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TSS-BID 1/8

POWER TRANSFORMER 220/27 KV (TR-06)

I Equipment Number : TR / 06
II Name plate details
Make : CGL
Sl. No. : T010279/1
Year of Manufacture : 2013
ETI/PSI/118(10/93) with A&C Slip
No.1210 (FEB 2011) & Indian Standard
RDSO Specification :
2026 (Part I,II&IV) 1977 and (Part III)
1981
Railway Board P.O. No. : CORE/8/2107/4031/20139
Rights/Mfg. Inspection report : POH Certificates enclosed
Rated power : 21.6 MVA/30.2 MVA
Rated Voltage at NO LOAD :
Primary : 220 kV
Secondary : 27 kV
Rated secondary voltage (Full load at 0.8 pf lag) : 25 kV
Rated Current (Line value)
Primary : 137.5 A
Secondary : 1120 A
No. of phases : Single
Frequency : 50 Hz
Polarity : Subtractive
Type of cooling : ONAN
Impedance voltage (12.5 MVA Base Rated Tap) :
Ratio of Differential CT
HV side :
LV side :
WTI :
Max. temperature rise of oil over an ambient of 50°C
for oil : 40°C
for winding : 50°C
Insulation level HV side : LI 950 AC 395
LV side : LI 250 AC 95
Max. HOT SPOT temperature over an ambient of 50°C : 115⁰ C

Untanking Mass
Mass of Core & winding : 27000 kg
Mass of oil : 21000/24000 kg
Total mass : 79000 kg
Mass of heaviest package : 50000 kg
Untanking Weight : 35700 kg
Volume of oil :
III Details of Tap Changer
Manual / Electrical :
No. of taps :
Normal tap :

M/s BPP Limited SSE/PSI/WFD SSE/RE/SBC

ADEE/TrD/SBC EEE/RE/SBC
TSS/BID 2/8
POWER TRANSFORMER 220/27 KV (TR-06)

Date of testing: 16.04.15 to 17.04.15

IV Details of test conducted:-


1) Incoming AP TRANSCO phases Yellow & Blue
2) LV terminal earthed corresponding to primary phase Blue
3) Insulation Resistance of windings with 5 kV megger
Tr. oil Temp: 36 °C
HV to Earth ( min. 2500 MΩ) 10000 MΩ
LV to Earth ( min. 400 MΩ) 10000 MΩ
HV to LV ( min. 2500 MΩ) 10000 MΩ

4) PI Values (Measured with 5 kV Megger) (at Tr. oil Temp: 36°C)

IR values in GΩ PI value
R60/R10 R600/R60
R10 R60 R600
(min.1.4) (min.1.2)
HV-E 3.71 4.31 8.05 1.16 1.87
LV-E 3.86 4.24 8.05 1.10 1.90
HV-LV 2.53 2.81 8.48 1.11 3.02

5 Transformer Polarity Test

Condition 1 - Subtractive method Condition 1 - Additive method


1.2 & 2.1 shorted 1.2 & 2.2 shorted
1.1 - 1.2 = 220V (Supplied) 1.1-1.2 = 220V (Supplied)
1.1 - 2.2 = 247V 1.1 - 2.1 = 193V
2.1 - 2.2 = 27V 2.1 - 2.2 = 27V

(1.1-1.2)=(1.1-2.2)-(2.1-2.2) (1.1-1.2)=(1.1-2.1)-(2.1-2.2)
Polarity:- Subtractive Polarity :- Additive

6) Magnetising Current Test:

Applied
Current
Tap Position Voltage
(in mA)
(In Volts)
1 242.0 1.000
HV Side 2 231.0 0.970
3 220.0 0.960
4 209.0 0.930
5 198.0 0.900
6 187.0 0.880

M/s BPP Limited SSE/PSI/WFD SSE/RE/SBC


ADEE/TrD/SBC EEE/RE/SBC
TSS/BID 3/8
POWER TRANSFORMER 220/27 KV (TR-06)

7) Short Circuit Test (Secondary Short Circuited)

Primary Current Secondary Current


Tap Primary Voltage (V)
(A) (A)
1 0.76 6.90 242
2 0.81 6.99 231
3 0.86 7.10 220
4 0.90 7.01 209
5 0.92 6.83 198
6 0.92 6.48 187

8) Winding resistance Test (at Oil Temp. 36°C)

Measured Resistance
A) HV side : 1.98 Ω

B) LV side :

Winding resistance
TAP Position
(in milli Ω)
1 120
2 108
3 94
4
84
(Normal Tap)
5 76
6 69

M/s BPP Limited SSE/PSI/WFD SSE/RE/SBC

ADEE/TrD/SBC EEE/RE/SBC
TSS-BID 4/8
POWER TRANSFORMER 220/27 KV (TR-06)

9) Bushing Current Transformers Secondary Winding

A) Ohmic values:

HVCT 1.1 HVCT 1.2 LVCT 2.1 LVCT 2.2 WTR 2.2
Ohmic value of bushing
CTs in mΩ
175 177 371 364 1166

IR Values:

Insulation Resistance of HVCT 1.1 HVCT 1.2 LVCT 2.1 LVCT 2.2 WTR 2.2
Bushing CTs in MΩ

1000 1000 1000 1000 1000

B) Bushing CTs Polarity Test : OK

C) Ratio Test of Bushing CT’s (In Tap No.3)

Primary/Bushing CT
HV CT 1.1 330/5 22.2 mA
HV CT 1.2 330/5 22.2 mA

Secondary/Bushing CT
LV CT 2.1 1600/5 24.5 mA
LV CT 2.2 1600/5 24.5 mA
wti lv ct 800/1.6-1.8-2A 13.8 mA

M/s BPP Limited SSE/PSI/WFD SSE/RE/SBC

ADEE/TrD/SBC EEE/RE/SBC
TSS-BID 5/8
POWER TRANSFORMER 220/27 KV (TR-06)

10) Turns Ratio Test (With Turns Ratio Test Kit)

Calculated Reading taken


Tap Pri Vol (V) Sec Vol (V) % Error
Ratio by ratio meter
1 242.0 27.1 8.963 8.930 0.004
2 231.0 27 8.556 8.556 0.000
3 220.0 27.1 8.148 8.118 0.004
4 209.0 27.1 7.741 7.712 0.004
5 198.0 27 7.333 7.333 0.000
6 187.0 27 6.926 6.875 0.007

11) Measurement of Tan Delta and Capacitance for Bushings


(At Oil temp. 36°C)

Specimen Under Applied Voltage Current Capacitance Measured


Mode
Test (in Volts) (mA) (in pF) Tan Delta
Phase (1.1) HV 2110 0.241 362.61 0.00211
S No.:
UST 5012 0.572 362.61 0.0021
S-
2453004590 100071 1.148 362.54 0.0019
Phase (1.2) HV 2034 0.236 366.77 0.00218
S No.:
UST 5015 0.581 366.77 0.00213
S-
24530044564 100051 1.165 366.69 0.00192
Phase (2.1) LV 20044 0.189 293.68 0.00321
S No.:
UST 5038 0.465 293.68 0.00315
S-
5230061578 10022 0.926 293.48 0.00278
Phase (2.2) LV 2011 0.185 292.71 0.00314
S No.:
UST 4993 0.459 292.7 0.00317
S-
5230061580 10020 0.921 292.66 0.00313

M/s BPP Limited SSE/PSI/WFD SSE/RE/SBC

ADEE/TrD/SBC EEE/RE/SBC
TSS-BID 6/8
POWER TRANSFORMER 220/27 KV (TR-06)

12) Method of Drying out the transformer Hot oil Circulation


a. Di-electric strength of Tr. oil
1. Break down Voltage (BDV) at 2.5 mm gap,
: kV
12.7 sq. mm spheres
2. Withstood 50 kV for 60 seconds : Withstood
3. DGA test report : Enclosed
13) Arcing horn gap :
a. HV (500-900 mm) : 760 mm
b. LV (150-300 mm) : 270 mm
14) Buchholz relay set for / operated at
a. Alarm contact : 200 cc / 200cc
b. Trip contact : 300 cc / 300 cc
Oil temperature measured by mercury thermometer in oil
15) : 40°C
pocket
16) Oil temperature indicated by OTI : 40°C
17) Oil temperature indicator set for/operated for (± 2.5% of pointer indication)
ALARM : 75°C / 74°C
TRIP : 85°C / 83°C
18) Winding temperature set for/operated for (± 2.5% of pointer indication)
ALARM : 85°C / 84°C
TRIP : 95°C / 94°C
19) Miscellaneous
A) Bushings
a) HV side
Oil impregnated paper condenser
bushing, Draw rod type (Condenser
Type :
core made of Kraft paper Aluminium
Foil)
Make : BHEL
Rated voltage : 145 kV
Position of Installation from vertical : 30°
b) LV side
Oil impregnated paper condenser
bushing, Solid Stem type (Condenser
Type :
core made of Kraft paper Aluminium
Foil)
Make : JSL
Rated voltage : 52 kV
Position of Installation from vertical : Vertical
Replaced with new since low Tan delta value AREVA T & D India Ltd., Bangalore
Type/system voltage/BIL/CT OIP Un 52 kV, In 800A, BIL 250kVp
Condenser bushing

M/s BPP Limited SSE/PSI/WFD SSE/RE/SBC


ADEE/TrD/SBC EEE/RE/SBC
TSS-BID 7/8
POWER TRANSFORMER 12.5 MVA, 132/27 KV (TR-06)

19 B) 1. Condition of bushings : All Right

2. Oil level in all (HV/LV) bushings : Required level

3. IR values of HV Bushings

S. No. XH 15025 : 10,000 MΩ

S. No. XH 15029 : 10,000 MΩ

4. IR values of LV Bushings

S. No. 0709213 : 6,000 MΩ

V=1046 V,I= 0.075mA, C= 234.2 pF, P=


Tested on 3.6.2008
0.187 mW,DF= 0.00237, F= 48.97 Hz
by SSE/BZA
PF= 0.00237

S. No. 0709214 : 10,000 MΩ

V=1029 V,I= 0.073mA, C= 229.8 pF, P=


Tested on 3.6.2008
0.136mW,DF= 0.00181, F= 49.11 Hz
by SSE/BZA
PF= 0.00181

20) Condition of Pressure relief Diaphram : Found Intact

21) Condition of Silicajel breather : Satisfactory (Blue colour)

22) Tr. oil In conservator : Up to the required level

23) Leakage of oil : NIL

Whether all the butterfly/other valves of


24) : YES
Radiators, Conservator

25) Air release/ Air pockets


i. Open air release from test cock of Buchholz
: Done
relay
ii. Drain oil from bottom of Transformer oil and
: YES
see for no change in oil level in the conservator

Body earthing (Check for duplicate earth and its


26) : Checked and found correct
continuity)
27) Tap Changer Operation

Manual : Working

Electrical : Not Applicable

Weather Warning board for tap changer


provided(To be written as ‘Isolate the
28) : Yes
Transformer from both HV & LV side before
changing the Transformers Tap)

29) Check for oil in breather cup : Available

30) Check for bimetallic strip in connectors : Available

31) Check for stoppers for TR. wheels : Provided

M/s BPP Limited SSE/PSI/WFD SSE/RE/SBC

ADEE/TrD/SBC EEE/RE/SBC
TSS-BID 8/8
POWER TRANSFORMER 12.5 MVA, 132/27 KV (TR-06)

32) Electrical Clearances of bushings : As measured


HV phase to phase : 1900 mm

HV phase to earth : 1370 mm

LV phase to phase : 620 mm

LV phase to earth : 500 mm

33) Transformer cables Continuity/IR values : Continuity IR value in MΩ

a. Cable from Marshalling Box to MOLG


and control panel : Alright 100
(2 c x 2.5 sq .mm)
b. Cable from M’ box to TRBR and control panel
: Alright 100
(4c x 2.5 sq. mm)
c. Cable from M’Box to Control panel for
Alarm/Trip controls :
(10 c x 2.5 sq.mm)
d. Cable from HV BCT 1 (1.1 Y)
: Alright 100
( 2c x 4 sq. mm)
e. Cable from HV BCT2 ( 1.2 B)
: Alright 100
( 2c x 4 sq. mm)
f. Cable from LV BCT 1 (2.1 Y)
: Alright 100
(2c x 4 sq , mm)
g. Cable from LV BCT 2 (2.2 B)
: Alright 100
(4 c x 4 sq, mm)

M/s BPP Limited SSE/PSI/WFD SSE/RE/SBC

ADEE/TrD/SBC EEE/RE/SBC
Hot Oil circulation of TR-06

12000

10000
IR Values

8000

6000

4000

2000

0
0 10 20 30 40 50 60 70 80
Hours
Hrs
HV-E LV-E HV-LV

0 10000 5000 8000


4 6000 4000 7000
8 5500 3500 4500
12 3000 2000 3000
16 2500 1500 2500
20 2200 1400 2400
24 1800 1000 1900
28 1500 750 1500
36 1100 550 1200
40 900 450 1000
44 900 450 1000
48 1000 550 1100
52 2000 1000 2200
56 3500 2000 3600
60 6000 3700 6500
64 10000 5000 9000
68 10000 5000 9000
Hot Oil CirculationDetails of TR- 06

ID No. TR-06 Make BHEL


S.No. 2002153 Rating 13.5
Tr.oil Cap. MVA
11700
IR Values of Tr. Before oil fiteration (after filling of oil totally) ltrs.
HV-LV 10000 MΩ
HV-E 8000 MΩ
LV -E 5000 MΩ
Filteration started at 1400 hrs. on 21/8/2007
Vaccum Temp. Tr 05
Date Time IR Values Remarks
of plant of Plant OTI
Hrs. mm/Hg °C °C HV-E LV-E HV-LV
21/8/07 1400 760 45 36 10000 5000 8000
1600 760 47 37 8000 4500 8000
1800 760 50 39 6000 4000 7000
2000 760 51 40 6000 4000 6500
2200 760 54 43 5500 3500 4500
2400 760 56 47 5000 3000 4000
22/8/07 0200 760 60 49 3000 2000
2000 3000
3000
0400 760 60 49 3000 2000 3000
0600 760 62 50 2500 1500 2500
0800 760 62 53 2200 1400 2400
1000 760 63 54 2000 1200 2100
1200 760 65 56 1800 1000 1900
1400 760 65 57 1800 1000 1800
1600 760 65 58 1500 750 1500
1800 760 65 60 1200 600 1300
2000 760 65 62 1100 550 1200
2200 760 65 63 1000 500 1100
2400 760 65 65 900 450 1000
23/8/07 0200 760 65 65 900 450 1000
0400 760 65 65 900 450 1000
0600 760 65 65 900 450 1000 Cooling cycle started
0800 760 65 65 1000 550 1100
1000 760 63 65 1500 700 1600
1200 760 60 61 2000 1000 2200
1400 760 57 58 2800 1500 3000
1600 760 54 52 3500 2000 3600
1800 760 51 49 4000 2800 4200
2000 760 46 41 6000 3700 6500
2200 760 40 36 8000 4500 9000
2400 760 37 32 10000 5000 9000
24/8/07 0200 760 36
36 28
28 10000 5000 9000
Fiteration stopped at 02300 hrs. on 24/8/07
PI Values BDV
IR Values(MΩ) PI 1 59
Windg.
R10 sec. R60 sec. 2 60
HV-E 8000 15000 1.88 3 60
HV-LV 5000 10000 2.00 4 59
LV -E 4200 7000 1.67 5 59
6 58
Total of 6 355
BDV= 59.17 kV