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1) as a rule of thumb, _____ are employed for

maximum torque capacity or where


concentricity of the mating members is of great 6) These clutches produce positive coupling
performance between the two shafts, regardless of direction
of ratation.
*a. three
b. two
c. four a. Friction clutches
d. one b. Uniform disk clutches
c. Rigid couplings
2) this key allows the hub to move along the *d. Jaw clutches
shaft but prevent the rotation of the shaft. how
do you call this key
a. woodruff key 7) These material is the most popular alloy
b. gibs key spring steel for conditions envolving higher
c. square key stress than can be used with the high carbon
*d. feather key steels and for use where fatigue resistance and
long endurance are needed, is also good for
3) This gear has basic pressure angle of 20 deg shock and impact loads.
but the 22.5 deg pressure angle is used with a. Hard-drawn wire
small numbers of teeth to prevent b. Chrome silicon
undercutting. c. Oil-tempered wire
a. Helical gears *d. Chrome vanadium
b. Herringbone gear
c. Worm gear 8) the condition which causes actual stresses in
*d. Zero bevel gear machine members to be higher than the
nominal values predicted by the elementary
4) a square key with bottom tow corners direct and combined stress equation
bevelled
a. woodruff key *a. stress concentration
*b. barthed key b. stress
c. square key c. stress factors
d. viel key type d. stress concentration

5) These ears, also called spiral gears are a 9) This is the product of the blast furnace and is
simple type of involute gear used for connecting made by the conduction of iron ore
nonparallel, nonintersecting shafts.
a. Steel
a. Helical gears b. Cast iron
b. Bevel gears *c. Pig iron
*c. Cross-axial helical gears d. Wrought iron
d. Worm gears
10) These springs are made from one or more 14) Are generated by rolling a circular template,
flat strips of brass, bronze, steel or other or generating circle, on the outside and the
materials loaded as cantilevers or simple beam. inside of the pitch circle.

a. Garter springs *a. Cycloidal tooth curves


*b. Leaf springs b. Diametral pitch
c. Torsion springs c. Base pitch
d. Drawbar springs d. Pitch ppoint

11) these refers to the space between adjacent


coils when the spring is compressed to its 15) Which of the following is a class of
operating length cemented carbidide?

a. Lead
b. Pitch *a. Cermets
c. Deflection b. Hermets
*d. Coil clearance c. Helmets
d. Fermets

12) it occurs when the distortion energy per


unit volume for the materials equals the 16) Is a form of wear that occurs chiefly near
distortion energy per unit volume for the the pitch line and is probably caused by fatigue
materilas at the tensile yield point as failure of the material just under the surface,
determined in simple tension test. it applies to where the pressure between two curved
most of the ductile materials surfaces produces the maximum shear stress.

a. rankine theory a. Abrasion


b. maximum shear stress theory b. Corrosion
c. Saint-Venant theory *c. Pitting
*d. james clerk maxwell theory d. Scaling

13) what is an equation used to determine the 17) This is a type of bearing whose function is
first critical speed of the shaft that to prevent axial motion of a rotating shaft.
overestimates frequency?

a. Guide bearing
a. euler equation b. Journal bearing
*b. rayleigh equation *c. Thrust bearing
c. dunkerly equation d. Slipper bearing
d. soderberg equation
18) Are friction device used to regulate the 22) a theory that states that the stresses
motion of bodies. indicated by direct stress equations and
combined stress equations are applicable only
to those positions of a member of a
a. Clutches homogeneous material which are not near the
b. Herringbone location of any stress raisers
*c. Brakes
d. Shafts
*a. Saint Venant's theorem
b. James Cleck Maxwell theory
19) Is a material produced to meet certain c. rankine theory
special conditions in fabrication or in use such d. maximum shear stress theory
as free machining, heat resistance, corrosion
resistance, impact resistance, and tool steels.
23) This is the ability of a material to sustain
large permanent deformations in compression.
a. Carbon steel
*b. Special purpose steel
c. Aluminum carbide *a. Malleability
d. Aluminum alloys b. Stiffness
c. Plasticity
d. Ductility
20) If the size of the member is stated as 2.00
+0.002, - 0.001. this is an example of 24) The points of tangency of the line of action
and the base circles are called ________

a. Bilateral tolerance a. Tangent points


b. Clearance fit b. Tangential points
*c. Allowance c. Adjacent points
d. Unilateral tolerance *d. Interference points

25) The true stress-strain curve in a stress-stress


21) This is the ability of the bearing lining diagram appears to
material to absorb within itself of the larger of
the small dirt particles present in a lubrication a. Symmetrical with the engineering stress-
system strain curve
b. The same as the engineering stress-strain
curve
a. Embeddability *c. Higher than the engineering stress-strain
b. Conformability curve
c. Elasticity d. Lower than the engineering stress-strain
*d. Plasticity curve
26) are permanent keys made integral with the 30) Which of the following is not true for an
shaft and fittings into keyways broached into instant center or cntro of planar linkages?
the mating hub

*a. Centro is a point in one body about which


a. shaft another body does not rotate
*b. splines b. Centro is a point on one body about which
c. keys another body actually turns
d. gear c. Centro is a point common to two bodies
having the same velocity in each.
d. Centro is a point on one body about which
27) What is the ability the material to absorb body tends to turn
energy up to fracture?

31) The length of the hub should not be made


*a. Toughness lesser than the face width of the gear. Hub
b. Stiffness lenghts ussually vary from 1.25 to 2.0 D, where
c. Rigidity D is the shaft diameter. The reasonable
d. Resillience diameter of steel hub should be:

28) Prevents the passage of substance between a. 2.2 D


machine members that are occasionally but not *b. 1.8 D
ussually in relative motion to each other. c. 1.6 D
d. 2.0 D

a. Shield 32) Refers to any process of heating and cooling


b. Seal steel that produces a arounded or globular form
c. Gasket of carbide.
*d. Packing a. Annealing
b. Normalizing
c. Martempering
29) Is an _________ material; that is, it *d. Spheriodizing
mechanical properties is unique and
independent in three mutually perpendicular 33) This is an operation by which scratches or
sections-longitudinal, radial, and tangential. tool marks, in some instances, rough surfaces
left after forging, rolling, or similar operations
are removed.
a. none of the above a. Grinding
*b. orthotropic b. Trimming
c. Isotropic *c. Polishing
d. Anisotropic d. Buffing
34) In the structure of materials, this is a type of 38) Is convenient device used to adjust the
bonding that results from an overlap or sharing length of tie rods.
not from gain or loss, of valence electrons.

*a. Turnbuckle
a. Van der Waal's bonding b. Saddle
b. Metallic bonding c. Plow bolts
c. Ionic bonding d. Lag screw
*d. Covalent bonding

39) it is a design approach where no


35) Is a mechanical device for uniting or catastrophic loss can occur as a result of a
connecting parts of a mechanical system. component failure. what is this design
approach?

*a. Couplings
b. Shafts a. fault-free analysis approach
c. Pins b. manifest danger approach
d. Gears c. redundancy approach
*d. fail-safe approach

36) The ratio of the uniform triaxial stress to the


change in volume equal stress in all direction. 40) The efficiency of the screw thread rises
rapidly as the angle increases to 15-20 deg and
more slowly until the maximum is reached at
a. Coefficient of restitution angles between ________ degrees.
b. Modulus of rupture
*c. Bulk modulus of elasticity
d. Modulus of flexure a. 60-70 degrees
b. 50-80 degrees
*c. 40-45 degrees
37) It may be defined as the displacement per d. 45-60 degrees
length produced in a solid and as the result of
stress. how do you call this?
41) SAE number in steel numbering indicates
phosphorized and rephosphorized carbon steel.
a. Elongation
*b. Strain *a. 12xx
c. Stress b. 13xx
d. Deformation c. 10xx
d. 11xx
42) are materials with melting points above 46) Are commonly employed in fasteners
approximately 2550 deg. Farenheit. the advent applications to give a better bearing for nuts or
of gas turbines, rockets, glassmaking, screw faces, to distribute loads over greater
electronics, and high temperature industrial areas, to maintain spring-resistance loading, to
procesess aee commonly develop with this provide a seal, to span an oversize clearance
material hole, to guard surfaces against marrying and to
perform other duties as desired by the designer.

a. titanium *a. Washer


*b. refractory materials b. Setscrews
c. ceramics c. Pins
d. synthetic fiber d. Locknuts

47) this is a principle or method that a


43) in a lathe machine, how do you call the deflection at any point in bar is equal to sum of
diameter of the largest workpiece that can be deflections caused by each load acting
rotated in a chuck or between centers without separately. how do you call this method or
hitting the bed? principle?

a. summation method
*a. swing b. shear and moment of diagram method
b. spindle diameter *c. method of superposition
c. chuck diameter d. method of balancing
d. distance between centers
48) it is a beam where one end is fixed and
44) How do you call a cutting tool that has two other end is free. how do you call this beam?
or more cutting edges as in drill presses and
milling machine cutters *a. cantilever beam
b. continues beam
a. two point cutting tool c. long beam
*b. Multi-point cutting tool d. overhang beam
c. Single-point cutting tool
d. Grinder 49) This is most common work holding device of
a shaper machine with the base graduated in
45) states that " inelastic action occurs when degrees that make it possible to swivel any
the maximum shear stress equals one-half the angle. What is the working device?
tensile yield stress of material as determined in
a simple tension test a. Swivel head
a. tommy shoe theory b. Parallel bars and Hold down bars
b. maximum shear stress theory c. Lathe holder
c. rankine theory *d. Shaper vise
*d. Coulumb's law and Guest-Handcock theory
50) it is a low cost spring material, suitable
where service is not severe and dimensional
precision is not needed. how do you call this 54) A type of bearing wich carries a load
spring material? collinear to the axis of possible rotation of the
supported member.
*a. hard drawn wire
b. helical spring wire
c. helical tension spring wire a. element bearing
d. stainless steel *b. Thrust bearing
c. Roller bearing
51) May be assumed to have approximately d. Ball bearing
80% of the strength of the base metal if the
welds flush and 100% if they are reinforcing
plate is used 55) Either radial or axial, various sorts of pin
devices can be used to an advantage over other
a. Arc welding types of fasteners.
b. Thermit welding
*c. Butt welds *a. Pin Fasteners
d. Seamed weld b. Locknuts
c. Washer
52) For a planar four-bar linkage, the sum of the d. Setscrews
shortest and longest lengths cannot be greater 56) It is defined as synergestic of machine
than the sum of the remaining link length if elements, synergestic because as a design it
there is to be a continous relative rotation represents an idea or concept greater than the
between two members. How do you call the sum of the individual parts. What is this
preceding length? system?

a. Freudentein's Law *a. Mechanical systems


b. Coriolli's law b. Design systems
*c. Grashof's law c. Expert systems
d. Bohr's law d. System of mechanisms

53) this is the accepted standard wire rope with 57) Multiple friction disks arranged in a manner
the wires twisted in one direction to from similar to that of a multiple disk clutch but with
strands and the strands twisted in opposite one set of disks held fixed from rotating
direction to from a rope. how do you call this constitute what is known as:
wire rope?

*a. long lay wire rope a. Uniform disk clutches


b. mild plow steel wire rope b. Friction clutches
c. regular lang lay wire rope *c. Disk brakes
d. improve plow steel wire rope d. Rigid couplings
58) In CNC programming, which M code 62) What is the combination of applied normal
command is for a tool change? and shear stresses that produces maximum
principal normal stress or minimum principal
normal stress, with a third principal stress
a. M10 between or equivalent to the extremes?
*b. M06
c. M03 *a. principal normal stress
d. M04 b. bending normal stress
c. maximum shear stress
d. principal shear stress
59) are those combined stresses existing
perpindicular to a plane on which there is no 63) This is a general that refers to the mating of
shear cylindrical parts such as both or a hole, it is used
only when the internal member is smaller than
the external member? How do you call this?
a. residual stress
b. maximum shear stress a. Allowance
c. shear stress b. Interference
*d. principal stress c. Tolerance
*d. CLearance

60) It is the property of matter that causes it to 64) Are used where minimum running starting
resist any change in its motion of state of rest. friction is desired, under conditions of
intermittent or no lubrication during operation
of the bearing, and in some applications where
a. Kinetic Energy adequate bearing inspection and maintenance
b. Momentum cannot be assured.
c. Section modulus
*d. Inertia *a. Thrust bearing
b. Roller bearing
c. Rolling - element bearing
61) Is defined as the constant stress to which a d. Ball bearing
material its loaded, at a specified temperature
and for a specified time, that will cause further 65) When the joint is subjected to shock such as
elongation or creep of a given percentage of the in encountered in hydraulic work, the factor of
original unstressed length. safety should be increased above the usual
value of ________

a. Shrinkage *a. 5
*b. Creep strength b. 4
c. Strains c. 3
d. Stress d. 6
66) How do you call the strain energy per unit 70) Which of the following crystal structures
volume required to stress a material form an results in the highest packing efficiency?
unloaded state to the point of yielding?

a. Elongated body centered cubic


a. Modulus of roughness *b. Hexagonal-closed pack
b. Modulus of elasticity c. Body centered cubic
*c. Modulus of resilience d. Simple cubic
d. Modulus of rigidity

71) What is a set of specification for parts,


67) This alloy (nickel, iron, chromium, cobalt) is materials, or processes to achieve uniformity,
a non-magnetic, corrosion resistant material efficiency, and a specified quality?
suitable for sub-zero temperatures and
temperatures up to about 750 degrees F.
provided that torsional stresses are kept below a. Code
75,000 pounds per square inch. It is *b. Standard
precipitation-hardened to produce hardness of c. Theorem
48 to 50 Rockwell C and is used in watch and d. Law
instrument springs.

a. Inconel 72) are those internal, inherent, tapped, locked-


b. Ellinvar up body stresses that exists within a materials
c. Monel as a result of things other than external lading
*d. Dynavar
*a. residual stresses
68) Which of the following drive is b. stress concentration
recommended for a speed exceeding 6,000 c. stress factors
fpm? d. invisible stress

a. Silent chain drive


*b. Flat belt drive 73) What is the difference between the
c. V-belt drive maximum and minimum size limits of a part?
d. Roller chain drive

69) In a beam with a uniformly distributed load, *a. Tolerance


the maximum vertical shearing force occurs b. Limits
c. Deviation
a. at the center of the span d. Allowance
b. At either end support
*c. at the bottom of the beam
d. At the section of maximum moment
74) The principal raw materials used in 78) In CNC programming, which G code
steelmaking are iron ore, coal and _______ command is for dwell or rest?

a. Slag a. G03
b. flux b. G01
*c. Limestone c. G02
d. Coke *d. G04

75) the key sunk half in shaft and half in a hub 79) This involves subjecting a substance in a
high temperature below the fusion point to
make it friable.
a. barth key
b. woodruff key
c. viel key type a. Normalizing
*d. square key b. Calcination
*c. Stress relieving
d. Tempering
76) For an american standard screw threads,
what does 6-32 UNC designate?
80) what is this part of headstock of a lathe
machine used to transmit power from the
a. size 6, 32 threads per inch, fine spindle?
b. 32 inches basic diameter, 6 threads per inch,
coarse thread
*c. 6 inches basic diameter, 32 threads per inch, *a. back gear
coarse thread b. headstock spindle
d. size 6,32 threads per inch, coarse thread c. switch
d. motor

77) Is considered to be the standard belt


material and fairly stiff. 81) The deflection of shafts carrying gears
should be limited to _________ at the gear,
where f is the width of the gear, face in inches.
a. Flexible leather (f --- is the width of face of gear)
b. Rubber belts
*c. Chrome leather
d. Flexible belts *a. 0.005/f
b. 5.00/f
c. 0.50/f
d. 0.05/f
82) One of the lightest metals used in machine
construction. It is about one-third as heavy as 86) The possibility of altering the center
steel,and approximately one-fourth as strong as distance without destroying the correct action
structural steel. It can be strengthen by cold- is an important property of ________.
working at room temperature, it has good
resistance to the corrosive action of many
chemicals *a. Involute gears
b. Diametral pitch
*a. Aluminum alloys c. Internal gears
b. Steel alloys d. Cycloidal gears
c. Carbon alloys
d. Manganese
87) For wrought ferrous materials, the
83) what do you call a material having different endurance limit values for full reversal axial
properties in all directions at point in solid? loading are approximately ______ compare to
those of reversal bending.
*a. anisotropic material
b. ceramic material
c. isotropic material a. 80%
d. orthotropic material b. 60%
*c. 70%
84) This is a machining process for producing d. 90%
internal straight cylindrical surface or profiles,
with process characteristics and tooling similar
to those for turning operations. What is the 88) how do you call a statistical data used to
machining process? identify the most likely failure modes?

a. Milling
*b. Boring a. random analysis
c. Reaming b. fault-free analysis
d. Drilling *c. failure analysis
d. finite element analysis
85) This is a shaper operation which is shaping
the given stock and having the excess material 89) What is the other term for the Maximum-
remain with a tolerable allowance for finishing. Shear-Stress theory, as a failure production
How do you call this operation theory?

a. Finishing a. Von Mises criterion


*b. Roughing *b. Tresca yeild criterion
c. Contouring c. Coulomb-mohr theory
d. Angular cutting d. Modified Mohr theory
90) Are used wherever minimum initial cost, 94) Generally, the operating speed of any shaft
quitness of operation and minimum running is removed at least _______ from any critical
friction are desired. speed, so that there will be no vibration
troubles.
a. Roller bearing
b. Ball bearing
*c. Sliding bearing *a. 20%
d. Thrust bearing b. 10%
c. 30%
91) This is a theory in cyclic and impact loading d. 40%
which states that damage at any stress level, is
proportional to number of cycle. What is this
theory commonly called 95) stress existing when a machine member
raisers are taken into account to the
*a. Miner's rule corresponding nominal stress resulting from
b. Goodman Rule direct or combined stress equations which do
c. Manson-Coffin Relationship not take stress concentration into account
d. Pari's Power Law

a. stress ratio
92) This property designates the steels *b. stress concentration factor
resistances to the softening effect of elevated c. stress factor ratio
temperature. d. Wahl’s factor

96) it occurs when the maximum unot strain in


*a. Hot Hardness any direction exceeds the unit strain at the
b. Machinability tensile yield point for the materials as
c. Elasticity determined in pure tensile test. it is applicable
d. Toughness to thick cylinders and to brittle materials

a. maximum shear stress theory


93) ,are the light materials with Young's moduli b. tommy shoe theory
of 50% greater than those for steel; they have *c. Saint-Venant theory
high specific heats and relative high corrosion d. rankine theory
resistance
97) What is the algebraic difference between a
size and the corresponding basic size?
a. ceramics
b. plastics a. Limit
c. nickel *b. Deviation
*d. berrylium c. Tolerance
d. Allowance
98) It is the capacity of a material to absorb a. Setscrews
energy when it is deformed elastically and then, b. Pins
upon unloading, to increase this energy. What is c. Washer
this capacity of a material? *d. Locknuts

*a. Resilience
b. Toughness 102) It is produced by adding alloys of
c. Ductillity magnesium or cerium to molten iron. These
d. Rigidity additions cause the graphite to form into all
nodules, resulting in a higher-strength, ductile
99) This theory is based on the assumption that iron:
failure will occur when the maximum value of
the greatest strain reaches the value of the
maximum strain at failure. a. Wrought iron
b. White cast iron
a. Tresca failure prediction theory *c. Nodular cast iron
b. Energy distortion theory d. Gray cast iron
*c. Saint Venant's failure prediction theory
d. Von Mises failure prediction theory
103) it is a design approach where needed
100) This is a set of specifications for the service is made apparent before catastrophic
analysis, design, manufacture, and construction failure. how do you call this?
of something, the purpose of which is to
achieve a specified degree of safety, efficiency,
and performance or quality. How do you call a. failure analysis
this set of specifications? b. machine element function approach
c. random analysis
a. Theorem *d. manifest danger design approach
*b. Code
c. Standard
d. Law 104) is obtained by the coagulation of the latex
or milky fluid obtained by tapping certaiun
101) Can be used to an advantage in a bolted tropical trees and shrubs
connection if the joint members are subjected
to varying loads., If the entire joint is subjected
to vibratory conditions, if accurate preloading a. nimonics
of the loads in the threaded members are too b. plastics
fragile to withstand preload, as an added safety *c. natural and synthetic fiber
factor provided by the addition of a lacking d. sintered materials
device because of unknown service conditions.
105) Is recomended for general use, where jar 109) what is the form of correction that
and vibration is not important factors. develops on highly localized areas on a metal
surface?
a. Extra-fine thread series
b. 8-thread series
c. Fine thread series a. erosion
*d. Course - thread series *b. apitting
c. galvanic
106) It is Grashof four-bar mechanism in which d. Creevice
the shrotest link is the frame or fix link and the
other two crank completely rotate with their
axes. How do you call this Grashof four bar 110) The angular rigidity of the machine tool
mechanism? spindles should prevent a movement of more
than ________ at the circumference of the face
plate.
*a. Drag-link mechanism
b. Double-rocker mechanism
c. Crank-rocker mechanism a. 1/45
d. triple-rocker mechanism b. 1/34
*c. 1/64
d. 1/50
107) It is called as the transformation of
concepts and ideas into usefull machinery.
What is this? 111) Is defined as the tangent of the friction
angle between the normal force and the
frictional resisting force.
a. Theorem
b. Synthesis a. Rolling friction ratio
*c. Design *b. Coefficient of friction
d. Analysis c. Frictional roller
d. Coefficient of rolling friction

108) Safe working stress for common gear


materials operating at very low velocities are 112) A type of loading & its common effect is a
usually assumed to ________ the ultimate reduction of the shank of a bolt to a value equal
strength. to or slightly less thatn the minor diameter of
the thread increases capacity of the bolt to
absorb strain energy.
a. One-fourth a. Static loading
b. One-half b. Simple loading
c. One-fifth c. Hydraulic loading
*d. One-third *d. Dynamic loading
113) how do you call a phenomenon when two 117) Stress in tension bolts are generally
touching surfaces have a high contact pressure designed for a stress of ______ with carbon
and when this surfaces have minute relative steals, and up to 2000 psi with alloy steels, the
motion? initial tension is being disregarded.

a. carving
b. friction a. 8000-9000 psi
*c. fretting b. 3000-5000 psi
d. pre-stressing *c. 7000-8000 psi
d. 3000-4000 psi
114) Which of the following thread forms of
arrows has the highest efficiency?
118) An old name for an unfinished through
*a. Acme thread bolt, comes with a square, hexagonal, or round
b. Square Thread head with course fine threads.
c. Butress thread
d. American thread
a. Cap screw
115) On high speed aircraft gears indicates that b. Coupling bolt
in certain aircraft gas turbine applications the c. Automobile bolt
dynamic load is really not more about _______ *d. Machine bolt
of the transmitted load.

119) Which of the following are the


*a. 135% compositions of satainless steel 302?
b. 150%
c. 120%
d. 100% *a. 18% chromium and 8% nickel
b. 18% bronze and 8% vanadium
c. 18% nickel and 8% chromium
116) when a hot part is cold suddenly by d. 18% chromium and 8% phosphor bronze
quenching, there is momentarily a high
temperature gradient that induces a stress 120) in stresses in keys and splines, when the
gradient. some metal parts under certain key is not fitted in four slides, experience
conditions crack as a result. what is this shown that the permissible crushing stress is
phenomenon? about ____ the permissible shear stress and the
key must be choked for crushing

a. thermal fatigue *a. 1.7 times


*b. thermal-shock failure b. 2.2 times
c. honing c. 2.0 times
d. quenching d. 2.1 times
121) In bold spacing set-up, to maintain uniform 125) what is the opposite of clearance, for
contact pressure in gaskets joints, the pitch mating cylindrical parts in which the internal
should not be excessive, as a rule of thumb member member is larger than the external
spacing should be __________ of bolt member?
diameters.

a. two to three *a. interference


b. three to four b. allowance
*c. five to six c. clearance
d. four to five d. tolerance

122) How do you call a load that is applied


transversely to longitudinal axis of member? 126) Is useful as solid lubricant, either to
replace the metallic, surface of the journal or
bearing or as colloidal additive to oils or
a. combined loads greases.
*b. bending loads
c. distribute load
d. concentrated loads a. Graphite.
*b. Graphite
c. Lithium based
123) Determine the number of teeth of the d. Used oil
driving gear if the module used is 6.35 and its
pitch diameter is 8 inches.
127) This is a combination of mechanisms and
other components that transforms, transmits,
*a. 32 or uses energy, load, or motion for specific
b. 18 purpose. How do you call this?
c. 48
d. 24
*a. Machine
b. Engine
124) It is a method used to graphically visualize c. Linkage
of stress acting in different planes passing d. Mechanism
through a given point. What is this?
128) These are permanent deformations due to
the contact stresses in ball and roller bearings.
a. Gerber's line criterion
b. Sodenberg Criterion a. Brinells
*c. Mohr's circle b. Vickers
d. Goodmann's method c. Dents
*d. Knops
129) This is a type of beam that rest on more 133) In gear mounting and bearings, the
than two supports deflection caused by bending or twist should
not exceed ________ when measured over the
length of the pinion.
a. Propped beam
*b. Continous beam
c. Fixed beam a. 0.002
d. Simple beam b. 0.01
*c. 0.001
d. 0.005
130) In a straight bevel gear, how do you call
the angle between an element on the pitch 134) How do you call the size to which limits or
cone and element in the face cone? deviations is assigned and is the same for both
members of the feet, it is the exact theoritical
size?
a. dedendum angle
b. face angle *a. Basic size
c. pitch angle b. Minimum size
*d. addendum angle c. Nominal size
d. Maximnum size

131) It is a steel that owes its distinctive 135) it is the computational method for soling a
properties chiefly to some element or elements complex shapes, such as those found in
other than carbon, or jointly to such other machinery; replaces the complex shape with a
elements and carbon. set of simple elements interconnected at a
finite set of specific purpose. what is this
computational method?
a. Killed steel
b. Carbon steel *a. finite element analysis
c. Rimmed steel b. numercical method analysis
*d. Alloy steel c. synthesis
d. fault free analysis

132) What are the stated maximum and 136) Is defined as the ratio of the load that will
minimum dimensions? produce the allowable stress in any part of the
joint to the load that will produce the allowable
tension stress in the unpunched plate.
a. Tolerances
b. Basic sizes a. Stress strain
c. Nominal sizes b. load ratio
*d. Limits *c. Joint efficiency
d. Corner efficiency
137) Are threaded members used to prevent 141) How do you call a ball bearing with race
angular rotation between a gear, sheave, collar, containing pronounced groove for rolling
or similar machine element and the shaft on elements?
which it is mounted.

a. Locknuts a. angular-contact bearing


*b. Setscrews b. crown bearing
c. Pins c. cylindrical bearing
d. Washer *d. conrad bearing

138) A material of construction (only developed 142) This is the trade name for the potential
commercially in the late 1940's concurrently alloy made up of cobalt, chromium, and
with zirconium) offer this unique combination tungsten in varying proportions. What is this
of wide ranging corrosion resistance, low trade name?
density, and high strength.
a. Carboloy
b. Stainless steel
a. Molybdenum *c. Stellite
b. Vanadium d. Copper
c. Tungsten
*d. Titanium
143) how do you call a spring material that is
hard drawn (80% reduction) but made up of
139) In engineering philosophy, it means to high grade steel?
bring something new.
a. helical tension spring wire
*b. music wire
*a. Design c. oil tempered wire
b. Pattern d. song wire
c. Create
d. Build 144) This can happen during the cooling period,
and non-uniform cooling of irregular thick and
thin sections, bring residual stresses, which may
140) A final operation to improve the polish of a cause some rupture when they are put into
material and to bring out the maximum luster service, or wrap during the machine operation.

a. Creep
a. Finishing b. Strains
b. Surface grinding c. Stress
c. Broaching *d. Shrinkage
*d. Buffing
145) how do you call the corrosion of iron-base- 149) this are the compounds of metallic
alloys? elements, most frequently oxides, nitrides and
carbides

a. fretting
b. crazing a. plastics
*c. rusting b. alloy
d. choking c. polymers
*d. ceramics

146) The following are factors usually


considered by an engineering designer except. 150) How do you call the speed at which a
rotating shaft becomes dynamically unstable?

a. Technical factors
b. Human factors a. normal speed
*c. Self-consideration b. variable speed
d. Design experience and knowledge *c. critical speed
d. average speed

147) The moment curve of a simply-supported


beam with a concentrated load at a midspan 151) An intermittent weld lightly done to hold
takes the shape of a the member in position for assembly purposes.

a. Rectangle a. Lap weld


b. Parabola b. Fillet weld
c. Ellipse *c. Spot weld
*d. Triangle d. Tack weld

148) A bevel gears have curved oblique teeth 152) Often referred to as snap rings, provide a
that contact each smoothly and gradually from removable shoulder to locate, lock or retain
one end of a tooth to the components on shafts and in bored housings.

*a. Zerol bevel gears a. Bearings


b. Straight bevel gears *b. Setscrews
c. Spiral bevel gears c. Retaining Bearings
d. Skew bevel gears d. Washer
153) Has proved to be one of the best solid 157) Is caused by foreign matter, such as grit or
lubricants available, either bonded to surfaces metal or by failure of the oil film at low speed.
in oils or greases.

a. Used oil a. Autofrettage


b. Lithium based b. Corrosion
c. Graphite c. Pitting
*d. Molybdenum disulfide *d. Abrasion

154) Viscosities of lubricating oil decrease with


an _______ of temperature and increase of 158) It is a heat treatment process which is
pressure. done by heating iron-alloys to a temperature
below or close to the lower limit of critical
*a. Increase temperature range followed by cooling as
b. cold desired.
c. Constant
d. Decrease
*a. Process annealing
155) In a slider-crank mechanism, if the crank is b. Austempering
fixed and the original frame is made to move c. Normalizing
causing relative motion to the remaining links, d. Annealing
what is the name of the resulting mechanism?

a. Double-rocker mechanism 159) how do you call the ration of mean


b. Turning block mechanism diameter of coil and the coil diameter of a
*c. Swinging block mechanism spring?
d. Drag link mechanism
a. wahl number
156) At certain speeds called the critical speeds, b. lead angle
a rotating shaft will become dynamically c. diameter ratio
unstable and the resulting vibrations and *d. spring index
deflections can result in damage not only to the
shaft but to the machine of which it is a part. At 160) This is a production process where by a
what percentage of the critical speed should a cutter is used to finish internal or external
shaft be safely operated? surfaces such as holes or circular, square, or
irregular section, keyways, the teeth of internal
a. any of these gears, multiple spline holes, and flat surface.
b. Plus or minus 15%
*c. Plus or minus 20% *a. Broaching
d. Plus or minus 5% b. Trimming
c. Filing
d. Reaming
161) It is define a malleability or as the ability of 165) In die casting accurate parts made of steel,
the bearing material to creep or slow slightly what shrinkage allowance in inches per inch is
under load, as in the initial stages of running, to recommended?
permit the shaft and bearing contours to
uniform with each other or to compensate for
nonuniform caused by misalignment. a. 0.011
b. 0.044
*c. 0.022
*a. Conformability d. 0.033
b. Embeddability
c. Elasticity
d. Plasticity 166) Can be determined by direct measurement
of shear, resistance of the lubricants.
162) This is a lubrication where the load-
carrying surfaces of the bearing are separated
by a relatively thich film of lubricant, so to *a. Viscosity
prevent metal-to-metal contact, and where the b. Specific volume
stability of the film can be explained by the laws c. Density
of fluid mechanics, how do you call this type of d. Kinematic viscosity
lubrication?
1) This is the trade name for patented alloy
*a. Hydrodynamic lubrication made up chiefly of cobalt, chromium, and
b. Elastohydrodynamic lubrication tungsten in varying proportions. What is this
c. Boundary lubrication trade name?
d. Hydrostatic lubrication

163) which of the following is the allowable a. Stainless steel


stress that is generally used in practice for main *b. Stellite
transmitting shafts? c. Copper
d. Carboloy
*a. 4000 psi
b. 8500 psi
c. 6000psi 2) It is an acronym in machining. This process
d. 6500psi uses an electrode to remove metal from a
workpiece by generating electric sparks
164) Type of fit that requires heating the hub to between conducting surfaces.
expand its inside character.

a. Any of these *a. EDM


b. Expansion fit b. GMAW
c. Force fit c. CNC
*d. Shrinkage fit d. MIG
3) An acronym in CNC machining which means 7) This is a hardening treatment for steels
access of the machine operator to insert having low carbon content
machining instructions directly into the NC
machine control system via push buttons, *a. Case hardening
pressure pads, knobs, or other arrangements. b. Normalizing
c. Tempering
*a. MDI d. Anodizing
b. FMS
c. CIM 8) Which of the following is the benefit in using
d. FM nitriding as a surface-hardening process for
alloy steels?
4) How do call the speed at which a rotating
shaft becomes dynamically unstable? a. 80% improvement on the endurance strength
b. Improvement of endurance strength, less
*a. Critical speed than 50%
b. Average speed c. Improvement of endurance strength, more
c. Variable speed than 50%
d. Normal speed *d. Improvement of endurance strength, 50%
or more

5) It is a computational method used for solving 9) What is the combination of applied normal
complex shapes, such as those found in and shear stresses that produces maximum
machinery; replaces the complex shape with a principal normal stress or minimum principal
set of simple elements interconnected at a normal stress, with a third principal stress
finite set of specific purpose. what is this between or equivalent to the extremes?
computational method?
a. Bending and shear stresses
b. Maximum shear stress
a. Numerical method of analysis *c. Principal normal stress
*b. Finite element analysis d. Principal shear stress
c. Fault free analysis
d. Synthesis 10) This process reduces internal stress, caused
by machining, cold working, or welding, by
heating the steel to a temperature below the
6) What is a condition where one surface is critical range and holding it there long enough
comparatively free of stress? to equalize the temperature throughout the
piece.

*a. Biaxial or Plane Stress *a. Stress Relieving


b. Strain plane b. Normalizing
c. Principal normal stress c. Annealing
d. Octahedral plane d. Tempering
11) It is the capacity of material to absorb 15) In CNC programming, which of the following
energy when it is deformed elastically and then, G code commands is for dwell or rest?
upon unloading, to increase this energy. What is
this capacity of material?
a. G02
a. Toughness *b. G04
*b. Resilience c. G03
c. Ductility d. G01
d. Rigidity
16) How do you call a structural member
12) This is a type of seal used where some form designed to support loads perpendicular to its
of relative motion occurs between rigid parts of longitudinal axis?
an assembly.
a. Overhanging beam
b. Column
a. Gasket c. Cantilever beam
b. Vibratory seal *d. Beam
c. Distored seal
*d. Dynamic seal 17) Which of the following is a material
description referring to unique properties in
three mutually perpendicular planes?
13) The principal raw materials used in steel
making are iron ore, coal and _________. a. Isotropy
b. Anistropy
*c. Orthotropy
a. Coke d. Isometry
b. Flux
c. Slag 18) This alloy (nickel, iron, chromium, cobal is a
*d. Limestone non-magnetic, corrision resistant material
suitable for sub-zero temperatures and
temperatures up to about 750 degrees F.,
14) This radial distance in gear is measured provided that torsional stress are kept below
between the addendum and dedendum circle, 75,000 pounds per square inch. it is
and is the sum of the addendum and the precipitation-hardened to produce hardnesses
dedendum? How do you call this distance? of 48 to 50 Rockwell C and is used in watch and
instrument springs.

*a. Whole depth a. Elinvar


b. Working depth b. Monel
c. Addendum c. Inconel
d. Space width *d. Dynavar
19) The variable polarity plasma arc (VPPA) 23) What grades of stainless steals are
process was developed for welding metals that nonmagnetic in the anneald condition, although
form an oxide skin, such as ____________ some may become slightly magnetic after cold
working?

*a. Aluminum
b. Copper a. Ferritic grades
c. Cast iron *b. Austenitic grades
d. Steel c. Martensitic grades
d. Any of these

20) How do you call the flattened end of a


shank, and intended to fit into a driving slot in 24) This is the most common work holding
the socket? device of a shaper machine with the base
graduated in degrees that make it possible
swivel any angle. What is this working device?
a. Handle
b. Tip
*c. Tang a. Swivel head
d. Relief b. Lathe holder
*c. Shaper Vise
d. Parallel bars and hold down bars
21) What is the largest roller chain size that can
be used for power transmission at a sprocket 25) This material is the most popular alloy
speed of 1000 rpm? spring steel for conditions involving higher
stresses that can be used with the high-carbon
steels and for use where fatigue resistance and
a. RC 80 long endurance are needed; this is also good for
b. RC 50 shock and impact loads.
*c. RC 60
d. RC 35 a. Chrome silicon
b. hard-drawn wire
*c. Chrome vanadium
22) It is the ability to deform plastically to d. Oil-tempered wire
compensate for irregularities in bearing
assembly. How do you call this? 26) In gearing, this is the ratio of the arc of
action to the circular pitch.

a. Embeddability a. Speed ratio


b. Elasticity b. Arc ratio
c. Plasticity *c. Contact ratio
*d. Conformability d. Gear ratio
27) This is a machining process for producing 31) What is a set of specification for parts,
internal straight cylindrical surface or profiles, materials, or processes intended to achieve
with process characteristics and tooling similar uniformity, efficiency, and a specified quality?
to those for turning operations. What is this
machining process? a. law
*b. Standard
a. Reaming c. Theorem
*b. Boring d. Code
c. Drilling
d. Milling 32) It is a lubrication for roller chains wherein
the lubricant is supplied by a circulating pump
28) This is a set of specifications for the analysis, capable of supplying the chain drive with a
design, manufacture, and construction of continuous flow of oil inside the chain loop
something; the purpose of which is to achieve a evenly across the chain width and directly at the
specified degree of safety, efficiency, and slack strand.
performance or quality. How do you call this set
of specifications? *a. Oil stream lubrication
b. Bath lubrication
c. Recirculated lubrication
a. Law d. Drip lubrication
b. Standard
*c. Code 33) This iron is also known as a ductile cast iron.
d. Theorem How do you call this iron?

a. Malleable iron
29) How do you call a cutting tool that has two *b. Nodular cast iron
or more cutting edges as in drill presses and c. Gray cast iron
milling machine cutters? d. White cast iron

a. Single-point cutting tool 34) It is a process that produces residual


*b. Multi-point cutting tool compressive stress on the machine part, which
c. Grinder uses a series of hammer blows on the surface.
d. Two-point cutting tool *a. Peening
b. Nitriding
30) In manufacturing, this is the operation of c. Tempering
cutting out flat area to some desired shape and d. Shot blasting
is usually the first step in a series of operation.

a. Finishing
b. Facing
c. Turning
*d. Blanking
35) Steel is heated to a temperature above the 38) This property designates the steels
critical range, after which it is cooled in still air resistance to the softening effect of elevated
to produce a generally fine pearlite structure. temperature.
The purpose is to promote uniformity of
structure and properties after a hot-working
operation such as forging or extrusion. What a. Toughness
was the heat treatment involved? *b. Hot hardness
c. Elasticity
d. Machinability
a. Annealing
*b. Normalizing
c. Stress Relieving 39) Which of the following are the compositions
d. Tempering of stainless steel 302?

36) If stiffness is the main criterion in selecting a a. 18% chromium and 8% phosphor bronze
material, which of the following is the most b. 18% bronze and 8% vanadium
economical choice? *c. 18% chromium and 8% nickel
d. 18% nickel and 8% chromium

a. AISI 301, 1/4 hard stainless steel


b. SAE 3130 40) Use of hard solders, silver solders, and
*c. SAE 1020 smelter solders which have silver, copper, or
d. SAE 6150 nickel bases and have melting points above 800
degrees F. is known as ______.

37) This minimum distance is measured


between the non-driving side of a tooth and the a. Welding
adjacent side of the mating tooth. It is the *b. Brazing
amount by which the width of a tooth space c. Any of these
exceeds the thickness of the engaging tooth d. Soldering
measured on the pitch circle. What is this
distance?
41) What is a load distributed over an entire
area?
a. Space width
b. Whole Depth
*c. Backlash a. Bending load
d. Circular Pitch b. Combined load
*c. Distributed load
d. Cyclic load
42) These springs are made from one or more 46) These are gears with teeth formed on
flat strips of brass, bronze, steel or other conical surfaces and are used mostly for
materials loaded as cantilevers or simple beam. transmitting motion between intersecting
shafts. how do you call these gears?
*a. Leaf springs
b. Drawbar springs
c. Torsion springs *a. Bevel gears
d. Garter springs b. Helical gears
c. Spur gears
43) In the design of key, the typical hub lengths d. Worm gearings
are in accordance with the following relation
where D is the shaft diameter.
47) In CNC programming, which of the following
M code commands is for a tool change?
a. 2.4D to 3.5D
*b. 1.25D to 2.4D
c. Depends on the shaft diameter a. M03
d. 0.5D to 1.25D b. M04
c. M10
*d. M06
44) To ensure an adequate factor of safety in
the design of a shaft with standard keyway, the
key width should be about: 48) It is a bearing that permits constrained
relative motion of rigid parts; lubricant is
generally inserted or supplied between the
*a. One fourth of the shaft diameter mating surfaces to reduce friction and wear,
b. One half of the diameter and to carry away the heat generated.
c. One eight of the shaft diameter
d. One third of the shaft diameter a. Thrust Bearing
*b. Sliding Contact Bearing
c. Journal Bearing
45) Newton's law of motion that describes that d. Rolling Contact Bearing
if a force acts to change the state of motion of
the body, the body offers a resistance equal and 49) In die casting accurate parts made of steel,
directly opposite to the force. what shrinkage allowance in inches per inch is
recommended?

a. First Law a. 0.033


b. Universal Gravitation b. 0.011
*c. Third Law *c. 0.022
d. Second Law d. 0.044
50) What is the algebraic difference between 54) It is a Grashof four-bar mechanism in which
the maximum limit and the corresponding basic the shortest link is the frame or fixed link and
size? the other two cranks compleete rorate with
their axes. How do you call this Grashof four-bar
a. Tolerance mechanism?
*b. Upper deviation
c. Fundamental deviation
d. Lower deviation a. Double-rocker mechanism
b. Triple-rocker mechanism
51) It is called as the transformation of concepts c. Crank-rocker mechanism
and ideas into useful machinery. What is this? *d. Drag-link mechanism

a. Synthesis
*b. Design 55) This refers to the space between adjacent
c. Theorem coils when the spring is compressed to its
d. Analysis operating length.

52) This is a lubrcation where the load-carrying a. Deflection


surfaces of the bearing are separated by a *b. Coil clearance
relatively thick film of lubricant, so as to prevent c. Pitch
metal-to-metal contact; and where the stability d. Lead
of the film can be explained by the laws of fluid
mechanics. How do you call this type of
lubrication? 56) What is the algebraic difference between a
size and the corresponding basic size?

*a. Hydrodynamic lubrication a. Limit


b. Hydrostatic lubrication b. Tolerance
c. Boundary lubrication *c. Deviation
d. Elastohydrodynamic lubrication d. Allowance

57) This is a lubrication condition where non-


53) How do you call a load that is applied conformal surfaces are completely separated by
transversely to longitudinal axis of member? lubricant film and no asperities are in contact.
How do you call this lubrication condition?

a. Concentrated loads a. Elastohydrodynamic lubrication


b. Distributed loads *b. Hydrodynamic lubrication
c. Combined loads c. Hydrostatic lubrication
*d. Bending loads d. Boundary lubrication
58) A free-cutting steel has a higher _____ 62) A bearing that primarily guides the motion
content that comparable carbon steels. of a machine member without specific regard to
the direction of the load application.
a. Nickel
b. Chromium
c. Cobalt a. Journal bearing
*d. Sulfur b. Clearance bearing
c. Thrust bearing
59) The primary application of high-speed steel *d. Guide bearing
is to tools used for the working of metals
________.
63) Which of the following steels does not
*a. at high cutting speeds readily respond to heat treatment?
b. at slow cutting speeds
c. that are too hard
d. that are too soft a. SAE 1045
b. AISI 6150
c. SAE 1095
60) These steels (SAE Steels 1006, 1008, 1010, *d. SAE 1020
1015) are the lowest carbon steels of the plain
carbon type, and are selected where -______ is
the primary requisite of the user. 64) In braking, the term back stop refers to a
brake that is:

a. Ductility
b. Durability a. Self locking in both directions
*c. Cold formability b. Self energizing
d. Strength *c. Self locking in one direction
d. Any of these

61) The steel part is heated to a temperature of


900-1150 degrees F in an atmosphere of 65) Which of the following equations/formulas
ammonia gas and dissociated ammonia for an does not belong to the group?
extended period of time that depends on the
case depth desired.
a. J.B. Johnson's equation
b. Euler's formula
a. Case hardening *c. Lame's equation
*b. Nitriding d. Secant formula
c. Cyaniding
d. Carburizing
66) This is a metal joining process which uses a 70) For an American Standard Screw Threads,
non-ferrous filler metal with a melting point what does 6-32 UNC designate?
below that of the base metals but above 800F.
how do you call this process? a. Size 6, 32 threads per inch, fine thread
b. 6 inches basic diameter, 32 threads per inch,
*a. Brazing coarse thread
b. Riveting *c. Size 6, 32 threads per inch, coarse thread
c. Arc welding d. 32 inches basic diameter, 6 threads per inch,
d. Soldering coarse thread

67) A material of construction (only developed


commercially in the late 1940's concurrently 71) What is the difference between the
with zirconium) offers the unique combination maximum and minimum size limits of a part?
of wide ranging corrosion resistance, low
density, and high strength.
a. Deviation
b. Allowance
a. Tungsten *c. Tolerance
*b. Titanium d. Basic size
c. Vanadium
d. Molybdenum
72) This is a theory in a cyclic and impact
68) This refers to a loss of material from the loading, which states that damage at any stress
interface of two metal surfaces that are in level, is proportional to number of cycles. What
intimate contact. How do you call this? is this theory commonly called?

a. Interference a. Manson-Coffin Relationship


b. Wear b. Goodman Rule
c. Interfacing *c. Miner's Rule
*d. Fretting corrosion d. Paris Power Law

69) Which of the following column formulas is 73) It is a macine member that supports
applicable to cast iron columns? another part that rotates, slides, or oscillates in
or on it.

a. J.B. Johnson's formula *a. Bearing


*b. Straight line formula b. Pulley
c. Euler's formula c. Shaft
d. Secant formula d. Key
74) How do you call the level of stress that the 78) How do you call a ball bearing with race
part will be permitted to see under operating containing pronounced groove for rolling
conditions? elements?

a. Ultimate stress
*b. Design stress *a. Conrad bearing
c. Yield stress b. Cylindrical bearing
d. Endurance stress c. Angular-contact bearing
d. Crown bearing
75) This is defined as the cutting time to reach a
predetermined wear, called the tool wear
criterion. 79) What is the ability of the material to absorb
energy up to fracture?
a. Cycle time
b. Life cycle
*c. Tool life *a. Toughness
d. Wear duration b. Rigidity
c. Resilience
d. Stiffness
76) This is used either for very accurate angular
measurements or for locating work at a given
angle; is used together with precision gage 80) It may be defined as the displacement per
blocks. what is this? length producing in a solid and as the result of
stress. How do you call this?

a. Micrometer
b. Protractor *a. Strain
c. Compound rest b. Stress
*d. Sine bar c. Elongation
d. Deformation

77) It is a surface-hardening process for alloy


steels in which the material is heated to 950F in 81) What is the property of matter that causes
a nitrogen atmosphere, typically ammonia gas, it to resist any change in its motion or state of
followed by slow cooling. rest?

a. Shot blasting a. Section modulus


b. Quenching b. Kinetic energy
c. Peening c. Momentum
*d. Nitriding *d. Inertia
82) This are gears used to connect shafts that 86) Stainless steels generally contain at least
are non-intersecting and non-parallel. They are ___ per cent chromium, with or without other
a cross between spiral bevel gears and worm elements.
gears.

a. Bevel gears a. 16
b. Planetary gears *b. 10
c. Helical gears c. 18
*d. Hypoid gears d. 12

83) It is a design approach where no


catastrophic loss can occur as a result of a 87) These are surfaces that do not conform to
component failure. What is this design each other very well as in the rolling-element
approach? bearings.

a. Redundancy approach
*b. Fail-safe design approach *a. Non-conformal surfaces
c. Fault free analysis approach b. Sliding surfaces
d. Manifest danger approach c. Rolling surfaces
d. Conformal surfaces
84) Which of the following gases is typically
used in nitriding process of surface hardening?
88) In estimating the actual endurance strength
of steel parts, one of the factors to be
a. Hydrogen gas considered is the material factor, which of the
b. Carbon dioxide following is the recommended material factor
*c. Ammonia gas for cast steel?
d. Nitrogen gas

a. 0.80
85) When a hot part is cooled suddenly by b. 1.0
quenching, there is a momentarily a high *c. 0.70
temperature gradient that induces a stress d. 0.75
gradient. Some metal parts under certain
conditions crack as a result. How do you call this
phenomenon? 89) Which of the following is the lightest of all
structural metals?

a. Honing a. Aluminum
*b. Thermal-shock failure *b. Magnesium
c. Quenching c. Copper
d. Thermal fatigue d. Manganese
90) This is the most widely used of all spring 94) A type of key in which width and thickness
materials for small springs operating at are equal is called as:
temperatures up to about 250 degrees F. It is
tough, has a high tensile strength, and
withstand stresses under repeated loading. *a. Square key
b. Flat key
a. Oil tempered spring wire c. Pin key
*b. Music wire d. Barth key
c. Stainless steel spring wire
d. Hard drawn spring wire
95) Flywheel arms are usually of elliptical cross-
91) How do you call the size to which limits or section, the strength of the arms should equal
deviations is assigned and is the same for both _________ the strength of the shaft in torsion.
members of the fit: it is the exact theoretical
size?
*a. Three-fourths
a. Nominal size b. Two-thirds
b. Minimum size c. One-fourth
c. Maximum size d. One-half
*d. Basic size

92) How do you call the circle on a gear that 96) These are steels most widely used for
corresponds to the contact surface of the engineering materials. No other material offers
friction wheel? comparable versatility for product design.

a. Base circle *a. Wrought steels


b. Addendum circle b. Medium carbon steels
c. Root circle c. Low carbon steels
*d. Pitch circle d. Tool steels

97) At certain speeds called the critical speeds,


93) It is the condition of a machine element a rotating shaft will become dynamically
when it is completely inoperable, cannot unstable and the resulting vibrations and
perform its intended function adequately, or is deflections can result in damage not only to the
unreliable for continued safe use. What do you shaft but to the machine of which it is a part. At
call this condition? what percentage of the critical speed should a
shaft be safely operated?
*a. Failure condition
b. Salvage condition a. Any of these
c. Critical condition b. Plus or minus 5%
d. Fail-safe condition *c. Plus or minus 20%
d. Plus or minus 10%
98) AFBMA is an acronym for an association 102) What is an element added to steel to
involved in what machine elements? improve its machinability?

a. Journal bearings
b. Flat belts and other belt types *a. Sulfur
c. Any type of gears b. Chromium
*d. Ball and roller bearings c. Carbon
d. Cobalt
99) Which of the following statements is NOT
true?
103) In a lathe machine, it is the diamater of the
a. Polishing is any operation performed with largest workpiece it can rotate in a chuck or
wheels having abrasive glued to the working between centers without hitting the bed.
surfaces
b. The terms "polishing" and "buffing" are
sometimes applied to similar classes of work in a. Distance between centers
different plants. b. Spindle diameter
*c. Polishing is not so harsh an operation as c. Chuck diameter
buffing, and it is commonly utilized to obtain *d. Swing
very fine surfaces having a "grainless finish".
d. Buffing is done with wheels having the
abrasive applied loosely 104) This is a general term that refers to the
mating of cylindrical parts such as bolt or a hole;
100) Machining operations with the proper it is used only when the internal member is
application of a cutting fluid generally has the smaller that the external member. How do you
following attributes except: call this?

*a. Higher cutting accuracy


b. Higher cutting speeds a. Interference
c. Lengthened tool life b. Allowance
d. Higher feed rates *c. Clearance
d. Tolerance
101) How do you call the process of producing
the residual compressive stress of machine 105) Rivet holes are made usually ___ inch
parts, which is performed by directing the a larger in diameter than the nominal diameter of
high velocity stream of hardened balls or pellets the rivet.
at the surface to be treated.
a. 1/4
a. Nitriding b. 1/32
*b. Shot blasting c. 1/8
c. Peening *d. 1/16
d. Tempering
106) How do you call the diameter of the 110) What is a manufacturing process used for
imaginary cylinder that bounds the crest of an the production of aluminum?
external thread and the roots of an internal
thread?
*a. Extrusion
b. Blow molding
*a. Major diameter c. Injection molding
b. Mean diameter d. Forging
c. Minor diameter
d. Stress diameter
111) An M-code which generally refers to start
spindle rotation in a clockwise direction.
107) This is a type of fit that requires heating
the hub to expand its inside diameter. What do
you call this type of fit? *a. M03
b. M04
c. M06
a. Any of these d. M05
b. Force fit
*c. Shrink fit
d. Expansion fit 112) It is a failure prediction theory, which
states that a part of subjected to any
combination of loads will fall (by yielding or
108) Which of the following ferrous metals has fracturing) whenever the maximum shear stress
the lowest carbon content? exceeds a critical value. How do you call this
failure prediction theory?

*a. Wrought iron


b. Cast iron *a. Maximum-shear-stress theory
c. Carbon steel b. Modified Mohr theory
d. SAE 4140 c. Internal friction theory
d. Distortion-energy theory

109) A steel has a BHN = 300. What is its


approximate ultimate strength in ksi? 113) This is either the upper or the lower
deviation, depending on which is closer to the
basic size. How do you call this deviation?
a. 200 ksi
b. 75 kis a. Lower deviation
c. 300 ksi *b. Fundamental deviation
*d. 150 ksi c. Tolerance
d. Upper deviation
114) How do you call a fixed crane consisting of 118) The true stress-strain curve in a stress-
a supported vertical member from which stress diagram appears to be:
extends a horizontal swinging arm carrying a
trolley hoist or other hoisting mechanism?
a. The same as the engineering stress strain
a. Tower crane curve
b. Gantry crane *b. Higher than the engineering stress-strain
*c. Jib crane curve
d. Overhead crane c. Lower than the engineering stress-strain
curve
115) This material is the most popular allloy d. Symmetrical with the engineering stress-
spring steel for conditions involving higher strain curve
stresses that can be used with the high-carbon
steels and for use where fatigue resistance and
long endurance are needed; this is also good for 119) This is a shaper operation, which is shaping
shock and impact loads. the given stock and having the excess material
remain with a tolerable allowance for finishing.
*a. Chrome vanadium How do you call this operation?
b. Chrome silicon
c. Oil-tempered wire
d. Hard-drawn wire *a. Roughing
b. Finishing
c. Angular Cutting
116) In a straight bevel gear, how do you call d. Contouring
the angle between an element on the pitch
cone and an element on the face con?
120) How do you call the strain energy per unit
volume required to stress a material from an
a. Face Angle unloaded state to the point of yielding?
b. Pitch Angle
c. Dedendum Angle *a. Modulus of resilience
*d. Addendum Angle b. Modulus of roughness
c. Modulus of rigidity
d. Modulus of elasticity
117) A final operation to improve the polish of a
metal and to bring out the maximum luster 121) What is the general description for mild
steel?

a. Broaching *a. Low carbon steel


b. Finishing b. Medium carbon steel
c. Surface grinding c. Cold rolled steel
*d. Buffing d. High carbon steel
122) How do you call a statistical data used to 126) "For a planar four-bar linkage, the sum of
identify the most likely failure modes? the shortest and the longest lengths cannot be
greater than the sum of relative rotation
a. Random analysis between two members." How do you call the
b. Finite element analysis preceding statement?
c. Fault free analysis
*d. Failure analysis
*a. Grashof's Law
123) Which of the following information is b. Coriolli's Law
FALSE regarding steel that has increased carbon c. Gubler's Law
content? d. Freudentein's Law

*a. Its ductility is improved


b. Its % reduction or elongation is reduced. 127) Which of the following G-codes refers to
c. Its BHN becomes greater rapid traverse in CNC machining?
d. Its strength is increased

a. G03
124) It is defined as synergistic collection of b. G01
machine elements; synergistic because as a *c. G00
design it represents an idea or concept greater d. G02
than the sum of the individual parts. What is
this system? 128) Which of the following is not true for an
instant center or centro of planar linkages?

a. Design system a. Centro is a point in one body about which


b. Expert system another body actually turns
*c. Mechanical System *b. Centro is a point in one body about which
d. System of mechanism another body does not rotate.
c. Centro is a point in one body which another
body tends to turn.
125) This is a combination of mechanisms and d. Centro is a point common to two bodies
other components that transforms, transmits, having the same velocity.
or uses energy, load, or motion for a specific
purpose. How do you call this? 129) It is a load applied transversely to
longitudinal axis of member. How do you call
this load?
*a. Machine
b. Linkage a. Cyclic load
c. Engine b. Distributed load
d. Mechanism *c. Bending load
d. Combined load
130) If the steel is strongly deoxidized by the 134) What is the algebraic difference between
addition of deoxidizing elements, no gas is the minimum limit and the corresponding basic
evolved, and the steel is technically called size?
________ because it lies quietly in the molds.

*a. Killed steel *a. Lower deviation


b. Annealed b. Fundamental deviation
c. Quenched c. Tolerance
d. Tempered d. Upper deviation

131) A coupling that allows axial 135) A bearing where surfaces are non-
flexibility/movement in the operation. Made of conformed and motion is primarily rolling; it
alternate bolting of steel, leather, fabric and/or composed of rolling elements interposed
plastic material into two flanges. between an outer ring and inner ring.

a. Flexible disk coupling


b. Flexible toroidal spring coupling a. Non-conformal surfaces bearing
c. Elastic material bonded coupling b. Sliding-element bearing
*d. Flexible Oldham coupling *c. Rolling-element bearing
d. Conformal surfaces bearing

132) The study of lubrication, friction and wear


of moving or stationary parts is known as: 136) It is a measure of the change in length of a
material subjected to a change in temperature.
How do you call this property of material?
a. Hydrostatics
b. Hydrodynamics
c. Lubrication a. Electric Resisivity
*d. Tribology b. Toughness
c. Thermal conductivity
*d. Coefficient of thermal expansion
133) Wood is an _________ material; that is, its
mechanical properties are unique and
independent in three mutually perpendicular 137) Von Mises theory is the other term used
directions-longitudinal, radial, and tangeltial. for

a. Anistopic a. Maximum principal stress theory


b. Any of these b. Maximum shear-stress theory
c. Isotopic *c. Octahedral shear-stress theory
*d. Orthotopic d. Energy distortion theory
138) What is the difference between the 3) A triple-thread worm has a lead angle of 17º
maximum and minimum size limits of a part? and a pitch diameter of 2.2802 inches. Find the
center distance when the worm is mated with a
*a. Tolerance wheel of 48 teeth.
b. Basic Size
c. Deviation
d. Allowance a. 7.62 inches
b. 7.26 inches
139) What is the other term for the Maximum- c. 6.27 inches
Shear-Stress Theory, as a failure prediction *d. 6.72 inches
theory?

a. MOdified Mohr theory 4) A flywheel weighing 457 kg has a radius of


b. Von Mises Criterion 375 mm. How uch energy, in N-m, does the
*c. Tresca Yield Criterion flywheel loss from 3 rps to 2.8 rps?
d. Coulomb-Mohr theory
a. 38
1) What is the friction radius of a clutch disk, in b. 368
cm, having an outside diamter of 100 mm and *c. 1474
an inner diameter of 60mm. d. 150

5) Pulley A drives pulley B, Coupled to the shaft


a. 6.4 of B is pulley C which drives another puelly D. If
*b. 4.08 puelly diameters are 18, 12, 24 and 13 inches,
c. 8.4 respectively for A,B,C, and D. Determine the
d. 4.8 rpm of D if the rpm of A is 260.

a. 520.4
2) A wire rope lifts a load of 10 kips at maximum *b. 720
speed of 1000 feet per minute, attained in 5 c. 425.3
seconds starting from rest. The rope has a d. 640
metallic cross sectional area of 0.44 in^2.
Determine the maximum tensile stress on the 6) A cylinder having an internal diameter of 508
rope in ksi. mm and external diameter of 914.4 mm is
subjected to an internal pressure of 69 MPa and
an external pressure of 14 MPa. Determine the
*a. 27.6 hoop stress at the inner surface of the cylinder.
b. 26.2
c. 25.0 a. 91.10 MPa
d. 32.4 b. 19.10 Mpa
*c. 90.11 MPa
d. 911.0 MPa
7) A single square thread power screw is to 11) Three extension springs are hooked in series
raise a load of 70 kN. The screw has a major that support a single weight of 100 kg. The first
diameter of 36 mm and a pitch of 6 mm. The spring is rated at 4 kN/m and the other two
coefficient of thread friction and collar friction springs are rated 6 kN/m each. Determine the
are 0.13 and 0.10 respectively. If the collar equivalent stiffness of the three springs.
mean diameter is 90mm and the screw turns at
60 rpm, find the axial linear speed of the screw. a. 3.71 kN/m
b. 5 kN/m
c. 2.71 kN/m
a. 5.5 mm/s *d. 1.71 kN/m
b. 5 mm/s
*c. 6 mm/s 12) Compute the speed of the gear mounted on
d. 7 mm/s a 52.5mmm diameter shaft receiving power
from a driving motor with 250 Hp.
8) A 10 m simply supported beam has a 25 kN
load 3 m from the left end. Find the maximum a. 2 071 rpm
moment of the beam. b. 2 182 rpm
*c. 2 265 rpm
a. 64.3 kN-m d. 2 341 rpm
*b. 52.5 kN-m
c. 48.6 kN-m 13) A vertical steel cylinder water tank is 30 m
d. 32.4 kN-m in diameter and 45 m high. The allowable stress
of the steel plate is 1224 kg/cm². Without
9) Calculate the shear stress in MPa induced in a reinforcing angle bars and rods, what is the
welded lap joint using two 60 mm long fillet thickness of the steel plate?
welds, each having a leg of 8 mm. If the applied
tensile load is 10 kN. a. 51.55 mm
b. 65.15 mm
a. 14.2 c. 61.55 mm
b. 22.1 *d. 55.15 mm
c. 23.15
*d. 14.73 14) If two parallel shafts are connected by
cylinders in pure rolling contact and turning in
10) The shaft is subjected to a steady load of the same direction, and having a speed ratio of
36,000 lbs at a shear stress of 10,000 Psi. 2.75, what is the center distance of the two
Compute the diameter of the said shaft in shafts assuming that the diameter of the
inches. smaller cylinder is 22 cm?

*a. 2.75 inches *a. 19.25 cm


b. 5.3 inches b. 18.25 cm
c. 2.3 inches c. 20.25 cm
d. 2.5 inches d. 17.25 cm
15) A steel shaft 1.75 inches in diameter c. 1/2
transmits 40 Hp at 1800 rpm. Assuming a d. 9/16
modulus of rigidity of 12 x 10^5 psi, find the
torsional deflection of the shaft in degrees per 19) A 20º straight-tooth bevel pinion having 14
foot length. teeth and a diametral pitch of 6 teeth/inch
drives a 42-tooth gear. The two shafts are at
a. 0.0037 right angles and in the same plane. Find the
*b. 0.0073 pitch angle of the pinion.
c. 0.00013
d. 0.0063
a. 20º
16) If the coefficient of fluctuation is 0.1 and the b. 14.5º
motion speed of the flywheel is 1200 fpm, c. 20.5
calculate the weight of the flywheel in lb. *d. 18.4º
needed to store 450 ft-lb of energy.

a. 61.95 20) A flat belt is 6 inches wide and 1/3 inch thick
b. 122.85 and transmits 15 Hp. The center distance is 8 ft.
c. 262.35 The driving pulley is 6 inches diameter and
*d. 362.25 rotates at 2000 rpm such that the loose side of
the belt is on top. The driven pulley is 18 in. in
17) A cone clutch has an angle of 9 degrees and diameter. The belt material is 0.035 lb/in^3 and
a coefficient of friction of 42. Find the axial the coefficient of friction is 0.30. Determine the
force required if the capacity of the clutch is kW belt net tension.
at 500 rpm. The mean diameter of the active
conical sections is 300mm. Use the uniform *a. 157.5 lb
wear method. b. 165.7 lb
c. 175.5 lb
a. 328 N d. 15.7 lb
b. 238 N
*c. 332 N 21) A single square thread power screw is to
d. 223 N raise a load of 70 kN. The screw has a major
diameter of 36 mm and a pitch of 6 mm.The
18) Two circular shafts, one hollow and one coefficient of thread friction and a collar friction
solid, are made of the same materials and have are 0.13 and 0.10 respectively. If the collar
the diameters D and D/2 (DI), respectively. If Th mean diameter is 90 mm and the screw turns at
is the torsional moment othat the hollow shaft 60 rpm, find teh axial linear speed of the screw.
can resist and Ts is the torsional moment that
the solid shaft can resist, the ratio of Th to Ts is a. 5.5 mm/s
b. 7 mm/s
a. 1/1 *c. 6 mm/s
*b. 15/16 d. 5 mm/s
22) What modulus of elasticity in tension is 26) A parallel helical gear set was a 17-tooth
required to obtain a unit of deformation of pinion driving a 34-tooth gear. The pinion has a
0.00105 from a load producing a unit tensile right-hand helix angle of 30º, and a normal
stress of 31263.27 kg/cm^2? diametral pitch of 5 teeth/in. Find the axial
circular pitches.
a. 46 x 10^6 psi
*b. 43 x 10^6 psi
c. 40 x 10^6 psi a. 1.6256 inches/tooth
d. 45 x 10^6 psi b. 1.6526 inches/tooth
*c. 1.2566 inches/tooth
23) What is the maximum allowable length d. 1.6625 inches/tooth
between supports for a 2inch diameter shaft
that has no bending load except its own
weight? 27) A pulley 600 mm in diameter transmits 40
a. 16.8 ft kW at 500 rpm. The arc of contact between the
b. 12.4 ft belt and pulley is 144°, the coefficient of friction
*c. 14.2 ft between the belt and pulley is 0.35, and the
d. 18.6 ft safe working stress of the belt is 2.1 MPa.
Determine the belt tensions ratio, neglecting
24) A double thread ACME screw driven by a the effect of centrifugal force.
motor at 400 rpm raises the attached load of
900 kg at a speed of 10m/min. The screw has a
pitch diameter of 36 mm;the coefficient of a. 2.14
friction on threads is 0.15. The friction torque b. 1.24
on the thrust bearing of the motor is taken as *c. 2.41
20% of the total input. Determine the lead d. 4.12
angle.

a. 16.452 28) A single square thread power screw is to


b. 15.462º raise a load of 70 kN. The screw has a major
*c. 12.465º diameter of 36 mm and a pitch of 6 mm.The
d. 14.265º coefficient of thread friction and a collar friction
are 0.13 and 0.10 respectively. If the collar
25) If the angular deformation of a solid shaft mean diameter is 90 mm and the screw turns at
should not exceed 1º in a length of a 1.8 m and 60 rpm, find the axial linear speed of the screw.
the allowable shearing stress is 83 MMa, what
is the diameter of the shaft? Assume that the
shaft material has G = 77 x 10 ^6 kPa. *a. 6 mm/s
a. 23.42 cm b. 5 mm/s
*b. 222.34 mm c. 7 mm/s
c. 234.22 mm d. 5.5 mm/s
d. 24.22 cm
29) The root diameter of a double square 33) A 1-inch diameter shaft has a single disc
thread is 0.55 inch. The screw has a pitch of 0.2 weighing 75 lb mounted midway between two
inch. Find the number of thread per inch. bearings 20" apart. Find the lowest critical
speed in rpm. Neglect the weight of the shaft.
a. 0.2 threads/inch Assume that the modulus of elasticity is 30 x
b. 10 threads/inch 10^6 psi
c. 2.5 threads/inch
*d. 5 threads/inch a. 2308 rpm
*b. 2038 rpm
30) Compute the nominal shear stress at the c. 2380 rpm
surface, in MPa, for a 50 mm diameter shaft d. 2803 rpm
that is subjected to a torque of 0.48 kN-m.
34) A uniform beam 12 meters long is fixed at
one end. It has a uniform weight of 50 kg/m
*a. 19.56 along its length. A load of 20 kgs. is suspended
b. 16.95 on the beam 4 m from the free end. The
c. 25.12 moment at the fixed end is.
d. 21.65
a. 0.0 kg-m
b. 4800 kg-m
31) An object is dropped from the floor *c. 3760 kg-m
approximately 55 meters above the concrete d. 60 kg-m
floor. How long in seconds, does it take to hit
the floor?
35) What is the slenderness ratio of a 72-inch
long, 1-inch diameter rod if it has fixed ends?
a. 0.12 sec a. 204
b. 0.9 sec b. 144
c. 3.7 sec *c. 288
*d. 3.3 sec d. 120

36) A multiple-disk clutch, composed of the


32) Compute the working strength of 1 inch bolt three plates with a small diameter of 150 mm
which is screwed up tightly in packed joint and large diameter of 200 mm, is designed to
when the allowable working stress is 13000 psi. transmit 100 kw at 3000 rpm at a coefficient of
friction of 0.5. Determine the spring force
needed to engage the clutch.
a. 3 950 lb
b. 3 800 lb a. 2428 lb
c. 3 600 lb *b. 3638 lb
*d. 3 900 lb c. 2820 lb
d. 5460 lb
37) Determine the Possion's ratio of a material 41) The root diameter of a double square
whose modulus of elasticity is 200 GPa and thread is 0.55 inch. The screw has a pitch of 0.2
whose modulus of rigidity is 80 GPa. inch. Find the outside diameter and the number
of threads per inch.
a. 0.22
b. 0.33 *a. 0.75 inch and 5 threads/inch
*c. 0.25 b. 0.50 inch and 4 threads/inch
d. 0.38 c. 0.50 inch and 5 threads/inch
d. 0.75 inch and 4 threads/inch
38) Determine the tensile stress area of an
American Standard Screw threads 6-32 UNC 42) Line shaft is to transmit 299 Hp at 900 rpm.
with basic major diameter of 0.1380 inch. Find the diameter of the shaft.

*a. 9.085 x 10^-3 in^2 a. 2.18 inches


b. 9.085 x 10^-4 in^2 b. 3.18 inches
c. 9.085 x 10^-2 in^2 c. 3.28 inches
d. 9.085 x 10^-5 in^2 *d. 2.28 inches

39) A set of bevel gears in a vehicle differentials 43) A single square thread power screw is to
has a 4" pitch diameter pinion whose pitch raise a load of 70 kN. The screw has a major
angle is 18.43°. For a diametral pitch of 4, diameter of 36 mm and a pitch of 6 mm. The
determine the number of teeth of the larger coefficient of thread friction and collar friction
gear. are 0.13 and 0.10 respectively. If the collar
mean diameter is 90 mm and the screw turns at
a. 24 60 rpm, find the combined efficiency of the
b. 36 screw and collar?
*c. 48
d. 30 *a. 12.53%
b. 15.97%
40) A right-handed single-thread hardened-steel c. 13.52%
worm has a catalog rating of 2.25 kW at 650 d. 15.32%
rpm when meshed with a 48-tooth cast-steel
gear. The axial pitch of the worm is 25 mm, 44) A 20º straight-tooth bevel pinion having 14
normal pressure angle is 14.5º, and the pitch teeth and a diametral pitch of 6 teeth/inch
diameter of the worm is 100 mm. the drives a 32-tooth gear. The two shafts are at
coefficient of friction is 0.085. Determine the right angles and in the same plane. The pinion is
shafts center distance. to transmit 1800 rpm and transmitting 50 hp.
Determine the pitch diameters of the gears.
a. 142 mm *a. 2.33 inches and 5.36 inches
b. 412 mm b. 3.23 inches and 3.56 inches
*c. 241 mm c. 2.33 inches and 2.33 inches
d. 124 mm d. 5.36 inches and 6.36 inches
45) Determine the minimum whole depth of 49) The energy required to punch a square hole
spur gear of 14.5º involute type with diametral 20mm thick plate is 10 kJ. If the ultimate shear
pitch of 24 and circular pitch of 0.1309 inch. strength of the plate is 415 MPa, determine the
maximum side of the square that can be
a. 0.0899 inch punched.
b. 0.089758 inch
*c. 0.08900 inch a. 50 mm
d. 0.09000 inch *b. 30 mm
c. 20 mm
46) A double-thread worm has a pitch diameter d. 40 mm
of 3 inches. The wheel has 20 teeth and a pitch
diameter of 5 inches. Find the gear helix angle. 50) The efficiency of a 2" screw with a TPI of 2
a. 6.49º (single thread, square-form) whose coefficient
*b. 9.46º of friction is 0.2 is
@ 81.44° is the helix angle (9.46° is the lead
angle) a. 48.22%
c. 4.69º *b. 30.32%
d. 6.94 c. 34.32%
d. 55.12%
47) A 20-tooth motor sprocket, running at 1200
rpm, drives a blower at a speed ratio of 4:1. 51) A shaft is connected with a coupling has
using the largest permissible chain size and the elements with outside and inside of 250 mm
largest permissible center distance of 60 and 100 mm respectively,. The axial force is
pitches, what length of chain in pitches is 1200 N. If the coefficient of friction is 0.3, find
required to connect the sprockets? the capacity of the coupling.

a. 200 pitches a. 30.5 N


b. 220 pitches *b. 33.4 N
*c. 212 pitches c. 36.8 N
d. 216 pitches d. 35.7 N

48) A parallel helical gear-set consists of a 19- 52) If the ultimate shear strength of a steel
tooth pinion driving a 57-teeth gear. The pinion plates is 42 000 psi, what force is necessary to
has a left-hand helix angle of 20º, a normal punch a 0.75 inch diameter hole in a 0.625 inch
pressure angle of 14 1/2º, and a normal thick plate?
diametral pitch of 10 teeth/inch. If the pinion is
to transmit 50 Hp at speed of 1750 rpm. a. 61 580 lb
Determine the center distance of the two gears. b. 60 185 lb
a. 6.06 inches *c. 61 850 lb
b. 2.02 inches d. 65 810 lb
c. 2.06 inches
*d. 4.04 inches
53) A 36-tooth pinion turning at 300 rpm drives 57) A piston rod of an air operated press has a
120-tooth gear of 14.5º involute full depth length of 760 mm, with its right hand end pin
pressure angle. Determine the rpm of the connected to the operating lever and the piston
driven gear. end of the rod fix ended. The rod is made of a
material whos Sy = 250 Mpa and E = 200 Gpa.
a. 45 rpm For a factor of safety of 2.5, determine the
*b. 90 rpm maximum safe compressive load of the rod in
c. 60 rpm kN if its diameter is 20 mm.
d. 75 rpm

54) Two extension coil springs are hooked in *a. 31.54


series that support a single weight of 100 kg. b. 12.30
The first spring is rated at 4 kN/m and the other c. 19.93
spring is rated at 6 kN/m. Determine the total d. 8.80
deflection of the springs.

a. 480.6 mm 58) A pulley 600 mm in diameter transmits 40


*b. 408.6 mm kW at 500 rpm. The arc of contact between the
c. 486.0 mm belt and pulley is 155º, the coefficient of friction
d. 460.8 mm between belt and puelly is 0.35 and the safe
working stress of the belt is 2.1 MPa. Determine
55) A round steel rotates at 200 rpm and is the belt tensions ratio, neglecting the effect of
subjected to a torque of 275 N-m and a bending centrifugal force.
moment of 415 N-m. Determine the equivalent
twisting moment.
a. 5.782
a. 456.42 N-m *b. 2.578
b. 597.84 N-m c. 5.287
*c. 497.85 N-m d. 2.857
d. 546.43 N-m

56) AN electric motor drives a pump through a 59) A 36-inch wide conveyor belt feeder having
gear drive. The center distance is 120mm. The a speed of 750 ft/min moves a 205 kg of
speed of the motor and the pump are 1500 rpm magnetite concentrates. Determine the
and 300 rpm respectively. If the pump requires developed kinetic energy in ft-lbs of the
a power input of 3kW. What is the tangential materials.
force on the gear teeth.

a. 8957 N a. 1300
*b. 9550 N b. 900
c. 8579 N c. 1500
d. 7546 N *d. 1100
60) Through bolt is used to fasten two plates a. 373.3 lb
with a gasket between two plates. It is known b. 337.3 lb
that the ratio of the deflection of the per nit *c. 333.7 lb
load to the deflection of the bolted parts per d. 733.3 lb
unit is 1/4. WHat percentage of the applied load
to the plates will added to the initial tightening 64) A line connection in an automobile
load of the bolt? transmission consists of lines cut in a 58mm
diameter shaft. The height of each is 5.5mm
a. 60% and the keyways in the hub are 45mm long.
b. 88% Determine the power that maybe transmitted
c. 93% at 2500 rpm If the able normal pressure on the
*d. 80% splines is limited to 4.8 Mpa.

61) A 75-mm diameter shaft is transmitting 300


kW at 600 rpm. A flange coupling is used and *a. 63.45 KW
has 6 bolts, each 18 mm in diameter. Find the b. 82.64 kW
required diameter of the bolts circle based on c. 58.83 kW
an average shearing stress of 27.5 MPa. d. 71.35 kW

a. 274.7 mm
b. 247.7 mm 65) A vise is equipped with a 1-inch single
c. 477.2 mm square thread, with 4 threads per inch. The
*d. 227.4 mm frictional radius of the collar is 0.5 inch. The
coefficient of friction for both the collar and
62) What pressure, in tons, is required to punch threads is 0.20. How much external torque must
a hole 2" diameter through a 1/4" steel plate? be applied to produce a force of 200 lb against
the jaws of the vise?
*a. 40
b. 30 a. 33.97 in-lb
c. 10 b. 39.73 in-lb
d. 20 *c. 37.93 in-lb
d. 39.37 in-lb
63) A flywheel has a mean diameter of 4 ft and
is required to handle 2250 ft-lb of kinetic 66) An air cylinder has bore of 25 mm and is
energy. It has a width of 8 inhes, mean operated with shop air of a pressure of 90 psi.
operating speed is 300 rpm and the coefficient Find the push force exerted by the piston rod in
of fluctuation is to be 0.5. Find the weight of N.
rim, assuming that the arms and hub are
equivalent to 10% of the total rim weight. The a. 127
flywheel is made up of cast iron with specific b. 402.73
weight of 0.26 lb per cubic inch. *c. 305.57
d. 70.42
67) A 50-mm diameter shaft is to transmit 12
kW power at a speed of 500 rpm, determine the
mean diameter of the pin, under double shear, 71) Using a oxyacetylene welding method to
for material having a safe unit stress of 40 weld a 3 ft long seam in 3/8 in. thick steel plate
N/mm^2. at a consumption rate of 9 cu.ft/ft of acid for
oxygen and 7 cu.ft/ft for acetylene. What is the
*a. 12.08 mm total combined gas consumption in cubic feet.
b. 10.08 mm
c. 13.08 mm
d. 11.08 mm a. 45
*b. 48
68) What is the working strength, in lbs, of a 2" c. 51
bolt which is screwered up tightly in a packeted d. 55
joint when the allowable working stress is
17,000 psi?
72) Two overlapping 5/8" thick steel plates are
a. 20,200 welded with two 5/8" fillet welds, 3" long,
b. 20,100 arranged normal to a load. Considering a design
c. 20,120 stress of 10 kal for the welds, calculate the
*d. 20,400 maximum permissible load F on the plates.

69) A 1.75 inch-diameter shaft is supported by *a. 70.71 kip


two sleeve bearings. The total load on the two b. 200.02 kip
bearings is 2800 lb. Find the friction power loss, c. 141.42 kip
in HP, if the coefficient of friction between shaft d. 100.02 kip
and bearing is 0.10 and the shaft rotates 200
rpm. 73) What load in N must be applied to a 25 mm
round steel bar 2.5 m long (E = 207 GPa) to
a. 0.98 HP streth the bar 1.3mm?
*b. 0.78 HP
c. 0.68 HP a. 53 000 N
d. 0.88 HP b. 60 000 N
c. 42 000 N
70) A solid shaft 150 mm in diameter is coupled *d. 52 840 N
by bolts 32 mm in diameter with centers 130
mm from the axis. How many bolts are 74) Compute the tooth thickness of a 14.5* spur
necessary (assume same material for shaft and gear with diametral pitch of 5.
bolt).
a. 15 a. 0.03140 inch
b. 12 *b. 0.31416 inch
c. 10 c. 0.23140 inch
*d. 7 d. 0.43140 inch
75) From 26th Machinery's Handbook, the
bursting speed for flywheel has an empirical 79) What is the polar section modulus of solid
formula of F = sqrt(10) - 4 Where: v = ft/s and S shaft with a diameter of 101.6 mm?
= strength of rim material in pouds per in².
Thus, for cast iron having a tensile strength of
19,000 pounds per square inch the bursting a. 205.9 cm^4
speed would be: b. 209.5 cm^4
*c. 205.9 cm^3
*a. 436 ft/s d. 209.5 cm^3
b. 234 ft/s
c. 346 ft/s 80) A 20-kW motor, running at 1200 rpm, drives
d. 446 ft/s a 400 mm diameter pulley at a belt tension ratio
of 2.4. If the belt's tight side tension is only
76) A spur pinion rotates at 600 rpm and 1200 N, determine the transmission efficiency.
transmits 25 kW to a mating gear. the pitch
diameter of the pinion is 100 mm, and the a. 84.58%
pressure angle is 20º. Determine the tangential b. 85.66%
load, in N. *c. 87.97%
d. 86.55%
*a. 7660
b. 3098 81) A stepped torsion shaft has diameters of 16
c. 3900 mm and 12 mm and a fillet radius of 2 mm. The
d. 6790 sahft is subjected to a torque of 12.5 N-m. Find
the maximum induced stress caused by the
77) A steel has a BHN = 300. What is its fillet. Consider a stress concentration factor of
approximate ultimate strength in ksi? 1.25.

*a. 150 ksi *a. 46.05 MPa


b. 300 ksi b. 36.84 MPa
c. 75 ksi c. 45.06 MPa
d. 200 ksi d. 38.64 MPa

78) A small vehicle is designed to carry a load of 82) A hollow iron pipe to be designed as a
1000 lb at a speed of 8 miles per hour. If the column has an outside diameter of 240 mm and
empty vehicle weighs 600 lb, determine the is subjected to a force of 80 kN. Find the pipe
engine horsepower required to move the thickness if the compressive stress is limited 16
vehicle horizontally. Use an over-all efficiency of MPa.
30% and a coefficient of friction of 0.5.
a. 50 Hp *a. 6.85 mm
b. 70 Hp b. 8.85 mm
c. 80 Hp c. 5.85 mm
*d. 60 Hp d. 7.85 mm
83) A square key has a breadth equal to one- 87) A 20° involute spur gear has a tooth whole
fourth of the shaft diameter. The shaft and key depth of 16.95 mm, a tooth thickness of 13.2
are of materials that are equally strong with a mm, and a pitch of 3. Determine the circular
yield point value in shear equal to one-half the pitch of the gear.
yield point value in tension. Find the required
length of the key in terms of shaft diameter a. 16.6 mm
necessary the shaft torque. b. 25.6 mm
*c. 26.6 mm
*a. L = 1.51 D d. 24.6 mm
b. L = 0.87 D
c. L = 3.15 D 88) Determinet he Hp lost when a collar is
d. L = 2.45 D loaded with 2000 lb, rotates at 50 rpm, and has
a coefficient of friction of 0.15. The outside
84) What Hp can a 1-inch diameter short shaft diameter of the collar is 4 inches and the inside
transmit at 380 rpm? diameter is 2 inches.

*a. 10 Hp
b. 7.1 Hp a. 0.7314 Hp
c. 3 Hp b. 0.4371 Hp
d. 18 Hp c. 0.4713 Hp
*d. 0.3714 Hp
85) A 48-inch diameter spoked steel flywheel ([]
= 0.28 lb/in^3) having a 12-in wide x 10 -in deep 89) What length of a square key is required for
rim rotates at 1200 rpm. Determine the kinetic a 4-in diameter shaft transmitting 1000 hp at
energy of this flywheel. Neglect the weight of 1000 rpm? The allowable shear and
its spokes and hub compressive stresses in the key are 15 ksi and
30 ksi, respectively.
a. 84,448 ft-lb
*b. 68,488 ft-lb a. 3.2 inches
c. 53,123 ft-lb b. 4.2 inches
d. 42,248 ft-lb c. 2.8 inches
*d. 2.1 inches
86) What is the pitch of an American Standard
Screw with designation 12-28 UNF? 90) The maximum shear stress induced on a
1.5" diameter solid shaft loaded with a torque
of 8,000 in-lb and a bending moment 12,000 in-
a. 0.75 inch lb is;
b. 0.083 inch
c. 0.5 inch *a. 21, 760 psi
*d. 0.0357 inch b. 27, 220 psi
c. 14, 422 psi
d. 62, 237 psi
91) The load on a helical spring is 1600 lb and 94) The extension springs are hooked in parallel
the corresponding deflection is to be 4 inches. that suppor t a single weight of 100 kg. The
Rigidity modulus is 11 x 10^4 psi and the springs are rated 4 kN/m, 5 kN/m and 6 kN/m.,
maximum intensity of safe torsional stress is respectively. Determine the equivalent of the
60,000 psi. IF the wire diameter and the mean three springs.
diameter are 0.625 in and 3 in respectively.
Determine the number of active coils. *a. 15 kN/m
b. 10 kN/m
c. 11 kN/m
a. 11.5 d. 9 kN/m
b. 15.5
*c. 19.5 95) A 101.6 mm shaft using a flat key, whose
d. 13.5 width is 25.4 mm, is transmitting a torque of 63
000 in-lb. If the design shearing stress is 5000
psi, determine the safe length of key.
92) A 20º straight-tooth bevel pinion having 14
teeth and a diametral pitch of 6 teeth/inch a. 5.3 inches
drives a 42-tooth gear. The two shafts are at b. 3.6 inches
right angles and in the same plane. Find the c. 4.3 inches
pitch angle of the pinion. *d. 6.3 inches

96) A fast truck is travelling in the highway at a


a. 20.5º velocity of 25 m/s. If it is decelerating at a rate
*b. 18.4º of 6 m/sec/sec, how far, in meters, does it
c. 14.5º travel before stopping?
d. 20º
a. 58
b. 42
93) A pinion 100 mm in diameter is transmitting c. 49
10 kW at 500 rpm. This gear is in mesh with *d. 52
another 250mm-diameter gear. If the pressure
angle is 20°, determine the separating force 97) With the water interruptions prevailing in
between the pair of gears. your town, you have been asked to design an
upright cylindrical water tank 6 meters in
diameter and 6 meters high, vented, and to be
*a. 1390.2 N filled completely with water. Determine the
b. 987.6 N minimum thickness of the tank plate if the
c. 3819.6 N stress is limited to 40 MPa.
d. 2456.3 N a. 5.5 mm
b. 3.3 mm
*c. 4.4 mm
d. 8.8 mm
98) A solid disk flywheel has a diameter of 1.5m, 102) A steam engine that has a stroke of 12
and a mass of 800 kg. What torque is need to inches has an overhung crank of 11 inches. The
produc ean angular acceleration of 100 maximum tangential force, P, on the crank may
revolutions per minute, per second? be assumed as 75000 lb. Assuming an allowable
stress in shear as 4400 psi, determine the
a. 6325 N-m crankshaft diameter.
b. 5236 N-m
c. 3265 N-m a. 3.77 inches
*d. 2356 N-m b. 2.77 inches
*c. 4.77 inches
99) If a sleeve bearing has an outside diameter d. 1.77 inches
of 38.1 mm and a length of 50.8 mm, the wall
thickness is 3/16 inch. The bearing is subjected 103) A 1200 mm cast iron pulley is fastened to
to a radial load of 500 kg. What is the bearing 112.5 mm shaft by means of a 28.13 mm square
pressure, in psi? key 175 mm long. The key and shaft have a
shearing stress of 14 000 psi. Determine the
a. 409 psi force acting at the pulley that will shear the key.
*b. 490 psi
c. 904 psi a. 10 501 lb
d. 940 psi b. 11 005 lb
*c. 10 015 lb
100) Two pulleys 2-ft in diameter are connected d. 11 050 lb
by a belt so that ,each has a belt wrapped
around half of its circumference. The coefficient 104) A helical-coil spring has a mean coil
of friction between the belt and the pulley is diameter of 1 inch and a wire diameter of 1/8
0.20. If the tension in tight side is 300 lbs, inch. Determine the curve correction factor of
determine the tension in the slack side when the spring.
the belt is about to slip.
a. 155.235 lbs a. 1.1414
b. 163.85 lbs b. 1.144
c. 145.23 *c. 1.1144
*d. 160.05 lbs d. 1.44

101) Determine the HP lost when a collar is 105) A thrust washer has an inside diameter of
loaded with 2000 lb, rotates at 50 rpm, and has 0.5 inch and an outside diameter of 3 inches.
a coefficient of friction of 0.15. The outside For an allowable bearing pressure of 90 psi,
diameter of the collar is 4 inches and the inside how much axial load can it sustain?
diameter is 2 inches.
a. 0.4371 Hp *a. 618.5 lb
*b. 0.3714 Hp b. 702.2 lb
c. 0.7314 Hp c. 817.2 lb
d. 0.4713 Hp d. 537.2 lb
106) A thin walled cylindrical pressure vessel, 110) A 75-mm diameter shaft is transmitting
1.5 inches in diameter, subjected to an internal 350 kW at 650 rpm. A flange coupling is used
pressure which varies from 690 kPa to 450 kPa, and has 6 bolts, each 18 mm in diameter. Find
continuously. Find the required thickness in mm the required diameter of the bolts circle based
of the wall based on a yield point of 480 MPa, on an average shearing stress of 27.5 MPa.
net endurance strength of 20 MPa and a factor
of safety of 2.0. a. 425 mm
b. 452 mm
a. 18.23 mm c. 254 mm
b. 12.87 mm *d. 245 mm
c. 14.89 mm
*d. 16.56 mm 111) A flywheel has a rim weight of 450 kg and
a mean radius of 450 mm, If the rim weidth is
107) What is the number of threads per mm five times the rim thickness and material
and the tensile stress area of a stranded Metric density is 7200 kg/m^3, determine the width of
screw Thread designated by M10 x 1.5? the rim.

a. 1.5 and 57.99 mm² *a. 332 mm


b. 1.75 and 57.99 mm b. 473 mm
*c. 0.667 and 57.99 mm² c. 605 mm
d. 0.555 and 57.99 mm² d. 510 mm

108) A helical-coil spring has a mean coil 112) What is the bursting steam pressure of a
diameter of 1 inch and a wire diameter of 1/8 hemispherical steel shell with a diameter of 100
inch. Determine the Wahl factor of the spring. inches and made of 0.0635-m thick steel plate,
a. 1.418 if the join efficiency is 70% and the tensile
b. 1.148 strength is 60 000 psi?
c. 1.814 *a. 4 200 psi
*d. 1.184 b. 2 040 psi
c. 4 020 psi
109) A flat belt is 6 inches wide and 1/3 inch d. 2 400 psi
thick and transmits 20 Hp. The center distance
is 8 ft. The driving pulley is 6 inches in diameter 113) A multiple-disk clutch, composed of three
and rotates at 2 000 rpm such that the loose plates with a small diameter of 150 mm and
side of the belt is on top. The driven pulley is 18 large diameter of 200 mm, is designed to
inches in diameter. The belt material is 0.035 transmit 100 kW at 3000 rpm at a coefficient of
lb/in^3 and the coefficient of friction is 0.30. friction 0.5. Determine the spring force needed
Determine the belt net tension. to engage the clutch.
*a. 210 lb a. 5460 N
b. 102 lb b. 2820 N
c. 120 lb *c. 3638 N
d. 201 lb d. 2428 N
114) Two shafts 3.6 m between centers carry 118) Two diagonal aluminum alloy tension rods
pulleys 1.2 m in diameter and 0.91 m in 15 mm in diameter are used in a rectangular to
diameter respectively, connected by a crossed prevent collapse. The rods can safely support a
belt. It is desired to put the belt on as an open tensile stress of 135 Mpa. If the rods are initially
belt. how long a piece must be cut of it? 3m in length, how much must they be sketched
to develop this stress? E = 71 GPa.
*a. 303.3 mm *a. 5.7 mm
b. 330 mm b. 1.54 mm
c. 330.3 mm c. 8.97 mm
d. 333.0 mm d. 2.43 mm

115) Determine the maximum stress in a hollow 119) Determine the length of a square key for a
column of D = 160 mm, and D = 100mm that gear-driven shaft to withstand a torque of 1450
supports a load of 40 kN and a bending moment N-m. The shaft diameter is 65mm with a design
of 4 kN-m. stress of 72.6 MPa in shear. The thickness and
a. 10.2 Mpa width of key is 5.8 inch.
b. 12.2 Mpa *a. 3.87 cm
c. 16.4 Mpa b. 4.5 cm
*d. 15.0 MPa c. 5.6 cm
d. 4.5 cm
116) A shaft of 50 mm diameter is to transmit 120) The distance between the adjacent
power of 12 kilowatts of a speed of 500 rpm, threads on a triple-threaded screw of a square
find the mean diameter of the pin for a material thread form is 2/3 inch. The mean radius is
having a safe unit stress of 40 N/mm² inches. The coefficient of friction is 0.10. What
load can be by exerting a moment of 2000 ft-lb?
a. 19.20 mm a. 54, 623 lb
b. 10.12 mm *b. 45, 567 lb
*c. 17.1 mm c. 65, 240 lb
d. 21.09 mm d. 35, 450 lb

117) A triple threaded worm has a pitch 121) A power of 25 KW at 150 mm is available
diameter of 3 inches. The wheel has 25 teeth on a distributed line shaft of 6.35 cm dia. Two
and a pitch diameter of 5 inches. Material from pulleys mounted on the shaft for power
both the wheel and the wheel is phosphor distribution, 45, 72, cm apart, tend to cause
bronze. Determine the helix angle of the gear. torsional deflection. Shear modulus of elasticity
75.02 GPa. Which of the following values most
a. 11.13º nearly equal to the angle of twist in the shaft
*b. 11.31º between the pulley
c. 13.11º a. 0.53 deg
d. 10.13 *b. 0.84 deg
c. 1.31 deg
d. 0.34 deg
122) A shaft is simultaneously loaded with a 125) Determine the power capacity of a cone
torque of 900 N-m and a bending load of 4000 clutch under uniform pressure and assuming
N applied at the center of its 500 mm span. the following conditions major diameter = 250
Considering a maximum shear design stress of mm; minor diameter = 200 mm; length of
60 MPa, determine the shaft diameter. conical elements in contact = 125 mm;
rotational speed = 870 rpm; coefficient of
friction = 0.30; and allowable pressure = 70 kPa.
*a. 44.38 mm
b. 34.83 mm
c. 84.33 mm a. 27.45 Hp
d. 38.44 mm b. 24.75 Hp
c. 24.57
*d. 25.74 Hp
123) Determine the HP lost when a collar is
loaded with 2000 lb, rotates at 50 rpm, and has
a coefficient of friction of 0.15. The outside 126) Selecting a deep-groove ball bearing to
diameter of the collar is 4 inches and the inside carry a radial load Fx = 800 lb and a thrust load
diameter is 2 inches. Fz = 700 lb at 1750 rpm. The service is 8 hr/day,
but it is not continuous; design for 20 000 hr.
The operation is smooth with little vibration;
a. 0.4371 Hp the outer ring rotates. Determine the design life
b. 0.4713 Hp in mr with no more than 10% failure.
*c. 0.3714 Hp
d. 0.7314 Hp
a. 2001 mr
b. 20100 mr
124) A roller chain and sprocket is to drive *c. 2100 mr
vertical centrifugal discharge bucket elevator. d. 1200 mr
The pitch of chain connecting sprockets is 1.75"
The driving sprocket is rotating at 120 rpm and
has 11 teeth while the driven sprocket is 127) A slider crank mechanism consists of crank
rotating at 38 rpm. Determine the number of Q2A = 100 mm, link B = 300 mm , and block B. If
teeth of driven sprocket. crank Q2A's axis is located 50 km above the
horizontal line of action of the slider, determine
the stroke of the block.
*a. 35 teeth
b. 34 teeth
c. 33 teeth a. 205 mm
d. 30 teeth b. 405.2 mm
*c. 203.2 mm
d. 305.4 mm
128) The transmitted torque of a hollow shaft is
3400 N-m at a shearing stress of 55 MPa. If the 1) Compute the working strength of 1" bolt
outside diameter is 1.25 times that of the inside which is screwed up tightly in packed joint
diameter, what is the inside diameter in mm? when the allowable working stress is 13,000 psi.

*a. 64.87 a. 3800 lbs


b. 46.87 *b. 3900 lbs
c. 74.64 c. 3950 lbs
d. 84.67 d. 300 lbs

129) A disc clutch has 6 pairs of contracting 2) A keyed gears deliver a torque of 912.4 Nm
friction surface with an outside diameter of 200 thru its shaft of 63.5 mm outside diameter. If
mm and an inside diameter of 100 mm. The the key has thickness of 15.875 mm and width
coefficient of friction of the clutch materials is of 11.1125 find the length of the key. Assume
0.4 and the axial force is 1500 N. The shaft the permissible stress values of 61.2 MPa for
speed is 1200 rpm. Determine the Hp that can shear and tension at 99.8 MPa.
be transmitted by the clutch assuming uniform
pressure. a. 47.42 mm
b. 46.92 mm
*a. 47.2 Hp c. 39.72 mm
b. 23.5 Hp *d. 42.22 mm
c. 27.4 Hp
d. 35.2 Hp 3) Compute the speed of the gear mounted on a
52.5 mm diameter shaft receiving power from a
130) A hollow shaft 12.7 cm outside dia. is used driving motor with 250 hp.
instead of a solid shaft of 9.652 cm dia. which
has equal torsional strength. Calculate the a. 2182 rpm
percentage by weight of the material saved. *b. 2282 rpm
c. 2071 rpm
a. 65.6% d. 2341 rpm
b. 50.6%
*c. 56.6% 4) What minimum distance can a truck side on a
d. 60.6% horizontal asphalt rad if it is travelling 25 m/s?
The coefficient of sliding friction between
131) A helical-coil spring has a mean coil asphalt and rubber tire is at 0. the weight of the
diameter of 1 inch and a wire diameter of 1/8 truck is 8500 kg
inch. Determine the value of bergstrassar factor
of the spring. a. 44.9
*a. 1.172 b. 58.5
b. 1.712 c. 3.8
c. 1.271 *d. 53.2
d. 1.217
5) Determine the width of a 6 ply rubber belt
required for a ventilating fan running at 150 9) The shaft whose torque varies from 2000 to
rpm driven from a 12 inch pulley on a 70 Hp at 6000 in lbs has 1 1/2 in in diameter and 0000
800 rpm. The center distance between pulley is psi yield strnght. Compute for the shaft mean
12 ft. and the rated belt tension is 78.0 lb/in average stress.
width.
a. 5162 psi
b. 5550 psi
a. 15" c. 6810 psi
*b. 12" *d. 6036 psi
c. 10"
d. 8" 10) What is the frictional HP acting on a collar
loaded with 100 kg weight? the collar has an
outside diameter of 100 mm and an internal
6) Compute for the twisting moment in in-lb diameter of 40mm. The collar rotates at 1000
developed when the shaft delivers 20 Hp at rpm and the coefficient of friction between the
1200 rpm. collar and the pivot surface is 0.15.

a. 0.5 Hp
*a. 1050 b. 0.3 Hp
b. 945 c. 1.2 HP
c. 915 *d. 0.8 HP
d. 1166
11) Compute the cutting speed in fpm of a
7) If the ultimate shear strength of a steel plate workpiece with 2 inches diameter and running
is 42,000 lb/in`2, what force is necessary to at 100 rpm
punch a 0.75 inch diameter hole in a 0.625 inch
thick plate? *a. 52
b. 102
a. 66,800 lbs c. 62
b. 63.008 lbs d. 72
*c. 61,800 lbs
d. 68,080 lbs 12) The torsional deformation of a SAE 1040
steel shaft is to 0.8° in a length of 1/2 meter.
8) The minimum clearance allowed for meshing The shear stress is 69 MPa. Compute the
spur gears with a circular pitch of 0.1571 and diameter of the shaft in millimeter. Steel
diametral pitch of 20. The spur gear has 25 modulus of elasticity is 79,300 MPa or N/mm²
teeth.
*a. 0.007855 a. 50
b. 0.008578 b. 51
c. 0.007585 c. 75
d. 0.007558 *d. 62
13) A coiled spring with 5 cm of outside 17) To facilitate the milling (roughing) work of a
diameter is required to work under the load of cast steel material using material a 11/2 inch
190 N. The wire diameter is 5 mm, the spring is diameter cutter choose between the two
to have active coils and the ends are to be available stock. Find the speed of the cutter in
closed and ground. Determine the total number rpm. - high speed steel cutter with a cutting
of coils. The modulus of rigidity is 809 Gpa and speed of 50 fpm - carbide tipped cutter with a
the mean radius is to be 23 mm, with 7 mm cutting speed of 200 fpm
pitch of the spring.
a. 412
a. 7.5 coils b. 389
b. 6.5 coils c. 572
c. 9.5 coils *d. 509
*d. 8.5 coils
18) A hollow shaft has an inner diameter of
14) Find the number of active coils of a No. 8 0.035 m and an outer diameter of 0.06 m.
wire helical spring with index of 6, steady load Compute for the torque if the shear stress is not
with spring rate of 42.5 lb.in. Maximum to exceed 120 Mpa in Nm.
allowable stress is 60 ksi
a. 4100
a. 29 b. 4300
*b. 25 *c. 4500
c. 28 d. 4150
d. 22
19) What is the working strength of a 2" bolt
15) With the electric arc welding rate of 18 which is screwed up tightly in a packed join
in./min, how long will it take to weld a 1/2 in. when the allowable working stress 12,000 psi?
thick plate by 3 ft long seam?
a. 3 min. a. 20,400 lbs
b. 1.5 min. b. 20,200 lbs
*c. 2 min. c. 20,120 lbs
d. 4 min. *d. 20.400 lbs

16) A solid cylindrical shaft 48.2 cm long is used 20) A cast iron will flywheel is rotated at a
for a transmission of mechanical power at a speed of 1200 rpm and having a mean rim
rate of 37 KW running at 170 rpm. The Ss is 8.13 radius of 1 foot. If the the weight of the rim is
Mpa. Calculate the diameter 30 lbs. What is the centrifugal force? Use factor
C = 41.
a. 30 mm
b. 35 mm a. 7 ft
*c. 50 mm *b. 14, 760 lbs
d. 40 mm c. 14,860 lbs
d. 14,800 lbs
21) Determine the time in seconds, to saw a
rectangular magnesium bar 5 in. wide and 2 in.
thick if the length of cut is 5 in. The power 25) A pair of gear/pinion of 42 tooth and 18
hacksaw does 120 strokes/min and the tooth with a diametral pitch of 0.7874 teeth/cm
feed/stroke is 0.127 mm and the addendum is 0.8/p and dedendum 1/p.
The gear pressure angle of 20°. Compute the
center distance of the pair of gears in meters
a. 20
*b. 500
c. 189 a. 0.5026 m
d. 99 b. 0.3516 m
*c. 0.4013 m
d. 0.3426 m
22) A step shaft made of SAE 1117 steel with an
ultimate strenght os 69.7 ksi. The notch
sensitivity factor is 0.983 and 0.00435 is the 26) If the ultimate shear stress of a 1/8 inch
constant dependent upon the ultimate strenght thick drawn steel plates is 35 ksi what force is
check the radius of the stress raiser. required to punch a 1 1/2 inch diameter hole?

a. 0.192
*b. 0.25 a. 11 Mtons
c. 0.386 *b. 20620 lbs
d. 0.775 c. 22.322 lbs
d. 10.011 lbs
23) A ball is thrown vertically upward with a
speed of 24.38 m/s. Then 2 seconds later a
second ball is projected vertically upward too 27) The allowable stresses that are generally
with a speed of 18.28 m/s. At what point above used in practice are 4 ksi for main power
will they meet? transmitting shaft, ksi for line shaft carrying
pulleys and 8.5 ksi for small short
a. 15.62 m shaft/countershaft, etc. With these allowable
*b. 16.62 m stresses what will be the simplified formula to
c. 17.62 m determine transmitted HP, diameter of the
d. 21.62 m shaft or even the rpm (N)?

24) What power would a spindle 55 mm in a. HP=D`3N/38


diameter transmit at 480 rpm. Stress allowed b. HP=D`3N/531/2
for short shaft is 59 newtons/mm`2 *c. all of these
a. 50.61 kw d. HP=D`3N/80
*b. 45.12 kw
c. 39.21 kw
d. 45 kw
28) What pressure is required to punch a hole 2 32) Compute how many 3/8 inch diameter set
" diameter through a 1/4" steel plate? screws required to transmit 3 HP at a shaft
speed of 1000 rpm. The shaft diameter is 1 inch
a. 10 tons
b. 20 tons *a. 2
*c. 40 tons b. 3
d. 30 tons c. 1 1/2
d. 1
29) Compute for the induced/compressive
stress, in kPa, of a steel solid shafting of 50 mm
diameter and 800 mm in lenngth that is 33) Determine the minimum mean diameter of
subjected to an increase of temperature by 80 a taper pin for use to fix a lever to a shaft if it is
deg transmit a max torque of 700 in-lbs. The shaft
diameter is 2 in and the material allowable
*a. 196,560 stress is 15000 psi. Ise factor of safety of 2.
b. 242,816
c. 218,182 a. 7.0 mm
d. 181,816 b. 5.2 mm
*c. 6.2 mm
d. 7.2 mm
30) A car travels with an initial velocity of 10
m/sec or 36 km/hr. If it is decelerating at rate of 34) A 76.2 mm diameter shafting of SAE 1040
3 m/sec-sec, how far in meters does it travel grade cold rolled, having a yield point of 50 ksi
before stopping? and with a 3/4 x 3/4 x 5 inches key. Compute
the minimum yeild point in the key in order to
transmit the torque of the shaft. The factor of
a. 15 safety to used is 2 and Sys=0.5Sy.
b. 21
*c. 17 a. 39.120 ksi
d. 19 b. 279.20 ksi
*c. 47.120 ksi
d. 42.130 ksi
31) Determine the load in kkN on a 25 mm
diameter 1200 mm long steel shaft if its 35) A cylinder tank with 10" inside diameter
maximum elongation exceeds 1 mm contains oxygen gas at 2500 psi. Calculate the
required wall thickness in (mm) under stress of
28000 psi
a. 93
*b. 83 *a. 11.34 mm
c. 125 b. 12.44 mm
d. 103 c. 10.24 mm
d. 10.54 mm
36) Determine the torque receive by the motor 40) Calculate the cutting speed in fpm when
shaft running at 4250 rpm. Transmitting 11 Hp, spindle speed of a lathe is turning 8 inch
through a 10 in dia. 20 deg. involute gear. The diameter bronze casting using a spindle speed
shaft is supported by ball bearings at both ends of 120 rpm.
and the gear is fixed at the middle of 8" shaft
length. *a. 251 fpm
b. 2510 fpm
a. 132 in. lb c. 3016 fpm
b. 167 in. lb d. 220 fpm
*c. 163 in lb.
d. 138 in.lb 41) Find the tooth thickness on the tooth circle
of a 20 degree full depth in volute tooth having
37) Using oxyacetylene welding method to weld a diametral pitch of 3, circular pitch of 1.0472
a 3ft. long seam in a 3/8 in. thick plate at a and whole depth of tooth at 0.60.
consumption rate of 9 cu. ft. /ft. of weld for
oxygen and 7 cu. ft. /ft. for acetylene. What is *a. 13.2 mm
the total combined gas consumption in cu. ft.? b. 10.1 mm
c. 7.9 mm
a. 55 d. 10.7 mm
b. 51
c. 45 42) A high alloy spring having squared and
*d. 48 ground ends and has a total of 16 coils and
modulus of elasticity in shear of 85 Gpa.
38) An elevator weighing 2000 lbs is moving Compute the Wahl factor. The spring outside
vertically upward with an acceleration of 3 diameter is 9.66 cm and wire diameter is 0.65
ft./sec`2. A man standing in said elevator cm.
weighs 180 lbs. Compute the tension in the
supporting cable under this condition *a. 1.10
b. 1.2
a. 2180 lbs c. 1.185
b. 1820 lbs d. 1.058
*c. 2366 lbs
d. 2191 lbs 43) An eyebolt is lifting a block weighing 350
lbs. The eyebolt is of SAE C 1040 material with
39) Compute the speed a satellite must have to Su = 67 ksi and S2 = 55 ksi what is the stress
orbit the earth at an elevation of 100 km. area ( in inches square) of the bolt if it is under
Earth's radius is at 6400 km. Assume no change the unified coarse series thread?
of gravity with the elevation.
a. 7120 m/s a. 0991
b. 8740 m/s b. 1341
c. 6320 m/s *c. 0.1134
*d. 7920 m/s d. 1043
44) A cylinder tank with 10 inches inside 48) The US standard gage for iron and steel was
diameter contains oxygen gas at 2500 psi. established in 1893 which is primarily a weight
Calculate the required wall thickness in gage. The basis is the wieght of wrought iron
millimeter under stress of 28000 psi which is at ________ lbs. per cubic foot.

a. 10.24 a. 493
*b. 11.34 *b. 480
c. 12.24 c. 488
d. 10.54 d. 490

45) A short 61 diameter shaft transmits 120 Hp. 49) Compute the power transmitted in HP by
Compute the linear speed of a pulley 55 cm the shaft rotating 1200 rpm and subjected to
diameter mounted on the shaft. torsional moment of 1200 MN.

*a. 202
a. 2106 fpm b. 171
*b. 1856 fpm c. 252
c. 1766 fpm d. 150
d. 1796 fpm

46) Two idlers of 28 T and 26 T are introduced 50) Determine the average time to cut by
between the 24 T pinion with a turning speed of automatic oxy-acetylenne (machine) crosswise
400 rpm driving a final 96 T gear. What would a 4 ft. x 8 ft x 4 in thick steel plate.
be the final speed of the driven gear and its
direction relative to the driving gear rotation? *a. 360 sec
b. 318 sec
a. 100 rpm and same direction c. 10 min
*b. 100 rpm and opposite direction d. 6.85 min
c. 120 rpm and opposite direction
d. 80 rpm and same direction 51) To finally complete milling (finishing) work
of steel material the operator has the option to
choose the better available cutter in stock and
47) What modulus of elasticity in tension is these are: -both 1 1/2 inch diameter -high
required to obtain a unit deformation of speed steel with recommended cutting speed of
0.00105 m/m from a load producing a unit 90 fpm - carbide tipped with cutting speed of
tensile stress of 44,000 psi? 300 fpm Compute the rpm of the cutter

a. 43.101 x10^6 psi a. 801


b. 41.202 x10^6 psi *b. 764
*c. 41.905 x10^6 psi c. 620
d. 42.300 x10^6 psi d. 264
52) A steel tie rood on bridge must be made to 56) A 36 tooth pinion with a turning speed of
withstand a pull of 5000 lbs. Find the diameter 300 rpm drives 120 tooth gear of 14 1/2 deg.
of the rod assuming a factor of safety of 5 and involute full depth pressure angle. What would
ultimate stress of 64,000 lb/in`2 be the speed of the driven gear?

*a. 0.71 in. a. 100 rpm


b. 0.84 in. b. 1000 rpm
c. 0.79 in. c. 140 rpm
d. 0.75 in. *d. 90 rpm

53) A flanged bolt coupling has ten (10) steel 57) A drop hammer of 1 ton dead weight
25.4 mm diameter bolts evenly tighten around capacity is propelled downward by a 12 inch
a 415 mm bolt circle. Determine the torque diameter cylinder. At 100 psi air pressure what
capacity of the connection if the allowable is the impact velocity if the stroke is 28 inches?
shearing stress in the bolt is 50 MN/m`2
a. 47.4 ft/sec
*a. 52.6 KN-m b. 63.2 ft/sec
b. 43.8 KN-m *c. 31.6 ft/sec
c. 46.15 KN-m d. 15.8 ft/sec
d. 59.95 KN-m
58) A 20 kgs. cast iron piece rest on a plain
54) A 2-in. solid shaft is driven by a 36-in. gear horizontal aluminum surface. To move the
and transmits power at 120 rpm. If allowable object it needs a force of 7 lbs. The density of AI
shearing stress is 12 ksi, what horse power can is 0.098 lb/in`3 and iron is 0.260 lb.in`
be transmitted?
a. 0.172
a. 34.89 b. 0.186
*b. 35.89 *c. 0.160
c. 29.89 d. 1.601
d. 38.89
59) A keyed sprocket deliver a torque of 778 8
Nm thru the shaft of 54 mm OD. The key
55) Compute the nominal shear stress at the thickness is 1.5875 cm and the width is 1.11 cm.
surface in Mpa for a 40mm diameter shaft that Compute the length of the same key. The
transmits 750 kW at 1500 rpm. Axial and permissible stress value of 60 Mpa for shear
bending loads assumed negligible. Torsional and 90 Mpa for tension
shearing stress is 28 N/mm`2.

a. 232 a. 39.12 cm
*b. 380 *b. 4.32 cm
c. 312 c. 52.22 cm
d. 218 d. 4.82 cm
60) In an Oxy-Acetylene manual welding 64) A 2.5" diameter by 2 in. long journal bearing
method to weld a 3 1/2 ft. long seam in a is to carry a 5500-lb load at 3600 rpm using SAE
0.375" thick steel plate at a consumption rate of 40 lube oil at 200 F through a single hole at 25
9 ft^3/ft for oxygen and 7 ft^3/ft for acetylene. psi. Compute the bearing pressure.
Compute for the total combined gas
consumption in ft^3. a. 900 psi
*b. 1100 psi
a. 24.5 c. 950 psi
b. 31.5 d. 1000 psi
c. 48
*d. 56 65) A truck skids to stop 60 after the application
of the brakes while travelling at 90 km/hr. What
61) The capsule orbits of the earth 180 km is the acceleration in m/sec?
above the surface. In what velocity in m/s
necessary for a circular orbit consider the earth a. 5.76
radius at 6400-km and at 9.2 m/sec`2 b. -7.06
c. 6.36
a. 8058 *d. -5.21 m/s`2
b. 7016
c. 8864 66) Compute the maximum deflection of a 20
*d. 7780 coils helical spring having a load of 75 kgs. The
spring is a square/ground ends with modulus of
62) How long will it take to saw a rectangular elasticity in shear of 79.84 Gpa outside dia. of
piece of aluminum plate 8 in. wide and 1 1/2 in. 101.6 mm wire dia. of a 9 525 mm
thick if the length of the cut is 8 in., the power
hacksaw makes 120 rev/min and average feed
per stroke is 0.0060 in.? a. 112.7 mm
*b. 126.7 mm
*a. 11.11 c. 15.17 mm
b. 12.03 d. 140.7 mm
c. 14.01
d. 13.11
67) If the wieght of 6' diameter by 48" long SAE
63) A link has a load factor of 0.8 the surface 1030 shafting is 174.5 kg. then what will be the
factor of 0.8 ; the surface factor is 0.92 and the weight of chromium SAE 51416 of same size?
endurance strength is 28000 psi. Compute the
alternating stress of the link if it is subjected to a. 426.4 lbs
a reversing load. Assume a factor of saety of 3. *b. 384.6 lbs
a. 10920 c. 305.5 lbs
*b. 9,333 d. 465.1 lbs
c. 8150
d. 7260
68) Compute the safe wall thickness of a 76.2 72) Compute the deflection of a 18 coils helical
cm diameter steel tank. The tank is subjected to spring having a load of 100 kgs. The modulus of
7.33 Mpa pressure and the steel material has elasticity in shear is 96.62 Gpa, OD of 9.256 cm
yield stress of 215.4 Mpa. The factor of safety to and with diameter of 9.525 mm. The spring is
use is 3 square and ground ends.

a. 4.09 cm a. 112 mm
b. 1 1/2 inches *b. 101 mm
c. 3.9 cm c. 14 mm
*d. 3.89 cm d. 9 mm

69) Two parallel shaft connected by pure rolling 73) Determine the safe wall thickness of a 30 in
turn in the same direction and having a speed steel tank with internal pressure of 7.82 Mpa.
ratio of 2.75. What is the distance of the two The yield stress of material is at 275.48 Mpa.
shaft if the smaller cylinder is 22 cm. in The factor of safety to use is 2.0
diameter.
a. 232.6 cm
a. 25.25 cm b. 5/8 inch
*b. 19.25 cm c. 3/4 inch
c. 30.25 cm *d. 21.6 mm
d. 16.60 cm
74) A helical spring having squared and ground
70) Compute the maximum unit shear in a 3 ends has a total of 18 coils and its material has
inch diameter steel shafting that transmits 2400 modulus of elasticity in shear of 78.910 Gpa. If
in lb. of torque at 99 rpm. the spring has an outside diameter of 10.42 cm
and a wire diameter of 0.625 cm, compute in
a. 3860 psi the spring due to a load of 50 kgs.
b. 4250 psi
c. 4930 psi a. 302 mm
*d. 4530 psi *b. 490 mm
c. 404 mm
d. 322 mm
71) Find the thickness of a metal needed in the
semi-spherical end of a cylinder vessel 0.70 75) Determine the bursting steam pressure of a
meter in diameter subjected to an internal steel shell with diameter of 10 inches and made
pressure of 2.7 N/mm². the material is mild of 1/4 thick steel plate. the joint efficiency is at
carbon steel and tensile stress is 69 N/mm². 70% and the tensile strength is 60 ksi

a. 5.2 mm a. 8500 ksi


b. 7.53 mm *b. 4200 psi
c. 6.02 c. 42.8 ksi
*d. 6.84 mm d. 10.5 ksi
76) Determine the estimated weight of an A-36 80) An internal gear is set up with a 5-in
steel plate size 3/16 " x 6' x 20' diameter pinion and center distance of 18
inches. Find the diameter of the internal gear.
a. 735 lbs
b. 829 lbs a. 26"
*c. 919 lbs *b. 41"
d. 1012 lbs c. 21.5"
d. 36"
77) A liquid full of bucket is to be rotated in the
vertical plane. What minimum angular velocity
in radian/sec is needd to keep the liquid no 81) A small countershaft is 1 1/2 inch in
spilling out if the rotating arm is 1.2 meters. diameter and has an allowable stress of 8500
psi. Find the horsepower delivered by the shaft
at a speed of 125.7 rad/sec
*a. 2.86
b. 3.10
c. 2.26 *a. 13.31
d. 25.6 b. 720
c. 14.72
d. 1.4
78) A 16 ft steel lineshaft has no bending action
except its own weight. What power in Hp can 82) A lineshaft runs at 360 rpm. An 18" pulley
the shaft deliver at a speed of 200 rpm. on the same shaft is belt connected to a 12"
Consider that the torsional deflection will not pulley on the countershaft. From a 15" pulley
exceed 0.008/ft of length. on the countershaft motion is transmitted to
the machine. Compute/check the required of
the pulley on the machine to give a spindle
a. 15.8 speed of 660 rpm.
*b. 14.6
c. 13.2 a. 81/2"
d. 24.4 b. 101/2"
c. 16"
*d. 12 1/4"
79) Compute the line shaft diameter of transmit
12 HP at 180 rpm with torsional deflection of 83) What force P is required to punch a 1/2 in.
0.08 degrees per ft.lenght. hole on a 3/8 in thick plate if the ultimate shear
strength of the p[late is 42,000 psi.

*a. 2.35 in. a. 24,960 lbs


b. 8.5 cm *b. 24,740 lbs
c. 62 mm c. 24, 20 lbs
d. 3 in. d. 24,940 lbs
84) A flywheel rotates at 120 rpm or 12.57 b. 300
rad/sec slowed down to 102 rpm or 10.68 c. 420
rad/sec during the punching operation that *d. 360
requires 3/3 second of the punching portion of
the cycle. Compute the angular acceleration of 89) Compute the angle required in degrees, for
the flywheel in rad/sec`2. the road to be slanted to prevent an
a. -2.75 rad/sec`2 automoblie travelling at 25 m/s from tending to
b. 2.22 rad/sec`2 slip. The radius of curvature is 200m.
c. 3.25 rad/sec`2 a. 14
*d. -2.52 rad/sec`2 b. 21
*c. 18
85) Compute for the torsional deflection in d. 16
degrees of a 110 mm diameter, 1.4 m long shaft
subjected to a twisting moment of 3 x 10^6 N-
mm. The torsional modulus of elasticity is 90) It is generally recommended and normal for
83000 N/mm² a designer to add a hunting tooth to evenly
a. 0.31 distribute the wear on meshing teeth like a 53
b. 0.27 teeth gears mesh with 30 teeth pinion. Find the
*c. 0.20 rotation of pinion to mesh with same pair of
d. 0.24 teeth again.

86) What pressure is required for punching a a. 120


hole 2" dia thru 1/4" steel plates? b. 81
a. 35 tons c. 61
*b. 40 tons *d. 53
c. 45 tons
d. 50 tons 91) What is the working strength of a 2" bolt
which is screwed up tightly in a packed joint
87) A wheel accelerates from rest with a = 5 when the allowable working stress is 12,000 psi
rad/sec-sec. Compute how many revolutions *a. 20.4 ksi
made in 4 sec. b. 23.4 ksi
*a. 6.36 rev c. 22.4 ksi
b. 5.71 rev d. 18 ksi
c. 20.00 rev
d. 7.00 rev 92) The usual shrinkage allowance specified for
patterns to compensate for the expected
88) A spur pinion supported on each side by ball shrinking of cast steel parts construction of
bearings rotates 1750 rpm and transmit to a steel casting in cooling:
mating gear at 25 HP. the pressure angle is 20 *a. 3/16 inch/ft
degrees and the pitch diameter is 5. Determine b. 5/32 to 7/32 inch/ft
the tangential loan in lbs. c. 3/32 to 1/8 inch/ft
a. 400 d. 1/8 inch/ft
93) Calculate the rpm for machining a cast iron 97) A helical gear 14 1/2 deg. normal pressure
workpiece 6 inches in diameter. The lowest angle and transverse diameter pitch of 2.3622
cutting speed for cast iron is 50 fpm. per cm. the helix angle is at 45 deg and has 8
teeth. Compute the transverse pressure angle
a. 53.2 in degrees.
b. 35.3
*c. 33.3
d. 43.3 a. 18.9 deg
*b. 20.1 deg
c. 22.2 deg
94) Compute for the tooth thickness of 141/2 d. 19.3 deg
spur gear with diameter pitch = 5.

98) A 102 mm diameter shaft is driven at 3000


*a. 0.31416 rpm by a 300 Hp prime mover. The shaft drives
b. 0.03141 a 121.9 cm diameter chhain sprocket having
c. 3.1831 85% output efficiency. Compute the torque in
d. 0.3979 in-lb developed in the shaft

95) How long wil it take to mill a 3/4" by 2" long a. 7,100
keyway in a 3" diameter shafting with a 24 *b. 6,300
tooth cutter turning at 100 rpm and 0.005" c. 5,6000
feed/tooth? d. 8,150

a. 0.196 min. 99) A steel cylindrical air receiver with 5 ft


b. 0.136 min. diameter and pressure load of 180 psi, design
c. 0.106 min. stress of 9500 psi maximum. The pressure
*d. 0.166 min. vessel is to be provided with 1 1/2 in. diameter
drain valve installed at the bottom of the vessel
and safety pressure relief valve installed either
96) The tooth thickness of a gear is 0.5 inch and at the top most or at the side with pop - out
its circular pitch is 1.0 inch. Calculate the rating of 200 psi. Assume a 100% weld joint
dedendum of the gear. efficiency. The lap welding tensile strenght is
65,000 psi. Determine the bursting pressure of
this air receiver.
a. 0.1114
*b. 0.3979 a. 1454 psi
c. 0.3183 b. 1154 psi
d. 1.250 c. 1254 psi
*d. 1354 psi
100) The shaft is subjected to a steady load of b. 0.40
36000 in lb at a shear stress of 10,000 psi. *c. 0.20
compute the diameter of the said shaft in d. 0.30
inches
a. 1 7/8 105) How many 5/16 in. holes can be punch in
b. 2 1/4 one motion in a steel plate made of SAE 1010
*c. 3 steel 7/16 inch thick using a force of 55 tons.
d. 2 3/4 The ultimate strength for shear is 50 ksi and use
2 factor of safety
101) A hollow shaft has an inner diameter of
0.035 m and outer diameter of 0.06 m. a. 3.7
Determine the polar moment of inertia of the b. 6.5
hollow shaft. *c. 5
a. 1.215 x 10^-6 m^4 d. 5.8
b. 1.512 x 10^-6 m^4
*c. 1.125 x 10^-6 m^4 106) An occupant moves toward the center of a
d. 1.52 x 10^-6 m^4 merry go round at 6 meters/sec. If the merry go
round rotates at 6 rev./min. Compute the
102) Compute the diameter of a solid shaft acceleration component of the occupant
transmitting 75r Hp at 1800 rpm. The nature of normal to the radius.
the load and the type of service is such that the a. 8.29
allowable Ss based on pure torsion is 000 psi b. 6.79
a. 1 7/8" *c. 7.54
*b. 1 5/16" d. 6.11
c. 2 1/16"
d. 3 1/8" 107) A mass weighing 56 lbs. rests on a
horizontal surface. The force needed to move
103) A drop hammer of 1 ton dead weight along the surface is 20 lbs. Determine the
capacity is propelled down ward by a 12 in. coefficient of friction.
diameter cylinder. At 100 psi air pressure what a. 0.28
is the impact velocity if the stroke is 28 inches? b. 0.0
a. 63.2 fps c. 0.112
b. 15.8 fps *d. 0.36
*c. 31.6 fps
d. 47.4 fps 108) A pair of gear with gear ratio of 3 and 60
gear teeth of 14 1/2 degree full depth tooth.
104) A triple thread worm has a pitch diameter The diametral pitch is 10. Compute the tooth
of 3 inches. The wheel has 25 teeth and a pitch thickness on the pitch circle.
diameter of 5 in. Material for both worm and a. 0.570 inch
the wheel is of phosphor bronze. Compute the *b. 0.157 inch
helix angle (tan a) c. 0.352 inch
a. 14 d. 0.142 inch
109) A band brake is to absorb 5 HP at 200 rpm. 113) A journal bearing with diameter of 76.2
The maximum pressure of the lining and drum mm is subjected to a load of 4900 N while
is 120 psi the angle of wrap is 3.6 radians the rotating at 200 rpm. If it is coefficient of friction
width of the band is 3 inches and f = 0.15. Find is 0.02 and L/D = 2.5, find its projected area in
the forces at the tight side. The diamter of the mm`2.
drum is at 8 inches. a. 12,090
b. 14,165
a. 2680 lbs c. 13,050
*b. 2880 lbs *d. 14,51
c. 3880 lbs
d. 2980 lbs 114) Compute the pitch angle of a bevel gear
given the pinion's number of teeth of 14 and 42
110) Determine the thickness of a steel air teeth on the gear.
receiver with 30 inches diameter and pressure a. 28.4 deg
load of 120 psi, design stress of 8000 psi. b. 33.4 deg
*c. 18.4 deg
d. 38.4 deg
*a. 1/4 in.
b. 3/8 in. 115) Find the torsional moment (in Newton-
c. 5/8 in. mm) developed when the shaft delivers 20 kw
d. 1/2 in. at 200 rpm.
a. 2.10 x 10^6
111) A spur pinion rotates at 1800 rpm and *b. 1.0 x 10^6
transmits to a mating gear 30 HP. The pitch c. 1.20 x 10^6
diameter is 4" and the pressure angle is 14 1/2. d. 0.85 x 10^6
Determine the tangential load in lbs.
116) It is a problem of expansion and shrinkage
a. 535 of steel material so that the slightly bigger
b. 475 shafting of 2" diameter can be inserted / fitted
*c. 525 to the slightly smaller hole of a steel bushing of
d. 495 1.999" diameter with the following
process/material/data to apply: Coefficient of
112) Design the size of solid steel shaft to be expansion of carbon steel = 0.0000068 in/inF
used for a 500 hp, 250 rpm application if the Temperature raised by a gas heating = 24.5 F
allowable torsional deflection is 1 deg. and the Cooling media to use dry ice with boiling point
allowable stress is 10,000 psi modulus of rigidity of -109.3 F (-78.5 C) Shrinkage rate below
is 13 x 10`6 psi. boiling point is 0.00073 in/in Determine the
*a. 4-7/8" dia. final clearance between the expanded steel
b. 4-5/8" dia. bushing hole against the shrinkage of the steel
c. 5' dia. shaft.
d. 4-3/4" dia.
a. 0.000750 in. 1) Alloy steel known its resistance to corrosion,
b. 0.000693 in. abrasion and wear that is usually ideal for mill
*c. 0.000793 in. grinding ore in cement and concentrator
d. 0.000800 in. application. It is usually combined with
molybdenum to incrase the depth hardening
117) If the pitch of a screw is 2/9 find the thread
per inch
*a. Chromium-moly steel
a. 17 b. Manganese-moly steel
b. 5.4 c. Manganese steel
*c. 4.5 d. Chrome nickel alloy steel
d. 0.34
118) The minimum whole depth of spur gear of 2) Which of the following is not a classification
14-1/2 deg. involute type with diameter pitch of of an iron ore?
24 and circular pitch of 0.139;
a. Magnetite
b. Siderite
*a. 0.089875 *c. Sulfurite
b. 0.09000 d. Hermatite
c. 0.09900
d. 0.089758 3) All of the following statements about strain
119) Compute the circular pitch (in inch) of a energy are correct, except
pair of gears having a ratio of 4 and a center
distance of 10.23 Each gear has 72 teeth and a. It results from trapped vacancies in the
pinion has 18 teeth. crystal lattice
*b. It is less for sites at grain boundaries than
for internal sites within the crystal structure
a. 0.8035 c. It is caused by generation and movement of
b. 0.8085 dislocations through shear or plastic
c. 0.8095 deformation
*d. 0.7825 d. It is proportional to the length of dislocation,
shear modulus, and shortest distance between
equivalent lattice sites (points)
120) A 3" diameter short shaft carrying two
pulleys close to the bearings transmit how 4) Of the following solid shaft diameters, which
much horsepower if the shaft makes 280 rpm? is the smallest that can be used for the rotor of
a 6 Hp motor operating at 3500 rpm, if the
maximum shear stress for the shaft is 8500 psi
a. 200 Hp a. 1 in
b. 210 Hp b. 3/8 in
c. 198 Hp *c. 1/2 in
*d. 199 Hp d. 5/16 in
5) For a system to be in equilibrium, the sum of b. 3567 kW
the external forces acting on the system must c. 5063 kW
be *d. 4018 kW
a. indeterminant
b. Equal to unity 10) All of the following statements about slip
c. Maximum are correct, except
*d. Zero a. Slip, or shear along crystal planes, results in
an irreversible plastic deformation or
6) The eye hole of a hammer head is made in permanent set
oval shape and taper toward the center *b. Slip planes lie in the direction of the longest
because distance between neighboring sites in the
a. None of the above crystal lattice
b. It is specially designed by experts c. Ease of slippage is directly related to number
*c. It accommodates the handle and a wedge of low energy slip planes existent in the lattice
for preventing it from flying off structure
d. It is easy for production d. It involves only a few atoms at a time in a
series of small dislocation movements
7) Used to produce curvatures on thin sheet
metals by shot peening one surface of the sheet 11) Shallow dish shaped or lightly embossed
a. magnetic pulse forming glass parts can be made by
*b. Peen forming a. Strengthening
c. Electroydraulic forming b. Pressing
d. Explosive forming c. Centrifugal casting
*d. Sagging
8) Which of the following correctly describes
atoms located at grain boundaries? 12) V-belts operate efficiently at speed of about
a. They are located primarily in highly strained (fpm)
and distorted positions a. 4400
*b. All of them are correct. b. 3600
c. They have a higher free energy than atoms in *c. 4500
the undisturbed part of the crystal lattice d. 4200
d. They are subjected to the same type of inter-
atomic forces that are present in the interior 13) Alll of the following processes strengthens
atoms of the crystal metals, excep
a. Precipitation process, such as age hardening,
9) In a shaft 250 mm diameter can safely which produce high strength by formation of
transmit 1860 kW of power when running at submicroscopic phases during low temperature
125 rev/min. Calculate the power than can be heat treatment
safely transmitted by a shaft 375 mm diameter *b. Annealing above recrystallization
when running at 80 rev/min, assuming the temperature
shafts are of similar material
a. 3085 kW
c. Heat treatments such as quenching and 17) Find the diameter of a steel shaft which will
tampering, for production of finer be used to carry a 150 Hp motor rotating at 257
microstructure rpm if the distance between bearings is 4 ft.
d. Work hardening by mechanical deformation Assume the torsional stress to be 13000 psi.
below the recrystallization temperature (cold
working)
a. 3.46 in
14) Which of the following are true regarding b. 3.05 in
creep? I. It is caused by the diffusion of *c. 2.44 in
vacancies to edge dislocations, permitting d. 2.01 in
dislocation climb II. It involves the plastic
deformation of material to loads below the
yield stress. III. It may involve the yield stress 18) The number of links in a pantograph is equal
grinding. to

a. I and II a. 6
*b. I and III *b. 4
c. I only c. 3
d. II and III d. 5

15) Commonly used in parallel shaft 19) Find the diameter of the coupling bolts to
transmission especially when a smooth connect shafts which are to transmit 3000 kW
continous action essential as in high speed when running at 100 rpm if 8 bolts are to be
drives up to 12,000 fpm fitted on a pitch circle diameter of 610 mm and
allowing a stress of 38 Mpa in the bolts
a. Helical gear
*b. Herringbone gear *a. 62.72 mm
c. Spur gear b. 55.44 mm
d. Bevel gear c. 65.74 mm
d. 52.45 mm
16) What does charpy impact test measure? I.
The energy required to break the test sample II. 20) What is the strong bond between hydrogen
The strength of a sample III. The ductile and atom known as?
brittle transition point of metals
a. Metallic bond
a. I only *b. glass
b. III only c. ionic & metallic bond
c. II only d. Ionic bond
*d. I and III only
21) The torsional capacity of a spline fitting is 24) Device used to measure speed accurately
based on the maximum allowable pressure on
the active surfaces of the splines. Considering a. Dial gage
the pressure on the active surfaces to be 1000 b. Dial indicator
psi, determine the length of the spline needed *c. tachometer
for a transmitted torque of 500 ft-lb. The major d. Speedometer
diameter of the splined fitting is 3 in, the minor
diameter is 2.4 in and the coefficient of friction
is 0.1. The number of splines is 6. 25) What type of gear that can transmit power
at an angle?

a. 3.45 in
*b. 2.47 in a. Helical gear
c. 1.99 in *b. Bevel gear
d. 4.05 in c. Worm gear
d. Herringbone gear

22) Under very low deformation and at high


temperature, it is possible to have some plastic 26) An alloying element which improves the
flow in a crystal at a shear stress lower than the tensile strength of steel and makes it harder
critical shear stress. What is the phenomenon
called?
a. Vanadium
b. Carbon
a. Slip *c. Chromium
b. Bending d. Cobalt
*c. Twining
d. Creep
27) Which of the following statements is false?

23) A reverted gear train is one in which


a. In hot working, no noticeable changes in
mechanical properties occur.
a. the first and last gear are essentially on b. Hot working increases the density of the
separate shaft metal.
*b. the first and last gear are on the same shaft *c. Hot working causes much strain hardening
c. the direction of t = rotation of the first and of the metal.
last gear is opposite d. One of the primary goals of hot working is to
d. the direction of rotation of the first and last produce fine grained material.
gear is the same
28) Ferrous metal contains large amounts of 32) The total deformation measured in the
direction of the line of stress

a. Sulfur a. poisson's ratio


*b. Carbon b. Variation
c. Manganese c. Tolerance
d. Phosphorus *d. Strain

29) Which of the following statements describe


the glass transition temperature? I. It is the 33) Which of the following are true statements
temperature at which the rate of volume about the modulus of elasticity, E?
contraction increases abruptly. II. It is the
temperature at which residual stresses in the
glass can be relieved. III. It is the point where *a. The value depends only on the temperature
the material behaves more like a solid than a of the material.
viscous liquid. b. It is the ratio of stress to volumetric stress.
c. It is the slope of the stress strain diagram in
a. II & III the linearly elastic region
b. I only d. It is the same as the rupture modulus.
c. I and II
*d. I & III
34) A hollow bronze tube has an outside
30) A process in which a blank is forged into a diameter of 2 in and an inner diamter of 1 1/2
shape with a tool that forms the blank in several in and is 12 in long. The crank 15 in long is
steps, somewhat similar to the cogging keyed to one end and the other end is held
operation where the die penetrates the blank rigidity. The modulus of rigidity is 10,000,000
to different depths the surface psi. Compute for J

a. Radial forging
b. isothermal forging *a. 1.0738 in^4
c. orbital forging b. 3.178 in^4
*d. incremental forging c. 1.738 in^4
d. 3.781 in^4
31) What can the maximum load be on the
column, if the cross sectional area is 144 ft² and
the compressive stress cannot exceed 200 35) The ability of metal to withstand forces thus
lb/ft²? allowing member to twist is
*a. Torsional strength
a. 30 kips b. Fatigue strength
*b. 28.8 kips c. Bending strength
c. 20 kips d. Compressive strength
d. 22 kips
36) A babbit is 41) It is an operation to produce irregular
contours using cutter
a. a eutectic of iron and iron phosphite
*b. Antimony bearing lead or tin alloy
c. measure of magnetic induction a. Side milling
d. a gadget measuring b. Down milling
37) Before drilling a hole in a piece of metal it *c. Form milling
should be d. Face milling

*a. center-punched
b. marked with chalk 42) The mass moment of inertia of a cylinder
c. Scribed about its central axis perpendicular to a circular
d. protracted cross section is

38) Angle plate is made of


a. Directly proportional to its radius
a. Tool steel b. independent of its radius
b. cast steel *c. directly proportional to its length
*c. Closed grain cast iron d. independent of its length
d. high speed steel

39) The product of the resultant of all forces 43) A system of forces in space is in equilibrium.
acting on a body and the time the resultant acts If two equal and oppossite collinear forces are
added, which of the following if any is true?
a. angular impulse
b. angular momentum
c. Linear momentum a. An imbalance of moment exists
*d. Linear impulse *b. Equilibrium is maintained
c. equilibrium is destroyed
40) A thin homogeneous metallic plate d. none of these is true
containing a hole is heated sufficiently to cause
expansion. If the coefficient of surface
expansion is linear, the area of the hole will 44) Which of the following materials is not a
viscoelastic material?
a. Decrease the same rate as the area of the
metal increases a. rubber
*b. Increase at the same rate as the area of the *b. Glass
metal increases c. Plastic
c. Stay the same d. metal
d. Increase at twice the rate the area of the
metal increases
45) A man weighs himself in an elevator. When 49) A tapered quare key is known as
the elevator is at rest, he weighs 185 pounds;
when the elevator starts moving upwards, he
weighs 210 pounds. How fast is the elevator a. Barth
accelerating assuming contact acceleration? *b. Kennedy
c. Gib head
*a. 4.35 ft/sec² d. Woddruff
b. 9.81 ft/sec²
c. 2.17 ft/sec²
d. 1 ft/sec² 50) A 100 in long bar is subjected to tensile
stress of 25,000 psi. Find the elongation. ( E = 10
x 10^5 psi)
46) A 2 inches circular shaft is stressed in
traverse shear by a force of 25000 lbs.
Determine the maximum shear stress. a. 0.65 in
*b. 0.25 in
c. 0.025 in
a. 9600 psi d. 0.45 in
b. 8700 psi
*c. 10600 psi
d. 11700 psi 51) All of the following statements about
diffusion and grain growth are correct, except

47) To which of the following can the large


discrepancy between the actual and theoretical *a. Activation energy for diffusion through
strengths of metals mainly be attributed structure is inversely proportional to atomic
packing factor in the lattice
b. Atoms can diffuse both within crystals and
a. Low density across grain (crystal) boundaries
*b. Dislocations c. Diffussion is irreversible and requires an
c. Heat activation energy; its rate increases
d. stress direction exponentially with temperature. It follows the
diffusion equation where flux equals diffusivity
times concentration gradient
48) The portion of a bevel tooth near the inner d. Vacancies and interstitial atoms affect
end diffusion, whose net result is movement of
atoms to produce a structure of less strain and
of uniform composition
a. Heel
b. Pitch
c. Root
*d. Toe
52) A nonmetal considered as undesirable 57) A 2 inches circular shaft is stressed in
impurity in steel is traverse shear by a force of 25000 lbs.
Determine the maximum shear stress.

a. Cyanide
b. Phosphorus a. 9600 psi
*c. Sulfur b. 8700 psi
d. Lead c. 11700 psi
*d. 10600 psi

53) If a drill speed is too great, it will


58) A 100 in long bar is subjected to tensile
stress of 25,000 psi. Find the elongation. ( E= 10
*a. lose its temper x 10^5 psi)
b. not cut
c. cut slower
d. cut faster a. 0.65 in
*b. 0.25 in
54) The mathematical form of the bevel tooth c. 0.45 in
profile d. 0.025 in

a. Root
*b. Octoid 59) An old process and involves the forming of
c. Diamond axis symmetric parts over a mandrel with tools
d. Toe or rollers

55) If you use a dry grinding wheel for


sharpening tool bits, clip the end of the bit in a. Embossing
water frequently to prevent b. Peen forming
c. Drawing
a. burning your fingers *d. Spinning
b. the tip from crystallizing
*c. annealing the cutting edge of the bit
d. hardening of the tip 60) The name of numerous cast iron each
having a different combination of mechanical
56) In molecules of the same composition, what and different properties
are variations of atomic arrangements known as
a. Ductile iron
a. Polymers *b. Meechanite
b. monomers c. Graphite
c. Non-crystalline structure d. Chilled iron
*d. isomers
61) The pinion shaft of a double reduction 65) The process of removing the edge of the
geared turbine is 140 mm diameter, runs at work piece to allow the easy entrance of the
3000 rpm and the stress in it is 48 MPa. The toolbit in the lathe
main shaft is 445 mm diameter and runs at 90
rev/min. Assuming that the same power is
transmitted by both shaft, find the stress in the a. Tempering
main shaft. b. Reaming
*c. Chamfering
a. 30 Mpa d. parting
b. 40 Mpa
*c. 50 Mpa
d. 60 Mpa 66) Module can be expressed in

62) The ratio of the number of teeth to the a. Dimensionless


pitch diameter is b. mm
c. none of the above
*d. mm/no. of teeth
a. Lewi's form factor
b. Circular pitch 67) In case of cross helical worm the axes of the
*c. Diametral pitch two shafts are
d. Mechanical advantage
*a. Non-parallel intersecting
b. intersecting
63) Which of the following is not part of the bed c. non-parallel
of a lathe machine? d. Parallel

68) Which of the following is not a structural


a. Base class of steel?
b. Saddle
*c. Chip pond a. High strength, low alloy
d. Bed ways b. Carbon
*c. Tool and die
d. Stainless
64) The process of welding two dissimilar
metals is known as 69) Which of the following is not the work of a
machinist?

a. Flash welding a. Honing


b. Oxyacetylene welding b. Grinding
c. Friction welding c. Reboring
*d. Cold welding *d. Overhauling
70) In a long column (slenderness ratio > 160) 74) What is the working strength of a 2" bolt
which of the following has the greatest which is screwed up tightly in a packed joint
influence on the tendency to buckle under a when the allowable working stress is 12,000
compressive load? psi?

a. The radius of gyration of the column a. 20,200 lbs


*b. The length of the column *b. 20.400 lbs
c. The compressive strength of the material c. 20,400 lbs
d. The modulus of elasticity of a material d. 20,120 lbs

71) The square head of a combination set is


used for making or checking the angles 75) A process whereby a slug of lower melting
point metal is placed against the sintered part,
*a. 90 to 45 deg only and the assembly is heated to a temperature
b. 90 deg only sufficient to melt the slug
c. 45 deg only
d. any angle between 0 - 180 deg
a. Spray deposition
72) A shaft revolving in a bearing form a *b. Infiltration
c. Impregnating
a. Lower pair d. ospray process
b. Higher pair
c. Turning pair
*d. Sliding pair 76) Steels can be strengthened by all of the
following practices, except
73) Which of the following does cold-working
cause? a. work hardening
b. Grain refinement
a. Elongation of grains in the flow direction, a *c. Annealing
decrease in dislocation density, and an overall d. Quenching and tempering
decrease in energy of the metal
*b. Elongation of grains in the flow direction, a 77) A shaft made of good quality steel breaks in
decrease in dislocation density, and an overall half due to fatigue. What should the surface of
increase in energy f the metal the fracture site look like?
c. Elongation of grains in the flow direction, a
decrease in dislocation density, and overall a. Very jagged and rough
decrease in energy of the metal b. Quite smooth to the unaided eye, yet ripples
d. Elongation of grains in the flow direction, and area apparent under low power magnification
increase in dislocation density, and overall *c. Smooth over most of the surface although it
increase in energy of the metal appears tor the location of fracture
d. Like a cup and cone
78) Slip in the belt is 82) When abrasive grains wear away rapidly
than the bond and produce glass like
a. Difference between the linear speed of the appearance, the condition of wheel is called
rim of pulley and the belt on it
b. Difference beween the velocities of two
pulleys a. Truing
c. Loss of power b. Drossing
*d. Difference between the angular velocities of *c. Glazing
two pulleys d. Loading

79) If the frequency of oscillation on earth is n 83) A device for converting rotary motion to
then the frequency of oscillation on the moon reciprocating motion is
will

a. Helical gear
a. 6n *b. cam
b. n/6 c. pulley
c. sqrt. (6n) d. gear
*d. n/sqrt. (6)

84) It is the science of motion that can be


80) Before installing a new flange gasket be sure solved in terms of scalar and vector algebra?
that the

*a. Kinematics
a. flange faces are painted b. Projectiles
b. isolating valves are open c. Curvilinear translation
c. old gasket is in place d. acceleration
*d. flange faces are absolutely clean

85) Of the following solid shaft diameters,


81) It is also known as hot die forging which is the smallest that can be used for the
rotor of a 6 Hp motor operating at 3500 rpm, if
the maximum shear stress for the shaft is 8500
a. incremental forging psi?
b. radial forging
*c. isothermal forging
d. orbital forging a. 1 in
b. 5/16 in
*c. 1/2 in
d. 3/8 in
86) Intrinsic silicon becomes extrinsically 90) A mass of 102 kg falls through 12 mm
conductive, with electrons as majority carriers, directly on the end of a bar 25 mm diameter
when doped with which of the following? and 1.5 m long. Taking the modulus of elasticity
of the material as 207 GPa. Find the
a. Boron instantaneous initial stress produced.
b. Germanium
c. Nothing
*d. Antimony *a. 82.17 Mpa
b. 84.65 Mpa
c. 76.85 Mpa
87) These springs are made from one or more d. 75.42 Mpa
flat strips of brass, bronze, steel or other
materials loaded as cantilever or simple beam
91) Which of the following statements is false?

a. Garter springs
b. Drawbar springs a. Cold-working a metal significantly reduces its
c. Torsion springs ductility
*d. Leaf springs b. There is a considerable increase in the
hardness and strength of a cold-worked metal
*c. Cold working cause a slight decrease in the
88) Which of the following is not part of a lathe density and electrical conductivity of metal
machine? d. Cold working decrease yield point of the
metal

a. Tailstock 92) Machining properties of steel can be


*b. fan improved by adding
c. Headstock
d. Carriage a. chromium nickel
b. silicon, aluminum, titanium
c. Vanadium, aluminum
89) Clearance to a new boiler installation to the *d. Sulfur, lead, phosphorus
existing or old plant building should follow a
minimum clearance of ______ between top of 93) It is advised that in rubber belts
the boiler proper and the ceiling as stated in the application/mounting, it should have an initial
PSME code tension of ____ in/ply

*a. 15 - 20
a. 1000 mm (max) b. 18 - 24
*b. 2130 mm (max) c. 10
c. 2150 mm (max) d. 12 - 15
d. 2000 mm (max)
94) Hooke's Law for an isentropic homogeneous 99) Tapered shanks are used on large drill
medium experiencing one dimensional stress is presses so that

a. Strain = E (stress) a. the shank will not turn when cutting


b. Force/Area = E (change in length)(length) b. the shank can be regroup when worm
c. Force/Area = E (length)/(change in length) c. the drill can be centered more easily
*d. Stress = E (strain) *d. the drill can be easily forced out of the
sleeve with a drift
95) The jaws of a leg vice are opened
100) The three moment equation maybe used
*a. In 'V' form to analyze;
b. neither A nor B
c. both A and B a. A beam loaded at the third point
d. Parallel to each other *b. A continous beam
c. a three element composite beam
96) The outbreak of fire can be avoided by d. A step tapered column
preventing
101) A certain point in a material has the
a. Oxygen following stresses a tension of 4000 psi and a
b. heat tension of 2000 psi. At another point in the
c. Fuel same material are a tension of 8000 psi; a
*d. any of the above compression of 4000 psi and a tension 3000 psi.
Determine the maximum shear stress at the
97) The term used to describe the breaking two points.
away of a small piece from the cutting edge of
the tool, a phenomenon similar to breaking the a. 4300 psi and 9440 psi
tip of a sharp pencil b. 3300 psi and 9005 psi
*c. 5300 psi and 10440 psi
a. Splitting d. 2400 psi and 8450 psi
b. Fission
c. Breaking 102) When two elastic bodies collide, which of
*d. Chipping the following laws can be used to solve for the
resulting velocity?

98) Killed steel is very much associated with a. Avogadro's law


*b. Conservation of momentum and
a. Phosphorus conservation of energy
b. Sulphur c. Dalton's law
*c. Silicon d. Conservation of energy
d. Manganese
103) A car weighing 3000 lbs and travelling at a which 50% of available energy states are
speed of 8.2 mi/hr runs into an electric pole. occupied
The deflection of the bumper is 3 in. If the *d. Conduction occurs when an electron remain
deflection is within the limit of proportionality in its existent valence band
and the pole is considered perfectly rigid,
determine the maximum force exerted on the 107) The precise method of centering a work
bumper. piece in the lathe machine is
a. 64500 in-lb
*b. 53600 in-lb a. surface gage method
c. 65400 in-lb b. Wiggler method
d. 56300 in-lb *c. Dial indicator
d. toolbit method
104) A copper column of annular cross section
has an outer diameter d2 of 15ft and is 108) Metal that assists lubrication or lubricant
subjected to a force of 45 kips. The allowable in itself
compressive stress is 300 lb/ft². What should be
the wall thickness? *a. Babbit
a. 5.03 b. Antimony
b. 3 c. Zinc
*c. 4.59 d. lead
d. 3.52
109) The machine which can flatten surface on
105) For a high corrosion resistant stainless a horizontal, vertical, or angular plane is
steel, what minimum chromium content is
required? a. Drilling machine
*a. 8% *b. Shaper machine
b. 1.1% c. Power saw
c. 5.8% d. Welding machine
d. 4.5%
110) In general, what are the effects of cold
106) The valence band model used to explain working on metal?
metallic conduction is based on all of the
following statemets, except a. Decrease strength and ductility
a. Each valence band may contain up to 2n b. Decrease strength, increase ductility
electron/ n atoms; each electron lies at a c. Increase strength and ductility
discretely different energy level *d. Increase strength, decrease ductility
b. A conduction band lies at the next higher set
of electronic energy levels above those
occupied at the ground state
c. Fermi energy level, EF, is essentially
temperature independent, and is the energy at
111) A tensile stress of 8000 psi and a shear 115) What type of gear is used for high speed
stress of 4000 psi are induced in a brittle operation?
material whose working strength in straight
tension is 10000 psi, what is the maximum a. Spur
tensile stress? b. Bevel
a. 11400 psi c. Worm
b. 10876 psi *d. Helical
c. 6000 psi
*d. 9656 psi 116) Used to connect skew shafts, resemble a
hypoid type bevel gear but in performance are
112) A shaft connected directly to prime mover more like worm meshes
is

a. Axle a. Beveloid
b. Spindle b. Helicon
*c. Line shaft c. Spur
d. Transmission shaft *d. Spiroid

117) The arbitrary modification by removing a


113) Low carbon steels are generally used in the small portion of the tooth material at the tip of
"air rolled" or "as fabricated" state the gear tooth is called

a. Tip undercut
a. They come in many different shapes and *b. Tip relief
thickness. c. Pressure angle cut
b. Their strength generally cannot be increased d. Tip removal
by heat treatment
c. Their chromium content is low. 118) The linear portion of the stress and strain
*d. They degrade severely under heat diagram of steel is known as the
treatment.
a. irreversible range
b. Modulus of elasticity
114) Statement that a given body is in static c. Plastic range
equilibrium means that the body cannot *d. Elastic range

119) Nominal stress relieving temperature for


a. have any acceleration cast steel
b. Be acted upon by any other force
c. Undergo any displacement a. 200 to 350 F
*d. have any type of motion b. 400 to 500 F
*c. 450 to 550 F
d. 300 to 400 F
120) Which of the following is used for bending 124) If the cutting edges of a drill are cut at
continuous lengths of sheet metal and for large different angles
production runs?

*a. Roll forming a. the hole will be smaller than the drill
b. Flanging b. the drill will not cut
c. Hemming *c. the hole will be larger than the drill
d. Beading d. none of the above

121) The kind of center which is being attached 125) The ability of material to resist being
and meshed to the tailstock spindle which is crushed is
also static while the work is rotating is

a. Torsional strength
a. Live center b. Fatigue strength
b. Zero *c. Compressive strength
c. indeterminant d. Bending strength
*d. Dead center

126) A type of V-belt to used in driving a pulley


122) The process by which the length of a with speed of 360 rpm and transmitting 5 Hp
workpiece is increased by reducing its cross
sectional area
a. Type A belt
*b. Type B belt
a. Upsetting c. Type C belt
*b. Drawing out d. Type D belt
c. Jumping
d. Drifting
127) When installing a new grinding wheel,
always use
123) Modulus of rigidity of a steel member is

*a. blotting paper gaskets on each side of the


a. Equal to the modulus of elasticity divided by wheel
the unit shear deformation b. none of the above
b. Defined as the length divided by the moment c. only the steel washers provided with the
of inertia machine
c. A function of its length and depth d. copper gasket on each side of the wheel
*d. Defined as the unit shear stress divided by
the unit shear deformation
128) A solid shaft 6 in in diameter is coupled by 132) The area of the shear diagram of a beam
bolts 1 1/4 in in diameter with centers 5 inches between any two points on the beam is equal
from the axle. How many bolts are necessary? to the

a. 5 a. Change in shear between the two points


*b. 7 *b. Change in moment between the two points
c. 4 c. Total shear beyond the two points
d. 6 d. Average moment between the two points

129) A torsion meter on a tunnel shaft 360 mm


diameter registers an angle of 0.3 deg over a 133) Recommended best cutting angle drill for
length of 2.5 m when running at 115 rev/min. work on steel or cast iron is _______ degrees
Taking the modulus of rigidity of the shaft
material as 93 Gpa, find the power transmitted
*a. 59
a. 4.67 MW b. 63
b. 5.44 MW c. 50
c. 3.45 MW d. 48
*d. 3.89 MW

134) Imperfections within metallic crystal


130) A heat treatment process whereby a structures maybe all of the following, except
certain degree of hardness is sacrificed in order
to reduce brittleness and increase the
toughness of a steel tool a. Displacement of atoms of interstitial sites
(Frankel defects)
*b. Ion pairs missing in tonic crystals (Shotky
a. Annealing imperfection)
*b. Tempering c. Twinning to form mirror images along a low
c. Normalizing energy boundary or crystal plane
d. Quenching d. Lattice vacancies, or extra intertitial atoms

131) The process of producing a variety of 135) Which of the following is not a kind of
surfaces by using a circular type cutter with mandrel?
multiple teeth

a. contraction mandrel
a. Brazing *b. Gang mandrel
b. Shaping c. Taper mandrel
c. Planning d. Expansion mandrel
*d. Milling
136) The property of the material which 141) The process whereby compressed metal
exhibits different property values known as powder is heated in controlled atmospherre
a. Multitropy furnace to a temperature below its melting
b. Isotropy point
c. Heterogeneous
*d. Anisotropy
137) when preparing to tap a hole for apipe a. Compaction
fitting the size of the drill will be *b. Sintering
c. Modling
a. none of the above d. Extrusion
*b. larger than the tap size
c. equal to the size of the tap
d. smaller than the tap size 142) Which of the following is not part of a
headstock?
138) In mechanical failure, the separation that
takes place along cleavage
a. Back gear
*a. Brittle fracture b. motor
b. Flaking c. Spindle
c. Pitting *d. anvil
d. Galling

139) The most widely used bond which is 143) When pouring Babbit it
suitabl for high rate of stock removal

*a. vitrified bond a. can be poured in several pouring


b. Silicate bond *b. must be poured all at one time
c. Rubber bond c. must be done in cool place
d. Resinoid bond d. can be done at intervals

140) Which of the following are true regarding


the ductile to brittle transition temperature? I. 144) When a metal is cold worked all of the
It is important for structures used in cold following generally occur except
environment. II. It is the point at which the size
of the shear lip or tearing rim goes to zero III. It
is the temperature at which 20 joules of energy a. Slip or twiinning occurs
causes failure in a charpy V notch specimen of b. Recrystallization temperature decreases
standard dimension. c. Ductility decreases
a. I only *d. Grains become equi-axed
b. II and III
*c. I and III
d. I and II
145) All of the following statements about
ferromagnetism are correct, except
149) Poisson's ratio is principally used

a. Domains are randomly oriented when


mangetized. On magnetization domains a. The determination of the modulus of
oreiented with the external field grow at the toughness
expense of unaligned domains b. The determination of capability of a material
b. Magnetic domains are small volumes existent for being shaped
within a single crystal where atomic magnetic c. The determination of capability of a material
moments are undirectionally aligned for plastic deformation without fracture
*c. High magnetic susceptibility of *d. Stress - strain relationship where stresses
ferromagnetic material disappears below the are applied in more than one direction
Curie temperature
d. Impurities, inclusions and strain hardening
interfere with change of domain boundaries, 150) The phenomenon of continuous stretching
and add to the permanency of magnet under load even if stress is less than the yield
point
146) The center of gravity of a solid pyramid or
cone with a total height of H
*a. Creep
a. 1/2 H b. ductility
b. 1/3 H c. Elasticity
c. 3/5 H d. plasticity
*d. 1/4 H
151) A process of bending the edges of a sheet
metals
147) After a piece of pipe has been cut, the hole
is cleaned out with a *a. Flanging
b. Beading
a. pipe cleaner c. Roll bending
*b. pipe reamer d. Hemming
c. hole cleaner
d. pipe taper 152) An alloying element which reduces
deformation of configuration and sulfuric
148) Moves in the lathe bed with cutting tool brittleness
according to the rotation of the lead screw or
by the hand reversing wheel a. Molybdenum
a. Carriage b. Nickel
b. Apron *c. Manganese
*c. Saddle d. Chromium
d. Compound rest
153) Modulus of resilience is 157) Which of the following is not true for an
instant center or centro of planar linkages?

a. A measure of the deflection of the manner a. Centro is a point common to two bodies
b. The same as modulus of elasticity having the same velocity in each.
c. The reciprocal of the modulus of elasticity *b. Centro is a point in one body about which
*d. The measure of the material's ability to another body does not rotate.
store strain energy c. Centro is a point in one body about which
another body tends to turn.
d. Centro is a point in one body about which
154) What can the maximum load be on the another body actually turns.
column, if the cross sectional area is 144 ft² and
the compressive stress cannot exceed 200 lb/ft² 158) A shaft is subjected to twisting moment of
2500 ft-lb. The shaft is of stell having
12,000,000 psi modulus of rigidity. Determine
*a. 28.8 kips the angle of twist if the length is 40 inches. The
b. 20 kips shaft is a square with 3 inches side with a
c. 30 kips twisting constant of 0.141
d. 22 kips a. 0.2 deg
*b. 0.5 deg
155) Young's modulus of elasticity for a material c. 0.3 deg
can be calculated indirectly from which of the d. 0.4 de
following properties of the material?
159) All of the following statements about
a. Temperature coefficient of expansion and steels are correct, except
specific heat
b. Temperature coefficient of expansion and *a. Yield strength of commercially available
dielectric constant heat treated alloy steels do not exceed 200,000
*c. Density and interatomic spacing in the psi
material b. Abrasion resistance of extra strength steels
d. Density and velocity of sound in the material may be obtained by increasing Hardness to 225
- 400 Brinell at the expense of some ductility
156) A shaft is subjected to twisting moment of and toughness
2500 ft-lb. The shaft is of steel having c. High temperature alloys used in jet engine
12,000,000 psi modulus of rigidity. Determine turbine blades can withstand 2000 deg F
the angle of twist if the length is 40 inches. The continuously over extended periods
shaft is square with 3 inches side with a twisting d. Integranular corrosion of chromium-nickel
constant of 0.141. stainless steels reduced when stabilized by
*a. 0.5 deg addition of columbium (niobium), titanium, or
b. 0.3 deg tantalum to preferably for carbides and prevent
c. 0.2 deg chromium depletion and chromium carbide
d. 0.4 deg precipitation in grain boundary areas
160) Joints should have a relative strength
(efficiency) of 90%. If Su for annealed C1020 164) Taps are resharpened by grinding
steel is 57 ksi, determine a suitable plate
thickness. a. Threads
*b. Flutes
a. 5/32 in c. Diameter
*b. 9/32 in d. relief
c. 3/64 in
d. 7/64 in 1) When using a drill press, the work should be
held with
161) All of the following statements about
strain hardening are correct except a. the hand
*b. a vise or clamp
*a. More strain hardening requires more time c. a pair of pulley
temperature exposure for relief. d. gloves on
b. Strain hardening strengthens. Resistance to
deformation increases with the amount of 2) A drill bit has
strain present
c. Strain hardening is produced by cold working a. 4 flutes
(deformation below the recrystallization *b. 2 flutes
temperature) c. 3 flutes
d. Strain hardening is relieved during softening, d. 1 flute
annealing above recrystallization temperature
3) A sine bar cannot be used without a/an
162) Which of the following are the
compositions of stainless steel 302?
a. vernier caliper
*b. angle gage
a. 18% chromium and 8% phosphor bronze c. micrometer
*b. 18% chromium and 8% nickel d. slip gage
c. 18% bronze and 8% vanadium
d. 18% nickel and 8% chromium
4) A tool when pressed into a finished hole in a
piece of work, provides center on which the
163) Which of the following is not a method of place may be turned otherwise machine called
centering workpiece in a lathe?

*a. mandrel
a. Dial indicator method b. mesh
b. Toolbit method c. butt
c. Surface gage method d. wobble
*d. Plastigage method
5) Quick return mechanism is used in a 10) A hacksaw blade can be placed in a frame in
a. grinder
b. lathe a. two position
c. drilling machine *b. four position
*d. shaper c. three position
d. one position

6) A cutting tool used to finish internal and


external surfaces by the use of a cutter called 11) Small piece of metal clogged between the
broach, which has a series of cutting edges of teeth on a file are called
teeth.

*a. pins
a. shaper b. clogs
b. planer c. flats
c. lathe machine d. bumps
*d. broaching machine

7) A weld made to hold the parts of a weldmet 12) Angle plate is used for
in proper alignment until final welds are made.

a. oxy-acetylene weld a. cutting gears in a milling


*b. tack weld *b. cutting gears in a shaper
c. fusion weld c. fixing job out angle in a grinder
d. electric weld d. cutting tapers in a lathe

8) Rapping allowance is provided on a pattern


take care of 13) Never use a file

a. shrinkage a. that is dirty


b. machining *b. with a tang
*c. easy withdrawal c. without oiling
d. distortion d. without a handle

9) A plug gage is used to measure 14) AISI numbering for silicon steel.

a. spherical holes *a. 92XX


*b. cylindrical bores b. 93XX
c. screw thread c. 85XX
d. taper bores d. 87XX
15) A hacksaw blade with 10 teeth per inch is 20) Cutting lubricants used in drilling, reaming
best suited for cutting and lapping of cast iron parts.

a. cast iron
*b. any of the above *a. dry
c. aluminum b. soluble oil
d. solid iron c. kerosene
d. soda water
16) When filling a piece of metal in a lathe if
short quick strokes are used the finished piece
will probably. 21) The angle developed between tooth profile
and radial line at its pitch point is referred as:
a. be out of round
b. be perfect
*c. A and C a. base helix angle
d. have small flat areas on the surfaces b. approach angle
*c. pressure angle
17) All hard hacksaw blade is best suited for d. recess angle
work on

a. cast iron 22) What is the purpose of risers?


*b. any of the above
c. tool steel
d. brass a. Act as a reservoir for molten metal
*b. Help feed the casting until oil solidification
18) When the outer corners of the cutting edges takes place
of a drill wear away to rapidly, it is an indication c. Feed the casting at a rate consistent with the
of? rate of solidification
d. Feed molten metal from pouring basin to gas
*a. B or C
b. too much rake angle
c. too much high speed 23) The hop term used to include the marking
d. not enough speed or inscribing of center points circle area of
straight lines upon metal surface either curve or
19) After grinding the tool bit; the cutting edge flat, for the guidance of the worker called:
should be
a. Shaping
a. rubbed with crocus cloth b. Shapping
b. rubbed with emery cloth c. Hobbing
c. case hardened *d. Laying out
*d. stoned with oil stone
24) The hacksaw blade should be placed in the
frame with
29) Hacksaw blade with 24 TPI is best suited for
cutting
a. the teeth facing in any direction
b. the teeth pointing backward
*c. the teeth facing forward a. brass and copper
d. one end looser than the other b. sheet metal over 18 gauges
*c. any of the above
d. tubing
25) Mandrel used to hold

30) A hacksaw blade with 32 TPI is best suited


a. cutting tools for cutting
b. drill bits
c. face plate
*d. hollow work pieces *a. any of the above
b. conduit
c. small tubing
26) The best produce when filling a piece of d. sheet metal under 18 gage
metal in a lathe is to take _______

31) For finishing a piece of work to size the file


*a. long slow stroke to use is the
b. short even stroke
c. long fast stroke
d. short fast strok a. double-cut fine-tooth file
*b. single-cut fine-tooth file
27) Files are divided into two general classes, c. mill file
namely d. crossing file

a. large and small


b. flat shapes and round shapes 32) It is recommended for high speed
*c. single-cut and double-cut application that the maximum number of teeth
d. rough and smooth in small sprocket should be:

28) Which of the following is the cutting speed


m of brass? a. 16 to 32
a. 30 m/min b. 10 to 20
*b. 40 m/min c. 14 to 28
c. 50 m/min *d. 18 to 24
d. 60 m/min
33) In machine shop forging operation of 37) A coolant is used when cutting a material in
lengthening a piece of stock while reducing the a power hacksaw to
cross sectional area of work is called:

*a. all of the above


a. desizing b. prevent the blade from overheating
b. upgrading c. prevent the blade from loose temper
c. reducing d. absorb heat of friction
*d. upsetting

38) An agency handling assistance to all


34) Carbon steel should be operated at foundry, machine shop and metallurgical plant
operation.

a. none of the above


b. the same speed as that using a high speed a. UNICEF
steel *b. MIRDC
*c. speed less than that when using a high c. BOT
speed drill d. DOST
d. speed greater than that when using a high
speed drill
39) Finishing off a piece of metal with a real
smooth finish can be done by
35) It is an operation of sizing and finishing a
hole by means of a cutting tool having several
cutting edges. a. milling-filling
*b. draw-filling
c. slide-filling
a. Notching d. flat-filling
*b. Reaming
c. Turning
d. Piercing 40) The operation of making a cone-shaped
enlargement of the end of a hole, as for a recess
for a flat head screw.
36) On a lathe, the dead center is used after

a. performing
a. reaming *b. counter sinking
*b. center-drilling c. knurling
c. boring d. squaring
d. drilling
41) When large number of components are 45) A kind of chuck, which should not be used
turned and parter off a bar the chuck generally where accuracy is required called
used is the _______.

*a. universal chuck


*a. magnetic chuck b. four jaw chuck
b. collect chuck c. magnetic chuck
c. two jaw chuck d. collet chuck
d. four jaw chuck

46) Tooth width measured along the chord at


42) When cutting a long thin piece of metal the pitch circle.

a. set the blade in the frame with the teeth a. chord clearance
facing toward you b. chord space
b. turn the blade upside down in the frame *c. chordal thickness
c. use a blade with fewer teeth per inch d. chord length
*d. turn the blade at right angles to the frame

47) Which of the following information is


43) It is the radial distance between the top of necessary when ordering a file
the tooth and the bottoms of the mating tooth
space. *a. all of the above
b. type of teeth
c. shape
a. tolerance d. size
*b. clearance
c. crest 48) A machining operation whereby the tool
d. lead rotates and the feed is stationary

a. shaping
44) A machine tool used to cut metals a lift, b. turning
medium and large section using a reciprocating *c. milling
hacksaw blade. d. reaming

49) When a lathe is put into back gear, it will go


a. Tool grinder
b. Shaper a. at the same speed backwards
*c. Power saw b. at a slower speed backwards
d. Planer c. faster
*d. slower
50) The best file to use when finishing sharp 55) To prevent leakage in dynamic seals, it is
corner or a lots of grooves is the recommended to use

*a. packings
a. mill file b. felts
b. square file c. seals
c. jewelry file d. gaskets
*d. knife file
56) Hacksaw blades are made of

51) The distance a helical gear would thread *a. any of the above
along its axis one revolution of it were free to b. tungsten alloy steel
move axially. c. high speed
d. tool steel

a. module 57) A machine tool used to produce a variety of


b. crest surfaces by using a circular type cutter with
c. clearance multiple teeth.
*d. lead
a. broaching machine
*b. milling machine
52) The mould for casting ferrous materials c. lathe machine
d. grinding machine

a. Medium carbon steel 58) Specific weight of steel in lbs/inches^3.


b. High carbon steel
*c. Copper a. 0.823
d. Low carbon steel *b. 0.283
c. 0.328
d. 0.832
53) A correct cutting angle on a drill for ordinary
work is:
59) The alignment of coupling faces can
checked by
a. 64°
b. 70° a. rotating and measuring the nearest
*c. 59° permanent fitting
d. 45° *b. inserting a feeler gage between coupling
faces at varios points around the circumference
c. inserting thermometer
54) d. using an inside micrometer
60) An arc of the pitch circle through which a 64) A cylindrical bar of steel with threads
tooth travels from its contact to a mating tooth formed around it and grooves or flutes running
at the pitch point to the point where contact lengthwise in it, intersecting with threads to
ceases. form cutting edges. It is used to cut internal
threads.
*a. arc of recess
b. backlash *a. Trap
c. arc of action b. Flute
d. arc of approach c. Lap
d. Groove
61) Wiping is the process of:

a. applying flux during welding process 65) A piece of cast iron hold against an emery
b. low temperature welding wheel will give off
c. cleaning the welded surface after the welding
operation is over
*d. connecting load pipes by soldering alloy *a. dull yellow sparks
b. bright shiny sparks
62) In Carthias process c. no sparks
d. red sparsk

a. metal is poured into die cavity and after a


predetermined time the mould is inverted to 66) In up cut milling, the work piece is fed
permit a part of main steel in molten state to
flow out of cavity
*b. cavity is filled with a precalculated quantity a. the direction of the cutter
of metal and a core or plunger is inserted to b. at the right angle of the cutter
force the metal into cavity c. at an angle of 60° at the center
c. molten metal is fed into the cavity in metallic *d. against the milling cutter
mould by gravity
d. metal is forced into mould under high
pressure 67) The process of forming metals by the use of
dies after the metal is heated to its plastic
range.
63) Cast Iron flywheels are commonly
designated with a factor of safety of:
a. Turning
b. Forging
a. 5 to 6 c. Casting
*b. 10 to 13 *d. Rolling
c. 18 to 20
d. 8 to 10
68) A machine tool in which an abrasive wheel 72) A machine tool used principally to machine
is used as a cutting tool to obtain a very smooth flat or plane surfaces with a single point cutting
finish. tool

a. Lathe machine *a. shaper


b. Planer b. planer
*c. Tool grinder c. lathe
d. Broaching machine d. milling

69) The purpose of annealing is to make a 73) A machine used in shaping metal by means
metal: of abrasive wheel or removal of metals with
abrasive.

*a. softer
b. medium hard *a. grinder
c. harder b. shaper
d. shiny c. power saw
d. planer

70) Chuck use in turret lathe is


74) Cape in foundry practice refers to

a. magnetic chuck
*b. three jaw chuck a. bottom half of molding box
c. collect chuck *b. top half molding box
d. four jaw self centering chuck c. middle portion of the mold
d. coating on the mold face

71) A hacksaw blade with 14 TPI is best suited


for cutting 75) The purpose of tumbler gears in lathe is to:

a. cold rolled steel a. cut thread


b. hot rolled steel b. cut gears
*c. any of the above c. reducing spindle speed
d. structural steel *d. give desired direction of the movement to
the lathe carriage
76) A machining operation whereby the tool 82) When using a drill press, the work should be
reciprocates and the feed is stationary. hold with:

*a. shaping
b. turning *a. a vise and a clamp
c. reaming b. glove hand
d. planning c. pliers
d. the hand
77) Knurling is done to _______.

a. turning 83) A vent wire is used in


b. boring
*c. chamfering
d. planning a. foundry
*b. hot forging
c. fitting
78) A metal characteristic that absorbs extreme d. cold forging
deformation without rupture is called:
a. ductility
b. toughness 84) The ratio of relative viscosities colliding
c. hardness bodies after impact to their velocity before
*d. plasticity impact.

79) The usual value of helix angle of a drill is:


a. coefficient of fluctuation
a. 120° b. coefficient of velocity
b. 60° *c. coefficient of restitution
*c. 30° d. coefficient of friction
d. 110°

80) Sprue is passage provided for the 85) A machine tool which is very similar to a
shaper except that the ram reciprocates
*a. in flow vertically rather than horizontally.
b. out flow
c. solidification of molten material
d. smooth flow *a. slotter
b. grinder
81) A hard hacksaw blade is one that c. lathe
a. will only fit a solid frame hacksaw d. planer
*b. has the entire blade hardened
c. has a flexible back and hared teeth
d. has a hard back and flexible teeth
86) It is used to true and align machine tools 90) When cutting material in a lathe, the softer
fixtures and works to test and inspect size the material being cut, the tool bit should have
trueness of finished work and compare
measurements either heights or depths or
many other measurements. a. double top rake
b. more top rake
*c. less top rake
*a. dial indicator d. any of these
b. speedometer
c. dial gage
d. tachometer 91) When hole is smaller than the shaft, it will
take pressure to pull the parts together, and the
allowance is negative and is termed as:
87) Ability of a material to absorb energy when
deformed elastically and return to it when
unloaded is: *a. interference of metals
b. negative fits
c. negative allowance
a. plasticity d. negative allowance
b. creep
*c. resilience
d. toughness 92) A hackaw blade with 34 teeth per inch
should be used for cutting

88) Permeability, in relation to molding sands, is


high for a. brass
*b. thin wall tubing
c. cast iron
a. medium grains d. heavy
b. round grains
c. fine grains
*d. coarse grain 93) Ratio of coil to wire diameter, a measure of
coil curvature.

89) It is a machine used for testing of very thin


steel or surface layers. a. spring scale
b. wahl's factor
*c. spring index
a. Charpy test d. spring rate
*b. Rockwell test
c. Description test
d. Izod test
94) When material in a lathe, the harder the 99) A kind of thread that is generally used.
material being cut, the tool bit should have
a. 8-Thread Series
a. no side rake b. UNEF
b. more top rake *c. UNC
c. more side rake d. UNF
*d. less side rake
100) The operation of finishing drilled hole to
95) For filling lead or babbit, use a the correct size is known as

a. vixen file a. spot facing


b. lead float file b. counter sinking
*c. A and C c. counter boring
d. mile file *d. reaming

96) A flexible hacksaw blade is one that has 101) The size of all the pipes from 1/16 inches
to 12 inches is defined by _______ size.

a. flexible ends a. design


*b. only the teeth hardened b. external diameter
c. a movable blade c. tubular
d. only the back hardened *d. inside diameter

1) Which of the following conditions may cause


97) The process of checking or producing error during knurling?
checkers on the surface of the piece by rolling
checkered depressions in the surface *a. too much longitudinal feed
b. clamped length of tool too short
c. surface speed too low
a. soldering d. unnecessary support with tool stock center
b. quenching
c. indexing 2) A new hacksaw blade should not be used in
*d. knurling old cut because:

*a. the space is not sufficient to play the new


98) Feed in the lathe machine is expressed in blade in the old cut
b. none of the above
c. the blade have very sharp teeth
*a. mm per revolution d. the blade is very costly
b. rpm
c. mm per degree
d. mm
3) 'Go' Limit is: 8) A stud is which:

a. lower limit of the shaft a. have threads on one end


b. neither A and B b. require a nut
*c. A and B both c. inserted in plane hole
d. upper limit of the shaft *d. none of the above

4) Mark the cutter which works simultaneously


with up cut and down cut process: 9) For gear cutting which cutter is used:

a. side milling cutter


b. plain milling cutter a. all of the above
c. semi-circular milling cutter b. plain milling cutter
*d. shell end mill c. end mill cutter
*d. form relieve cutter

5) Main alloying element in H.S.S. is:


10) For cutting gear teeth in a shaper, the
______ tool is used:
a. nickel
b. vanadium
*c. tungsten a. gooseneck
d. chromium b. 'V' shaped
*c. form
d. round nose
6) Which micrometer is available with extension
rods:
11) Which of the following file is not hardened:

*a. inside micrometer


b. screw thread micrometer a. point
c. combi micrometer b. heel
d. outside micrometer *c. tang
d. body

7) Fixture clamps are generally made of: 12) A grinding wheel has got the marking 'C', is
made with the abrasive:

a. high carbon steel a. aluminum oxide


b. high speed steel b. combination of A and B
*c. case hardened mild steel *c. silicon carbide
d. alloy steel d. corrundum
13) In a shaper the cutting speed (metric) is 18) The over arm of a milling machine is used to
expressed in: support:

a. meter per hour a. table


b. none of the above b. column
c. meter per second c. spindle
*d. meter per minute *d. arbor

14) The angle of B.A. screw thread is:


19) Generally spiral fluted reamer has spirals of:
*a. 47.5°
b. 60°
c. 55° a. none of the above
d. 45° b. straight
c. right hand
15) When lathe tool bit burns, it means that the *d. left hand

a. material is too hard 20) When facing off a piece of material in the
b. speed is too low lathe chuck the bit must be set
*c. speed is too fast
d. material cannot be done
*a. at the center
b. above center
16) In a slotter the cutting speed depends upon: c. off center
d. below the center

a. finish required
*b. all of the above 21) Mark the milling method during which the
c. material to be used formation of chatter marks is very likely.
d. materials of the slotter tool

a. during down cut milling with a straight tooth


17) The approximate hardness of HSS end mill cutter
cutter is: b. while using spiral tooth cutter
*c. during up cut milling with a straight tooth
cutter
*a. 62 HRC d. during face milling with a straight tooth
b. 72 HRC cutter
c. 45 HRC
d. 52 HRC
22) As per Indian standard, the grain size 46
comes under the group: 27) The included angle of a dead center is:

*a. medium grain


b. coarse grain *a. 60°
c. fine grain b. 30°
d. very fine grain c. 45°
d. 90°
23) The out break of fire can be avoided by
preventing:
28) If the clearance of a cutting edge is 5
*a. any of the above degrees, the lip (wedge) angle in 75 degree the
b. oxygen rake angle will be,
c. fuel
d. heat
a. none of the above
b. 70 degree
24) The value of one micron is: c. 80 degree
*d. 10 degree

a. 1.00 mm
b. 0.01 mm 29) Concentricity of a outside diameter can be
c. 0.10 mm checked by:
*d. 0.001 mm

a. outside micrometer
25) The straddle milling is done by means of *b. dial test indicator
two: c. tube micrometer
d. vernier caliper
a. plain milling cutters
b. form cutters
c. face milling cutters 30) When an external gear is meshed with an
*d. side milling cutters internal gear, the gears will rotate in:

26) What happens if the job is loosely fitted


between centers in cylindrical grindings: a. opposite direction
b. none of the above
*a. the job will be out of round c. will not rotate
b. the job will be thrown out *d. same direction
c. the job will be oversized
d. the job will not rotate
31) In a slotter the table gets ______ different 36) The standard ratio of cutting to return
feeds: stroke in shaper is:

*a. three or more


b. none of the above a. 3:1
c. two b. 1:3
d. one *c. 3:2
d. 2:3
32) When outside diameter of a job is turned in
relation to the internal hole, the job should be 37) In a hydraulic driven shaper the metal is
held: removed at:

*a. on lathe mandrel a. average speed


b. in three jaw chuck *b. higher speed
c. on face plate c. lower speed
d. between centers d. none of the above

33) Which of the following is used to clean the 38) For a given rpm. If the diameter if a twist
gauge blocks before and after use: drill increase, then the cutting speed will:

a. cotton waste a. none of the above


*b. chamois leather or lenen cloth b. decrease
c. none of the above c. same
d. brush *d. increase

39) The feed in the shaper takes place at:


34) For the accurate measurement of bores, the
best instrument is: a. the beginning of return stroke
b. the middle of return stroke
*c. the end of return stroke
a. dial test indicator d. the beginning of cutting stroke
b. plug gauge
*c. inside micrometer 40) Shaper tool bit should not extend in tool
d. vernier caliper holder beyond:

a. 50 mm
35) Jig bushings are generally made of: *b. 15 mm
c. 5 mm
a. cast iron d. 25 mm
b. brass
*c. tool steel
d. mild steel
41) For grinding materials having low tensile 46) Which gauge is used to check the internal
strength which abrasive is used: threads:

a. corrundum a. thread ring gauge


*b. silicon carbide b. ring gauge
c. aluminum carbide c. plug gauge
d. emery *d. thread plug gauge

42) In which screw thread the side = width of


flat = width space = 0.5p 47) The symbol conventionally used for resinoid
bond is:
a. knuckle
b. acme
c. buttress *a. 'B'
*d. square b. 'E'
c. 'V'
d. 'R'
43) Which of the following conditions may
cause error during knurling:
48) Balancing of grinding wheel is done to:
a. surface speed too low
*b. too much longitudinal feed
c. clamped length of tool too short a. none of the above
d. unnecessary support with tail stock center *b. equalize the weight in every portion of the
wheel
44) The approximate hardness of HSS and mill c. make the sides of wheel parallel
cutter is. d. a make the outside diameter concentric with
the bore
a. 45 HRC
*b. 62 HRC
c. 52 HRC 49) A polygon with 9 flats is to be milled using
d. 72 HRC the indexing head. The indexing head
transmission ratio is 40:1. Determine the
45) In case of a flat scraper, the depth of the cut number of crank rotation and mark the correct
is verified by: answer.
a. changing the convexity of the cutting angle
b. changing its weight
*c. changing its inclination *a. 4 full rotation, 12 holes on the 27 hole circle
d. none of the above b. 9 full rotation
c. 5 full rotation, 2 holes on the 36 hole circle
d. 2 full rotation, 16 holes on the 47 hole circle
50) The lathe compound is used for 55) In a shaper the feed (metric) is usually
expressed in:

a. facing
b. grooving a. none of the above
c. angle cutting b. mm/revolution
*d. any of the above c. meter/minute
*d. mm/stroke

51) In a straddle milling operation how many


cutters are used to mill the work: 56) Which of the following quick return
mechanism is most widely used in most of the
a. any of the above slotters:
*b. two
c. one a. slotter dist mechanism
d. three or more *b. whitworth mechanism
c. hydraulic mechanism
d. slotter link and gear mechanism
52) While soldering the flux is used because:
57) A universal chuck cannot be used to cut
a. it saves the part from oxidation
b. it assists for quick melting and increasing the a. a cam
fluidity of solder b. a round stock
*c. all of the above *c. A and C
d. it takes the molten metal on all surfaces d. an eccentric

53) A usual ratio of soluble oil and water used in 58) In a straddle milling operation how many
coolant is: cutters are used to mill the work:

a. 20:1 a. one
b. 1:10 b. three or more
*c. 1:20 c. any of the above
d. 10:1 *d. tw

54) In vertical milling machine the spindle is 59) Planer type milling machine is built up for
attached _______ to the work table. _____ work of:

a. none of the above


b. angular a. light duty
*c. vertical b. medium duty
d. horizontal *c. heavy duty
d. none of the above
60) Where does the speed motion takes place in
slotting machine?
65) Under sine principle the length of sine bar
takes place of:
a. after each forward stroke
b. at the end of return motion
*c. after each double stroke a. opposite side
d. during the cutting motion *b. hypotenuse
c. height
d. adjacent side
61) The size of a grinding wheel is taken from:

66) The jaw of a standard vise is


a. bore size
b. width of face
c. diameter of wheel a. semi-hard
*d. all of the above b. soft
c. semi-soft
*d. hard
62) As per Indian standard 'M' grade wheel
comes under the group: 67) Hardened steel parts have:

a. hard
b. soft *a. fine grains
*c. medium b. coarse grains
d. none of the above c. medium grains
d. none of the above
63) The over arm of a milling machine is used to
support 68) Which kind of bond is commonly used:

a. column a. rubber
b. spindle *b. vitrified
*c. arbor c. silicon
d. table d. shellac

64) Which center is used for supporting open 69) Taps are resharpened by grindings
end of pipes, shells, etc. while turning or thread
cutting in a lathe: a. relief
*a. pipe center *b. flutes
b. ball center c. diameter
c. half center d. threads
d. female center
70) For gear cutting which cutter is used: 75) Amount of automatic feed in shaper is
increased by taking the crank pin:
a. end mill cutter
*b. form relief cutter a. none of the above
c. plain milling cutter b. towards the center of crank disc
d. all of the above c. at the center of crank
*d. away from the center of crank disc
71) The square head of a combination set is
used for markings or checking the angles
76) Divided table planer has:
a. 45° only
b. any angle between 0° - 108
*c. 90° and 45° a. one housing
d. 90° only b. two housing
*c. two tables
d. one table
72) The jaws of a leg vice are opened:

77) Grinding fluids are used to:


*a. in 'V' form
b. neither A nor B
c. A and B both a.
d. parallel to each other *b. all of the above
c. reduce the friction between the wheel face
and the job
73) For general work the cutting angle of a cold d. prevent the loading of wheel
flat chisel is ground at an angle of:
78) An advance motion along the longitudinal
axis of a twist drill is called:
a. 80°
*b. 60° *a. feed
c. 70° b. cutting speed
d. 35° c. none of the above
d. speed

74) Angle plate is made of: 79) Which is the lightest metal:

a. lead
a. tool steel *b. Aluminum
b. high speed steel c. Cast Iron
c. cast steel d. G.I. Sheet
*d. closed grain cast iron
80) One of the cause of grinding wheel glazing 85) The clamping block to be used in a slotter to
is: support the end of the strap is made of

*a. A and B both a. high carbon steel


b. wheel speed is too fast b. lead
c. grain size is too fine c. H.S.S.
d. wheel is hard *d. wood

81) Lapping is done 86) A grinding wheel is marked as 51A 46L 5V


23, out of these 5 means:
a. to get high quality of surface teeth
b. to control the size
c. to finish the job to a fine degree of accuracy *a. structure
*d. all of the above b. kind of bond
c. kind of abrasive
82) The grade of grinding wheel depends upon: d. grain size

*a. hardness of bond


b. kind of abrasive 87) In a standard worm dividing head the ration
c. grain size between the worm wheel and the worm is:
d. structure
*a. 40:1
b. 30:1
83) Where the relieved cutters are reground: c. 20:1
d. 10:1

a. relieved cutters are not regrounded 88) In which method a bore is finished to a very
b. on the circumstances closed tolerance:
*c. on the flank
d. one the side faces a. lapping
b. grinding
c. turning
84) The eye hole of a hammer head is made in *d. honning
oval shape and taper towards centre because:
89) In case of a limit plug gauge which size will
not enter into the hole:
a. it is easy for production
b. none of the above a. A and B both
*c. it accommodates the handle and a wedge b. 'Go' Size
for preventing it from flying off *c. 'Not Go' Size
d. it is specially designed by experts d. none of the above
90) In internal cylindrical grinding the grinding 95) In a standard dividing head 3 holes in 27
wheel and the work rotate in: holes circles will be:

*a. opposite direction a. 6°


b. neither A and B b. 2°
c. A and B both c. 4°
d. same direction *d. 1°

91) '18 - 8' stainless steel means: 96) If rpm = 200, feed per revolution = 0.05mm,
then feed per minute will be:
*a. 18% Chromium and 8% Nickel
b. 18% Chromium and 8% Cobalt a. 100 mm
c. 18% Tungsten and 8% Chromium b. 4 mm
d. 18% Nickel and 8% Chromium *c. 10 mm
d. 1 mm
92) Which micrometer has no anvil:

97) A tipped tool is more useful than H.S.S. tool


*a. depth micrometer because:
b. outside micrometer
c. screw thread micrometer
d. digit micrometer a. cutting speed can be increased
b. it can resists more heat
*c. all of the above
93) The formula to find out the number of turn d. it can keep the cutting point sharp
of the crank for simple indexing is:
98) Limit gauge is made to the ________ sizes
of the work to be measured:
a. T= N/40
b. T = 20/N *a. minimum and maximum
c. T = N/20 b. nominal and upper limit
*d. T = 40/N c. actual and nominal
d. nominal and lower limit

94) Planer type milling machine is built up for 99) Successful designing of jigs and fixtures
work of: depend upon:

a. manufacturing conditions
*a. heavy duty *b. all of the above
b. none of the above c. tool guiding element
c. medium duty d. clamping arrangement
d. light duty
1) Mark the cutter which works simultaneously 6) The grade of grinding wheel depends upon
with the up cut and down cut process:

a. grain size
a. side milling cutter b. structure
b. semi circular milling cutter c. kind of abrasive
*c. shell end mill *d. hardness of bond
d. plain milling cutter

7) Which kind of bond is commonly used?


2) Where the relieve cutter are regrounded?

*a. vitrified
a. on the circumstances b. rubber
b. relieve cutters are not regrounded c. shellac
*c. on the flank d. silicon
d. on the side faces

3) What happens if the job is loosely fitted 8) which bond is suitable in wet grinding?
between centers in cylindrical grindings?

*a. the job will be out of round a. rubber


b. the job will be oversize *b. silicate
c. the job will be thrown out c. shellac
d. the job will not rotate d. none of the above

4) The internal and external taper on cylindrical


jobs are ground in: 9) A grinding wheel which has got the marking
"C" is made with the abrasive?
a. plain cylindrical grinding machine
*b. universal cylindrical grinding machine a. aluminum oxide
c. internal grinding machine *b. silicon carbide
d. centerless grinding machine c. combination of a and b
d. corrundum
5) which of the following is used in cleaning the
gage blocks before and after use? 10) As per india standard the grain size 46
comes under the group:
a. grain size is too fine
b. wheel is hard a. coarse grain
c. wheel speed is too fast *b. medium grain
*d. a and b both c. fine grain
d. very fine grain
11) as per india standard "M" grade wheel 16) It is an operation in stretching or spreading
comes under the group: over the metal by means of the plane of the
hammer
a. soft
*b. medium *a. peening
c. hard b. swaging
d. none of the above c. bending
d. upsetting
12) The symbol resinoid bond is:

a. "V" 17) The good quality of a measuring tool


b. "R"
*c. "B"
d. "E" a. should be easy to handle
b. should be easy to read
13) The grinding wheel is marked as 51A 46L 5V c. should be wear resistance
23, out of these 5 means: *d. all of the above

a. kind of abrasive
b. kind of bond 18) A notching device, which is used to hold or
*c. structure grip work place, while filing, chipping or any
d. grain size other bench work or while machining or drilling
them.
14) Balancing of grinding wheel is done to:

*a. vise
a. make the outside diameter concentric with b. clamp
the bore c. grip
b. make the sides of wheel parallel d. pressed
*c. equalize the weight in every portion the
wheel
d. none of the above 19) A multi pointed hand anything tool used to
remove material from metallic and non-metallic
work places to match with drawing, shape and
15) The common measuring tools are: size.

a. steel rule a. cold chisel


b. vernier caliper *b. file
c. micrometer c. hacksaw
*d. all of the above d. none of the above
20) A side cutting tool used for accurately 4) A method whereby a gear is run with another
finishing the straight or tapered holes already gear that has abrasive surface material.
drilled or bored

*a. reamer a. hobbing


b. swagging b. milling
c. peening c. honing
d. tapping *d. lapping

21) A device
5) Find the horsepowe required to drive a
power screw lifting a load of 4000 lbs. A 2 and
1) What is the minimum number of teeth on a 1/2 inches double square thread with two
smaller sprocket for high speed? threads/in is to be used. The friction radius of
the collar is 2 inches and coefficients of friction
are 0.1 for the threads and 0.15 for the collar.
a. 14 The velocity of the nut is 10 ft/min.
*b. 21
c. 12
d. 24 a. 3.683 HP
b. 6.472 HP
c. 5.382 HP
2) Assume a factor of safety on the yield point *d. 4.395 HP
and endurance strength in shear, determine the
diameter of the shaft
6) A safety valve spring having 9 and 1/2 coils
has the ends squared and ground. The outside
*a. 1.980 in diameter of the coil is 115 mm and the wire is
b. 2.321 in 13 mm. It has a free length of 203 mm.
c. 1.915 in Determine the legnth of the wire to which this
d. 2.417 in spring must be initially compressed to hold a
boiler pressure of 1.38 MPa on the seat of 32
mm diameter. Modulus of rigidity is taken as G
3) In a pressure vessel, the ratio of minimum = 80 GN/m².
strength of joint to the strength of solid joint is
known as
a. 179 mm
*b. 172 mm
a. efficiency c. 192 mm
*b. Relative strength d. 158 mm
c. joint efficiency
d. Performance factor
7) What type of bolt distinguished by a short 10) A railroad track is laid at a temperature of
potion of the shank underneath the head being 10 degree F with gaps of 0.01 feet between the
square or finned or ribbed? ends of the rails. The rails are 33 feet long. If
they are prevented from buckling, what stress
will result from a temperature of 110 degree F?
a. Coupling COefficient of linear expansion = 6.5 x per
*b. Carriage bolt degree F.
c. Machine bolt
d. Stud bolt a. 8,530 psi
b. 9,450 psi
c. 10,000 psi
8) A solid transmission shaft is 4.0 inches in *d. 10409 psi
diameter. It is desired to replace it with a
hallow shaft of the same material and same 11) When tested in compression, ductile
torsional strength but its weight should only be material usually exhibit _____ characteristics up
half as much as the solid shaft. Find the outside to the yield strength as they do when tested in
diameter of the hallow shaft in millimeters. tension.

a. the same
a. 131.204 mm b. less than
b. 107.315 mm c. more than
*c. 122.940 mm *d. approximately the same
d. 112.231 mm
12) Which of the following is the most common
alloying elements used in cast iron?
9) A single square thread power screw is to
raise a load of 70 kN. The screw has a major a. Chromium
diameter of 36 mm and a pitch of 6 mm. The b. molybdenum
coefficient of thread friction and collar friction *c. All of these
are 0.13 and 0.10 respectively. If the collar d. Nickel
mean diameter is 90 mm and the screw turns at
60 rpm, find the combined efficiency of screw 13) A multiple disc clutch of 10 steel disc and 9
and collar. bronze disc. the effective outside and inside
diameter are 20.32 cm and 15.24 cm,
respectively if the axial force of 450 Newton is
*a. 12.526% applied and the shaft turns at 1200 rpm, find
b. 15.530% the horsepower capacity, assume a coefficient
c. 14.526% of friction of 0.27.
d. 13.438% a. 37.456 hp
*b. 39.566 hp
c. 40.482 hp
d. 35.659 hp
14) A tolerance where the size of a part is 18) An ammonia compressor is driven by a 20
permitted to be either larger or smaller than kW motor. The compressor and the motor RPM
the given dimension. are 380 and 1750, respectively. The small
a. None of these sheave has a pitch diameter of 152.4 mm. If the
b. Unilateral bolt to be used is standard C-120 (L=122.9 in).
c. Lateral Determine the center distance between
*d. Bilateral sheaves.
a. 865 mm
15) Find the rim thickness for a cast iron *b. 806 mm
flywheel with a width of 200 mm, a mean c. 686 mm
diameter of 1.2 in a normal operating speed of d. 709 mm
300 rpm, a coefficient fluctuation of 0.05 and
which is capable of hanging 3000 N-m of kinetic 19) In viscosity chart, Raimond-Boyd analysis
energy. Assume that the hub and arms assumed that the viscosity of the lubricant is
represents 10% of the rim weight and the _______
specific weight of cast iron is 7200 kg/m^3.
a. 28.82 mm *a. Constant
*b. 28.25 mm b. Increasing
c. 25.28 mm c. Vanishing
d. 25.25 mm d. Decreasing

16) A cast iron flywheel is rotated at a speed of 20) What type of bolt threaded on both ends
1200 rpm and having a mean rim radius of 1 and can be used where a through bolt
foot. If the weight of the rim is 30 lbs. What is impossible?
the centrifugal force? Use factor C=41.
a. 14,800 lbs a. Machine bolt
b. 14 860 lbs b. Carriage bolt
*c. 14,760 lbs c. Coupling
d. 70,000 lbs *d. Stud bolt

17) A single threaded trapezoidal metric thread 21) The maximum-strain theory which applies
has a pitch of 4 mm, and a mean diameter of 18 only in elastic range of stresses are also known
mm. It is used as translation screw in as _______
conjunction with a collar having an outside
diameter of 37 mm and an inside diameter of a. Stress-strain Theory
27 mm. Find the required torque in N-m to raise b. Hooke's Law
a load of 400 kg if the coefficient of friction is *c. Saint Venant's Theory
0.3 for both thread and collar. d. Cataligno's Theory
*a. 32.6 N-m
b. 39.1 N-m
c. 34.6 N-m
d. 38.5 N-m
22) What factor of safety is needed for a 2 in. 27) A steel shaft transmits 40 hp at 1400 rpm.
diameter shaft with an ultimate strength of Considering allowable shearing stress based on
50,000 psi to transmit 40,000 in-lb torque. pure torsion to be 5000 psi, find the torsional
deflection of the shaft in degrees per foot.
*a. 1.95
b. 2.14
c. 2.62 a. 0.435 degreee/foot
d. 2.25 b. 0.541 degrees/foot
c. 0.392 degrees/foot
23) In pure torsion, the maximum stress is at *d. 0.246 degrees/foot
the center of the

28) For very sleder column, what type of


a. ten times their diameter formula that is best applied?
*b. long sides
c. peripheral sides
d. twenty times their diameter *a. Column formula
b. Slenderness formulas
c. Moment formulas
24) Which of the following is the type of failure d. Euler formula
due to unstability?

29) The process by which high pressure is


a. Slenderness formulas applied to a heated metal billet or blank which
b. Stability causes it to flow through restricted orifice.
*c. Buckling
d. Euler formula
a. Hot rolling
b. Forging
25) c. Intrusion
*d. Extrusion

30) A 80 mm solid shaft is to be replaced with a


26) In what country that present theory of hallow shaft of equal torsional strength. Find
hydrodyamic lubrication originates from? the percentage of weight saved, if the outside
of the hallow shaft is 100mm.

a. China a. 48.49%
b. Germany b. 67.31%
c. US *c. 52.90%
*d. England d. 56.53%
31) If the weight of 6" diameter by 48" long SAE 35) What is the recommended initial tension of
1030 shafting is 174.5 kg then what will be the the belt?
weight of chromium SAE 51416 of same size?
*a. 75 lb/in of width
*a. 347.96 lbs b. 73 lb/in of width
b. 465.89 lbs c. 71 lb/in of width
c. 305.79 lbs d. 80 lb/in of width
d. 426.70 lbs
36) A solid transmission shaft is 4.0 inches in
32) A flywheel has a mean diameter of 4 ft and diameter. It is desired to replace it with a
is required to handle 2200 ft-lb of kinetic hallow shaft of the same material and same
energy. The flywheel has a width of 8 in. Normal torsional strength but its weight should only be
operating speed is 300 rpm and the coefficient half as much as the solid shaft. Find the outside
of fluctuation is to be 0.05. Find the weight of diameter of the hallow shaft in millimeters.
the rim assuming that the arms and hub are
equivalent is 10% of the specific weight. a. 112.231 mm
b. 107.315 mm
*a. 334 lb *c. 122.940 mm
b. 533 lb d. 131.204 mm
c. 412 lb
d. 452.4 lb
37) What is the term applied to the reciprocal of
33) A lubrication where lubricant is introduced the velocity ratio?
between surfaces which are in rolling contact
such as roller gears or rolling bearings?
a. Ratio factor
a. Hydrostatic lubrication b. None of these
*b. Elastohydrodynamic lubrication c. MOdular value
c. Hydrodynamic lubrication *d. Train value
d. Solid-film lubrication 38) A 50 inches diameter diamond saw blade is
mounted on a pulley driven steel shaft, required
a blade peripheral linear speed of 150 ft/sec.
34) A steel shaft operates at 186 rad/s and must Motor drive is 125 hp at 1,200 rpm, with 6
handle 2 kW of power. The shearing stress is inches diameter pulley. Determine the shaft
not to exceed 40 MN/m². Calculate the rpm to attain blade peripheral speed required.
minimum shaft diameter based on pure torsion.
a. 716.2 rpm
*a. 11 mm b. 539.10 rpm
b. 13 mm *c. 687.55 rpm
c. 9 mm d. 635.3 rpm
d. 15 mm
39) A round steel shaft transmits 373 watts at 43) An engine of a motor vehicle with a wheel
1800 rpm. The torsional deflection is not to diameter of 712 mm develops 50 kW at 2,000
exceed 1 deg in a length equal to 20 diameters. rpm. The combined efficiency of the differential
Find the shaft diameter. and transmission is 75% with an overall speed
reduction of 25 is to 1. Determine the speed
a. 8.72 mm reduction of travel of the vehicle in km/hr.
*b. 6.53 mm
c. 18.16 mm a. 12.58
d. 12.84 mm b. 13.80
c. 11.69
40) What is the minimum number of teeth on a *d. 10.74
smaller sprocket for low speed?
44) It is a cold-working process in which metal is
a. 21 gathered or upset.
*b. 12
c. 17
d. 11 *a. Heading
b. Stamping
41) A 100 mm diameter solid shaft is to be c. Cold rolling
replaced with a hollow shaft equally strong d. Spinning
(torsion) and made of the same material. The
outside diameter of the hollow shaft is to 27
mm. What should be the inside diameter? The 45) A flange coupling is to be designed, using 25
allowable shearing stress is 41.4 MPa? mm diameter bolts at a distance of 152 mm
from the center of the shaft. Allowable shearing
*a. 107.42 mm stress on the bolt is 103 MPa. If the shaft is to
b. 109.60 mm transmit 5,600 at a speed of 1200 rpm, how
c. 105.82 mm many bolts are needed in the connection?
d. 291.53 mm
a. 3
b. 4
42) What load P which cause a total *c. 5
deformation of 0.036 inch of a steel rack which d. 2
has a cross-section area of 4 sq. inches and a
length of 5 ft. 46) Which of the following is the high-leaded
brass used for instrument, lock and watch
parts?
a. 55,000 lb
b. 50,000 lb a. Commercial brass
c. 60,000 lb b. Red brass
*d. 72,000 lb c. Yellow brass
*d. Engraver's brass
47) Which of the following is not a form of
bearing lubrication? 52) Which of the following is the minimum
number of teeth on a smaller sprocket for
a. Hydrodynamic lubrication moderate speed?
b. Hydrostatic lubrication
*c. Liquid-film lubrication a. 12
d. Solid-film lubrication b. 15
*c. 17
48) Two shaft at right angles to each other may d. 21
be connected by what arrangement?
53) Determine the diameter of the stud bolt
a. 3/4 turn that are required to fasten down the cylinder
b. One turn head of a 203 mm x 304 mm gas engine. There
*c. Quarter turn are ten bolts on the block. The explosion
d. Half turn pressure is 31 kg/sq.cm and studs are made of
49) In ASTM standard, what is the instrument ordinary bolts material SAE 1020. How deep
used in determining viscosity? should the bolt be drilled?

a. Saybolt universal furol


b. Hagen-Poinsulle Viscometer a. 37.3 mm
*c. Saybolt universal viscometer b. 40.2 mm
d. Dynamic viscometer *c. 38.1 mm
d. 35.5 mm

50) A term used to describe sudden applied 54) A centrifugal pump is directly couple to a
force or disturbance. motor. The pump rating is 3,600 liters per
minute against a total head of 8 meters of
water. Pump efficiency is 65% at shaft speed of
*a. Shock 550 rpm. Calculate the torsional stress induced
b. Creep on the 40 mm diameter motor shaft.
c. Load
d. Impact a. 12,420.72 kPa
b. 13,113.83 kPa
c. 11,193.45 kPa
51) The ability of a material to absorb energy *d. 10,010.85 kPa
within is proportional limit is known as
55) What is the other term used for die casting?

a. endurance a. Shell-molding
b. toughness *b. Metal-mold casting
*c. resilience c. Thermosetting
d. spring action d. Tangential casting
56) The rapid cooling of steel to a temperature
between 400 to 800 deg F in enough time, then
austenite is transformed into a materials called. 60) A cone-disk spring is also known as ______

a. Quinite a. Heavy duty spring


b. Lignite b. Helical spring
*c. Bainite c. Conical spring
d. Ferrite *d. Belleville Spring

57) An engine of a motor vehicle with a wheel 61) What do you call the phenomenon
diameter of 712 mm develops 50 kw at 2,000 occurring when two touching surfaces have a
rpm combined efficiency of the differential and high contact pressure and when these surfaces
transmission is 75% with an over-all speed have minute relative motion?
reduction to 1 determine the torque to be
delivered by the clutch N-m.
*a. Fretting
b. Friction
a. 359 N-m c. Prestressing
b. 471 N-m d. Carving
*c. 239 N-m
d. 432 N-m 62) A line shaft is to transmit 200 hp at 900
rpm. If the line shaft is connected with a speed
58) A flange bolt coupling consists of eight steel of 1600 rpm. Find the horsepower transmitted.
20 mm diameter steel bolts spaced evenly
around a bolt circle 300 mm in diameter. If the *a. 200 HP
coupling is subjected to a torque of 15.1 kN-m, b. 465 HP
determine the maximum shearing stress in c. 493 HP
bolts? d. 365 HP

a. 31298 kpa 63) It refers to the collision of two or more


*b. 40054 kpa masses with initial velocities
c. 40450 kpa a. Creep
d. 63320 kpa *b. Impact
c. Load
59) What type of spring made in the form of d. Shock
dished washer?
a. Volute spring
b. Motor spring
*c. Belleville spring
d. Air spring