Professional Documents
Culture Documents
PART 1 GENERAL
1.1 SUMMARY
A. Section Includes: Building Automation System (BAS) and control equipment for HVAC systems and
components, including control components for terminal heating and cooling units not supplied with
factory-wired controls.
B. The BAS system shall tie into the existing Building Automation System at Leake building on 575 Alderman
Road.
C. Related Sections:
1. Section 15940 - Sequence of Operation contains requirements that relate to this Section.
2. Section 15122 – Meters and Gages.
2.3. Divisions 2, 13, 15 and 16 contain various sections specifying equipment with factory furnished
control packages and/or components required for integration with HVAC controls.
1.2 DEFINITIONS
A. Algorithm: A software procedure for solving a recurrent mathematical or logical problem.
C. Binary: A two-state system where an “ON” condition is represented by a high signal level and an
“OFF” condition is represented by a low signal level.
D. Building Automation System (BAS): The entire system of hardware and software specifically de-
signed to centrally manage building HVAC and related utilities. The BAS includes the DDC sub-
system, open system ports, and open protocol bus or integrators and network routers for con-
nection to information networks.
E. BAS Contractor: The Building Automation System Contractor responsible for the installation of
the Building Automation System specified herein.
F. Control Process: The software required to perform a complete control loop from input signal to
interlock logic, process calculation to final output signal control.
G. Control Wiring: Includes conduit, wire and wiring devices to install a complete Control System
including motor control circuits, interlocks, thermostats, PE and EP switches and like devices. In-
cludes all wiring from a DDC cabinet to all sensors and points defined in the Points List summary
or specified herein and required to execute the sequence of operation. Includes necessary
power wiring to all BAS devices, digital controllers including terminal units and actuators.
H. Deadband: A temperature range over which no heating or cooling energy is supplied, such as 72-
78 degrees F, i.e. as opposed to single point changeover or overlap, or a range from setpoint
over which no control action is taken.
I. Direct Digital Control System: The portion of the BAS which provides closed loop control of all
HVAC equipment.
J. Distributed Control: A system whereby all control processing is decentralized and independent
of a central computer. The control system is built up of stand-alone controllers. A single con-
troller failure shall not impact more than one system.
L. Network: A system of distributed control units that are linked together on a communication
highway. A network allows sharing of point information between all control units. Additionally,
a network provides central monitoring and control of the entire system from any distributed
control unit location. First tier networks shall provide “Peer-to-Peer” communications. Second
tier networks shall provide either “Peer-to-Peer”, Master-Slave or Supervised Token Passing
communications.
M. Open Protocol Bus (OPB): A pre-programmed communications integrator that allows devices
from one manufacturer to communicate and interact with those of another.
N. Open System Port (OSP): A user programmable communications port that provides the ability to
develop custom communications processes to integrate other operating systems with the BAS
System.
P. Peripheral: Input/Output equipment used to communicate with the computer and make copies
of system outputs. Peripherals include CRT, printer, tape deck, diskette, etc.
Q. Pick Point: A pick point is a graphical display element that allows the operator to “click” the item
and automatically display the associated screen or service. Any screen may have pick points to
or be linked from any other screen. Pick points shall be configured on each display screen to
provide a logical user navigation system using a ladder tree hierarchy.
R. PID Control Loop: A mathematical calculation used to evaluate a control input and determine
the control output value required to maintain the input value at setpoint. The PID (Proportional,
Integral, Derivative) control loop shall have operator adjustable maximum rate of change, P and
D gains and loop response time delay. The loop shall be self-integrating so that no integral con-
stant is required and the loop shall not be subject to “Integral Windup”.
S. The term “provide” means “provide complete in place”, that is, furnished and installed and ready
for operation and use.
1.4 SUBMITTALS
A. General: Submit in accordance with Section 01330.
B. Shop Drawings, Product Data, and Samples
2. Each submittal shall have a cover sheet with the following information provided: submittal
ID number; date; project name, address, and title; BAS Contractor name, address and
phone number; BAS Contractor project manager.
1. The Building Automation System (BAS) herein specified shall be fully integrated and in-
stalled as a complete package by the Building Automation System Contractor. The System
shall include all wiring, piping, installation supervision, calibration, adjustments, and check-
out necessary for a complete and fully operational system.
2. The Building Automation System Contractor shall be a factory owned branch office that is
regularly engaged in the engineering, programming, installation and service of Building
Automation Systems of similar size and complexity.
3. The BAS Contractor shall have a local branch facility within a 50-mile radius of the job
site. Emergency service shall be available on a 24-hour, 7-day-a-week basis.
4. The BAS Contractor shall be responsible for all work fitting into place in a satisfactory
and neat workmanlike manner acceptable to the Owner/Architect/Engineer.
5. The BAS Contractor will coordinate with other Trade Contractors regarding the location
and size of pipes, equipment, fixtures, conduit, ducts, openings, switches, outlets, and so
forth, in order to eliminate any delays in the progress of the job.
B. Experience Record
1. The BAS Contractor shall have a minimum of ten years experience with the complete,
turnkey installation of Building Automation Systems of similar size and technical complex-
ity. The BAS Contractor shall provide a list of five comparable projects that have Building
Automation Systems with the features as specified for this project. These projects must
be on-line and functional.
2. The BAS Contractor shall employ specialists in the field of Building Automation Systems
including: Programming, Engineering, Field Supervision, and Installation. Specialists shall
have a minimum of five years of experience with Building Automation Systems.
C. Products
1. The Building Automation System architecture shall consist of the products of a manufac-
turer regularly engaged in the production of Building Automation Systems, and shall be
the manufacturer’s latest standard of design. Controllers and DDC (Direct Digital Con-
trol) system components shall be current production products.
D. ISO-9001
1. The manufacturer of the Building Automation System shall provide documentation sup-
porting compliance with ISO-9001 (Model of Quality Assurance in Design/Development,
Production, Installation, and Servicing). Product Literature provided by the BAS manufac-
turer shall contain the ISO-9001 Certification Mark from the applicable registrar. Manu-
facturers delivering products that do not comply with the ISO-9001 certification require-
ment shall provide the following information to assure that quality systems are in place
which are equivalent to the ISO-9001 standard:
a. Marketing Specification Standards
b. Design File Standards
c. Manufacturing Test Standards
d. Calibration Standards
e. Quality System Standards
f. Quality System Procedures
g. Documented management commitment that all employees participate in quality
programs
h. Training Procedures
i. Methods by which corrective actions are taken for problems identified within the
factory process.
E. Quality Assurance Program
1. The BAS Contractor shall implement a Quality Assurance Program. At minimum, this
program shall consist of the following requirements:
a. The BAS Contractor shall assign a single individual to serve as the Quality Assur-
ance Manager, who is to be responsible for the management of the program.
b. The Quality Assurance Manager shall provide or maintain:
• Documentation of training for employees—including office, field, and subcon-
tractors—on the Quality Assurance Program.
• Written verification that each worker on the project has read the Specification
sections outlining the project requirements for his or her area of specialty.
The initial project team shall be documented in the first project submittal.
• A detailed audit trail for all Quality Assurance issues, including: problem ID
number, date of original problem report, name of individual initiating report,
and individual assigned responsibility for resolving the problem.
c. Each individual team member shall be responsible for identifying and reporting
Quality Assurance problems and for assisting, as requested by the Quality Assur-
ance Manager, in the resolution thereof.
F. Governing Code Compliance
1. The BAS Contractor shall comply with all current governing codes ordinances and regula-
tions, including UL, NFPA, the local Building Code, NEC, and so forth.
G. FCC Regulation.:All electronic equipment shall conform to the requirements of FCC Regulation,
Part 15, Section 15, Governing Radio Frequency Electromagnetic Interference, and be so labeled.
1.6 COORDINATION
A. Coordinate location of thermostats, humidistats, and other exposed control sensors with plans and room
details before installation.
1.8 WARRANTY
A. Material: The Control System shall be free from defects in material and workmanship under normal use
and service. If within twelve (12) months from the date of manufacture any of the equipment herein
described is defective in operation, workmanship or materials, it will be replaced, repaired or adjusted at
the option of the BAS Contractor free of charge.
B. Installation: The Control System shall be free from defects in installation workmanship for a period of one
year from acceptance. The BAS Contractor shall, free of charge, correct any defects in workmanship
within one week of notification in writing by the Owner.
PART 2 PRODUCTS
2.1 MANUFACTURERS
A. Acceptable Manufacturers:
1. Control Systems Components:
a. Johnson Controls, Inc.; Controls Group.
b. Automated Logic
2. Electric, Electronic, and DDC Systems:
a. Johnson Controls, Inc.; Controls Group.
b. Automated Logic
C. The system shall be modular in nature, and shall permit expansion of both capacity and function-
ality through the addition of sensors, actuators, Network Controllers (see Network Controllers
below), and operator devices, while re-using existing controls equipment.
D. System architectural design shall eliminate dependence upon any single device for alarm reporting
and control execution. Each Network Controller shall operate independently by performing its
own specified control, alarm management, operator I/O, and historical data collection.
E. Network Controllers shall be able to access any data, or send control commands and alarm re-
ports. Network Controllers shall be able to send alarm reports to multiple operator worksta-
tions, terminals, and printers without dependence upon a central processing device or File
Server.
1. The first tier network shall be based on a PC industry standard of Ethernet TCP/IP or
ARCNET. PC Workstation LAN controller cards shall be standard “off the shelf” prod-
ucts available through normal PC vendor channels.
2. The BAS shall network multiple operator workstations, network controllers, system con-
trollers, and application-specific controllers. The first tier network shall provide commu-
nications between operator workstations and first tier DDC (Direct Digital Control) con-
trollers.
3. The first tier network shall operate at a minimum communication speed of 2.5 M baud,
with full peer-to-peer network communication.
5. The first tier network will be compatible with other facility-wide networks. The first tier
shall be connected to a facility network by way of standard networking practices.
C. Integration
1. Hardwired
a. Analog and digital signal values shall be passed from one system to another via
hardwired connections.
b. There will be one separate physical point on each system for each point to be inte-
grated between the systems.
c. Analog points will be signals originating at the “from system” and being received by
the “to system”.
1. The BAS Contractor shall provide and install a personal computer workstation for com-
mand entry, information management, network alarm management, and database man-
agement functions. All real-time control functions, including scheduling, history collection
and alarming, shall be resident in the BAS controllers to facilitate greater fault tolerance
and reliability.
4. Hard drive backup system – ZIP Drive or similar product (Acquire locally)
1. Alarm printers:
• Printer Make – Epson or equal
• Printing Method – 24-Pin Impact Dot Matrix
• Print Speed – 270 Characters Per Second, Per Line
• Buffer – 64 K Input Print Buffer
2. Reports printer:
• Printer Make – Hewlett Packard DeskJet
• Print Speed – 600 DPI Black, 300 DPI Color
• Buffer – 64 K Input Print Buffer
• Color Printing – Include Color Kit
E. Workstation Application Components
1. Operator Interface
a. An integrated software package shall be used as the operator interface program.
b. The operator workstation software shall provide context-sensitive help menus and
instructions for each operation and/or application currently being performed.
c. Controller software operating parameters shall be displayed for the operator to
view/modify from the operator workstation. These include: setpoints, alarm limits,
time delays, PID tuning constants, run-times, point statistics, schedules, and so
forth.
d. The operation of the control system shall be independent of the operator work-
station, which shall be used for operator communications only. Systems that rely
on the operator workstation to provide supervisory control over controller exe-
cution of the sequences of operations or system communications shall not be ac-
ceptable.
2.7 SOFTWARE
a. Portable operator terminals shall support controllers within the system on a di-
rect-connect communications basis.
b. When used to access Application Specific Controllers, the portable operator ter-
minal shall utilize either the standard operator workstation software, as previously
defined, or controller-specific utility software.
• At a minimum, controller-specific utility software shall allow for monitor-
ing/configuring of the following:
View/modify all Point Values.
View/modify all software parameter values.
View/configure alarms.
View/configure historical data trending.
View/modify schedules.
Security.
System commissioning.
Upload/download/modify controller programs and database information.
2. First Tier Network – The Network Controller (NC) shall reside on the first tier network.
Each NC shall support a sub-network of a minimum of 100 controllers on the second tier
network.
5. Memory – Each controller shall have sufficient memory to support its own operating sys-
tem, databases, and control programs, and to provide supervisory control for all second
tier controllers.
6. Hardware Real Time Clock – The controller shall have an integrated, hardware-based,
real-time clock.
7. Communications Ports – The NC shall provide at least two RS-232 serial data communi-
cation ports for operation of operator I/O devices, such as industry-standard printers,
operator terminals, modems, and portable operator’s terminals. Controllers shall allow
temporary use of portable devices without interrupting the normal operation of perma-
nently connected modems, printers, or terminals.
9. Power Failure – In the event of the loss of normal power, there shall be an orderly shut-
down of all controllers to prevent the loss of database or operating system software.
Nonvolatile memory shall be incorporated for all critical controller configuration data, and
battery backup shall be provided to support the real-time clock and all volatile memory
for a minimum of 72 hours.
a. During a loss of normal power, the control sequences shall go to the normal sys-
tem shutdown conditions.
b. Upon restoration of normal power and after a minimum off-time delay, the con-
troller shall automatically resume full operation without manual intervention
through a normal soft-start sequence.
c. Should a controller memory be lost for any reason, the operator workstation shall
automatically reload the program without any intervention by the system opera-
tors.
10. Certification – All controllers shall be listed by Underwriters Laboratories (UL).
2. Point types – Each DDC panel shall support the following types of point inputs and out-
puts:
2. AHU controllers shall support, but not be limited to, the following configurations of sys-
tems to address current requirements as described in the “Execution” portion of this
Specification, and to address future expansion:
a. Air Handling Units:
• Mixed Air-Single Path
• Mixed Air-Dual Path
• 100% Single Path
• 100% Dual Path
3. Each AHU controller shall have sufficient memory to support its own operating system
and databases, including:
a. Control Processes
b. Energy Management Applications
c. Operator I/O (Portable Service Terminal)
4. Point types – Each AHU controller shall support the following types of point inputs and
outputs:
a. Analog inputs shall monitor the following analog signals:
• 4-20 mA Sensors
• 0-10 VDC Sensors
• 1000ohm RTDs
b. Binary inputs shall monitor dry contact closures. Input shall provide filtering to
eliminate false signals resulting from input “bouncing.”
c. Counter inputs shall monitor dry contact pulses with an input resolution of one
HZ minimum.
d. Analog outputs shall provide the following control outputs:
• 4.20 mA – Sink or Source
e. Binary outputs shall provide SPDT output contacts rated for 2 amps at 24 VAC.
Surge and noise suppression shall be provided on all pilot relays. Inductive loads
(i.e. solenoids) shall be controlled by pilot relays.
6. AHU controllers shall directly support the temporary use of a portable service terminal
that can be connected to the AHU via zone temperature or directly at the controller.
7. Powerfail Protection – All system setpoints, proportional bands, control algorithms, and
any other programmable parameters shall be stored such that a power failure of any dura-
tion does not necessitate reprogramming the AHU.
1. Each DX-9100 shall operate as a standalone controller capable of performing its specified
control responsibilities independently of other controllers in the network. Each DX-9100
shall be a microprocessor-based, multi-tasking, real-time digital control processor.
2. DX-9100 controllers shall support, but not be limited to, the following configurations of
systems to address current requirements described in the “Execution” portion of this
Specification, and to address future expansion.
a. Zone pressurization of labs or operating rooms.
b. Generic system interlocking through hardware.
3. Point types – Each DX-9100 shall support the following types of point inputs and outputs:
a. Analog inputs shall monitor the following analog signals:
• 4-20 mA Sensors
• 0-10 VDC Sensors
• 1000ohm RTDs
b. Binary inputs shall monitor dry contact closures. Input shall provide filtering to
eliminate false signals resulting from input “bouncing.”
c. Counter inputs shall monitor dry contact pulses with an input resolution of one
HZ minimum.
d. Analog outputs shall provide the following control outputs:
• 4.20 mA – Sink or Source
• 0-10 VDC
e. Binary outputs shall provide SPDT output contacts rated for 2 amps at 24 VAC.
Surge and noise suppression shall be provided on all pilot relays. Inductive loads
(i.e. solenoids) shall be controlled by pilot relays.
f. TriState outputs shall be paired binary outputs for use as Power Close/Power
Open control output contacts rated for 2 amps at 24 VAC. Surge and noise sup-
pression shall be provided on all pilot relays.
4. DX-9100 controllers shall have a built-in status, and adjust panel interface to allow for the
local adjustment of all setpoints, temporary override of any input or output points, and
status of any points in alarm.
5. Powerfail Protection – All system setpoints, proportional bands, control algorithms, and
any other programmable parameters shall be stored such that a power failure of any dura-
tion does not necessitate reprogramming the DX-9100.
6. The capability to extend the input and output capacity of the DX-9100 via Point Expan-
sion Modules shall be provided.
a. The Point Expansion Modules shall communicate to the DX-9100 controller over a
local RS-485 expansion bus.
b. The Point Expansion Modules shall have available a range of configurations of 4, 8,
12, or 16 data points:
1. Each Unitary Controller shall operate as a standalone controller capable of performing its
specified control responsibilities independently of other controllers in the network. Each
Unitary Controller shall be a microprocessor-based, multi-tasking, real-time digital control
processor.
2. Unitary Controllers shall support, but not be limited to, the following types of systems to
address specific applications described in the “Execution” portion of this Specification, and
to address future expansion:
a. Fan Coils ( Four-Pipe).
3. Point types – Each Unitary Controller shall support the following types of point inputs and
outputs:
a. Analog inputs shall monitor the following analog signals:
• 0-10 VDC Sensors
• 1000ohm RTDs
b. Binary inputs shall monitor dry contact closures. Input shall provide filtering to
eliminate false signals resulting from input “bouncing.”
c. Counter inputs shall monitor dry contact pulses with an input resolution of one
HZ minimum.
d. Analog outputs shall provide the following control outputs:
• 0-10 VDC
e. Binary outputs shall provide SPDT output contacts rated for 2 amps at 24 VAC.
Surge and noise suppression shall be provided on all pilot relays. Inductive loads
(i.e. solenoids) shall be controlled by pilot relays.
f. TriState outputs shall be paired binary outputs for use as Power Close/Power
Open control output contacts rated for 2 amps at 24 VAC. Surge and noise sup-
pression shall be provided on all pilot relays.
4. Unitary Controllers shall have a library of control routines and program logic to perform
the sequence of operations specified in the “Execution” portion of this Specification.
5. Unitary Controllers shall directly support the temporary use of a portable service termi-
nal that can be connected to the UNT via zone temperature or directly at the controller.
6. Powerfail Protection – All system setpoints, proportional bands, control algorithms, and
any other programmable parameters shall be stored such that a power failure of any dura-
tion does not necessitate reprogramming the UNT.
1. The VMA shall provide both standalone and networked direct digital control of pressure-
independent, variable air volume terminal units. It shall address both single and dual duct
applications.
2. The VMA shall be a configurable digital controller with integral differential pressure trans-
ducer and damper actuator. All components shall be connected and mounted as a single
assembly that can be removed as one piece.
4. The VMA shall be a configurable digital controller with an integral differential pressure
transducer. It shall be compatible with 3 wire (incremental) and proportional damper ac-
tuators.
5. The VMA shall determine airflow by dynamic pressure measurement using an integral
dead-ended differential pressure transducer. The transducer shall be maintenance-free and
shall not require air filters.
6. Each VMA shall have the ability to automatically calibrate the flow sensor to eliminate
pressure transducer offset error due to ambient temperature / humidity effects.
7. The VMA shall utilize a proportional plus integration (PI) algorithm for the space tempera-
ture control loops.
8. Each VMA shall continuously, adaptively tune the control algorithms to improve control
and controller reliability through reduced actuator duty cycle. In addition, this tuning re-
duces commissioning costs, and eliminates the maintenance costs of manually re-tuning
loops to compensate for seasonal or other load changes.
9. The VMA shall provide the ability to download and upload VMA configuration files, both
locally and via the communications network. Controllers shall be able to be loaded indi-
vidually or as a group using a zone schedule generated spreadsheet of controller parame-
ters.
10. VMA control setpoint changes initiated over the network shall be written to VMA non-
volatile memory to prevent loss of setpoint changes and to provide consistent operation
in the event of communication failure.
11. The VMA firmware shall be flash-upgradeable remotely via the communications bus to
minimize costs of feature enhancements.
12. The VMA shall provide fail-soft operation if the airflow signal becomes unreliable, by
automatically reverting to a pressure-dependent control mode.
13. The VMA shall interface with balancer tools that allow automatic recalculation of box flow
pickup gain (“K” factor), and the ability to directly command the airflow control loop to
the box minimum and maximum airflow setpoints.
14. The VMA performance shall be self-documenting via on-board diagnostics. These diagnos-
tics shall consist of control loop performance measurements executing at each control
loop’s sample interval, which may be used to continuously monitor and document system
performance. The VMA shall calculate exponentially weighted moving averages (EWMA)
for each of the following. These metrics shall be available to the end user for efficient
management of the VAV terminals.
• Absolute temperature loop error.
• Signed temperature loop error.
• Absolute airflow loop error.
• Signed airflow loop error.
• Average damper actuator duty cycle.
15. The VMA shall detect system error conditions to assist in managing the VAV zones. The
error conditions shall consist of:
• Unreliable space temperature sensor.
• Unreliable differential pressure sensor.
• Starved box.
17. The VMA shall comply with ASHRAE Standard 90.1 (energy efficiency) by preventing si-
multaneous heating and cooling, and where the control strategy requires reset of airflow
while in reheat, by modulating the box reheat device fully open prior to increasing the air-
flow in the heating sequence.
18. The VMA shall be compatible with the U.S. EPA Energy Star Buildings recommendations
for fan energy reduction via demand-based static pressure reset down to 2/3 of duct static
pressure set point, “VSD 2/3 Reset.”
19. Inputs:
a. Analog inputs with user defined ranges shall monitor the following analog signals,
without the addition of equipment outside the terminal controller cabinet:
• 0-10 VDC Sensors
• 1000ohm RTDs
• NTC Thermistors
b. Binary inputs shall monitor dry contact closures. Input shall provide filtering to
eliminate false signals resulting from input “bouncing.”
c. Provide sideloop application for humidity control.
20. Outputs
a. Analog outputs shall provide the following control outputs:
• 0-10 VDC
b. Binary outputs shall provide a SPST Triac output rated for 500mA at 24 VAC.
21. Application Configuration
a. The VMA shall be configured with software tools that provide a simple Ques-
tion/Answer format for developing applications.and downloading.
22. Sensor Support
a. The VMA shall support the TMZ1600 LCD display room sensor.
b. The VMA shall also support standard room sensors as defined by analog input re-
quirements.
c. The VMA shall support humidity sensors defined by the AI sideloop.
1. LCM shall be installed where indicated in NEMA and UL Type 1, Austin Telephone
cabinets.
2. Cabinets shall have removable trim and continuous hinges with flush covers and
lockable door latches..
2. VAV Terminal Unit Controllers shall support, but not be limited to, the control of the fol-
lowing configurations of VAV boxes to address current requirements described in the
“Execution” portion of this Specification, and to address future expansion:
• Single Duct Only (Cooling Only, or Cooling with Reheat)
• Fan Powered (Parallel/Side Pocket, Series/On-Off Logic, Series/Proportional
Fan)
• Dual Duct (Constant Volume, Variable Volume)
• Supply/Exhaust
3. Point types – Each VAV controller shall support the following types of point inputs and
outputs:
a. Analog inputs shall monitor the following analog signals:
• 0-10 VDC Sensors
• 1000ohm RTDs
b. Binary inputs shall monitor dry contact closures. Input shall provide filtering to
eliminate false signals resulting from input “bouncing.”
c. Counter inputs shall monitor dry contact pulses with an input resolution of one
HZ minimum.
d. Analog outputs shall provide the following control outputs:
• 0-10 VDC
e. Binary outputs shall provide SPDT output contacts rated for 2 amps at 24 VAC.
Surge and noise suppression shall be provided on all pilot relays. Inductive loads
(i.e. solenoids) shall be controlled by pilot relays.
f. TriState outputs shall be paired binary outputs for use as Power Close/Power
Open control output contacts rated for 2 amps at 24 VAC. Surge and noise sup-
pression shall be provided on all pilot relays.
4. VAV Controllers shall have a library of control routines and program logic to perform the
sequence of operations specified in the “Execution” portion of this Specification.
5. VAV Controllers shall directly support the temporary use of a portable service terminal
that can be connected to the VAV via zone temperature or directly at the controller.
6. Powerfail Protection – All system setpoints, proportional bands, control algorithms, and
any other programmable parameters shall be stored such that a power failure of any dura-
tion does not necessitate reprogramming the VAV.
2. All temperature and equipment control strategies and energy management routines shall
be definable by the operator. System definition and modification procedures shall not in-
terfere with normal system operation and control.
3. The programming environment shall provide context-sensitive help menus and instruc-
tions for each operation and/or application currently being performed, for all program-
ming library functions, and for the programming language itself.
7. A software tool shall be provided that allows a user to simulate control sequence execu-
tion and test strategies before they are actually applied to mechanical systems. Users shall
be able to enter hypothetical input data and verify desired control response and calcula-
tion results via graphical displays and hardcopy printouts.
8. The capability to backup and store all system databases on the workstation hard disk shall
be provided. In addition, all database changes shall be performed while the workstation is
on-line without disrupting other system operations.
9. Database changes shall be recorded and downloaded to the appropriate controllers. The
user shall also have the option to selectively download changes as desired.
10. A network, serial, or parallel port data connection shall be provided for the portable op-
erator terminal to update its system database when specifically connected and activated
by an operator.
11. A text-based programming language shall be provided to allow the user to define the
software configuration of DDC control logic for HVAC system control sequences, fan in-
terlocks, pump interlocks, PID control loops, and other control relationships. The pro-
gramming language shall conform to ANSI Basic. It shall be possible to edit and compile a
program off-line, and upload or download the compiled program on-line.
1. Installation, testing, and calibration of all sensors, transmitters, and other input devices
shall be provided to meet the system requirements.
B. Temperature Sensors
1. General Requirements:
a. Sensors and transmitters shall be provided, as outlined in the input/output sum-
mary and sequence of operations.
b. The temperature sensor shall be of the resistance type, and shall be either two-
wire 1000 ohm nickel RTD, or two-wire 1000 ohm platinum RTD.
1. The sensor shall be a solid state type, relative humidity sensor of the Bulk Polymer De-
sign. The sensor element shall resist service contamination.
2. The humidity transmitter shall be equipped with non-interactive span and zero adjust-
ments, a 2-wire isolated loop powered, 4-20 mA, 0-100% linear proportional output.
3. Outside air relative humidity sensors shall be installed with a rain proof, perforated cover.
The transmitter shall be installed in a NEMA 3R enclosure with sealtite fittings and
stainless steel bushings.
4. Duct type sensing probes shall be constructed of 304 stainless steel, and shall be equipped
with a neoprene grommet, bushings, and a mounting bracket.
1. General Requirements
a. Damper and valve actuators shall be electronic, as specified in the System Descrip-
tion section.
2. Electronic Damper Actuators
a. Electronic damper actuators shall be direct shaft mount.
b. Modulating and two-position actuators shall be provided as required by the se-
quence of operations. Damper sections shall be sized based on actuator manufac-
turer’s recommendations for face velocity, differential pressure and damper type.
The actuator mounting arrangement and spring return feature shall permit nor-
mally open or normally closed positions of the dampers, as required. All actuators
(except terminal units) shall be furnished with mechanical spring return unless oth-
erwise specified in the sequences of operations. All actuators shall have external
adjustable stops to limit the travel in either direction, and a gear release to allow
manual positioning.
c. Modulating actuators shall accept 24 VAC or VDC power supply, consume no
more than 15 VA, and be UL listed. The control signal shall be 2-10 VDC or 4-20
mA, and the actuator shall provide a clamp position feedback signal of 2-10 VDC.
The feedback signal shall be independent of the input signal and may be used to
parallel other actuators and provide true position indication.
1. The BAS Contractor shall furnish all automatic dampers. All automatic dampers shall be
sized for the application by the BAS Contractor or as specifically indicated on the Draw-
ings.
2. All dampers used for throttling airflow shall be of the opposed blade type arranged for
normally open or normally closed operation, as required. The damper is to be sized so
that, when wide open, the pressure drop is a sufficient amount of its close-off pressure
drop to shift the characteristic curve to near linear.
3. All dampers used for two-position, open/close control shall be parallel blade type ar-
ranged for normally open or closed operation, as required.
4. Damper frames and blades shall be constructed of either galvanized steel or aluminum.
Maximum blade length in any section shall be 48”. Damper blades shall be 16-gauge mini-
mum and shall not exceed six (6) inches in width. Damper frames shall be 16-gauge mini-
mum hat channel type with corner bracing. Additional stiffening or bracing shall be pro-
vided for any section exceeding 48” in height. All damper bearings shall be made of
stainless steel or oil-impregnated bronze. Dampers shall be tight closing, low leakage type,
with synthetic elastomer seals on the blade edges and flexible stainless steel side seals.
Dampers of 48”x48” size shall not leak in excess of 8.5 cfm per square foot when closed
against 4” w.g. static pressure when tested in accordance with AMCA Std. 500.
5. Air foil blade dampers of double skin construction with linkage out of the air stream shall
be used whenever the damper face velocity exceeds 1500 FPM or system pressure ex-
ceeds 2.5” w.g., but no more than 4000 FPM or 6” w.g.
6. One piece rolled blade dampers with exposed or concealed linkage may be used with face
velocities of 1500 FPM or below.
H. Control Relays
1. All automatic control valves shall be fully proportioning and provide near linear heat
transfer control. The valves shall be quiet in operation and fail-safe open, closed, or in
their last position. All valves shall operate in sequence with another valve when required
by the sequence of operations. All control valves shall be sized by the control manufac-
turer, and shall be guaranteed to meet the heating and cooling loads, as specified. All con-
trol valves shall be suitable for the system flow conditions and close against the differential
pressures involved. Body pressure rating and connection type (sweat, screwed, or flanged)
shall conform to the pipe schedule elsewhere in this Specification.
2. Chilled water control valves shall be modulating plug, ball, and/or butterfly, as required by
the specific application. Modulating water valves shall be sized per manufacturer’s recom-
mendations for the given application. In general, valves (2 or 3-way) serving variable flow
air handling unit coils shall be sized for a pressure drop equal to the actual coil pressure
drop, but no less than 3 PSI. Valves (3-way) serving constant flow air handling unit coils
with secondary circuit pumps shall be sized for a pressure drop equal to 25% the actual
coil pressure drop, but no less than 3 PSI. Mixing valves (3-way) serving secondary water
circuits shall be sized for a pressure drop of no less than 3 PSI. Valves for terminal reheat
coils shall be sized for a 3 PSIG pressure drop, but no more than a 5 PSI drop.
3. Modulating plug water valves of the single-seat type with equal percentage flow character-
istics shall be used for all hot and chilled water applications, except those described here-
inafter. The valve discs shall be composition type. Valve stems shall be stainless steel.
4. Ball valves shall be acceptable for water terminal reheat coils, radiant panels, unit heaters,
package air conditioning units, and fan coil units.
PART 3 EXECUTION
3.1 EXAMINATION
A. Verify that conditioned power supply available to control units and operator workstation.
B. Verify that duct-, pipe-, and equipment-mounted devices and wiring installed before proceeding with
installation.
2. All system input wiring shall be twisted shielded pair, minimum 18 gauge wire. All system analog
output wiring shall be twisted shielded pair/3-wire as required, minimum 18 gauge wire. Preconfig-
ured cables between Terminal Unit Controllers and Thermostats are acceptable, minimum 24
gauge.
3. All internal panel device wiring for binary outputs and pilot relay shall be minimum 16 gauge wire.
4. All Class 2 (24VAC or less) wiring shall be installed in conduit unless otherwise specified.
a. Class 2 wiring not installed in conduit shall be supported every 5’ from the building struc-
ture utilizing metal hangers designed for this application. Wiring shall be installed parallel to
the building structural lines. All wiring shall be installed in accordance with local code re-
quirements. Exposed wiring shall only be allowed in concealed accessible locations.
6. All wiring in mechanical rooms shall be in conduit. Minimum control wiring conduit size 3/4”.
7. At the Contractor’s option, control air may be used. If the Contractor choose this option, they
are to design, provide, pipe and power the air compressor and devices..
B. DDC System Multi-conductor Instrumentation and Communication Cabling
1. Analog Input, Analog Output, Binary Input, Binary Output, 24 VAC and General Purpose
Cabling
a. Cable shall consist of copper conductors not less No. 18 AWG-stranded.
b. Shall be 2 or 3 conductor twisted cable with a drain wire
c. Cable shall have a 100% overall shield.
d. Cable shall be a plenum-rated.
e. Cable shall meet or exceed NEC voltage rating of 300V.
f. Cable shall be NEC type CMP.
g. Cable shall meet or exceed UL temperature rating of +60 degrees C.
h. Cable shall be labeled at a minimum of every 18” with the DDC System manufacturer’s
name and the type of signal carried within the cable, i.e. Analog Input, Analog Output, Bi-
nary Input, Binary Output, 24 VAC.
i. Each of the cable types specified in Item A shall be of a different color coding for easy iden-
tification and troubleshooting. Recommended color coding:
• Analog Input Cable Yellow
• Analog Output Cable Tan
• Binary Input Cable Orange
• Binary Output Cable Violet
• 24 VAC Cable Gray
• General Purpose Cable Natural
2. Primary and Secondary Communications Network Cabling
a. Cable shall be of type recommend by the DDC System Manufacturer.
b. Cable shall be shielded.
c. Cable shall be a plenum-rated.
d. Cable shall meet or exceed NEC voltage rating of 150V.
e. Cable shall meet or exceed UL temperature rating of +60 degrees C.
f. Cable shall be labeled at a minimum of every 18” with the DDC System manufacturer’s
name, system name and the communications network name.
g. Each of the cable types shall be of a different color coding for easy identification and trouble
shooting and shall be of a different color than the cable specified in Item A above.
3. Room Sensor Cabling
a. Cable shall consist of copper conductors not less No. 24 AWG.
b. Shall be multi-paired (at least two pairs) twisted cable.
c. Cable shall have a 100% overall shield.
d. Cable shall be a plenum-rated.
e. Cable shall meet or exceed NEC voltage rating of 300V.
f. Cable shall be NEC type Article 800-CMP.
g. Cable shall meet or exceed UL temperature rating of +75 degrees C.
h. Cable shall be labeled at a minimum of every 18” with the DDC System manufacturer’s
name and labeled as a stat cable.
C. Identification Standards
1. Controller Identification. All controllers shall be identified by a plastic engraved nameplate
securely fastened to the outside of the controller enclosure.
2. Panel Identification. All local control panels shall be identified by a plastic engraved nameplate
securely fastened to the outside of the controller enclosure.
3. Field Devices. All field devices shall be identified by a typed (not handwritten) securely attached tag
label.
3.3 TRAINING
1. The controls contractor shall provide the following training services:
2. One day of on-site orientation by a field engineer who is fully knowledgeable of the specific
installation details of the project. This orientation shall, at a minimum, consist of a review of
the project as-built drawings, the control system software layout and naming conventions, and a
walk through of the facility to identify panel and device locations.
3. Factory training for two owner representatives in a factory training lab. This training shall be
performed by a factory-certified professional trainer and, at a minimum, shall consist of:
a. One day training covering system reporting and alarm management.
b. One day training of scheduling and point trending
4. General: Provide training course schedule, syllabus, and training materials 45 days prior to the
start of training. Furnish a qualified instructor to conduct training courses for designated
personnel in the maintenance and operation of the HVAC and DDC system. Orient training to
the specific system being installed under this contract. Use operation and maintenance manual
as the primary instructional aid. Operational and maintenance manuals shall be provided for
each trainee with four additional sets, two sets delivered for archiving at the project site, one
set for the mechanical contractor, and one set for the design engineer. Training manuals shall
include an agenda, defined objectives and a detailed description of the subject matter for each
lesson. Furnish audio-visual equipment and all other training materials and supplies. A training
day is defined as 8 hours of classroom or lab instruction, including two 15 minute breaks and
excluding lunch time, Monday through Friday, during the daytime shift in effect at the training
facility. For guidance, assume the attendees will have a high school education and are familiar
with HVAC systems. The minimum amount of training for this project shall be 24 hours.
5. Operator Training: Operator training shall include the detailed review of the control
installation drawings, points list, and equipment list. The instructor shall then walk through the
building identifying the location of the control devices installed. For each type of systems, the
instructor shall demonstrate how the system accomplishes the sequence of operation.
6. From the workstation, the operator shall demonstrate the software features of the system. As
a minimum, the operator demonstrate and explain logging on, setting passwords, setting up a
schedule, trend, point history, alarm, and archiving the database.
1. All alarm or point change reports shall include the point’s English language description,
and the time and date of occurrence.
B. Prioritization
1. The installer shall set up all system analog points with high and low alarm limits. All digital
system points shall be associated with a status feedback point and all exceptions shall be
reported as alarms. The user shall be able to define the specific system reaction for each
point. Alarms shall be prioritized and filtered to minimize nuisance reporting and to speed
operator response to critical alarms.
2. The user shall also be able to define under which conditions point changes need to be ac-
knowledged by an operator, and/or sent to follow-up files for retrieval and analysis at a
later date.
1. Critical alarms shall be defined as chiller, boiler, generator, critical space temperature or
humidity, and kilowatt demand approaching threshold. Critical alarms shall be displayed at
the workstation, printed at the alarm printer, and alpha paged to the on-duty maintenance
person over the owners alphanumeric paging system. Alpha pages shall provide sufficient
information to identify the equipment and the point in alarm and the time and date of oc-
currence.
2. All other alarms shall be considered non-critical and shall be displayed and acknowledged
before being sent to the alarm log.
D. Report Routing
1. Alarm reports, messages, and files will be directed to a user-defined list of operator de-
vices, or PCs used for archiving alarm information. Alarms shall also be automatically di-
rected to a default device in the event a primary device is found to be off-line.
E. Alarm Messages
2. Each standalone DDC panel shall be capable of storing a library of at least 250 Alarm
Messages. Each message may be assignable to any number of points in the panel.
1. In Dial-up applications, only critical alarms shall initiate a call to a remote operator device.
In all other cases, call activity shall be minimized by time-stamping and saving reports until
an operator scheduled time, a manual request is made, or until the buffer space is full. The
alarm buffer must store a minimum of 50 alarms.
END OF SECTION
PART 1 GENERAL
1.1 SUMMARY
A. Section Includes: Control sequences for HVAC systems, subsystems, and equipment.
B. Related Sections:
1. Section 15900 - HVAC Instrumentation and Controls for control equipment and devices and
submittal requirements.
1.2 DEFINITIONS
A. BAS: Building Automation System
B. DDC: Direct-digital controls.
C. HVAC: Heating, Ventilation and Air Conditioning
D. VAV: Variable air volume.
1.6 GENERAL LABORATORY EXHAUST SYSTEMS (EF-A-2A / EF-A-2B AND EF-A-3A / EF-A-3B)
A. General:
1. General laboratory exhaust airflow shall be variable volume even as EF-* operates at
constant volume to maintain a minimum exhaust stack velocity of 3,000 FPM. Variable
airflow and constant volume fan operation shall be achieved by varying flow of supplemental
outdoor air into the exhaust stream such that, at any given moment, the supplemental air
will make-up the difference between EF-*’s airflow setpoint and the variable general
laboratory exhaust airflow.
2. EF-* shall be started and stopped thru the BAS by the operator, or on a signal from the fire
alarm system. EF-* shall be capable of manual operation. The BAS shall monitor status of EF-
*.
1.7 SMOKE CONTROL SYSTEM (SCEF-RA-1 & 2 and SCSF-RA-1 & 2 and AHUs 2MA-1 THROUGH
2MA-14)
A. General:
1. The smoke control system will operate during fire alarm conditions to pressurize building
corridors on the floor where the alarm condition occurred and to pressurize the floors
directly above and below the floor on which an alarm condition occurs.
2. The smoke control sequence shall be activated by any of the following:
a. Operator command from the Fire Command Center. The Fire Command Center operator
shall also be capable of individual operation (on/off and open/close) of corridor
pressurization fans SCEF-RA-1 and 2, SCSF-RA-1 and 2 and associated smoke dampers on
each floor; as well as SF-* and RF-* associated with AHUs 2MA-1 through 2MA-14.
b. A signal from the Fire Alarm System upon activation of a sprinkler water flow switch or a
smoke detector.
3. In the event of simultaneous activation of the smoke control system and building operation
on emergency power, the BAS shall override the shutdown sequence of AHUs 2MA-2, 5, 6,
11, 12, 13 & 14 during emergency power operation and allow those AHUs to operate as
described below for floor pressurization.
B. On activation of the smoke control system, the following shall occur:
1. Corridor Pressurization:
a. SCEF-RA-1 and 2, SCSF-RA-1 and 2 shall be indexed on.
b. Supply fan dampers D-SCSF-* and exhaust fan dampers D-SCEF-* shall open and their
associated end switches shall close allowing activation of SCEF-* and SCSF-*.
c. Supply and exhaust smoke dampers on the floor on which the alarm condition occurred
shall open. Smoke dampers on non-alarmed floors shall remain close.
d. When the alarm has been reset SCEF-RA-1 and 2, SCSF-RA-1 and 2 shall be indexed OFF
and their associate dampers and smoke dampers on each floor shall close.
e. The status of SCEF-* and SCSF-* and of associated smoke dampers on each floor shall be
annunciated at the BAS and the Fire Command Center and shall be capable of manual
operation and override at the fire command room.
2. Floor Pressurization:
a. All supply fans SF-* serving the emergency floor shall be de-energized and associated
outdoor air and economizer dampers D-*-1 and D-*-3 shall close.
b. All return fans RF-* serving the emergency floor shall go to 100% relief by fully opening
associated relief air dampers D-*-4 and closing associated return air dampers D-*-2.
1.21 HEATING WATER SYSTEM (PUMPS HWP-1 & 2 AND HEAT EXCHANGERS HX-2MA-1 & 2)
A. General:
1. The Heating Water System (HWS) shall be started and stopped thru the BAS by the operator
and shall operate continuously.
2. HWC will include lead/standby pumping with variable frequency drive VFD control of pumps.
The BAS shall monitor the status of pumps HWP-2M-1 and HWP-2 at their VFD’s.
PART 3 EXECUTION
3.2 DEMONSTRATION
A. General: Comply with Section 01800. Engage factory-authorized service representative to train
Owner's maintenance personnel to adjust, operate, and maintain control systems and components.
1. Train Owner's maintenance personnel on procedures and schedules for starting and stopping,
troubleshooting, servicing, and maintaining equipment and schedules.
2. Provide operator training on data display, alarm and status descriptors, requesting data,
executing commands, calibrating and adjusting devices, resetting default values, and
requesting logs. Include minimum of 40 hours' dedicated instructor time on-site.
3. Review data in maintenance manuals.
4. Schedule training with Owner with at least seven days' advance notice.
FAS
POINTS NOTE
CFM
CFM
GPM
VAV AHUs
LOW
AMPS
HIGH
TEMP.
FLOW
SPEED
VALVE
FREEZE
SMOKE
PROOF
2MA-1 thru
MAINT.
HUMID.
STATUS
ON/OFF
DAMPER
END SW.
OFF/FAST
TROUBLE
TROUBLE
PRESSURE
PRESSURE
POSITION
RUN TIME
2MA-14
SET POINT
OFF/SLOW
HIGH/LOW
OPEN/CLOS
OCC/UNOC
ENTHALPHY
X
X
X
X
X
2MA - * - 4 SF-2MA- * DPS
X
X
2MA - * - 5 SF-2MA- * AM
10-01053.00/02-17-03/Revised: 04-30-03
2MA - * - 6 RF-2MA- * VFD
X
X
X
X
X
2MA - * - 9 RF-2MA- * DPS
X
X
2MA - * - 10 RF-2MA- * AM
X
2MA - * - 11 OA D – 1 - *
X
2MA - * - 12 OA D – 1 - *
X
X
15940-11
2MA - * - 13 RA D – 2 - *
X
2MA - * - 14 RA D – 2 - *
X
X
2MA - * - 15 OA D – 3 - *
X
2MA - * - 16 OA D – 3 - *
X
X
2MA - * - 17 AM – OA - *
X
2MA - * - 18 HCV - *
2MA - * - 19 CCV - *
2MA - * - 20 HV - *
X X X
X X
2MA - * - 23 SA HT - *
2MA - * - 24 RA TT - * X
X
2MA - * - 25 RA HT - *
X
VAV AHUs
FAS
POINTS NOTE
CFM
CFM
GPM
LOW
AMPS
HIGH
2MA-1 thru
TEMP.
FLOW
SPEED
VALVE
FREEZE
SMOKE
PROOF
MAINT.
HUMID.
STATUS
ON/OFF
DAMPER
2MA-14 Con-
END SW.
OFF/FAST
TROUBLE
TROUBLE
PRESSURE
PRESSURE
RUN TIME
VELOCITY
SET POINT
OFF/SLOW
HIGH/LOW
tinued
OPEN/CLOS
OCC/UNOC
ENTHALPHY
2MA - * - 26 DSPS - *
X
2MA - * - 27 FZ - *
X
X
X X
X X
10-01053.00/02-17-03/Revised: 04-30-03
GLOBAL
G-1 OA Humidity
X
G-2 OA Temperature
X
General Labo-
ratory Exhaust
EF-A-2A & 2B
and
EF-A-3A & 3B
15940-12
EF-A –2A -1 EF –A – 2A- VFD 1
X
X
X
X
X
EF-A-2A/B-1 D -1-EF -A- 2A 3
X
X
X
X
X
EF-A-2A/B-5 D-3-EF-A-2A / 2B 3
X
EF-A-2A/B-6 AM-EF-A-2A / 2B 3
X
EF-A-2A/B-7 DSPS-EF-A-2A/2B 3
SMOKE
FAS
POINTS NOTE
CFM
CFM
GPM
CONTROL
LOW
AMPS
HIGH
TEMP.
FLOW
SPEED
VALVE
SMOKE
FREEZE
PROOF
SCEF–RA–1 / 2
MAINT.
HUMID.
STATUS
ON/OFF
DAMPER
END SW.
OFF/FAST
TROUBLE
TROUBLE
PRESSURE
PRESSURE
RUN TIME
and
SET POINT
OFF/SLOW
HIGH/LOW
OPEN/CLOS
OCC/UNOC
ENTHALPHY
SCSF–RA–1 / 2
SCEF-RA *1 SCEF – RA - *
X
X
SCEF-RA *2 SCEF – RA - *
X
X
X
SCEF-RA *4 D -SCEF – RA - *
X
X
SCSF-RA *1 SCSF – RA - *
X
X
10-01053.00/02-17-03/Revised: 04-30-03
SCSF-RA *2 SCSF – RA - *
X
X
SCSF-RA *3 D -SCSF – RA - *
SCSF-RA *4 D -SCSF – RA - * X
X
X
SCEFRA1-2 D – SCEF-RA-1-1 1
X
X
SCSFRA1 -1 D – SCSF-RA-1-1 1
X
SCSFRA1 -2 D – SCSF-RA-1-1 1
X
X
15940-13
TYPICAL
SUPPLY
TERMINAL
UNITS
TUC - 1 FE
X
TUC - 2 Damper 2
X
TUC - 3 Damper
X
TUC - 5 Space TS
X
TUC - 6 Space TS
1. TYPICAL FOR D – SCEF – RA – 1 –2, 3 & 4; D – SCSF RA – 1 – 2, 3 & 4; D – SCEF – RA – 2 – 1, 2, 3 & 4; D – SCSF – RA – 2 – 1, 2, 3 & 4
2. MINIMUM & MAXIMUM CFM SETPOINTS
TYPICAL
FAS
POINTS NOTE
CFM
CFM
GPM
LOW
AMPS
HIGH
EXHAUST
TEMP.
FLOW
SPEED
VALVE
FREEZE
SMOKE
PROOF
MAINT.
HUMID.
STATUS
ON/OFF
DAMPER
TERMINAL
END SW.
OFF/FAST
TROUBLE
PRESSURE
PRESSURE
TROUBLE
RUN TIME
SET POINT
OFF/SLOW
HIGH/LOW
UNITS
OPEN/CLOS
OCC/UNOC
ENTHALPHY
TUC - 1 FE
X
TUC - 2 Damper
X
TYPICAL
ISOLATION
10-01053.00/02-17-03/Revised: 04-30-03
ROOM
TUC -1 to 6 SA Terminal 1
TUC -1 to 3 EA Terminal 2
LCM 3
X
TYPICAL
PROCEDURE
ROOM No *
15940-14
TUC -1 to 6 SA Terminal 1
TUC - 7 SA Terminal 4
X
PR No * - 1 HV - *
X
PR No * - 2 HT
X
X
PR No * - 3 FE
X
X
PR No * - 4 HS
X
PR No * - 5 HS
X
TYPICAL
LABORATOR
Y SPACE
TUC -1 to 6 SA Terminal 1
TUC -1 to 3 EA Terminal 2
LCM 3
X
FAS
POINTS NOTE
CFM
CFM
GPM
TYPICAL
LOW
AMPS
HIGH
TEMP.
FLOW
SPEED
VALVE
FREEZE
SMOKE
PROOF
COMPUTER
MAINT.
HUMID.
STATUS
ON/OFF
DAMPER
END SW.
OFF/FAST
TROUBLE
TROUBLE
PRESSURE
PRESSURE
RUN TIME
ROOM ACUs
SET POINT
OFF/SLOW
HIGH/LOW
OPEN/CLOS
OCC/UNOC
ENTHALPHY
ACU - * - 1 ACU - *
X
X
ACU - * - 2 ACU - *
X
FAN COIL
UNITS
10-01053.00/02-17-03/Revised: 04-30-03
FCU - * - 1 SF – FCU - * 1
X
X
FCU - * - 2 SF – FCU - * 2
X
FCU - * - 3 CCV – FCU - * 3
FCU - * - 4 HCV – FCU - * 3
X X
FCU - * - 5 TS – FCU - * 1
X
COND PUMPS
CP-2-MA-1 & 2
15940-15
CP-2-MA *1 CP – 2 – MA - *
X
X
CP-2-MA *2 CP – 2 – MA - *
X
ETO EXH FAN
EF-A-7A & 7B
EF – A - * -1 EF – A - *
X
X
EF – A - * -2 EF – A - *
X
X
EF – A - * -3 D - EF – A - *
X
X
RELIEF FAN
RLF-GA-1, 2 &
3
RLF -GA * 1 RLF – GA - *
X
X
Relief - 1 DPT
X
EXH FANS
FAS
POINTS NOTE
CFM
CFM
GPM
LOW
AMPS
HIGH
EF-A-1, 4, 5 & 6
TEMP.
FLOW
SPEED
VALVE
FREEZE
SMOKE
PROOF
MAINT.
HUMID.
STATUS
ON/OFF
DAMPER
and
END SW.
OFF/FAST
TROUBLE
TROUBLE
PRESSURE
PRESSURE
RUN TIME
SET POINT
OFF/SLOW
HIGH/LOW
EF-2M-1 & 2
OPEN/CLOS
OCC/UNOC
ENTHALPHY
EF - * - 1 EF -*
X
X
EF - * - 2 EF -*
X
X
X
CHILLED
WATER
10-01053.00/02-17-03/Revised: 04-30-03
COOLING
CHWP-1 & 2
CWC - 1 CHWP - 1 - VFD
X
X
X
X
X
CWC - 4 CHWP - 1 - DPS
X
X
X
X
15940-16
CWC - 7 CHWP - 2 - VFD
CWC - 8 CHWP - 2 - DPS X
X
X
CWC - 11 CWC - FM
X
CWC - 12 Campus CWS
X
CWC - 13 Campus CWS
X
CWC - 14 Campus CWR
X
CWC - 15 Campus CWR
CWC - 16 BYPASS
CWC - 17 CWS Pump Sctn X X
X
CWC - 18 CWS Pump Sctn
X
1. WHERE INDICATED
CHILLED
FAS
POINTS NOTE
CFM
CFM
GPM
WATER
LOW
AMPS
HIGH
TEMP.
FLOW
SPEED
VALVE
FREEZE
SMOKE
PROOF
COOLING
MAINT.
HUMID.
STATUS
ON/OFF
DAMPER
END SW.
OFF/FAST
TROUBLE
PRESSURE
PRESSURE
TROUBLE
RUN TIME
CHWP-1 & 2
SET POINT
OFF/SLOW
HIGH/LOW
OPEN/CLOS
OCC/UNOC
ENTHALPHY
Continued
X
CWC - 21 Bldg CWS
X
CWC - 23 Bldg CWR
X
CWC - 24 Bldg CWR
10-01053.00/02-17-03/Revised: 04-30-03
HEATING
WATER
SYSTEM
HWP – 1 & 2
and
CVR-2MA1 & 2
X
X
15940-17
HWS - 3 HWP - 1 - VFD
HWS - 4 HWP - 1 - DPS X
X
X
X
X
X
X
HWS - 9 HXV - * - 1
X
HWS - 10 HXV - * - 2
HWS - 11 HXV - * - 3
X X
HWS - 12 HXV - * - 1
X
HWS - 13 HXV - * - 2
HWS - 14 HXV - * - 3
X X
FAS
POINTS NOTE
CFM
CFM
GPM
LOW
AMPS
HIGH
OPEN
SYSTEM
TEMP.
FLOW
SPEED
VALVE
FREEZE
SMOKE
PROOF
MAINT.
HUMID.
STATUS
ON/OFF
DAMPER
HWP – 1 & 2
END SW.
OFF/FAST
TROUBLE
PRESSURE
PRESSURE
RUN TIME
SET POINT
OFF/SLOW
HIGH/LOW
and
OPEN/CLOS
OCC/UNOC
ENTHALPHY
CVR-2MA1 & 2
HWS - 16 CVR-2MA 2-DPT
X
X
X
HWS - 19 HWS East DPT
HWS - 20 HWS Mid DPT
X X
10-01053.00/02-17-03/Revised: 04-30-03
HUMIDIFIER
STEAM
SYSTEM
CVR-2MA3 & 4
HSS - 1 HXV - * - 1
X
HSS - 2 HXV - * - 2
X
HSS - 3 HXV - * - 3
X
15940-18
HSS - 4 HXV - * - 3
X
HSS - 5 HXV - * - 1
X
HSS - 6 HXV - * - 2
X
HSS - 7 HXV - * - 3
X
HSS - 8 HXV - * - 3
X
HSS - 9 CVR-2MA 3-PT
HSS - 10 CVR-2MA 4-PT
X X
PART 1 GENERAL
1.1 SUMMARY
A. Section Includes: Testing, adjusting, and balancing HVAC systems to produce design objectives,
including the following:
1. Balancing airflow and water flow within distribution systems, including submains, branches, and
terminals, to indicated quantities according to specified tolerances.
2. Adjusting total HVAC systems to provide indicated quantities.
3. Measuring electrical performance of HVAC equipment.
4. Setting quantitative performance of HVAC equipment.
5. Verifying that automatic control devices are functioning properly.
6. Measuring sound and vibration.
7. Reporting results of the activities and procedures specified in this Section.
B. Related Sections:
1. Testing and adjusting requirements unique to particular systems and equipment are included in
the Sections that specify those systems and equipment.
2. Field quality-control testing to verify that workmanship quality for system and equipment
installation is specified in system and equipment Sections.
1.2 DEFINITIONS
A. Adjust: To regulate fluid flow rate and air patterns at the terminal equipment, such as to reduce fan
speed or adjust a damper.
B. Balance: To proportion flows within the distribution system, including submains, branches, and
terminals, according to design quantities.
C. Draft: A current of air, when referring to localized effect caused by one or more factors of high air
velocity, low ambient temperature, or direction of airflow, whereby more heat is withdrawn from a
person's skin than is normally dissipated.
D. Procedure: An approach to and execution of a sequence of work operations to yield repeatable
results.
E. Report Forms: Test data sheets for recording test data in logical order.
F. Static Head: The pressure due to the weight of the fluid above the point of measurement. In a
closed system, static head is equal on both sides of the pump.
G. Suction Head: The height of fluid surface above the centerline of the pump on the suction side.
H. System Effect: A phenomenon that can create undesired or unpredicted conditions that cause
reduced capacities in all or part of a system.
I. System Effect Factors: Allowances used to calculate a reduction of the performance ratings of a fan
when installed under conditions different from those presented when the fan was performance
tested.
J. Terminal: A point where the controlled medium, such as fluid or energy, enters or leaves the
distribution system.
K. Test: A procedure to determine quantitative performance of a system or equipment.
L. Testing, Adjusting, and Balancing Agent: The entity responsible for performing and reporting the
testing, adjusting, and balancing procedures.
M. AABC: Associated Air Balance Council.
N. AMCA: Air Movement and Control Association.
O. CTI: Cooling Tower Institute.
1.3 SUBMITTALS
A. General: Submit in accordance with Section 01330.
B. Quality-Assurance Submittals: Within 30 days from the Contractor's Notice to Proceed, submit 2
copies of evidence that the testing, adjusting, and balancing Agent and this Project's testing, adjusting,
and balancing team members meet the qualifications specified in the "Quality Assurance" Article
below.
C. Contract Documents Examination Report: Within 45 days from the Contractor's Notice to Proceed,
submit 2 copies of the Contract Documents review report as specified in Part 3 of this Section.
D. Strategies and Procedures Plan: Within 60 days from the Contractor's Notice to Proceed, submit 2
copies of the testing, adjusting, and balancing strategies and step-by-step procedures as specified in
Part 3 "Preparation" Article below. Include a complete set of report forms intended for use on this
Project.
E. Certified Testing, Adjusting, and Balancing Reports: Submit 2 copies of reports prepared, as specified
in this Section, on approved forms certified by the testing, adjusting, and balancing Agent.
F. Warranty: Submit 2 copies of special warranty specified in the "Warranty" Article below.
1.6 COORDINATION
A. Coordinate the efforts of factory-authorized service representatives for systems and equipment,
HVAC controls installers, and other mechanics to operate HVAC systems and equipment to support
and assist testing, adjusting, and balancing activities.
B. Notice: Provide 7 days' advance notice for each test. Include scheduled test dates and times.
C. Perform testing, adjusting, and balancing after leakage and pressure tests on air and water distribution
systems have been satisfactorily completed.
1.7 WARRANTY
A. Special Warranty: Prepare and submit in accordance with Section 01780.
1. National Project Performance Guarantee: Provide a guarantee on AABC'S "National Standards"
forms stating that AABC will assist in completing the requirements of the Contract Documents
if the testing, adjusting, and balancing Agent fails to comply with the Contract Documents.
Guarantee includes the following provisions:
2. Special Guarantee: Provide a guarantee on NEBB forms stating that NEBB will assist in
completing the requirements of the Contract Documents if the testing, adjusting, and balancing
Agent fails to comply with the Contract Documents. Guarantee includes the following
provisions:
a. The certified Agent has tested and balanced systems according to the Contract
Documents.
b. Systems are balanced to optimum performance capabilities within design and installation
limits.
PART 3 EXECUTION
3.1 EXAMINATION
A. Examine Contract Documents to become familiar with project requirements and to discover
conditions in systems' designs that may preclude proper testing, adjusting, and balancing of systems
and equipment.
1. Contract Documents are defined in the General and Supplementary Conditions of the
Contract.
2. Verify that balancing devices, such as test ports, gage cocks, thermometer wells, flow-control
devices, balancing valves and fittings, and manual volume dampers, are required by the Contract
Documents. Verify that quantities and locations of these balancing devices are accessible and
appropriate for effective balancing and for efficient system and equipment operation.
B. Examine approved submittal data of HVAC systems and equipment.
C. Examine project record documents described in Section 01781 - Project Record Documents.
D. Examine Architect's and Engineer's design data, including HVAC system descriptions, statements of
design assumptions for environmental conditions and systems' output, and statements of philosophies
and assumptions about HVAC system and equipment controls.
3.2 PREPARATION
A. Prepare a testing, adjusting, and balancing plan that includes strategies and step-by-step procedures.
B. Complete system readiness checks and prepare system readiness reports. Verify the following:
1. Permanent electrical power wiring is complete.
2. Hydronic systems are filled, clean, and free of air.
3.12 MOTORS
A. Motors, 1/2 HP and Larger: Test at final balanced conditions and record the following data:
1. Manufacturer, model, and serial numbers.
2. Motor horsepower rating.
3. Motor rpm.
4. Efficiency rating if high-efficiency motor.
5. Nameplate and measured voltage, each phase.
6. Nameplate and measured amperage, each phase.
7. Starter thermal-protection-element rating.
B. Motors Driven by Variable-Frequency Controllers: Test for proper operation at speeds varying from
minimum to maximum. Test the manual bypass for the controller to prove proper operation.
Record observations, including controller manufacturer, model and serial numbers, and nameplate
data.
3.17 TOLERANCES
A. Set HVAC system airflow and water flow rates within the following tolerances:
1. Supply, Return, and Exhaust Fans: Plus 5 to plus 10 percent.
2. Air Outlets and Inlets: 0 to minus 10 percent.
3. Heating-Water Flow Rate: 0 to minus 10 percent.
4. Cooling-Water Flow Rate: 0 to minus 5 percent.
3.18 REPORTING
A. Initial Construction-Phase Report: Based on examination of the Contract Documents as specified in
"Examination" Article above, prepare a report on the adequacy of design for systems' balancing
devices. Recommend changes and additions to systems' balancing devices to facilitate proper
performance measuring and balancing. Recommend changes and additions to HVAC systems and
general construction to allow access for performance measuring and balancing devices.
B. Status Reports: As Work progresses, prepare reports to describe completed procedures,
procedures in progress, and scheduled procedures. Include a list of deficiencies and problems found
in systems being tested and balanced. Prepare a separate report for each system and each building
floor for systems serving multiple floors.
END OF SECTION