Machining

Machining Equations
Equations
(Turning)
(Turning)

© R. Jerz 1 Mar-06
 Example
Example from
from Book
Book (p685)
(p685)
z A 6-in long, 0.5 in diameter 304 stainless-
steel rod is being reduced in diameter to
0.48 in by turning on a lathe. The spindle
rotates at N=400 rpm , and the tool is
traveling at an axial speed of 8 in/min.
Calculate, the cutting speed, material
removal rate, cutting time, and power.

© R. Jerz 2 Mar-06
 Revisit
Revisit Terminology
Terminology
z Independent z Dependant Variables
Variables • Metal removal rate
• Material • Cut time
(machinability) • Horsepower
• Cutting tool • Temperature
• Speed (sfpm) • Surface finish
• Depth of cut (in)
• Feed (ipr or ips)
• Cutting environment

© R. Jerz 3 Mar-06
 Turning
Turning Formulas
Formulas

© R. Jerz 4 Mar-06
 Turning
Turning Operation
Operation

Figure 23.3 Schematic illustration of the basic turning operation, showing depth-of-
cut, d; feed, f; and spindle rotational speed, N in rev/min. Cutting speed is the surface
speed of the workpiece at the tool tip. Mar-06
© R. Jerz 5
 Turning
Turning

© R. Jerz 6 Mar-06
 Understanding
Understanding Formulas
Formulas
z (in class)

© R. Jerz 7 Mar-06
Feeds
Feeds &
& Speeds
Speeds for
for Tool
Tool Materials
Materials

© R. Jerz 8 Mar-06
 Turning
Turning Feeds
Feeds &
& Speeds
Speeds

© R. Jerz 9 Mar-06
 Energy
Energy Requirements
Requirements

© R. Jerz 10 Mar-06
 Cut
Cut Environment
Environment

© R. Jerz 11 Mar-06
 Solution
Solution

© R. Jerz 12 Mar-06
 Solution
Solution

© R. Jerz 13 Mar-06
 Kennametal
Kennametal Calculator
Calculator

© R. Jerz 14 Mar-06
 Kennametal
Kennametal Calculator
Calculator

© R. Jerz 15 Mar-06
 Kennametal
Kennametal Calculator
Calculator

© R. Jerz 16 Mar-06
 Equations,
Equations, 11

© R. Jerz 17 Mar-06
 Equations,
Equations, 22

© R. Jerz 18 Mar-06
 Equations,
Equations, 33

© R. Jerz 19 Mar-06
 Equations,
Equations, 44

© R. Jerz 20 Mar-06
 Equations,
Equations, 55

© R. Jerz 21 Mar-06