60 Inch PDP SVC Training Manual

LG Electronics / DND QA

Contents
Ⅰ. Warning and safety instruction Ⅱ. Module structure & spec Ⅲ. Defect diagnosis
1. No image in the specific area 2. No picture by Data COF. 3. Regular vertical line in a or more Data COF ICs 4. Data COF IC unit error pattern 5. Regular-interval vertical line in the whole screen 6. Vertical data copy 7. One or more vertical lines in the screen 8. One or more horizontal lines in the screen 9. Pattern but with dark 10. In Full White, foreign color or in Full Black , partial mis-discharge. 11. In Full White, getting darker toward the center 12. One specific brightness’ error of one specific color

Ⅳ. Non-image defect diagnosis Ⅴ. One Point Service Guide(42 Inch, 40 Inch)

Ⅰ. Usage/Service points to be concerned
Color PDP is a display device consisting of Panel section & Drive section. Panel section is composed of electrode, fluorescent substances ,dielectrics and gases, and drive section is a combination of electrical circuit section and PCB section. We call this concrete as PDP Module Ass’y and the following shows warning. SUGGGESTIONS
1. Static precaution Drive section circuit is C-MOS circuit, so to protect against static electricity, wear static-proof wrist band. 2. Cleaning when wiping panel, do not use liquid cleaner or other chemicals . Use a damp cloth for cleaning . 3. handling Color PDP uses high voltage(Max.500V). Be aware of electronic shock when handling PDP Unit and don’t touch drive circuit. and even driver circuit’s capacitor is turned off but charge still remains there, so to touch drive circuit, be sure to wait at least 1 minute. 4. Warning when connecting signal & Power Connector in operation do not touch connector while Color PDP is operating. 5. PDP servicing and guarantee Glass Panel and Drive Circuit section are linked and operating together. if you disassemble and assemble the product in your own hands , LGE is exempted from the guarantee of function, quality and etc. 6. Damage in still image Color PDP uses fluorescent material. The quality of PDP fluorescence by nature becomes deteriorated if using it in the same condition of CRT. To prevent this symptom, input full-screen regularly or use screensaver software. So do not display the still image for a long time. 7. Temperature & ventilation Color PDP’s Glass Panel section and Drive circuit section emit the heat so the temperature shall be kept under 40. the temperature of glass panel section is pretty high because built-in drive circuit emits the heat. PDP is operating with high voltage therefore be sure to keep it away from conductive objects. 8. Warning when handling Module be aware that PDP shall not be touched by metal or hard objects and shocked by the heat or mechanical force. be careful when disassembling or handling. be sure to wear glove for preventing injury when the glass’s broken.

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Service warning
1. When inserting parts or PCB, fasten the lead line to terminal before soldering. 2. When inserting high- voltage resistance(metal oxide film resistance or metal film resistance), keep 10mm away from PCB 3. High-voltage or high-temperature parts shall be away from the lead line. 4. This chassis is insulation(cold) chassis but for safety, it is better to use insulation trance. when servicing power board, be sure to use insulation trance. 5. While PDP Module is in operation, do not connect or remove lines. ※ With COF or panel defect, report it to LGE PDP module service department.

Defect diagnosis tool
1. One DVM ( FLUKE 87 or similar type ) 2. Digital Oscilloscope ( over 200MHZ )

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MNMN-60PZ10 Spec & Features
1727 1455 119 99

883 964

Power : 220V Power consumption : 700W (Max, Audio : 750W)

220 958.6 1807

117 287

8000˚ aspect ratio : 16:9 color temperature : over 8000˚ K screen size (H X V) : 1318 X 744mm viewing angle : over 160˚ 160˚ resolution : 1280 X 720 (HD/XGA) input signal : NTSC, HD, VGA ~ XGA Cell Pitch (H X V) : 0.343 X 1.032 Twin Picture : PC/AV displayable colors(R,G,B) : 1,677 K (256 X 256 X 256) PC input : D-SUB 15 Dbrightness : 200 cd/㎡ (w/o filter : 450 cd/㎡ ) cd/ cd/ DControl : D-SUB25 / STB connection contrast ratio : 250:1 (w/o filter ; 500:1 ) Video input : CVBS 5/47

S-Video input input(Y,Cb Cb,Cr)/R,L Pb/Cb, DVD input(Y,Cb,Cr)/R,L : Y/Y. Pb/Cb, Pr/Cr+R/L Audio input : R/L 3심 Power Cable : 3심 (Ground terminal) Sound Output (Speaker) : R.L Out 5 DR,G,B input : D-SUB25 (RGBHV) : STB input AC Input : 220V LG Electronics/DND QA Gr

Ⅱ. Module formation & spec

DC/DC Board
CN1 P200 VR1 (+15V) CN2

Y- Board
VR 301 VR 424

Controller Board

Z- Board
VR2 (Vsc ) VR 301 B61 (TP; sus_out)

VR3 (Vsetup)

B61 (TP;sus_up)

PDP60WXDP3 PCB ASS'Y LIST
NO 1 2 3 4 5 6 7 8 9 10 11 12 P/N 6871QCP009A 6871QLH008A 6871QRH006A 6871QXH004A 6871QXH005A 6871QYH016A 6871QDH023A 6871QDH024A 6871QTH016A 6871QTH017A 6871QZH010A 6871QPH001A product name PWB(PCB) ASS'Y PWB(PCB) ASS'Y PWB(PCB) ASS'Y PWB(PCB) ASS'Y PWB(PCB) ASS'Y PWB(PCB) ASS'Y PWB(PCB) ASS'Y PWB(PCB) ASS'Y PWB(PCB) ASS'Y PWB(PCB) ASS'Y PWB(PCB) ASS'Y PWB(PCB) ASS'Y standard Controller Board X Top-left / Bottom-Right Board X Top-right / Bottom-left Board X Center Top Board X Center Bottom Board Y-SUS Board Y-DRV (Top) Board Y-DRV (Bottom) Board Z-CNT (Top) Board Z-CNT (Bottom) Board Z-SUS Board DC/DC Converter Board

EX TERNAL CABLE CONNECTION
connector CN1 CN2 P200 suuply signal 5V (Drive B/D용) Va, Vs 5V (Ctrl B/D용)

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(MNMonitor diagram (MN-60PZ10)

X-Board Y-Dribe Board

X-Board

X-Board

DC/DC Board

Controller Board Y- Board VSC Board
P200

POWER Board

CN1

VR1 (+15V) CN2

Z- Board
VR 301 VR 424
(Vsc VR2 (Vsc ) VR 301

PFC Board Y-Dribe Board Side A/V X-Board X-Board L/F

B61 (Vsetup Vsetup) VR3 (Vsetup) sus_out) (TP; sus_out)

(TP;sus sus_up) B61 (TP;sus_up)

X-Board

Local key

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X-Board Y-Drive Board POWER Board CONTROLLER Board

X-Board

DC-DC Board

Y-Board VSC Board Y-Drive Board

PFC Board

Z-Board

X-Board

X-Board

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Monitor connection diagram
FAN 5900V08001A 5900V08001A PDP MODULE DCDCPDP MODULE DC-DC BOARD PDP MODULE CONTROL BOARD P1
P806B P806B P806B P806B P601A

CN1 CN1 CN1 CN1

P8011

4p

P200

8p 8p 8p 8p

P8013

3p
P803

3p
P804 P801

3p
P805

MAIN POWER 6871VPM054A 6871VPM054A 12p 12p 12p 12p
P807A

CN2 CN2 CN2 CN2

10p 10p

4p 4p 4p 4p

Component in A/V in

5p

P8012

12p 12p 12p 12p 7p 7p 7p 7p

P901

P802

P804B

P808B

P803B

21p 21p VSC 6871VMM693A 6871VMM693A

5p

4p

8p

5p
P805A P804A

4p
P808A

8p
P803A

7p 7p 7p 7p

10p 10p 10p 10p 6p 6p 6p 6p

p1720 P102

P806

5p 5p 5p 5p

PFC 6871VPM052A 6871VPM052A

Audio in RGB control in
P801 P840A P830A

RGB in

2p LOCAL KEY 6871VSM670A 6871VSM670A power,vol+, (Sub power,vol+,-,input select) vol+,10p 10p 6p
P002B

2p

2p MAIN POWER SWITCH

4p
P001B

SIDE A/V 6871VSM66A 6871VSM66A AC INPUT
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S-video in

Spk out

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Monitor block diagram
PDP Module
R/L (Spk.) Spk.) V/R/L DVD PC

( 21PIN ) RGB(24bit) Video Scan Converter & Audio Amp. Ext. I/F H,VSYNC BLANK DISPEN

Image Processing Logic & ScanController

+5V +15V

ADDRESS DRIVER (X)

VA

(VSC)
+6V +6V ST 5V +12V +30V

(Control)

Control & RGB (25pin) * Note 1

+5Vcntl +5Vcntl
VS VSc
+5V +15V

COMMON SUSTAIN DRIVER

(Z)

PANEL 1280XR,G,BX720

SCAN SUSTAIN DRIVER

(Y)

+5V +15V

Power Supply (AC-DC, PFC)

VS VA +5

VSetup DCDC2) V A +5V +15V

Vsc

VS ADDRESS DRIVER (X) VA
+5V +15V

VS VSetup

AC Input
EMI Filter

SK* Note 1 : DTV STB SK-010T only(Korea Only) , except MT,MZ,MU,MP Series model 10/47

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VSC board block diagram
S-VIDEO RGB-PC/ RGB-DTV RGB INPUT/ CONTROL COMPONENT AV INPUT AUDIO INPUT
Audio_R,L DTV_Y,Pb,Pr CVBS Audio_R,L H,V R,G,B,H,V

M52758FP (Video switch)
switching signals input from two types of image and outputting them STB_R,G,B,H,V

PC

MEMORY (8M-BYTE)

To PDP Module

PC_R,G,B

JAGASM (Scaler)
Highly Integrated, Mixed Signal Flat Panel Display Processor

21P

SII150 (TMDS TX)

S_Y/C Y,U,V Y,Cb,Cr

DTV
DTV_Y,Pb,Pr

VPC3230D (Color decoder)
4H comb filter Y/C separator Y0~7/C0~7

H,V

PIP_Y,U,V

H,V

FLI2200 (Deinterlace)

FLI2220 (Enhancer)

DTV_R,G,B,V,H

STB_Y,Pb,Pr

PC_V,H

R,G,B

MEMORY (4M-BYTE)

ADV7123

R,G,B R,G,B,H,V DTV_Y,Pb,Pr

CXA2101Q (Color control & Video SW.)
base band signal & RGB signal processing / video switching

H/V

EPM7064 (Gen. Clamp)

MSP3401 (Audio signa pocess, S/W)

Audio_R,L

LA4282 (Audio AMP) SPK OUT

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Power section block diagram(1)

PFC
A
저 항

DC - DC
60” Power Board
A: St-By(5V) Trans B: PFC Inductor
MULTI TRANS

F U S E

CAP PFC

D

C: auxiliary power trans (for Vs,Va Vcc) D: Multi(5V/6V/12V/30V)

Inductor

B E PFC i VS H VS sub trans VS trans trans F G VA

Trans E: Vs(175V) Trans 1 F: Vs(175V) Trans 2 G: Va(75V) Trans H:Vs sub Trans 2 I : PFC output V. Adj resistor J : Vs output V. Adj resistor
K

Inductor
trans
저 항 저 항 저 항

B

CEMENT 저항 CEMENT 저항

R R R
C CAP J CAP CAP

K : Va output V. Adj resistor

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Power section block diagram(2)
AC Input 100~265Vac Auxiliary power TINY 255P 380V 380V StSt-by
Auxiliary power U-com Vcc supply. Output voltage :5.2V

STST-BY TINY 255P PFC UC 3854 15V 15V PRIMARY SIDE

5V

SECONDARY SIDE
PFC BOARD DC-DC BOARD

5V Multi power Fly back type STRSTR-F6668B 5V 6V 12V 12V 30V 30V

PFC,Va,Vs PFC,Va,Vs conrtol IC Vcc supply. Output voltage:16V Va Power factor improvement (power harmonic spec) Each power board input power (Pre - regulator) Output voltage :380V (voltage adjustment) Module’s VSC board & Module s IC Vcc supply Vcc) Vctl : 5V (module conrol board Vcc) Vcc) Vdri : 5V (module drive IC Vcc) Vcc) Vcc1 : 6V (VSC board Vcc) Vcc, Vcc) Vcc2 : 12V (VSC board Vcc, fan Vcc) Vcc) Vsound : 30V (audio Amp Vcc) (XModule section Address power supply (X-board) Output V :65~72V(V. Adj.: marked V in module) (XModule section Sustain power supply (X-board) Adj:marked Output V. :170~185V(V. Adj:marked V in module

P.F.C

Multi. Power

Va power Resonant type UC 3863

Va 65~72V

Address Power Sustain Power

Vs power Vs Resonant type 170~185V UC 3863 13

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Power section block diagram(3)
PFC BOARD
F8301

AC IN:100~265Vac
AC ON 검출 Normal highHIGH,비정상 LOW ST-BY power board

ST-BY 5V

VSC BOARD

LINE FILTER

MAIN SWITCH

Rush.CTL From DC-DC P.CTL FROM U-COM

Auxiliary power :16V (control pack Vcc supply)
Note: output voltage adjustment 1.VR801 : PFC output V :380V 2.VR8401 :VA V. Adj :marked V on panel 3.VR8501:VS V. Adj : marked V on panel
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S-AMP Vcc 6V 30 V

Vcc 12 V

FAN 12V

DC-DC BOARD
MULTI power board IC8801 STRF668B T8801 Multi TRANS IC8804 SI050S 5 SW REG IC8806 SI120S 12 SW REG

F8302 ∼

D8203

IC8201 TNY-255

T8201 TRANS

MODULE CONTROL BOARD
5V

Auxiliary power board IC8202 TNY-255 T8202 TRANS

VA power board Q8401,Q8402 2SK2879 T8401 VATRANS

5V VA 65~80V

D8303

PFC power board T8301,T8302 Q8303,Q8304 PFC TRANS FET PFC CONTOL PACK P8301,P8302 IC801 UC3853

VR8401

IC8631 UC3863

IC8602 IR2113

VA CONTOL PACK P8601,P8602

VR801

VS power board Q8501~4 2SK2879 IC8101 UC3863 T8501~3 VS TRANS IC8102 IR2113 VS 165~185

PFC output V:380V (dc-dc power’s for input)

VR8501

VS CONTOL PACK P8101,P8102

MODULE DC-DC BOARD

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Power section block diagram(4)
U-COM
Main s/w on AC det
U-COM Vcc supply

Nor Abnor normal RL ON

abnormal

St-by power on Relay on PFC on

Control board VSC board Vcc supply Va supply Vs supply U-com detect protect circuit AC det : black-out detect circuit 5V monitor : module 5V for detect Fan lock :fan function check abnormal => ST-BY mode Power board itself protect circuit Va, Vs power overvoltage protect circuit(ovp) Va, Vs power overcurrent protect circuit(ocp) Va,Vs, discharge circuit defect abnormal =>only Vs.Va power off

MULTI power on

5V monitor

Va power on Vs power on Fan lock protect circuit detect Va,Vs: ovp,ocp Vs discharge circuit Va power off Vs power off Relay off
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Nor Abnor abnormal normal Va,Vs ON

Nor Abnor abnormal normal

Va,Vs ON

RL ON

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Ⅲ. Screen defect diagnosis
1. No image in the specific area (see the below pictures )
1) Check the related X B/D’s power connector. 2) Check the signal cable between Controller B/D & the related X B/D. 3) Replace X B/D

※ relation screen & X B/D screen top left 3/10 center top 2/5 top right 3/10 bottom left 3/10 center bottom 2/5 bottom right 3/10 ↔ ↔ ↔ ↔ ↔ ↔ X Board X Top-right / Bottom-left B/D X Center Top B/D X Top-left / Bottom-right B/D X Top-left / Bottom-right B/D X Center Top B/D X Top-right / Bottom-left B/D

※case

i) Top left

ii) Center top

iii) Top right

iv) Bottom left

v) Center bottom image Non-image
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vi) Bottom right

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2. No image by Data COF. (one Data COF is totally or partially not displayed)
1) It is mainly caused by X B/D’s power connector. 2) Check the connector between that Data COF & X B/D. 3) When Data COF has defect, replace the related X B/D

※ cases ( beside below examples, any out of 20Data COF can be occurred)

ok Partially displaying Non-image

※ Data COF IC check

Resistance y

Set x pattern( GND ) to ANODE, y Pattern (resistance joint part ) to CATHOD, Test diode forward and backward. x GND

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3. Data COF IC unit error
1) As pictures below, this is caused by the clock error of Data COF IC 2) With <case 1>, <case 2>, <case 3>, check Data COF connector and replace the X B/D. 3) With <case 4>, <case 5>, check the connector between CTRL B/D & X B/D and replace X B/D or CTRL B/D.

※ cases <case 1>
One IC error in one COF

< case 2>

Two every-second IC error in one COF

< case 3>

4 IC errors in one COF

<case 4>

Data COF IC unit error in the whole X B/D

<case 5>

Data COF IC unit error in the whole screen.

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4. Regular vertical line with one or more Data COF IC
1) It is mainly caused by X B/D output terminal buffer’s output error. When two Data COF ICs have regular vertical lines, it means the data transfer from Controller B/D to X B/D has an error. 2) Check the related X B/D connector. 3) Replace that X B/D or CTRL B/D

※ relation between screen & X B/D Screen top left 3/10 center top 2/5 top right 3/10 bottom left 3/10 center bottom 2/5 bottom right 3/10 ※ case Partial error or total error with One or more ICs defect. ↔ ↔ ↔ ↔ ↔ ↔ X Board X Top-right / Bottom-left B/D X Center Top B/D X Top-left / Bottom-right B/D X Top-left / Bottom-right B/D X Center Top B/D X Top-right / Bottom-left B/D

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6. Regular vertical lines in the whole screen. (mainly in one specific color, regular line is flicking)
1) This problem is related to CONTROL B/D. 2) Replace CONTROL B/D

※ case

Regular vertical lines in the whole screen

7. Vertical Data copy
1) It possibly happens when scan wave does not form properly. 2) Replace Y B/D

※ case

< pattern supposed to display >

<case 1 : partial Top copy>

<case2 : partial Bottom copy>
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<case3 : total copy>

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8. One or more vertical lines in the screen.
1) Irregular vertical line is not related to Controller B/D or X B/D. 2) It is mainly caused by the followings open(or short). - Panel itself defect - DATA COF FPC attached to panel is open or short. - DATA COF attached to panel itself defect

※case

not always like this. There can be several lines in ¼ area. It can be seen on the both side, right and left. The area is sometimes over ¼.

9. One or more horizontal lines in the screen.
1) Irregular vertical line is not related to Controller B/D or Y B/D. 2) It is mainly caused by the followings open(or short). -Y FPC connector ⇒ reinsertion - Open because of Y DRV B/D’s connector dry joint ⇒ Y DRV B/D replacement - Panel itself defect - Y FPC attached to panel itself is open or short

※case

Not always like this. There can be several horizontal lines

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10. Input signal pattern is displayed but the whole brightness of the screen is dark.
1) It happens when Z B/D is not operating well. 2) Check whether Z B/D’s power connector is plugged . 3) Check whether the signal connector between Controller B/D & Z B/D is plugged. 4) Replace Z B/D or controller B/D.

11. In full white pattern, foreign color is displayed or in full black pattern, mis-discharge is partially occurred.
1) Check the slope & waveform of Y B/D set up, set down. 2) Check the slope of Z B/D’s ramp waveform 3) Measure each B/D’s output waveform by over 200MHz oscilloscope and compare it to the below picture. it is possible to control Y B/D’s setup slope by adjustinng VR2, setdown slope by VR1 and Z B/D’s ramp slope by VR1 - Y B/D measurement point : B61 ( SUS_UP OUTPUT ) - Z B/D measurement point : B61 ( SUS_OUT ) 20±5㎲ Vset-up ( 200V~240V) Vs 전압 (170 ~ 185V) 140㎲ 170±5㎲ Vsc 전압 ( 90~110V) Vs 전압 (170 ~ 185V) 0V 23㎲ 3㎲ ±2㎲

0V

10V

< Y Sustain voltage wave>

< Z Ramp voltage wave >

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12. In full white pattern, the brightness is getting darker toward the center.
1) It happens with Z B/D’s ramp waveform 2) Check the connection between CTRL B/D and Z B/D’s signal cable. 3) Replace Z B/D.

※ case

13. A specific brightness of one color is not clear.
1) Check CTRL B/D’s input signal connector. 2) Replace CTRL B/D.

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NonⅣ. Non-picture Defect diagnosis.
No image or same symptom when power off or black pattern.
1) Check CTRL B/D’s LED(D1~D4). 2) Check the power or signal cable inputting into CTRL B/D. 3) Check X B/D, Y B/D and Z B/D’s power connector. 4) Check the connector between CTRL B/D and X B/D, Y B/D, Z B/D respectively. 5) Measure each X, Y, Z B/D’s output waveform with over 200MHz oscilloscope and compare it to the below picture to detect the defect and replace that. - Y B/D measurement point :B61 ( SUS_UP OUTPUT ) - X B/D measurement point : Top-right ( TP2 ), Top-center ( TP3 ), Top-left ( TP4 ) Bottom-right ( TP4 ), Bottom-center ( TP2 ), Bottom-left ( TP2 ) : VA_OUT 6) Test data(X) COF IC. 7) Replace Controller B/D

V_SYNC

amplified

< Y B/D output wave - 1 Frame >

< Y B/D output wave (amplified) - 1 SF >

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< Z B/D output wave - 1 FRAME >

< Z B/D output wave (amplified) - 1 SF >

< X B/D output wave - 1 FRAME >

< X B/D output wave - amplified >

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ISM Mode
ISM Mode (Image Sticking Minimization Mode)
ISM Mode (Image Sticking Minimization Mode) What is ISM Mode?
If display the still image for a long time, module is damaged, so to avoid this phenomenon the brightness starts declining after 5 minutes display, and after 15 minutes, the brightness is decreased up to 20%.

Peak Brightness(%)

100 90 80 70 60 50 40 30 20 10 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

TIME(minutes)
ISM operation condition 1. minimum deviation is 0.36% of the total screen size and it lasts for 5 minutes 2. Regardless of time, it does not operate if pattern deviation is under 0.36%

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Power PCB Voltage Adjustment
<SMPS Board>
TP5 GND When replacing PDP module & power board, Be sure to adjust Power Ass’y voltage.

VA Adjust TP6 VA VR8401

VS Adjust VR8501 TP3 GND

TP4 VS

DMM + +

PFC +

PFC 380V ± 1V VR801

1. PFC adjustment
-. Select 100% White Pattern signal and warm it up enough. -. Connect DMM with TP PFC+ and TP PFC – (GND). -. adjust VR801 to 380V (within ± 1V ).

2. Va adjustment
-. Connect DMM + terminal with P814 #1 Pin. -. Turn VR8401 (Va Adj) to adjust the voltage on DMM to Va voltage value marked on panel bottom- right label. (allowable error : ± 0.5V )

PFC PACK

3. Vs adjustment
-. Connect DMM’s + terminal with P803 # 9 Pin. -. Turn VR 8501 (Vs Adj )to adjust the voltage on DMM to Vs voltage value marked on panel bottom-right label.

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Power Supply Section

Power & no Raster Power & no Raster

AC input check (220V) AC input check (220V)

Connection Plug with set Connection Plug with set

When Main S/W ON, When Main S/W ON, ST-BY LED ON check (RED) ST-BY LED ON check (RED)

AC Line Fuse check AC Line Fuse check

When SUB S/W on, When SUB S/W on, LED GREEN check LED GREEN check

PFC Board R8301,R8302 PFC Board R8301,R8302 R8303 OPEN check R8303 OPEN check

R8301,R8302,R8303 replacement R8301,R8302,R8303 replacement

R8538, R8539,R8540 R8538, R8539,R8540 OPEN check OPEN check

FAN function check FAN function check

5V MONI, 5V CTL output check 5V MONI, 5V CTL output check

VS, VA PACK VS, VA PACK Function check Function check

Controller Board Controller Board VS ON check VS ON check

Controller Board replacement Controller Board replacement

each Connector each Connector & connection check & connection check

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Sound Section

Connector between SP Connector between SP & set check & set check

IC601 (MSP3401) check IC601 (MSP3401) check

IC603 (LA4282) check IC603 (LA4282) check

Input jack check Input jack check (25Pin cable L,R input check) (25Pin cable L,R input check)

Sound power (P806A,B) Sound power (P806A,B) Cable connection check Cable connection check

Sound terminal Sound terminal Voltage check Voltage check (32V) (32V)

F8811 Fuse Open F8811 Fuse Open check check

Speaker connection Speaker connection line check line check

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Video Signal Section
Abnormal screen Abnormal screen

PC signal input PC signal input

IC501 (( JAGASM check )) IC501 JAGASM check

IC203 (( CXA2101 )) check IC203 CXA2101 check

IC901 (SII 150 )) check) IC901 (SII 150 check)

IC406 (( ADV 7123 )) check IC406 ADV 7123 check

P901 (( 21 Pin cable )) check P901 21 Pin cable check

IC404 (( FLI2220 )) check IC404 FLI2220 check

IC403 (( FLI2220 )check IC403 FLI2220 )check

IC201 (VPC3230 )) check IC201 (VPC3230 check Input jack Input jack & Connector check & Connector check

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Ⅴ. One Point Service Guide
X CANVAS X CANVAS

No power

STNo power ( LED is not on in ST-BY) AC power voltage check AC power voltage check

normal

Main Power S/W check Main Power S/W check

F8301 Fuse (15A) check F8301 Fuse (15A) check F8301 Fuse (15A) replacement F8301 Fuse (15A) replacement F8302 Fuse check F8302 Fuse check

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On-andOn-and-off Disappearing or error while watching
X CANVAS X CANVAS

LED’s Intermittent image disappearing. LED s green

normal

Cause :: Y-Board VR301 waveform adjustment defect YCause Y- Board VR301 waveform adjustment defect YTroubleshooting :: Y-Board VR301 Adjust YTroubleshooting Y- Board VR301 Adjust YSee the next instruction(improved since Dec,2001) See the next instruction(improved since Dec,2001)

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LG Electronics/DND QA Gr

Auto power off Automatic off as soon as power is on ( Protect )
X CANVAS X CANVAS

Automatic off after 2~3 seconds ( Protect )

normal

XCause : X-Board internal IC Short

Troubleshooting: replace the defective X-Board XDC& DC-DC Board *. Remove X – Board power supply connector to check whether power is off.

X - Board

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LG Electronics/DND QA Gr

Auto power off Automatic off as soon as power is on ( Protect )
X CANVAS X CANVAS

Automatic off after 2 – 3 seconds ( Protect )

normal

Cause : Y – Board 220V Line Short

Troubleshooting : Y – Board replacement *. Remove Y – Board power supply connector to check Whether power is off.

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Y - Board 34 LG Electronics/DND QA Gr

Address Bar(Vertical)
X CANVAS X CANVAS

Address Bar. (Gray Pattern reception)

Address Bar. ( Red Pattern reception )

X-Board COF Drive IC check X-Board COF Drive IC check

X CANVAS

X-Board Connector check X-Board Connector check X-Board replacement X-Board replacement

Module (( Panel )replacement Module Panel )replacement

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LG Electronics/DND QA Gr

Address Bar(Vertical)
X CANVAS X CANVAS

Intermittent image disappearing. LED is green

image distorted (occurring twice a day)

X-Board COF Drive IC check X-Board COF Drive IC check

X CANVAS

X-Board Connector check X-Board Connector check X-Board replacement X-Board replacement

Module (( Panel )replacement Module Panel )replacement

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normal LG Electronics/DND QA Gr

36

Address Bar(Horizontal)
X CANVAS X CANVAS

One horizontal line in the top part

normal

Y-Board & Y-Drive Board Connector YY-Board & Y- Drive Board Connector Ycheck check

Y-Drive Board (( Top )) Drive IC check Y-Drive Board Top Drive IC check

Y-Drive Board replacement Y-Drive Board replacement

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LG Electronics/DND QA Gr

Address Bar(Horizontal)
X CANVAS X CANVAS

Single horizontal bar in the bottom

normal

X CANVAS
Y-Board & Y-Drive Board Connector YY-Board & Y- Drive Board Connector Ycheck check

Y-Drive Board (( Bottom )) Drive IC check Y-Drive Board Bottom Drive IC check

Y-Drive Board replacement Y-Drive Board replacement

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LG Electronics/DND QA Gr

Address Bar(Horizontal)
X CANVAS X CANVAS

LED’s Image is on and off. LED s green

normal

Y-Board & Y-Drive Board Connector YY-Board & Y- Drive Board Connector Ycheck check

Y-Drive Board (( Top )) Drive IC check Y-Drive Board Top Drive IC check

Y-Drive Board replacement Y-Drive Board replacement

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LG Electronics/DND QA Gr

Address Bar(Horizontal)
X CANVAS X CANVAS

Green dot line on the screen

normal

VSC Board & Controller Board Connector check VSC Board & Controller Board Connector check

Controller Board check Controller Board check

Controller Board replacement Controller Board replacement

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LG Electronics/DND QA Gr

Address Bar(Vertical) Address Bar ( Vertical ) & partial no-picture
X CANVAS X CANVAS

Central top 4/10 of the screen with vertical bar related X-Board power supply voltage check related X-Board power supply voltage check related X-Board Connector check related X-Board Connector check related X-Board & Controller Board Connector check related X-Board & Controller Board Connector check related X-Board replacement related X-Board replacement Module (Panel )) check Module (Panel check
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Central top 4/10 of screen with no-picture

X CANVAS

normal

41
LG Electronics/DND QA Gr

Address Bar(Vertical) Address Bar ( Vertical ) & partial no-picture
X CANVAS X CANVAS

Bottom left 3/10 of the screen with vertical bar Related X-Board power supply voltage check Related X-Board power supply voltage check Related X-Board Connector check Related X-Board Connector check Related X-Board & Controller Board Connector check Related X-Board & Controller Board Connector check Related X-Board replacement Related X-Board replacement

Bottom left 3/10 of the screen with no-picture

X CANVAS

Module (Panel )) check Module (Panel check

42
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normal

LG Electronics/DND QA Gr

Address Bar(Vertical) Address Bar ( Vertical ) & partial no-picture
X CANVAS X CANVAS

Bottom right 3/10 of the screen with vertical bar related X-Board power supply voltage check related X-Board power supply voltage check Related X-Board Connector check Related X-Board Connector check Related X-Board & Controller Board Connector check Related X-Board & Controller Board Connector check Related X-Board replacement Related X-Board replacement Module (Panel )) check Module (Panel check
43/47

Bottom right 3/10 of the screen with no-picture

X CANVAS

normal

43
LG Electronics/DND QA Gr

Address Bar(Vertical) Address Bar ( Vertical ) & partial no-picture
X CANVAS X CANVAS

Central bottom 4/10 of the screen with vertical bar Related X-Board power supply voltage check Related X-Board power supply voltage check Related X-Board Connector check Related X-Board Connector check Related X-Board & Controller Board Connector check Related X-Board & Controller Board Connector check Related X-Board replacement Related X-Board replacement

Central bottom 4/10 of the screen with no-picture

X CANVAS

Module (Panel )) check Module (Panel check
44/47

normal

44
LG Electronics/DND QA Gr

Address Bar(Vertical) Address Bar ( Vertical ) & partial no-picture
X CANVAS X CANVAS

Top right 3/10 of the screen with vertical bar Related X-Board power supply voltage check Related X-Board power supply voltage check Related X-Board Connector check Related X-Board Connector check Related X-Board & Controller Board Connector check Related X-Board & Controller Board Connector check Related X-Board replacement Related X-Board replacement

Top right 3/10 of the screen with no-picture no-

X CANVAS

Module (Panel )) check Module (Panel check
45/47

normal

45
LG Electronics/DND QA Gr

Address Bar(Vertical) Address Bar ( Vertical ) & partial no-picture
X CANVAS X CANVAS

Top left 3/10 of the screen with vertical bar Related X-Board power supply voltage check Related X-Board power supply voltage check Related X-Board Connector check Related X-Board Connector check Related X-Board & Controller Board Connector check Related X-Board & Controller Board Connector check Related X-Board replacement Related X-Board replacement

noTop left 3/10 of the screen with no-picture

X CANVAS

Module (Panel )) check Module (Panel check
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normal

46
LG Electronics/DND QA Gr

Appendix
Model by market
Model name MN-60PZ10 MU-60PZ10 MP-60PZ10 MT-60PZ10 MZ-60PZ10 Market For Korea For N-America For Latin N-EU EU 로고 LG Zenith LG LG LG Input signal NTSC-M NTSC-M PAL-N/M,NTSC-M PAL,SECAM,NTSC-M,NTSC4.43 PAL,SECAM,NTSC-M,NTSC4.43 STB ○ × × × × Input voltage 220V 120V 110~240V 110~240V 200~240V

U-COM adjustment mode Option No.
For Korea, Latin Option No. 1 2 3 4 5 For Europe Option No. 1 2 3 4 5 For China Option No. 1 2 Model MT-60PZ10 MT-60PZ10 Market China China System 4 system 4 system Remocon Language Chinese(K) English(E) Model MZ(MT)-60PZ10 MZ(MT)-60PZ10 MZ(MT)-60PZ10 MZ(MT)-60PZ10 MZ(MT)-60PZ10 Market EU(N-EU) EU(N-EU) EU(N-EU) EU(N-EU) EU(N-EU) System 4 system 4 system 4 system 4 system 4 system Remocon Language English(E) French(F) German(D) Spanish(S) Italian(I) Model MN-60PZ10 MU-60PZ10 MP-60PZ10 MP-60PZ10 MP-60PZ10 Market Korea America(Zenith) Brazil Latin Latin System NTSC NTSC 3 system 3 system 3 system Remocon NEC Zenith NEC NEC NEC Language Korean(K) English(E) Portuguese(P) Spanish(S) English(E)

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LG Electronics/DND QA Gr

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