Page 1 of 9

STANDARD SPECIFICATION FOR

PRESSURE / DP INSTRUMENTS

DOCUMENT NO : 44-LK-5100-00/J.02/0008-A4

Rev No. Issue Date Pages Rev Description Prepared Checked Approved
By By By

A 12.08.08 9 Issued for Approval / NSA SPM BSP

Comments
JACOBS ENGINEERING INDIA PRIVATE LIMITED

DOCUMENT NO :44-LK-5100-00/J.02/0008-A4 Date : 12-08-08

STANDARD SPECIFICATION FOR PRESSURE / DP INSTRUMENTS Page 2 of 9
Revision No. : A

TABLE OF CONTENTS

1.0 PURPOSE

2.0 SCOPE

3.0 TECHNICAL REQUIREMENTS

3.1 PRESSURE & DIFFERENTIAL PRESSURE TRANSMITTERS

3.2 PRESSURE GAUGES & DIFFERENTIAL PRESSURE INDICATORS

3.3 PRESSURE & DIFFERENTIAL PRESSURE SWITCHES

3.4 FIELDBUS DEVICES GUIDELINES

4.0 RELATED DOCUMENTATION

5.0 ATTACHMENTS
JACOBS ENGINEERING INDIA PRIVATE LIMITED
_________________________________________________________________________

DOCUMENT NO :44-LK-5100-00/J.02/0008-A4 Date : 12-08-08

STANDARD SPECIFICATION FOR PRESSURE / DP INSTRUMENTS Page 3 of 9
Revision No. : A

1.0 PURPOSE

The purpose of this specification is to define the minimum requirements of Design and
manufacture of Pressure Instruments.

2.0 SCOPE

The scope of work shall include design, manufacture, testing and supply of Pressure
Instruments. The inspection requirements shall be as per the inspection and test plan.

3.0 TECHNICAL REQUIREMENTS

3.1 PRESSURE & DIFFERENTIAL PRESSURE TRANSMITTERS

3.1.1 Field transmitters for flow, pressure, differential pressure and level applications for open
and close loops shall be digital foundation fieldbus type. For shutdown/interlock loops
SMART (HART protocol) type shall be used with 2 wire 4-20mA signal transmission
superimposed by HART digital signal, communication protocol shall be universal HART.
SMART transmitter shall be capable of delivering rated current into external load of at
least 600 ohms when powered with 24V DC nominal voltage.

3.1.2 Transmitter shall be certified as intrinsically safe (E Ex ‘ia’) and Weatherproof (IP 66).
Transmitter housing shall be made of die cast aluminium unless otherwise specified. All
transmitter shall be 2” yoke mounted unless specified otherwise.

3.1.3 Pressure/ Differential Pressure Transmitter shall preferably have electronic capacitance
sensor. Where capacitance sensor is not available/suitable for a particular application,
other type of proven secondary sensor meeting all functional specifications may be
considered. Inductive type measuring principle is not acceptable. Body material shall be
SS 316 as a minimum. Element material for transmitter shall be SS316 as a minimum,
and shall be able to withstand over pressure of at least 1.5 times the maximum working
pressure.. The transmitter shall be so constructed that in case of a pressure sensing
element failure, the process material will not enter the wiring conduit.

3.1.4 Transmitters shall be provided with external zero adjustment and shall have integral
vent/drain.

3.1.5 All transmitters shall be provided with integral digital LCD display with engineering units.

3.1.6 The transmitter shall be microprocessor based and it shall incorporate a non-volatile
memory, which shall store complete configuration data of transmitter. All necessary
signal conversions, including conversion to produce output with the required protocol
shall be carried out in the transmitter electronics. The design of electronic parts shall be
in compliance with the electromagnetic compatibility requirements as per IEC 60801.

3.1.7 Transmitter shall also run complete diagnostic routine. In the event of detection of failure,
the output shall be driven to predefined value.

3.1.8 Built in temperature sensors shall be provided to compensate for temperature and
ambient temperature variations.
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DOCUMENT NO :44-LK-5100-00/J.02/0008-A4 Date : 12-08-08

STANDARD SPECIFICATION FOR PRESSURE / DP INSTRUMENTS Page 4 of 9
Revision No. : A

3.1.9 Transmitter rangebility shall be 100:1. The transmitter shall be able to assure an
accuracy of +/- 0.1% of span for a rangeability of 1:10, unless otherwise specified in the
job specification. The accuracy shall include the combined effect of linearity, hysterisis
and repeatability. Effect of static pressure on the transmitter in either direction shall be
negligible.

3.1.10 Transmitter shall be selected so as to have calibrated range within turndown ratio of
1:10. The normal pressure shall be read at no greater than 75 percent of the calibrated
range for transmitter reading steady pressures. For fluctuating services the normal
pressure shall be read at 60 percent of the range. In case of differential pressure
transmitter with remote seals, adequate care shall be taken to consider head pressure
effect of capillary fill fluid while selecting the transmitter.

3.1.11 The response time of transmitters shall commensurate with process. It shall be equal or
better than the half of the scan time of control loop specified elsewhere in the bid
package.

3.1.12 HART protocol of latest version shall be used and shall be suitable for HART
maintenance system with corner stone software or equivalent with the following features
as minimum:

3.1.12.1 It shall allow multi masters (two for example, primary and secondary) for configuration,
calibration, diagnosis and maintenance. The primary could be control system or host
computer and the secondary could be the hand held communicator or a maintenance
computer.

3.1.12.2 It shall be capable of implementing universal commands. It must be possible to

communicate all the commands of HART maintenance system to field transmitters and
smart transmitters shall be selected accordingly.

3.1.13 Unless recommended otherwise by compressor manufacturer, field transmitters used in

anti-surge control loop shall be non-smart and flameproof types. The flameproof
transmitters shall have their calibration adjustment from out side without any need to
remove the cover.

3.1.14 Retrofit type of smart transmitters is not acceptable.

3.1.15 Process connection for standard pressure & differential pressure transmitter shall be ½”
NPTF and flanged for diaphragm seal type. Diaphragm seal element with capillary shall
be used for congealing, corrosive and highly viscous services at high operating
temperatures. Capillary shall be of minimum SS 316, shall have SS 304 armouring with
PVC cover , and with ID selected to have minimum lag. Flushing rings shall be provided
with screwed vent & drain connections duly plugged.

3.1.16 Field communicator

It shall be possible to perform routine configuration, calibration, display process variable,

diagnostics etc. from a hand held portable calibrator which can be connected at any
location in the transmitter loop. It shall be possible to perform all the above functions on
line. The loop function shall remain unaffected while communication is going on between
transmitter and the field communicator. No output interruption should occur.
Field communicator shall meet the following requirement.
JACOBS ENGINEERING INDIA PRIVATE LIMITED
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DOCUMENT NO :44-LK-5100-00/J.02/0008-A4 Date : 12-08-08

STANDARD SPECIFICATION FOR PRESSURE / DP INSTRUMENTS Page 5 of 9
Revision No. : A

3.1.16.1 They shall be battery powered with replaceable and rechargeable batteries. Re-charger
power supply shall be 230 V AC +/-10%, 50 Hz +/- 3Hz.

3.1.16.2 It shall be possible to connect the communicator at any of the following places for
purpose of digital communication:
- Marshalling cabinet serving the transmitter in safe area, control room.
- Junction box serving the transmitter, in hazardous area, field.
- Directly at the transmitter, in hazardous area field.

3.1.16.3 Plug in type connections shall be provided with field communicator. Necessary
interconnection cable and any other accessories required for connection shall be
supplied by vendor.

3.1.16.4 Offered communicator shall be dust proof certified intrinsically safe and suitable for
outdoor location. Carrying case shall be supplied with each communicator. Each
communicator shall be provided with recharging unit.

3.1.17. All transmitters shall be provided with integral two valve/ three valve/ five valve manifold
as per the specific requirements. Manifold shall be of swagelok / parker make.

3.1.18. Pneumatic transmitters shall operate on air supply of 1.4 Kg/cm2g of force-balance
principle, and shall have transmission and output signal of 0.2 to 1.0 Kg/cm2g.

3.1.19. Design materials, connections and accessories not specified herein shall be in
accordance with the vendor's standards, suitable for the specified service conditions.

3.2 PRESSURE GAUGES & DIFFERENTIAL PRESSURE INDICATORS

3.2.1 Gauges shall conform to the requirements of BS 1780 gauges of the elastic element
type, unless otherwise specified.
When specified as pneumatic receivers, gauges shall conform to the requirements
specified in paragraph 3.2.18 herein.

3.2.2 Pressure gauge dial shall be white, non-glaring and non-rusting plastic with black figures.
Dial size shall be 150 mm. Dial cover shall be of shatterproof glass. The dial face shall be
marked with pressure element material. Pointers shall have micrometer adjustment.
Pressure gauges shall have feature like screwed bezels, externally adjustable zero, over
range protection and blowout disc.

3.2.3 Pressure gauge sensing element shall be of SS 316 and movement of SS 304, as a
minimum except where the process requires a special material. For general use gauges
shall use a bourdon tube as measuring element. The movement shall be either rotary
geared or cam and roller type. The movement mounting shall be integral with the
bourdon tube socket.

3.2.4 For low pressure and vacuum services pressure gauges with capsule sensing element to
be used.

3.2.5 The elastic element material, unless specified otherwise, shall be as follows:

3.2.5.1 For ranges 60 kg/cm2 g and less, AISI-316 seamless drawn stainless steel tube, argon
arc welded at AISI-316 forged or wrought stain less steel tube anchorage and tube end
piece.
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STANDARD SPECIFICATION FOR PRESSURE / DP INSTRUMENTS Page 6 of 9
Revision No. : A

3.2.5.2 For ranges above 60 kg/cm2 g, AISI-316 bored stainless steel otherwise as above.

3.2.6 Cases shall normally be of 304SS and weatherproof to IP-66 as per IEC-60529 / IS-
2147.

3.2.7 Safety blow out discs shall be provided for all gauges and shall be located in the back or
side of the case. For pressure gauges with maximum operating pressure below 60
Kg/cm2g, the minimum size of blow out disc shall be 1” and for maximum operating
pressure 60 Kg/cm2g and above, pressure gauge shall be solid front type with full area
blow out disc. All pressure gauges on toxic service shall be solid front type.

3.2.8 Pressure gauges shall have an accuracy of ± 1% of full scale as a minimum. Differential
pressure gauges may have an accuracy of ± 1 % of full scale.

3.2.9 Gauges shall be able to withstand, over-range pressure of 1.3 x calibrated range for at
least 30 minutes as standard without zero or calibration shift. Over-range protection such
as gauge savers shall be provided where the process pressures may exceed 1.3 x full
scale deflection. Gauge savers if provided shall be of non bleed type with internal
pressure release/block.

3.2.10 Ranges shall be so specified that the gauge normally operates in the middle third of the
scale and shall conform to IS-3624 standard dials, wherever possible.

3.2.11 Process connection shall normally be 1/2" NPTM bottom, except for diaphragm seal
where 1 ½ ” flanged connection shall be used in general. Connection shall normally be
316SS unless special material required. Socket stem shall extend a minimum of 11/4”
beyond gauge case and shall be provided with wrench flats.

3.2.12 Surface mounted gauges shall be provided with threaded removable bezel rings. Flush
mounted gauges shall be provided with bezel rings that are hinged for easy opening with
the gauge in position. Bezel rings shall be metallic.

3.2.13 Diaphragm seals, filled type shall be furnished where plugging of the element may occur
or where suitable material is not available in highly corrosive services. When chemical
seals are required, they shall be provided with fabricated vent and drain arrangement.
Diaphragm seal device shall be furnished completely assembled with the pressure
gauge. Remote seal (with capillary) to be used wherever required for access and
visibility. Use of Schaffer diaphragm type gauges will be avoided as far as possible.

3.2.14 The diaphragm seal devices shall be stainless steel. Diaphragm rings and top housings
shall be of carbon steel unless special material is required.

3.2.15 Liquid filled gauge shall be used where extreme vibration of the gauge is expected.
Glycerin or other suitable case filling liquid with non colouring property shall be used.

3.2.16 An inert liquid shall fill the entire system between the diaphragm of the diaphragm seal
device and the elastic element. Unless otherwise specified, filling liquid shall be suitable
for an ambient temperature range of -18°C to 204°C.

3.2.17 Receiver pressure gauges for local/ local panel output indication shall have 150 mm dial
with stainless steel element and 1/4" NPTM connection.
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Revision No. : A

3.2.18 Pneumatic indicating receiver gauges shall conform to the applicable parts of this
specification except as follows: -

Elastic elements shall be bronze designed for a 0.2 to 1 kg/cm2 g (3 to 15psig) pressure
range, but shall be able to withstand 1.4 kg/cm2 g (22 psig). Dials shall be graduated for
the range specified on the data sheet, with an additional scale graduated 0.2 to 1 kg/cm2
g (3 to 15 psig) linear. The dial range shall correspond to the 0.2 to 1 kg/cm2 g (3 to 15
psig) element range in the data sheet specified. (For example, when the range specified
is 0-100, the "0" marking on the dial shall correspond to 0.2 kg/cm2 g (3 psig) and the
"100" marking to 1 kg/cm2 g (15 psig).

3.2.19 Over range protector and pulsation dampner, whenever used, shall be of SS 316 as a
minimum. Pulsation dampner shall be used for all pulsating services. It shall be floating
pin type, externally mounted and externally adjustable.. Gauge savers shall be used in
all pump service applications. Pig tail syphons shall be provided for steam applications
unless liquid filled impulse line is used.

3.2.20 Gauges shall be supplied with engraved labels stating tag no.

3.2.21 Design materials, connections and accessories not specified herein shall be in
accordance with the Vendor's standards, suitable for the specified service conditions.

3.3 PRESSURE & DIFFERENTIAL PRESSURE SWITCHES

3.3.1 Pressure switches shall have either diaphragm or bellow type of primary element with
SS316 material of construction as a minimum. Switch shall be sealed microtype with
contact rating suitable for specific application. The switch mechanism shall be designed
to prevent spurious operation by vibration. Pressure switch design with Reed type
switches shall not be selected.

3.3.2 The primary element and the diaphragm shall be made of SS 316, unless otherwise
specified.

3.3.3 Receiver pressure switches shall have SS316 bellows as primary element with ¼” NPT
(F) connection.

3.3.4 The primary element shall be designed to withstand an over-range pressure of 25%
greater than the full scale.

3.3.5 Pressure switches shall be provided with a positive means of protection against process
fluids entering the electrical housing in the event of element failure.

3.3.6 Pressure switches shall be blind type with ½” NPT (F) process connection and shall be
operative in full specified range. The switch differential shall be selected as per
operating conditions, it shall be less than 60% of difference between set value and
operating value. Diaphragm seal type pressure switches with flanged end connections
shall be specified for applications on corrosive / congealing services.

3.3.7 Diaphragm seals shall be furnished where plugging of the element may occur or where
suitable material is not available in highly corrosive services. When chemical seals are
required, they shall be of the clean out type with flushing connection. Diaphragm seal
device shall be furnished completely assembled with the pressure switch.
JACOBS ENGINEERING INDIA PRIVATE LIMITED

DOCUMENT NO :44-LK-5100-00/J.02/0008-A4 Date : 12-08-08

STANDARD SPECIFICATION FOR PRESSURE / DP INSTRUMENTS Page 8 of 9
Revision No. : A

3.3.8 Pressure switches shall have repeatability of ± 0.5% of full scale as a minimum.

3.3.9 The switching set point shall be adjustable over the whole range, with an internally
calibrated scale.

3.3.10 Switches shall be hermetically sealed “single pole, double throw” (SPDT).

3.3.11 The switches shall be furnished with a separate terminal block of the Vendor's standard,
suitable for electrical connection to the field cabling.

3.3.12 Switches shall be specified such that the on/off differential does not prevent the switch
resetting inside normal operating pressure ranges.

3.3.13 Over rage protection and pulsation dampner requirements and design shall be as per
clause 3.2.19

3.3.14 Design materials, connections and accessories not specified herein shall be in
accordance with the vendor's standards, suitable for the specified service conditions.

3.4 FIELD BUS DEVICES GUIDELINES

3.4.1 The Field bus transmitter shall be 2 wire system and shall have minimum facility as
- Foundation fieldbus output compliant to ITK 4.6 or above.
- Shall employ device description to facilitate interoperability.

3.4..2 It shall not be sensitive to the polarity of the wiring connection.

3.4.3 It shall operate on 9 to 32 V dc, with current draw capacity of 17mA maximum. This low
power consumption shall allow more devices to be connected to a segment.

3.4.4 The digital integral LCD display shall be capable of displaying any other variable from
any device on same segment.

3.4.5 Vendor to specify Response time (including dead time, time constant and min damping)

3.4.6 The foundation fieldbus transmitter must have the following essential facilities to facilitate
complete FF functionality including control in the field as and when required.

- Shall have multiple FF compliant analog input (AI) blocks (2 Nos with execution rate
of 30 ms or below) and VCRs (at least 12 Nos or above) to allow control in the field
Multiple AI blocks shall provide flexibility in using transmitter data for calculations and
alarming, while VCR’s used for communication between function block both within a
device as well as amongst different devices shall be sufficient to execute all inter
block data transfers.
- Shall have a characterizer block for strapping tables.
- Shall have a integrator block for totalisation.
- Shall have a arithmetic block for functions such as level or density calculation.
- Shall have a input selector block for voting or averaging applications.
- Shall have a PID function block with PID.
- Shall provide a back up link active scheduler ( LAS) so as to improve the reliability
and security of the FF network.
- Shall have software download capability for upgrades or product enhancement via
fieldbus segment with the segment in operation.
- Shall have guided routine (methods) for calibration and restoration of sensor
defaults.
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DOCUMENT NO :44-LK-5100-00/J.02/0008-A4 Date : 12-08-08

STANDARD SPECIFICATION FOR PRESSURE / DP INSTRUMENTS Page 9 of 9
Revision No. : A

- Shall have block execution times less than 45ms.

3.4.7 Diagnostics
The transmitter shall perform continuous self diagnostics, be capable of self test functions
and be able to provide specific diagnostic information locally on the LCD meter and
remotely via digital FF communications protocol. The diagnostic capabilities shall include
the following features-
- Shall detect and alert or alarm during process abnormal situations using statistical
methods.
- Shall provide a variety of standard statistical monitoring configuration defaults for
detection such as plugged impulse line detection and flame instability.
- Shall have an easy system for alerts and understanding of faults, failures and
anomalies either in the sensor, electronic circuits or process.

4.0 RELATED DOCUMENTATION

NIL

5.0 ATTACHMENTS

NIL