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Passat Current Flow Diagram No.  51 / 1


Edition 05.2007

1.9 l/66 kW - Turbodiesel engine, engine codes AHU, AHH, with manual gearbox
from August 1997
1.9 l/81 kW - Turbodiesel engine, engine codes AFN, with manual gearbox
from August 1997
Notes:

For information concerning


 Relay and fuse assignment
 Multi-pin connectors
 Control units and relays
 Earth connections

→ List of Fitting Locations!


For information concerning

 Fault Finding Programs

→ Guided Fault Finding


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Passat Current Flow Diagram No.  51 / 2


Battery, starter, alternator, engine glow plugs
A - Battery
B - Starter
C - Alternator
C1 - Voltage regulator
D - Ignition/starter switch
Q6 - Glow plugs - engine
S125 - Engine glow plug fuse, in protective housing for control units
on left in engine compartment
T2b - 2-pin connector, blue, on right on engine block
T6n - 6-pin connector, red, on protective housing for control units
on left in engine compartment
T10d - 10-pin connector, brown, on protective housing for control
units on left in engine compartment
- Earth strap, battery body
1

- Earth strap, gearbox - body


2

- Screw connection 1 (30), on relay plate


500

- Screw connection 1 (87F), on relay plate


504

ws = white - Connection (61), in dash panel wiring harness


sw = black A17
ro = red
br = brown - Positive connection (30), in dash panel wiring harness
gn = green A52
bl = blue
gr = grey - Connection (engine glow plugs), in diesel direct injection
li = purple F31
system wiring harness
ge = yellow
or = orange
rs = pink
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Diesel direct injection system control unit, kickdown switch, idling
speed switch, accelerator position sender
F8 - Kickdown switch
F60 - Idling speed switch
G79 - Accelerator position sender
J52 - Glow plug relay
J248 - Diesel direct injection system control unit, in protective
housing for control units
J317 - Terminal 30 voltage supply relay, in protective housing for
control units
S102 - Engine control unit fuse, in protective housing for control units
T6a - 6-pin connector, on accelerator position sender
T6n - 6-pin connector, red, on protective housing for control units
on left in engine compartment
T10e - 10-pin connector, yellow, on protective housing for control
units on left in engine compartment
T10g - 10-pin connector, white, on protective housing for control
units on left in engine compartment
T80 - 80-pin connector, on diesel direct injection system control unit
- Earth connection 1, in dash panel wiring harness
81

- Earth connection 2, in dash panel wiring harness


135
ws = white
sw = black - Positive connection (15), in dash panel wiring harness
A2
ro = red
br = brown
gn = green - Positive connection (30), in dash panel wiring harness
A52
bl = blue
gr = grey
li = purple
- Connection 3, in diesel direct injection system wiring harness
F28
ge = yellow
or = orange
rs = pink
- Positive connection (30), in diesel direct injection system
F33
wiring harness
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Passat Current Flow Diagram No.  51 / 4


Diesel direct injection system control unit, engine speed sender,
intake manifold pressure sender, needle lift sender, intake
manifold temperature sender
G28 - Engine speed sender
G71 - Intake manifold pressure sender
G72 - Intake manifold temperature sender
G80 - Needle lift sender
J248 - Diesel direct injection system control unit, in protective
housing for control units
T2 - 2-pin connector, brown, near needle lift sender
T3 - 3-pin connector, black, near engine speed sender
T10b - 10-pin connector, black, on protective housing for control
units on left in engine compartment
T10e - 10-pin connector, yellow, on protective housing for control
units on left in engine compartment (chamber 2 - self-
diagnosis connection)
T80 - 80-pin connector, on diesel direct injection system control unit
- Earth point, on left in engine compartment
12

- Earth point, on left behind dash panel


32

- Earth connection 1, in dash panel wiring harness


81
ws = white
sw = black - Earth connection, in diesel direct injection wiring harness
156
ro = red
br = brown
gn = green - Connection (RPM signal), in dash panel wiring harness
A45
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
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Diesel direct injection system control unit, coolant temperature
sender, metering adjuster, modulating piston travel sender, fuel
temperature sender, fuel shut-off valve, commencement of
injection valve
G2 - Coolant temperature display sender (01039)
G62 - Coolant temperature sender (00522)
G81 - Fuel temperature sender (00539)
G149 - Modulating piston movement sender (00765)
J248 - Diesel direct injection system control unit, in protective
housing for control units
N108 - Commencement of injection valve (01269)
N109 - Fuel switch-off valve (01237)
N146 - Metering adjuster (01268)
T3 - 3-pin connector, near injection pump, only engine codes
AHU, AFN
T8a - 8-pin connector, near injection pump, only engine codes
AHU, AFN
T10b - 10-pin connector, black, on protective housing for control
units on left in engine compartment
T10x - 10-pin connector, near injection pump, only engine code AHH
T80 - 80-pin connector, on diesel direct injection system control unit
- Connection 1, in diesel direct injection system wiring harness
F25

ws = white - Connection 2, in diesel direct injection system wiring harness


sw = black F26
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
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Diesel direct injection system control unit, air mass meter,
exhaust gas recirculation valve, charge pressure control solenoid
valve
F4 - Reversing light switch
G70 - Air mass meter (00553)
J248 - Diesel direct injection system control unit, in protective
housing for control units
J397 - Radiator fan run-on relay
N18 - Exhaust gas recirculation valve (01265)
N75 - Charge pressure control solenoid valve (01262)
T10d - 10-pin connector, brown, on protective housing for control
units on left in engine compartment
T10e - 10-pin connector, yellow, on protective housing for control
units on left in engine compartment
T10g - 10-pin connector, white, on protective housing for control
units on left in engine compartment
T10k - 10-pin connector, grey, left A-pillar coupling station
T80 - 80-pin connector, on diesel direct injection system control unit
- Connection (glow plug control), in dash panel wiring harness
A10

- Positive connection (15), in instrument panel wiring harness


A15

- Connection (speed signal), in dash panel wiring harness


ws = white A27
sw = black
ro = red - Connection (15a, fuse 231), in dash panel wiring harness
br = brown A70
gn = green
bl = blue - Connection 1, in diesel direct injection system wiring harness
gr = grey F25
li = purple
ge = yellow --- - Only models with cruise control system (CCS)
or = orange
rs = pink
* - Only engine code AFN
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Passat Current Flow Diagram No.  51 / 7


Diesel direct injection system control unit, cruise control system
(CCS) switch, brake light switch, clutch pedal switch
E45 - Cruise control system switch, position 0 = OFF in detent,
position 1 = OFF with button, position 2 = ON, position 3 =
RES
E227 - Cruise control system (CCS) SET button
F - Brake light switch (00526)
F36 - Clutch pedal switch (00650)
F47 - Cruise control system brake pedal switch/diesel direct
injection system (00629)
J248 - Diesel direct injection system control unit, in protective
housing for control units
S13 - Fuse 13 on fuse holder
T10 - 10-pin connector, black, next to steering column
T10b - 10-pin connector, black, on protective housing for control
units on left in engine compartment
T10d - 10-pin connector, brown, on protective housing for control
units on left in engine compartment
T10e - 10-pin connector, yellow, on protective housing for control
units on left in engine compartment
T10g - 10-pin connector, white, on protective housing for control
units on left in engine compartment
T80 - 80-pin connector, on diesel direct injection system control unit
ws = white - Connection wire (brake light switch), in dash panel wiring
A89
sw = black harness
ro = red
br = brown --- - Only models with cruise control system (CCS)
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
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Diesel direct injection system control unit, coolant glow plugs
relay, coolant glow plugs
J248 - Diesel direct injection system control unit, in protective
housing for control units
J359 - Low heat output relay (01193), control number (373), in
protective housing for control units
J360 - High heat output relay (01194), control number (370), in
protective housing for control units
Q7 - Coolant glow plugs
S109 - Coolant glow plug fuse, in protective housing for control units
S143 - Coolant glow plug fuse 2, in protective housing for control
units
T10d - 10-pin connector, brown, on protective housing for control
units on left in engine compartment (chamber 8 - air
conditioning system connection)
- Screw connection 2 (30), on relay plate
501

- Connection (fuel consumption signal), in dash panel wiring


A131
harness

ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
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Oil pressure switch, fuel gauge sender, speedometer sender,
coolant shortage indicator sender, fuel pump, fuel pump relay
F1 - Oil pressure switch
G - Fuel gauge sender (00771)
G22 - Speedometer sender, on left in gearbox
G23 - Fuel pump (only for Syncro)
G32 - Coolant shortage indicator sender
G169 - Fuel level sender II (only for Syncro)
G237 - Fuel level sender III (only for Syncro)
J17 - Fuel pump relay (01259), on 13 position additional relay
carrier (only for Syncro), control number (214)
S228 - Fuse 28 on fuse holder
T3d - 3-pin connector, front left in engine compartment
T4e - 4-pin connector
T6c - 6-pin connector, blue, left A-pillar coupling station
T10a - 10-pin connector, brown, left A-pillar coupling station
T10b - 10-pin connector, black, on protective housing for control
units on left in engine compartment
T10e - 10-pin connector, yellow, on protective housing for control
units on left in engine compartment
- Earth point, rear right pillar
75

- Earth connection, in diesel direct injection wiring harness


ws = white 156
sw = black
ro = red - Earth connection 4, in rear wiring harness
br = brown 197
gn = green
bl = blue - Earth connection (sender earth) 1, in dash panel wiring
gr = grey 269
harness
li = purple
ge = yellow - Connection (50a), in dash panel wiring harness
or = orange A86
rs = pink
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Dash panel insert, optical and acoustic oil pressure warning,
odometer display, coolant shortage and coolant temperature
indicator, fuel gauge
G1 - Fuel gauge (0064)
G3 - Coolant temperature gauge
G5 - Rev. counter (00662)
H11 - Oil pressure warning buzzer
J285 - Display control unit, in dash panel insert (01317)
K2 - Alternator warning lamp
K3 - Oil pressure warning lamp (00755)
K28 - Coolant temperature/coolant shortage warning lamp
K29 - Glow period warning lamp (00626)
L75 - Digital display illumination bulb
T32a - 32-pin connector, blue, on dash panel insert
T32b - 32-pin connector, green, on dash panel insert
Y4 - Odometer display

ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink