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Automation

Automation

• Definition of Automation:

Acting or operating in a manner essentially independent of external influence or control


Automation / General

• Which automatic machines are working without electricity ?

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Automation / Measurements

analogue value 0 to 100% digital value 0 or 1

Temperature [°C] temperature switch

Pressure [bar] level switch

Volume flow [m³/h] flow switch

Mass flow [kg/h] Impulse per unit

Conductivity [mS/cm]

Turbidity [not SI] The range from the sensor has to be


adjusted in the visualization !
Viscosity [m²/ s
4 mA low value 0 mA?
pH [1] 20mA high value 22mA?

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Automation / measurements

Active sensors Passive Sensors


separate auxiliary power power from PLC
Volume flow [m³/h] Temperature [°C]
Mass flow [kg/h] Pressure [bar]
Conductivity [mS/cm]
Turbidity [not SI]
pH [1]

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Automation / PLC

• AEG ; Group Schneider; Mitsubishi; Klöckner and much more

Siemens

Rockwell

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Automation / PLC

inputs outputs

Software Program
Temperature [°C] Valves
Pressure [bar] Motors
Volume flow [m³/h] Regulating valves]
Mass flow [kg/h] Frequency converter

temperature switch
level switch
flow switch

PLC cycle

1. Read all inputs


2. Logical program
3. Set all outputs

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Automation / Exercise at FC

• Type of programing language

Analog input “27648”


a b Q
1 0 0
0 1 0 Integer and real numbers
1 1 1

a b Q
1 0 1
0 1 1
1 1 1

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Automation / PLC decentred mounting

CPU JB1 JB2 HMI

Profi Bus 2 wires (Serial)

Ethernet 8 wires (Star)

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Automation / Further Benefits

Valve Cabinets

Remote Access

Data Communication

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Automation / HMI Overview

2004 - 2008
TE 7 TVE 7 / DCU 7000 SCU 8 / DCU 8 DCU 8AB / SCU 8AB Allen Bradley Allen Bradley
Color PanelView Plus 700 PanelView Plus 1000
MinOil: D10 MinOil: D20 MinOil: E40 (modified)

215x165 mm 240x252 240x208 152x182 mm 290x193 mm 399x248 mm


4-Line-Display 5,7“ 5,7“ Touch 5,5“ Touch 6,5“ 10,4“
Profibus TFT, Ethernet (optional: ControlNet, DeviceNet)

WS-Panels Allen-Bradley

MP 277 MP 377 MP 377 PC 677 PC 677


483x310 mm 335x275 mm 412x322 mm 483x310 mm 483x400 mm
10,4“ 12,1“ 15“ 15,1“ 19,1“
TFT, Profibus, Ethernet, large memory Real-PC
Siemens
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Automation / Process Automation

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Integrated Operation, a Multipresent Job

New hardware G
G (customized for GEA) means challenge and
intensive hardware tests.

New software G
G comprising programmable tools, strict uniform
structure and detailed components.

New user surface G


G focused on essentials, intuitive operation and a
distinctive design.

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Automation / Process Automation

Self explanatory Icons

inactive on mal- no Inactive, on, Inactive,


function feedback manual manual simulated
mode mode

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Operation Assistant

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Automation / PLC Standardized Project

TE7
- Feed Valve
- Constant Pressure
Valve
- Operating Water Valves

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Automation / PLC Standardized Project

SCU 8
- Feed Control Valve
- Back Pressure Control Valve
- Operating Water Valves

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Automation / PLC Customize Projects

CPU 315 / MP 377


- Additional to SCU 8
- Closed control loops
- Valves
- Analogue Inputs
- Data interchange to customer
- More than this ask for an
offer from the automation
dep.

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