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Wire Description Component Location

Schematic Machine Schematic Machine


Electrical Schematic Symbols And Definitions
Wire Wire Wire Wire
Component identifiers (CID¹) and Module Identifier Description Description Component Part No. Component Part No. SENR1393-02
Number Color Number Color Location Location Location Location
(MID²) for Power Train ECM (MID No. 081) Power Distribution Circuits A524 BR Temp Potentiometer Pos 2 Actuator - Blend Door H-11 126-5611 56 Sensor - Tran Intermediate Speed ( 1 ) B-13 3E-8848 26 December 2002
CID Component 101 RD Bat (+) (Not Application Specific) A525 GN Temp Potentiometer Pos 3 Actuator - Hood As. A-14 161-4002 1 Sensor - Tran Intermediate Speed ( 2 ) B-13 3E-8848 26 T
0041 +8 Volts Sensor Supply 102 RD Hd Lmp A526 PK Electronic Water Valve Actuator Actuator - Water Valve H-11 126-5610 56 Sensor - Tran Output Speed 1 C-13 3E-8848 26 Circuit Breaker
Pressure Temperature Level Flow
0070 Parking Brake Switch 105 RD Key Start Sw A527 BU Electronic Water Valve Actuator Alarm - Action E-10 3E-6328 C Sensor - Tran Output Speed 2 B-13 3E-8848 26 Symbol
108 BU Aux Ckt A541 PU Flasher To Indicator Lights Alarm - Backup C-15 123-6449 2 Sensor - Trans Oil Temp B-13 100-3055 26 Symbol Symbol Symbol Symbol
0149 Ride Control Solenoid #2
109 RD Alt Output (+) Term. A592 BU Blend Door Motor (A) Alternator D-15 107-7977 3 Solenoid - 4th Function ( 1 ) E-1 152-8346 31
0168 Electrical Systems Voltage
112 PU Main Power Rly Output A593 OR Blend Door Motor (B) Batteries F-15 115-2422 4 Solenoid - 4th Function ( 2 ) D-1 152-8346 31
0177 Transmission Oil Temperature Sensor
113 OR Opr Mon Panel VMIS B+ Switched A594 WH Blend Door Position Feedback (+) Breaker - Alt A-15 9S-4693 5 Solenoid - A/C Clutch B-15 106-5122 27
0190 Engine Speed Sensor 114 GN Warning Horn (Forward) A595 GN Blend Door Position Feedback (Signal) Breaker - Hood A-14 9H-1958 5 Solenoid - Axle Oil Cooler Clutch Assy. C-14 152-5409 28
0270 Cat Monitor Systems Harness Code
Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
118 GY Aux Ckt A596 YL Blend Door Position Feedback (-) Breaker - Main A-15 9S-4693 5 Solenoid - Shutdown C-15 155-4652 29
The circle indicates that the component has screw terminals and a wire can be disconnected from it.
0363 Ride Control Solenoid 120 YL Aux Ckt C529 GY Lift Press Sensor (WAS B413) Breaker - Running Lamp A-14 3T-2662 5 Solenoid - Start Aid F-14 3E-6332 30
0367 Ride Control Switch 122 BU Aux Ckt C530 BU Lift Position Sensor (WAS B412) Breakers - 15A D-11 6T-3643 C Solenoid - Dual HP B-15 129-7707 27 Normally closed switch that will open with an increase of a specific condition.
0368 Transmission AUTO/MAN Switch 123 WH Aux Ckt Lighting Circuits Control - Cat Monitoring System E-5 166-7237 A Solenoids - Prop Valve C-13 159-0932 26 No circle indicates that the wire cannot be disconnected from the component.
124 GN A/C 603 PK Rotary Beacon Control - Power Train ECM I-10 142-3363 57 Solenoids - Pilot Valve Gp F-9 152-6480 46
0444 Start Relay
126 PK Xmsn Ctrl 604 OR Stop Lamp Control - Transmission Shift Lever G-5 139-4702 A Solenoid - Ride Control D-1 3E-8574 31
0562 Unable to Communicate With Cat Monitor System This indicates that the component has a wire connected to it that is connected to ground.
127 OR Aux Ckt 605 YL Turn Lamp - Left Control - Water Valve/Blend Door G-11 126-6010 A Solenoid - Ride Control G-1 3E-8574 31
0582 Transmission Output Speed Sensor 1 128 PK Aux Ckt 605 YL Turn Lamp - Left Control - WLPCS ECM C-4 112-1572 59 Stud - Terminal D-11 9G-8451 C
0617 Air Heater Relay 129 BU Aux Ckt 606 GY Turn Lamp - Right Converter - Voltage H-5 119-1733 B Suppressor - ARC B-2 106-8704 32
0621 Downshift Switch 130 GN Aux Ckt 608 GN Flood Lamp - Rear Dimmer - Control E-11 103-5526 C Suppressor - ARC A/C B-15 106-8704 27 This indicates that the component does not have a wire connected to ground. It is grounded by
0622 Up Shift Switch 133 OR Aux Ckt 610 OR Head Lamp Basic Fuses A-14 3K-8782 5 Suppressors - ARC E-6 106-8704 A being fastened to the machine.
0623 Direction Switch 134 YL Aux Ckt 611 PU Head Lamp Hi Fuses - 10A D-11 3K-8782 C Switch - 4th Function Implement F-7 116-4509 46
135 BU Aux Ckt 612 GY Backup Lamp Fuses - 15A D-11 8M-8948 C Switch - A/C Refrigerant B-15 114-5333 27
0631 Transmission Clutch Solenoid #1
136 GN Sec Ster 614 PU Park/Tail/Dash/Lamp
0632 Transmission Clutch Solenoid #2 Gauge - Quad E-4 100-5895 A Switch - AIH G-5 112-6169 A Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the
138 GN Auto Lube Pump To Payload Mon 615 YL Cab Flood Lamp/Rops contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
0633 Transmission Clutch Solenoid #3 Ground - Cab A-8 ---- D Switch - Auto Ride Control B-5 103-6333 D
144 GN Aux Ckt 617 BR Tail/Position Lamp - Left (Road Pkg)/Width
0634 Transmission Clutch Solenoid #4 Ground - Cab F-9 ---- 57 Switch - Auto/Manual Gear Selector B-6 147-1402 D
146 GY Aux Ckt 619 GN Head Lamp Lo
Ground - Cab F-10 ---- 57 Switch - Axle Oil Cooler Temp C-14 155-8998 33
0635 Transmission Clutch Solenoid #5 158 BR Aux Ckt 633 BU Attach Lighting Ckt
Ground - Cab H-8 ---- 57 Switch - Beacon B-9 9X-9639 D Sender - A component that is used with a temperature or pressure gauge. The sender measures
0636 Transmission Clutch Solenoid #6 167 OR Aux Ckt 646 OR Light SW To Front Flood Relay
Ground - Cab H-10 ---- 57 Switch - Blower B-9 3E-7156 D the temperature or pressure. Its resistance changes to give an indication to the gauge of the
0668 Transmission Shift Lever 175 PK Aux Ckt 647 GN Light SW To Rear Flood Relay
Ground - Left Frame Boss E-14 ---- 6 Switch - Brake Oil Pressure H-2 3E-7693 34 T temperature or pressure.
0672 Torque Convert Output Speed Sensor 177 OR Main Brkr 661 GN Tachometer Lamp - Smart EMS
Ground - Right Rear Frame A-15 ---- 7 Switch - Bucket Positioner F-1 116-2025 35
188 WH Aux Ckt 662 YL Speedometer Lamp - Smart EMS
0673 Torque Output Speed Sensor Ground - Steer Column E-5 ---- A Switch - Bucket Positioner I-1 116-2025 35
Ground Circuits 663 GY Gauge Lamps - Smart EMS 950G Wheel Loader and
0674 Transmission Intermediate Speed Sensor 1 Ground - Strap Frame to Cab G-12 8X-5804 8 Switch - Bucket/Fork Select G-7 135-9968 B Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
200 BK Main Chassis 691 GY Warning Lights To Bkr
0675 Transmission Intermediate Speed Sensor 2 Ground - To Engine D-15 ---- 9 Switch - Dimmer B-3 2H-1855 58 It has a coil that makes an electromagnet when current flows through it. The electromagnet can
201 BK Operator Monitor Return 692 YL Flasher Bkr To Flasher
0688 Variable Horsepower Solenoid 202 BK XMSN Ctrl Control Circuits Ground - To Engine Block D-14 ---- 10 Switch - Disconnect B-15 7N-0718 36 962G Wheel Loader and open or close the switch part of the relay.
0793 Primary Steering Pressure Switch 250 BK Payload Mon - Customer Gnd 709 OR Sensor Power Supply Ground - To Engine Cyl Head D-14 ---- 11 Switch - Down Shift F-8 158-5626 46
251 BK Payload Mon - System Gnd 720 PU XMSN Brake SW Heater - Air Inlet D-14 107-9652 11 Switch - Engine Oil C-15 3E-6455 37
0794 Secondary Steering Pressure Switch IT62G Integrated Toolcarrier Solenoid - A solenoid is an electrical component that is activated by electricity. It has a coil that
270 BK CMS Ident Code 0 727 GN Sec Ster Motor Relay Horn H-1 7T-0970 12 Switch - Fork Positioner F-1 116-2025 38
0795 Secondary Steering Intermediate Relay makes an electromagnet when current flows through it. The electromagnet can open or close
271 BK CMS Ident Code 1 728 BU Sec Ster Cont SW Horn I-1 7T-0970 12 Switch - Forward Horn G-4 2T-3360 A
¹ The CID is a diagnostic code that indicates which component is faulty. Electrical System a valve or move a piece of metal that can do work.
272 BK CMS Ident Code 2 751 GN XMSN Shift Sol No. 1 Or 3 Horn I-3 4Y-7882 12 Switch - Front Axle Temp G-1 155-8999 39
² The MID is a diagnostic code that indicates which electronic control module 273 BK CMS Ident Code 3 752 YL XMSN Shift Sol No. 2 Horns - Forward E-1 7T-0970 12 Switch - Front Axle Temp E-1 155-8999 39
diagnosed the fault. 274 BK CMS Ident Code 4 754 BU XMSN Shift Sol No. 3 Or 1 Horns - Forward I-2 7T-0970 12 Switch - Front Intermittent Wiper B-4 110-7886 D
275 BK CMS Ident Code 5 755 OR XMSN Shift Sol No. 4 Or 5 Keypad - WLPCS B-4 129-0419 59 Switch - Grapple Function F-7 167-6915 46
290 BK CMS Service 761 GY Lift Kickout Sol SW Motor - Actuator A-14 117-1557 1 Switch - Hazard lamp G-9 112-6167 B 950G: 962G: IT62G: Harness And Wire Symbols
291 BK CMS Clear 762 YL Bucket Positioner Sol SW Motor - Blower G-11 3E-6392 56 Switch - Hood Actuator A-14 146-0204 40 4PW1-503 AKP1-512
299 BK WTL Impl Ctrl Gnd 795 YL Dual Hp Sol Motor - Front Wiper D-5 147-7973 A Switch - Hyd Filter Bypass A-3 7X-8549 16 3JW1-2153 Harness identification code * Harness identification letter(s) and a
This example indicates serializing code. The "C" stands for
A219 BK ETAC Ctrl Gnd E701 PK Auto Ride Cntl SW Motor - Priming Pump B-14 151-6342 13 Switch - Hyd Oil Level A-2 123-2993 19 7BW1-799 6PS1-UP wire 135 in harness "AG".
5FW1-1999 connector and the number indicates
A273 BK MAC-14 Trans Ctrl B- E702 OR Auto Ride Cntl SW Motor - Rear Wiper F-10 137-8709 C Switch - Impl Detent Override F-9 7X-1886 46 Wire, Cable, or Harness which connector in the harness.
Failure Mode Identifiers (FMI)¹ Basic Machine Circuits E707 GN VMIS Display +V Motor - Sec Steer Pump B-2 154-2563 19 Switch - Key Start D-5 9G-7641 A 8JW1-406 6EW1-414 Assembly Identification
FMI No. Failure Description 301 BU Starter No. 1 Sol E708 PK VMIS Display Clock Motor - Starter D-14 106-8558 15 Switch - Kickout On/Off G-8 118-0636 B * * Part Number For
6HW1-623 C-C4 AG-C3 AG-C4* L-C12*
304 WH Starter Relay No. 1 Output E735 PU Smart Ems Tack/Serv Mtr/Odometer Select Motors - Washers A-3 7T-8891 16 Switch - Lift Position F-1 145-8670 41 5MW1-1077 130-6795 130-6795 3E-5179 Connector Assembly
0 Data valid but above normal operational range. 111-7898
306 GN Starter Relay Coil F781 BR Downshift SW (N.O.) Relay - AIH B-14 3E-0075 17 Switch - Lift Position I-1 145-8670 41
1 Data valid but below normal operational range. 1 325-A135 PK-14
307 OR Key Start SW F784 YL Downshift SW (N.C.) Relay - Backup Lamp I-15 4Y-6135 25 Switch - Neutralizer B-3 105-6118 C 325-A135 PK-14
2 Data erratic, intermittent, or incorrect. 308 YL Main Power Relay Coil F793 OR Air Inlet Heater Relay Relay - Front Flood E-10 3E-5239 C Switch - Park Brake H-2 3E-6452 A
3 Voltage above normal or shorted high. 310 PU Start Aid SW To Start Aid Sol G728 YL SW To SW (Generic) Relay - Hood Raise Lower A-13 149-2612 5 Switch - Primary Steer Pressure B-2 3E-6450 14 Socket
Pin Wire Wire Receptacle
4 Voltage below normal or shorted low. 311 WH Start Aid Sol To Temp SW G750 BU XMSN Cont Fwd SW To Gnd (Was D728) Relay - Main B-15 167-138 5 Switch - Rear Axle Temp C-14 155-8999 33 Gauge Fuse
Color
5 Current below normal or open circuit. 321 BR Backup Alarm Lamp Travel Alarm G755 GY XMSN Cont Rev SW To Gnd (Was D729) Relay - Rear Flood E-11 3E-5239 C Switch - Rear Wiper C-9 112-6174 D
6 Current above normal or grounded circuit. 322 GY Warning Horn (Forward) G760 WH XMSN Cont Speed 2 SW To Gnd (Was D731) Relay - Sec Steer B-2 139-2599 14 Switch - Run/Work/Panel/Tail C-8 108-3320 D
Single Wire Ground Plug
326 PU Key Start SW "C" Term. G761 YL XMSN Cont Speed 3 SW To Gnd (Was D732) Connector Circuit Connection 2 200-L32 BK-14
7 Mechanical system not responding properly. Relay - Sec Steering Intermediate F-11 3E-5239 C Switch - Sec Steer Test H-8 143-3001 B
334 BU Start Aid Sol #2 G762 BR XMSN Cont Speed 4 SW To Gnd (Was D733) Number
8 Abnormal frequency, pulse width, or period. Relay - Start Switch B-14 125-1302 5 Switch - Secondary Steer Pressure B-2 3E-6450 14 Identification
373 GN Start Aid Switch To Timer G763 PU XMSN Cont Neut SW To Gnd (Was D734) Relay - Turn Signals F-11 3E-5239 C Switch - Selector AC/Heat B-9 3E-7155 D
9 Abnormal update. 397 OR Hood Raise Motor G764 PK XMSN Cont Pk Brk Lever SW To Gnd (Was D735) Pin or Socket 105-9344
Resistor G-11 9G-1950 56 Switch - Service Brake Pedal As. B-3 110-8029 58 Number
10 Abnormal rate of change. 398 BU Hood Raise Motor G766 GN Impl Cont SW To Gnd N.O. (Was D743) Sender - Fuel Level H-2 152-7248 18 Switch - Start Aid G-5 3E-7176 A Typical representation of Component
11 Failure mode not identifiable. A300 GN Hood Raise Relay Coil G767 WH Impl Cont SW To Gnd N.C. (Was D744)
Sender - Hyd Temp A-3 4W-9972 19 Switch - Start Aid Coolant D-15 3E-6449 22 1 a Deutsch connector. The Typical representation of a Part Number
12 Bad device or component. A301 WH Hood Raise Relay Coil G768 GN XMSN Cont Speed 1 SW To Gnd (Was D730) plug contains all sockets 1 Sure-Seal connector. The plug
Sender - Torque Converter Oil Temp B-14 4W-9972 20 Switch - Stop Lamp B-3 105-6117 C 2
13 Out of calibration. Monitoring Circuits G785 OR Injector Diode To Injector 14 and the receptacle contains 2 and receptacle contain
Sensor - Coolant Temp D-15 131-427 22 Switch - Tach/Speedo/Serv Meter G-5 112-6171 A
403 GN Alternator (R) Term. H713 PK Impl Cont Lift Proportional Sol (Was D713) all pins. both pins and sockets.
14 Parameter failures. Sensor - Engine Speed B-14 6V-2455 21 Switch - Temp Selector B-9 127-4540 D
405 GY Opr Mon Oil Press. (Low Setting) H714 OR Impl Cont Lower Proportional Sol (Was D714)
15 Parameter failures. Sensor - Lift Cyl Head End D-1 124-4672 23 Switch - Thermostat G-11 3E-5464 56
410 WH Opr Mon Action Alarm H716 WH Impl Cont Sol Return (Was D716)
16 Parameter not available. Sensor - Lift Cyl Head End Press G-1 124-4672 23 Switch - Tran Neutralizer Override B-5 112-6156 D Machines Equipped with Pilot Hydraulics and Conventional Steering
411 PK Opr Mon Master H717 BR Impl Cont Pilot Press Sol (Was D717)
17 Module not responding. Sensor - Lift Position F-1 121-0284 24 Switch - Turn Signal F-6 134-9569 A
416 OR Sec Ster SW 818 BR Serial Data (Transmit)
18 Sensor supply fault. Sensor - Lift Position I-1 121-0284 24 Tach/Speedometer E-4 100-5888 A © 2002 Caterpillar Printed in U.S.A.
417 GY Primary Ster SW 819 GY Serial Data (Receive)
419 YL Opr Mon Parking Brake 900 PU XMSN Shift Sol No. 5 or 4 Sensor - Input Speed B-13 3E-8848 26 Terminal Block A-14 121-1023 5
19 Condition not met. All Rights Reserved
432 PK Opr Mon Brake Press. (Oil) 901 WH XMSN Shift Sol No. 6 Machine locations are repeated for components located close together.
20 Parameter failures.
441 OR Eng Coolant Temp Gauge 910 YL XMSN Neutralizer Override Indicator A = Located in the cab.
¹The FMI is a diagnostic code that indicates what type of failure has occurred. B = Located in the lefthand console.
442 GY Hyd System Temp Gauge 944 OR Data Link + (CAT)
443 YL Power Train Temp Gauge 945 BR Data Link - (CAT) C = Located in the righthand console.
447 PK Fuel Level Gauge 961 BR Selector SW D = Located on or near relay panel.
450 YL Tach Sender (+) 964 BU Fork Position Select
453 PK Sec Ster Action Lamp 973 BR CST Autoshift- Auto/Manual SW 2
484 YL Primary Ster Lamp 975 WH CST Autoshift- Sol Return
496 WH Opr Mon Panel Hyd Oil Level 976 OR Ride Cont Solenoid 1
499 GY Opr Mon Implement Oil Filter 977 YL CST Autoshift- Auto/Manual SW 1 Resistor, Sender and Solenoid Specifications
Connector Location
C413 YL VMIS Display Data E900 WH ECPC Trans Output SPD +
Schematic Machine Part No. Component Description Resistance (Ohms)¹
C414 BU VMIS Display Load E901 GN ECPC Trans Output SPD - Connector Number
E416 PU PMS Lift Cyl Press Sensor (Was B413) E902 PU ECPC Trans Intermediate SPD + Location Location 4W-9972 Sender: Hydraulic Oil Temperature 54.0° C (130° F) - 569 to 716
G485 BU Opr Mon Front Brake Temperature E903 YL ECPC Trans Intermediate SPD - CONN 1 A-15 53 110.0° C (230° F) - 72 to 82
G486 GN Opr Mon Rear Brake Temperature E904 BR ECPC Trans Intermediate SPD Q+ CONN 2 B-15 43
Machine Codes 3E-6332 Solenoid: Valve - Start Aid 6.0
Accessory Circuits E905 BU ECPC Trans Intermediate SPD Q-
500 BR Wiper - Front (Park) E906 OR ECPC Trans Output SPD Q+
CONN 3 C-15 54 3E-8574 Solenoid: Valve - Ride Control 34.3 ± 1.7
Sales Model Machine Code
501 GN Wiper - Front (Low) E907 GY ECPC Trans Output SPD Q- CONN 4 F-15 55 950G 7, 13, 15, 38 8C-3663 Solenoid: Engine Shutdown 1.55 ± 0.15
502 OR Wiper - Front (HI) E908 BR ECPC Trans Input SPD + CONN 5 D-14 44 10.3 ± 1.03
503 BR Wiper - Rear (Park) E909 WH ECPC Trans Input SPD -
962G 14, 16
18 CONN 6 A-13 5 106-5122 Solenoid: A/C Clutch 17.6 ± 0.6
504 YL Wiper - Rear (Low) E919 YL AUX Lower Proportional Sol 53 48
Component identifiers (CID¹) and Module Identifier 42 34
505 BU Wiper - Rear (HI) E920 BR AUX Lift Proportional Sol 4 51 CONN 7 Monitor Harness Code Plug H-9, 13 C 121-4298 Solenoid: Clutch Modulating Valves 7.75 ± 1.0
(MID²) for Caterpillar Monitoring System (MID No. 030) 25 44 8
506 PU Washer - Front E922 GN Dump Proportional Solenoid 41 CONN 8 F-12 45 129-7707 Solenoid: Dual HP 31.1 ± 2.4
6 B 58
CID Component 507 WH Washer - Rear E923 PK ETAC Front Left Wheel Proportional Solenoid 30
3 10 15 56 47 CONN 9 E-12 45 152-5409 Solenoid: Axle Oil Cooler 9.4 ± 5
0084 Ground Speed Sensor 508 PU Radio Speaker - Left E924 YL ETAC Front Right Wheel Proportional Solenoid 32 14
22 50 9G-1950 Resistor: A/C, Heater Blower Motor Overall 2.0 ± .1
509 WH Radio Speaker - Left (Common) E925 OR ETAC Rear Left Wheel Proportional Solenoid 2 9 33 CONN 10 D-12 45
0096 Fuel LEvel Sensor 26 35
511 BR Radio Speaker - Right E926 BU ETAC Rear Right Wheel Proportional Solenoid 28 17 A 12 23 31 CONN 11 C-12 45 Tap 1.0 ± .05
0100 Engine Oil Pressure Sensor 512 GN Radio Speaker - Right (Common) E927 GN ETAC Test Mode SW (N/C) 54 11 21 C 39 CONN 12 Fuse Panel C-11 C ¹ At room temperature.
0110 Engine Coolant Temperature Sensor 513 OR A/C Compressor/Refrigerant Pressure SW E928 WH ETAC Test Mode SW (N/O) 27 37 13 5 45
36 29 7 38 CONN 13 HVAC Unit G-10 56
0177 Torque Converter Oil Temperature Sensor 515 GY Blower Motor (HI) E930 BU ETAC Front Axle Pilot Solenoid 43
57 46 D 59
516 GN Blower Motor (Medium) E932 PK ETAC Front Left Wheel Speed Sensor
20 49
1 CONN 14 Service Tool Conn. F-10 C
0248 Data Link 517 BU Blower Motor (Low) E933 YL ETAC Front Right Wheel Speed Sensor 55 52 24
40 19 CONN 15 G-8 B
0263 +8 Volts Sensor Supply 518 OR Hazard Flasher To SW E936 WH ETAC Solenoid Return 16
0271 Action Alarm 521 YL A/C SW To Refrigerant SW E955 OR WLPMS PHII Keypad Data CONN 16 I-5, 6 51
522 WH A/C Clutch To Thermostat SW G939 PK MAC14 Switch Return CONN 17 F-8 A
0324 Action Lamp
537 GN Turn Signal SW To Flasher G954 GN Dual Low Idle Sol
0523 Engine Speed Sensor CONN 18 Xmsn Shift G-4 A
538 BR Hazard Indicator K933 GN Stick 2 Bypass Sol
0600 Hydraulic Oil Temperature Sensor 539 BU Turn Signal Indicator Basic/Right K977 PK ECPC Trans Oil Temp Sensor (Was D968) CONN 19 A-4 D
540 WH Turn Signal Indicator Left N939 GN Ride Control Solenoid 2 CONN 20 A-3 46
0601 Brake Air Pressure Sensor
A513 PK DC/DC Converter Memory Output P910 BR Secondary Steering Test Sw Input
0819 Display Data Link CONN 21 Left Brake Pedal B-3 45
A523 PU Temp Potentiometer Pos 1
0821 9 Volt Display Power Supply CONN 22 C-3 58
0830 Brake Oil Temperature Sensor CONN 23 E-3 A
¹ The CID is a diagnostic code that indicates which component is faulty. CONN 24 E-3 A
² The MID is a diagnostic code that indicates which electronic control module B D CONN 25 I-2, 3 51
Off Machine Switch Specification
diagnosed the fault. CONN 26 I-2, 3 52
Part No. Function Actuate Deactuate Contact Position
CONN 27 G-2 47
59 3E-6449 Start Aid Coolant Temperature 38 ± 3° C 27° C Min. Normally Closed
CONN 28 F-2 47 Monitoring System Mode (100 ± 5° F) (80.6° F)
A CONN 29 C-2 48 Mode of Operation Mode Number 3E-6450 Primary Steering Oil Pressure 1200 kPa MAX 700 ± 100 kPa A-C, Normally Closed
56 52 CONN 30 E-1 49 Normal 0
5 57 Secondary Sterring Oil Pressure (175 psi MAX) (100 ± 15 psi) A-B, Normally Open
3 11 17 13 45 51 50 35 CONN 31 E-1 49 Harness Code 1
30 41 3E-6452 Park Brake Oil Pressure 8270 kPa MAX 6890 ± 345 kPa A-C, Normally Closed
C 58 12
22 9
46 CONN 32 F-1 50 Parameter Display 2 (1200 psi MAX) (1000 ± 50psi) A-B, Normally Open
2 27 43 21 24
Related Electrical Service Manuals 29 8 34 CONN 33 G-1 49 Service 3 3E-7693 Service Brake Oil Pressure 10700 kPa MAX 8960 ± 345 kPa A-B, Normally Open
53 15 44 42 16
Title Form Number 54 37 10 CONN 34 G-1 49 Units 4 (1500 psi MAX) (1300 ± 50 psi) A-C, Normally Closed
55 48 26 18
Alternator: 107-7977 SENR4757 36 47 49 31 CONN 35 I-1 50 Calibration 5, 6, 7 114-5333 Refrigerant Pressure (AC) 275 to 1750 kpa¹ -- Normally Open ²
Payload Control Fault Codes 1 6 20 32
Caterpillar Monitoring System SENR1394
25 4
7 23 CONN 36 Service Mode Plug H-9 C (40 to 255 psi) --
40 28 14
Code Fault Electric Starting Motor: 106-8558 19 CONN 37 Customer Data Conn. C-4 C 123-2993 Hydraulic Oil Level 21.0 ± 3.0° C 13.0° C Normally Closed
39
16800 Battery voltage too high 38
Consist: 106-8557 SENR3559 The connectors shown in this chart are for harness to harness (69.8 ± 5.4° F) (55.4° F)
16801 Battery voltage too low 33 connectors. Connectors that join a harness to a component are
Consist: 106-8559 SENR3581 155-8998 Axle Oil Cooler Temperature 65.0° C ± 3.0 58° C Normally Closed
25413 PCS not calibrated generally located at or near the component. See the Component
Payload Control System SENR6614 Location Chart. (149.0° F) (136.4° F) Min.
35001 Position sensor out of range
Power Train ECM SENR1380 155-8999 Rear Axle Temperature 125.0° C ± 3.0 117° C Min. Normally Closed
35002 Loss of position sensor signal
Front Axle Temperature (257.0° F) (242.6° F) Min.
36401 Pressure sensor out of range
Machine Harness Connector and Component Locations ¹ A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing
36402 Loss of pressure sensor signal pressure theclosed condition can be maintained down to 170 kpa (25 psi).
76901 Pressure sensor out of range ² Contact position at the contacts of the harness connector.
76902 Loss of pressure sensor signal
81704 Backup battery error
81708 Real time clock not running
82002 Loss of Keypad Data Link
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
STD FRONT FRAME
L102 F
L102 L102 L102 L102 J J LEFT F
L102 L103 L103 LIFT POSITION
L103 L103 L103 605-YL-14 3 605-YL-14 1 RD-18 TURN 299-BK-18 A BK-18 GROUND
L103 SWITCH
OPERATOR STATION CONN 40 200-BK-14 1 200-BK-14 2 BL-18 LAMP 146-GY B OR-18 + BATTERY
POWERTRAIN CONTROL J 145-8670
619-GN-14 2 3E-6466 761-GY C BU-18 SIGNAL
SEE ELECTRONICS GP V F F LLL CONN 38 611-PU-14 HI/LO BEAM 617-BR-14 6
F J
148-5661 FOR S/W 16 619-GN-14 6 619-GN-14 LLL F J J HEAD LAMP 619-GN-14 5 619-GN-14 FLOOD F LIFT POSITION
FLOOD LAMP
AND H/W INFO 13 611-PU-14 4 5 619-GN-14 5 200-BK-14 4Y-4580 611-PU-14 4 200-BK-14 LAMP C530-BU-18 C WH-18 SIGNAL SENSOR
F 9X-1439 J
11 605-YL-14 1 605-YL-14 611-PU-14 4 BU-18 611-PU-14 4 J V F J 9X-1439 251-BK-18 B BK-18 GROUND (MACHINES WITH PCS)
EEE LEFT LH TURN & CONN 38 121-0284 (COSA & JAPAN)
15 617-BR-14 3 F 619-GN-14 6 RD-18 605-YL-14 3 605-YL-14 YL-18 T 16 619-GN-14 F 138-GN-18 A RD-18 +24V
7X-6315 STRAP 12 606-GY-14 5 1 RD-18 TURN CONN 28 CONN 40 617-BR 3 WH-18 617-BR-14 6 617-BR-14 PU-18 C CLEARANCE 13 611-PU-14 114-RD FORWARD 161-8904 (US)
36 200-BK-14 2 200-BK-14 2 BK-18 LAMP 605-YL-14 1 YL-18 2 J LAMP 11 605-YL-14 322-GY HORN
MOUNTING EEE J F
4 200-BK-14 3E-6466 V F F LLL 200-BK-14 2 BK-18 V F 200-BK-14 1 200-BK-14 4Y-3580 15 617-BR-14 7T-0970 BUCKET POSITIONER SW
BOLT F
14 614-PU-14 16 619-GN-14 6 619-GN-14 WW 16 619-GN-14 12 606-GY-14 114-RD FORWARD F B B 116-2025
CONN 39 TO BUCKET CONN 28
NNN NNN V 13 611-PU-14 4 611-PU-14 200-BK-14 1 13 611-PU-14 36 200-BK-14 322-GY HORN 146-GY A 146-GY A OR-18 + BATTERY
F

SEC STER PR SW N/O


PRIM STER PR SW N/C
PRIM STER PR SW N/O
NEUTRALIZER SW
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
AIR INLET HTR RELAY
BACKUP ALARM
ENGINE SPEED
UNUSED
UNUSED
SOLENOID RETURN
INPUT SPEED +
INPUT SPEED -
INTER SPD TRAIL +
INTER SPD LEAD -
OUTPUT SPD TRAIL -
INTER SPD TRAIL -
INTER SPD LEAD +
OUTPUT SPD TRAIL +
AIR INLET HTR SW
TRANS OIL TEMP
SENSOR SUPPLY +8V
UNUSED
TRANS OUT SPD (+)
CLUTCH 3 SOL (4TH)
CLUTCH 4 SOL (3RD)
CLUTCH 5 SOL (2ND)
CLUTCH 6 SOL (1ST)
TRANS OUT SPD (-)
TU GN-18 605-YL-14 1 CONN CONN CONN 28 5 F 11 605-YL-14 1 605-YL-14 605-YL-14 4 POSITION-TURN 11 605-YL-14 114-RD 4 200-BK-14 F 299-BK-18 B 299-BK C BK-18 GROUND
I CONN 5 RIGHT 7T-0970 I
G BK-18 J2 J1 2 LAMPS HARN 762-YL

6
4
7 SOLENOID RETURN
4 SEC STER INTER RELAY
LEFT 2 1 606-GY-14 1 RD-18 15 617-BR-14 3 617-BR 617-BR 15 617-BR-14 322-GY 14 614-PU-14 762-YL C B BU-18 SOLENOID

9
3
5
7
1
8
2
8 START RELAY
9 CAT DATA LINK +
3 CAT DATA LINK -
1 + BATTERY
6 + BATTERY
2 - BATTERY
5 - BATTERY
TURN

11 CLUTCH 2 SOL (FWD)

39
40
34
33
32
22
19
37
38
23
36
35
31
18
21
17 CLUTCH 1 SOL (REV)
10 DUAL HP SOL (960G)
39 UNUSED

11
10
15
17
16
13
26
28
27
29
30
24
25
12
20
14
36 PARK BRAKE SW (N/O)
37 SEC STER TEST SW
20 UNUSED
22 RIDE CONTROL SW 2
21 RIDE CONTROL SW 1
29 AUTO/MAN SW (N/O)
31 AUTO/MAN SW (N/C)
40 KEY SW TO B+
25 DOWNSHIFT SW (N/C)
26 DOWNSHIFT SW (N/O)
16 SW & SENSOR RETURN
15 ENGINE SPEED RETURN
27 PARK BRAKE SW (N/C)
18 RIDE CONTROL SOL 1
12 RIDE CONTROL SOL 2
23 4TH GEAR
32 3RD GEAR
33 1ST GEAR
19 2ND GEAR
30 FORWARD SW
14 REVERSE SW
13 NEUTRAL SW
24 UNUSED
38 SEC STER PR SW (N/C)
35 UNUSED
28 UNUSED
34 UNUSED
NNN V 3 2 BK-18 12 606-GY-14 5 606-GY-14 3 LH HI/LO/POSITION 12 606-GY-14 F CONN 37
STOP/TAIL/ NNN LAMP 606-GY-14 1 114-RD
C C TURN LAMP F J J CONN 36
PARK/TURN LAMP TA RD/YL-18 617-BR-14 C 6 619-GN-14 3E-6466 36 200-BK-14 2 200-BK-14 36 200-BK-14 F 8 322-GY F
4Y-3460 S GN/RD-18 604-OR A CONN 6 2 200-BK-14 F 4 200-BK-14 105-4849 4 200-BK-14 114-RD FORWARD 606-GY-14 3 605-YL-14 1 RD-18 322-GY FORWARD
BACKUP LAMP G BK-18 200-BK-14 B 4 FLOOD LAMP 14 614-PU-14 RH HI/LO/POSITION 14 614-PU-14 322-GY HORN 200-BK-14 1 200-BK-14 2 BL-18 RIGHT 322-GY 114-RD HORN
9X-1439 TURN LAMP F 4Y-7882 TURN F 7T-0970

306-GN
976-OR
NNN

975-WH
126-9288 NNN V F KKK 1 114-RD 2 114-RD F

G761-YL
A273-BK
A273-BK
CONN 39

G762-BR
G750-BU
G763-PU
G755-GY

G768-GN
F

G760-WH
105-4850 LAMP

752-YL-18
795-YL-18
419-YL-18
977-YL-18
F J

975-WH
BA RD-18 612-GY

754-BU-18
900-PU-18
945-BR-18
612-GY 1

202-BK-18
453-PK-18
J 614-PU-14 6

334-BU-18
321-BR-18
450-YL-18
973-BR-18
728-BU-18

416-OR-18
484-YL-18
417-GY-18
720-PU-18
8 322-GY 619-GN-14

709-OR-18
755-OR-18
751-GN-18
944-OR-18
307-OR-18

901-WH-18
J FLOOD LAMP

E903-YL-18
F784-YL-18

K977-PK-18

E907-GY-18
126-PK
126-PK

E908-BR-18
E904-BR-18
E905-BU-18
E902-PU-18
373-GN
P910-BR-18
F781-BR-18

E906-OR-18
E901-GN-18
G939-PK-18
G764-PK-18
RH TURN & FLOOD 3E-6466

N939-GN-18

E909-WH-18
E900-WH-18
G766-GN-18
G BK-18

G767-WH-18
2 COSA LIGHTING GP 5 606-GY-14 3 605-YL-14 GY-18 T E932-PK-18 27 619-GN-14 5 619-GN-14 200-BK-14 9X-1439
C CLEARANCE LAMP F
P910-BR-18 1 606-GY-14 611-PU-14 4 BU-18 CONN 28 614-PU-14 6 617-BR-14 PU-18 C E933-YL-18 28 611-PU-14 4 200-BK-14
V G767-WH-18 L16 3 614-PU 619-GN-14 6 RD-18 619-GN-14 5 J LAMP 709-OR-18 17 J 9X-1439 F LEFT
L69 J 4Y-3263 TURN
NOTE: TO BACKUP 1 321-BR-18 G766-GN-18 6 619-GN-14 614-PU 3 WH-18 200-BK-14 1 200-BK-14 A219-BK 5 605-YL-14 1 RD-18
ALARM CONN 4 2 975-WH 944-OR-18 2 200-BK-14 606-GY-14 1 YL-18 611-PU-14 4 37 200-BK-14 2 BK-18 LAMP
L74 J 3E-6466
945-BR-18 945-BR-18 4 611-PU-14 200-BK-14 2 BK-18 2 619-GN-14 38
L73

L84
130-RD 973-BR-18 944-OR-18 F KKK 5 611-PU-14 HI/LO BEAM 39 F
V L103 RIGHT
BACKUP 977-YL-18 CONN 37 J HEAD LAMP 606-GY-14 1 RD-18
V L74 KKK TURN
LAMP 975-WH 200-BK-14 4Y-4580 V JAPAN FRONT FRAME 200-BK-14 2 BK-18
L103 LAMP
RELAY 321-BR-18 J FUEL
L74 3E-6466
4Y-6135 V LIGHTING GP-ROADING (COSA) JAPANESE ROADING LIGHTING V LEVEL F

L64
V L77 SENDER FLOOD LAMP
612-GY A219-BK-18 L77 A273-BK OPERATOR STATION A219-BK 1 619-GN-14
LICENSE LL 251-BK-18 G764-PK-18 A219-BK-18 C 709-OR-18 2 NOT USED V 152-7248 200-BK-14 9X-1439
LL V
PLATE YL 728-BU-18 976-OR L77 167-OR 1 E932-PK-18 3 447-PK-18 1 PK-18 F
614-PU 614-PU-14 251-BK-18 C 322-GY F
LAMP 614-PU G939-PK-18 251-BK-18 E936-WH 2 E933-YL-18 4 201-BK-18 2 BK-18 114-RD 322-GY FORWARD
L72

608-GN-14
200-BK-14
200-BK-14
5A-3808 614-PU N939-GN-18 E923-PK-18 3 JAPAN VEHICLE HARNESS 114-RD HORN
CAB L38 L38 L102
NNN NNN V 202-BK-18 E924-YL-18 4 BRAKE OIL F 7T-0970
GROUND

945-BR-18
944-OR-18
CONN 16 NOT USED PRESS SW
TU GN-18 606-GY-14 1 E925-OR-18 5

L102
RIGHT CONN 2 L103 V 3E-7693
G BK-18 2 AAA C F784-YL-18 E926-BU-18 6

334-BU-18
450-YL-18
975-WH
453-PK-18

321-BR-18
STOP/TAIL/
NNN NNN V 201-BK-18 6 275-BK-18 F781-BR-18 945-BR-18 E930-BU-18 7 432-PK-18 A BK

L73
PARK/TURN LAMP L73

L71
TA RD/YL-18 614-PU-14 C 201-BK-18 5 274-BK-18 728-BU-18 944-OR-18 8 OPERATOR STATION 201-BK-18 B RD

L70
4Y-3264 L70 L85 L15 L15 L15 L15
S GN/RD-18 604-OR A CONN 1 4 273-BK-18 307-OR-18 L15 L15 L15 C BU
BACKUP LAMP L84 L84
G BK-18 200-BK-14 B 3 272-BK-18 L69 945-BR-18 614-PU
126-9288 L69 L16 L16 BOTH SHOWN
NNN NNN V 201-BK-18 2 271-BK-18 VVV 944-OR-18 200-BK L16 L16 L16

200-BK-14

608-GN-14
608-GN-14

200-BK-14
BA RD-18 612-GY 1 612-GY 1 270-BK-18 L85 L16 L17 L17 L17 L17 V WITH BRAKE OFF
L16 L17

L16
G BK-18 2 201-BK-18 7 201-BK-18 L85 201-BK-18 LH DOME LAMP 202-BK-18 A BK
C

L15
L73 CONN 17 3E-6389
8 L72 L73 L72 L15 C 508-PU 508-PU 419-YL-18 B RD
H VVV 614-PU 4 201-BK-18 122-RD A RD-18 509-WH 509-WH G764-PK-18 C BU H
LEFT SERVICE L15 L55 C ANTENNA AS.
LIGHTING GP-JAPANESE ROADING 614-PU 3 E735-PU-18 C WH-18 512-GN
REAR MODE 2 291-BK-18 201-BK-18 201-BK-18 200-BK B BK-18 511-BR LEFT (C.B. RADIO) G941-GY-18 PARK
CONN 16
CAB 614-PU PLUG 1 290-BK-18 201-BK-18 A513-PK SPEAKER 200-BK-14 3 GROUND 9U-2332 987-WH BRAKE SW
FLOOD L94 L94 6T-7695 3E-6452
AK AK BBB C 614-PU-14 C 201-BK-18 200-BK-14 200-BK-14 200-BK-14 6 GROUND P931-GN
LEFT TURN LAMP VOLTAGE
L15

200-BK-18 2 201-BK-18 6 275-BK-18 6 275-BK-18 201-BK-18 200-BK-14 200-BK-14 102-RD-14 1 +24 V BATTERY IN 201-BK-18
LAMP 605-YL-18 1 201-BK-18 5 274-BK-18 9X-4381 L71 5 274-BK-18 CAB 200-BK-14 120-YL 120-YL 2 +24 V SWITCHED IN CONVERTER G485-BU-18 138-GN-18
116-9624 AK L71 MONITOR GROUND RIGHT A513-PK 119-1733 XXX L103 ANTENNA AS.
4 273-BK-18 202-BK-18 4 273-BK-18 200-BK-14 135-BU 4 +12 V MEMORY OUT 761-GY 251-BK-18

L17
HARNESS L17 SPEAKER (AM/FM RADIO)
3 272-BK-18 BLOWER UNIT 3 272-BK-18 102-RD-14 135-BU 5 +12 V SWITCHED OUT N939-GN 10 C530-BU-18
2 271-BK-18 CODE 2 271-BK-18 LH REAR HEADLINER 6T-7695 9U-2331 C530-BU-18 146-GY 3 146-GY
C
AJ AJ 201-BK-18 1 270-BK-18 WATER VALVE BLEND DOOR PLUG 1 270-BK-18 C XXX 146-GY 299-BK 7 299-BK-18
RIGHT TURN ACTUATOR ACTUATOR C
200-BK-18 2 201-BK-18 7 201-BK-18 7 201-BK-18 511-BR 508-PU 2 299-BK 762-YL 22 762-YL

MTR-
MTR+
LAMP 606-YL-18 1 8 126-5610 126-5611 (LOC I-13) 8 200-BK 512-GN 509-WH 1 762-YL 761-GY 34 761-GY
116-9624 AJ B SECONDARY STER
200-BK C 512-GN 7 964-BU-18
200-BK-14
200-BK-14
608-GN-14

C 8 322-GY
CONN 16 C TEST SW L55 L55 TO ENTERTAINMENT
LIGHTING GP - ROADING COSA 614-PU 511-BR 8 322-GY 1 114-RD
A 143-3001 RADIO
CONN 16 614-PU 128-PK A513-PK 5 114-RD 16 619-GN-14

PK-18
BU-18
C 2
202-BK-18 135-BU 6 619-GN-14 36 200-BK-14

PK-18
BU-18
YL-18
WH-18
OR-18
L79 L79 3 C

L85
L84

L94
CCC C

L64
L69
L71
202-BK-18 P910-BR-18 120-YL 120-YL 120-YL 4 200-BK-14 605-YL-14

L70
11

251-BK-18
1
2
RESISTOR VVV
201-BK-18 6 275-BK-18 516-GN-14 200-BK-14 3 200-BK-14 605-YL-14 12 606-GY-14

1
2
3
4
5
6
H H 9G-1950 C 5 F
5 274-BK-18 136-GN-18 128-PK C WWW CAB 606-GY-14 617-BR-14 15 200-BK-14
WIRES THAT HAVE BATTERY VOLTAGE H 6
WHEN THE KEY SWITCH IS OFF. 201-BK-18 4 273-BK-18 517-BU-14 515-GY-14 615-YL-14 FLOOD 617-BR-14 611-PU-14 13 A219-BK 1
H H C 2 1 C
C VVV NOT USED
201-BK-18 3 272-BK-18 727-GN-18 G728-YL LAMP 611-PU-14 614-PU-14 14 709-OR-18 2
WIRES THAT HAVE BATTERY VOLTAGE 201-BK-18 2 271-BK-18 H C 200-BK C FRONT DASH ASSEMBLY/STEERING WHEEL 608-GN-14 9X-4381 614-PU-14 200-BK-18 4 E932-PK-18 3
B 3 C L24 L24 C VVV
WHEN THE KEY SWITCH IS ON. 1 270-BK-18 124-GN-14 1 124-GN-14 200-BK VVV E922-GN-18 2 138-GN-18 E933-YL-18 4
201-BK-18 7 201-BK-18 A525-GN-18 2 A525-GN-18 614-PU 964-BU TACH/SPEEDO/SERV METER SELECT SW 615-YL-14 H714-OR-18 6 251-BK-18

A526-PK-18
A527-BU-18
STARTING CIRCUIT. WATER VALVE/BLEND DOOR KICKOUT A D B (MOMENTARY)

A592-BU-18
A593-OR-18
A594-WH-18
A595-GN-18
A596-YL-18
8 522-WH-14 200-BK-14 A524-BR-18 3 A524-BR-18 C 762-YL-18 200-BK 200-BK-14 E919-YL-18 35 N939-GN
CONTROL ASSEMBLY H H L79 L80 ON/OFF SW D 112-6171 SHIFTER CONN 22
A523-PU-18 4 A523-PU-18 118-0636 614-PU A VVV 200-BK-14 26 E922-GN-18
CATERPILLAR MONITORING SYSTEM MONITOR HARNESS CODE PLUGS 126-6010 H 517-BU-14 5 517-BU-14 139-4702 W W D CAB E920-BR-18 H714-OR-18 FRONT AXLE
19
CIRCUIT. RIGHT 12
D 2 FLOOD CONN 43 CONN 35 TEMP. SW. 155-8999
(LOC H-9) WATER VALVE MTR (A) A526-PK-18 516-GN-14 6 516-GN-14 202-BK-18 E735-PU-18 D 1ST GEAR G768-GN-18 1 G768-GN-18 1 202-BK-18 E921-PK-18 23 E919-YL-18
REAR WATER VALVE MTR (B) 10 A527-BU-18 THERMOSTAT 515-GY-14 7 515-GY-14 202-BK-18 2ND GEAR G760-WH-18 2 G760-WH-18 10 LAMP E416-PU-18 24 E920-BR-18 F M F Q Q
L102

PANEL LAMP CIRCUIT. CAB 3E-5464 3 9X-4381


BLEND DOOR MTR (A) 11 A592-BU-18 200-BK-14 8 200-BK-14 E735-PU-18 3RD GEAR G761-YL-18 3 G761-YL-18 3 126-PK-18 H716-WH 25 E921-PK-18 E922-GN-18 9 1 G485-BU-18 1 BK

200-BK
FLOOD BLEND DOOR MTR (B) 9 A593-OR-18 522-WH-14 9 522-WH-14 614-PU 614-PU 201-BK-18 201-BK-18 4TH GEAR G762-BR-18 4 G762-BR-18 4 VVV H713-PK-18 40 E416-PU-18 H714-OR-18 10 2 201-BK-18 2 BK
WASHER/WIPER CIRCUIT.
200-BK-14

LAMP
200-BK-14
200-BK-14

BLEND DOOR POS (+) 5 A594-WH-18 10 C413-YL-18 START RELAY 306-GN-18 5 5 G750-BU 615-YL-14 H717-BR-18 20 H716-WH E919-YL-18 6 T
L53
OPERATOR STATION

BLOWER CONN 14 D B
9X-4381 BLEND DOOR POS (SIG) 8 A595-GN-18 11 200-BK E707-GN-18 200-BK NEUTRAL G763-PU-18 6 G763-PU-18 6 G755-GY 200-BK-14 975-WH 18 H713-PK-18 E920-BR-18 7

608-GN-14
200-BK-14
HEATER AND AIR CONDITIONER CIRCUIT. 3E-6392 L23 L23 D L39 L39
VVV BLEND DOOR POS (-) 3 A596-YL-18 H 12 614-PU E708-PK-18 614-PU REVERSE G755-GY-18 7 G755-GY-18 7 G768-GN VVV 976-OR 21 H717-BR-18 E921-PK-18 8
A C RIDE CONT SOL
G GROUND CIRCUIT. POTENTIOMETER HI 6 A525-GN-18 MOTOR BK-14 2 200-BK-14 614-PU 4 964-BU C414-BU-18 614-PU D 2 FORWARD G750-BU-18 8 G750-BU-18 8 G760-WH 603-PK 138-GN-18 32 975-WH H717-BR-18 3 G
V. USER 7 A524-BR-18 L79 WH/RD-14 1 515-GY-14 727-GN-18 6 762-YL 663-GY 373-GN-18 AIH SW 9 G761-YL WWW 251-BK-18 976-OR 12 3E-8574
C BUCKET/FORK D W 33
VVV 4 A523-PU-18 1 961-BR (MOMENTARY)

614-PU
128-PK
TURN SIGNAL CIRCUIT. POTENTIOMETER (COM) 136-GN-18 SELECT SW +B 126-PK-18 1 126-PK-18 11 G762-BR C529-GY-18 9 C529-GY-18 H716-WH 2 976-OR-18 2 GN-18
B 3 112-6169
+24V 1 124-GN-14 200-BK 102-RD-14 2 200-BK 135-9968 373-GN-18 GROUND 202-BK-18 2 202-BK-18 12 G763-PU G940-PU-18 G941-GY-18 30 H713-PK-18 1 975-WH-18 1 GN-18
HAZARD D 3116 ENG ONLY
WLPCS ECM CIRCUIT. GROUND 2 200-BK-14 614-PU 614-PU 3 614-PU IT62G ONLY 310-PU 202-BK-18 3 2 322-GY 200-BK G940-PU-18 29 N939-GN 11 M
LAMP SW 1 A BEACON LIFT CYL HEAD END
YYY YYY 5 308-YL 4 507-WH 964-BU-18 31 975-WH 4 975-WH-18
START AID CIRCUIT. 112-6167 2 C C 128-6983 PRESS SENSOR
STRAP AS. 8X-5804 C 3 537-GN-14 UUU 2 1 UUU 201-BK-18 KEY SW 307-OR-18 5 506-PU L1 P931-GN 27 E932-PK-18 976-OR 5 976-OR-18
L84 L84 124-4672
538-BR 964-BU 4 762-YL L51 202-BK-18 BACKUP ALARM 321-BR-18 6 201-BK-18 28 E933-YL-18

L71
TRANSMISSION CONTROL CIRCUIT. L71 4 UUU L51 WWW
762-YL-18 6 299-BK-18 964-BU 614-PU 442-GY-18 17 709-OR-18 1 138-GN-18 A OR-18 +24V
FRAME CAB L61 L61 5 C B 3 UUU D B START AID SW FORWARD
102-RD-14 961-BR 1 200-BK 200-BK 200-BK 603-PK-14 1 RD 496-WH-18 5 A219-BK 2 251-BK-18 B BK-18 GROUND

L61
GROUND GND L94 C 6 D (MOMENTARY) HORN SW
202-BK-18 518-OR-14 102-RD-14 5 614-PU 539-BU-18 614-PU 200-BK-14 2 BK 499-GY-18 G485-BU-18 37 G485-BU-18 4 C529-GY-18 C WH-18 SIGNAL

L94
ALL DASHED LINES ARE ATTACHMENTS. A A 3E-7176 2T-3360
L64 200-BK 2 CONN 18 614-PU 537-GN-14 614-PU 416-OR-18 201-BK-18 38 201-BK-18 E416-PU-18 3 AG
L70 UUU 605-YL-14
D 2
537-GN-14 614-PU 3 310-PU 417-GY-18 987-WH 39 F AG CONN 34

L70
L69 D W
606-GY-14 308-YL 322-GY 202-BK-18

L69
L64 C UUU 3 V F

200-BK
200-BK
A525-GN-18 L80 LH REAR HEADLINER A541-PU-18 453-PK-18 CONN 28
L80
A524-BR-18 540-WH-18 308-YL 484-YL-18 STD FRONT FRAME
40 A523-PU-18 727-GN-18
CONN 10 39 L85 L85 CONN 20
38 961-BR 516-GN-14 REAR WIPER S D IT62G FRONT FRAME
L16

L1
L17
L15
L1

L39

37 987-WH 515-GY-14 137-8709 PILOT VALVE GP 152-6480 6 A541-PU-18 CAB

L102
727-GN-18 12 P931-GN 124-GN-14 FLOAT SOL LIFT SOL TILT SOL AUX SOL 4 605-YL-14 FLOOD 146-GY-18 B OR-18 + BATTERY LIFT POSITION
L L40 L40

L24

L23
L51
L38
36 146-GY 517-BU-14 109-1739 109-1739 109-1739 109-1739 5 606-GY-14 LAMP 299-BK-18 A BK-18 GROUND SWITCH
GND GRAPPLE FUNCTION SW 145-8670
G940-PU-18 26 761-GY-18 504-YL 4 GN H 2 539-BU-18 9X-4381 761-GY C BU-18 SIGNAL

663-GY
308-YL
310-PU
MOTOR 167-6915 RIDE CONTROL VVV
201-BK-18 964-BU-18 28 964-BU 299-BK-18 1 1 537-GN-14 L97 113-OR-18 D 34 761-GY F
T NOTE: FOR IT62G ONLY LAMP LIFT POSITION

373-GN-18
G940-PU-18 G941-GY-18 27 200-BK 2BK 3 540-WH-18 113-OR-18 113-OR-18 615-YL-14 10 C530-BU-18 C530-BU-18 C WH-18 SIGNAL

E707-GN-18
E708-PK-18
C413-YL-18
C414-BU-18
201-BK-18
E735-PU-18
IMPL DETENT L97 D 7N-5876 SENSOR
G941-GY-18 795-YL 18 795-YL-18 L67 L67 118-GY 6GY P 308-YL E702-OR-18 200-BK-14 3 146-GY 251-BK-18 B BK-18 GROUND
B+ OVERRIDE SW 121-0284
484-YL-18 C529-GY-18 3 503-BR 3BR D VVV 7 299-BK-18 138-GN-18 A RD-18 +24V
1 2 B L53

RD-18
RD-18
RD-18
RD-18
RD-18
RD-18
RD-18
RD-18
L53
453-PK-18 P931-GN 35 505-BU 5OR 7X-1886 614-PU E701-PK-18 AUTO RIDE CAB 22 762-YL F (MACHINES WITH PCS)
3 4 L40 D

L52
L40
499-GY-18 G486-GN-18 34 987-WH C 200-BK 113-OR-18 CONTROL LAMP FLOOD 31 964-BU-18 BUCKET POSITIONER SW
A 7N-5876
727-GN-18 605-YL-14 14 P931-GN 200-BK C 200-BK-14 D LAMP 8 322-GY F B B 116-2025
2 L48 L48
447-PK-18 N939-GN 25 N939-GN-18 761-GY-18 FUSE PANEL 200-BK C C 128-PK 611-PU-14 HIGH BEAM 9X-4381 1 114-RD 146-GY-18 1 146-GY-18 A OR-18 + BATTERY
CAB L52 S 2
417-GY-18 975-WH 30 416-OR-18 200-BK-14 G728-YL 606-GY-14 200-BK IND LAMP VVV 16 619-GN-14 299-BK-18 2 299-BK-18 C BK-18 GROUND
GROUND 3 D 762-YL 3 762-YL-18
START AID 416-OR-18 C530-BU-18 4 484-YL-18 727-GN-18 G 200-BK 7N-5876 615-YL-14 4 200-BK-14 B BU-18 SOLENOID
SOLENOID 496-WH-18 E919-YL-18 19 417-GY-18 728-BU-18 H 200-BK DOWNSHIFT SW INDICATOR LAMP 200-BK 200-BK-14 11 605-YL-14 964-BU-18 4

8
1
2
7
6
3
4
5
158-5626 S 3 HAZARD FLASHER FORK POSITIONER SW
3E-6332 442-GY-18 E920-BR-18 20 795-YL-18 975-WH-18 ECAP SERVICE J 605-YL-14 POSITION 606-GY-14
OPERATOR STATION

VVV 12

L69
F D F

L69
Z Z SEC STER TOOL CONN C COLUMN LAMP CONN 33 B 116-2025
506-PU G485-BU-18 33 306-GN A 105-RD 200-BK 27 P931-GN

BK-18
YL-18
BR-18
507-WH 123-WH INTERMEDIATE 200-BK 538-BR D 7N-5876 146-GY-18 A OR-18 + BATTERY
32 419-YL-18 Z B S 6 13
RELAY CONN 15

P931-GN
202-BK-18 614-PU-14 29 251-BK-18 F 539-BU-18 14 299-BK-18 C BK-18 GROUND

2
1
3
Z CONN 19 5 D LEFT TURN

136-GN-18
961-BR
3E-5239

146-GY
146-GY
419-YL-18 606-GY-14 17 522-WH-14 D 944-OR-18 540-WH-18 D 540-WH-18 36 200-BK-14 964-BU-18 B BU-18 SOLENOID

BK-18
BK-18
V AE IND LAMP

128-PK
200-BK
FLOOD S

614-PU
200-BK-14 432-PK-18 506-PU 1 146-GY E 945-BR-18 987-WH AE C 37 UNUSED

299-BK-18
299-BK-18
299-BK-18
299-BK-18
17

761-GY-18
L102 7N-5876 F
LAMP 608-GN RD-00 RD-00 G764-PK-18 507-WH 2 975-WH C P931-GN F781-BR-18 C F781-BR-18 TURN SIGNAL SW 38 UNUSED 200-BK D D C 5 322-GY FORWARD

1
2
9X-1439 V 134-9569 CONN 23 HORN
987-WH 604-OR 5 334-BU-18 Z 728-BU-18 961-BR F784-YL-18 B F784-YL-18 11 UNUSED 18 23 E919-YL-18 322-GY 114-RD

L85
V L85 4 1 F
V JJ AA AA BB P931-GN 608-GN 6 608-GN-14 450-YL-18 727-GN-18 761-GY-18 202-BK-18 A 202-BK-18 27 UNUSED 3 126-PK 29 114-RD 7T-0970

L94
FLASHER S S F
S RD-18 A 604-OR NEG POS NEG POS G485-BU-18 617-BR-14 7 617-BR 321-BR-18 ARC 975-WH-18 146-GY A541-PU-18 17 UNUSED 14 373-GN E735-PU-18 30 619-GN-14
120-4537 FLOOD LAMP
T WH-18 C 617-BR-14 N939-GN H713-PK-18 8 453-PK-18 SUPPRESSOR Z 146-GY 146-GY 4TH FUNCTION IMPL SW 537-GN-14 499-GY-18 21 IMPL FILTER 8 D 13 322-GY 270-BK-18 24 E920-BR-18 200-BK-14
C L43 L43 F 9X-1439

L64
116-4509

L67
L84
G BK-18 B 200-BK-14 761-GY H714-OR-18 9 G939-PK-18 106-8704 TURN IND C A541-PU-18 299-BK-18 146-GY 201-BK-18 2 GROUND C413-YL-18 4 WH-18 DATA 126-PK-18 12 310-PU 271-BK-18 25 E921-PK-18

310-PU
311-WH
12V BATTERY 12V BATTERY

146-GY
762-YL
964-BU-18
LEFT

200-BK-14
114-RD
251-BK-18
322-GY
976-OR
138-GN-18

975-WH
506-PU
499-GY-18
727-GN-18
201-BK-18
201-BK-18

453-PK-18
484-YL-18
432-PK-18
202-BK-18
419-YL-18
447-PK-18
417-GY-18
416-OR-18
442-GY-18
496-WH-18
507-WH
201-BK-18

200-BK
200-BK-14
619-GN-14
605-YL-14
606-GY-14
617-BR-14
611-PU-14
614-PU-14
201-BK-18
CAB GROUND F

299-BK
G485-BU-18
STOP/TAIL/PARK LAMP 976-OR H716-WH 10 G764-PK-18 BUCKET IND C2 633-BU-18 299-BK-18 614-PU 200-BK 275-BK-18 6 HARNESS CODE 5 201-BK-18 2 BK-18 GROUND G761-YL 1 633-BU-18 272-BK-18 40 E416-PU-18

E416-PU-18

C529-GY-18
987-WH
P931-GN
N939-GN
761-GY
C530-BU-18
E922-GN-18
H714-OR-18
E919-YL-18
E920-BR-18
E921-PK-18
H716-WH
H713-PK-18
H717-BR-18
G941-GY-18
G940-PU-18
G764-PK-18
B
L53

115-2422 GP31 115-2422 GP31 322-GY H717-BR-18 11 976-OR L70 WARNING LAMPS 49A 537-GN-14 614-PU 538-BR 200-BK 274-BK-18 16 HARNESS CODE 4 E707-GN-18 1 OR-18 +V DISPLAY G762-BR 2 118-GY 273-BK-18 H716-WH 605-YL-14 1 RD-18 TURN

BK-00
107-4401 CONN 6 20

614-PU
9X-9721 4D 9X-9721 4D L17 LAMP
619-GN-14 G764-PK-18 16 201-BK-18 +V (TURN SIG) 49 691-GY 200-BK E735-PU-18 E702-OR-18 273-BK-18 22 HARNESS CODE 3 E708-PK-18 3 GN-18 CLOCK G768-GN 4 270-BK-18 274-BK-18 18 H713-PK-18 200-BK-14 2 BK-18

1
2
A

614-PU-14
CIGAR ARC SUPPRESSOR (2) 3E-6466

202-BK-18
L53

V 611-PU-14 762-YL 15 762-YL-18 N939-GN-18 +V (HAZARDS) 30B 518-OR-14 200-BK E735-PU-18 E701-PK-18 272-BK-18 12 HARNESS CODE 2 C414-BU-18 5 YL-18 MODULE LOAD G760-WH 5 271-BK-18 275-BK-18 H717-BR-18

L48
L48
Z 21
RD-18 1 605-YL-14 200-BK SUSPENSION GP LIGHTER 128-PK 2 106-8704 F
138-GN-18 761-GY 13 761-GY-18 614-PU-14 GROUND 31 200-BK 499-GY-18 611-PU-14 271-BK-18 3 HARNESS CODE 1 6 BU-18 HARNESS CODE G750-BU 6 272-BK-18 290-BK-18 2 138-GN-18 RIGHT