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Nama : Faza Ulinnuha

Kelas : DM 5B (0615040039)

Punching Tool
 Tebal material (t) = 1.6 mm
 Spring back (f) = 0.08 mm
 Allowance (2s) = 0.18 mm
 Clearance = 3% ~ 4% x Tebal material
= 3% x 1
= 0.03 mm
 Punch & Die
 Piercing Punch :
 d1 segitiga = d + f
= 5 + 0.05
= 5.05 mm
 d1 Ø4 =d+f
= 4 + 0.05
= 4.05 mm
 d1 Kotak = (d + f) x (d + f)
= (5 + 0.05) x (5 + 0.05)
= 5.05mm x 5.05mm
 Piercing Die :
 d2 Ø5 = d + f + 2s
= 5 + 0.05 + 0.11
= 5.16 mm
 d2 Ø4 = d + f + 2s
= 4 + 0.05 + 0.11
= 4.16 mm
 d2 kotak = (d + f + 2s) x (d + f + 2s)
= (5 + 0.05 + 0.11) x (5 + 0.05 + 0.11)
= 5.16 mm x 5.16mm
 Blanking Punch :
 D1 = (D – f – 2s) x (D – f – 2s)
= (40 – 0.05 – 0.11) x (40 – 0.05 – 0.11)
= 39.84mm x 29.84mm
 D2 = (D – f) x (D – f)
= (40 – 0.05) x (30 – 0.05)
= 39.95mm x 29.95mm

PIERCING
No. keliling X Y L.X L.Y
1 440 22 0 9680 0
2 440 22 40 9680 17600
3 9.4200 2.5 34.5 23.55 324.99
4 9.4200 2.5 5.5 23.55 51.81
5 25 66 20 1650 500
6 15.7000 97 20 1522.9 314
7 15.7000 110 28 1727 439.6
8 15.7000 110 12 1727 188.4
9 15.7000 123 20 1931.1 314
10 12.56 141 28 1770.96 351.68
11 12.56 141 12 1770.96 150.72
12 12.56 167 28 2097.52 351.68
13 12.56 167 12 2097.52 150.72
∆ 1036.88 35702.06 20737.6

X0 = ∆LX = 35702.06 = 34.43220045


∆L 1036.88

Y0 = ∆LY = 20737.6 = 20
∆L 1036.88
BLANKING
TITIK X Y A.X A.Y
9.95 178.03 19.38 1771.399 192.831
15.71 182.03 30.97 2859.691 486.5387
26.41 201.23 34.98 5314.484 923.8218
5 216.21 33.21 1081.05 166.05
22.88 217.98 20 4987.382 457.6
5 216.21 6.79 1081.05 33.95
26.41 201.23 5.03 5314.484 132.8423
15.71 182.03 9.03 2859.691 141.8613
127.07 25269.23 2535.495

X0 = ∆AX = 25269.23 = 198.8607


∆Titik 127.07

Y0 = ∆AY = 2535.495 = 19.95353


∆Titik 127.07

 Keliling Total = 1036.88 + 127.07

= 1163.95

Perhitungan Gaya Potong (F pot)


Material St 37 σb = 370 N/mm²

F pot = 0,8 x σb x Luas Potong


Luas Potong = Keliling Total x tebal
= 1163.95 x 1
= 1163.95 mm²

F pot = 0,8 x 370 x 1036.88


= 344529.2 N
= 35.15604082 Ton
Perhitungan F Stripper
F stripper = 5% - 10% x F pot
= 5% x 35.15604
= 1.757802041 Ton

Jumlah Pegas = 2
F Strip = F strip / n pegas
= 1.757802041 / 2
= 0.87890102 Ton

Pretension = 1 kg.F/mm
Kedalaman
Punch = Tebal plat + 0,5
= 1.5 mm

Selisih Stripper dan Punch = 1


Tebal benda = Tebal plat + Pretension + Kedalaman Punch + Selisih
= 1 + 1 + 1.5 + 1
= 4.5 mm

Hasil
F Stripper = F strip / Tebal benda
= 0.878901 / 4.5
= 0.195311 Kg.F/mm

(F pot + F Strip) x
Tonase Mesin = 5%
= 35.15604 + 0.195311 x 5%
= 1.767567608 Ton
= 17322.16256 N