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Component Identifiers (CID¹) Resistor, Sender and Solenoid Specifications Electrical Schematic Symbols And Definitions

Monitoring System Service Modes Part No. Component Description Resistance (Ohms)¹
Module Identifier (MID²) A-C 2 ±5%
RENR5136-03
Service Mode Number
Power Train ECS 125-9740 Resistor: Blower Motor Speed B-C 1 ±5% February 2004
Operator Mode Sequence 0
C-D .36 ±5%
(MID No. 027) T
Harness Code 1 134-3998 Coil: A/C Clutch 17.6 ± 0.6
CID Component Pressure Temperature Level Flow Circuit Breaker
Numeric Readout 2 152-8340 Solenoid: Park Break 32.6 ±1.6 Symbol
0041 Sensor Power Supply Symbol Symbol Symbol Symbol
IAD Actuation
0144 Backup Alarm Relay Service 3 152-8385 Solenoid: 32.6 ± 1.6
Cross Axle Diff Lock
0168 Electrical System Voltage Digital Tattletale 4
Full 0-3.5
157-8859 Sender: Fuel Level
0190 Engine Speed Sensor Units 5 Empty 92-98
0248 CAT Data Link Up Shift
Calibration (Transmission Control) 6
0420 Secondary Steering Relay
160-0270 Solenoid: Down Shift 32.6 ± 1.6 Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
Calibration (Module Configuration) 7 Lock Up
0444 Start Relay
The circle indicates that the component has screw terminals and a wire can be disconnected from it.
191-3005 Solenoid: Fuel Injector 1.06 ± 0.53
0562 CAT Monitoring System 191-7785 Solenoid: Demand Fan 5.0 ± 0.3 Normally closed switch that will open with an increase of a specific condition.
0585 Xmsn Out Speed Sensor (A) 192-6443 Solenoid: Raise Valve 5.0 ± 0.3 No circle indicates that the wire cannot be disconnected from the component.
0590 ADEM III ECM 196-2403 Solenoid: Lower Valve 5.0 ± 0.3
Monitoring System Operator Modes
0627 Parking Brake Pressure Switch 3E-6332 Solenoid: Start Aid 6 This indicates that the component has a wire connected to it that is connected to ground.
Operator Mode Number
0673 Xmsn Out Speed Sensor (B) 3E-7842 Resistor: Starter 150 ±5%
Service Meter 0
0674 Xmsn Out Speed Sensor (A) ¹ At room temperature unless otherwise noted.
Odometer 1
0681 Parking Brake Solenoid
0700 Transmission Gear Sensor Tachometer 2 This indicates that the component does not have a wire connected to ground. It is grounded by
0702 Shift Lever Sensor Scrolling (Diagnostic) 3
being fastened to the machine.
0704 Service Brake Pressure Switch
0707 Solenoid Valve (Up)
Off Machine Switch Specification Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the
0708 Solenoid Valve (Down)
Part No. Function Actuate Deactuate Contact Position¹ contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
0709 Lockup Clutch Solenoid Machine Codes
275 to 1750 kPa¹ -
0724 Body Raise Solenoid Sales Model Code 114-5333 A/C Pressure Switch Normally Open²
(39.9 to 253.8 psi) -
0725 Body Lower Solenoid 740 8 276 ± 28 kPa 179 kPa
0739 Diff Lock Indicator Lamp
116-9846 OTG Filter Bypass Switch Normally Closed Sender - A component that is used with a temperature or pressure gauge. The sender measures
740 Ejector 7 (40.0 psi ± 4.0 psi) (26.0 psi) the temperature or pressure. Its resistance changes to give an indication to the gauge of the
0773 Hoist Position Sensor 200 ±50 kPa 140 kPa
740 Articulated Truck
Stop Lamp Pressure Switch T temperature or pressure.
172-7071 Normally Open
0826 T/C Temperature Sensor Service Brake Pressure Switch (29 psi ±7 psi) (20.3 psi)
0967 Machine Application Park Brake Pressure Switch 13800 kPa MAX 12300 ± 345 kPa Normally Open A-B
213-6947
0968
0971
Xmsn Indicator Lamp
Interaxle Diff Lock Solenoid Wire Description 3E-5464
Low Brake Oil Pressure Switch

Temperature Switch
(2002 psi MAX)
-1.1 ± 0.8°C
(30 ± 1.4°F)
(1784 psi ±50 psi)
2.2 ± 0.8°C
(36 ± 1.4°F)
Normally Closed A-C

Normally Closed
Electrical System Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The electromagnet can
open or close the switch part of the relay.
1100 Crossaxle Diff Lock Solenoid Wire Wire Wire Wire
Description Description 38 ±3°C 27 °C
1248 Retarder Solenoid Number Color Number Color 3E-6449 OTG Temperature Switch Normally Closed
Power Circuits Accessory Circuits (Continued) (100.4 ± 37.4°F) (80.6 °F)
1326 Location Code Incorrect
101 RD Motor (B+) Term A524 BR Fan Speed (Sw Pos 2) 1200 kPa 700 ±100kPa Contacts A-B (N.O.) Solenoid - A solenoid is an electrical component that is activated by electricity. It has a coil that
1586 Retarder Indicator Lamp
102 RD Headlamp Pwr A525 GN Fan Speed (Sw Pos 3)
3E-6450 Steering Pressure Switch
(174.05 psi) (101.5 ±14.5 psi) Contacts A-C (N.C.)
AXM1-1376 makes an electromagnet when current flows through it. The electromagnet can open or close
Caterpillar Monitoring System a valve or move a piece of metal that can do work.
(MID No. 030)
103
105
RD
RD
Flasher
Keyswitch Pwr
A526
A527
PK
BU
Water Valve Actuator Motor
Water Valve Actuator Motor
3E-6451
Front Brake Temperature Switch 107 ± 3°C 93°C
Normally Closed AZZ1-339
Rear Brake Temperature Switch (224.6 ± 37.4°F) (199.4°F)
CID Component 108 BU Airseat Pwr A528 YL Water Valve Actuator Pot (+) 113 kPa 70 ± 20 kPa
Harness And Wire Symbols
3E-7692 OTG Low Oil Pressure Switch Normally Open
0096 Fuel Level Sender 109 RD Alt Output (+) Term A529 WH Water Valve Actuator (16.4 psi) (10.2 psi ± 2.9 psi)
110 GN Rear Wiper Pwr A530 OR Water Valve Actuator Pot (-) Harness identification code * Harness identification letter(s) and a
0100 Engine Oil Pressure Sensor ¹ Contact position at the contacts of the harness connector.
112 PU Main Power Relay Output (Switched B+) C542 GN Heated Mirror Power This example indicates serializing code. The "C" stands for
0110 Engine Coolant Temperature Sensor ² With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed condition can be wire 135 in harness "AG".
113 OR CMS/Auto Sec Steer Pwr C547 OR Blower Motor (Med-Low)
connector and the number indicates
0177 Transmission Oil Temperature Sensor maintained down to 170 kpa (25psi). Wire, Cable, or Harness which connector in the harness.
114 RD Horn Pwr E528 PU AC Sw to Fan Speed Sw Assembly Identification
0248 Data Link
115 RD Radio/Domelamp Pwr Lighting Circuits * * Part Number For
0263 Sensor Power Supply C-C4 AG-C3 AG-C4* L-C12*
116 BR Rear Floodlamp Pwr 602 WH Dome Lamp
130-6795 130-6795 3E-5179 Connector Assembly
0271 Action Alarm 111-7898
118 GY Front Wiper Pwr 604 OR Stop Lamp
0324 Action Lamp
121 RD Backup Alarm Pwr 605 YL Turn Lamp (Left) 1 325-A135 PK-14
325-A135 PK-14
0819 Display Data Link 123 WH Diff lock/Heated Mirror Pwr 606 GY Turn Lamp (Right)
0821 Display Power Supply 124 GN HVAC Blower Motor Pwr 610 OR Head/Tail Lamp Sw Socket Wire
ADEM III ECM 126 RD Xmsn Control Pwr 611 PU Head Lamp (Hi Beam) Pin Wire Receptacle Fuse
Color Gauge
129 RD Cigar Lighter Pwr 612 GY Reverse Lamp
(MID No. 036)
136 GN Manual Sec Steer Pwr 614 PU Park/Tail/Dash Lamp Related Electrical Service Manuals Single Wire Ground Plug
CID Component
150 RD Engine Control Pwr 619 GN Head Lamp (Low Beam) Title Form Number Connector Circuit Connection 2 200-L32 BK-14
0001 Fuel Injector Solenoid #1
165 YL Start Aid Pwr 624 YL Rear Work Lamp
Alternator: 185-5294 (Denso HDB)
Number
0002 Fuel Injector Solenoid #2 SENR4130
170 RD Product Link Pwr 661 GN Tach Lamp Identification
0003 Fuel Injector Solenoid #3 Electric Starting Motor: 207-1556
173 RD Stoplamp Pwr 662 YL Speedo Lamp Pin or Socket 105-9344
0004 Fuel Injector Solenoid #4 175 RD Hood Motor Pwr 663 GY Gage Lamp Consist: 6V-5582 (Denso F8) SENR4975 Number
0005 Fuel Injector Solenoid #5 177 RD Main Breaker Power (Unswitched B+) Control Circuits Consist: 207-1557 (Delco 42MT) SENR3581 Typical representation of Component
0006 Fuel Injector Solenoid #6 Ground Circuits 703 BU Xmsn Up Solenoid 1 a Deutsch connector. The Typical representation of a Part Number
CAT Monitoring System RENR5145
plug contains all sockets 1 Sure-Seal connector. The plug
0041 ECM 8V DC Supply 200 BK Main Chassis Gnd 704 GY Xmsn Down Solenoid Engine Control ECM RENR1285 2 and the receptacle contains 2 and receptacle contain
0091 Throttle Sensor 201 BK CMS Gnd 705 PK Xmsn Lockup Clutch Solenoid
Power Train ECS RENR3442
all pins. both pins and sockets.
0094 Fuel Pressure Sensor 202 BK Xmsn Control Gnd 708 YL Xmsn Hold Sw
0100 Oil Pressure Sensor 203 BK Chassis Diagnostic Gnd 709 OR Sensor Pwr
207 BK Starter Diagnostic Gnd 720 PU Service Brake Sw
0110 Engine Coolant Temperature Sensor
231 BK Xmsn Switch 721 BR Xmsn Gear Code 1 © 2004 Caterpillar Printed in U.S.A.
0168 Electrical Power Supply
0172 Inlet Air Temperature Sensor
270 BK CMS Ident Code 0 722 WH Xmsn Gear Code 2 All Rights Reserved
271 BK CMS Ident Code 1 723 OR Xmsn Gear Code 3
0174 Fuel Temperature Sensor 272 BK CMS Ident Code 2 724 YL Xmsn Gear Code 4
0248 CAT Data Link Communications 273 BK CMS Ident Code 3 725 GN Xmsn Gear Code 5
0253 Personality Module mismatch 274 BK CMS Ident Code 4 726 BU Xmsn Gear Code 6
0254 ADEM III ECM 275 BK CMS Ident Code 5 727 GN Secondary Steering Motor Relay Coil
0261 Engine Speed Sensor 290 BK CMS Service 728 BU Secondary Steering Relay Coil
0262 5 Volt Sensor Supply 291 BK CMS Clear A700 OR Digital Sensor Pwr (+8V)
0267 Engine Shutdown Switch Basic Machine Circuits A701 GY Fuel Injector 1
Connector Location Component Location
0268 Check Programmable Parameters 301 BU Starter Motor Output A702 PU Fuel Injector 2 Schematic Machine Schematic Machine
Schematic Machine Component Component
0273 Turbo Outlet Pressure Sensor 302 OR Starter Resistor to Diagnostic A703 BR Fuel Injector 3 Connector Number Location Location Location Location
Location Location
304 WH Starter Motor Coil A704 GN Fuel Injector 4 Actuator - Water Valve B-5 E Sensor - Shift Lever E-11 D
0274 Atmospheric Pressure Sensor CONN 1 H-15 36
306 GN Start Relay Coil A705 BU Fuel Injector 5 Alarm - Action H-13 C Sensor - T/C Temp B-2 32
0275 Turbo Inlet Pressure Sensor CONN 2 B-13 40 50
307 OR Key Switch Start A706 GY Fuel Injector 6 Alarm - Backup I-15 53 Sensor - Throttle C-3 B
0283 Air Filter Indicator Lamp CONN 3 C-13 34
308 YL Main Power Relay Coil A746 PK Turbo Outlet Pressure Sensor 9 Alternator D-3 27 Sensor - Turbo Inlet Pressure F-3 12
0296 Unable to communicate with Transmission ECM 3
310 PU Start Aid Switch A747 GY Atmospheric Pressure Snst CONN 4 C-13 35 Arc Suppressor D-3 6 Sensor - Turbo Out Pressure H-1 20
0320 Crankshaft Position Sensor 317 YL Start Aid Solenoid E707 GN CMS Cluster +V CONN 5 C-13 34 Arc Suppressor - Secondary Steering Diode C-2 26 Sensor - Xmsn Out Speed A A-12 22
52 13 47
0342 Camshaft Position Sensor 320 OR Horn Relay Coil E708 PK CMS Module Clock CONN 6 C-13 35 30 46 18 Assembly - Hood Actuator C-1 16 Sensor - Xmsn Out Speed B A-12 22
0545 Start Aid Relay 321 BR Backup Alarm Relay Coil E735 PU CMS Operator Sw In CONN 7 C-13 34 42 45 44 54 27 Battery - A F-2 3 Socket - 12V Power H-11 C
0788 Engine Retarder Selector Switch 322 GY Horn Relay On E737 PU OTG Temp Sw CONN 8 C-13 35 B Battery - B F-1 3 Socket - EEC Worklamp H-11 C
56 11 4
324 BU Diff lock Foot Switch E789 PU Machine On/Off Drvr Returns 1-8 5 38
0791 Jake Brake Low / High Solenoid CONN 9 H-13 43 Breaker - ADEM I-11 C Solenoid - A/C Clutch Coil D-3 6
8 7 6
0792 Jake Brake Medium / High Solenoid 368 OR Crossaxle Diff lock Solenoid E790 PK Machine Solenoid Drvr Returns 9-12 CONN 10 ET CONN I-12 C Breaker - Alternator E-3 9 Solenoid - Crossaxle Diff Lock A-14 42
10 20
1076 Hydraulic Fan Solenoid 369 PU Crossaxle Lock Switch F702 GN Digital Sensor Pwr CONN 11 H-12 C 39 12 Breaker - Blower H-11 C Solenoid - Demand Fan B-14 42
36 41 A
1586 Retarder Indicator Lamp 374 PK Park Brake Switch F710 BR Start Aid Relay CONN 12 H-12 C 22 21 Breaker - Headlamp I-11 C Solenoid - Down Shift C-13 1
53 25 33
397 OR Hood Motor (Lower) F715 PU Engine Shutdown (NO) Breaker - Hood E-3 9 Solenoid - Interaxle Diff Lock A-15 42
¹ The CID is a diagnostic code that indicates which component is faulty. CONN 13 Diagnostic CONN H-12 C 49 1
² The MID is a diagnostic code that indicates which electronic control module 398 BU Hood Motor (Raise) F716 WH Engine Shutdown (NC) 34 32 14 Breaker - Key I-11 C Solenoid - Lock Up B-13 1
CONN 14 C-11 2 24
A300 GN Hood Relay (Lower) G704 YL Body Raise Solenoid 35 19
diagnosed the fault. 48 2 37 Breaker - Main E-3 9 Solenoid - Lower Valve B-15 45
CONN 15 H-10 E 40
A301 WH Hood Relay (Raise) G705 GN Body Lower Solenoid C 29 Control - ABL Chassis G-15 E Solenoid - Park Brake C-15 24
CONN 16 H-10 E 43
A323 GY IAD Actuate Solenoid G706 BU Retarder Solenoid (Low) 55 Control - Board As B-6 15 Solenoid - Raise Valve B-15 44
CONN 17 G-10 E D 16 17
A324 PK Crossaxle Lock Switch Jumper G707 GN Retarder Solenoid (Med) 26 Control - CMS Dimmer A-8 E Solenoid - Start Aid D-3 8
CONN 18 F-10 C 15 28
Monitoring Circuits G708 GY Retarder Solenoid (Hi) E 51 Control - CMS Monitor D-6 A Solenoid - Up Shift C-13 1

20 page / 4 color
Failure Mode Identifiers (FMI)¹ 403 GN Alternator (R) Term J700 BR Engine Retarder Solenoid (Med/Hi) CONN 19 B-10 E
Control - Engine (ADEM III) I-3 4 Solenoids - Fuel Injector #1 - #6 G-3,4 21
406 PU Torque Converter Temp Sensor J701 GN Engine Retarder Solenoid (Low/Hi) CONN 20 A-10 E
FMI No. Failure Description 23 Control - Hood Relay F-3 8 Solenoids - Retarder #1 - #6 G-2 21

RENR5136-03
410 WH CMS Action Alarm J702 BK Engine Retarder Solenoid (Common) CONN 21 A-10 E Control - Int Wiper Delay Mod F-5 B Switch - A/C Select D-5 A
00 Data valid but above normal operational range.
411 PK CMS Action Lamp J764 BR Switch/Sensor Return CONN 22 H-8 B Converter - 24V to 12V E-12 55 Switch - AC Pressure D-3 27
01 Data valid but below normal operational range.
412 BU Coolant Flow Switch Return K737 BR Engine Retarder Solenoid (Med/Hi) CONN 23 F-8 B Flasher H-5 B Switch - Actual Gear / Xmsn B-13 41
02 Data erratic, intermittent, or incorrect.
417 GY Steering Press Sw K738 GN Engine Retarder Solenoid (Low/Hi) CONN 24 A-7 E Guage - Cat Monitor Quad E-6 A Switch - Battery Isolator E-3 9
03 Voltage above normal or shorted high.
419 YL Park Brake Press Sw K739 BU Engine Retarder Solenoid (Common) CONN 25 G-6 B Guage - Cat Monitor Speed Tach E-6 A Switch - Clear I-10 C
04 Voltage below normal or shorted low.
430 BU Air Filter Indicator Lamp K742 OR Top Gear Sw (Up) CONN 26 Code Plug C-6 B Horn - High Tone D-1 17 Switch - CMS Operator B-6 A
05 Current below normal or open circuit. 49
432 PK Low Brake Oil Press Sw K746 PK IAD Pressure Solenoid CONN 27 E-4 13 Horn - Low Tone D-1 18 Switch - Coolant Flow H-3 40
06 Current above normal or grounded circuit. 56
447 PK Fuel Level Sender L730 OR Analog Sensor Pwr CONN 28 C-4 46 Lamps - Indicator E-5,F-5 A Switch - Crossaxle Lock C-4 A
07 Mechanical system not responding properly.
454 GN Retarder Indicator Lamp 892 BR Cat Data Link (-) CONN 29 C-4 46 Lever - Shift/Hoist E-11 D Switch - Diff Lock G-5 A
08 Abnormal frequency, pulse width, or period. 498 WH Diff lock Indicator Lamp 893 GN Cat Data Link (+) 43
CONN 30 Aux Start Receptacle E-3 9 Motor - Blower A-5 28 Switch - Dome Lamp H-5 52
09 Abnormal update. C413 YL CMS Display Data G828 WH Engine Pressure Sensor
CONN 31 G-3 50 Motor - Front Washer I-7 30 Switch - Engine Shutdown D-3 9
10 Abnormal rate of change. C414 BU CMS Display Load G829 GN Engine Pressure Sensor Common Motor - Front Wiper D-7 Switch - Fan Speed D-5
CONN 32 H-3 47 F 29 A
11 Failure mode not identifiable. F400 GY Turbo Inlet Press Sensor G833 PK Engine Temp Sensor Common A Motor - Hood Actuator C-1 16 Switch - Front Brake Temperature B-12 5
CONN 33 TDC Service Probe H-3 8 C
12 Bad device or component. F421 YL Fuel Temperature Sensor G834 PU Demand Fan Solenoid (+) Motor - Rear Washer I-7 30 Switch - Hazard Flasher I-5 A
CONN 34 E-2 38 55 D
13 Out of calibration. G485 BU CMS Front Brake Temperature Switch G835 OR Demand Fan Solenoid (-) B 29 Motor - Rear Wiper H-14 45 Switch - Headlamp Tail H-6 A
CONN 35 D-2 37 47
14 Parameter failures. G486 GN CMS Rear Brake Temp Switch G856 WH Engine TDC Probe (+) 54 12 21 46 Motor - Secondary Steer C-2 26 Switch - Heated Mirror I-5 A
CONN 36 A-2 51
15 Parameter failures. H420 PU Secondary Steering Indicator Lamp G857 YL Engine TDC Probe (-) E 28
33 4 8 20 Motor - Starter F-2 10 Switch - Hood Locking E-2 9
H421 GN Xmsn Hold Indicator Lamp H804 GN Proportional Driver Return (13-16) CONN 37 B-2 23
16 Parameter not available. 5 11 Relay - Backup Alarm C-9 E Switch - Horn G-5 F
The connectors shown in this chart are for harness to harness connectors. 41 48 23 7 6
17 Module not responding. Accessory Circuits H805 BR Proportional Driver Return (17-20) 45 44 52 30 Relay - Headlamp C-8 E Switch - Key Start E-4 A
Connectors that join a harness to a component are generally located at or near the 15 50 10 14 27
500 BR Front Wiper (Park) J812 PK OTG Filter Bypass Sw 39 2 40 1 3 Relay - Horn C-9 E Switch - Low Brake Oil Pressure A-12 39
18 Sensor supply fault. component. See the Component Location Chart. 53 32 13 18
501 GN Front Wiper (Low) 993 BR Analog Sensor Return 22 51 9 19
19 Condition not met. 17 Relay - INT Wiper C-9 E Switch - OTG Filter Bypass A-13 5
502 OR Front Wiper (Hi) 994 GY OTG Low Oil Pressure Sw 36 34 35 38
32 Relay - Main I-11 C Switch - OTG Low Oil Pressure A-13 5
20 Parameter failures.
503 BR Rear Wiper (Park) 995 BU Coolant Temperature 24 Relay - Secondary Steer C-10 E Switch - OTG Temp A-13 5
¹The FMI is a diagnostic code that indicates what type of failure has occurred. 16 37
504 YL Rear Wiper (Low) 998 BR Digital Sensor Return Relay - Secondary Steer C-1 26 Switch - Park Brake D-11 D
25 26
505 BU Rear Wiper (Hi) A958 WH Park Brake Solenoid 42 Relay - Start F-3 8 Switch - Park Brake Pressure C-15 24
506 PU Front Washer C967 BU Inlet Air Temperature Relay - Start Aid C-8 E Switch - Rear Brake Temperature C-15 25
507 WH Rear Washer C991 PK Fuel Pressure Sensor Resistor B-6 28 Switch - Rear Flood I-6 A
508 PU Radio Speaker (Left) E900 WH ECPC Xmsn Output Speed (+) Resistor - A F-3 4 Switch - Rear Wiper I-6 A
509 WH Radio Speaker (Left Common) E901 GN ECPC Xmsn Output Speed (-) Sender - Fuel Level A-2 23 Switch - Retarder G-5 F
Event Codes For ADEM III ECM
511 BR Radio Speaker (Right) E906 OR ECPC Xmsn Output Speed Q (+) Sensor - Atmospheric Pressure I-1 19 Switch - Secondary Steer H-5 A
Event Code Condition
512 GN Radio Speaker (Right Common) E907 GY ECPC Xmsn Output Speed Q (-) Sensor - Cam Speed/Timing H-2 6 Switch - Service I-10 C
E015 High Engine Coolant Temperature Derate 513 OR AC Press Sw E963 BK Engine Speed/Timing (A-) Sensor - Coolant Temp G-1 14 Switch - Service Brake Pressure C-7 33
E017 High Engine Coolant Temperature Warning 515 GY Blower Motor (Hi) E964 WH Engine Speed/Timing (A+) Sensor - Crank Speed/Timing H-2 54 Switch - Start Aid H-6 A
E025 High Inlet Air Temperature Derate 516 GN Blower Motor (Medium) E965 BU Engine Speed/Timing (B-) Sensor - Engine Speed G-3 11 Switch - Steer Pressure A-2 15
517 BU Blower Motor (Low) E966 YL Engine Speed/Timing (B+) Sensor - Fuel Pressure H-1 7 Switch - Stop Lamp Pressure C-7 33
E027 High Inlet Air Temperature Warning
522 WH AC Clutch to Thermostat Sw E971 GN AC High Pressure Sw Sensor - Fuel Temp G-1 7 Switch - Temp Selector C-5 A
E039 Low Engine Oil Pressure Derate 537 GN Turn Signal Sw L983 WH Injector Common 1 & 2 Sensor - Hoist Position D-11 D Switch - Temperature A-6 A
E056 High Fuel Temperature Warning 575 YL Wiper Sw (Park) L984 OR Injector Common 3 & 4 Sensor - Inlet Manifold Temperature G-2 9 Switch - Wiper/Washer Turn G-5 F
E094
E100
Axle Protection Derate
Low Engine Oil Pressure Warning
590
591
GY
WH
Wiper Sw (Inter)
Wiper Delay Module (Gnd)
L985
M996
YL
PK
Injector Common 5 & 6
Hoist Lever Position
Machine Harness Connector And Component Locations Sensor - Oil Pressure H-1 6
Machine locations are repeated for components located close together.
592 BU DC/DC Converter Output M997 PU Shift Lever Position A = Located on dash of cab. D = Located on right side of cab.
E190 Engine Overspeed Warning
A513 PK DC/DC Converter Memory N944 PU Coolant Flow Switch Return B = Located behind dash of cab. E = Located behind sevice panels on right side of cab.
E272 Inlet Air Restriction Warning A523 PU Fan Speed (Sw Pos 1)
C = Located on cab relay panel. F = Located on steering column.
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
OPERATOR STATION OPERATOR STATION ADEM-III ECM
REAR WIPER SW 210-0848
LH STOP/TAIL/TURN LAMP 112-6174 HEATED MIRROR SW
149-5535 A-C1 BREAKER L-C8
3E7996 165-5979
1698671 ROOF K-C5 L-C5 L-C2

COOLANT FLOW SW RETURN


S RD-16 1 604-A9 OR-16 9W1951 200-K46 BK-16 614-L48 PU-18 A
H44

DIGITAL SENSOR RETURN

TURBO IN. PRESS. SNSR

FILTER LAMP

SHUTDOWN-NC

GND LEVEL SHUTDOWN-NO

TURBO OUTLET PRESSURE


1698673 3E3387 H B B

RETARDER(LOW/MED/HI)
614-A13 PU-16 200-L47 BK-18

ANALOG SENSOR RETURN


DIGITAL SENSOR POWER

PRESS. SENSOR COMMON

ATMOSPHERIC PRESSURE

INTAKE AIR TEMP SENS


FUEL PRESSURE SENSOR
T WH-16 2 B

ANALOG SENSOR POWER

PRESSURE SENSOR +5V

RETARDER/IAH COMMON
RETARDER SOL MED/HI
RETARDER SOL LOW/HI

COOLANT TEMP SENSOR

INJECTOR COMMON 1&2


INJECTOR COMMON 3&4
INJECTOR COMMON 5&6
605-A10 YL-16 126-K110 RD-16 K-C10 308-K47 YL-16 110-L28 GN-16 200-L16 BK-18

TEMP SENSOR COMMON

TDC SERVICE PROBE+


TDC SERVICE PROBE-

INJECTOR 1 HI-SIDE
INJECTOR 2 HI-SIDE
INJECTOR 3 HI-SIDE
INJECTOR 4 HI-SIDE

INJECTOR 5 HI-SIDE
INJECTOR 6 HI-SIDE
T BR-16 3 A 1 RD-16 1

DEMAND FAN SOL(+)


2

DEMAND FAN SOL(-)


RETARDER IND LAMP
BK-16 200-A6 BK-16 202-K1 BK-16 3E3363 123-L50 WH-18

SWITCH

FUEL TEMP SENSOR


4 B 2 RD-16 2
H45 3

CAT DATA LINK +


CAT DATA LINK -

RELAY

THROTTLE SENSOR

COOLANT FLOW SW
ET C BK-16 1 3 123-L149 WH-18 3

RETARDER (MED)
RETARDER (HI)
CONNECTOR D 893-K2 GN-16 BK-16 2 505-L29 BU-16 4 WH-16 C542-L49 GN-18 4

OIL PRESSURE
H47 FRONT WASHER MOTOR L

SWITCHED B+
E 892-K3 BR-16 177-K57 RD-12 E-C22 504-L30 YL-16 5 YL-16 C542-L143 GN-18 5

CRANK S/T+
CRANK S/T-
SERVICE SW 7T5957 7T-8891 P W

INLET AIR
START AID
START AID
GND LEVEL

+ BATTERY

+ BATTERY

- BATTERY

- BATTERY
CONN 10 F 112-K56 PU-12 177-K58 RD-12 503-L31 BR-16 6 BU-16 6

CAM S/T+
CAM S/T-
LEFT SPEAKER 6T-6066
508-FA7 PU-18 G 112-K55 PU-12 177-K4 RD-4 506-E88 PU-16 506-E88 PU-16 507-L65 WH-16 C542-L143 GN-18

H46
+ 1 7 BR-16 C
REVERSE LAMP LH 124-6046 - H56 MOTOR
509-FA8 WH-18 H TWISTED PAIR 112-K31 PU-16 177-K20 RD-16 290-K32 BK-16 506-E88 PU-16 200-E162 BK-16 2 8 200-L16 BK-18 D
172-9973 A-C2
I J 112-K43 PU-14 103-E22 RD-16 I
1698668 BEACON MAIN RLY 105-E85 RD-16 REAR FLOOD SW J1 J2

201-K45 BK-16
WH-18 1 612-A17 GY-16 167-0138 109-E53 RD-16 L-C4 123-5849
K-C6 H31 3E7996 HAZARD FLASHER SW C-C2 M-C1

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63
64
65
66
67
68
69
70
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
BK-18 2 200-A5 BK-16 110-E18 GN-16 155-2703 1607689
3T0204 201-K34 BK-16 115-E83 RD-16 614-L51 PU-18 A L-C9 1607690
F-C7 F-C3 1 177-K20 RD-16 116-E12 BR-16 200-L64 BK-18 B 3E7996
3E3364 1552269 2 302-K21 OR-16 177-K6 RD-14 129-E72 RD-16 200-L53 BK-18 1

J702-M40 GY-18

F421-M12 YL-18

A746-M18 PK-18

E964-M22 WH-18
C967-M13 BU-18

E963-M23 BK-18

E966-M26 YL-18
E965-M27 BU-18
10A CLEAR SW 2

993-C117 BR-18

998-C111 BR-16

454-C118 GN-18

F716-C65 WH-16

G706-C45 BU-16

F715-C55 PU-16
G708-C47 GY-16

150-C112 RD-14

150-C115 RD-14

G707-C46 GN-16

200-C109 BK-14
L730-C52 OR-16

F400-C58 GY-16

G834-C14 PU-16

G828-M1 WH-18
G829-M2 GN-18

N944-M3 PU-18

A747-M5 GY-18

C991-M6 PK-18

G833-M7 PK-18

G856-M8 WH-18
G857-M9 YL-18
994-M10 GY-18

995-M11 BU-18
1 116-F18 BR-16 3 203-K22 BK-16 136-E100 GN-16 2 A

G835-C5 OR-16

412-M39 BU-18

A705-M24 BU-18
A706-M25 GY-18
J701-M41 GN-18

A701-M14 GY-18
A702-M15 PU-18
A703-M16 BR-18
A704-M17 GN-18

L983-M19 WH-18
L984-M20 OR-18
L985-M21 YL-18
F-C1

F702-C1 GN-18

892-C10 BR-16

430-C12 BU-18
F710-C4 BR-16

200-C59 BK-14

A700-C3 OR-18
K-C3 6T-6066 REAR WASHER MOTOR 3

308-C2 YL-16
E-C23

J700-M4 BR-18
893-C9 GN-16

310-C6 PU-16
2 200-F3 BK-16 3E3381 1698672
4 304-K23 WH-16 KEY BREAKER 150-E160 RD-14 7T-8891 116-L32 BR-16 3 B
1
5 105-K24 RD-16 6T-3642 177-K7 RD-14 291-K33 BK-16 170-E223 RD-16 7T5957 624-L33 YL-16 4 1
15A 2
612-A18 GY-16
116-F18 BR-16 1 116-K12 BR-16 DIAGNOSTIC 6 306-K25 GN-16 177-E82 RD-4 507-E89 WH-16 1 5 537-L44 GN-18 2
H57 H57 HEADLAMP BREAKER 3
605-A10 YL-16
612-A15 GY-16

614-A13 PU-16
624-F17 YL-16 2 624-K13 YL-16 CONNECTOR 7 207-K26 BK-16 201-E232 BK-16 200-E161 BK-16 2 MOTOR 6 605-L43 YL-18 3
200-A5 BK-16

604-A9 OR-16
200-A6 BK-16

REAR WORK LAMP 504-F19 YL-16 3 504-K14 YL-16 8 308-K48 YL-16 3T-2662 202-E219 BK-16 C 537-L44 GN-18 4
4

133-6335 F-C5 110-F20 GN-16 4 110-K15 GN-16 9 109-K28 RD-16 102-K36 RD-16 203-E171 BK-16 D 537-L2 GN-18 5
5
1552269 H58 6

H42
BACKUP ALARM A-C4 503-F21 BR-16 5 503-K16 BR-16 10 310-K29 PU-16 105-K37 RD-16 207-E30 BK-16 606-L42 GY-18 6
H49 HEADLAMP TAILLAMP SW
624-F17 YL-16 505-F22 BU-16 505-K17 BU-16 CONN 13 200-K30 BK-16 308-K61 YL-16 290-E50 BK-16 614-L48 PU-18

H48
1698668 WH-18 1 6 11 C
123-6449 M-C4 ATM PRESS. SNSR
BK-18 2 200-F4 BK-16 12 112-K31 PU-16 291-E49 BK-16 3E-9317 614-L46 PU-18 D
CONN 11 K-C2 E-C17 L-C6 3E3370 194-6722

H32
BK-18 1 200-A3 BK-16 200-F14 BK-16 13 200-K30 BK-16 177-K59 RD-14 150-K60 RD-14 302-E29 OR-16 CONN 22 200-L47 BK-18
15A
1275483 1886210 3E7996

J702-M40 GY-18

E963-M23 BK-18
E964-M22 WH-18

E966-M26 YL-18

F421-M12 YL-18
E965-M27 BU-18

C967-M13 BU-18

A746-M18 PK-18
BK-18 2 612-A15 GY-16 200-F13 BK-16 14 308-K48 YL-16 304-E27 WH-16 200-L45 BK-18 G828-M31 WH-18 A OR-18 +5V

G856-M8 WH-18

N944-M3 PU-18

G828-M1 WH-18
412-M39 BU-18

C991-M6 PK-18
H64

G857-M9 YL-18
F-C6

G833-M7 PK-18
994-M10 GY-18
A747-M5 GY-18
995-M11 BU-18

G829-M2 GN-18
A705-M24 BU-18
F-C4 E-C6 L-C3

A702-M15 PU-18

A704-M17 GN-18

A706-M25 GY-18
A701-M14 GY-18

J701-M41 GN-18
A703-M16 BR-18

L983-M19 WH-18

L985-M21 YL-18
L984-M20 OR-18
993-C117 BR-18
L 15 ADEM-III BREAKER 177-K4 RD-4 1 177-E82 RD-4 307-E141 OR-16 614-L51 PU-18 G829-M32 GN-18 B YL-18 GROUND

J700-M4 BR-18
3E3381 1698672 1030213 9X4391

998-C111 BR-16
GND 16 6T-3643 308-E9 YL-16 614-L52 PU-18 A A747-M5 GY-18 C GN-18 SIGNAL
H GN-16 4 504-F19 YL-16 17 CONN 15 308-E19 YL-16 110-E18 GN-16 1 110-L28 GN-16 200-L53 BK-18 B L-C10 SEC STER SW

150-C112 RD-14
150-C115 RD-14
MOTOR 1 M-C7 TURBO OUT. PRESS. SNSR
1 18 308-E221 YL-16 504-E7 YL-16 2 504-L30 YL-16 102-L34 RD-16 1 3E7996 155-2702
612-A16 GY-16 T° BK-16 2 200-F5 BK-16 19 317-E202 YL-16 503-E8 BR-16 3 503-L31 BR-16 102-L147 RD-18 2
2
614-L46 PU-18 3E3370 194-6724
3
200-A4 BK-16 P B+
GY-16 6 110-F20 GN-16 20 112-K43 PU-14 124-K35 GN-14 320-E134 OR-18 505-E6 BU-16 4 505-L29 BU-16 610-L130 OR-16 3 614-L60 PU-18 A G828-M1 WH-18 G828-M30 WH-18 A OR-18 +5V
15A 4
BR-16 3 503-F21 BR-16 F-C2 322-E191 GY-16 507-E89 WH-16 5 507-L65 WH-16 614-L52 PU-18 4 200-L45 BK-18 B G829-M34 GN-18 B YL-18 GROUND
200-A2 BK-16 OR-16 5 505-F22 BU-16 3E3387
K-C4
201-K39 BK-16 BLOWER BREAKER CONN 16 324-E207 BU-16 624-E5 YL-16 6 624-L33 YL-16 614-L54 PU-18
5
200-L38 BK-18 1 A746-M18 PK-18 C GN-18 SIGNAL
FA-C1 F-C8 1698673 K-C1 E-C8 H31 6 2

H56
604-A8 OR-16 REAR WIPER MOTOR 1698673 3E3387 308-K44 YL-16 6T-3643 369-E140 PU-16 116-E12 BR-16 7 116-L32 BR-16 103-L35 RD-16 5 136-L41 GN-18 2
1 200-K108 BK-16 9X0141 9X1343 406-E166 PU-16 102-E194 RD-16 8 102-L34 RD-16 103-L1 RD-16 727-L40 GN-18 3
3 M-C12 M-C2 M-C9 OIL PRESS. SNSR
H51 168-8926 H45 H45 3E3364 1552269 3E3370 194-6725
614-A12 PU-16 508-FA7 PU-18 1 508-F7 PU-16 2 508-K8 PU-16 508-K8 PU-16 1 508-E15 PU-16 410-E10 WH-18 998-E20 BR-16 9 998-L36 BR-16 614-L54 PU-18 727-L39 GN-18 4
TDC

454-C118 GN-18

G706-C45 BU-16
G707-C46 GN-16
G708-C47 GY-16

G834-C14 PU-16

PU-16
WH-16
GY-16
OR-16
BK-14
509-FA8 WH-18 2 509-F8 WH-16 3 509-K9 WH-16 200-K46 BK-16 509-K9 WH-16 2 509-E16 WH-16 417-E132 GY-16 310-E130 PU-16 10 310-L37 PU-16 614-L55 PU-18 6 5 1 G856-M8 WH-18 G828-M29 WH-18 A OR-18 +5V

200-C59 BK-14
CONN 33

430-C12 BU-18

892-C10 BR-16

A700-C3 OR-18
F702-C1 GN-18
F710-C4 BR-16
FA-C3 H59 H44 H47 SERVICE

G835-C5 OR-16
308-C2 YL-16
310-C6 PU-16

893-C9 GN-16

J702-M40 GY-18
606-A11 GY-16 1698669 511-FA9 BR-18 3 511-F9 BR-16 4 511-K10 BR-16 308-K47 YL-16 511-K10 BR-16 3 511-E17 BR-16 432-E2 PK-16 103-E22 RD-16 11 103-L35 RD-16 614-L56 PU-18 C 6 2 G857-M9 YL-18 G829-M2 GN-18 G829-M33 GN-18 B YL-18 GROUND
PROBE

A701-M14 GY-18
L983-M19 WH-18
A702-M15 PU-18
A703-M16 BR-18
L984-M20 OR-18
A704-M17 GN-18
A705-M24 BU-18
L985-M21 YL-18

J701-M41 GN-18
512-FA10 GN-18 4 512-F10 GN-16 5 512-K11 GN-16 308-K61 YL-16 512-K11 GN-16 4 512-E4 GN-16 498-E80 WH-18 614-E23 PU-16 12 614-L62 PU-18 614-L140 PU-18 D C 994-M10 GY-18 C GN-18 SIGNAL

A706-M25 GY-18
J700-M4 BR-18
115-FA11 RD-16 115-F11 RD-16 115-K18 RD-16 624-K13 YL-16 624-E5 YL-16 503-E8 BR-16 200-E138 BK-16 200-L63 BK-16 200-L57 BK-18 200-L38 BK-18 M-C6

200-C109
F715-C55
F716-C65
F400-C58
L730-C52
RD-18 A 5 6 5 13 D
WH-18 C 602-FA1 WH-16 6 602-F12 WH-16 7 602-K19 WH-16 308-K27 YL-16 505-K17 BU-16 6 505-E6 BU-16 504-E7 YL-16 14 START AID SW 200-L61 BK-18 CRANKSHFT SP SNSR 1552269 M-C11 FUEL PRESSURE SENSOR
H H47 194-6725 H
614-A14 PU-16

BK-18 B 200-FA3 BK-16 7 200-F13 BK-16 8 200-K49 BK-14 177-K57 RD-12 504-K14 YL-16 7 504-E7 YL-16 103-E22 RD-16 505-E6 BU-16 15 L-C7 3E-7160 189-9266 1 E963-M23 BK-18 3E3370
612-A18 GY-16
606-A11 GY-16
604-A7 OR-16
200-A1 BK-14

H41 3E7996
605-A10 YL-16

8 CONN 12 200-K108 BK-16 177-K58 RD-12 503-K16 BR-16 8 503-E8 BR-16 109-E53 RD-16 508-E15 PU-16 136-E100 GN-16 16 136-L41 GN-18 2 E964-M22 WH-18 G828-M28 WH-18 A OR-18 +5V

150-C11 RD-14
RIGHT DOME LAMP

993-C15 BR-18
998-C16 BR-16

993-C13 BR-18

998-C57 BR-16
3E-6389 410-K38 WH-16 112-K55 PU-12 410-K38 WH-16 9 410-E10 WH-18 110-E18 GN-16 509-E16 WH-16 727-E215 GN-16 17 727-L40 GN-18 A G829-M35 GN-18 B YL-18 GROUND
CONN 9 H46 H32 M-C8
503-K16 BR-16 112-K56 PU-12 602-K19 WH-16 10 602-E25 WH-16 113-E107 OR-16 511-E17 BR-16 123-E26 WH-16 18 123-L50 WH-18 B FLASHER C991-M6 PK-18 C GN-18 SIGNAL
CONN 1 504-K14 YL-16 308-K27 YL-16 11 308-E9 YL-16 115-E83 RD-16 512-E4 GN-16 C542-E239 GN-16 19 C542-L49 GN-18 1 8D-6946 CAMSHFT SP SNSR 1552269 TWISTED M-C14
H43 2
505-K17 BU-16 200-K49 BK-14 12 200-E24 BK-14 116-E12 BR-16 515-E69 GY-14 611-E139 PU-16 20 611-L3 PU-16 998-L36 BR-16 2 103-R21 RD-16 189-9267 1 E965-M27 BU-18 PAIRS 1698670
AC-C5 A-C5 RIGHT SPEAKER 3 M-C13
TO REAR + 511-FA9 BR-18 509-K9 WH-16 304-K23 WH-16 13 304-E27 WH-16 118-E102 GY-16 516-E70 GN-14 605-E33 YL-16 21 605-L4 YL-16 310-L37 PU-16 3
1552252
2 E966-M26 YL-18
1698672 3E3381 124-6046 H59 H42 H42 H33
LIGHTS - 512-FA10 GN-18 508-K8 PU-16 308-K44 YL-16 14 308-E19 YL-16 123-E92 WH-16 517-E71 BU-14 22 4 537-R22 GN-18
CONN 32 M-C15 M-C16

9
10
1

2
3

4
5
8
6
12

7
200-AC1 BK-14 511-K10 BR-16 306-K25 GN-16 306-E167 GN-16 126-E113 RD-14 522-E184 WH-14 606-E34 GY-16 606-L5 GY-16 537-R1 GN-18

11
1 15 23 5

G833-M7 PK-18
N-C14 3E3364 1552269
604-AC7 OR-16 2 512-K11 GN-16 EEC WORKLAMP SOCKET 207-K26 BK-16 16 207-E30 BK-16 126-E115 RD-14 575-E106 YL-16 H420-E149 PU-18 24 H420-L9 PU-18 614-L56 PU-18 6 3E8969 COOLANT FLOW
H52 K-C12

H64
605-AC10 YL-16 3 K-C14 9R-7941 302-K21 OR-16 17 302-E29 OR-16 129-E72 RD-16 591-E110 WH-16 498-E80 WH-18 25 498-L10 WH-18 614-L58 PU-18 C 602-R2 WH-16 SWITCH RETURN 1 412-M39 BU-18
1698668 7T5957

L985-N13 YL-16
614-AC11 PU-16 4 602-K19 WH-16 310-K29 PU-16 18 310-E21 PU-16 136-E100 GN-16 592-E101 BU-16 H805-E59 BR-18 26 H805-L127 BR-18 200-L57 BK-18 D DOME LAMP SWITCH 2 N944-M3 PU-18