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Docu No.

: ETM (DE08) 07 05 - Rev 01

Injection pump replacement


DE08 / D1146 engine series

May.2007
Construction Equipment BG.
Replacement of DE08 / D1146 engine injection pump

1. Align timing mark with flywheel and flywheel housing.

•T.D.C : Top Dead Center

Before remove injection pump from engine, align flywheel timing mark and flywheel housing timing notch.
Then No.1 and No.6 piston will be T.D.C position.

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Replacement of DE08 / D1146 engine injection pump

2. Check No. 1 piston T.D.C. (Top Dead Center) position.

No.1 piston must be placed on T.D.C. position of compression state – IN / EX valves have valve gap.
(No.1 cylinder IN / EX valves are closed, No.6 cylinder IN / EX valves are open - overlap position)

If No.6 piston is T.D.C. position of compression state (both valve has valve gap), rotate C.R.S. 360’ degree
(To make No.1 piston be T.D.C. position of compression state)

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Replacement of DE08 / D1146 engine injection pump

3. Check timing mark with injection pump gear and idle gear.

Fixed bolts

Remove timing cover near injection pump side and check above aligned mark on timing gear (make mark)
Loose fixing bolts (behind timing cover) and remove injection pump with timing gear from engine.

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Replacement of DE08 / D1146 engine injection pump

4. Change injection pump.

Key groove Injection pump shaft nut

Gear fixed bolts (6 pcs)

Gear flange

Loose injection pump shaft nut of gear flange and change new injection pump,
Do not loose gear fixed bolts (6 pcs). if loose it, injection timing will be changed.

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Replacement of DE08 / D1146 engine injection pump

5. Assemble injection pump on engine.


(Align timing mark with injection pump gear and idle gear)

Make No.1 piston be T.D.C. position of compression state and put new injection pump (above mark must be
aligned) and tighten fixing bolts.

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Replacement of DE08 / D1146 engine injection pump

6. Check valve gap ( IN / EX valve clearance : 0.3mm – at cold)

Cylinder No 1 2 3 4 5 6
Valve IN EX IN EX IN EX IN EX IN EX IN EX
Valve No 1 2 3 4 5 6 7 8 9 10 11 12
1 T.D.C. ○ ○ ○ ○ ○ ○
6 T.D.C. ⊙ ⊙ ⊙ ⊙ ⊙ ⊙

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Replacement of DE08 / D1146 engine injection pump

Timing mark on flywheel.

Construction equipment installed DE08 engine uses “OT” point only.


Injection timing was already set with injection pump flange and timing gear.
Do not loose gear fixed bolts (6 pcs) with flange.