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WELDING RESEARCH COUNCIL PAGE 1 of 3

SUMMARY OF SUPPORTING PQR's


ANSI/AWS B2.1-1-234
DATE: 7/5/03
PQR NUMBER 005032 005041 007007 007009 200547
CODE AWS D1.1 AWS D1.1 ASME IX ASME IX ASME IX
BASE METAL
PRODUCT FORM PLATE PIPE PLATE PLATE PLATE
SPECIFICATION A36 A53 A516 A516 SA516
GRADE/CLASS NONE GR. B GR. 70 GR. 70 GR. 70
M/P/S NUMBER 1 1 1 1 1
THICKNESS (in.) 0.375 0.842 1.000 1.500 2.500
JOINT DESIGN
TYPE BUTT BUTT BUTT BUTT BUTT
GROOVE SINGLE-V SINGLE-V SINGLE-V SINGLE-V SINGLE-V
BACKING NONE M1 NONE NONE M1
ROOT TREATMENT NONE NONE NONE NONE NONE
WELDING PROCESS
PROCESS FCAW-G FCAW-G FCAW-G FCAW-G FCAW-G
METHOD OF APPLICATIOIN SEMIAUTOMATIC SEMIAUTOMATIC SEMIAUTOMATIC SEMIAUTOMATIC SEMIAUTOMATIC
FILLER METAL
SPECIFICATION SFA 5.20 SFA 5.20 SFA 5.20 SFA 5.20 SFA 5.20
CLASSIFICATION E71T-1 E71T-1 E71T-1 E71T-1 E70T-1
A NUMBER A1 A1 A1 A1 A1
F NUMBER F6 F6 F6 F6 F6
DIAMETER (in.) 0.045 0.052 0.045 0.045 5/64
WELD METAL THICKNESS (in.) 0.375 0.842 1.000 1.500 2.500
PASS THICKNESS > 1/2 IN. NO NO NO NO NO
SOLID, FLUX CORED, METAL CORED FLUX CORED FLUX CORED FLUX CORED FLUX CORED FLUX CORED
SUPPLEMENTAL FILLER METAL NOT REPORTED NOT REPORTED NOT REPORTED NOT REPORTED NOT REPORTED
SUPPLEMENTAL POWDER NOT REPORTED NOT REPORTED NOT REPORTED NOT REPORTED NOT REPORTED
TUNGSTEN ELECTRODE
SPECIFICATION NOT APPLICABLE NOT APPLICABLE NOT APPLICABLE NOT APPLICABLE NOT APPLICABLE
TYPE NOT APPLICABLE NOT APPLICABLE NOT APPLICABLE NOT APPLICABLE NOT APPLICABLE
DIAMETER (in.) NOT APPLICABLE NOT APPLICABLE NOT APPLICABLE NOT APPLICABLE NOT APPLICABLE
CURRENT
TYPE/POLARITY DCEP DCEP DCEP DCEP DCEP
AMPERES 180 250 280 280 280
VOLTS 24 24 25 25 26
TRAVEL SPEED (ipm) 5 6 8 8 10
WIRE FEED SPEED (ipm) NOT REPORTED NOT REPORTED NOT REPORTED NOT REPORTED NOT REPORTED
TRANSFER MODE (GMAW/FCAW) GLOBULAR GLOBULAR GLOBULAR GLOBULAR GLOBULAR
PREHEAT, INTERPASS, PWHT
MIN. PREHEAT TEMP. (degrees F) 100 70 70 200 150
MAX. INTERPASS TEMP. (degrees F) 300 500 600 600 500
PWHT TEMPERATURE (degrees F) NONE NONE NONE 1150 NONE
PWHT TIME (hrs. at temp.) NOT APPLICABLE NOT APPLICABLE NOT APPLICABLE 1.45 NOT APPLICABLE
GAS
SHIELDING GAS 75% Ar | 25% CO2 75% Ar/25% CO2 75% Ar/25% CO2 75% Ar/25% CO2 75% Ar/25% CO2
FLOW RATE (cf/h) 40 40 NOT REPORTED NOT REPORTED 40
BACKING GAS NONE NONE NONE NONE NONE
FLOW RATE (cf/h) NOT APPLICABLE NOT APPLICABLE NOT APPLICABLE NOT APPLICABLE NOT APPLICABLE
POSITION
WELDING POSITION 3G 6G 1G 1G 1G
VERTICAL PROGRESSION UPHILL UPHILL NOT APPLICABLE NOT APPLICABLE NOT APPLICABLE
TECHNIQUE
SINGLE/MULTIPLE PASS MULTIPLE MULTIPLE MULTIPLE MULTIPLE MULTIPLE PASS
SINGLE/MULTIPLE ELECTRODE SINGLE ARC SINGLE ARC SINGLE ARC SINGLE ARC SINGLE ARC
STRING OR WEAVE BOTH STRING BOTH BOTH STRING
NDE TESTS
VISUAL SATISFACTORY SATISFACTORY SATISFACTORY SATISFACTORY SATISFACTORY
RADIOGRAPHY NOT REPORTED NOT REPORTED NOT REPORTED NOT REPORTED NOT REPORTED
OTHER NOT REPORTED NOT REPORTED NOT REPORTED NOT REPORTED NOT REPORTED
MECHANICAL TESTS
TENSION SATISFACTORY SATISFACTORY SATISFACTORY SATISFACTORY SATISFACTORY
BEND SATISFACTORY SATISFACTORY SATISFACTORY SATISFACTORY SATISFACTORY
NOTCH TOUGHNESS NOT REPORTED REPORTED NOT REPORTED NOT REPORTED NOT REPORTED
OTHER NOT REPORTED NOT REPORTED NOT REPORTED NOT REPORTED NOT REPORTED
WELDING RESEARCH COUNCIL PAGE 2 of 3

SUMMARY OF SUPPORTING PQR's


ANSI/AWS B2.1-1-234
DATE: 7/5/03
PQR NUMBER 200548 200771 200772 200786 200788
CODE ASME IX ASME IX ASME IX ASME IX ASME IX
BASE METAL
PRODUCT FORM PLATE PLATE PLATE PLATE PLATE
SPECIFICATION SA516 A36 A36 A36 SA516
GRADE/CLASS GR. 70 NONE NONE NONE GR. 70
M/P/S NUMBER 1 1 1 1 1
THICKNESS (in.) 2.500 0.250 0.375 0.375 2.500
JOINT DESIGN
TYPE BUTT BUTT BUTT BUTT BUTT
GROOVE SINGLE-V SINGLE-V DOUBLE BEVEL DOUBLE-VEE SINGLE-V
BACKING M1 NONE NONE NONE M1
ROOT TREATMENT NONE NONE BACKGOUGE BACKGOUGE NONE
WELDING PROCESS
PROCESS FCAW-G FCAW-G FCAW-G FCAW-G FCAW-G
METHOD OF APPLICATIOIN SEMIAUTOMATIC SEMIAUTOMATIC SEMIAUTOMATIC SEMIAUTOMATIC SEMIAUTOMATIC
FILLER METAL
SPECIFICATION SFA 5.20 SFA 5.20 SFA 5.20 SFA 5.20 SFA 5.20
CLASSIFICATION E70T-1 E71T-1 E71T-1 E71T-1 E71T-1
A NUMBER A1 A1 A1 A1 A1
F NUMBER F6 F6 F6 F6 F6
DIAMETER (in.) 5/64 1/16 1/16 1/16 1/16
WELD METAL THICKNESS (in.) 2.500 0.250 0.375 0.375 2.500
PASS THICKNESS > 1/2 IN. NO NO NO NO NO
SOLID, FLUX CORED, METAL CORED FLUX CORED FLUX CORED FLUX CORED FLUX CORED FLUX CORED
SUPPLEMENTAL FILLER METAL NOT REPORTED NOT REPORTED NOT REPORTED NOT REPORTED NOT REPORTED
SUPPLEMENTAL POWDER NOT REPORTED NOT REPORTED NOT REPORTED NOT REPORTED NOT REPORTED
TUNGSTEN ELECTRODE
SPECIFICATION NOT APPLICABLE NOT APPLICABLE NOT APPLICABLE NOT APPLICABLE NOT APPLICABLE
TYPE NOT APPLICABLE NOT APPLICABLE NOT APPLICABLE NOT APPLICABLE NOT APPLICABLE
DIAMETER (in.) NOT APPLICABLE NOT APPLICABLE NOT APPLICABLE NOT APPLICABLE NOT APPLICABLE
CURRENT
TYPE/POLARITY DCEP DCEP DCEP DCEP DCEP
AMPERES 280 190-210 240-270 240-270 280
VOLTS 26 18-22 27 27 26
TRAVEL SPEED (ipm) 10 NOT REPORTED 14 14 10
WIRE FEED SPEED (ipm) NOT REPORTED 125 NOT REPORTED NOT REPORTED NOT REPORTED
TRANSFER MODE (GMAW/FCAW) GLOBULAR GLOBULAR GLOBULAR GLOBULAR GLOBULAR
PREHEAT, INTERPASS, PWHT
MIN. PREHEAT TEMP. (degrees F) 150 60 65 65 150
MAX. INTERPASS TEMP. (degrees F) 500 NOT REPORTED 500 500 500
PWHT TEMPERATURE (degrees F) 1150 NONE NONE NONE NONE
PWHT TIME (hrs. at temp.) 2.5 NOT APPLICABLE NOT APPLICABLE NOT APPLICABLE NOT APPLICABLE
GAS
SHIELDING GAS 75% Ar/25% CO2 75% Ar/25% CO2 75% Ar/25% CO2 75% Ar/25%CO2 75% Ar/25%CO2
FLOW RATE (cf/h) 40 40 35 35 40
BACKING GAS NONE NONE NONE NONE NONE
FLOW RATE (cf/h) NOT APPLICABLE NOT APPLICABLE NOT APPLICABLE NOT APPLICABLE NOT APPLICABLE
POSITION
WELDING POSITION 3G 3G 1G 1G 3G
VERTICAL PROGRESSION UPHILL UPHILL NOT APPLICABLE NOT APPLICABLE UPHILL
TECHNIQUE
SINGLE/MULTIPLE PASS MULTIPLE PASS MULTIPLE MULTIPLE MULTIPLE MULTIPLE
SINGLE/MULTIPLE ELECTRODE SINGLE ARC SINGLE ARC SINGLE ARC SINGLE ARC SINGLE ARC
STRING OR WEAVE STRING BOTH BOTH BOTH BOTH
NDE TESTS
VISUAL SATISFACTORY SATISFACTORY SATISFACTORY SATISFACTORY SATISFACTORY
RADIOGRAPHY NOT REPORTED SATISFACTORY NONE NONE NONE
OTHER NOT REPORTED NOT REPORTED NOT REPORTED NOT REPORTED NOT REPORTED
MECHANICAL TESTS
TENSION SATISFACTORY SATISFACTORY SATISFACTORY SATISFACTORY SATISFACTORY
BEND SATISFACTORY SATISFACTORY SATISFACTORY SATISFACTORY SATISFACTORY
NOTCH TOUGHNESS NOT REPORTED NOT REPORTED NOT REPORTED NOT REPORTED NOT REPORTED
OTHER NOT REPORTED NOT REPORTED NOT REPORTED NOT REPORTED NOT REPORTED
WELDING RESEARCH COUNCIL PAGE 3 of 3

SUMMARY OF SUPPORTING PQR's


ANSI/AWS B2.1-1-234
DATE: 7/5/03
PQR NUMBER 200789
CODE ASME IX
BASE METAL
PRODUCT FORM PLATE
SPECIFICATION SA516
GRADE/CLASS GR. 70
M/P/S NUMBER 1
THICKNESS (in.) 2.500
JOINT DESIGN
TYPE BUTT
GROOVE SINGLE-V
BACKING M1
ROOT TREATMENT NONE
WELDING PROCESS
PROCESS FCAW-G
METHOD OF APPLICATIOIN SEMIAUTOMATIC
FILLER METAL
SPECIFICATION SFA 5.20
CLASSIFICATION E71T-1
A NUMBER A1
F NUMBER F6
DIAMETER (in.) 1/16
WELD METAL THICKNESS (in.) 2.500
PASS THICKNESS > 1/2 IN. NO
SOLID, FLUX CORED, METAL CORED FLUX CORED
SUPPLEMENTAL FILLER METAL NOT REPORTED
SUPPLEMENTAL POWDER NOT REPORTED
TUNGSTEN ELECTRODE
SPECIFICATION NOT APPLICABLE
TYPE NOT APPLICABLE
DIAMETER (in.) NOT APPLICABLE
CURRENT
TYPE/POLARITY DCEP
AMPERES 280
VOLTS 26
TRAVEL SPEED (ipm) 10
WIRE FEED SPEED (ipm) NOT REPORTED
TRANSFER MODE (GMAW/FCAW) GLOBULAR
PREHEAT, INTERPASS, PWHT
MIN. PREHEAT TEMP. (degrees F) 150
MAX. INTERPASS TEMP. (degrees F) 500
PWHT TEMPERATURE (degrees F) 1150
PWHT TIME (hrs. at temp.) 2.5
GAS
SHIELDING GAS 75% Ar/25%CO2
FLOW RATE (cf/h) 40
BACKING GAS NONE
FLOW RATE (cf/h) NOT APPLICABLE
POSITION
WELDING POSITION 3G
VERTICAL PROGRESSION UPHILL
TECHNIQUE
SINGLE/MULTIPLE PASS MULTIPLE
SINGLE/MULTIPLE ELECTRODE SINGLE ARC
STRING OR WEAVE BOTH
NDE TESTS
VISUAL SATISFACTORY
RADIOGRAPHY NONE
OTHER NOT REPORTED
MECHANICAL TESTS
TENSION SATISFACTORY
BEND SATISFACTORY
NOTCH TOUGHNESS NOT REPORTED
OTHER NOT REPORTED