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RENR5437-04

October 2013
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

4 MAIN AUX

PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT

10
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
Component Location COMPENSATED)

Part Machine Schematic VALVE ENVELOPES VALVES VALVE PORTS


Description
Number Location Location
Accumulator Gp 145-5106 29 B-5
Cooler As - Oil 204-0971 47 A-6

12 21 27 8 Cylinder Gp - Boom
Cylinder Gp - Bucket
191-5548
177-2465
8
7
E-3
E-3
ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

CONTROL VALVES CHECK VALVES


Cylinder Gp - Stick 191-5551 4 E-7
47 Filter Gp - Drain
Filter Gp - Pilot
126-2075
158-8987
38
40
A-4
A-3
AB A B

P T P T
BASIC SPRING SHUTTLE PILOT
Filter Gp - Return 188-4140 48 A-5 NORMAL POSITION SHIFTED POSITION INFINITE POSITION

7 Manifold Gp - Pilot Oil 215-5037 37 A-5


FLUID STORAGE RESERVOIRS
SYMBOL LOADED CONTROLLED

38 Motor Gp - Fan (Hydraulic Oil Cooler)


Motor Gp - Swing
191-5611
200-3373
52
1
A-6
E-6
Motor Gp - Travel (Left) 271-6376 2 E-5
Motor Gp - Travel (Right) 271-6376 3 E-4
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
Pump Gp 250-2564 53 A-2

14
Pump Gp - Drive (View from Shaft End)
Pump Gp - Gear (Fan Motor)
191-5612
194-8384
35
50
A-3
B-3 330C Excavator MEASUREMENT ROTATING SHAFTS

35 Switch As - Pressure 1
Switch As - Pressure 2
167-3466
167-3466
14
28
C-7
B-7
Hydraulic System PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
Swivel Gp 159-7841 9 D-4
Tank Gp - Hydraulic 192-6944 49 A-4 COMBINATION CONTROLS
Valve Gp - Attachment Control
Valve Gp - Boom Drift Reduction
259-7378
264-9963
21
13
C-3
D-2
CYA1-UP
28 Valve Gp - Bypass Check 190-7745 44 A-6 HAA1-UP
53
Valve Gp - Main Control
Valve Gp - Main Relief
258-0290
173-3536
12
27
C-4
C-4
MCA1-UP SOLENOID SOLENOID
OR MANUAL
SOLENOID
& PILOT
SOLENOID &
PILOT OR MANUAL
SERVO THERMAL DETENT

Valve Gp - Pilot Control (Boom and Bucket) 206-3303 26 C-7 JAB1-UP MANUAL CONTROL SYMBOLS
Valve Gp - Pilot Control (Swing and Stick) 206-3304 25 C-7
Valve Gp - Pilot Control (Travel) 158-8250 10 D-7 KDD1-UP
Valve Gp - Pilot Relief
Valve Gp - Reducing (Boom/Swing Priority Mode)
105-1321
232-4102
39
30
A-4
B-4
GAG1-UP PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

GKX1-UP
5 49 Valve Gp - Relief (Fan Pump)
Valve Gp - Solenoid (Hydraulic Activation)
200-3312
121-1491
51
34
B-3
A-5
DKY1-UP
RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE

Valve Gp - Stick Drift Reduction 264-9962 11 D-5


Valve Gp - Swing Parking Brake Solenoid 121-1491 32 A-5
Valve Gp - Travel Brake (Left) 204-2819 5 E-5
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

9 Valve Gp - Travel Brake (Right)


Valve Gp - Travel Speed Solenoid
204-2819
121-1491
6
36
D-4
A-5
ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS
SUPPLY PRESSURE

2 Always check component part numbers with Parts Manual for your specific machine.

29 1
37 SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

48 HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

40 FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
INFINITE
POSITIONING 3 POSITION 2 POSITION

6 3 UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW IN


BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
DIRECTION

MACHINE COMPONENT LOCATIONS © 2013 Caterpillar, All Rights Reserved Printed in U.S.A.

ELECTRICAL SYMBOLS TABLE


HYDRAULIC SYMBOLS (ELECTRICAL)
27
G
M
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
(FLUID) (GAS / AIR)

(Dimensions: 39 inches x 28 inches)


RENR5437-04
ATTACHMENT RIGHT TRAVEL PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
(ADJUSTABLE) SWITCH
CONTROL VALVE CONTROL LEFT TRAVEL
36 BUCKET CONTROL VALVE CONTROL VALVE SWING CONTROL
VALVE VALVE ELECTRICAL SYMBOLS (ELECTRICAL)

BOOM I CONTROL STICK I CONTROL


VALVE VALVE
T
STICK II CONTROL BOOM II CONTROL
32 VALVE VALVE PRESSURE
SWITCH
TEMPERATURE
SWITCH
LEVEL
SWITCH
FLOW
SWITCH

WIRE NUMBER IDENTIFICATION CODES

44 ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE

34 CURRENT STANDARD CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE


INDICATES WIRE 135 IN HARNESS “AG”
WIRE

30 Page,
CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR

CIRCUIT NUMBER WIRE WIRE GAUGE


IDENTIFICATION COLOR 325-PK

PREVIOUS STANDARD

WIRE WIRE COLOR

325-PK-14 B A

CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)


IDENTIFICATION

PILOT OIL MANIFOLD MAIN CONTROL VALVE


7 6 5 4 3 2 1

(2) MOTOR GP
(1) MOTOR GP (3) MOTOR GP
TRAVEL (LEFT)
SWING TRAVEL (RIGHT)
271-6376 X X
200-3373 271-6376
T2 T2

T1 T1

E E
(4) CYLINDER GP
PR
STICK D
191-5551
(7) CYLINDER GP
(8) CYLINDER GP
(5) VALVE GP BUCKET
C BOOM
TRAVEL BRAKE 177-2465
191-5548
(LEFT)
204-2819

A B

A B B A (6) VALVE GP
TRAVEL BRAKE
(RIGHT)
204-2819
(9) SWIVEL GP (13) VALVE GP
159-7841 BOOM DRIFT REDUCTION
D 264-9963 D

(10) VALVE GP
PILOT CONTROL (21) VALVE GP
(22) VALVE GP
(TRAVEL) ATTACHMENT CONTROL BP2 BPi
VALVE GP SPi SP2 (11) VALVE GP BUCKET
TP
158-8250 259-7378
TT
BOOM I STICK DRIFT CONTROL
TRAVEL(L) TRAVEL(R) CONTROL REDUCTION (12) VALVE GP BP3
SDr
264-9962 MAIN CONTROL BDr
SP3
SP1 ST aL3 BL2 AL2 BL1 aL1 Di4 Pi4
258-0290 aR1 BR1 AR1 aR2 BR2 AR2 aR3 BR3 AR3 aR4 Pi1 AR4 BP1 BT AR5 aR5 R3
T AL4 aL4 BL3 R2 AL3 aL2 AL1 BR4 R1 BR5
(LOWER)
(REV)
(RAISE) (IN) VALVE GP (L) (REV) VALVE GP
SWING LEFT TRAVEL (CLOSE) VALVE GP
BACK FWD FWD BACK
CONTROL CONTROL BOOM I
T1 T5 T2 T4 T6 T3
CONTROL
VALVE GP (IN) VALVE GP
(14) SWITCH AS RIGHT TRAVEL STICK II
PRESSURE 1 CONTROL CONTROL
167-3466

C C

(27) VALVE GP
MAIN
(Dimensions: 39 inches x 28 inches)

JLP JRP RELIEF


JLT JRT 173-3536
VALVE GP
RENR5437-04

STICK I
CONTROL
OUT IN R L CLOSE DOWN UP
JL1 JL3 JL2 JL4 JR2 OPEN JR3 JR1 (OUT) (R) (FWD) (FWD) (OPEN) (RAISE) (OUT) HR
JR4
HL bL4 Di2 Pi2 bL3 Pi3Di3 bL2 bL1 DST PL PR bR1 bR2 bR3 bR4 Di1 bR5

A1 A2 A3 A4 A5 A6 A7 A8

B1 B2 B3 B4 C B5 B6 B7 B8

B B
A2 B1 A1 A4 HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
(50) PUMP GP
30 Page,

S4 PILOT PUMP OUTPUT


(32) VALVE GP (51) VALVE GP GEAR (FAN DRIVE PUMP OUTPUT
HEAVY LIFT CONTROL CIRCUIT
SWING PARKING RELIEF (FAN MOTOR) SHUTTLE VALVE CONTROL CIRCUIT
B2
BRAKE SOLENOID PUMP) 194-8384
LEFT & RIGHT MAIN PUMP POWER SHIFT CIRCUIT
NEGATIVE FLOW CONTROL CIRCUIT

121-1491 P2 P1 200-3312 SUPPLY LINE


STICK CYLINDER CONTROL CIRCUIT
LEFT TRAVEL MOTOR CONTROL CIRCUIT
(28) SWITCH AS (36) VALVE GP PUMP GP ATTACHMENT CONTROL CIRCUIT

(25) VALVE GP PRESSURE 2 (26) VALVE GP M4 VALVE GP SWING MOTOR CONTROL CIRCUIT

TRAVEL SPEED R3 PILOT R1 A3 DRAIN / RETURN LINE

PILOT CONTROL 167-3466 P1 P2 Pi1 Pi2 PSA1 PSA2 (30) VALVE GP POWER SHIFT SWING BRAKE CONTROL CIRCUIT

PILOT CONTROL SOLENOID PAC (35) PUMP GP PROPORTIONAL


IDLER PUMP OUTPUT

(SWING AND STICK) (BOOM AND BUCKET) REDUCING (BOOM/ DRIVE


TRAVEL SPEED CONTROL CIRCUIT
121-1491 REDUCING
BUCKET CYLINDER CONTROL CIRCUIT
206-3304 206-3303 SWING PRIORITY MODE 191-5612 X2
RIGHT TRAVEL MOTOR CONTROL CIRCUIT
BOOM CYLINDER CONTROL CIRCUIT
(37) MANIFOLD GP
232-4102
PILOT OIL (29) ACCUMULATOR GP X3
SENSOR AS
215-5037 145-5106 (40) FILTER GP PRESSURE
M2 LINE PATTERNS
(44) VALVE GP B A (39) VALVE GP PILOT A2 (DRIVE PUMP)
S Pressure Line
BYPASS CHECK C PILOT RELIEF 158-8987 J2
Pilot / Load Sensing Pressure
190-7745 G 105-1321 (53) PUMP GP
Drain / Return Lines
D 250-2564
DR1 DR2 DR3 DR4 DR5 DR6 TOUT PIN
Component Group
(47) COOLER AS R4
M1
OIL F E CALLOUTS
VALVE GP IN
A1
SENSOR AS
A 204-0971 SLOW RETURN OUT 41
J1 PRESSURE YY Taps (Pressure, Sampling, Sensor - by letter) A
T
CHECK PUMP GP
M3
(IDLER PUMP) Callout Number
(Machine Location from (52) VALVE GP - CONTROL
Component
Name
Component LocationsTable)
138-1234 Part Number

IDLER
(34) VALVE GP X1
(48) FILTER GP SOLENOID
(52) MOTOR GP
RETURN R2
THIS SCHEMATIC IS FOR THE 330C EXCAVATOR HYDRAULIC SYSTEM
FAN (HYDRAULIC (HYDRAULIC ACTIVATION)
188-4140 121-1491 MEDIA NUMBER: RENR5437-04
OIL COOLER)
191-5611 (49) TANK GP (38) FILTER GP SCHEMATIC PART NUMBER: 190-7786, CHANGE: 10, VERSION: HE
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
HYDRAULIC DRAIN in neutral and with parking brake set.
192-6944 126-2075 Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

7 6 5 4 3 2 1