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KPG SYNERGY SDN BHD RADIOGRAPHIC INSPECTION REPORT Sheet __1___ of ___1__ Report No : EEW-KPG-DRT-17037-0015

Project: NEELAM REDEVELOPMENT


Client: L & T HYDROCARBON ENGINEERING LTD PROJECT FOR ONGC,INDIA
Contract No: IRO No.: 149

Location: EEW MALAYSIA Procedure No: WP 102 Rev.A0 Acceptance Criteria: API 5L 45TH EDITION
RADIOGRAPHY DATA:
Technique Details: SWSI Exposure/Integration Time: 16s Source/Focus Size (mm) : 0.4
Work Order No : 17037 PWHT: N.A
Radiation Source: MXR-320HP/11 Development Time/C deg: N/A Density: N/A
kV/mA/Curie 198kV/9mA Intensifying Screens: N/A Source to Object Distance(mm900
Film/Detector Type: Varian Paxscan 2520 IQI: 6 FEEN Source to Detector (mm): 1000 Test Date: 12 August, 2017 Time of Inspection: N/A
Equipment Serial No. : Geometric Unsharpness: 0.0113mm

WELD JOINT DETAILS WELD EVALUATION RESULTS REMARKS

Image No. /Film No.


Welder ID

Lack of Root Fusion

Lack of Side Fusion


Area of Test
Pipe Length (mm)

Processing Defects
Material Thickness

Gas Pore /Cluster


Misalignment (Hi-

Surface Defects
Weld Process

Elongated Slag

Defesct Length
Burn-Through

No Significant

Defesct Start
Isolated Slag
10% Both

Discontinuity
Item/Joint No :
REPAIR
AFTER

Penetration
Inadequate
100%

Sensitivity
Ends

Undercut
Rounded
Material

Porosity

Accept
Pinhole

Reject
Cracks
IW OW

(mm)

Low)
00100-0110 R1 N/A N/A √ SAW 11800 I1-I7 CS 25.4 √ W13 √
00100-0245 77 39 √ SAW 11800 I1-I7 CS 25.4 √ W13 √
00100-0169 77 39 √ SAW 11800 I1-I7 CS 25.4 √ W13 √
00100-0172 44 35 √ SAW 11800 I1-I7 CS 25.4 √ W13 √
00100-0203 44 35 √ SAW 11800 I1-I7 CS 25.4 √ W13 √
00100-0098 64 39 √ SAW 11800 I1-I7 CS 25.4 √ W13 15 √
00100-0198 44 35 √ SAW 11800 I1-I7 CS 25.4 √ √ W13 82 √
00100-0177 44 35 √ SAW 11800 I1-I7 CS 25.4 √ √ W13 √
00100-0147 44 35 √ SAW 11800 I1-I7 CS 25.4 √ W13 √
00100-0107 44 35 √ SAW 11800 I1-I7 CS 25.4 √ W13 √
00100-0292 44 35 √ SAW 11800 I1-I7 CS 25.4 √ W13 √
√ SAW 11800 I1-I7 CS 25.4 √ W13 √
√ SAW 11800 I1-I7 CS 25.4 √ W13 √
√ SAW 11800 I1-I7 CS 25.4 √ √ W13 3 √ I 1 , nottchess ( I 3 )
√ SAW 11800 I1-I7 CS 25.4 √ W13 √
W13
W13
Radiographer : HUZAIRI/ASHRAF Interpreter: HUZAIRI
Date: 12 August, 2017 Date: 11 August, 2017
Qualification: RT Level I & II Qualification: RI CSWIP LEVEL II

KPG Signature: QC Signature: Client Signature:

Document No: KPG/FN032


KPG SYNERGY SDN BHD RADIOGRAPHIC INSPECTION REPOR Sheet __1___ of ___1__ Report No : EEW-KPG-DRT-17092-0001

Client: ENERGY SERVICES STEEL COMPANY PTE LTD Project:VETCO GREY PTE LTD Contract No: IRO No.: 149

Location: EEW MALAYSIA Procedure No: WP 102 Rev.A0 Acceptance Criteria:ASME VIII DIV.1
RADIOGRAPHY DATA:
Technique Details: SWSI Exposure/Integration Time: 16S Source/Focus Size (mm) : 1
Work Order No :17092 PWHT: N.A
Radiation Source: MXR-320HP/11 Development Time/C deg: N/A Density: N/A
kV/mA/Curie 208kV/8.65mA Intensifying Screens: N/A Source to Object Distance(mm
900
Film/Detector Type: Varian Paxscan 2520 IQI: ASTM 1A Source to Detector (mm): 1000 Test Date: 12 October, 2017 Time of Inspection: N/A
Equipment Serial No. : Geometric Unsharpness: 0.0106mm

WELD JOINT DETAILS WELD EVALUATION RESULTS REMARKS

Image No. /Film No.

Lack of Root Fusion


Welder ID

Lack of Side Fusion


Pipe Length (mm)

Area of Test

Processing Defects
Material Thickness

Gas Pore /Cluster


Misalignment (Hi-

Surface Defects
Weld Process

Elongated Slag

Defesct Length
300mm Both

Burn-Through

No Significant
Isolated Slag

Defesct Start
Discontinuity
Item/Joint No :
REPAIR
AFTER

Penetration
Inadequate
100%

Sensitivity
Ends

Rounded

Undercut
Material

Porosity

Accept
Pinhole

Reject
Cracks
IW OW

(mm)

Low)
00100-0005 109 39 √ SAW 12000 i1-i79 CS 9.53 √ W4 21 X i1(98)
2.3 i1(24)
√ √ √ √ 27 X i1(35)
00100-0001 124 29 SAW 12000 i1-i79 CS 9.53 W4
4.1 i1(4)
5.5 i1(108)
00100-0005 R1 105 N/A √ FCAW 12000 i1 CS 9.53 √ W4 X
00100-0002 124 39 √ SAW 12000 i1-i79 CS 9.53 √ W4 X
00100-0001 R1 105 N/A √ FCAW 12000 i1 CS 9.53 W4 X
30 i1(0-45)
3 i1(25)
√ √ √ √ 1 X i77(11878)
00100-0007 109 39 SAW 12000 i1-i79 CS 9.53 W4
1.5 i77(11930)
2 i77(11951)
1.3 i79(12139)
00100-0006 N/A N/A √ SAW 12000 i1-i79 CS 9.53 √ W4 X
00100-0004 N/A N/A √ SAW 12000 i1-i79 CS 9.53 W4 X
√ √ 1 X i17(4707)
00100-0003 124 39 SAW 12200 i1-i79 CS 9.53 W4
2 i27(4738)
00100-0007 R1 105 N/A √ FCAW 12200 i1,i77,i79 CS 9.53 √ W4 X
00100-0003R1 105 N/A √ FCAW 12000 i27 CS 9.53 √ W4 X

Radiographer : MOHD HUZAIRI Interpreter: MOHD HUZAIRI


Date: 12 October, 2017 Date: 12 October, 2017
Qualification: RT MLVK LEVEL II Qualification: RI PCN LEVEL II

KPG Signature: QC Signature: Client Signature:

Document No: KPG/FN032

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