You are on page 1of 27

®

Wiring Guide

INDEX
I. BASIC ELECTRICITY
A. Abbreviations .........................................................................................................................3
B. Current ...................................................................................................................................3
C. Voltage ...................................................................................................................................3
D. Resistance .............................................................................................................................3
E. Ohm’s Law .............................................................................................................................3
F. Power .....................................................................................................................................3
G. Power Calculations ................................................................................................................3
H. Series Connection of Resistors ..............................................................................................4
I. Parallel Connection of Resistors ............................................................................................4
J. Impedance .............................................................................................................................4
K. Power Consumption ...............................................................................................................4
L. Wire Sizing .............................................................................................................................5
M. Multi-conductor Wire Types ...................................................................................................6
N. Ground Loops ........................................................................................................................6

II. UNDERSTANDING WIRING DIAGRAMS


A. Electrical Symbols ..................................................................................................................7
B.Compatability of Different Power Supplies.............................................................................7
C. Connection of Actuators .........................................................................................................8
D. Long Distance Wiring ...........................................................................................................10
E. Wiring Mistakes ....................................................................................................................10

III. ANALOG OUTPUTS


A. 2 to 10 V Analog Output .......................................................................................................11
B. Sourcing 4 to 20 mA Analog Output.....................................................................................11
C. Sinking 4 to 20 mA Analog Output .......................................................................................11
D. Parallel Operation ................................................................................................................12
E. Master-Slave Operation .......................................................................................................12
F. Remote Position Monitoring .................................................................................................12
G. One Output/Multiple Transformer.........................................................................................12

IV. WIRING DIAGRAMS FOR BELIMO PRODUCTS


A. Spring Return, on/off ...........................................................................................................13
B. Non-Spring-Return on/off ....................................................................................................14
C. Floating Point ......................................................................................................................14
D. Proportional .........................................................................................................................16
E. Proportional Potentiometric Control ....................................................................................28
F. Auxiliary Switch Wiring .........................................................................................................19
G. Accessories:
Mid position Switch, Feedback Potentiometer..................................................................................20
Positioner, Range Controller ................................................................................................20
Input Rescaling Module, Analog to Digital Switch ................................................................20
Pulse Width Modulation Interface, Digital Position Indicator ................................................21
Transformer, Battery Backup Module ..................................................................................21
Resistor Kits .........................................................................................................................21

V. APPLICATIONS
A. Wiring for Multiple Actuators on a Single Shaft ....................................................................22
B. Retrofit of Two Wire Thermostat Systems ...........................................................................24
C. Sequencing Two or More Actuators with One Control Signal ..............................................24
D. Special Control Range Applications .....................................................................................25
E. Floating Point Control Using Proportional Spring Return Actuators.....................................26
F. Operating Two 2 to 10 VDC Actuators with the Higher of Two Control Signals...................26
G. Minimum Position with 0 to 10 VDC Actuators.....................................................................26
H. Wiring to Johnson Controls A350P Controller......................................................................26
I. Wiring to Honeywell T775 Controller....................................................................................27
J. Wiring to Barber Colman TP8100 Controller........................................................................28

© 1998 Belimo Aircontrols (USA), Inc.


®

Basic electricity

I. BASIC ELECTRICITY
I-A. Abbreviations

DC = Direct Current
AC = Alternating Current
VDC = Direct Current Voltage
VAC = Alternating Current Voltage

I-B. Current

A = Ampere
mA = Milliampere = Thousandths of an ampere. (Example: 12mA = 12/1000 = .012A)
I = The symbol for current in mathematical formulas.

I-C. Voltage

V = Volt*
mV = Millivolt = Thousandths of a volt. (Example: 5mV = 5/1000 = .005V)
E = The symbol for voltage in mathematical formulas.

I-D. Resistance

Ω = Ohm = Resistance
kΩ = Kilo ohm = Thousands of ohms. 1kΩ = 1,000Ω
MΩ = Megohm = Millions of ohms. 1MΩ = 1,000kΩ = 1,000,000Ω
R = The symbol for resistance in mathematical formulas.

I-E. OHM's Law

E = Voltage I = Current R = Resistance

E=IxR Example: I = 20mA, R = 500Ω Therefore, E = .020 x 500 = 10V

R = E/I Example: E = 1.35V, I = 10mA Therefore, R = 1.35/.010 = 135Ω

I = E/R Example: E = 120V, R = 50Ω Therefore, 120/50 = 2.4A

I-F. Power

W = Watt*
mW = Milliwatt = Thousandths of a watt (Example: 7mW = 7/1000 = .007W)
kW = Kilowatt = Thousands of watts (Example: 1kW = 1,000W)

I-G. Power Calculations

W=ExI Example: V = 24V, I = 260mA Therefore, W = 24 x .260 = 6.24W

W = R x I2 Example 1: R = 100Ω, I = 3A
W = 100 x 32 = 100 x 3 x 3 = 900W
Example 2: R = 500Ω, I = 20mA = .020A
W = 500 x .0202 = 500 x .020 x .020 = 500 x .0004 = .2W or 200mW.

W = E2/R Example: V = 24V, R = 100, Therefore, W = 242/100 = 24 x 24/100 = 5.76W

* I.S.O. standard indicates “U” be used for voltage and “P” for power.

3
®

Basic electricity

I-H. Series Connection of Resistors

Resistors that are connected in series have a total resistance value that is equal to the sum of all the resistance values of the resis-
tors.
Example: R1 = 200Ω R2 = 250Ω R3 = 1.0kΩ RTotal = R1 + R2 + R3 = 200Ω + 250Ω + 1.0KΩ = 1.45kΩ

R1=200Ω R2=250Ω R3=1.0kΩ R TOTAL = 1.45kΩ

The total resistance is always larger than the largest single resistor!

I-I. Parallel Connection of Resistors

If all the resistors have the same resistance value, the total resistance will be equal to the resistance value of one resistor divided by
the number of resistors.

Example: Five equal resistors R = 100k are connect-


ed in parallel.
R TOTAL = 20k 100k 100k 100k 100k 100k
The total resistance RTotal = R/5 = 100/5 = 20k

If the resistors that are connected in parallel have different values, the following formula must be used:

Example: R1 = 200 R2 = 250 R3 = 1.0k


1
_______ 1
____ 1
____ 1
= + + ____
RTOTAL R1 R2 R3
R TOTAL R1 R2 R3

1
_______ 1
____ 1
____ 1
____
= + + = .005 + .004 + .001 = .01
RTOTAL 200 250 1000

The total resistance is always smaller than 1


RTOTAL = = 100Ω RTOTAL = 100Ω
the smallest single resistor! .01

I-J. Impedance

The expression “impedance” is used in the BELIMO literature in the following way:
• Input impedance: The input circuit of a control device, based on its circuitry, has a certain electrical resistance. The value of
this resistance determines how much current the device will draw from the controller. This value must be taken into considera-
tion when connecting any device to a controller output. Example: “Input impedance 100 kΩ.” This means that the DC resis-
tance between the input (Y or Y1) and common (COM) is 100 kΩ (100,000 ohm). When the signal is 10 VDC, using Ohm’s
Law (I=E/R), the current draw on the output of the controller will be (10V/100,000 Ω) = .0001A = .1 mA for each actuator that is
connected to the signal. The combined input impedance must be higher than the controller output impedance.

• Output impedance: The output of a controller has a limited amount of current capacity to supply to the devices it is control-
ling. The capacity can be given in one of 2 ways. One way is by stating it as “Maximum output current .2 mA.” The other is by
giving its output impedance. The output impedance must always be lower than the combined input impedance of the devices
being controlled.
Example I: “Output impedance 1000Ω minimum.” This means that the combined input impedance of the devices being con-
trolled must be greater than 1000Ω.
Example II: “Maximum output current .2 mA.” Based on a 0 to 10 VDC control signal, the output impedance would be equal to
R=E/I or (10V)/(.0002A) = 50kΩ

In general, the higher the input impedance, the lower the current draw, therefore less strain on the controller output. The lower
the output impedance, the more current available; the more current available, the more devices can be controlled.

I-K. Power Consumption (W) / Volt Amperes (VA)

When a device is powered with direct current (DC), or alternating current (AC) into a pure resistive load (bulb, heater, etc.), the rated
power consumption is watts (W) and is the product of the current (I) and voltage (E), (W = E x I).

4
®

Basic electricity

When an actuator is powered with alternating current (AC), the actual power consumption in watts (W) inside the actuator will remain
the same. However, due to the inductive and capacitive character of the load, a shift between current and voltage occurs (phase
shift). This results in an “apparent” power consumption, which is higher than the actual power consumption. The “apparent” power
consumption is expressed in volt-amperes (VA), which is the product of AC volts and the current (VA = V x I x efficiency.)

The size of a transformer is expressed in volt-amperes (VA) and not in watts (W). The VA rating of a transformer must be
at least as large as the combined VA rating of all the actuators connected to the transformer.

Example: Actuator AM24 US.


Power consumption: 2.5 W. Transformer sizing: 4.5 VA

If five (5) AM24 US are connected to one transformer, the VA rating of the transformer must be
5 x 4.5 VA = 22.5 VA, or larger.

It is better to use a number of small transformers than one large one.

The Belimo products are designed to be powered from Class II transformers for UL applications. These transformers have
internal power limitation. A Class II transformer must not provide more than 30 V and no more than 100 VA output. Do not
use a Class I transformer and fuse, because it does not constitute a Class II power source!

I-L . Wire Sizing VA


100
Using the correct wire size is important 90
when long wire runs are used. Using too 80
70
small of a wire increases the resistive
60
losses of the run. The result of this may
50
be too low of a voltage at the actuator to 45
operate corrrectly. The above chart can 40
35
be used to determine the correct wire 30
size to use for an application. 25

20
Example I: Three AM24-SR US actua-
tors are powered from the same wire. 15
A
Example I 15 VA
The wire run is 100 feet.
B C D E F G
Example II 10
Step #1. Calculate the total power 9
8
required.

12
7

G
The AM24-SR US requires 5

a
6
VA, 3 actuators are being 5

14
used. 3 x 5 = 15 VA Total.

G
4

a
Step #2. Locate 15 VA on the vertical 3
16
G
axis of the chart and 100 feet a

on the horizontal axis. 2


18
20
22

G
G
G

a
a
a

1.5
Step #3. Find the intersection of 15VA
and 100 Ft (Point “A”)
1
15

20

25
30
35
40
45
50
60
70
80
90

125
150

200

250
300
350
400
450
500
600
700
800
900
1000

1250
1500

2000
FT WIRE

Step #4. Read the diagonal line to the


100 Ft

right of point “A”. It is the 18 47 Ft


ga. wire gauge line. Use 18
ga. or larger wire. Chart 1

Note: A low gauge number = a thicker wire; A high gauge number = a thinner wire.

Example II: The maximum wire length for a 10 VA power consumption using different wire gauges.

Point “B” 22 Ga Max. 60 FT Point “E” 16 Ga Max. 350 FT


Point “C” 20 Ga Max. 120 FT Point “F” 14 Ga Max. 550 FT
Point “D” 18 Ga Max. 220 FT Point “G” 12 Ga Max. 900 FT

5
®

Basic electricity

I-M. Multi-Conductor Wire Types

• “BELL WIRE” has parallel wires, which may act as an antenna and is therefore sensitive to elec-
trical noise. This type of wire should not be used for control circuits.

• “TWISTED PAIR” cancels out most of the electrical noise because the wires alternate their posi-
tions. This is the type of wire that is used for most control circuits.

• “SHIELDED WIRE” is a twisted pair that is surrounded by a metal foil or wire mesh which acts as
a shield and prevents electrical noise from reaching the wires inside.

Shielded wires are used for the BELIMO actuators only if the electrical noise is very severe. Normally twisted pairs are sufficient.
Remember! The shield must be grounded in one point only!

BELL WIRE

TWISTED PAIR

SHIELDED WIRE

GROUND IN ONE POINT ONLY!


(CONNECT THE SHIELD TO GROUND)

SHIELDED WIRE SHIELDED WIRE

GROUND ONE END ONLY! AT EACH JOINT, THE SHIELD HAS TO BE GROUNDED.
(BUT IN ONE END ONLY!)

SHIELDED WIRE

GROUND LOOP!

THIS IS WRONG! THE SHIELD MUST BE GROUNDED IN ONE


END ONLY, OTHERWISE THERE WILL BE A GROUND LOOP.

I-N. Ground Loops

If a shield is grounded at both ends of a shielded wire, a ground loop is created. Ground loops will defeat the purpose of shielding,
and aggravate the electrical noise problem.

Ground loops can also be created by using more than one wire for signal common (COM ⊥). The (-) signal common terminals on
the controller are usually interconnected. Therefore, a ground loop is formed when two or more signal common terminals of the con-
troller are wired to the same transformer. (See Fig. 11-5 and 11-6, page 11.)

Signal common (COM ⊥) is necessary, as a reference, but only one connection should be used.

Redundant signal common terminals should not be connected.

A ground loop acts as an antenna and will pick up electrical noise. This should be avoided, by using the correct wiring practice.

6
®

Understanding wiring diagrams

II. UNDERSTANDING WIRING DIAGRAMS

II-A. Electrical Symbols

U.S. Electrical Symbols for Contacts International Symbols for Contacts

NORMALLY OPEN NORMALLY CLOSED SWITCHING


N.O. N.C. N.O. N.C.
(NORMALLY OPEN) (NORMALLY CLOSED) SWITCHING

Traditional Electronic Symbols for Contacts Belimo Proportional Actuators- Wire Symbols and Numbers

BELIMO
ACTUATOR NM24 SR
or
NM24 SRS
COMMON ⊥ 1
NORMALLY OPEN NORMALLY CLOSED COMMON ⊥ 1
24VAC POWER 2
0…10VDC SIGNAL 3 24VAC POWER 2

0…20V Phase-cut Signal 4 0…10VDC SIGNAL 3

2…10VDC Feedback Signal 2…10VDC Feedback Signal 4


5

Not applicable
for NM24 SR
and NM24 SRS

SWITCHING TRI-STATE
FLOATING
If a feedback is available at the actuator, we recommend that
CENTER OFF this signal be brought back to the control panel. Even if it is not
required for the control sequence, it is a useful signal to have
available for possible troubleshooting in the future.

II-B. Compatability of Different Power Supplies

Power Supply with Half-Wave Rectifier

DIODE
2 + DC Voltage Half-wave rectifiers offer the advantage of using the same connection
for the AC common and DC common. Therefore, the common of dif-
24 VAC CAPACITOR
ferent devices using half-wave rectifiers can be interconnected and
1 COM ⊥ use the same power source.

Some devices, typically DDC controllers, have full-wave rectifiers. In this case, always use a separate transformer for the controller.

Power Supply with Full-Wave Rectifier

+ DC Voltage Full-wave rectifiers provide more current capacity. Their disad-


DIODE DIODE vantage is that the AC and DC sides cannot be interconnected.
24 VAC

DIODE DIODE Every device which has a full-wave rectifier must be powered
CAPACITOR
from its own separate transformer, if the COM ⊥ wire is connect-
COM ⊥ ed to the Common of other devices.

Note: If a device with a full-wave rectifier is powered from the same transformer as a device with a half-wave rectifier, a short cir-
cuit will result if the commons (COM ⊥) are interconnected.

The Belimo products use half-wave rectifiers. Therefore, they may be connected to the same transformer as long as all commons
(COM ⊥) are connected to the same leg of the transformer. However, anytime actuators are connected to a controller a separate
transformer should be used for the controller power supply unless you know that the controller also uses a half-wave rectifier.

7
®

Understanding wiring diagrams

II-C. Connection of Actuators

0 to 10 V Control Signals

Signal Loss

Due to the high input impedance (100kΩ) of the actuators, the current through the signal wire is very low.
Therefore, the loss of signal will be negligible, even if with long wire runs.
Example: Three actuators are connected via a 330 ft. (100 meters) long pair of 22 Ga. wires. Each wire has a
resistance of 5Ω.
The current draw from each actuator is (I = E/R) 10/100,000 = 0.1 mA, when the signal is 10 VDC.
The current in the wire will be 3 x 0.1 = 0.3 mA. Because 2 wires, the Common and the Source, go to the actuator,
the resistance in the wires is 2 x 5Ω = 10Ω. The loss of signal will be (E = R x I) 10 x 0.3 = 3 mV = -.003V.

CONTROLLER 10.0 - .003 = 9.997 V


Analog Output Board
0 to 10V 10 V BELIMO BELIMO BELIMO
ACTUATOR ACTUATOR ACTUATOR
I = .3 mA
(+) 3 3 3
(–)
(+) 2 2 2
L
330 ft., 22 Ga.
(–) 1 1 1
I
N
E
HOT ~
24 VAC
COM ⊥

ALWAYS USE A SEPARATE


TRANSFORMER FOR THE
TRANSFORMER
CONTROLLER UNLESS YOU
KNOW A HALF-WAVE
RECTIFIER IS USED!
LINE

4 to 20 mA Control Signals

The controller will regulate the output current (signal) to the desired value, regardless of the resistance (up to a specified value) in
the wires and the load resistor.

The resistance in the wires will only cause the output voltage of the controller to be slightly higher than the input of the actuators.
The advantage with a 4 to 20 mA output signal to the actuators is that wire resistance does not cause any error to the control signal,
and that electrical interference is rejected.

CONTROLLER
LOAD
Analog Output Board RESISTOR
4 to 20mA 500Ω BELIMO* BELIMO* BELIMO*
ACTUATOR ACTUATOR ACTUATOR
4 to 20mA
(+) 3 3 3
(–)
(+) 2 2 2
L (–) 1 1 1
I
N
E
HOT ~
24 VAC
COM ⊥

* up to 4 actuators may be
wired to one load resistor
ALWAYS USE A SEPARATE
without a significant
TRANSFORMER FOR THE TRANSFORMER
CONTROLLER UNLESS YOU range shift.
KNOW A HALF-WAVE
RECTIFIER IS USED! LINE

The input impedance of the actuators will reduce the resulting resistance of the load resistor. However, the error is so small that
there is no need to compensate for this by using a slightly higher resistance value. A 500Ω load resistor will give an adequate accu-
racy. Use a 499Ω, 1%, 1/2w resistor or two 1kΩ, 1%, 1/4 w resistors in parallel.

8
®

Understanding wiring diagrams

Modulating Control Signal Wiring

CONTROLLER
Analog Output Board
0 to 10 V
BELIMO
ACTUATOR
CONTROLLER 0 to 10 V
Analog Output Board (+) 3
BELIMO HOT ~
ACTUATOR 2
0 to 10 V COM ⊥
(+) 3 (–) 1
(–)
(+) 2
ALL THE COMMONS
L (–) COM ⊥ ON THE
BELIMO BELIMO
1 ACTUATOR ACTUATOR
I CONTROLLER ARE
N ASSUMED TO BE 0 to 10 V
(+) 3 3
E INTERNALLY
HOT ~ INTERCONNECTED. HOT ~
24 VAC
COM ⊥
2 2
ALWAYS USE A SEPARATE COM ⊥
(–) 1 1
TRANSFORMER FOR THE
CONTROLLER UNLESS YOU TRANSFORMER L
KNOW A HALF-WAVE I CHECK THE WIRE LENGTH/SIZING
RECTIFIER IS USED! N
SEE SECTION 1-L..

HOT ~
24 VAC
COM ⊥
E
LINE
ALWAYS USE A SEPARATE
TRANSFORMER FOR THE
TRANSFORMER
CONTROLLER UNLESS YOU
KNOW A HALF-WAVE
RECTIFIER IS USED!
LINE

Fig. II-1 Single Output to Single Actuator Fig. II-2 Multiple Outputs to Multiple Actuators Using 1 Transformer for
Actuators

CONTROLLER
Analog Output Board
BELIMO BELIMO BELIMO
0 to 10 V ACTUATOR ACTUATOR ACTUATOR
0 to 10 V
(+) 3 3 3
(–)
OUTPUT 1 (+) 2 2 2
COM ⊥

(–)
* 1 1 1

ALL THE
COMMON ON 0 to 10 V
(+)
THE
CONTROLLER
ARE ASSUMED OUTPUT 2
TO BE
INTERNALLY (–)
CONNECTED. ⊥
0 to 10 V
(+)

OUTPUT 3
(–)

** EACH ACTUATOR OR
HOT ~
24 VAC
COM ⊥

BELIMO
ACTUATOR GROUP OF ACTUATORS
0 to 10 V POWERED BY A SEPARATE
(+) 3 TRANSFORMER NEEDS TO
BE CONNECTED TO
L 2 TRANSFORMER COMMON ON THE
OUTPUT 4 CONTROLLER.
I COM ⊥
N
E ⊥
(–)
** 1
LINE
HOT ~
24 VAC
COM ⊥

ALWAYS USE A SEPARATE


TRANSFORMER FOR THE
CONTROLLER UNLESS YOU
TRANSFORMER
* USE ONLY ONE CONNECTION BETWEEN
COMMON ON THE CONTROLLER AND THE
COMMON OF A GROUP OF ACTUATORS
KNOW A HALF-WAVE POWERED BY ONE TRANSFORMER! (REFER TO
RECTIFIER IS USED! FIG. 11 - 5 FOR A COMMON WIRING MISTAKE.).

LINE

Fig. II-3 Multiple Outputs to Multiple Actuators Using 2 Transformers for Actuators

9
®

Understanding wiring diagrams

II-D. Long Distance Wiring


BELIMO
ACTUATOR

CONTROLLER 3
Analog Output Board 2
0 to 10 V
ALL THE
COMMON ON ** 1
THE
CONTROLLER
ARE ASSUMED (+) 0 to 10 V
BELIMO
ACTUATOR
* THESE WIRES CAN BE LONG BECAUSE
THE WIRES BETWEEN THE CONTROLLER
AND THE JUNCTION BOX CARRY A VERY
TO BE OUTPUT 1
INTERNALLY 3 LOW LOAD (SEE SECTION IIC “SIGNAL
(–)
CONNECTED.
⊥ 2 LOSS”. THEREFORE, THE WIRE LENGTH
AND SIZE IS OF NO CONCERN.
0 to 10 V 1
(+)
OUTPUT 2

(–) BELIMO
ACTUATOR
3
** THESE WIRES SHOULD BE RELATIVELY
SHORT, BECAUSE THE WIRES BETWEEN
THE JUNCTION BOX AND THE
0 to 10 V ACTUATORS CARRY AC POWER.
(+) 2
SEE SECTION I-L FOR WIRE SIZING.
OUTPUT 3
L (–) 1
I ⊥
N (MAKE CERTAIN THAT A SUFFICIENT
E NUMBER OF WIRES ARE AVAILABLE.
ESPECIALLY IN THE CABLE BETWEEN
ALWAYS USE A SEPARATE
THE CONTROLLER AND THE JUNCTION
TRANSFORMER FOR THE
BOX. IT IS PRUDENT TO HAVE A FEW
CONTROLLER UNLESS YOU
KNOW A HALF-WAVE
EXTRA WIRES, JUST IN CASE.)
TRANSFORMER
RECTIFIER IS USED!
COM ⊥ L
COM ⊥
I
24 VAC
N
HOT ~ E
* JUNCTION BOX

Fig. II-4

II-E. Wiring Mistakes


CONTROLLER
Analog Output Board BELIMO
0 to 10 V ACTUATOR
(+) 3
OUTPUT 1 2
ALL THE
COMMON ON
THE
CONTROLLER ⊥
(–) * 1
ARE ASSUMED
TO BE GROUND BELIMO
INTERNALLY LOOP
CONNECTED.
(+)
0 to 10 V
ACTUATOR
3 *REDUNDANT
DO NOT CONNECT
OUTPUT 2 2 COMMON WIRES!

(–) * 1
Wiring in this manner will
cause ground loops. Also,
GROUND BELIMO there will be a short if the
LOOP ACTUATOR connections to terminals #1
0 to 10 V
(+) 3 and #2 on one of the actuators
OUTPUT 3 2 are crossed by mistake. This
L
I COM ⊥ may damage the controller,
(–) 1
N ⊥ actuator or transformer.
E
HOT ~
24 VAC
COM ⊥

ALWAYS USE A SEPARATE


TRANSFORMER FOR THE
TRANSFORMER
CONTROLLER UNLESS YOU
KNOW A HALF-WAVE
RECTIFIER IS USED! LINE

Fig. II-5 A Common Wiring Problem

CONTROLLER
Analog Output Board BELIMO
0 to 10 V ACTUATOR
0 to 10 V
(+) 3
OUTPUT 1 2
ALL THE COMMON
ON THE
CONTROLLER (–) 1
ARE ASSUMED TO ⊥ Wiring in this manner gives
BE INTERNALLY
CONNECTED. BELIMO the following advantages:
ACTUATOR
0 to 10 V
(+) 3
• Ground loops are eliminated.
OUTPUT 2 2

(–) 1 • The number of wires is


reduced.

BELIMO

0 to 10 V
ACTUATOR
• Ifactuator
wires #1 and #2 of an
are crossed by
(+) 3
mistake, the actuator will not
OUTPUT 3 2
L work properly but no damage
I COM ⊥
(–) 1 will occur. Resolve the
N ⊥ problem by rewiring in the
E
HOT ~

24 VAC

COM ⊥

correct manner.
ALWAYS USE A SEPARATE
TRANSFORMER FOR THE
CONTROLLER UNLESS YOU TRANSFORMER
KNOW A HALF-WAVE
RECTIFIER IS USED!
LINE

Fig. II-6 Correct Wiring

10
®

Analog outputs

III. ANALOG OUTPUTS

III-A. 2 to 10 Volt Analog Output

The controller produces a variable voltage between signal common and the analog output.

The signal common (wire #1) of the actuator must be connected to the signal common of the controller, and the output of the con-
troller is connected to actuator signal input (wire #3).

III-B. Sourcing 4 to 20 mA Analog Output

A sourcing 4 to 20mA analog output sends out a current to Sourcing 4 to 20 mA


***
OUTPUT 1 LOAD
the actuator, and receives it at the signal common terminal. +
RESISTOR
500Ω, 0.5W
BELIMO
ACTUATOR
BELIMO
ACTUATOR
(+) 4 to 20 mA
3 3
(+)
(–)

Control Output
2 2
It is similar to a 0 to 10 V output. The only difference is that (–) COM ⊥
1 1
one 500Ω resistor has to be installed between wires #3 and
#1 at the actuator. The resistor converts the current (4 to 20 OUTPUT 2 BELIMO
mA) to a 2 to 10 V signal. The resistor should be located at +
(+)
ACTUATOR
4 to 20 mA
the actuator. (+)
(–)
3

2
(–)
1

LOAD
RESISTOR

HOT ~
24 VAC
COM ⊥
500Ω, 0.5W

* It is possible to use one


TRANSFORMER transformer, for actuators
#1
* connected to different outputs.
(Connect #1 of one actuator to
LINE
minus (COM) on the controller.)
OUTPUT 3 LOAD
BELIMO
RESISTOR
+ 500Ω, 0.5W ACTUATOR
(+) 4 to 20 mA ** Each transformer needs to be
3
(+)
(–) connected (via wire #1 of one
2 actuator) to minus (COM) on
(–) COM ⊥
L
I
1 the controller.
N
**
E
III-C. Sinking 4 to 20 mA Analog Output *** Only one 500Ω resistor should

HOT ~
24 VAC
COM ⊥
be used for multiple actuators
ALWAYS USE A SEPARATE wired in parallel. Up to four
TRANSFORMER FOR THE actuators may be wired in
A sinking 4 to 20 mA output uses a different logic to create a CONTROLLER UNLESS YOU
TRANSFORMER
#2 parallel to the 500Ω resistor.
KNOW A HALF-WAVE
control signal. In both a 0 to 10 VDC and sourcing 4 to 20 RECTIFIER IS USED!
LINE
mA application, the signal is regulated at the positive (+)
source of the signal. In a sinking application the signal is reg-
ulated between the device being controlled and common. Fig III-1
For this reason, the term “Output” in a sinking application is
sometimes confusing. Sinking 4 to 20mA BELIMO
ACTUATOR
BELIMO
ACTUATOR
Controller
POWER 3 3 Transformer #1
500 Ω

SUPPLY
The controller has one terminal that supplies a constant DC + 24V DC
2 2 HOT ~
24 VAC
L
I
(Typically) N
voltage (often +24V). The input of the actuators (wire #3) are 1
2 to 10V
1
COM ⊥ E

+ *
connected to the constant voltage. A 500Ω resistor is con- 4 to 20 mA

nected between wires #1 and #3 on one actuator connected SINKING


OUTPUT 1
to each output. (One resistor for each output.) Terminal #1 BELIMO
ACTUATOR

on the actuator is connected to the output of the controller. 3 Transformer #2


500 Ω

HOT ~ L
+ 2 I
4 to 20 mA 24 VAC N
1
The current will run from the constant voltage on the con- SINKING
COM ⊥ E

**
troller, to wire #3 on the actuator, through the 500 Ω resistor,
OUTPUT 2

to wire #1, and back to the input of the controller. * It is possible to connect two or more actuators to one transformer,
provided that the actuators are served by the same output.

From the controllers point of view, all the #3 terminals of the ** Each output requires its own transformer.
actuators are at a “common” constant +24VDC. The signal (If actuators which are connected to different sinking outputs are
powered, by mistake, from the same transformer, all the actuators
common, wire #1, of the actuators will vary with the control L(–)I N(+)
E
will respond to the average of the output signals. This can be
very deceptive, because when one output signal is changed the
signal. ALWAYS USE A SEPARATE corresponding actuator will move, giving the false impression that
TRANSFORMER FOR THE the system works. The problem is that the other actuators will
CONTROLLER UNLESS YOU also move, although they belong to other control loops. For
Because the signal common of the actuators is variable, each KNOW A HALF-WAVE
RECTIFIER IS USED!
example: Instead of operating the heating and cooling valves
and dampers in sequence, the valves and dampers will operate
output requires a separate transformer. The signal common at the same time, which is the wrong control sequence.)
of actuators connected to different outputs must never be
interconnected. (See note ** in the wiring diagram)
Fig. III-2 Sinking 4 to 20 mA

11
®

Analog outputs

III-D. Parallel Operation III-E. Master-Slave operation

BELIMO BELIMO
CONTROLLER ACTUATOR ACTUATOR
BELIMO BELIMO
Feedback CONTROLLER ACTUATOR ACTUATOR
Input (+) 5 5
(Optional) Feedback
Input (+) 5 5 Output 5 used to
(–) 4 4 (Optional) parallel a 2nd
2 to 10 V (–) 4 4 actuator.
Output (+) 3 3
2 to 10 V
Output (+) 3 3
(+)
(–) 2 2 Direct and reverse
L
I COM ⊥ (+)
(–) 2 2 acting are possible.
N COM (–) 1 1 L COM ⊥
E I COM (–) 1 1
NOTE: The output N
impedance of the E
HOT ~
24 VAC
COM ⊥

ALWAYS USE A controller must be


ALWAYS USE A SEPARATE

HOT ~
24 VAC
COM ⊥
SEPARATE observed.
TRANSFORMER FOR THE CONTROLLER
TRANSFORMER FOR UNLESS YOU KNOW A HALF-WAVE
THE CONTROLLER TRANSFORMER RECTIFIER IS USED!
UNLESS YOU KNOW A TRANSFORMER
HALF-WAVE RECTIFIER
IS USED! LINE NOTE: Master-Slave operation should be used
Note: If multiple actuators when it is important that one damper tracks the Note: If multiple actuators
are on one shaft, see movement of another. LINE
are on one shaft, see
Section V-A. Section V-A.

Fig III-3 Fig III-4

III-F. Monitoring feedback with a remote indicator

Belimo Types
Note: NM24-SR wire 4 is signal out.
AM, LF, LM, SM, GM, AF, NF, -SR Proportional Output wire 5 can be used as a
BELIMO feedback for true position indication.
ACTUATOR
2 to 10 V
Input (+) 5 Input

(–) 4
2 to 10 V Position
Output (+) 3
Feedback
(+)
(–) 2 Monitor
L
I COM ⊥
N COM (–) 1 COM
E

ALWAYS USE A SEPARATE


HOT ~
24 VAC
COM ⊥

TRANSFORMER FOR THE


CONTROLLER UNLESS YOU
KNOW A HALF-WAVE
RECTIFIER IS USED! TRANSFORMER

LINE

Fig. III-5

III-G. One Output/Multiple Transformers

CONTROLLER

Input (+)
BELIMO BELIMO BELIMO
(–) ACTUATORS ACTUATORS ACTUATORS
2 to 10 V
Output (+) 3 3 3 3 3 3
(+)
(–) 2 2 2 2 2 2
L
I COM ⊥
N COM (–) 1 1 1 1 1 1
E

ALWAYS USE A SEPARATE


HOT ~
24 VAC
COM ⊥

HOT ~
24 VAC
COM ⊥

HOT ~
24 VAC
COM ⊥

TRANSFORMER FOR THE


CONTROLLER UNLESS YOU
KNOW A HALF-WAVE
RECTIFIER IS USED! Note: If multiple actuators
are on one shaft, see
TRANSFORMER
Section V-A.
LINE LINE LINE

Fig. III-6

12
®

Wiring diagrams for Belimo products

IV. WIRING DIAGRAMS FOR BELIMO PRODUCTS

IV-A. Spring Return On/Off Control

24 V

24 VAC Transformer 1 24 VAC Transformer 24 VAC Transformer


1 1

1 Common Line 1 Common Line 1 Common


Line 3 3
3 Volts ● ● 2 + Hot Volts ● ● 2 + Hot
Volts ● ● 2 + Hot
5 5
2

S1
NC
AF24 US S2 ●
NF24 US 2 ● S1
S3 ●
LF24 US NO 5° to 85° (NF) NC
S2 ●
1 0° to 95° (LF) ●
Provide overload protection and disconnect as required. S3 ● 5°
NO
2 Actuators may be connected in parallel. Power con- NF24-S US 4
sumption must be observed. LF24-S US S4 4
6
3 Actuator may also be powered by 24 VDC.
NC

1 S5 ●
Provide overload protection and disconnect as required. ●
S6 ● 25° to 85°
Actuators may be connected in parallel. Power con- NO
2
24 VAC Transformer 3 2 sumption must be observed. AF24-S US
1 2
3 Actuator may also be powered by 24 VDC. 1
Line Blk (1) Common Provide overload protection and disconnect as required.
Volts For end position indication, interlock control, fan start-
● Red (2) + 4 Actuators may be connected in parallel. Power con-
up, etc., NF24-SUS incorporates a built-in auxiliary 2
sumption must be observed.
● Wht (3) + switch: 1 x SPDT, 7A (2.5A) @250 VAC, UL listed,
a adjustable 5° to 85°. 3 Actuator may also be powered by 24 VDC.
● ● Wht (4) +
a open 5 Meets UL and CSA requirements without the need of an For end position indication, interlock control, fan start-
electrical ground connection. 4
a closed up, etc., AF24-S incorporates two built-in auxiliary
CCW CW
switches: 2 x SPDT, 7A (2.5A) @250 VAC, UL listed,
The indication of direction AF24-3 (-S) US 6 For end position indication, interlock control, fan start- one switch is fixed at +5°, one is adjustable 25° to 85°.
is valid for switch position CW. LF24-3 (-S) US up, etc., LF24-SUS incorporates a built-in auxiliary
switch: 1 x SPDT, 6A (1.5A) @250 VAC, UL listed, 5 Meets UL and CSA requirements without the need of an
adjustable 0° to 85°. electrical ground connection.
1
Provide overload protection and disconnect as required.

2 Actuators may be connected in parallel. Power con-


sumption must be observed.
3 Actuator may also be powered by 24 VDC.

120/230 V

120 VAC 120 VAC 120 VAC


(230 VAC for AF230) 1 Neutral (230 VAC for AF230)
L1 N
L1 N 1 Neutral 1 3 L1 N 1 Neutral
3 L2 H ● ● 2 Hot
1 1 3
L2 H ● ● 2 Hot L2 H ● ● 2 Hot
2 5
4 5
S1
NC
2 S2 ●

AF120 US/NF120 US S3 ● 5° to 85° S1
LF120 US NO
AF230 US/LF230 US NC
S2 ●
NF120-S US 4 ●
1 Provide overload protection and disconnect as required. LF120-S US S3 ● 5°
NO
Actuators may be connected in parallel. Power con- LF230-S US 6
2 sumption must be observed. S4 4
NC
3 No ground connection is required. S5 ●

Meets UL and CSA requirements without the need of an 1 S6 ● 25° to 85°
4 electrical ground connection. Provide overload protection and disconnect as required. NO

Actuators may be connected in parallel. Power con- AF120-S US


2 AF230-S US 2
sumption must be observed.
1
3 No ground connection is required. Provide overload protection and disconnect as required.
2 Actuators may be connected in parallel. Power con-
4 For end position indication, interlock control, fan start- sumption must be observed.
up, etc., NF120-SUS incorporates a built-in auxiliary
switch: 1 x SPDT, 7A (2.5A) @250 VAC, UL listed, 3 No ground connection is required.
adjustable 5° to 85°.
4 For end position indication, interlock control, fan start-
Meets UL and CSA requirements without the need of an up, etc., AF120/230-S incorporates two built-in auxil-
5 electrical ground connection. iary switches: 2 x SPDT, 7A (2.5A) @250 VAC, UL
listed, one switch is fixed at +5°, one is adjustable 25°
For end position indication, interlock control, fan start-
6 to 85°.
up, etc., LF120/230-SUS incorporates a built-in auxiliary
switch: 1 x SPDT, 6A (1.5A) @250 VAC, UL listed, Meets UL and CSA requirements without the need of an
adjustable 0° to 85°. 5 electrical ground connection.

13
®

Wiring diagrams for Belimo products

IV-B. Non-Spring-Return On/Off Control

24 VAC Transformer 1 24 VAC Transformer 24 VAC Transformer


1 1

Line 1 Common Line 1 Blk Common 1 Blk Common


Line
Volts 2 + Volts ● 2 Red + Volts ● 2 Red +
● 2

2

3 +
a a
● ● 3 Wht + ● ● 3 Wht +
Parallel connection of several a open a open
actuators is possible. a closed
A a closed
The indication of direction SM24 US 6
is valid for switch position A. SMC24 US The indication ●

The indication S1
B 5
of direction is valid for ●10° ● of direction is valid for NC 3
switch position A.
3
1 Provide overload protection and disconnect as ● 0° switch position R. S2 ●
required. ●
4 ●
80°

S3 ● 0° to 95°
NO

A L R
SM24-S US LM24-S US
1 24 VAC Transformer B

Line 1 Blk Common 1 Provide overload protection and disconnect as required.


Volts ● 2 Red + 2 1 Provide overload protection and disconnect as required.
Actuators may also be powered by 24 VDC
2 2 Actuators may also be powered by 24 VDC
3 SPDT, 2A @24 VAC
a
● ● 3 Wht + For end position indication, interlock control, fan startup,
3
a open
a closed
On-Off Control of SM24-S US etc., LM24-S US incorporates a built-in auxiliary switch: 1
L R A x SPDT, 6A (2.5A) @24 VAC, UL listed, adjustable 0° to
The indication of direction is 4 95°.
valid for switch position R. (position B
A on GM24 US and SM24-S US) 1 24 VAC Transformer 4
LM24 US 2 On-Off Control of LM24-S US
3 NM24 US GM24 US Blk (1) Common –
Line
Volts ● Wht (2) +
1 Provide overload protection and disconnect as required.
2 Actuators with plenum rated cable do not have numbers a open a
on wires; use color codes instead. a closed ● ● Wht (3) +
3 See special wiring diagrams for LM24-T US.
LM and NM actuators use a L/R switch to change rota- CCW CW
4
tion. SM and GM actuators use a A/B switch to change
rotation. The indication of direction AM24 (-S) US
is valid for switch position CW.

On/Off Control GM, SM, NM, LM 1 Provide overload protection and disconnect as required.
2 Actuators may also be powered by 24 VDC
For end position indication, interlock control, fan startup,
3
etc., AM24-S US incorporates two built-in auxiliary switch-
es: 2 x SPDT, 6A (1.5A) @250 VAC, UL listed,
adjustable between 0° and 95°.
Meets UL and CSA requirements without the need of
4 an electrical ground connection.

On-Off Control of AM24 (-S) US

IV-C. Floating Point Control, Spring Return and Non-Spring-Return

Spring Return

1 24 VAC Transformer 3 2 24 VAC Transformer 2 4


1 3 S1 For end position indica-
Line Blk (1) Common 1
Line Blk (1) Common NC tion, interlock control,
Volts S2 ●
fan startup, etc.,
● Red (2) + Volts ● Red (2) + ●
S3 ● 5° AF24-3-SUS incorpo-
Wht (3) + a Wht (3) +
NO rates two built-in auxil-

● iary switches: 2 x

● ●
Wht (4) + ● S4 SPDT, 7A (2.5A) @250
Installation Side Installation Side
b Grn (4) +
NC VAC, UL listed, one
CCW CW S5 ● switch is fixed at +5°,
xx

xx

xx

xx
xx

xx

xx

xx

xx xx
xx xx xx xx
xx xx
xx xx
xx xx


xx xx xx xx

CW CCW
xx xx xx xx
xx xx xx xx
xx xx xx xx

one is adjustable 25° to


x x x x

Switch
CCW CW
AF24-3 (-S) US Switch
CCW CW
S6 ● 25° to 85°
Positions
Direction of Rotation Switch
Positions
Direction of Rotation Switch
LF24-3 (-S) US NO 85°.
a b a b
(3) (4) CW CCW CW CCW (3) (4) CW CCW CW CCW

AF…-S US 1
stop stop stop stop stop stop stop stop The indication of direction
The indication of direction is valid for switch position CW.
is valid for switch position CW. Auxiliary switches of AF24-3-S US

1 Provide overload protection and disconnect as required.


1 Provide overload protection and disconnect as required.
2 Actuators may be connected in parallel. Power con-
sumption must be observed. For end position indica-
Actuators may be connected in parallel. Power con- 1
2 tion, interlock control,
sumption must be observed. S1 fan startup, etc.,
3 May also be powered by 24 VDC.
NC
LF24-S US incorporates
3 May also be powered by 24 VDC. Actuators with plenum rated cable do not have numbers on S2 ●
4 ● a built-in auxiliary
wires; use color codes instead. S3 ● 0° to 95° switch: 1 x SPDT, 6A
NO
(1.5A) @250 VAC, UL
LF24-3-S US 1 listed, adjustable 0° to
85°.

Floating point control of AF24-3 (-S) US Floating point control of LF24-3 (-S) US Auxiliary switches of LF24-3-S US

14
®

Wiring diagrams for Belimo products

1
24 VAC Transformer (Triac Sink with Separate Transformers)
Line (Triac Source)
1 24 VAC Transformer
Volts
1 24 VAC Transformer
Line
2 Line Volts
Hot COM Volts
● ● Blk (1) Common
2
Red (2) + Hot

● Wht (3) + Blk (1) Common


Hot COM
Wht (4) + ● ● Red (2) + Hot 5
● /Grn
Wht (3) +
CCW CW
AF24-3 (-S) US ● Wht (4) +
6 /Grn
LF24-3 (-S) US 6 CCW CW
Controller ●
AF24-3 (-S) US
The indication of direction ●
is valid for switch position CW.
LF24-3 (-S) US

Controller The indication of direction


is valid for switch position CW.

1 Provide overload protection and disconnect as required.


24 VAC Transformer
1
Line
(Triac Sink) 2 Actuators may be connected in parallel. Power consumption must be observed.
Volts 3 May also be powered by 24 VDC.
2 The Common connection from the actuator must be connected to the Hot connection of the
4
Hot COM controller.
● ● Blk (1) Common 4
Red (2) + Hot
5 The actuator Hot must be connected to the control board Common.
5
● Wht (3) +
6 Actuators with plenum rated cable do not have numbers on wires; use color codes instead.
Wht (4) +
/Grn AF… No. 4 wire is white; LF… No. 4 wire is green.
CCW CW

AF24-3 (-S) US
6
LF24-3 (-S) US
Controller
The indication of direction
is valid for switch position CW.

Floating point control of AF24-3(-S) US and LF24-3(-S) US from triac

Non-Spring Return

24 VAC Transformer 1 24 VAC Transformer 1 24 VAC Transformer 4


1 2
2
Line 1 Common Line ● 1 Common Line Blk (1) Common –
Volts 2 + Volts ● 2 + Volts Wht (2) +
● ● ●
stop
● ● Stop ●
● ●
3 + ●
● 3 + Wht (3) +

Parallel connection of several 3


actuators is possible. CCW CW
A SM24 US
The indication of direction The indication of direction
is valid for switch position A. SMC24 US Swapping wires 2, 3 changes the
is valid for switch position CW.
AM24 (-S) US
B GM24 US direction of rotation. LM24-T US
4
1 Provide overload protection and disconnect as
required. 1 Provide overload protection and disconnect as required.
1 Provide overload protection and disconnect as required.
2 Actuators may also be powered by 24 VDC
2 Actuators may also be powered by 24 VDC
For end position indication, interlock control, fan startup,
3 The LM24-TUS actuator has terminals instead of wires. 3
etc., AM24-S US incorporates two built-in auxiliary switch-
1 24 VAC Transformer The LM24-T US actuator does not have a direction of es: 2 x SPDT, 6A (1.5A) @250 VAC, UL listed,
4 rotation switch. adjustable between 0° and 95°.
Line 1 Blk Common
Volts Meets UL and CSA requirements without the need of

2 Red + 4 an electrical ground connection.


stop

3 Wht +
Floating Point Control of LM24-T US
Floating Point Control of AM24 (-S) US
2 1 24 VAC Transformer
L R 3 1 Blk Common
The indication of direction LM24 US
Line
is valid for switch position R. NM24 US Volts 2 Red +
● 2
● Stop
1 Provide overload protection and disconnect as required. ●
3 Wht +
2 Actuators with plenum rated cable do not have numbers
on wires; use color codes instead. a open
3 See special wiring diagrams for LM24-T US. a closed

The indication S1
of direction is valid for NC
switch position R. S2 ●

Standard Floating Point Control S3 ●
NO
0° to 95°

L R
LM24-S US

1 Provide overload protection and disconnect as required.


2 Actuators may also be powered by 24 VDC

Floating Point Control of LM24-S US

15
®

Wiring diagrams for Belimo products

IV-D. Proportional Control

Standard Wiring Standard Wiring Standard Wiring


24 VAC Transformer 24 VAC Transformer 24 VAC Transformer
1 1 1
Line ● Blk (1) Common Line ● ● Blk (1) Common 3 ● Blk (1) Common
Line
Volts Red (2) + Hot
3 Volts Red (2) + Hot Volts 3
Red (2) + Hot
500Ω
Ω 1/2 watt 6
2 (–)
Control Signal (–) Control Signal (–)
2 to 10 VDC (+) Wht (3) Y1 Input, 2 to 10 V 4 to 20 mA (+) ● Wht (3) Y1 Input, 2 to 10 V Control Signal Wht (3) Y1 Input, 2 to 10 V
0 to 20 V phasecut
(4) Y2 5 (4) Y2 5 (Staefa) (+) (4) Y2 Input, 0 to 20 V Ph.cut
2
2 to 10 VDC Feedback signal Grn (5) U Output 2 to 10V Grn (5) U Output 2 to 10V 2 to 10 VDC Feedback signal Grn (5) U Output 2 to 10V
Feedback is only used if positive
CCW(L) CW(R) A CCW(L) CW(R) A verification of the position is CCW(L) CW(R) A
4 4 needed.
4
B B 2 B

Override to zero position Override to zero position Override to zero position


24 VAC Transformer 24 VAC Transformer 24 VAC Transformer

Line ● 1 Common Line ● ● 1 Common ● 1 Common


Line
Volts 2 + Hot Volts 2 + Hot Volts 2 + Hot
500Ω
Ω 1/2 watt
(–) A (–) (–)
Control Signal Control Signal
2 to 10 VDC (+) ● ● 3 Y1 Input, 0 to 10 V 4 to 20 mA (+) ● ● ● 3 Y1 Input, 0 to 10 V Control Signal
3 Y1 Input, 0 to 10 V
A 0 to 20 V phasecut A
A Open = 0 V Position 4 (Staefa) (+) ● ● 4 Y2 Input, 0 to 20 V Ph.cut
A Closed = Normal Operation A Open = 4 mA Position
A Closed = Normal Operation 5 5
A Open = 0 V Position
A Closed = Normal Operation

Override to 10 V position Override to 20 mA position Override to 10 V position


24 VAC Transformer 24 VAC Transformer
24 VAC Transformer
Line ● 1 Common Line ● ● 1 Common
Line ● 1 Common
Volts ● 2 + Hot Volts ● 2 + Hot
Volts ● 2 + Hot
B Ω B
(–) ● (–) ●
Control Signal Control Signal (–)
2 to 10 VDC ● 3 Y1 Input, 0 to 10 V 4 to 20 mA ● 3 Y1 Input, 0 to 10 V
(+) ● (+) ● ● Control Signal B 3 Y1 Input, 0 to 10 V
C 500Ω C 4 0 to 20 V phasecut ●
1/2 watt (Staefa) ● 4 Y2 Input, 0 to 20 V Ph.cut
B Closed = 10 V Position 5 (+) ●
C Closed = Normal Operation B Closed = 20 mA Position C
C Closed = Normal Operation B Closed = 10 V Position
C Closed = Normal Operation

Override Open* Override Open* Override to 10 V position*


24 VAC Transformer 24 VAC Transformer 24 VAC Transformer

Line ● 1 Common ● ● 1 Common Line ● 1 Common


Line
Volts ● 2 + Hot Volts Volts ● 2 + Hot
● 2 + Hot

(–) Ω
Control Signal Control Signal (–) Control Signal (–) D
2 to 10 VDC (+) 3 Y1 Input, 0 to 10 V 4 to 20 mA (+) ● 3 Y1 Input, 0 to 10 V 0 to 20 V phasecut ● ● 3 Y1 Input, 0 to 10 V
D 500Ω D
● 4 Y2 (Staefa)
● 1/2 watt ● ● 4 Y2 (+) 4 Y2 Input, 0 to 20 V Ph.cut
D Open = Normal Operation 5 D Open = Normal Operation 5 D Open = Normal Operation 5
D Closed = 10 V Position * This method provides a simpler * This method provides a simpler D Closed = 10 V Position * This method provides a simpler
method for full position override.
D Closed = 20 mA Position
method for full position override. method for full position override.
Cannot be used with the LM, NM, AM and NF Series actuators. Cannot be used with the LM, NM, AM and NF Series actuators.
C B 0 to 20 V control signal (Staefa) is only available
on models SM24-SR, GM24-SR and AF24-SR.

2 to 10 VDC Control Signal 4 to 20 mA Control Signal 0 to 20 VDC Control Signal (Staefa)

Notes 1
24 VAC Transformer

1 Provide overload protection and disconnect as required. Line Blk (1) Common
3
Volts Red (2) + Hot
Actuators may be connected in parallel. Power consump-
2
tion and input impedance must be observed. Wht (3) Y1 Input, 6 to 9 V
Control Signal
3 Actuator may also be powered by 24 VDC. 6 to 9 VDC (+) Wht (4) Y1 Output 20 V

SM and GM actuators use an A/B switch to change rota- Wht (5) U Control Common
4 tion. A = CW with an increase in signal; B = CCW with an Power to Controller
increase in signal. Controller Common (–) CW CCW
2
LM, and NM actuators use a L/R switch to change rota-
tion. L = CW with an increase in signal; LF24-SR(-S)-MP US
R = CCW with an increase in signal.
LF, NF and AF actuators use a CW/CCW switch to
change direction. CW = clockwise with a decrease in sig-
nal. CCW = counter clockwise with a decrease in signal. 1 Provide overload protection and disconnect as required.
Wire #4 is used for feedback on the NM24-SR. 2 Actuators may be connected in parallel. Power con-
5
sumption and input impedance must be observed.
6 ZG-R01 may be used. 3 Actuator may also be powered by 24 VDC.
Actuators are provided with color coded wires. Wire
7 numbers are provided for reference.
2 to 10 VDC control of LF24-SR(-S)-MP US

16
®

Wiring diagrams for Belimo products

Pulse Width Modulation control (PWM)

1 24 VAC Transformer 2 24 VAC Transformer 2 Controller Power Source 2


1 1
Controller Common
Line ● ● Blk (1) Common – ● Blk (1) Common ● Blk (1) Common
Line Line
Volts ● Red (2) Hot + Volts Volts
Red (2) + Hot ● Red (2) + Hot
4
Wht (3) Y Input
2 to 10 VDC (–) PWM (COM) ●
24 VAC
Feedback Signal (+) Wht (5) U Output Control Signal ● Wht (3) Y PWM Input Control Signal (+) Wht (3) Y PWM Input
Feedback (+) Grn (4) U 2 to 10V Output Feedback (+) Grn (4) U 2 to 10V Output
CCW CW 3 L R L R
3 4 3
AM24-PWM US

(Dry Contact) (Triac Source)


NM24-PWM US NM24-PWM US
1 Provide overload protection and disconnect as required.

Actuators may be connected in parallel. Power con- Controller Power Source 2


2 1
sumption and input impedance must be observed.
Line ● Blk (1) Common
3 PWM signal is available in 3 ranges. Provide overload protection and disconnect as required. Volts
1 Red (2) + Hot

Control signal may be pulsed from either the Hot or Actuators are provided with color coded wires. Wire num- 24 VAC
4 2 bers are provided for reference.
Common 24 VAC line.
Control Signal (+) Wht (3) Y PWM Input
3 PWM range is selectable in 4 ranges Feedback (+) Grn (4) U 2 to 10V Output
Pulse width modulation control of L R
4 The feedback signal cannot be used if the analog input of 3
AM24-PWM US the controller is referenced to the system ground.

(Triac Sink) NM24-PWM US

1 24 VAC Transformer 3 2

Line ● ● Blk (1) Common Pulse width modulation control of NM24-PWM US


Volts ● Red (2) + Hot
4
Wht (3) Y Input
2 to 10 VDC (–)
Feedback Signal (+) Wht (5) U Output

CW CCW
5
AF24-PWM US

1 Provide overload protection and disconnect as required.


Actuators may be connected in parallel. Power con-
2 sumption and input impedance must be observed.
3 Actuator may also be powered by 24 VDC.

4 Control signal may be pulsed from either the Hot or


Common 24 VAC line.
5 The direction of rotation switch is also used to set the 3
selectable control ranges.

Pulse width modulation control of


AF24-PWM US

Start Point Span Adjustable (SRS)

1 1 24 VAC Transformer 2
24 VAC Transformer 2
5 5
Line ● Blk (1) Common Line ● Blk (1) Common

Volts Volts Red (2) + Hot


Red (2) + Hot
● Ω
4 to 20 mA (–) ● 500Ω (–)
Control Signal
Control Signal (+) ● Wht (3) Y Input (+) Wht (3) Y Input
4
Grn (4) U Output Grn (4) U Output
2 to 10 VDC (–) ●
Feedback Signal (+) L R L R
NM24-SRS US NM24-SRS US
4
3 To Other
Actuators

Provide overload protection and disconnect as required. 1 Provide overload protection and disconnect as required.
1
Actuators are provided with color coded wires. Wire num- Actuators are provided with color coded wires. Wire num-
2 2 bers are provided for reference.
bers are provided for reference.

Connect actuator common (Wire 1) to Negative (–) leg of 3 Connect actuator common (Wire 1) to Negative (–) leg of
3
control circuits only. control circuits only.

The start point and span can be adjusted to sequence The start point and span can be adjusted to sequence
4 4
multiple actuators from one control signal. Up to 4 actua- multiple actuators from one control signal. Up to 4 actua-
tors may be paralleled from 1 resistor. tors may be paralleled from 1 resistor.

5 Actuator and controller must have separate transformers. 5 Actuator and controller must have separate transformers.

4 to 20 mA control of NM24-SRS with 2 Voltage control of NM24-SRS US


to 10 VDC feedback output

17
®

Wiring diagrams for Belimo products

IV-E. Proportional Potentiometric Control


24 VAC Transformer Q209A Minimum
1 Position
Switch A Switch B Damper Position 24 VAC
Potentiometer
1 Common Transformer
● ● Damper Open Line 3 1
● ●
Volts 2 + Hot
Line 1 Common
● ● ● ● Damper Closed 5 3
2 Volts 2 + Hot
The direction of rotation switch is set so that the fail safe position and the W ● 3 W (P1) 5
position of the damper is closed with no signal at wire R.
6
Shunting
2
R ● 4 R (P2) ●
6
24 VAC Transformer Resistor B R W 3 W (P1)
1 B ● 5 B (P3)
4 H205 ● 4 R (P2)
Line 1 Common Series 90 AF24-SR95 US Changeover W R B
Controller Controller ● 5 B (P3)
Volts 2 + Hot 3 SM24-SR94 US
AF24-SR95 US
4 1
A 2 SM24-SR94 US
● ● Line 1 Common W
3 W (P1) 3 Shunting
Volts 2 + Hot Resistor
135Ω 4 R (P2) B Occupied
B 5 Contact
● ● 5 B (P3)
Y
AF24-SR95 US ● 3 W (P1) 6 Honeywell T675A
SM24-SR94 US No. of Morning Warmup
SM24-SR90 US ● 4 R (P2) R R W
24 VAC Transformer actuators Resistance 4
1 2 140Ω ● W973, W7100
3 71.5Ω
5 B (P3) Controller
Line 1 Common
3 4 47.5Ω AF24-SR95 US
Volts 5 37.5Ω To other
2 + Hot actuators SM24-SR94 US
4 6 28Ω
Resistor Kit No. ZG-R03
A 1
W ● ● 3 W (P1) Line 1 Common
Line 1 Provide overload protection and disconnect as required. 3
R 4 R (P2) Each actuator and controller must have separate transformers. Volts 2 + Hot
Volts B 2
5
B ● ● 5 B (P3) Consult controller instruction data for more detailed
2 3 6
Controller AF24-SR95 US installation information. ● 3 W (P1)
SM24-SR94 US 4 Resistor value depends on the type of controller and No. of
actuators Resistance
● 4 R (P2)
1 the number of actuators. No resistor is used for one
Provide overload protection and disconnect as required. 2 1300Ω ● 5 B (P3)
actuator. Honeywell resistor kits may also be used.
3 910Ω
2 Actuator and controller must have separate transformers. AF24-SR95 US
5 To reverse control rotation, use the reversing switch. 4 768Ω
To other
3 Consult controller instruction data for more detailed Resistor Kit No. ZG-R06 actuators SM24-SR94 US
installation information. 6 If AF24-SR95 US or SM24-SR94 US operates with other
model actuators, the running time must be considered
4 To reverse control rotation, use the reversing switch. in the design. Damage may occur due to over-pressur-
Used with the W973 and W7100 controllers.
ing of the duct work.
Override of AF24-SR95 US and
SM24-SR94 US Wiring multiple actuators to a Series
90 controller. Honeywell Q209A
24 VAC Minimum Position
S963A Potentiometer
Minimum Position Transformer
24 VAC Transformer 24 VAC 1
1 Transformer Potentiometer
1 1 Common
Line 1 Common Line 3
3 Line 1 Common Volts
Volts 2 + Hot 2 + Hot
Volts 2 + Hot 5
4 3 2
Series 90 5
2 R B W 6
Controller W ● 3 W (P1)
W W B R 3 W (P1) 6
B ● R B W ●
4
3 W (P1) R R W ● 4 R (P2)
Series 90 R 4 R (P2)
Controller R ● 4 R (P2)
2 B ● 5 B (P3)
B 5 B (P3) Shunting
Resistor
W ● 5 B (P3) Honeywell
Series 90 low limit control AF24-SR95 US
Shunting
Resistor W973, W7100 T675A Morning AF24-SR95 US
3 T775
135Ω for 0 to 50% control SM24-SR94 US AF24-SR95 US Warmup SM24-SR94 US
280Ω for 0 to 100% control 4 SM24-SR94 US
1 B R W
Provide overload protection and disconnect as required.
H205 Change- Occupied
2 Actuator and controller must have separate transformers. over Controller Contact

Consult controller instruction data for more detailed


3
installation information.
4 To reverse control rotation, use the reversing switch. 1
1 Line 1 Common
3
Line 1 Common Volts 2 + Hot
3
AF24-SR95 US and SM24-SR94 US used Volts 2 + Hot 5
5 2
with a Seris 90 controller and a Series 2 ● 3 W (P1)
6
90 low limit control ●
6
3 W (P1) ● 4 R (P2)
● 4 R (P2) ● 5 B (P3)
24 VAC Transformer
1 ● 5 B (P3) AF24-SR95 US
To other
Line 1 Common AF24-SR95 US actuators SM24-SR94 US
3 To other
Volts 2 + Hot actuators SM24-SR94 US
4 1 Provide overload protection and disconnect as required.
2 1 Provide overload protection and disconnect as required. Each actuator and controller must have separate transformers.
W 3 W (P1) 2
Series 90 2 Each actuator and controller must have separate transformers. Consult controller instruction data for more detailed
Controller
R 4 R (P2) 3
Consult controller instruction data for more detailed installation information.
B R W B 5 B (P3) 3
installation information. Resistor value depends on the type of controller and
4
AF24-SR95 US Resistor value depends on the type of controller and the number of actuators. No resistor is used for one
Series 90 high limit control - 280Ω
SM24-SR94 US 4
the number of actuators. No resistor is used for one actuator. Honeywell resistor kits may also be used.
1 Provide overload protection and disconnect as required. actuator. Honeywell resistor kits may also be used. 5 To reverse control rotation, use the reversing switch.
2 Actuator and controller must have separate transformers. 5 To reverse control rotation, use the reversing switch. If AF24-SR95 US or SM24-SR94 US operates with other
6
Consult controller instruction data for more detailed 6 If AF24-SR95 US or SM24-SR94 US operates with other model actuators, the running time must be considered
3
installation information. model actuators, the running time must be considered in the design. Damage may occur due to over-pressur-
4 in the design. Damage may occur due to over-pressur- ing of the duct work.
To reverse control rotation, use the reversing switch.
ing of the duct work.

AF24-SR95 US and SM24-SR94 US used Wiring multiple actuators to a Series Typical wiring diagrams for multiple
with a Seris 90 controller and a Series 90 controller using a minimum position actuators used with the W973, W7100
90 high limit control potentiometer. and T775 controllers.

18
®

Wiring diagrams for Belimo products

IV-F. Auxiliary Switch Wiring

S1 S1
NC
NC
S2 ● S2 ●
● ●
S3 ● S3 ● 5° S1
0° to 95° NO
NO NC
S2 ●
S4 ●
S4 S3 ● 5° to 85°
NC NO
NC
S5 ● S5 ●
● ●
S6 ● S6 ● 25° to 85° NF…-S US
0° to 95° NO
NO

AM…-S US AF…-S US

Auxiliary switch wiring for AM…-S US Auxiliary switch wiring for AF…-S US Auxiliary switch wiring for NF…-S US

6 S1 Grn
0° NC
5 ● NC
●10° ● S2 ●
Blk ●

● 0° ●
S3 ● 0° to 95° Wht ●
4 ●
80°
● NO
NO

LF…-S US P-370
SM24-S US LM24-S US

Auxiliary switch wiring for AM…-S US Auxiliary switch wiring for LF…-S US Auxiliary switch wiring for P-370 US
and LM24-S US

S1 S1 Product Voltage Resistive Inductive


N.C.
NC N.C.
S2 ●

S2 ●

load load
S3 ●
N.O.
NO
S3 ● S1, S2 120 7.0 A 5.0 A
N.O.
S1/SN1/SA1 S4
250 7.0 A 2.5 A
N.C. SA1, SA2 120 6.0 A 5.0 A
Note: S1,S2 are used S5 ●
with the SM and Gm
S6 ●

250 6.0 A 2.5 A
Series actuators. N.O. SN1, SN2 120 6.0 A 5.0 A
SN1,SN2 are used with S2/SN2/SA2
NM Series actuators 250 6.0 A 2.5 A
AF…-S US 120 7.0 A 5.0 A
Auxiliary Switches 250 7.0 A 2.5 A
S1/S2 for SM, GM; SN1/SN2 for NM AM…-S US 120 6.0 A 3.0 A
SA1/SA2 for AM 250 6.0 A 1.5 A
LF…-S US 120 6.0 A 3.0 A
250 6.0 A 1.5 A
Note: LM24-S US 24 6.0 A 2.5 A
SA1, SA2, AM…24-S US, AF…24-S US, NF…-S US 120 7.0 A 5.0 A
NF…-S US auxiliary switches are double 250 7.0 A 2.5 A
insulated and meet UL and CSA require- P-370 120 1.0 A 1.0 A
ments without an electrical ground. 240 0.7 A 0.7 A
SM24-S US 24 2.0 A 2.0 A

19
®

Wiring diagrams for Belimo products

IV-G. Accessories

24 VAC Transformer Remote Control 24 VAC Transformer


1
24 VAC Transformer
Line Volts

1 Common 1 Line ● 1 Common


A
● ● 2 + ● 1 Common Volts ● 2 + Hot I
SPTT
switch
Line

B
● Volts ● 2 +
3 ● N
Control Signal (–) 4
C
● ● 3 + 3 + Y 0 to 10 VDC (+) 3 Y1 P
A
A …-SR US 0 to 20 V Phasecut 4 Y2
Alternative 2 1 SM24 US ● 2 U
switching + B U 2 to 10 VDC 5 U
with relay. GM24 US A Feedback signal
B T
C ● ● 6 Z
Override
2 A ●
Switch Position 3
A - Open A = Closed B ● ●
3
B - Mid-Position
B = Normal C ●
C - Closed
4 1 Common C = Open O
Override control 1 Common
● 2 + U
SZS A B Damper control 2 + Hot
T
1 The direction of rotation off off 0% 3 Y 3 Y1 P
switch on the actuator must be off on 0%
● ● 4 Z U
in position “A” for the SZS to function correctly. on off 0 to 100%
B T
on on 100%
SGA24 SGF24 5 U
2 Parallel connection of further actuators is not possible. 2
SBG24
Reverse A and C connections to the actuator to change
3
direction of rotation.
1 Common
24 VAC Minimum Position Setting 2
2 + Hot
SZS Mid Position Switch Transformer

Line ● 1 Common
Volts ● 2 + 3 Y1
1 3 Y
2 5 U
. . -SR US
0
P1
…-SR US 5
0 to 10 VDC
(–) ● 1 Common
P2 Control Signal (+)
2 +
3 Y
P3 4 Z
10

P…/PA… SGA24 SGF24 1 Provide overload protection and disconnect as required.


Note: Used with the SM
and GM Series actuators 1 2 Actuators may be connected in parallel. Power con-
Provide overload protection and disconnect as required. sumption and input impedance must be observed.
2 Override switches are optional. The actuator and SBG-24 may be powered from the
3
Feedback Potentiometer same transformer.
P… used with SM/GM SGA, SGF Positioners 4 The controller should be powered from a separate
transformer.
PA… used with AM
5 Wire No. 4 on the NM24-SR US is used for feedback.

SBG 24 Range Controller


24 VAC Transformer
1
Line ● 1 Common
Volts 3
● 2 + Hot
4
Control (–) ●
Signal (+) 3 Signal Input
2 4 Output, 2 to 10 VDC

IRM-100 24 VAC Transformer


1 Line ● 1 Common
Line ● 1 Common Volts ● 2 + Hot
Volts ● 2 + Hot 3 Signal Input
#1
Reheat output (–) ● ● ∩∩∩ 4 Contactor
● 3 Y1
(2 to 10 VDC)
from TRS-M
(+) ●
#2
5 Ref. signal }
Stage 1

thermostat or ● ∩∩∩ 1
6 Contactor
7 Ref. signal }
4 Y2 5 other controller Stage 2
2
5 U #3
To other ∩∩∩ 8 Contactor
9 Ref. signal }
actuators Reheat stage Stage 3
…-SR US (24 VAC con-
tactors 10 VA
COM max. per stage) ADS-100
1 Provide overload protection and disconnect as required.
2 The controller should be powered from a separate
transformer. 1 5,7,9 = Switch point reference signal for manual
The actuator and IRM-100 may be powered from the adjustment of stages 1,2, & 3 respectively.
3 same transformer. 2 Actuator and controller must have separate transformers.
Consult controller instruction data for more detailed
4 installation information.
5 To reverse control rotation, use the reversing switch.

ADS-100 Analog to Digital Switch


IRM-100 Input Rescaling Module

20
®

Wiring diagrams for Belimo products

IV-F. Accessories (continued)

24 VAC Transformer
Control interface diagrams 24 VAC Transformer
1
Line ● 1 Common
Line ● 1 Common
Volts
2 + Hot Volts
24 VAC Transformer ● 2 + Hot
See control
interface
} 3 + Signal Input
diagrams
4
4 – Signal Input Line ● 1 Common Control Signal (–)
below.
5 Aux. Power Output Volts ● 0 to 10 VDC (+) 3 Y1 Input, 0 to 10 V
2 + Hot
6 Output 2 to 10 VDC 3 AC 4 Y2
2
● 4 AC 5 U Output 2 to 10 V
PTA-250 3
1 5
5 5 …SR US
Line ● 1 Common 6
Volts PTA-250
2 + Hot
To …-SR Actuator
3 Y1
Triac, common pulsed signal (non-isolated circuit)
2 4 Y2 1 Common
4
5 U 2 + Hot
3
…-SR US 3 –
24 VAC Transformer
1 Provide overload protection and disconnect as required.
2 Actuator and controller must have separate transformers. Line ● 1 Common 4 +
Consult controller instruction data for more detailed Volts ●
3 2 + Hot ZAD24
installation information.
3 AC
4 To reverse control rotation, use the reversing switch.
● 4 AC 1 Provide overload protection and disconnect as required.
5 The PTA-250 and actuator may be powered from the 5
same transformer. 2 Actuator and controller must have separate transformers.
6 Actuators may be connected in parallel. Power con-
3
Control interface diagrams sumption must be observed.
PTA-250
To …-SR Actuator
24 VAC Transformer Actuator may also be powered by 24 VDC.
4
Triac, hot pulsed signal (non-isolated circuit)
Line ● ● 1 Common 5 Wire #4 is used for feedback on the NM24-SR US.
Volts
2 + Hot
N.O. 24 VAC Transformer
3 + Signal Input
4 – Signal Input PTA ● 1 Common ZAD24 Digital Position Indicator
5 Aux. Power Output Power 2 + Hot
6 3 AC
PTA-250 4 AC
To …-SR Actuator BAS
Power 5
Relay pulsed signal (non-isolated circuit)
6

24 VAC Transformer PTA-250 ZG-X40


To …-SR Actuator

Line ● 1 Common Triac, pulsed signal (isolated circuit) White Yellow


Volts 120 VAC 24 VAC
2 + Hot
N.O.
Black Yellow
3 + Signal Input
4 – Signal Input
Separate 5
power supply
12 to 24 6
VDC/VAC
PTA-250
ZG-X40 Transformer
To …-SR Actuator

Relay pulsed signal (isolated circuit)

PTA-250 Pulse Width Modulation Interface 24 VAC Transformer

Line ● ● 1 Common
Volts 2 + Hot
24 VAC 24 VAC
~ COM ~ COM Ω ZG-R01
max max
4A (T) 4A (T) ● 3 Y1 Input, 0 to 10 V
NSV-BAT (2) or equiv. NSV-BAT (2) or equiv. 4
+ +
5
– –

2 3 10 9 2 3 10 9
0 to 10 VDC Type Grey White
Output
Signal Input

1 11 NSV 24 1 11 NSV 24

Ω ZG-R02
1

3 2 1 Black
Failsafe direction
COM COM
must have a normally Y1 HOT COM
closed contact. (+) (–) SM24-SR US
3 2 1
~ ~ COM 1 The impedance of the device attached must be 100kΩ.
(+) (+) (–) SM24 US

NSV 24 Battery Back-up Module ZG-R01, ZG-R02 Resistor Kits

21
®

Application information

V. APPLICATION INFORMATION
V-A. Wiring for Multiple Actuators on One Shaft (AF/GM, for other actuators use next higher torque actuator)

24 VAC Transformer 24 VAC Transformer 24 VAC Transformer


1 1 1
Line ● 1 Common Line ● 1 Common Line ● 1 Common
Volts ● ● ● 2 + Hot Volts ● 2 + Hot Volts ● 2 + Hot

Control Signal (–) ● Control Signal (–) ●


2 to 10 VDC (+) 3 Y1 Input, 0 to 10 V 0 to 10 VDC (+) ● 3 Y1 Input, 0 to 10 V
3 4 Y2 4 Y2
5 5
5 U Output 2 to 10 V 5 U
AF24 US CCW CW
4 A 4
AF24-SR US B GM24-SR US
● 1 Common, Neutral
● 2 + Hot ● 1 Common ● 1 Common
● 2 + Hot ● 2 + Hot

3
● 3 Y1 Input, 0 to 10 V ● 3 Y1 Input, 0 to 10 V
4 Y2 4 Y2
To Other Actuators
AF24 US 5 U 5 U
CCW CW
A 4
1 4 To Other Actuators
To Other GM24-SR US
AF24-SR US (AM24-SR US only) AM24-SR US
L1 N ● 1 Neutral Actuators B

L2 H ● ● ● 2 Hot

24 VAC Transformer
1 24 VAC Transformer 1
3 Line ● 1 Common
Line ● ● Blk (1) Common
Volts ● 2 +
Volts ● ● Red (2) + Hot ●
AF120 US ●
● Wht (3) Y Input 2 ●
AF230 US
● 3 +
Wht (5) U Output
● 1 Common, Neutral
● 2 + Hot CCW CW
4
AF24-PWM US A 4
AM24-PWM US GM24 US
3 B AM24 US

● 1 Common
Blk (1) Common
To Other Actuators AF120 US ● 2 +
AF230 US Red (2) + Hot

Wht (3) Y Input


Note: ● 3 +
When using the AF24-SR95 US and the SM24-SR94 US Wht (5) U Output
consult the actuator data sheet.
CCW CW
4
To Other Actuators
AF24-PWM US A
(AM24-PWM US only) To Other Actuators 4
AM24-PWM US GM24 US
(AM24(-S) US only)
B AM24 US

1 24 VAC Transformer 3 2

Notes: Actuators which may be


Line ● Blk (1) Common
used on one shaft:
Volts ●● Red (2) + Provide overload protection and disconnect as required.
1

Max
Wht (3) +
Actuators may be connected in parallel. Power con-

2 Quantity
● sumption must be observed.

● Wht (4) +
Model Per Shaft
3 May also be powered by 24 VDC.
CCW CW
AF24(-S) US
4 AF120(-S) US 4
Set reversing switch (CCW-CW)(A-B) as required by
AF24-3 (-S) US 4
control logic and control range. AF230(-S) US
5 Actuator and controller must have separate transformers. AF24-SR(-S) US 4
● Blk (1) Common
AF24-3(-S) US 4
● Red (2) +


AF24-PWM US 2
Wht (3) +
AF24-SR95 US 1
● Wht (4) +
GM24 US 2
CCW CW 4
Note:
GM24-SR US 2
To Other Actuators AF24-3 (-S) US See page 23 for ladder diagram wiring of 2 to 10 VDC AM24(-S) US 4
actuators.
The indication of direction
AM24-SR US 4
is valid for switch position CCW. AM24-PWM US 4

22
®

Application information

V-A. (continued) Wiring for Multiple Actuators on One Shaft (AF/GM, for other actuators use next higher torque actuator)

24 VAC Transformer

Line ● 1 1 1 1
Volts 2 2 2 2 Note:
See table on page 23 for
(–) maximum number of
Control Signal actuators allowed.
(+) 3 3 3 3
5 5 5 5

All actuators except AF24-SR US

24 VAC Transformer
Note:
Line ● 1 1 1 1 AF24-SR US must be wired in this
Volts 2 2 2 2 manner when more than one actuator
is mounted on a single shaft.
(–)
Control Signal
(+) 3 3 3 3 A maximum of 4 actuators may be
mounted to a single shaft.
5 5 5 5

AF24-SR US

24 VAC Transformer DAMPER 1 DAMPER 2 24 VAC Transformer

Line ● 1 1 1 1 1 1 Line
Volts 2 2 2 2 2 2 Volts

(–)
Control Signal
(+) ● 3 3 3 3 3 3
5 5 5 5 5 5

Note:
Shown with typical 2 transformer wiring, if one transformer
does not have enough capacity for 6 actuators.

Typical wiring of multiple dampers with more than one AF24-SR US mounted on a single shaft.

23
®

Application information

V-B. Retrofit of Two-wire Thermostat Systems.


SINGLE CONTROL SEQUENCED, MULTI-
DC Power Supply George T. Hall - TT2000S PLE ACTUATOR SYS- DC Power Supply
RANGE SYSTEM Adjusted for 24 VDC Output 3 4 3 George T. Hall - TT2000S
4
Temperature Controller TEM - for use with Adjusted for 24 VDC Output Temperature Controller
24 VAC 24 VDC adjustable-range 24 VDC
24 VAC
Input Output actuators Output
1 2 (– +) (+ –) Input
1 2 (– +) (+ –)
To Other To Other
Line ● Temperature ●
Line Temperature
Volts Controllers Controllers
● (10 Max) Volts ●
120 VAC (10 Max)
120 VAC
1 2 Actuator A 1 2 Actuator A
Line ● ● 1 Blk Common ● ●
Line 1 Blk Common
Volts ● 2 Red + Hot Volts ● 2 Red + Hot
120 VAC ● Ω ● 3 Wht Y Input 120 VAC ● Ω ● 3 Wht Y Input
6 500Ω LM24-SR US 500Ω NM24-SRS US
NM24-SR US NOTES FOR BOTH DIAGRAMS SM24-SRS US
To other 6
5 SM24-SR US 1 Provide overload protection and disconnect as required.
actuators GM24-SR US 7
The DC power supply and actuator must be powered U0 ∆U
AF24-SR US 2 from separate 24 VAC sources.
Actuator B
Model # DCP-1.5-W from Kele & Associates (901) 382-
3 ● 1 Blk Common
4300. Model #LPR from Advanced Control
Technologies (800) 886-2281, or equivalent. ● 2 Red + Hot
4 ● 3 Wht Y Input
TT2000S from George T. Hall (714) 939-7100.
NM24-SRS US
5 Up to 4 actuators may be controlled from 1 resistor. 5 SM24-SRS US
To other
6 The 500Ω resistor converts the 4…20 mA control actuators
signal to 2…10 VDC. 7
U0 ∆U

The start point and span can be adjusted to sequence multiple actuators.
7
Example: Actuator A, range 2…6 VDC; Actuator B, range 6…10 VDC.

V-C. Sequencing Two or More Actuators With One Control Signal

ACTUATOR A IRM A
Adjusted for 2 to 6 VDC range. 24 VAC Transformer Adjusted for 2 to 6 VDC range.
24 VAC Transformer
1 1
Line ● 1 Common Line ● 1 Common
Volts 3 Volts ● 2 + Hot 3
● 2 + Hot ACTUATOR A
Adjusted for 2 to 6 VDC range.
2 2
(–) ● (–) ●
● 3 Input, 2 to 6 V
500Ω

● 3 Y1 Input, 2 to 6 V Control Signal


500Ω

Control Signal 1 Common


0 to 10 VDC 0 to 10 VDC 4 Output
4 Y2 (+) 2 + Hot 3
(+)
5 U 4 IRM-100
4
NM24-SRS US
SM24-SRS US 3 Y1 Input, 2 to 6 V
AM24-SR US 5 ● ● 4 Y2
● ●
ACTUATOR B IRM-100 5 U
Adjusted for 6 to 10 VDC range. Voltage Settings IRM B
Based on Adjusted for 6 to 10 VDC range. …-SR US
1 Common
4 to 20 mA Signal
3 1 Common
2 + Hot
mA VDC 2 + Hot 3
4 2
ACTUATOR B
3 Y1 Input, 6 to 10 V 5 2.5 Adjusted for 6 to 10 VDC range.
6 3 3 Input, 6 to 10 V
4 Y2 1 Common
7 3.5 4 Output
5 U 8 4 2 + Hot 3
NM24-SRS US 9 4.5 IRM-100
SM24-SRS US 10 5
AM24-SR US 5 11 5.5 3 Y1 Input, 6 to 10 V
12 6 1 Provide overload protection and disconnect as 4 Y2
13 6.5 required. 5 U
14 7 2 Actuator and controller must have separate
15 7.5 transformers. …-SR US
16 8 Consult controller instruction data for more
3
17 8.5 detailed installation information.
19 9.5 4 500Ω resistor if signal provided is 4 to 20 mA
20 10
5 The AM24-SR US may be programmed for
special control ranges by the MFT Handy tool.

24
®

Application information

V-D. Special Control Range Aplications

Control Signal Belimo Actuator Accessory Notes


1 to 5 VDC NM24-SRS US Set start point for 1 VDC, span for 4 VDC
SM24-SRS US Set start point for 2.0 VDC, span for 3 VDC*
SM24-SR US IRM-100 Calibrate the IRM-100 for an input range of
GM24-SR US 1 to 5 VDC.
NF24-SR US
AF24-SR US

4 to 20 mA Any -SR Actuator ZG-R01, or Wire the ZG-R01 accross the wires #1 and #3
500Ω, 1/4 w resistor
10.5 to 13.5 VDC NM24-SRS US — Set start point for 10.5 VDC, span for 3 VDC
SM24-SRS US ZG-R02 Wire the ZG-R02 between the controller output
and the actuator input. Set the SM24-SRS
to start at 5.25 VDC and the span to 1.6 VDC.
SM24-SR US IRM-100 Calibrate the IRM-100 for an input range of
GM24-SR US 10.5 to 13.5 VDC.
NF24-SR US
AF24-SR US
14 to 17 VDC NM24-SRS US — Set start point for 14 VDC, span for 3 VDC
SM24-SRS US ZG-R02 Wire the ZG-R02 between the controller output
and the actuator input. Set the SM24-SRS
to start at 7 VDC and the span to 1.6 VDC.
SM24-SR US IRM-100 Calibrate the IRM-100 for an input range of
GM24-SR US 14 to 17 VDC.
NF24-SR US
AF24-SR US
Pulse Width NM24-PWM uS Set the selector to desired pulse range
Modulation AF24-PWM US
SM24-SR US PTA-250 Wire the PTA-250 between the controller and the
NF24-SR US actuator. Set jumper setting for desired pulse range.

25
®

Application information

V-E. Floating Control Using a 2-wire V-G. Minimum Position with 0 to 10 V-H Wiring to Johnson Controls A350P
DC Control Signal VDC Actuators Controller

24 VAC Minimum Position Setting 24 VAC Transformer


1 Transformer

● 1 Common Line ● 1 Common


● 1 Common Line
} – + ● Volts 2 + Hot
24 VDC

Volts ● 2 +
2+
+ – ● 1 3 Y
3+
Stop . . -SR US
3 Y1 Input, 0 to 10 V
LM24 US (–) ● 1 Common 4 Y2
0 to 10 VDC
Note: Direction of rotation NM24 US Control Signal (+)
shown for the R or A position. SM24 US 2 + 5 U
GM24 US 3 Y …-SR US
4 Z
1 IN4001, IN4003 diode or equivalent, observe polarity. SGA24 SGF24

1 Provide overload protection and disconnect as required.

2 Override switches are optional.

VDC

24V
SN

C
V
I
24 VAC
V-F. Operating two 0 to 10 VDC Transformer

Controllers with the Higher of Two Line ●


Control Signals Volts

24 VAC Transformer
Johnson Controls A350P Controller
● 1 Common Multiple Power Source Wiring
Line
Volts 2 + Hot
1
Control Signal (–) ●
0 to 10 VDC 24 VAC Transformer
Controller A (+) ● 3 Y1 Input, 0 to 10 V
4 Y2 Line ● 1 Common
1 5 U Volts ● 2 + Hot
Control Signal (–) ●
LM24-SR US
0 to 10 VDC NM24-SR US
Controller B (+)
SM24-SR US
GM24-SR US 3 Y1 Input, 0 to 10 V
NF24-SR US
AF24-SR US 4 Y2
5 U
1 IN4001, IN4003 diode or equivalent, observe polarity. …-SR US

Explanation: The diode allows the positive (+) signal


to pass through it and does not allow a higher level pos-
itive signal to back feed to the other controller. Only the
highest controller signal is seen by the actuator. There
is a .7 VDC voltage loss across the diode. This makes
the actual voltage range 2.7 to 10.7 VDC.
1
VDC

24V
SN

C
V
I

Johnson Controls A350P Controller


Single Transformer Wiring

1 Power polarity must be correct

26
®

Application information

V-I. Wiring to Honeywell T775 Controller

24 VAC Transformer 24 VAC Transformer


24 VAC Transformer
Line ● 1 Common 1 Common
Line ● 1 Common Line
Volts 2 + Hot Volts
Volts 2 + Hot 2 + Hot
Resistor
1 ●
1 500Ω
1/2 W 1
3 Y1 Input, 0 to 10 V (ZG-R01)
● 3 Y1 3 W
4 Y2 4 R
4 Y2
5 U 5 B
5 U
LM24-SR US SM24-SR94 US
NM24-SR US LM24-SR US
NM24-SR US AF24-SR95 US
SM24-SR US
GM24-SR US SM24-SR US
NF24-SR US GM24-SR US
AF24-SR US NF24-SR US
AF24-SR US
C/F
C/F
C/F

24 VAC
1 2 3 4

24 VAC

1 2 3 4
24 VAC

1 2 3 4
Transformer Transformer
1 Transformer
SELECT SET ENTER
SA SB
1 SELECT SET ENTER
SELECT SET ENTER
SA SB
SA SB
Line Line
Line
Volts Volts
Volts
1 2 3 4 5 6
1 2 3 4 5 6
1 2 3 4 5 6
SA TOD 24V
SA TOD 24V
SA TOD 24V 1

3 2 1
3 2
B R 1W
3 2 1

OUTPUT 2 120 V OUTPUT 2 120 V


OUTPUT 2 120 V
NC COM
NC COM
COM 240V NC COM
COM 240V
NO COM 240V
NO
NO
NO NO
NO NO
COM COM NO NO
COM COM
NC NC COM COM
NC NC
NC NC
OUTPUT 3 OUTPUT 4
OUTPUT 3 OUTPUT 4
OUTPUT 3 OUTPUT 4

T775E1098 / T775F1089 T775E1015 / T775F1022


0 to 18 VDC Output Models T775E1056 / T775F1055
4 to 20 mA Output Models Electronic Series 90 Models

1 Use separate transformer for T775 if powering from 24 VAC. 1 Use separate transformer for T775 if powering from 24 VAC.
1 Use separate transformer for T775 if powering from 24 VAC.
Note: The T775 Controllers have an adjustable control
range of 0 to 18 VDC. Use the T775 Calibration instruc-
tions to calibrate a 2 to 10 VDC range.

24 VAC Transformer 24 VAC Transformer 24 VAC Transformer

● 1 Common Line ● 1 Common 1 Common


Line Line
Volts Volts 2 + Hot Volts
2 + Hot 2 + Hot
Resistor
1 ● 500Ω
1 1/2 W
(ZG-R01) 1
● 3 Y1
3 Y1 Input, 0 to 10 V 3 W
4 Y2 4 Y2 4 R
5 U 5 U 5 B
LM24-SR US LM24-SR US SM24-SR94 US
NM24-SR US NM24-SR US AF24-SR95 US
SM24-SR US SM24-SR US
GM24-SR US GM24-SR US
NF24-SR US NF24-SR US
AF24-SR US AF24-SR US

C/F
C/F C/F
1 2 3 4

1 2 3 4
1 2 3 4

SELECT SET ENTER


SELECT SET ENTER SELECT SET ENTER
SA SB
SA SB SA SB

1 2 3 4 5 6
1 2 3 4 5 6 1 2 3 4 5 6
SA TOD 24V
SA TOD 24V SA TOD 24V

3 2 1
3 2 1 3 2
B R 1W

OUTPUT 2 120 V Line


OUTPUT 2 120 V Line OUTPUT 2 120 V Line
NC COM
NC COM
Volts COM 240V
Volts NC COM
Volts
COM 240V COM 240V
NO
NO NO

NO NO
NO NO NO NO
COM COM
COM COM COM COM
NC NC
NC NC NC NC
OUTPUT 3 OUTPUT 4
OUTPUT 3 OUTPUT 4 OUTPUT 3 OUTPUT 4

T775E1098 / T775F1089 T775E1056 / T775F1055 T775E1015 / T775F1022


0 to 18 VDC Output Models 4 to 20 mA Output Models Electronic Series 90 Models

1 1 Use separate transformer for T775 if powering from 24 VAC. 1 Use separate transformer for T775 if powering from 24 VAC.
Use separate transformer for T775 if powering from 24 VAC.

Note: The T775 Controllers have an adjustable control


range of 0 to 18 VDC. Use the T775 Calibration instruc-
tions to calibrate a 2 to 10 VDC range.

27
®

Application information

V-J. Wiring to Siebe TP8100 Controller

Using LF24-SR(-S)-MP US
24 VAC Transformer

Line Blk (1) Common


Volts Red (2) + Hot

Wht (3) Y1 Input, 6 to 9 V

Wht (4) Y2 Output 20V


Wht (5) U Control Common

LF24-SR(-S)-MP US

Red + 20 VDC
Blue COM
Yel OP1

Siebe TP8100

Using other actuators


24 VAC Transformer, size
per Belimo literature (typically
5. . .8 VA per actuator).

120 VAC

∩∩∩∩
ASP-8301 provides 150 mA. A single TP-8101 L1 L2
draws 13 mA, so up to 7 TP-8101s can be pow-
ered from one ASP-8301. ∩∩∩∩
Other 20 VDC power supplies can be used.

24 VAC
Siebe TP-8100 Siebe ASP-8301
Thermostat Power Supply
+ 20 VDC

20 VDC 5 VAC
COM

COM
OP 1

+ –

R B Y Wire Color


● ●

1 2 3 4 5 Wire No

To other To other
+ Y1 Y2 U controllers actuators
COM

SM24-SRS US
SM24-SRS US modulating non spring return, 133 in-lb
with adjustable Zero and Span set to 6 to 9 VDC
Y1 = 2 to 10 VDC In Important: Observe polarity of COM and (–) on all devices.
Y2 = 2 to 20 V P/C In
U = 2 to 10 VDC Out

Fixed Span Actuators


The actuators listed below have fixed inputs of 2 to 10 VDC (8 VDC span). The throttling range of the TP-81xx corre-
sponds to a 6 to 9 VDC output (3 VDC span) even though the controller produces a 2 to 15 VDC output. When using
these actuators, certain adjustments need to be made to properly utilize the 2 to 10 VDC portion of TP-8100 output.
1. Calibrate the TP8100 to a 6 VDC output when the space is at setpoint. See Barber Colman's General
Instruction sheet for calibration procedure.
2. Multiply the indicated throttling range by 2.6 (new 8 VDC span divided by the original 3 VDC span).

LM24-SR US modulating non spring, 35 in-lb


NF24-SR US modulating spring return, 60 in-lb
NM24-SR US modulating non spring, 75 in-lb
AF24-SR US modulating spring return, 133 in-lb
SM24-SR US modulating non spring, 133 in-lb
AM24-SR US modulating non spring, 160 in-lb
GM24-SR US modulating non spring, 266 in-lb

28

You might also like