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SENR5884-01 FLUID POWER SYMBOLS

November 2003 BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABLILTY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVES
VALVE ENVELOPES VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY


1 2 3 4 5 6 7 8 9
1 2 3 5 7 8 9 11
CONTROL VALVES CHECK VALVES
5 6 10 12
4 AB AB

P T P T
NORMAL POSITION SHIFTED POSITION INFINITE POSITION BASIC SYMBOL SPRING LOADED
A A
AA MEASUREMENT ROTATING SHAFTS

BB
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

13 FLUID STORAGE RESERVOIRS

CC
980G Wheel Loader VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
14 15 17
16 18 19 Hydraulic System COMBINATION CONTROLS

B
DD
B 9CM1-Up
SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

EE
2KR1-Up or MANUAL and PILOT PILOT or MANUAL

20
2SR1-Up MANUAL CONTROL SYMBOLS

21 22
PUSH-PULL LEVER GENERAL MANUAL PUSH BUTTON PEDAL SPRING

FF PILOT CONTROL SYMBOLS


23 24 25 26 RELEASED PRESSURE REMOTE SUPPLY PRESSURE
GG

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL


SUPPLY PRESSURE

HH ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS


C C
27 28 29
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

30 31
HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT THREE TWO


32 INFINITE
DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL
33
FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN
BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION

34 35 36

D D
© 2003 Caterpillar Printed in U.S.A.
All Rights Reserved
37 38

JJ

41, 51, 52 11 59, 66, NN 6 28 1, 4, 16, 27, 30, 32,


33 CC, DD, EE, HH, LL
39 40 41 42 43 44 45 46 47
KK GG AA, BB
49, 53 9 10 5

E KK E

Chart B Chart B
980G Hydraulic Component Locations 980G Hydraulic Component Locations
48 Item Schematic Item Schematic
No. Component Location No. Component Location
11 Main Control Valve * 34 Pressure Relief Valve D7
A1
49 2 Auxiliary Head End Relief Valve 35 Transmission Control Module Pressure Switch D8
33 Auxiliary Rod End Relief Valve 36 Parking Brake D9
A2
44 Auxiliary Cylinder 37 Steering Cylinder Port (A) D6
LL
50 51 52 53 54 55 LINE PATTERNS 55 Tilt Cylinder # A3,A4 38 Steering Cylinder Port (B) D7
Pressure Line 66 Lift Cylinder 39 Pilot/Brake Pump
A5 E2
56 77 Ride Control Relief Valve @ 40 Transmission Pump
Pilot / Load Sensing Pressure
8 Ride Control Solenoid Valve @ 41 Cooler Bypass Valve E3 33

SENR5884-01
Drain / Return Lines 9 Ride Control Accumulator @ A6 42 Pilot Valve
F F 11
MM 10 Front Service Brakes 43 Check Valve
Component Group E5 57, 58, 65 42 6 10
11 Rear Service Brakes A7 44 Pilot Port (B)
58 59 60 Service Brake Control Valve 56, 61, 17, 18
57
Attachment
12 A8 45 Steering Valve 37, 38, 44, 45,
13 Ride Control Check Valve @ B5 46 Crossover Relief E6 LL, MM 46, 47, 48,
Air Line 14 Tilt Rod End Relief Valve B3 47 Shuttle Valve 54, 55, 60, 12, 20, 22,
7, 8, 13

20 Page, DGM
E7 39, 40, 50, JJ 24, 35, FF 36
61 62 63 64
15 Tilt Head End Relief Valve B4 48 Load Sensing Pump Port 62, 63, 64
NN 16 Check Valve B5 49 Selector Valve F4
17 Rear Service Brakes Accumulator 50 Steering Pump F2
B7
18 Front Service Brakes Accumulator 51 Hydraulic Oil Cooler
F3
19 Tandem Spool Assembly B9 52 Fan Motor
20 Accumulator Charging Valve 53 Steering Pilot Oil Shuttle Valve F4
THIS SCHEMATIC IS FOR THE 980G B7
21 Inverse Shuttle Check Valve 54 Pilot Port (A) F6
G 66 66 Part #: 108-0135-05 G
22 Parking Brake Control Valve B9 55 Makeup Check Valve F7
Components are shown installed on a fully operable machine with the key and engine 23 Load Sensing Spool C7 56 Implement Pumps
off and transmission shifter in neutral.
F2 37, 38, 44,
24 Service Brake Low Oil Presure Switch 57 Breaker Relief Valve
E95179 C8 45, 46, 47,
25 Manually Operated Parking Brake Spool 58 Filter Element F3 48, 54, 55,
1 2 3 4 5 6 7 8 9 41, 51, 52 56, 61, 17, 18 36 1, 4, 16, 27, 30, 32,
26 Parking Brake Pressure Spool C9 59 Supplemental Steering Pump F4 LL, MM 60, 62, 63, 64 CC, DD, EE, HH, LL
27 Main Relief Valve C1 60 Backup Relief F7 59, 66, NN
28 Ride Control Diverter Valve @ C6 61 Fan Pump F2 KK 39, 40, 42 AA, BB
29 Service Brake Oil Pressure Switch C7
50, JJ
62 Regulated Pressure Port to Pilot Valve
9 28 5
30 Pilot Valve C6 63 Pressure Reducing Valve F7
Chart A
980G Hydraulic Pressure Tap Locations 31 Flow Control Valve Group C7 64 Pump Port
Pressure Schematic
Tap Description 32 Screen C2 65 Hydraulic Oil Tank G3
Location
AA Tilt Rod End 33 Steering Cylinders D6 66 Diverter Valve G5
A4
BB Tilt Head End * The one stem valve is an attachment field conversion. The two stem valve is standard. The three stem valve is the logger attachment.
# Available in standard, logger, or high lift configurations.
CC Lift Head End @ Ride Control Attachment
B5
DD Lift Rod End
EE Brake Pressure B8
FF Implement Relief C1
GG Implement Return C5
HH Pilot Pressure C3
JJ Steering Pressure E1
KK Oil Cooler Return E3
LL Implement Pressure F1
MM Steering Relief F5
GG
NN Fan Relief F1
57, 58
33, 49, 53 6
12, 20, 22,
11 24, 35, FF 65 7, 8, 13 10
1 2 3 4 5 6 7 8 9

1 2 3 4 5 6 7 8 9 10 11 12
51, 52, 57, 45, 59, 64,
61, 62 11 69, 70, MM 65, 66 6 17, 29 1, 4, 13, 14, 15, 16, 32,
33, CC, DD, EE, HH, LL
AA 35
KK 36, GG AA, BB
A A 63 9 5
10
BB

13 14 15 16 17 18 19 20
CC
35 38
21 22 11
DD
56, 58, 67 46, 47
6 10
60, 68, 15, 16
B B 39, 40, 43,
LL, NN
44, 48, 53
EE 12, 18, 19, 20, 22, 7, 8, 21
49, 50, 55, JJ 23, 24, 25, 26, 27,
28, 30, 31, 34, 37, FF

23 24
39, 40, 43,
51, 52, 57,
44, 48, 53
61, 62 60, 68, 18, 19 38 1, 4, 13, 14, 15, 16, 32,
LL, NN 33, CC, DD, FF, HH, LL
69, 70, MM
25 26 27 28 KK 49, 50, 46, 47 AA, BB
55, JJ
FF 9 17, 29 5

29 30 31
GG
HH

C C

32 33 34

35
11
36, GG

56, 58
12, 18, 20, 22, 23, 35, 63 6
36 37 38 24, 25, 26, 27, 28, 45, 59,
30, 31, 34, 37, EE 67 64, 65, 66 7, 8, 21 10

Chart A
980G Hydraulic Pressure Tap Locations
39 40 41 42 Pressure Schematic
D Description
D Tap Location
AA Tilt Rod End
A4
BB Tilt Head End
CC Lift Head End
43 B5
DD Lift Rod End
EE Brake Pressure B8
FF Implement Return C5
GG Implement Relief C1
HH Pilot Pressure C2
JJ Steering Pressure E1
KK Oil Cooler Return E4
44 45 LL Implement Pressure F1
MM Steering Relief F6
NN Fan Relief G3
46 47

JJ
48
E E Chart B Chart B
980G Hydraulic Component Locations 980G Hydraulic Component Locations
Item Schematic Item Schematic
49 50 51 52 53 54 No. Component Location No. Component Location
SENR5884-01

1 Main Control Valve * A1 36 Screen D7


1
KK 2 Auxiliary Head End Relief Valve 37 Transmission Control Module Pressure Switch
A2 D9
33 Auxiliary Rod End Relief Valve 38 Parking Brake
20 Page, B/W, DGM

44 Auxiliary Cylinder A3 39 Steering Valve D7


55 Tilt Cylinder # A4 40 Crossover Relief
66 Lift Cylinder 41 Steering Cylinder Port (A) D8
A5
7 Ride Control Shuttle Valve @ 42 Steering Cylinder Port (B)
55 56 57 58 59 7
8 Ride Control Solenoid Valve @ 43 Shuttle Valve D9
A6
9 Ride Control Accumulator @ 44 Pilot Port (B) E8

60 61 62 10 Front Service Brakes 45 Load Sensing Pump Port E9


A7
11 Rear Service Brakes 46 Pilot Valve E5
12 Service Brake Control Valve A8 47 Steering Neutralizer Valves E7
13 Main Relief Valve B1 48 Pilot Port (A) E8

F F 14 Tilt Rod End Relief Valve B3 49 Pilot/Brake Pump E1


15 Tilt Head End Relief Valve B4 50 Transmission Pump E2
LL
63 64 65 66 16 Check Valve B5 51 Hydraulic Oil Cooler
MM E4
17 Ride Control Relief Valve @ 52 Cooler Bypass Valve
B7
18 Front Service Brakes Accumulator 53 Check Valve E6
19 Rear Service Brake Accumulator B8 54 Makeup Check Valve E9
20 Tandem Spool Assembly B9 55 Steering Pump F1
21 Ride Control Check Valve @ B6 56 Breaker Relief Valve
F2
22 Accumulator Charging Valve 57 Thermal Valve
NN LINE PATTERNS 23
B7
58 Filter
Inverse Shuttle Check Valve F3
Pressure Line 24 Parking Brake Control Valve B9 59 Backup Relief F9
25 Load Sensing Spool B7 60 Implement Pump F1
Pilot / Load Sensing Pressure
26 Service Brake Low Oil Pressure Switch 61 Ball Valve F2
B8
Drain / Return Lines 27 Manually Operated Parking Brake Spool 62 Fan Motor F4

Component Group 28 Parking Brake Pressure Spool B9 63 Steering Pilot Oil Shuttle Valve F6
THIS SCHEMATIC IS FOR THE 980G (UPDATE) 29 Ride Control Diverter Valve @ C6 64 Regulated Pressure Port to Pilot Valve F8
G G
Attachment Part #: 174-9175-01 30 Check Valve 65 Pressure Reducing Valve
C7 F9
Air Line Components are shown installed on a fully operable machine with the key and engine 31 Flow Control Valve 66 Pump Port
off and transmission shifter in neutral.
67 68 69 70 32 Screen C1 67 Hydraulic Oil Tank G2
E95339
33 Pilot Valve C5 68 Fan Pump
G4
1 2 3 4 5 6 7 8 9 34 Pressure Relief Valve 69 Supplemental Steering Pump
C8
35 Steering Cylinders 70 Diverter Valve G5

* The one stem valve is an attachment field conversion. The two stem valve is standard. The three stem valve is the logger attachment.
# Available in standard, logger, or high lift configurations.
@ Ride Control Attachment