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06-02-2017

Doc. No. GB513-AB01-850-QA-PP-003


Rev : C
Weld Procedure Specification ( WPS) & Date: 29.01.2017
Qualification Record ( WQR ) Page: 2 / 49

REVISION DESCRIPTION SHEET

Rev. Para. Revision Description


A ISSUED FOR REVIEW
B ISSUED FOR REVIEW
C ISSUED FOR APPROVAL

Hold
Para. Description of Hold
No.

Electronic File Name : GB513-AB01-850-QA-PP-003-C.Doc Doc Size : A4


Doc. No. GB513-AB01-850-QA-PP-003
Rev : C
Weld Procedure Specification ( WPS) & Date: 29.01.2017
Qualification Record ( WQR ) Page: 3 / 49

TABLE OF CONTENTS
1.0 WPS & PQR’S (AD-CS-01) ..................................................................................................................................5
1.1 WELDING PROCEDURE SPECIFICATION ...................................................................................................... 5
1.1.1 WELDING PROCEDURE SPECIFICATION ............................................................................................... 5
1.1.2 PROCEDURE QUALIFICATION RECORD ................................................................................................ 7
1.1.3 WELDER QUALIFICATION CERTIFICATE ............................................................................................. 10
1.2 INSPECTION REPORT ..................................................................................................................................... 11
1.2.1 RADIOGRAPHIC EXAMINATION REPORT ............................................................................................ 11
1.2.2 MAGNETIC PARTICLE EXAMINATION REPORT .................................................................................. 12
1.2.3 TENSILE STRENGTH TEST REPORT & BENDING TEST REPORT .................................................... 13
1.2.4 MACRO HARDNESS TEST & HARDNESS TEST REPORT .................................................................. 14
1.3 CERTIFICATES OF MATERIAL AND WELDING CONCUMABLES ............................................................. 16
2.0 WPS & PQR’S (AD-CS-02) ................................................................................................................................18
2.1 WELDING PROCEDURE SPECIFICATION .................................................................................................... 18
2.1.1 WELDING PROCEDURE SPECIFICATION ............................................................................................. 18
2.1.2 PROCEDURE QUALIFICATION RECORD .............................................................................................. 20
2.1.3 WELDER QUALIFICATION CERTIFICATE ............................................................................................. 23
2.2 INSPECTION REPORT ..................................................................................................................................... 25
2.2.1 RADIOGRAPHIC EXAMINATION REPORT ............................................................................................ 25
2.2.2 MAGNETIC PARTICLE EXAMINATION REPORT .................................................................................. 26
2.2.3 TENSILE STRENGTH TEST REPORT ..................................................................................................... 27
2.2.4 BENDING TEST REPORT ......................................................................................................................... 27
2.2.5 MACRO ETECHING & HARDNESS TEST REPORT .............................................................................. 28
2.3 CERTIFICATES OF MATERIAL AND WELDING CONCUMABLES ............................................................. 30
3.0 WPS & PQR’S (AD-ST-01) ...................................................................................................................................... 31
3.1 WELDING PROCEDURE SPECIFICATION .................................................................................................... 35
3.1.1 WELDING PROCEDURE SPECIFICATION ............................................................................................. 35
3.1.2 PROCEDURE QUALIFICATION RECORD .............................................................................................. 37
3.1.3 WELDER QUALIFICATION CERTIFICATE ............................................................................................. 40
3.2 INSPECTION REPORT ..................................................................................................................................... 41
3.2.1 RADIOGRAPHIC EXAMINATION REPORT ............................................................................................ 41
3.2.2 MAGNETIC PARTICLE EXAMINATION REPORT .................................................................................. 42
3.2.3 TENSILE STRENGTH TEST REPORT ..................................................................................................... 43
3.2.4 BENDING TEST REPORT ......................................................................................................................... 43
3.2.5 MACRO ETECHING & HARDNESS TEST REPORT .............................................................................. 44
3.3 CERTIFICATES OF MATERIAL AND WELDING CONCUMABLES ............................................................. 46

Electronic File Name : GB513-AB01-850-QA-PP-003-C.Doc Doc Size : A4


Doc. No. GB513-AB01-850-QA-PP-003
Rev : C
Weld Procedure Specification ( WPS) & Date: 29.01.2017
Qualification Record ( WQR ) Page: 4 / 49

WELDING PROCEDURE SPECIFICATION SUMMERY

Rev. Thickness Weld


No. WPS No. PQR No. AWS Class Remarks
No. Range(mm) Process
Without
1 AD-CS-01 0 1.5-14.22 GTAW AD-CS-01 ER 70S-3
Impact
GTAW+ ER 70S-3/ Without
2 AD-CS-02 0 5-21.94 AD-CS-02
SMAW E 7018-1 Impact
Without
4 AD-ST-01 0 5-24 SMAW AD-ST-01 E 7018
Impact

Electronic File Name : GB513-AB01-850-QA-PP-003-C.Doc Doc Size : A4