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Bioresource Technology 194 (2015) 383–388

Contents lists available at ScienceDirect

Bioresource Technology
journal homepage: www.elsevier.com/locate/biortech

Review

Membrane bioreactor: A mini review on recent R&D works


Liying Huang a, Duu-Jong Lee a,b,c,⇑
a
Department of Chemical Engineering, National Taiwan University, Taipei 10617, Taiwan
b
Department of Chemical Engineering, National Taiwan University of Science and Technology, Taipei 10607, Taiwan
c
R&D Center for Membrane Technology, Chung Yuan University, Chung-Li 32023, Taiwan

h i g h l i g h t s g r a p h i c a l a b s t r a c t

 Novel MBR systems were developed


effluent
and reviewed in this article. GAC
 Revised MBR architectures and the
draw soluon
use of hybrid systems are listed and sponge
discussed. X water
 Recent development of forward Adsorpon microalgae
osmosis MBR is documented. Fluidized bed
 Challenges and prospects of MBR Feed tank
Moving bed
technologies are highlighted.
EC
air on (aerobic)
air off (anaerobic)

a r t i c l e i n f o a b s t r a c t

Article history: Membrane bioreactor (MBR) has been widely applied worldwide in full scale. Recent research and devel-
Received 11 June 2015 opment trends of MBR technology has been shifted from process optimization and economic evaluation
Received in revised form 1 July 2015 to installation of new process architecture to enrich functional strains like nitrifiers or providing assisted
Accepted 5 July 2015
field for performance enhancement, to incorporation of affordable adsorbents or scouring agent for mem-
Available online 20 July 2015
brane fouling mitigation, and to applying MBR hybrid systems for achieving simultaneous removals of
nutrients and other pollutants. This mini-review summarized the recent works, principally in 2014–
Keywords:
2015, on the above aspects, and provided a discussion on the osmotic MBR based on forward osmosis
Hybrid MBR
Fouling mitigation
on its use of high-osmotic-pressure draw solution and the pre-treatment needed, and the reverse solute
Osmotic membrane bioreactor leakage that affects the MBR efficiency.
Solute leakage Ó 2015 Elsevier Ltd. All rights reserved.

1. Introduction China contributing about 60% of these published papers. In all plat-
forms, Bioresource Technology ranked top in number of MBR
Each year numerous studies were reported on all aspects of papers published (12%). Relevant review articles are available on
membrane bioreactors (MBR). The Web of Science™ database recent progress and developments of MBR technologies, including
search using topic of MBR on 2015.06.06 led to a total of 3424 those for nutrient/pollutant removal and recovery (Kelly and He,
papers, in fields such as biotechnology applied microbiology 2014), improvement of micro-scale MBR architecture for perfor-
(1135), energy fuels (963), electrochemistry (762) and environ- mance improvement (ElMekawy et al., 2014), use of MBR for
mental sciences (575), and with authors from United States and abatement of hydrogen sulfide (Pikkar et al., 2015), as a desalina-
tion device (Subramani and Jacangelo, 2015) and as a bio-factory
(Mohan et al., 2014). Besides, the anaerobic submerged MBR were
⇑ Corresponding author at: Department of Chemical Engineering, National studied for enhanced methane production (Robles et al., 2014; Gao
Taiwan University, Taipei 10617, Taiwan. Tel.: +886 2 26325632; fax: +886 2 et al., 2014a,b; Xie et al., 2014; Ding et al., 2014b). The MBR was
23623040.
applied to treat trace organic contaminants (TrOCs) representing
E-mail address: djlee@ntu.edu.tw (D.-J. Lee).

http://dx.doi.org/10.1016/j.biortech.2015.07.013
0960-8524/Ó 2015 Elsevier Ltd. All rights reserved.
384 L. Huang, D.-J. Lee / Bioresource Technology 194 (2015) 383–388

pharmaceuticals, steroid hormones, phytoestrogens, UV-filters and Rezaei and Mehrnia (2014) added clinoptilolite (a nature zeo-
pesticides in the aqueous and solid phases (Wijekoon et al., 2013) lite) to increase the concentration of mixed liquor suspended
or to recover phosphorus from wastewaters (Zuthi et al., 2013). solids, reducing the quantity of soluble microbial products in sus-
To reach various goals on wastewater treatments, novel MBR pension and to reduce the transmembrane pressure drop. The pres-
systems were developed. This mini-review lists a few recent stud- ence of zeolite was proposed to enhance wastewater treatment
ies on MBRs, from which the current R&D trends on MBR systems performance and to ease the reactor operations.
can be demonstrated. Nguyen et al. (2013a) evaluated the performance of a pilot scale
reactor consisting of a granular activated carbon (GAC)-sponge flu-
idized bed bioreactor and a submerge MBR. These authors noted
2. Revised process architecture that the tested pilot system could remove 90% dissolved organic
carbon (DOC), 95% NH+4-N, and about 70% of PO4 -P. The transmem-
The original architecture of an MBR consists of an aerated brane pressure for the studied system remained low over the
sludge reactor with an external membrane filtration unit (external experimental period. Nguyen et al. (2013b) removed 22 trace
MBR) or with a submerged membrane with suction (submerged organic contaminants by GAC and powdered activated carbon
MBR). Revised MBR architecture was proposed to enhance the (PAC)+MBR. The application of MBR + GAC (two stages) and the
removal performances in wastewater treatment. Sun et al. (2014) MBR-GAC (one stage) processes enhanced removal of seven hydro-
proposed an adsorption-MBR which put down an adsorption tank philic and biologically persistent compounds. Hu et al. (2014)
between an activated sludge tank and an MBR to receiving raw investigated the performance of a pilot-scale MBR system with
wastewater so the nitrifiers can be enriched. These authors noted PAC addition for enhancing micropollutant removal from surface
enrichment of nitrifiers and improvement of sludge filterability waters. Ding et al. (2014a) mitigate membrane fouling by adding
by adoption of the adsorption-MBR system. GAC to a membrane-coupled expanded granular sludge bed reac-
Shin et al. (2014) demonstrated the supreme process perfor- tor. Since the activated carbon can adsorb various extracellular
mance of a pilot-scale staged anaerobic fluidized membrane biore- substances, its presence alleviated membrane fouling efficiently.
actor when treating primary-settled domestic wastewater. Over Zhou et al. (2014) studied the effects of titanium dioxide
wide temperature variation, the proposed system produced >90% nanoparticles on the cake layer formation in a submerged MBR.
biochemical oxygen demand (BOD) and chemical oxygen demand The nanoparticles had accelerated membrane pore blocking but
(COD) removal at low energy consumption. Gao et al. (2014a) stud- postponed cake layer fouling, which was attributable to their inhi-
ied the microbial community shifts in the operation of an anoxic– bition of interactions between the inorganic and the organic com-
oxic-MBR. Incorporation of anoxic and oxic zones altered microbial pounds so SiO2 were prevented from depositing onto the
community structure and enhanced nitrogen removal capability of membrane surface.
an MBR. Lin et al. (2014) studied the osmotic pressure build-up by accu-
Zhang et al. (2014) realized the completely autotrophic nitrogen mulated counter-ions in cake layer in an MBR, which contributed
removal over nitrite (CANON) process in MBR. The increased to the high cake resistance during filtration. Hence, the removal
ammonia concentration and reducing hydraulic retention time of cake layer and/or incorporate foreign particles inside the fouling
strategy for rapid startup of the reactor was discussed. layer should be able to reduce cake resistance with filtrate flows.
Li et al. (2014) proposed a fluidized bed membrane bioelectro- The detailed study on this mechanism remains lacking.
chemical reactor with added granular activated carbon for electric-
ity generation and contaminant removal. These authors proposed
that the studied system can reach energy neutral, at least 4. Hybrid processes
theoretically.
Xu et al. (2014) tested an algae-based MBR with Chlorella emer- Guadie et al. (2013) and Gao et al. (2014b) studied a fluidized
sonii as the seed. After 150 day operation, the algae concentration bed reactor (FBR)-MBR system for simultaneous phosphorus and
was increased from 385 to 4840 mg/L and removed 66% of the total nitrogen removal from sewage. These authors revealed that the
P. Bilad et al. (2014a,b) proposed a membrane photobioreactor for tested system could have enhanced nitrogen and chemical oxygen
cultivation and pre-harvesting the Chlorella vulgaris. The mem- demand (COD) removal to above 98.7% as phosphorus was
brane completely retained the biomass, which then was partly removed in the FBR stage. Guadie et al. (2014) investigated the
recycled into the bioreactor to maintain a high biomass concentra- effect of intermittent aeration cycle on nutrient removal and
tion, to operate at both high dilution and high growth rates. microbial community structure in FBR–MBR system. The FBR alone
Ylitervo et al. (2014) applied submerged MBR to enrich density process removed >85% PO4 -P, <40% NH+4-N and <35% COD. The
of Saccharomyces cerevisiae for fermenting toxic lignocellulosic combo system almost completely removed COD and NH+4-N with
hydrolyzate to ethanol. The MBR demonstrated rapid and produc- Proteobacteria, Firmicutes and Bacteroidetes being the dominant
tive ethanol production from wood hydrolyzate. bacterial group in all samples.
Nguyen et al. (2014a) evaluated a pilot scale system consisting
of rotating hanging media bioreactor (RHMBR), submerged mem-
3. External additives brane bioreactor (MBR) along with electrocoagulation (EC). The
tested system had almost complete removal of nitrogen and phos-
To mitigate membrane fouling, studies added external additives phorus from waters. Nguyen et al. (2014b) applied a pilot-scale
in the MBR to accelerate membrane scouring or to adsorb soluble system with equalizing reactor, rotating hanging media bioreactor
foulants in suspension. Deng et al. (2014) noted that the added and submerged flat sheet membrane bioreactor with internal recy-
sponge can prevent cake formation and pore blockage in a sub- cles. With four times of feed flow rate as recycle, the removals of
merged MBR that are mainly contributed by soluble microbial biological oxygen demand (BOD), COD, NH+4-N, total nitrogen
products in activated sludge. Zuthi et al. (2015) developed a math- (TN), total phosphorus (TP) and total suspended solids (TSS) were
ematical model for a sponge submerged membrane bioreactor con- 99.88%, 95.01%, 100%, 90.42%, 73.44%, and 99.93%, respectively.
sidering the biomass viability and extra-cellular polymeric With chemically cleaned-in-place, the membrane could continu-
substances redundancy. The model was validated by experimental ously maintain a constant permeate flux at low power
data and was used for making process performance prediction. consumption.
L. Huang, D.-J. Lee / Bioresource Technology 194 (2015) 383–388 385

Di Trapani et al. (2014) applied moving bed-MBR for enriching Lay et al. (2011) operated a dual-track OMBR for 73 d and noted
nitrifying bacteria in the reactor so the nitrification activity of the high retention property of the FO membrane and salt transmission
MBR can be maintained at increasing salinity. The role of detached from the draw solution to the mixed liquor. These authors also
biomass from the carriers on the membrane fouling propensity found that salt concentration factor (CF) experimentally obtained
was discussed. Luo et al. (2015a) tested a hybrid moving bed bio- was significantly lower than expected. Lay et al. (2012) then
film reactor–membrane bioreactor system and revealed that the derived the flux efficiency factor (Jw,ob/Jw,re), where Jw,ob and Jw,re
hybrid system could effectively remove most of the selected pollu- are experimentally measured water flux and reference water flux,
tants and also mitigate membrane fouling. respectively, to interpret the inevitable trade-off between flux and
Marbelia et al. (2014) tested a combined system consisting of an recovery (/) (defined as for an FO system. These authors concluded
MBR and a microalgae membrane photo-bioreactor (MPBR), with that the developed Jw,ob/Jw,re factor properly interpreted the high
the former converting organic carbon to CO2 and nutrients are fur- water permeability, low salt-to-water permeability ratio, and large
ther removed via the latter. mass transfer coefficient of the FO system. They compared a TFC
membrane and a cellulose triacetate (CTA) membrane, and showed
that the former has more favorable intrinsic transport parameters.
5. Osmotic MBR
5.2. Draw solutions
A new research development is on the application of forward
osmosis rather than the positive pressure gradient yielded by
Cornelissen et al. (2008) proposed that the internal concentra-
external pressure or by suction. The first osmotic membrane biore-
tion polarization (ICP) built up in the porous supporting layer
actor (OMBR) based on forward osmosis (FO) was proposed by
decreased the FO performance. As a result, although the flux of
Cornelissen et al. (2008). The water is drawn by osmotic pressure
FO were non-linearly dependent to the concentration of the draw
by concentrated salt solution (as draw solution) in OMBR instead
solution, since monovalent ions have much higher diffusion coeffi-
of applied pressure drop in external MBR or vacuum pressure in
cients in water than the divalent ions, the salts with the former are
submerged MBR. The OMBR is considered a new generation of
preferred than the latter as a draw solution.
device that may be having the following advantages: minimum
Draw solutions need recovery after use (Luo et al., 2014a).
cleaning and scouring needed for membrane; high retention of sol-
Bowden et al. (2012) examined the feasibility of using organic ionic
uble ions/molecules in suspended liquor; low energy consumption
salt solutions as draw solution since the organic matters, after
(if the so-yielded draw solution can be presented as the end prod-
leaking to the suspended liquor, can be adopted as carbon source
ucts). Available review articles on the FO and OMBR are listed
for the growth of microorganisms. These authors proposed that
(Table 1). Relevant research articles are listed in Table 2.
the draw solution can be selected based on its reverse salt flux
per unit water flux, biodegradation potential, and replenishment
5.1. Membrane factors cost, and revealed that magnesium acetate and sodium propionate
can be used to replaced commonly used NaCl and MgCl2 as draw
Cornelissen et al. (2008) investigated both membrane fouling solutes.
and draw solution leakage in OMBR by laboratory scale experi-
ments. Their OMBR peaked the flux at 6.2 L/m2 h at 20 ± 2 °C with 5.3. Salinity accumulation in OMBR
0.5 M NaCl draw solution, corresponding to osmotic pressure of 24
bars. In a follow-up study, these authors commented that the The driving force of high salt concentration to the suspended
FO-type membrane has higher flux than the thin film composite liquor leads to salinity accumulation in the OMBR. Qiu and Ting
(TFC)-type membranes. (2013) claimed that due to the elevation of salinity, the deteriora-
tion of nitrification activity yielded accumulation of organic matter
and NH+4-N in the bioreactor. Qiu and Ting (2014b) noted that
Table 1
although neither the mixed liquor suspended solids concentration
Review articles for forward osmosis and osmotic membrane bioreactors.
nor osmotic pressure affected water flux; conversely, the elevated
Author/year Highlights salinity could alter sludge surface hydrophobicity and increase in
Shaffer et al. (2015) Reviewed the current state of forward osmosis (FO) quantity of extracellular polymeric substances, hence producing
and compared the energy efficiency of FO and relevant severe membrane fouling to reduce water flux across the mem-
applications. Commented on the fouling reversibility
brane. Luo et al. (2015b) also noted that increasing the concentra-
of FO and relevant benefits and applications
Yang et al. (2015) Provided an overview on fundamental principles, tion of draw solution increases the initial water flux; however,
advantages and challenges of forward osmosis (FO) when the flux reached a critical point, severe membrane fouling
membrane processes. Also commented on innovative occurred. Additionally, the accumulated salinity can reduce the
FO membrane materials like electrospun nanofibers effective osmotic pressure drop available for driving the water flux
and thin FO membranes
Luo et al. (2014a,b) Reviewed the recovery methods of draw solutes and
through FO membrane (Xiao et al., 2011; Kim, 2014).
commented on future directions for the effective and The accumulated salinity may be applied for resource recovery.
energy-efficient recovery of draw solutes Qiu and Ting (2014a) enriched the concentrations of PO34 , Ca2+,
Valladares Linares Reviewed the hybrid FO systems state-of-the-art Mg2+ and NH+4 by the FO membrane and then adjust solution pH
et al. (2014) applications in water industry. Also provided a novel
to 8.0–9.5 for predominantly amorphous calcium phosphate for-
classification for FO processes in water industry
Luo et al. (2014a,b) Commented on key differences between conventional mation. This proposal can recover ACP with phosphorus content
MBRs and HR-MBRs. Provided examples of trace >11%. Qiu et al. (2015) proposed a hybrid microfiltration-forward
organic compounds rejections by high retention osmosis membrane bioreactor for direct phosphorus removal to
membrane processes prove that with continuous withdrawal of the supernatant through
Lutchmiah et al. Listed examples of membrane treated wastewaters for
(2014) reuse. Commented on membrane types used in FO
the microfiltration membrane, the salts rejected by the FO mem-
applications and comparisons between their brane and transported from the draw solution can be effectively
membrane characteristics removed, obviously reducing the salinity in the bioreactor.
Coday et al. (2014) Proposed water quality parameters and experimental Although the FO water flux still decreased due to the declined
conditions for evaluating OMBR
transmembrane osmotic pressure, the actual amount of water
386 L. Huang, D.-J. Lee / Bioresource Technology 194 (2015) 383–388

Table 2
Relevant research articles for forward osmosis and osmotic membrane bioreactors.

References Reactor Membrane Removala (%) Remark


Organic C Phosphate NH+4-N
Luo et al. (2015a) Submerged (compared CTA 98 96 100 ? 75 Fouling of FO membrane was less than MF under
to submerge MBR) similar conditions. Salinity build-up in OMBR
reduced the water flux and affected the biomass
properties
Chen et al. (2014) Submerged AnMBR CTA 96 100 62 An increase in the salinity enhanced the
accumulation of soluble microbial products, but the
influence of conductivity on EPS cannot be directly
correlated
Ding et al. (2014b) AnMBR + aerobic CTA 60.6/87.6 88.8/93.6 98.4/98.6 The external and internal foulants in the FOMBR
OMBR (35 °C/25 °C) were identified
Dong et al. (2014) FO is used for post- CTA NA 96.6 76.9 Compared AL-DS mode and AL-FS mode
treatment of MBR
Tang and Ng (2014) AnMBR + AnOMBR CTA 90 NA NA Compared NaCl and Na2SO4 as DS. Chloride DS
(submerged) impacted biological growth (lower MLVSS) and
gave lower flux
Qiu and Ting (2014a) Submerged CTA 98 95 80–90 Direct phosphorus recovery (efficiency = 50%) from
municipal wastewater
Qiu and Ting (2014b) Submerged CTA NA NA NA Membrane fouling was affected by elevation of
salinity and Hydrophobic proteins
Nawaz et al. (2013) External CTA NA NA NA Microbial toxicity effects of reverse transported
draw solute
Nguyen et al. (2013c) Submerged rolled flat CTA 99 98 96 High sludge dewatering by FO and nutrients
sheet removal.
Qiu and Ting (2013) Submerged CTA-ES 98 NA 95 Salt accumulation affected bacterial community
Zhu and Li (2013) MBR + external FO CTA NA NA NA Bisphenol A removal by FO and conventional MBR
Alturki et al. (2012) External TFC 87 NA NA Removal of 50 trace organic compounds was
evaluated. High MW compounds (>266 g/mol) were
well removed
Bowden et al. (2012) External CTA NA NA NA Organic ionic salt solutions were as draw solutions.
Determining diffusion coefficient of ionic salt
solutions
Lay et al. (2012) Hollow fiber TFC & flat TFC & CTA NA NA NA Flux efficiency factor as a new method for assessing
sheet CTA performance of FO system
Zhang et al. (2012a) External FO-type NA NA NA Reasons (RH, EPS, MLSS, MPS) result in flux decline
Zhang et al. (2012b) Submerged hollow TFC FO hollow fiber NA NA NA The coupled influences of biofilm formation and
fiber FO (AL-DS&AL-FS) inorganic scaling. AL-FS is favorable for OMBR
Zhu et al. (2012) External CTA NA NA NA Applied forward osmosis to simultaneous
thickening, digestion, and dewatering of waste
activated sludge
Lay et al. (2011) Submerged CTA NA NA NA Increasing mixed liquor salinity until a stable state
was reached
Xiao et al. (2011) Submerged CTA NA NA NA Salt accumulation is proportional to SRT/HRT, and is
contributed by both influent solute and reverse
diffusion
Qin et al. (2010) External CTA NA NA NA Low membrane fouling tendency with continuous
air scouring operation over 190 h was observed
Achilli et al. (2009) Submerged CTA 99.8 NA 97.7 FOMBR as a novel OMBR
Qin et al. (2009) External NA NA NA AL-DS has higher flux than AL-FS
Cornelissen et al. (2008) U tube TFC-NF/TFC-RO/FO NA NA NA Optimizing FOMBR operation
a
Those with numbers are from OMBR studies.

recovered via FO increased by 24% through increasing MF flow rate.


Similar studies were reported (Wang et al., 2014; Holloway et al., effluent
2014; Park et al., 2015). GAC
draw soluon
sponge
X water
6. Challenges and prospects Adsorpon microalgae
Fluidized bed
Feed tank
Full-scale MBRs have been installed and operated to treat vari- Moving bed
EC
ous kinds of wastewaters for decades. Membranes are designed to
air on (aerobic)
foul. Past efforts were devoted to mitigate membrane fouling dur-
air off (anaerobic)
ing MBR operation (Lin et al., 2010). The existing technologies
work well at acceptable costs. According to the literature studies Fig. 1. Schematic of the recent R&D works conducted for MBR processes.
listed above, the current trends on MBR studies include (1) devel-
opment of new MBR architecture for specific purpose, such as removals of nutrients and other pollutants at enhanced efficiency.
enriching functional strains like nitrifiers for improved nitrification The development of OMBR can be categorized to a development of
capacity or providing assisted field like electrical for accelerated new MBR architecture which deserves further attention owing to
pollutant removal; (2) incorporating affordable adsorbents or its potential use in numerous applications at, hopefully, reduced
scouring agent like sponge to mitigate membrane fouling; (3) costs. A schematic of the MBR under development is shown in
applying MBR + X hybrid systems for achieving simultaneous Fig. 1.
L. Huang, D.-J. Lee / Bioresource Technology 194 (2015) 383–388 387

In general, the fouling layer on membrane surface for an FO sys- Bilad, M.R., Discart, V., Vandamme, D., Foubert, I., Muylaert, K., Vankelecom, I.F.J.,
2014a. Coupled cultivation and pre-harvesting of microalgae in a membrane
tem is easier to be scoured off compared with that for a reverse
photobioreactor (MPBR). Bioresour. Technol. 155, 410–417.
osmosis (RO) system, likely owing to the very different force fields Bilad, M.R., Arafat, H.A., Vankelecom, I.F.J., 2014b. Membrane technology in
exerted onto the foulants at the proximity of membrane. Restated, microalgae cultivation and harvesting: a review. Biotechnol. Adv. 32, 1283–
one of the key advantages for OMBR is its low fouling propensity 1300.
Bowden, K.S., Achilli, A., Childress, A.E., 2012. Organic ionic salt draw solutions for
on membrane surface. Conversely, since the draw solution is gen- osmotic membrane bioreactors. Bioresour. Technol. 122, 207–216.
erally higher in salt concentration than the feed, to recover pure Chen, C.Y., Yeh, K.L., Aisyah, R., Lee, D.J., Chang, J.S., 2011. Cultivation, photoreactor
water from the used draw solution acquires higher external pres- design and harvesting of microalgae for biodiesel production: a critical review.
Bioresour. Technol. 102, 71–81.
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L.P., 2008. Membrane fouling and process performance of forward osmosis
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recovery costs. However, water desalination for mass production comparison study on membrane fouling in a sponge-submerged membrane
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shared by the state-of-art algae-photoreactors such as low quan- granular activated carbon addition on the effluent properties and fouling
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Dong, Y., Wang, Z., Zhu, C., Wang, Q., Tang, J., Wu, Z., 2014. A forward osmosis
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combo system of fluidized bed reactor-membrane bioreactor (FBR-MBR).
7. Conclusions
Bioresour. Technol. 149, 276–285.
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Acknowledgements Lay, W.C.L., Zhang, Q., Zhang, J., McDougald, D., Tang, C., Wang, R., Liu, Y., Fane, A.G.,
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