................................................................................1-3
1.6 How to Use this Manual ......................................................................................1-3
1.7 Document Conventions ......................................................................................1-3
1.8 Reference Documents.........................................................................................1-3
1.9 Related Nomenclature ........................................................................................1-4
1.10 Specifications ......................................................................................................1-4

2. Installation ...................................................................................................... 2-1

2.1 Introduction .........................................................................................................2-1
2.2 Special Handling .................................................................................................2-1
2.3 Unpacking and Inspection..................................................................................2-1
2.4 Setup/Physical Installation .................................................................................2-1
2.4.1 Fuse (F1) .........................................................................................................2-2
2.4.2 Jumpers J1 and J2...........................................................................................2-2
2.4.3 Jumpers J3 and J4...........................................................................................2-3
2.4.4 Jumpers J5 through J10 ..................................................................................2-4
2.4.5 Jumpers J11 and J12.......................................................................................2-4
2.4.6 Jumper J13 ......................................................................................................2-4
2.4.7 Jumpers J14 and J15.......................................................................................2-4
2.4.8 Jumpers J16 and J17.......................................................................................2-5
2.4.9 Jumper J18 ......................................................................................................2-5
2.4.10 Mounting ..........................................................................................................2-5
2.5 Cables...................................................................................................................2-7
2.5.1 Termination Unit Cable.....................................................................................2-7
2.5.2 RS-232-C Cable...............................................................................................2-8
2.5.3 Serial Extension Cable.....................................................................................2-8
2.6 Power Wiring .......................................................................................................2-8
2.7 Installation Complete ..........................................................................................2-8

2VAA001696 i
TABLE OF CONTENTS

3. Maintenance ................................................................................................... 3-1

3.1 Introduction .........................................................................................................3-1
3.2 Preventive Maintenance Schedule ....................................................................3-1
3.3 Equipment and Tools Required..........................................................................3-1
3.4 Preventive Maintenance Procedures.................................................................3-1
3.4.1 Printed Circuit Board Cleaning ........................................................................3-2
3.4.2 Checking Connections .....................................................................................3-2

4. Repair and Replacement ............................................................................... 4-1

4.1 Introduction .........................................................................................................4-1
4.2 Fuse Replacement...............................................................................................4-1
4.3 Termination Unit Replacement...........................................................................4-1

A. Sequence of Events Recorder ...................................................................... A-1

A.1 Jumper Settings ................................................................................................. A-1

ii 2VAA001696
 LIST OF TABLES

LIST OF TABLES

Table 1-1 Reference Documents ...............................................................................1-3

Table 1-2 Related Nomenclature ...............................................................................1-4
Table 1-3 NTMP01 Specifications .............................................................................1-4
Table 2-1 Cable Applications, Connections, and Lengths .........................................2-7
Table 3-1 Preventive Maintenance Schedule ............................................................3-1
Table 4-1 Parts List ....................................................................................................4-1

2VAA001696 iii
LIST OF TABLES

iv 2VAA001696
 LIST OF FIGURES

LIST OF FIGURES

Figure 1-1 Example Harmony Rack Controller Application ........................................ 1-1

Figure 1-2 Example Cnet-to-Cnet Interface Application ............................................. 1-1
Figure 1-3 Mounting Hardware ................................................................................... 1-2
Figure 2-1 Termination Unit Layout ............................................................................ 2-2
Figure 2-2 DCE Jumper Configuration ....................................................................... 2-2
Figure 2-3 DTE Jumper Configuration........................................................................ 2-3
Figure 2-4 Nonhandshake Jumper Configuration....................................................... 2-3
Figure 2-5 Loopback Jumper Configuration ............................................................... 2-3
Figure 2-6 Jumpers J3 through J10 Schematic .......................................................... 2-4
Figure 2-7 Jumpers J14, J15, J16, and J17 Schematic.............................................. 2-5
Figure 2-8 Jumper J18 Schematic............................................................................. 2-5
Figure 2-9 Termination Unit Installation...................................................................... 2-6
Figure 2-10 Chassis Common Connection ................................................................. 2-6
Figure 2-11 Cable Connections................................................................................... 2-7
Figure A-1 Jumper Settings for Rochester 3800........................................................ A-1
Figure A-2 Jumper Settings for Rochester ISM ......................................................... A-2
Figure A-3 Jumper Settings for ESA Controls SER-740 ............................................ A-2

2VAA001696 v
LIST OF FIGURES

vi 2VAA001696
Safety Summary

The following table categorizes the various safety precautions to be followed when using the NTMP01 termination unit:

Safety Precaution Description

Electrostatic Sensitive Device

Devices labeled with this symbol require special handling

precautions as described in section 2- Installation of this
user manual.

GENERAL WARNINGS Equipment Environment

All components, whether in transportation, operation or
storage, must be in a non-corrosive environment.

Electrical Shock Hazard During Maintenance

Disconnect power or take precautions to insure that
contact with energized parts is avoided when servicing
SPECIFIC WARNINGS Verify the main power, field power, and power entry panel
circuit breakers/switches are turned off before starting
installation, retrofit, upgrade, or wiring procedures. Failure
to do so could result in severe or fatal shock. Do not turn
the power on until the installation, retrofit, upgrade, or
wiring procedures are complete. (Refer to sub-section
2.6- Power Wiring of this user
manual, where this specific warning statement is
applicable)

Never clean electrical parts or components with live power

present. Doing so exposes you to an electrical shock
hazard. (Refer to sub-section
3.4.1- Printed Circuit Board Cleaning of this user
manual, where this specific warning statement is
applicable)

Wear eye protection whenever working with cleaning

solvents.When removing solvents from printed circuit
boards using compressed air, injury to the eyes could
result from splashing solvent as it is removed from the
printed circuit board. (Refer to sub-section 3.4.1- Printed
Circuit Board Cleaning of this user manual, where this
specific warning statement is applicable)

There are exposed AC and DC connections inside the

cabinet. These exposed electrical connections present a
shock hazard that can cause injury or death. (Refer to
sub-section 3.4.2- Checking Connections of this user
manual, where this specific warning statement is
applicable)

If input or output circuits are a shock hazard after

disconnecting system power at the power entry panel,
then the door of the cabinet containing these externally
powered circuits must be marked with a warning
stating that multiple power sources exist. (Refer to sub-
section 3.4.2- Checking Connections of this user manual,
where this specific warning statement is applicable)

2VAA001696 1
 Safety Precaution Description
SPECIFIC CAUTIONS Remove a module from its assigned MMU slot before
installing or removing a cable assigned to that slot. Failure
to do so could result in damage to the module. Refer to
sub-sections 2.5.1- Termination Unit Cable and 4.3-
Termination Unit Replacement of this user manual, where
this specific caution statement is applicable).

2 2VAA001696
About This Book

About This Book

Document Conventions
Microsoft Windows conventions are normally used for the standard presentation of material when entering text, key
sequences, prompts, messages, menu items, screen elements, etc.

Information and Tip Icons

This publication includes Information and Notes where appropriate to point out important information or useful hints to the
reader. The corresponding sections should be interpreted as follows:
Information alerts the reader to pertinent facts and conditions

Warning indicates the presence of a hazard which could result in a plant shutdown.:

Caution indicates the presence of a hazard which could result in personal or hardware
module damage.

NOTE Note indicates advice on, for example, how to design your project or how to use a certain function

2VAA001695 3
 About This Book

4 2VAA001695
1. Introduction Overview

1. Introduction
1.1 Overview
The NTMP01 Multifunction Processor Termination Unit is a Harmony rack communication device that is part of the
Symphony Enterprise Management and Control System. It provides serial communication ports for a Harmony rack
controller, Cnet-to-computer communication interface, and Cnet-to-Cnet communication interface. The NTMP01
termination unit has two isolated RS-232-C ports that can be configured to operate as either data communication equipment
(DCE) or data terminal equipment (DTE). It also has one non-isolated RS-485 port.

Figure 1-1 and Figure 1-2 shows examples of NTMP01 termination unit applications.

Figure 1-1 Example Harmony Rack Controller Application

2VAA001696 1-1
Hardware Description 1. Introduction

Figure 1-2 Example Cnet-to-Cnet Interface Application

Harmony rack controllers use the serial ports to communicate with external devices such as computers, printers, and
sequential events recorders. The NTMP01 termination unit also provides a station link connection for serial communication
between the controller and an IISAC01 Analog Control Station.

The NTMP01 termination unit is used with the Cnet-to-computer interface. The computer connects to the computer
interface through one of the NTMP01 RS-232-C ports. The computer interface handles all communication with the host
computer.

The NTMP01 termination unit is used with the Cnet-to-Cnet interface. It supports bidirectional communication between a
central Control Network (Cnet) and a satellite Cnet through the RS-232-C ports. Port zero passes system data only. Port
one passes system data or can be used as a diagnostic port. The communication modules on the central Cnet can use a
variety of means to link to a satellite Cnet such as modems, microwave, and transceivers.

1.2 Hardware Description

The NTMP01 termination unit is a seven by seven inch square printed circuit board. The board contains:
• RS-232-C and RS-485 line drivers and receivers.
• Optical isolators.
• Voltage regulators/DC-to-DC converter.
• DB-25 and DB-9 connectors.
• Fuse.
• Light emitting diodes (LED).
• Jumpers.
The NTMP01 termination unit has two RS-232-C ports jumper configurable for DCE, DTE, nonhandshake, or loopback
operation. These ports allow the rack modules to communicate with computers, terminals, modems, etc. The RS-232-C
ports are isolated; the RS-485 port is not isolated.

The termination unit also provides two serial station links for IISAC01 station interface through an NTCS04 Control/Station
Termination Unit. Refer to the IISAC01 Analog Control Station and NTCS04 Control/Station Termination Unit instructions for
further details.

The NTMP01 termination unit has two LEDs. The LEDs identify which controller (primary or redundant) is the active
controller. This indication is useful for troubleshooting and maintenance.

1-2 2VAA001696
1. Introduction Mounting Hardware

1.3 Mounting Hardware

Harmony termination units mount in standard ABB enclosures. An NFTP01 Field Termination Panel is used for termination
unit mounting (Figure 1-3). The panel attaches to the side rails in standard 438-millimeter (19-inch EIA) enclosures.

Figure 1-3 Mounting Hardware

1.4 Intended User

Personnel installing, operating, or maintaining the NTMP01 termination unit should read this user manual before performing
any installation, operation, or maintenance procedures. Installation requires an engineer or technician with experience in
handling electronic circuitry. Personnel working with the NTMP01 termination unit should have experience working on it and
know the precautions to take around AC/DC power. Knowledge of the Symphony Plus system, electronic principles, and
RS-232-C and RS-485 standards is also mandatory.

1.5 User Manual Content

The user manual consists of the following sections:

• Introduction:
This section provides an overview of the NTMP01 termination unit.

• Installation:
This section explains the physical setup, installation, and connection.

• Maintenance
This section details the maintenance schedule.

• Repair and Replacement

This section explains how to replace the fuse or the termination unit.

• Appendix A: Sequence of Events Recorder

This appendix section details jumpers J1, J2, J8, J9, and J10 configuration for sequence of events recorders

1.6 How to Use this Manual

Make sure to read this user manual in sequence. It is important to become familiar with the entire contents of the user
manual before using the termination unit.

The user manual is organized to enable quick information retrieval:

1. Perform the steps in the Installation section.
2. Refer to the Maintenance section for scheduled maintenance requirements.
3. Refer to the Repair and Replacement section to replace a termination unit.

2VAA001696 1-3
Document Conventions 1. Introduction

1.7 Document Conventions

The ‘?’ in the nomenclature or in a part number indicates a variable for that position (e.g., IMMFP1?).

1.8 Reference Documents

The following table (Table 1-1) lists ABB instructions for equipment that is referenced in this user manual.

Table 1-1 Reference Documents

Number Document

WBPEEUI200502?? Module Mounting Unit (IEMMU11, IEMMU12,

IEMMU21, IEMMU22)

WBPEEUI200505?? Site Planning

2VAA001821 Bridge Controller and Process Bus Adapter

2VAA000720 S+ Control: P-HC-BRC-41000000 Bridge Controller

with Ethernet

WBPEEUI230022?? Analog Control Station (IISAC01)

2VAA002021 Cnet-to-Cnet Communication Interface

(SPIIR01/SPIIL02)

2VAA001584 Cnet-to-Computer Communication Interface

(SPICI03)

WBPEEUI250021?? Cnet-to-Computer Communication Interface

(INICI12)

2VAA001695 Control/Station Termination Unit (NTCS04)

1.9 Related Nomenclature

The following table (Table 1-2) details the nomenclature related to the NTCL01 termination unit.

Table 1-2 Related Nomenclature

Nomenclature Hardware

BRC-100/200/300/400 Harmony bridge controller

IISAC01 Analog control station

IMMFP11 Multifunction processor module

IMMFP12 Multifunction processor module

IMMPI01 Multifunction processor interface module

ICT12 Computer transfer module

IIT12 Remote transfer module

NFTP01 Field termination panel

NKSE01 Station serial extension cable (PVC)

NKSE11 Station serial extension cable

NKTU01 NTMP01 termination unit cable (PVC)

NKTU11 NTMP01 termination unit cable

NTCS04 Control/station termination unit

1-4 2VAA001696
1. Introduction Specifications

1.10 Specifications
The following table (Table 1-3) details the NTMP01 termination unit specifications.

Table 1-3 NTMP01 Specifications

Property Characteristic/Value

Communication Two RS-232-C ports

One RS-485 port
Two station link (A and B)

Cable Insulation
PVC (UL Rating CL2) 80°C (176°F) at 300 V
Non-PVC (UL Rating PLTC) 90°C (194°F) at 300 V

Mounting Screw mounts on the field termination panel.

Environmental
Ambient temperature 0° to 70°C (32° to 158°F)
Relative humidity 5% to 95% up to 55°C (131°F) (non-condensing)
5% to 45% at 70°C (158°F) (non-condensing)
Pollution degree: I
Altitude Sea level to 3 km (1.86 mi)
Air quality Noncorrosive

Certifications
Canadian Standards
Association (CSA)
CE Mark
Factory Mutual (FM)
Certified for use as process control equipment in an ordinary
(nonhazardous) location.
Complies with all applicable European Community product
requirements, specifically those required to display the CE marking
on the product nameplate.
Approved as nonincendive equipment for use in Class I; Division 2;
Groups A, B, C, D; hazardous locations.

SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE.

2VAA001696 1-5
Specifications 1. Introduction

1-6 2VAA001696
2. Installation Introduction

2. Installation
2.1 Introduction
This section explains how to install the NTMP01 termination unit. The installation procedure covers handling, jumper
configuration, cable connection, and physical installation.

2.2 Special Handling

Observe the following steps when handling electronic circuitry:
1. Use Static Shielding Bag: Keep an assembly in its static shielding bag until ready to install it in the system.
Save the bag for future use.
2. Ground Bags before Opening: Before opening a bag containing an assembly with static sensitive devices,
touch it to the equipment housing or ground to equalize charges.
3. Avoid Touching Circuitry: Handle assemblies by the edges; avoid touching the circuitry.
4. Avoid Partial Connection of Semiconductors: Verify that all devices connected to the module are properly
grounded before using them.
5. Ground Test Equipment.
6. Use an Antistatic Field Service Vacuum: Remove dust from assemblies if necessary.
7. Use a Grounded Wrist Strap: Use the ABB field static kit (part number 1948385?1 - consisting of two wrist
straps, ground cord assembly, alligator clip, and static dissipative work surface) when working with modules and
termination units. The kit grounds a technician and the static dissipative work surface to the same ground point
to prevent damage to the circuitry by electrostatic discharge. Connect the wrist strap to the appropriate
grounding plug on the power supply or to an unpainted portion of the enclosure with the alligator clip. The wrist
strap must be effectively connected to the earth grounding electrode system through the AC safety ground.
8. Do Not Use Lead Pencils to Set Switches: To avoid contamination of switch contacts that can result in
unnecessary circuit board malfunction, do not use a lead pencil to set a switch.

2.3 Unpacking and Inspection

Follow the given steps to unpack and inspect the termination unit:
1. Examine the hardware immediately to verify it has not been damaged in transit.
2. Notify the nearest ABB sales office of any such damage.
3. File a claim for any damage with the transportation company that handled the shipment.
4. Use the original packing material and container to store the hardware.
5. Store the hardware in an environment of good air quality, free from temperature and moisture extremes.

2.4 Setup/Physical Installation

Before mounting the NTMP01 termination unit on the field termination panel set the jumpers. Jumpers determine the
operation of the RS-232-C ports and enable the RS-485 port. Each RS-232-C port can be configured as a DTE, DCE,
nonhandshake, or loopback device. Only port one can terminate to a diagnostic terminal.

The termination unit can interface with a:

• Printer.
• Personal computer.
• Terminal.
• Sequence of events recorder (refer to Appendix A: Sequence of Events Recorder of this user manual for more
details).

2VAA001696 2-1
Fuse (F1) 2. Installation

The following figure (Figure 2-1) shows the location of the fuse holder, jumpers, and connectors.

Figure 2-1 Termination Unit Layout

2.4.1 Fuse (F1)

The NTMP01 termination unit ships with a 1.0 A, 250 volt fuse (P/N 194776A11001) installed. The fuse protects the 24 VDC
and the digital outputs against overcurrent. Figure 2-1 shows the termination unit layout. Verify that the fuse is installed in
fuse holder F1.

2.4.2 Jumpers J1 and J2

Figure 2-2 through Figure 2-5 show the internal circuitry of jumpers J1 and J2. Jumper J1 controls the P6 connector, J2 the
P5 connector. P5 and P6 are the DB-25 connectors.

Determine if the equipment requires a DCE, DTE, non-handshake, or loopback jumper setting configuration. Figure 2-2
through Figure 2-5 shows how to set jumpers J1 and J2 for DCE, DTE, non-handshake, and loopback operation.

Figure 2-2 DCE Jumper Configuration

2-2 2VAA001696
2. Installation Jumpers J3 and J4

Figure 2-3 DTE Jumper Configuration

2.4.3 Jumpers J3 and J4

Jumpers J3 and J4 are factory set for normal operation with pins one and two jumpered. In this configuration the RS-232-C
cable shielding (P5, pin one and P6, pin one) is connected to chassis ground. Refer to Figure 2-6 for a schematic of
jumpers J3 and J4.,

Figure 2-4 Nonhandshake Jumper Configuration

Figure 2-5 Loopback Jumper Configuration

NOTE: The cable shield should be grounded at either end but never both ends.

2VAA001696 2-3
Jumpers J5 through J10 2. Installation

2.4.4 Jumpers J5 through J10

Jumpers J5 through J10 enable the handshake functions for the communication link and must be set to match the
equipment being used. Normally, these jumpers are installed to the +12 VDC supply corresponding to logic zero. Removing
any of these jumpers allows the signal to float. Refer to Figure 2-6 for a schematic of jumpers J5 through J10.

Figure 2-6 Jumpers J3 through J10 Schematic

2.4.5 Jumpers J11 and J12

Jumpers J11 and J12 are storage posts for extra jumpers and are provided to store the jumpers when not used for J3
through J10.

2.4.6 Jumper J13

Jumper J13 is factory set for normal operation with pins one and two jumpered. In this configuration, the RS-485 cable
shielding (P7, pin one) is connected to chassis ground.

2.4.7 Jumpers J14 and J15

The DB-25 connector (P6) provides the RS-232-C signal CTS to the controlling module when pins one and two are
jumpered. This is the normal operating position. A digital input can be connected from terminal P8 to the module when pins
two and three are jumpered.

2-4 2VAA001696
2. Installation Jumpers J16 and J17

The following figure (Figure 2-7) shows the schematic for jumpers J14 and J15.

Figure 2-7 Jumpers J14, J15, J16, and J17 Schematic

2.4.8 Jumpers J16 and J17

Jumpers J16 and J17 allow proper routing of the termination unit signals on the termination unit circuit board. These
alternate signals are not related to data communications and are reserved for future use. For proper RS-232-C and RS-485
operation, these jumpers must remain over pins one and two. Figure 2-7 shows the schematic for jumpers J16 and J17.

2.4.9 Jumper J18

To configure the RS-485 port for operation complete the following steps:
1. Jumper pins one and two of J18.
2. Use P7 as the serial port instead of P5.

NOTE: Port P5 is inactive in this mode. Port P7 has a fixed pin arrangement and is not altered by any jumper.
This communication link is not optically isolated. Port P6 remains a RS-232-C port.

The following figure (Figure 2-8) shows the schematic for jumper J18.

Figure 2-8 Jumper J18 Schematic

2.4.10 Mounting
The termination unit is ready to install if the jumpers are properly installed and configured, and the fuse is in place.

2VAA001696 2-5
Cables 2. Installation

Follow the given steps to mount the termination unit:

1. Insert the tabs of the circuit board into the proper slots of the termination panel standoff as shown in Figure 2-9
and slide the circuit board into position.

Figure 2-9 Termination Unit Installation

2. Secure the termination unit circuit board to the field termination panel with two No. 10 screws (Figure 2-9).
3. Connect the chassis ground by installing a No. 10 screw and lockwasher in the location shown in Figure
Figure 2-10.

Figure 2-10 Chassis Common Connection

2.5 Cables
The following table (Table 2-1) lists the NTMP01 cables, their applications, connector assignments, and maximum lengths.

2-6 2VAA001696
2. Installation Termination Unit Cable

Figure 2-11 shows a diagram of cable connections to redundant rack modules and a station link.

Table 2-1 Cable Applications, Connections, and Lengths

From To
Maximum
Cable
Length
Device Connector Device Connector

HCBL01 DCE or DTE device DB-25 NTMP01 P5 or P6 15 m (50 ft)1

NKSE01 NTMP01 (station A) P3 NTCS04 P4 or P5 61 m (200 ft)

NKSE11
NTMP01 (station B) P4

NKTU01 NTMP01 P1 Primary module P3 61 m (200 ft)

NKTU11
NTMP01 P2 Backup module
NOTE:
1. The performance of Harmony rack modules does not place a restriction on the maximum length of
the RS-232-C cable. Follow industry-wide accepted RS-232-C practices and rules when selecting a
suitable RS-232-C cable for your system.

Figure 2-11 Cable Connections

2.5.1 Termination Unit Cable

After mounting the termination unit to the field termination panel, install the NKTU01 or NKTU11 termination cable.

Follow the given steps to install the termination unit cable:

Remove a module from its assigned MMU slot before installing or removing a cable
assigned to that slot. Failure to do so could result in damage to the module.

1. Install the hooded end of the NKTU01 or NKTU11 cable to the module mounting unit (MMU) backplane slot
assigned to the rack module.
2. Insert the socket connector end of the cable into P1 (primary) or P2 (backup) of the NTMP01 termination unit
(Figure 2-11).

2.5.2 RS-232-C Cable

The RS-232-C communication cable connects the termination unit to a computer, terminal, printer, modem, etc.
(Figure 2-11).

Follow the given steps to install the RS-232-C cable:

2VAA001696 2-7
Serial Extension Cable 2. Installation

1. Turn off power to external device.

2. Install the RS-232-C cable to the DB-25 connector on the NTMP01 termination unit (P5, port zero or P6, port 1).
3. Connect the other end of the RS-232-C cable to the external device.

2.5.3 Serial Extension Cable

The NKSE01 or NKSE11 serial extension cable connects the station link from the NTMP01 termination unit to the NTCS04
termination unit (Figure 2-11).

Follow the given steps to install the serial extension cable:

NOTE: The connectors on this cable are keyed and should easily snap into place when properly aligned with the connec-
tor sockets on each circuit board.

1. Connect one end of the NKSE01 or NKSE11 cable to P3 (station A) or P4 (station B) on the NTMP01 termination
unit.
2. Connect the other end of the cable to P4 or P5 on the NTCS04 termination unit.

2.6 Power Wiring

There is one Faston (E2) that connects to +24 VDC and one Faston (E3) that connects to system common. Figure 2-1
shows their location on the NTMP01 circuit board.
Verify the main power, field power, and power entry panel circuit breakers/switches are
turned off before starting installation, retrofit, upgrade, or wiring procedures. Failure to do
so could result in severe or fatal shock. Do not turn the power on until the installation,
retrofit, upgrade, or wiring procedures are complete.
Follow the given steps to connect power to the termination unit:
1. Attach a 2.5 square millimeter (14 AWG) wire from a +24 VDC source within the cabinet to the E2 terminal on
the NTCL01 termination unit.
2. Attach a 2.5 square millimeter (14 AWG) wire from system common (i.e., DC common bus bar at the bottom of
the cabinet) to the E3 terminal of the NTCL01 termination unit.

2.7 Installation Complete

The NTMP01 termination unit is ready for operation if:
• The fuse is installed.
• The jumpers are installed for the correct communication application.
• The circuit board is mounted on the field termination panel.
• All required cables are connected to the termination unit.
• Power is connected and applied to the termination unit.

2-8 2VAA001696
3. Maintenance Introduction

3. Maintenance
3.1 Introduction
The reliability of any stand-alone product or control system is affected by the maintenance of the equipment. ABB
recommends that all equipment receive preventive maintenance which will keep the equipment operating at an optimum
level.

This section presents procedures that the customer should be able to perform on site. These preventive maintenance
procedures should be used as a guideline to assist in establishing good preventive maintenance practices.

Personnel performing preventive maintenance should meet the following qualifications.

• Should be qualified electrical technicians or engineers that know the proper use of test equipment.
• Should be familiar with the module mounting unit and field termination panel.
• Have experience working with process control systems.
• Know what precautions to take when working on live AC and/or DC systems.

3.2 Preventive Maintenance Schedule

The following table (Table 3-1) details the preventive maintenance schedule for the NTMP01 termination unit. The table lists
the preventive maintenance tasks in groups according to their specified maintenance interval. Tasks that require further
explanation are covered under sub-section 3.4- Preventive Maintenance Procedures of this user manual.
NOTE: The preventive maintenance schedule is for general purposes only. Your application may require special
attention.

Table 3-1 Preventive Maintenance Schedule

Task Frequency

Check cabinet air filters. Clean or replace them as necessary. Check the air filter 3 months
more frequently in excessively dirty environments.

Check cabinet and termination unit for dust. Clean as necessary using an antistatic
vacuum.

Check all termination unit signal, power and ground connections within the cabinet.
Verify that they are secure. Refer to procedure.

Check termination unit circuit board, giving special attention to power contacts and 12 months
edge connectors. Clean as necessary. Refer to procedure.

Complete all tasks in this table. Shutdown

3.3 Equipment and Tools Required

Tools and equipment required for maintenance procedures are:
• Antistatic vacuum.
• Screwdriver (medium length).
• Isopropyl alcohol (99.5 percent electronic grade).
• Distilled water.
• Compressed air.
• Foam-tipped swabs.
• Lint-free cloths.
• Nonabrasive eraser.

3.4 Preventive Maintenance Procedures

This section covers tasks from Table 3-1 that require specific instructions or further explanation:
• Cleaning printed circuit boards and edge connectors.

2VAA001696 3-1
Printed Circuit Board Cleaning 3. Maintenance

• Checking signal, power and ground connections.

3.4.1 Printed Circuit Board Cleaning

There are several circuit board cleaning procedures in this section. These procedures cover circuit board cleaning and
washing, cleaning edge connectors and circuit board laminate between edge connectors. Use the procedures that meet the
needs of each circuit board. Remove all dust, dirt, oil, corrosion or any other contaminant from the circuit board.
Perform all cleaning and handling of the printed circuit boards at static safe work stations. Always observe the steps
under sub-section 2.2- Special Handling of this user manual when handling printed circuit boards.
Never clean electrical parts or components with live power present. Doing so exposes you
to an electrical shock hazard.

Wear eye protection whenever working with cleaning solvents. When removing solvents
from printed circuit boards using compressed air, injury to the eyes could result from
splashing solvent as it is removed from the printed circuit board.

3.4.1.1 General Cleaning and Washing

If the printed circuit board needs minor cleaning, remove dust and residue from the printed circuit board surface using
clean, dry, filtered compressed air or an antistatic field service vacuum cleaner.

Follow the given steps to wash the printed circuit board:

1. Clean the printed circuit board by spraying or wiping it with isopropyl alcohol (99.5% electronic grade).

NOTE: Use a foam-tipped swab to wipe the circuit board.

2. Remove excess solvent by using compressed air to blow it free of the circuit board.

3.4.1.2 Edge Connector Cleaning

Follow the given steps to clean the edge connector:

1. Use a solvent mixture of 80% isopropyl alcohol (99.5% electronic grade) and 20% distilled water.
2. Soak a lint-free cloth with the solvent mixture.
3. Work the cloth back and forth parallel to the edge connector contacts.
4. Repeat with a clean cloth that is soaked with the solvent mixture.
5. Dry the edge connector contact area by wiping with a clean lint-free cloth.

Follow the given steps to clean tarnished or deeply stained edge connector contacts:
1. Remove tarnish or stains by using a nonabrasive eraser or equivalent.

NOTE: Fiberglass or nylon burnishing brushes may also be used.

2. Minimize electrostatic discharge by using the 80/20 isopropyl alcohol/water solution during burnishing.

NOTE: Do not use excessive force while burnishing, but use only enough force to shine the contact surface.

3. Inspect the edge connector after cleaning to assure no loss of contact surface.
4. Wipe clean with a lint-free cloth.

3.4.2 Checking Connections

NOTE: Power to the cabinet should be off while performing this preventive maintenance task.
There are exposed AC and DC connections inside the cabinet. These exposed electrical
connections present a shock hazard that can cause injury or death.

If input or output circuits are a shock hazard after disconnecting system power at the
power entry panel, then the door of the cabinet containing these externally powered
circuits must be marked with a warning stating that multiple power sources exist.

Check all signal wiring, power and ground connections within the cabinet to verify their integrity. When checking
connections, always turn a screw, nut or other fastening device in the direction to tighten only. If the connection is loose, it
will be tightened. If the connection is tight, the tightening action will verify that it is secure. There must not be any motion
done to loosen the connection.

3-2 2VAA001696
3. Maintenance Checking Connections

NOTES:
1.Verify that all power connections within the cabinet are secure.

2.Verify that all wiring connections to the termination unit are secure.

2VAA001696 3-3
Checking Connections 3. Maintenance

3-4 2VAA001696
4. Repair and Replacement Introduction

4. Repair and Replacement

4.1 Introduction
Repair procedures are limited to fuse and termination unit replacement. If the NTMP01 termination unit fails, remove it and
replace it with another.

The following table (Table 4-1) lists the replacement and spare parts list.

Table 4-1 Parts List

Part Number Description

1946984?1 Jumper

194776A11001 Fuse, 1.0 A, 250 V

NFWAB17010 0.19-16 (no.10) x 5/8 in. Phillips-head thread forming screw

NTLAC19000 0.19 in. (no.10) external tooth lock washer

NTMP01 Multifunction Processor Termination Unit

4.2 Fuse Replacement

If the fuse (F1) opens, replace it with a fuse having an equivalent rating. Table 4-1 describes the fuse and lists its part
number.

Follow the given steps to replace a fuse:

1. Turn off power to the cabinet.
2. Remove the blown fuse from its holder (F1).
3. Replace the blown fuse with a 1.0 A, 250 volt fuse.
4. Turn on power to the cabinet.

4.3 Termination Unit Replacement

If it is determined that the termination unit is faulty, replace it with a new one. Do not try to repair the termination unit;
replacing components may affect performance and certification. Table 4-1 contains a list of recommended spare parts.
When replacing a termination unit, observe the special handling guidelines listed in sub-section 2.2- Special Handling of this
user manual.

NOTES:
1.Turn off power to the external device before removing the RS-232-C cables from the NTMP01 termination unit.

2.Turn off power to the cabinet before removing the +24 VDC and grounding connection to the NTMP01 termination unit.

Follow the given steps to replace the termination unit:

Verify the main power, field power, and power entry panel circuit breakers/switches are
turned off before starting installation, retrofit, upgrade, or wiring procedures. Failure to do
so could result in severe or fatal shock. Do not turn the power on until the installation,
retrofit, upgrade, or wiring procedures are complete
1. Verify that the cabinet power is off
2. Disconnect the +24 VDC and system common wiring from the E2 and E3 Faston connectors of the termination
unit.
3. Mark the cables according to their terminal assignment as they are removed.
4. Disconnect the serial extension cables (station link) from P3 and P4 if connected.
5. Mark the cables according to their connector assignment as they are removed.
6. Disconnect the RS-232-C cables from P5 and P6, and the RS-485 cable from P7 if connected.
7. Mark the cables according to their connector assignment as they are removed.

2VAA001696 4-1
Termination Unit Replacement 4. Repair and Replacement

8. Verify that the rack modules connected to the termination unit are pulled out to disconnect them from their cable
connection on the MMU backplane.
Remove a module from its assigned MMU slot before installing or removing a cable
assigned to that slot. Failure to do so could result in damage to the module

9. Remove the termination unit cables from the P1 and P2 connectors on the termination unit.
10. Mark the cables according to their connector assignment as they are removed.
11. Remove the two mounting screws and the chassis ground screw with lock washer at E1, when all the cables are
removed from the termination unit.
12. Remove the termination unit from the field termination panel.
13. Verify that the jumper settings on the replacement termination unit are the same as the jumper settings on the
faulty termination unit.
14. Verify that the fuse is installed on the replacement termination unit.
15. Insert the tabs of the replacement termination unit into its slot on the field termination panel and as shown in
Figure 2-9 and slide the circuit board into position.
16. Secure the termination unit circuit board to the field termination panel with the two mounting screws and chassis
grounding screw (E1).

NOTE: Make sure to use the lockwasher with the grounding screw.

17. Connect the termination unit cables to their assigned connector on the termination unit.
18. Connect the RS-232-C and RS-485 cables to their assigned connectors on the termination unit.
19. Connect the serial extension cables to their assigned connectors on the termination unit.
20. Connect the +24 VDC and common wiring to the E2 and E3 Faston connectors of the termination unit.
21. Push on the faceplate of the control module to fully insert it into its module mounting unit slot.

NOTE: The module should be seated in the termination unit cable at the rear of the MMU card cage when fully
inserted.

22. Return power to the computer, modem, or terminal, after all the cables are replaced.
23. Return power to the cabinet if it is off during the replacement procedure.

4-2 2VAA001696
A. Sequence of Events Recorder Jumper Settings

A. Sequence of Events Recorder

A.1 Jumper Settings
The following figures (Figure A-1, Figure A-2, and Figure A-3) shows jumpers J1, J2, J8, J9, and J10 configuration for
sequence of events recorders.

Figure A-1 Jumper Settings for Rochester 3800

2VAA001696 A-1
Jumper Settings A. Sequence of Events Recorder

Figure A-2 Jumper Settings for Rochester ISM

Figure A-3 Jumper Settings for ESA Controls SER-740

A-2 2VAA001696
 INDEX

C U
Cables Unpacking and inspection 1
RS-232-C 8 W
Serial extension 8 Wiring 8
Termination unit 7
Checking connections 2
Cleaning
Edge connectors 2
Printed circuit boards 2
D
Document conventions 3
F
Field static kit 1
H
Hardware description 2
I
Installation
Fuse 2
Mounting 5
Setup/physical 1
Instruction content 3
Intended user 3
J
Jumper settings
J10 4
J11 4
J12 4
J13 4
J14 4
J15 4
J16 5
J17 5
J3 3
J4 3
J5 4
J6 4
J7 4
J8 4
J9 4
M
Maintenance 1
Schedule 1
Tools required 1
Mounting 5
Mounting hardware 2
O
Overview 1
P
Parts list 1
PCB cleaning 2
Preventive maintenance
Checking connections 2
Schedule 1
Tools and equipment 1
R
Replacement
Fuse 1
Termination unit 1
S
Special handling 1
Specifications 4

2VAA001696 1
INDEX

2 2VAA001696
ABB Ltd.
Business Unit Power Generation
P.O. BOX 8131
8050 Zürich
SWITZERLAND
Phone: +41 (0) 43 317-5380
Fax: +41 (0) 43 317-5382
www.abb.com/powergeneration
Notice
Document Number: 2VAA001696
The information in this document is subject to change
without notice and should not be construed as a com-
mitment by ABB. ABB assumes no responsibility for
any errors that may appear in this document.
In no event shall ABB be liable for direct, indirect, spe-
cial, incidental or consequential damages of any nature
or kind arising from the use of this document, nor shall
ABB be liable for incidental or consequential damages
arising from use of any software or hardware described
in this document.
This document and parts thereof must not be repro-
duced or copied without written permission from ABB,
and the contents thereof must not be imparted to a third
party nor used for any unauthorized purpose.
The software or hardware described in this document is
furnished under a license and may be used, copied, or
disclosed only in accordance with the terms of such
license.
This product meets the requirements specified in EMC
Directive 2004/108/EC and in Low Voltage Directive
2006/95/EC.
Copyright © 2011-2012 by ABB.
All rights reserved.
Release: June 2012