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Appendix-2.

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COMBINED GROUP CONTRACTING CO. KUWAIT OIL COMPANY (K.S.C)

KOC PROJECT : Installation of New Gas pipelines and Replacement/ Re- Routing Of Existing Gas pipelines At Magwa ( S & EK )

CONTRACT # 14051184 , PROJECT RISK ASSESSMENT SAMPLE


Sl. Existing Risk Reducing Additional Risk Reduction
Location Work Site Risk Factors Probability Consequence Risk
No. Measures Measures

1 Site Office Generators, - Noise - Ear plugs provided Highly unlikely Slightly harmful Trivial - Hazard awareness training
Electrical Panel - Faulty Earthing - PM checking & trip system Highly unlikely Harmful Tolerable risk - Use of PPE
& Wiring - Exposed Conductors - PM checking & warning labels Highly unlikely Harmful Tolerable risk - Sign boards
- Short Circuit Highly unlikely Harmful Tolerable risk

Diesel Tank - - Spill & Fire - Fire Extinguisher Highly unlikely Harmful Tolerable risk - Fire fighting training &
- Spill control procedure by pollution awareness
proper refueling
- No smoking enforcement
- Trained operators
- Intrinsically safe electrical
system

Storage of Gas - Explosion - Segregation Highly unlikely Extremely Harmful Moderate risk - Training
Cylinder - Fire - Use by authorized personnel - Tool box talks
- Tested & certified equipments
- No smoking enforcement
- Protection from impacts
- Protection from sun & heat
sources
- Frequent maintenance of
hose & fittings

Flammable Liquids - Exposure to toxic - Hazard communication Highly unlikely Harmful Tolerable - Training
Storage gases - Segregation - Reporting instructions

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- Fire explosion - Sheltered storage - Supervisory control
- Spill - Sign boards
- No smoking enforcement
- Use by authorized personnel
- Fire extinguishers
- PPE use

Material Store - Falling from Heights - Fall protection system Highly unlikely Harmful Tolerable - Training
- Mis-use of forklifts - Licensed & trained personnel Highly unlikely Harmful Tolerable - Frequent testing of lifting
- Mishandling of heavy - Use of lifting tools Highly unlikely Harmful Tolerable equipments
objects - Supervisory control
- Storage of flammable - Strict control Highly unlikely Harmful Tolerable
material

Pantry Room - Proper ventilation - Exhaust provided Highly unlikely Slightly harmful Trivial - Training
Mess Room - Fire hazard - Fire extinguisher Highly unlikely Harmful Tolerable - Replacement of worn out
- Electrical short circuit - ELCB provided Highly unlikely Harmful Tolerable appliances & wiring
- Preventive maintenance

Sandblasting Area - Noise - PPE provided Unlikely Slightly harmful Tolerable risk
- Air Pollution - PPE provided Unlikely Harmful Moderate risk - All site personnel are to be
- Cut injuries due to - PPE provided Unlikely Slightly harmful Tolerable risk provided with HEPA filter
sand jet mask
- Injuries due to burst - Preventive maintenance Unlikely Slightly harmful Tolerable risk
hose & fittings checks

Painting Area - Lung infections - NIOSH approved reps. Provided Highly unlikely Harmful Tolerable risk - Respiratory fit testing
- Fire hazard - No smoking enforcement Highly unlikely Harmful Tolerable risk - Segregation
- Dermatitis - Protective clothing Highly unlikely Harmful Tolerable risk - No open flames
- Fire extinguisher

Pre-fabrication - Noise - PPE provided Highly unlikely Harmful Tolerable risk


Area - Failure of lifting - Periodical inspection and Highly unlikely Harmful Tolerable risk
equipment testing
- Eye injuries - PPE provided Highly unlikely Harmful Tolerable risk
- Exposed conductors - Trip systems and frequent Highly unlikely Extremely harmful Moderate risk - Replacement of worn out
maintenance cables & equipments
- Fire
- Snakes, Reptiles and - House Keeping Highly unlikely Harmful Tolerable risk - Tool Box Talks
Scorpions - Awareness - Daily Site Clean-up
- Site check-up before job
Commencement
Rigging Operation - Failure of tools - Appropriate and certified Highly unlikely Extremely Harmful Moderate risk - Refresher training and
equipments being used strict supervision

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- Objects falling from - Tag lines & strict supervisory Highly unlikely Extremely harmful Moderate risk
height control with proper signaling
- Working under load - Experienced riggers being used Highly unlikely Extremely harmful Moderate risk
- Surrounding objects - Highly unlikely Extremely harmful Moderate risk
being hit
- Rolling of stacked - Proper supports being provided Highly unlikely Extremely harmful Moderate risk

High H2S Level - Toxic gas - H2S Gas Monitors Highly unlikely Harmful Tolerable Nil
- Daily & Weekly HSE Talks
- Emergency Preparedness
Training
- Mode & Route of Escape
- Travel & Direction Perpendicular
to Wind
- Assembly Points

2 Construction Rigging Operation - Failure of tools - Appropriate and certified Highly unlikely Extremely Harmful Moderate Risk - Refresher training and
Site - Objects falling from equipments being used strict supervision
height - Tag lines & strict supervisory Highly unlikely Extremely Harmful Moderate Risk
- Working under load control with proper signaling
- Surrounding objects - Experienced riggers being used Highly unlikely Extremely Harmful Moderate Risk
being hit - Proper supports being provided Highly unlikely Extremely Harmful Moderate Risk
- Rolling of stacked Highly unlikely Extremely Harmful Moderate Risk
materials

Excavations - Collapse of soil - Sloping and shoring Highly unlikely Harmful Tolerable - Adequately posted signed
and tool box talks
- Confined space - No work without confined Highly unlikely Harmful Tolerable
space entry permit
- Crash of vehicles - Proper barricading and Highly unlikely Harmful Tolerable
warning signs
- Damage to utility - Prior clearance to be obtained Highly unlikely Harmful Tolerable
services
- Falling down into - Proper barricading and Highly unlikely Harmful Tolerable
trenches warning signs

Confined Spaces - Lack of Oxygen - No work without entry permit Highly unlikely Harmful Tolerable - Training for confined space
- Presence of H2S - Gas testing by Supervisor Highly unlikely Harmful Tolerable rescue and CPR training
- Presence of Co using multi gas detector Highly unlikely Harmful Tolerable

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- Presence of N2 Highly unlikely Harmful Tolerable
- Tool box talks
- H2S safety training

Welding & Cutting - Electrocution - ELCB trip systems & PM checks Highly unlikely Extremely harmful Moderate risk - Monthly PM check of all
of all electrical system electrical systems
- Shock - Proper PPE Highly unlikely Harmful Tolerable - Training
- Burns - Segregation of compressed Highly unlikely Harmful Tolerable
- Explosion gas cylinders Highly unlikely Harmful Tolerable
- Fire - Provision of fire extinguisher Highly unlikely Harmful Tolerable
- Sign boards
- Work permit procedure
- Flashback arrestors being
used in C.H cylinder

Working at Heights - Fall hazard - Safety harness worked to a Highly unlikely Extremely harmful Moderate risk - Frequent tool box talks
solid anchorage point and close supervision
- Provision of guard rail system

Cutting & Grinding - Eye injuries - PPE used Highly unlikely Harmful Tolerable - Adequately trained
- Breakage of cutting - Certified equipment being Highly unlikely Harmful Tolerable personnel to be used
& grinding wheel used
- Electrical shock - Double insulated tools being Highly unlikely Harmful Tolerable
used

NDT & - Exposure to radiation - Certified and trained Highly unlikely Harmful Tolerable - Authorized and trained
Radiography technicians being used personnel must be
- Misuse of radioactive - Storage as per Ministry rules Highly unlikely Harmful Tolerable ensured at site
source - Strict control & handling Highly unlikely Harmful Tolerable

Crane Operations - Failure of main lifting - Certified equipments Highly unlikely Harmful Tolerable - Periodical refresher training
system - Certified operators is a must for riggers and
- Trained riggers crane operators
- Human errors - Trained operators & riggers Highly unlikely Harmful Tolerable
- Pre-lift tool box talk & critical
lifts safety plan
- Use of signal man

Pipe Stacking - Rolling - Adequate supports Highly unlikely Extremely Harmful Moderate Risk - To ensure the stacking
- Collapse - Trained riggers Highly unlikely Extremely Harmful Moderate Risk supports are adequate
- Sign boards and storage area is not
congested

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Concrete Works - Noise - PPE used Highly unlikely Harmful Tolerable - Tool box talks and strict
- Heavy equipment - Trained operators Highly unlikely Harmful Tolerable supervision
handling
- Dust - Respiratory protection Highly unlikely Harmful Tolerable
provided

Hydrotesting - Impact of metallic - Trained and authorized


part due to structural Highly unlikely Extremely Harmful Moderate Risk - To ensure work permit is
failure - Close supervision obtained
- Loss of stability of - Use of bleeder valves Highly unlikely Extremely Harmful Moderate Risk - Use only tested equipments
material being tested
- Contact with chemicals - Use of PPE Highly unlikely Extremely Harmful Moderate Risk
- Equipment failure - Preventive maintenance checks Highly unlikely Extremely Harmful Moderate Risk

Tie-ins - Falls into ditch - Barricading Highly unlikely Harmful Tolerable - Tool box talks
- Heavy equipment - Use of trained personnel Highly unlikely Harmful Tolerable
handling - Purging to make system gas free
- Toxic gases hazard - Use of respirators and work Highly unlikely Harmful Tolerable - Use of multi gas detectors
permit procedures follow up - Trained rescue personnel

- Burns Highly unlikely Harmful Tolerable - Strict supervision


- Fire Highly unlikely Harmful Tolerable

Environmental - Soil erosion - All supervisors, technicians Highly Unlikely Harmful Tolerable - Periodical training and
Protection are well trained updating job knowledge
- Spills of chemicals - Use of tools for transfer of Highly Unlikely Harmful Tolerable
chemicals
- Noise pollution - Use of PPE Highly Unlikely Harmful Tolerable
- Toxic gases release Highly Unlikely Harmful Tolerable

Driving on Roads - Over speed - Speed limits will be followed Unlikely Harmful Moderate - Strict watch and immediate
- Failure of tyres - All personnel using vehicles disciplinary action
- Failure of vehicle has given declaration that
they will abide by the traffic
rules
- Frequent PM checks

Excavation under & - Damage to pipes resultin - Surveying & site investigation Highly Unlikely Harmful Tolerable Risk Strict supervisory control
across existing in leak, explosion and - Area drawings
pipelines fire - Use of pipe locating devices

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- Safe digging practices
- Use of respirators
- Environmental pollution - Use of vacuum tankers
and Toxic hazard
- Collapse of existing lines
due to lack of proper
supports

Hot Tapping - Burn through - Written plans and approved Highly Unlikely Harmful Tolerable Risk - Strict permit control
- Cracking procedure, WPS - Close supervision
- Continuous cooling of line
being tapped
High H2S Level - Toxic gas - H2S Gas Monitors Highly unlikely Harmful Tolerable Nil
- Daily & Weekly HSE Talks
- Emergency Preparedness
Training
- Mode & Route of Escape
- Travel & Direction Perpendicular
to Wind
- Assembly Points

Electrical - Shock & Electrocution - Lock-out/Tag-out Procedure Highly Unlikely Harmful Tolerable Risk - Reemphasize on lock-out/
Terminations - Insulating gloves tag-out procedure and use
- Training of PPE in every meeting

Noise Hazard - Loss of Hearing - Ear Plugs/Muffs Highly Unlikely Harmful Tolerable Risk - Strick supervision to ensure
use of hearing protection
devices

3 Under Roads/ Thrust Boring Heavy equipment use of Trained Personnel highly unlikely harmful Tolerable Risk Strict Supervision/Close
Bridges Activities handling Use of Ear plug/Muff monitoring of using appropriate
Noise Pollution PPE
4 Work site Tunnel Excavation Inadequate Ventilation Mechanical Ventillation
Noise Use ear Plug/Ear muff
Dust Use of dust mask highly unlikely harmful Tolerable Risk Close monitoring/Daily
Poor Illumination Proper Illumination Tool Box Talks
Use of Multigas monitors

Open Area Dust Water Spraying


Use of Dust mask highly unlikely harmful Tolerable risk Daily Tool Box Talks
Insects,reptiles,Snakes Awareness among workmen

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Scoroions

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