Professional Documents
Culture Documents
Wiring Guide
INDEX
I. BASIC ELECTRICITY
A. Abbreviations .........................................................................................................................3
B. Current ...................................................................................................................................3
C. Voltage ...................................................................................................................................3
D. Resistance .............................................................................................................................3
E. Ohm’s Law .............................................................................................................................3
F. Power .....................................................................................................................................3
G. Power Calculations ................................................................................................................3
H. Series Connection of Resistors ..............................................................................................4
I. Parallel Connection of Resistors ............................................................................................4
J. Impedance .............................................................................................................................4
K. Power Consumption ...............................................................................................................4
L. Wire Sizing .............................................................................................................................5
M. Multi-conductor Wire Types ...................................................................................................6
N. Ground Loops ........................................................................................................................6
V. APPLICATIONS
A. Wiring for Multiple Actuators on a Single Shaft ....................................................................22
B. Retrofit of Two Wire Thermostat Systems ...........................................................................24
C. Sequencing Two or More Actuators with One Control Signal ..............................................24
D. Special Control Range Applications .....................................................................................25
E. Floating Point Control Using Proportional Spring Return Actuators.....................................26
F. Operating Two 2 to 10 VDC Actuators with the Higher of Two Control Signals...................26
G. Minimum Position with 0 to 10 VDC Actuators.....................................................................26
H. Wiring to Johnson Controls A350P Controller......................................................................26
I. Wiring to Honeywell T775 Controller....................................................................................27
J. Wiring to Barber Colman TP8100 Controller........................................................................28
Basic electricity
I. BASIC ELECTRICITY
I-A. Abbreviations
DC = Direct Current
AC = Alternating Current
VDC = Direct Current Voltage
VAC = Alternating Current Voltage
I-B. Current
A = Ampere
mA = Milliampere = Thousandths of an ampere. (Example: 12mA = 12/1000 = .012A)
I = The symbol for current in mathematical formulas.
I-C. Voltage
V = Volt*
mV = Millivolt = Thousandths of a volt. (Example: 5mV = 5/1000 = .005V)
E = The symbol for voltage in mathematical formulas.
I-D. Resistance
Ω = Ohm = Resistance
kΩ = Kilo ohm = Thousands of ohms. 1kΩ = 1,000Ω
MΩ = Megohm = Millions of ohms. 1MΩ = 1,000kΩ = 1,000,000Ω
R = The symbol for resistance in mathematical formulas.
I-F. Power
W = Watt*
mW = Milliwatt = Thousandths of a watt (Example: 7mW = 7/1000 = .007W)
kW = Kilowatt = Thousands of watts (Example: 1kW = 1,000W)
W = R x I2 Example 1: R = 100Ω, I = 3A
W = 100 x 32 = 100 x 3 x 3 = 900W
Example 2: R = 500Ω, I = 20mA = .020A
W = 500 x .0202 = 500 x .020 x .020 = 500 x .0004 = .2W or 200mW.
* I.S.O. standard indicates “U” be used for voltage and “P” for power.
3
®
Basic electricity
Resistors that are connected in series have a total resistance value that is equal to the sum of all the resistance values of the resis-
tors.
Example: R1 = 200Ω R2 = 250Ω R3 = 1.0kΩ RTotal = R1 + R2 + R3 = 200Ω + 250Ω + 1.0KΩ = 1.45kΩ
The total resistance is always larger than the largest single resistor!
If all the resistors have the same resistance value, the total resistance will be equal to the resistance value of one resistor divided by
the number of resistors.
If the resistors that are connected in parallel have different values, the following formula must be used:
1
_______ 1
____ 1
____ 1
____
= + + = .005 + .004 + .001 = .01
RTOTAL 200 250 1000
I-J. Impedance
The expression “impedance” is used in the BELIMO literature in the following way:
• Input impedance: The input circuit of a control device, based on its circuitry, has a certain electrical resistance. The value of
this resistance determines how much current the device will draw from the controller. This value must be taken into considera-
tion when connecting any device to a controller output. Example: “Input impedance 100 kΩ.” This means that the DC resis-
tance between the input (Y or Y1) and common (COM) is 100 kΩ (100,000 ohm). When the signal is 10 VDC, using Ohm’s
Law (I=E/R), the current draw on the output of the controller will be (10V/100,000 Ω) = .0001A = .1 mA for each actuator that is
connected to the signal. The combined input impedance must be higher than the controller output impedance.
• Output impedance: The output of a controller has a limited amount of current capacity to supply to the devices it is control-
ling. The capacity can be given in one of 2 ways. One way is by stating it as “Maximum output current .2 mA.” The other is by
giving its output impedance. The output impedance must always be lower than the combined input impedance of the devices
being controlled.
Example I: “Output impedance 1000Ω minimum.” This means that the combined input impedance of the devices being con-
trolled must be greater than 1000Ω.
Example II: “Maximum output current .2 mA.” Based on a 0 to 10 VDC control signal, the output impedance would be equal to
R=E/I or (10V)/(.0002A) = 50kΩ
In general, the higher the input impedance, the lower the current draw, therefore less strain on the controller output. The lower
the output impedance, the more current available; the more current available, the more devices can be controlled.
When a device is powered with direct current (DC), or alternating current (AC) into a pure resistive load (bulb, heater, etc.), the rated
power consumption is watts (W) and is the product of the current (I) and voltage (E), (W = E x I).
4
®
Basic electricity
When an actuator is powered with alternating current (AC), the actual power consumption in watts (W) inside the actuator will remain
the same. However, due to the inductive and capacitive character of the load, a shift between current and voltage occurs (phase
shift). This results in an “apparent” power consumption, which is higher than the actual power consumption. The “apparent” power
consumption is expressed in volt-amperes (VA), which is the product of AC volts and the current (VA = V x I x efficiency.)
The size of a transformer is expressed in volt-amperes (VA) and not in watts (W). The VA rating of a transformer must be
at least as large as the combined VA rating of all the actuators connected to the transformer.
If five (5) AM24 US are connected to one transformer, the VA rating of the transformer must be
5 x 4.5 VA = 22.5 VA, or larger.
The Belimo products are designed to be powered from Class II transformers for UL applications. These transformers have
internal power limitation. A Class II transformer must not provide more than 30 V and no more than 100 VA output. Do not
use a Class I transformer and fuse, because it does not constitute a Class II power source!
20
Example I: Three AM24-SR US actua-
tors are powered from the same wire. 15
A
Example I 15 VA
The wire run is 100 feet.
B C D E F G
Example II 10
Step #1. Calculate the total power 9
8
required.
12
7
G
The AM24-SR US requires 5
a
6
VA, 3 actuators are being 5
14
used. 3 x 5 = 15 VA Total.
G
4
a
Step #2. Locate 15 VA on the vertical 3
16
G
axis of the chart and 100 feet a
G
G
G
a
a
a
1.5
Step #3. Find the intersection of 15VA
and 100 Ft (Point “A”)
1
15
20
25
30
35
40
45
50
60
70
80
90
125
150
200
250
300
350
400
450
500
600
700
800
900
1000
1250
1500
2000
FT WIRE
Note: A low gauge number = a thicker wire; A high gauge number = a thinner wire.
Example II: The maximum wire length for a 10 VA power consumption using different wire gauges.
5
®
Basic electricity
• “BELL WIRE” has parallel wires, which may act as an antenna and is therefore sensitive to elec-
trical noise. This type of wire should not be used for control circuits.
• “TWISTED PAIR” cancels out most of the electrical noise because the wires alternate their posi-
tions. This is the type of wire that is used for most control circuits.
• “SHIELDED WIRE” is a twisted pair that is surrounded by a metal foil or wire mesh which acts as
a shield and prevents electrical noise from reaching the wires inside.
Shielded wires are used for the BELIMO actuators only if the electrical noise is very severe. Normally twisted pairs are sufficient.
Remember! The shield must be grounded in one point only!
BELL WIRE
TWISTED PAIR
SHIELDED WIRE
GROUND ONE END ONLY! AT EACH JOINT, THE SHIELD HAS TO BE GROUNDED.
(BUT IN ONE END ONLY!)
SHIELDED WIRE
GROUND LOOP!
If a shield is grounded at both ends of a shielded wire, a ground loop is created. Ground loops will defeat the purpose of shielding,
and aggravate the electrical noise problem.
Ground loops can also be created by using more than one wire for signal common (COM ⊥). The (-) signal common terminals on
the controller are usually interconnected. Therefore, a ground loop is formed when two or more signal common terminals of the con-
troller are wired to the same transformer. (See Fig. 11-5 and 11-6, page 11.)
Signal common (COM ⊥) is necessary, as a reference, but only one connection should be used.
A ground loop acts as an antenna and will pick up electrical noise. This should be avoided, by using the correct wiring practice.
6
®
Traditional Electronic Symbols for Contacts Belimo Proportional Actuators- Wire Symbols and Numbers
BELIMO
ACTUATOR NM24 SR
or
NM24 SRS
COMMON ⊥ 1
NORMALLY OPEN NORMALLY CLOSED COMMON ⊥ 1
24VAC POWER 2
0…10VDC SIGNAL 3 24VAC POWER 2
Not applicable
for NM24 SR
and NM24 SRS
SWITCHING TRI-STATE
FLOATING
If a feedback is available at the actuator, we recommend that
CENTER OFF this signal be brought back to the control panel. Even if it is not
required for the control sequence, it is a useful signal to have
available for possible troubleshooting in the future.
DIODE
2 + DC Voltage Half-wave rectifiers offer the advantage of using the same connection
for the AC common and DC common. Therefore, the common of dif-
24 VAC CAPACITOR
ferent devices using half-wave rectifiers can be interconnected and
1 COM ⊥ use the same power source.
Some devices, typically DDC controllers, have full-wave rectifiers. In this case, always use a separate transformer for the controller.
DIODE DIODE Every device which has a full-wave rectifier must be powered
CAPACITOR
from its own separate transformer, if the COM ⊥ wire is connect-
COM ⊥ ed to the Common of other devices.
Note: If a device with a full-wave rectifier is powered from the same transformer as a device with a half-wave rectifier, a short cir-
cuit will result if the commons (COM ⊥) are interconnected.
The Belimo products use half-wave rectifiers. Therefore, they may be connected to the same transformer as long as all commons
(COM ⊥) are connected to the same leg of the transformer. However, anytime actuators are connected to a controller a separate
transformer should be used for the controller power supply unless you know that the controller also uses a half-wave rectifier.
7
®
0 to 10 V Control Signals
Signal Loss
Due to the high input impedance (100kΩ) of the actuators, the current through the signal wire is very low.
Therefore, the loss of signal will be negligible, even if with long wire runs.
Example: Three actuators are connected via a 330 ft. (100 meters) long pair of 22 Ga. wires. Each wire has a
resistance of 5Ω.
The current draw from each actuator is (I = E/R) 10/100,000 = 0.1 mA, when the signal is 10 VDC.
The current in the wire will be 3 x 0.1 = 0.3 mA. Because 2 wires, the Common and the Source, go to the actuator,
the resistance in the wires is 2 x 5Ω = 10Ω. The loss of signal will be (E = R x I) 10 x 0.3 = 3 mV = -.003V.
4 to 20 mA Control Signals
The controller will regulate the output current (signal) to the desired value, regardless of the resistance (up to a specified value) in
the wires and the load resistor.
The resistance in the wires will only cause the output voltage of the controller to be slightly higher than the input of the actuators.
The advantage with a 4 to 20 mA output signal to the actuators is that wire resistance does not cause any error to the control signal,
and that electrical interference is rejected.
CONTROLLER
LOAD
Analog Output Board RESISTOR
4 to 20mA 500Ω BELIMO* BELIMO* BELIMO*
ACTUATOR ACTUATOR ACTUATOR
4 to 20mA
(+) 3 3 3
(–)
(+) 2 2 2
L (–) 1 1 1
I
N
E
HOT ~
24 VAC
COM ⊥
* up to 4 actuators may be
wired to one load resistor
ALWAYS USE A SEPARATE
without a significant
TRANSFORMER FOR THE TRANSFORMER
CONTROLLER UNLESS YOU range shift.
KNOW A HALF-WAVE
RECTIFIER IS USED! LINE
The input impedance of the actuators will reduce the resulting resistance of the load resistor. However, the error is so small that
there is no need to compensate for this by using a slightly higher resistance value. A 500Ω load resistor will give an adequate accu-
racy. Use a 499Ω, 1%, 1/2w resistor or two 1kΩ, 1%, 1/4 w resistors in parallel.
8
®
CONTROLLER
Analog Output Board
0 to 10 V
BELIMO
ACTUATOR
CONTROLLER 0 to 10 V
Analog Output Board (+) 3
BELIMO HOT ~
ACTUATOR 2
0 to 10 V COM ⊥
(+) 3 (–) 1
(–)
(+) 2
ALL THE COMMONS
L (–) COM ⊥ ON THE
BELIMO BELIMO
1 ACTUATOR ACTUATOR
I CONTROLLER ARE
N ASSUMED TO BE 0 to 10 V
(+) 3 3
E INTERNALLY
HOT ~ INTERCONNECTED. HOT ~
24 VAC
COM ⊥
2 2
ALWAYS USE A SEPARATE COM ⊥
(–) 1 1
TRANSFORMER FOR THE
CONTROLLER UNLESS YOU TRANSFORMER L
KNOW A HALF-WAVE I CHECK THE WIRE LENGTH/SIZING
RECTIFIER IS USED! N
SEE SECTION 1-L..
HOT ~
24 VAC
COM ⊥
E
LINE
ALWAYS USE A SEPARATE
TRANSFORMER FOR THE
TRANSFORMER
CONTROLLER UNLESS YOU
KNOW A HALF-WAVE
RECTIFIER IS USED!
LINE
Fig. II-1 Single Output to Single Actuator Fig. II-2 Multiple Outputs to Multiple Actuators Using 1 Transformer for
Actuators
CONTROLLER
Analog Output Board
BELIMO BELIMO BELIMO
0 to 10 V ACTUATOR ACTUATOR ACTUATOR
0 to 10 V
(+) 3 3 3
(–)
OUTPUT 1 (+) 2 2 2
COM ⊥
⊥
(–)
* 1 1 1
ALL THE
COMMON ON 0 to 10 V
(+)
THE
CONTROLLER
ARE ASSUMED OUTPUT 2
TO BE
INTERNALLY (–)
CONNECTED. ⊥
0 to 10 V
(+)
OUTPUT 3
(–)
⊥
** EACH ACTUATOR OR
HOT ~
24 VAC
COM ⊥
BELIMO
ACTUATOR GROUP OF ACTUATORS
0 to 10 V POWERED BY A SEPARATE
(+) 3 TRANSFORMER NEEDS TO
BE CONNECTED TO
L 2 TRANSFORMER COMMON ON THE
OUTPUT 4 CONTROLLER.
I COM ⊥
N
E ⊥
(–)
** 1
LINE
HOT ~
24 VAC
COM ⊥
LINE
Fig. II-3 Multiple Outputs to Multiple Actuators Using 2 Transformers for Actuators
9
®
CONTROLLER 3
Analog Output Board 2
0 to 10 V
ALL THE
COMMON ON ** 1
THE
CONTROLLER
ARE ASSUMED (+) 0 to 10 V
BELIMO
ACTUATOR
* THESE WIRES CAN BE LONG BECAUSE
THE WIRES BETWEEN THE CONTROLLER
AND THE JUNCTION BOX CARRY A VERY
TO BE OUTPUT 1
INTERNALLY 3 LOW LOAD (SEE SECTION IIC “SIGNAL
(–)
CONNECTED.
⊥ 2 LOSS”. THEREFORE, THE WIRE LENGTH
AND SIZE IS OF NO CONCERN.
0 to 10 V 1
(+)
OUTPUT 2
⊥
(–) BELIMO
ACTUATOR
3
** THESE WIRES SHOULD BE RELATIVELY
SHORT, BECAUSE THE WIRES BETWEEN
THE JUNCTION BOX AND THE
0 to 10 V ACTUATORS CARRY AC POWER.
(+) 2
SEE SECTION I-L FOR WIRE SIZING.
OUTPUT 3
L (–) 1
I ⊥
N (MAKE CERTAIN THAT A SUFFICIENT
E NUMBER OF WIRES ARE AVAILABLE.
ESPECIALLY IN THE CABLE BETWEEN
ALWAYS USE A SEPARATE
THE CONTROLLER AND THE JUNCTION
TRANSFORMER FOR THE
BOX. IT IS PRUDENT TO HAVE A FEW
CONTROLLER UNLESS YOU
KNOW A HALF-WAVE
EXTRA WIRES, JUST IN CASE.)
TRANSFORMER
RECTIFIER IS USED!
COM ⊥ L
COM ⊥
I
24 VAC
N
HOT ~ E
* JUNCTION BOX
Fig. II-4
CONTROLLER
Analog Output Board BELIMO
0 to 10 V ACTUATOR
0 to 10 V
(+) 3
OUTPUT 1 2
ALL THE COMMON
ON THE
CONTROLLER (–) 1
ARE ASSUMED TO ⊥ Wiring in this manner gives
BE INTERNALLY
CONNECTED. BELIMO the following advantages:
ACTUATOR
0 to 10 V
(+) 3
• Ground loops are eliminated.
OUTPUT 2 2
0 to 10 V
ACTUATOR
• Ifactuator
wires #1 and #2 of an
are crossed by
(+) 3
mistake, the actuator will not
OUTPUT 3 2
L work properly but no damage
I COM ⊥
(–) 1 will occur. Resolve the
N ⊥ problem by rewiring in the
E
HOT ~
24 VAC
COM ⊥
correct manner.
ALWAYS USE A SEPARATE
TRANSFORMER FOR THE
CONTROLLER UNLESS YOU TRANSFORMER
KNOW A HALF-WAVE
RECTIFIER IS USED!
LINE
10
®
Analog outputs
The controller produces a variable voltage between signal common and the analog output.
The signal common (wire #1) of the actuator must be connected to the signal common of the controller, and the output of the con-
troller is connected to actuator signal input (wire #3).
Control Output
2 2
It is similar to a 0 to 10 V output. The only difference is that (–) COM ⊥
1 1
one 500Ω resistor has to be installed between wires #3 and
#1 at the actuator. The resistor converts the current (4 to 20 OUTPUT 2 BELIMO
mA) to a 2 to 10 V signal. The resistor should be located at +
(+)
ACTUATOR
4 to 20 mA
the actuator. (+)
(–)
3
2
(–)
1
LOAD
RESISTOR
HOT ~
24 VAC
COM ⊥
500Ω, 0.5W
HOT ~
24 VAC
COM ⊥
be used for multiple actuators
ALWAYS USE A SEPARATE wired in parallel. Up to four
TRANSFORMER FOR THE actuators may be wired in
A sinking 4 to 20 mA output uses a different logic to create a CONTROLLER UNLESS YOU
TRANSFORMER
#2 parallel to the 500Ω resistor.
KNOW A HALF-WAVE
control signal. In both a 0 to 10 VDC and sourcing 4 to 20 RECTIFIER IS USED!
LINE
mA application, the signal is regulated at the positive (+)
source of the signal. In a sinking application the signal is reg-
ulated between the device being controlled and common. Fig III-1
For this reason, the term “Output” in a sinking application is
sometimes confusing. Sinking 4 to 20mA BELIMO
ACTUATOR
BELIMO
ACTUATOR
Controller
POWER 3 3 Transformer #1
500 Ω
SUPPLY
The controller has one terminal that supplies a constant DC + 24V DC
2 2 HOT ~
24 VAC
L
I
(Typically) N
voltage (often +24V). The input of the actuators (wire #3) are 1
2 to 10V
1
COM ⊥ E
+ *
connected to the constant voltage. A 500Ω resistor is con- 4 to 20 mA
HOT ~ L
+ 2 I
4 to 20 mA 24 VAC N
1
The current will run from the constant voltage on the con- SINKING
COM ⊥ E
**
troller, to wire #3 on the actuator, through the 500 Ω resistor,
OUTPUT 2
to wire #1, and back to the input of the controller. * It is possible to connect two or more actuators to one transformer,
provided that the actuators are served by the same output.
From the controllers point of view, all the #3 terminals of the ** Each output requires its own transformer.
actuators are at a “common” constant +24VDC. The signal (If actuators which are connected to different sinking outputs are
powered, by mistake, from the same transformer, all the actuators
common, wire #1, of the actuators will vary with the control L(–)I N(+)
E
will respond to the average of the output signals. This can be
very deceptive, because when one output signal is changed the
signal. ALWAYS USE A SEPARATE corresponding actuator will move, giving the false impression that
TRANSFORMER FOR THE the system works. The problem is that the other actuators will
CONTROLLER UNLESS YOU also move, although they belong to other control loops. For
Because the signal common of the actuators is variable, each KNOW A HALF-WAVE
RECTIFIER IS USED!
example: Instead of operating the heating and cooling valves
and dampers in sequence, the valves and dampers will operate
output requires a separate transformer. The signal common at the same time, which is the wrong control sequence.)
of actuators connected to different outputs must never be
interconnected. (See note ** in the wiring diagram)
Fig. III-2 Sinking 4 to 20 mA
11
®
Analog outputs
BELIMO BELIMO
CONTROLLER ACTUATOR ACTUATOR
BELIMO BELIMO
Feedback CONTROLLER ACTUATOR ACTUATOR
Input (+) 5 5
(Optional) Feedback
Input (+) 5 5 Output 5 used to
(–) 4 4 (Optional) parallel a 2nd
2 to 10 V (–) 4 4 actuator.
Output (+) 3 3
2 to 10 V
Output (+) 3 3
(+)
(–) 2 2 Direct and reverse
L
I COM ⊥ (+)
(–) 2 2 acting are possible.
N COM (–) 1 1 L COM ⊥
E I COM (–) 1 1
NOTE: The output N
impedance of the E
HOT ~
24 VAC
COM ⊥
HOT ~
24 VAC
COM ⊥
SEPARATE observed.
TRANSFORMER FOR THE CONTROLLER
TRANSFORMER FOR UNLESS YOU KNOW A HALF-WAVE
THE CONTROLLER TRANSFORMER RECTIFIER IS USED!
UNLESS YOU KNOW A TRANSFORMER
HALF-WAVE RECTIFIER
IS USED! LINE NOTE: Master-Slave operation should be used
Note: If multiple actuators when it is important that one damper tracks the Note: If multiple actuators
are on one shaft, see movement of another. LINE
are on one shaft, see
Section V-A. Section V-A.
Belimo Types
Note: NM24-SR wire 4 is signal out.
AM, LF, LM, SM, GM, AF, NF, -SR Proportional Output wire 5 can be used as a
BELIMO feedback for true position indication.
ACTUATOR
2 to 10 V
Input (+) 5 Input
(–) 4
2 to 10 V Position
Output (+) 3
Feedback
(+)
(–) 2 Monitor
L
I COM ⊥
N COM (–) 1 COM
E
LINE
Fig. III-5
CONTROLLER
Input (+)
BELIMO BELIMO BELIMO
(–) ACTUATORS ACTUATORS ACTUATORS
2 to 10 V
Output (+) 3 3 3 3 3 3
(+)
(–) 2 2 2 2 2 2
L
I COM ⊥
N COM (–) 1 1 1 1 1 1
E
HOT ~
24 VAC
COM ⊥
HOT ~
24 VAC
COM ⊥
Fig. III-6
12
®
24 V
S1
NC
AF24 US S2 ●
NF24 US 2 ● S1
S3 ●
LF24 US NO 5° to 85° (NF) NC
S2 ●
1 0° to 95° (LF) ●
Provide overload protection and disconnect as required. S3 ● 5°
NO
2 Actuators may be connected in parallel. Power con- NF24-S US 4
sumption must be observed. LF24-S US S4 4
6
3 Actuator may also be powered by 24 VDC.
NC
1 S5 ●
Provide overload protection and disconnect as required. ●
S6 ● 25° to 85°
Actuators may be connected in parallel. Power con- NO
2
24 VAC Transformer 3 2 sumption must be observed. AF24-S US
1 2
3 Actuator may also be powered by 24 VDC. 1
Line Blk (1) Common Provide overload protection and disconnect as required.
Volts For end position indication, interlock control, fan start-
● Red (2) + 4 Actuators may be connected in parallel. Power con-
up, etc., NF24-SUS incorporates a built-in auxiliary 2
sumption must be observed.
● Wht (3) + switch: 1 x SPDT, 7A (2.5A) @250 VAC, UL listed,
a adjustable 5° to 85°. 3 Actuator may also be powered by 24 VDC.
● ● Wht (4) +
a open 5 Meets UL and CSA requirements without the need of an For end position indication, interlock control, fan start-
electrical ground connection. 4
a closed up, etc., AF24-S incorporates two built-in auxiliary
CCW CW
switches: 2 x SPDT, 7A (2.5A) @250 VAC, UL listed,
The indication of direction AF24-3 (-S) US 6 For end position indication, interlock control, fan start- one switch is fixed at +5°, one is adjustable 25° to 85°.
is valid for switch position CW. LF24-3 (-S) US up, etc., LF24-SUS incorporates a built-in auxiliary
switch: 1 x SPDT, 6A (1.5A) @250 VAC, UL listed, 5 Meets UL and CSA requirements without the need of an
adjustable 0° to 85°. electrical ground connection.
1
Provide overload protection and disconnect as required.
120/230 V
13
®
A L R
SM24-S US LM24-S US
1 24 VAC Transformer B
On/Off Control GM, SM, NM, LM 1 Provide overload protection and disconnect as required.
2 Actuators may also be powered by 24 VDC
For end position indication, interlock control, fan startup,
3
etc., AM24-S US incorporates two built-in auxiliary switch-
es: 2 x SPDT, 6A (1.5A) @250 VAC, UL listed,
adjustable between 0° and 95°.
Meets UL and CSA requirements without the need of
4 an electrical ground connection.
Spring Return
xx
xx
xx
xx
xx
xx
xx
xx xx
xx xx xx xx
xx xx
xx xx
xx xx
●
xx xx xx xx
CW CCW
xx xx xx xx
xx xx xx xx
xx xx xx xx
Switch
CCW CW
AF24-3 (-S) US Switch
CCW CW
S6 ● 25° to 85°
Positions
Direction of Rotation Switch
Positions
Direction of Rotation Switch
LF24-3 (-S) US NO 85°.
a b a b
(3) (4) CW CCW CW CCW (3) (4) CW CCW CW CCW
AF…-S US 1
stop stop stop stop stop stop stop stop The indication of direction
The indication of direction is valid for switch position CW.
is valid for switch position CW. Auxiliary switches of AF24-3-S US
Floating point control of AF24-3 (-S) US Floating point control of LF24-3 (-S) US Auxiliary switches of LF24-3-S US
14
®
1
24 VAC Transformer (Triac Sink with Separate Transformers)
Line (Triac Source)
1 24 VAC Transformer
Volts
1 24 VAC Transformer
Line
2 Line Volts
Hot COM Volts
● ● Blk (1) Common
2
Red (2) + Hot
Non-Spring Return
3 Wht +
Floating Point Control of LM24-T US
Floating Point Control of AM24 (-S) US
2 1 24 VAC Transformer
L R 3 1 Blk Common
The indication of direction LM24 US
Line
is valid for switch position R. NM24 US Volts 2 Red +
● 2
● Stop
1 Provide overload protection and disconnect as required. ●
3 Wht +
2 Actuators with plenum rated cable do not have numbers
on wires; use color codes instead. a open
3 See special wiring diagrams for LM24-T US. a closed
The indication S1
of direction is valid for NC
switch position R. S2 ●
●
Standard Floating Point Control S3 ●
NO
0° to 95°
L R
LM24-S US
15
®
(–) Ω
Control Signal Control Signal (–) Control Signal (–) D
2 to 10 VDC (+) 3 Y1 Input, 0 to 10 V 4 to 20 mA (+) ● 3 Y1 Input, 0 to 10 V 0 to 20 V phasecut ● ● 3 Y1 Input, 0 to 10 V
D 500Ω D
● 4 Y2 (Staefa)
● 1/2 watt ● ● 4 Y2 (+) 4 Y2 Input, 0 to 20 V Ph.cut
D Open = Normal Operation 5 D Open = Normal Operation 5 D Open = Normal Operation 5
D Closed = 10 V Position * This method provides a simpler * This method provides a simpler D Closed = 10 V Position * This method provides a simpler
method for full position override.
D Closed = 20 mA Position
method for full position override. method for full position override.
Cannot be used with the LM, NM, AM and NF Series actuators. Cannot be used with the LM, NM, AM and NF Series actuators.
C B 0 to 20 V control signal (Staefa) is only available
on models SM24-SR, GM24-SR and AF24-SR.
Notes 1
24 VAC Transformer
1 Provide overload protection and disconnect as required. Line Blk (1) Common
3
Volts Red (2) + Hot
Actuators may be connected in parallel. Power consump-
2
tion and input impedance must be observed. Wht (3) Y1 Input, 6 to 9 V
Control Signal
3 Actuator may also be powered by 24 VDC. 6 to 9 VDC (+) Wht (4) Y1 Output 20 V
SM and GM actuators use an A/B switch to change rota- Wht (5) U Control Common
4 tion. A = CW with an increase in signal; B = CCW with an Power to Controller
increase in signal. Controller Common (–) CW CCW
2
LM, and NM actuators use a L/R switch to change rota-
tion. L = CW with an increase in signal; LF24-SR(-S)-MP US
R = CCW with an increase in signal.
LF, NF and AF actuators use a CW/CCW switch to
change direction. CW = clockwise with a decrease in sig-
nal. CCW = counter clockwise with a decrease in signal. 1 Provide overload protection and disconnect as required.
Wire #4 is used for feedback on the NM24-SR. 2 Actuators may be connected in parallel. Power con-
5
sumption and input impedance must be observed.
6 ZG-R01 may be used. 3 Actuator may also be powered by 24 VDC.
Actuators are provided with color coded wires. Wire
7 numbers are provided for reference.
2 to 10 VDC control of LF24-SR(-S)-MP US
16
®
Control signal may be pulsed from either the Hot or Actuators are provided with color coded wires. Wire num- 24 VAC
4 2 bers are provided for reference.
Common 24 VAC line.
Control Signal (+) Wht (3) Y PWM Input
3 PWM range is selectable in 4 ranges Feedback (+) Grn (4) U 2 to 10V Output
Pulse width modulation control of L R
4 The feedback signal cannot be used if the analog input of 3
AM24-PWM US the controller is referenced to the system ground.
1 24 VAC Transformer 3 2
CW CCW
5
AF24-PWM US
1 1 24 VAC Transformer 2
24 VAC Transformer 2
5 5
Line ● Blk (1) Common Line ● Blk (1) Common
Provide overload protection and disconnect as required. 1 Provide overload protection and disconnect as required.
1
Actuators are provided with color coded wires. Wire num- Actuators are provided with color coded wires. Wire num-
2 2 bers are provided for reference.
bers are provided for reference.
Connect actuator common (Wire 1) to Negative (–) leg of 3 Connect actuator common (Wire 1) to Negative (–) leg of
3
control circuits only. control circuits only.
The start point and span can be adjusted to sequence The start point and span can be adjusted to sequence
4 4
multiple actuators from one control signal. Up to 4 actua- multiple actuators from one control signal. Up to 4 actua-
tors may be paralleled from 1 resistor. tors may be paralleled from 1 resistor.
5 Actuator and controller must have separate transformers. 5 Actuator and controller must have separate transformers.
17
®
AF24-SR95 US and SM24-SR94 US used Wiring multiple actuators to a Series Typical wiring diagrams for multiple
with a Seris 90 controller and a Series 90 controller using a minimum position actuators used with the W973, W7100
90 high limit control potentiometer. and T775 controllers.
18
®
S1 S1
NC
NC
S2 ● S2 ●
● ●
S3 ● S3 ● 5° S1
0° to 95° NO
NO NC
S2 ●
S4 ●
S4 S3 ● 5° to 85°
NC NO
NC
S5 ● S5 ●
● ●
S6 ● S6 ● 25° to 85° NF…-S US
0° to 95° NO
NO
AM…-S US AF…-S US
Auxiliary switch wiring for AM…-S US Auxiliary switch wiring for AF…-S US Auxiliary switch wiring for NF…-S US
6 S1 Grn
0° NC
5 ● NC
●10° ● S2 ●
Blk ●
●
● 0° ●
S3 ● 0° to 95° Wht ●
4 ●
80°
● NO
NO
LF…-S US P-370
SM24-S US LM24-S US
Auxiliary switch wiring for AM…-S US Auxiliary switch wiring for LF…-S US Auxiliary switch wiring for P-370 US
and LM24-S US
19
®
IV-G. Accessories
Line ● 1 Common
Volts ● 2 + 3 Y1
1 3 Y
2 5 U
. . -SR US
0
P1
…-SR US 5
0 to 10 VDC
(–) ● 1 Common
P2 Control Signal (+)
2 +
3 Y
P3 4 Z
10
thermostat or ● ∩∩∩ 1
6 Contactor
7 Ref. signal }
4 Y2 5 other controller Stage 2
2
5 U #3
To other ∩∩∩ 8 Contactor
9 Ref. signal }
actuators Reheat stage Stage 3
…-SR US (24 VAC con-
tactors 10 VA
COM max. per stage) ADS-100
1 Provide overload protection and disconnect as required.
2 The controller should be powered from a separate
transformer. 1 5,7,9 = Switch point reference signal for manual
The actuator and IRM-100 may be powered from the adjustment of stages 1,2, & 3 respectively.
3 same transformer. 2 Actuator and controller must have separate transformers.
Consult controller instruction data for more detailed
4 installation information.
5 To reverse control rotation, use the reversing switch.
20
®
24 VAC Transformer
Control interface diagrams 24 VAC Transformer
1
Line ● 1 Common
Line ● 1 Common
Volts
2 + Hot Volts
24 VAC Transformer ● 2 + Hot
See control
interface
} 3 + Signal Input
diagrams
4
4 – Signal Input Line ● 1 Common Control Signal (–)
below.
5 Aux. Power Output Volts ● 0 to 10 VDC (+) 3 Y1 Input, 0 to 10 V
2 + Hot
6 Output 2 to 10 VDC 3 AC 4 Y2
2
● 4 AC 5 U Output 2 to 10 V
PTA-250 3
1 5
5 5 …SR US
Line ● 1 Common 6
Volts PTA-250
2 + Hot
To …-SR Actuator
3 Y1
Triac, common pulsed signal (non-isolated circuit)
2 4 Y2 1 Common
4
5 U 2 + Hot
3
…-SR US 3 –
24 VAC Transformer
1 Provide overload protection and disconnect as required.
2 Actuator and controller must have separate transformers. Line ● 1 Common 4 +
Consult controller instruction data for more detailed Volts ●
3 2 + Hot ZAD24
installation information.
3 AC
4 To reverse control rotation, use the reversing switch.
● 4 AC 1 Provide overload protection and disconnect as required.
5 The PTA-250 and actuator may be powered from the 5
same transformer. 2 Actuator and controller must have separate transformers.
6 Actuators may be connected in parallel. Power con-
3
Control interface diagrams sumption must be observed.
PTA-250
To …-SR Actuator
24 VAC Transformer Actuator may also be powered by 24 VDC.
4
Triac, hot pulsed signal (non-isolated circuit)
Line ● ● 1 Common 5 Wire #4 is used for feedback on the NM24-SR US.
Volts
2 + Hot
N.O. 24 VAC Transformer
3 + Signal Input
4 – Signal Input PTA ● 1 Common ZAD24 Digital Position Indicator
5 Aux. Power Output Power 2 + Hot
6 3 AC
PTA-250 4 AC
To …-SR Actuator BAS
Power 5
Relay pulsed signal (non-isolated circuit)
6
Line ● ● 1 Common
Volts 2 + Hot
24 VAC 24 VAC
~ COM ~ COM Ω ZG-R01
max max
4A (T) 4A (T) ● 3 Y1 Input, 0 to 10 V
NSV-BAT (2) or equiv. NSV-BAT (2) or equiv. 4
+ +
5
– –
2 3 10 9 2 3 10 9
0 to 10 VDC Type Grey White
Output
Signal Input
1 11 NSV 24 1 11 NSV 24
Ω ZG-R02
1
3 2 1 Black
Failsafe direction
COM COM
must have a normally Y1 HOT COM
closed contact. (+) (–) SM24-SR US
3 2 1
~ ~ COM 1 The impedance of the device attached must be 100kΩ.
(+) (+) (–) SM24 US
21
®
Application information
V. APPLICATION INFORMATION
V-A. Wiring for Multiple Actuators on One Shaft (AF/GM, for other actuators use next higher torque actuator)
3
● 3 Y1 Input, 0 to 10 V ● 3 Y1 Input, 0 to 10 V
4 Y2 4 Y2
To Other Actuators
AF24 US 5 U 5 U
CCW CW
A 4
1 4 To Other Actuators
To Other GM24-SR US
AF24-SR US (AM24-SR US only) AM24-SR US
L1 N ● 1 Neutral Actuators B
L2 H ● ● ● 2 Hot
24 VAC Transformer
1 24 VAC Transformer 1
3 Line ● 1 Common
Line ● ● Blk (1) Common
Volts ● 2 +
Volts ● ● Red (2) + Hot ●
AF120 US ●
● Wht (3) Y Input 2 ●
AF230 US
● 3 +
Wht (5) U Output
● 1 Common, Neutral
● 2 + Hot CCW CW
4
AF24-PWM US A 4
AM24-PWM US GM24 US
3 B AM24 US
● 1 Common
Blk (1) Common
To Other Actuators AF120 US ● 2 +
AF230 US Red (2) + Hot
1 24 VAC Transformer 3 2
●
AF24-PWM US 2
Wht (3) +
AF24-SR95 US 1
● Wht (4) +
GM24 US 2
CCW CW 4
Note:
GM24-SR US 2
To Other Actuators AF24-3 (-S) US See page 23 for ladder diagram wiring of 2 to 10 VDC AM24(-S) US 4
actuators.
The indication of direction
AM24-SR US 4
is valid for switch position CCW. AM24-PWM US 4
22
®
Application information
V-A. (continued) Wiring for Multiple Actuators on One Shaft (AF/GM, for other actuators use next higher torque actuator)
24 VAC Transformer
Line ● 1 1 1 1
Volts 2 2 2 2 Note:
See table on page 23 for
(–) maximum number of
Control Signal actuators allowed.
(+) 3 3 3 3
5 5 5 5
24 VAC Transformer
Note:
Line ● 1 1 1 1 AF24-SR US must be wired in this
Volts 2 2 2 2 manner when more than one actuator
is mounted on a single shaft.
(–)
Control Signal
(+) 3 3 3 3 A maximum of 4 actuators may be
mounted to a single shaft.
5 5 5 5
AF24-SR US
Line ● 1 1 1 1 1 1 Line
Volts 2 2 2 2 2 2 Volts
(–)
Control Signal
(+) ● 3 3 3 3 3 3
5 5 5 5 5 5
Note:
Shown with typical 2 transformer wiring, if one transformer
does not have enough capacity for 6 actuators.
Typical wiring of multiple dampers with more than one AF24-SR US mounted on a single shaft.
23
®
Application information
The start point and span can be adjusted to sequence multiple actuators.
7
Example: Actuator A, range 2…6 VDC; Actuator B, range 6…10 VDC.
ACTUATOR A IRM A
Adjusted for 2 to 6 VDC range. 24 VAC Transformer Adjusted for 2 to 6 VDC range.
24 VAC Transformer
1 1
Line ● 1 Common Line ● 1 Common
Volts 3 Volts ● 2 + Hot 3
● 2 + Hot ACTUATOR A
Adjusted for 2 to 6 VDC range.
2 2
(–) ● (–) ●
● 3 Input, 2 to 6 V
500Ω
24
®
Application information
4 to 20 mA Any -SR Actuator ZG-R01, or Wire the ZG-R01 accross the wires #1 and #3
500Ω, 1/4 w resistor
10.5 to 13.5 VDC NM24-SRS US — Set start point for 10.5 VDC, span for 3 VDC
SM24-SRS US ZG-R02 Wire the ZG-R02 between the controller output
and the actuator input. Set the SM24-SRS
to start at 5.25 VDC and the span to 1.6 VDC.
SM24-SR US IRM-100 Calibrate the IRM-100 for an input range of
GM24-SR US 10.5 to 13.5 VDC.
NF24-SR US
AF24-SR US
14 to 17 VDC NM24-SRS US — Set start point for 14 VDC, span for 3 VDC
SM24-SRS US ZG-R02 Wire the ZG-R02 between the controller output
and the actuator input. Set the SM24-SRS
to start at 7 VDC and the span to 1.6 VDC.
SM24-SR US IRM-100 Calibrate the IRM-100 for an input range of
GM24-SR US 14 to 17 VDC.
NF24-SR US
AF24-SR US
Pulse Width NM24-PWM uS Set the selector to desired pulse range
Modulation AF24-PWM US
SM24-SR US PTA-250 Wire the PTA-250 between the controller and the
NF24-SR US actuator. Set jumper setting for desired pulse range.
25
®
Application information
V-E. Floating Control Using a 2-wire V-G. Minimum Position with 0 to 10 V-H Wiring to Johnson Controls A350P
DC Control Signal VDC Actuators Controller
Volts ● 2 +
2+
+ – ● 1 3 Y
3+
Stop . . -SR US
3 Y1 Input, 0 to 10 V
LM24 US (–) ● 1 Common 4 Y2
0 to 10 VDC
Note: Direction of rotation NM24 US Control Signal (+)
shown for the R or A position. SM24 US 2 + 5 U
GM24 US 3 Y …-SR US
4 Z
1 IN4001, IN4003 diode or equivalent, observe polarity. SGA24 SGF24
VDC
24V
SN
C
V
I
24 VAC
V-F. Operating two 0 to 10 VDC Transformer
24 VAC Transformer
Johnson Controls A350P Controller
● 1 Common Multiple Power Source Wiring
Line
Volts 2 + Hot
1
Control Signal (–) ●
0 to 10 VDC 24 VAC Transformer
Controller A (+) ● 3 Y1 Input, 0 to 10 V
4 Y2 Line ● 1 Common
1 5 U Volts ● 2 + Hot
Control Signal (–) ●
LM24-SR US
0 to 10 VDC NM24-SR US
Controller B (+)
SM24-SR US
GM24-SR US 3 Y1 Input, 0 to 10 V
NF24-SR US
AF24-SR US 4 Y2
5 U
1 IN4001, IN4003 diode or equivalent, observe polarity. …-SR US
24V
SN
C
V
I
26
®
Application information
24 VAC
1 2 3 4
24 VAC
1 2 3 4
24 VAC
1 2 3 4
Transformer Transformer
1 Transformer
SELECT SET ENTER
SA SB
1 SELECT SET ENTER
SELECT SET ENTER
SA SB
SA SB
Line Line
Line
Volts Volts
Volts
1 2 3 4 5 6
1 2 3 4 5 6
1 2 3 4 5 6
SA TOD 24V
SA TOD 24V
SA TOD 24V 1
3 2 1
3 2
B R 1W
3 2 1
1 Use separate transformer for T775 if powering from 24 VAC. 1 Use separate transformer for T775 if powering from 24 VAC.
1 Use separate transformer for T775 if powering from 24 VAC.
Note: The T775 Controllers have an adjustable control
range of 0 to 18 VDC. Use the T775 Calibration instruc-
tions to calibrate a 2 to 10 VDC range.
C/F
C/F C/F
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4 5 6
1 2 3 4 5 6 1 2 3 4 5 6
SA TOD 24V
SA TOD 24V SA TOD 24V
3 2 1
3 2 1 3 2
B R 1W
NO NO
NO NO NO NO
COM COM
COM COM COM COM
NC NC
NC NC NC NC
OUTPUT 3 OUTPUT 4
OUTPUT 3 OUTPUT 4 OUTPUT 3 OUTPUT 4
1 1 Use separate transformer for T775 if powering from 24 VAC. 1 Use separate transformer for T775 if powering from 24 VAC.
Use separate transformer for T775 if powering from 24 VAC.
27
®
Application information
Using LF24-SR(-S)-MP US
24 VAC Transformer
LF24-SR(-S)-MP US
Red + 20 VDC
Blue COM
Yel OP1
Siebe TP8100
120 VAC
●
∩∩∩∩
ASP-8301 provides 150 mA. A single TP-8101 L1 L2
draws 13 mA, so up to 7 TP-8101s can be pow-
ered from one ASP-8301. ∩∩∩∩
Other 20 VDC power supplies can be used.
24 VAC
Siebe TP-8100 Siebe ASP-8301
Thermostat Power Supply
+ 20 VDC
20 VDC 5 VAC
COM
COM
OP 1
+ –
R B Y Wire Color
●
●
● ●
●
1 2 3 4 5 Wire No
To other To other
+ Y1 Y2 U controllers actuators
COM
SM24-SRS US
SM24-SRS US modulating non spring return, 133 in-lb
with adjustable Zero and Span set to 6 to 9 VDC
Y1 = 2 to 10 VDC In Important: Observe polarity of COM and (–) on all devices.
Y2 = 2 to 20 V P/C In
U = 2 to 10 VDC Out
28