This action might not be possible to undo. Are you sure you want to continue?
INNOVATIVE TECHNOLOGY FROM WEIDMÜLLER
With a standard portfolio containing 35. connectors. Weidmüller branches have been IRIS-certified. Weidmüller is not only represented around the world. day out. These demands are reflected by technical concepts with innovative electrical connection technology.A QUALITY PORTFOLIO FOR TRAINS AND TRACKS Running a modern and high-performance transport system is a great logistical challenge and demands fast. transmission and conditioning and processing of power. enclosures or marking systems – Weidmüller has been developing and fine-tuning components in order to fulfil the special requirements of the rail industry for 50 years. We are your one-stop shop for all applications! As a member of the VDB (German Rail Industry Association) and the ZVEI rail team (Central Association of the Electrotechnology and Electronics Industry). the new quality standard for the rolling stock industry: with above-average results. it is also your first port of call for innovative solutions when it comes to industrial connection technology. we are familiar with the demands placed on modern transport systems.000 products. 3 . efficient and safe railway vehicles which requires short periods of immobilisation and servicing. proving their resilience to vibrations. flexible. as well as commercial aspects. and production plants and sales companies in more than 70 countries. signals and data in industrial environments. we have been consistently delivering top-quality goods and a range tailored to suit rail use for years. Our products are put to the test in railway day in. MAKING SURE TRAINS ARRIVE SAFELY AND ON TIME Weidmüller is the leading provider of solutions for the electrical connectivity. As a partner of the rail industry. Terminals. These credentials played no small part in the German rail company Deutsche Bahn AG’s move to rate us as a L1 supplier – acknowledging our production engineering standards and quality. impacts and climatic conditions.
24 A • Conductor cross-section 0. Increasingly individualised. 3. Driver’s cabin Brake control system SAFE AND MODULAR • Wiring for prefabricated functional units • Easy.5 mm wide Z series Tension clamp terminals WeiCoS Pluggable terminals • Installation inside and outside of rolling stock • Robust Ethernet cables designed specifically for railway applications • Extruded cables also available in customerspecific models IP67 • Connectors with tension clamp • Corrosion-resistant stainless steel housing • Wide range • Protection class IP66 to IP68 M12 D-coded Ethernet connector Klippon® TB range Enclosures 4 . pluggable connection • Spring-powered pluggable contact • Efficient. faultless.08–35 mm 2 • Integrated test point • Clear top-entry connection • Pluggable cross-connections • Mini terminals. modular. higher-performance interfaces are particularly sought-after for the development of innovative platform concepts for different train types. flexible • 500 V. Weidmüller supports these innovative platform concepts with a whole range of solutions and a broad product portfolio.MODULARITY AND PLATFORM DESIGN As the need for mobility grows. so do the demands placed on the various interior and exterior applications and components on railway.
NF F 16-101 and Ria 20 • Efficient power distribution on mounting rails up to 120 mm 2 • Low voltage drop • Self-extinguishing material. NF F 61-017.000 V (with epoxy resin partition up to 2. EN 50155. category II RockStar® Heavy-duty connector HEE Inserts 5 . 16 A Impact and vibration-tested according to IEC 61373.Air condition system Traction motor connection Door control Light Wagon-to-wagon connection Battery charger Auxiliary converter Inverter container Control cabinet • Efficient power distribution up to 4 kV • Low voltage drop • Self-extinguishing material. EN 50155. NF F 16-101 and Ria 20 ST 4000 Stud terminals WF series Stud terminals • Weight-optimised HDC housing • EMC-protected • Hardened surface • Protection class IP68 • • • • High power in a small space Up to 46 pins 500 V. classified V0 according to UL 94 • Approved according to international railway standards such as EN 50343.300 V) • Approved according to international railway standards such as EN 50343. classified V0 according to UL 94 • 1. NF F 61-017.
insulating Wemid material. metros or locomotives – they all run safely with electrical connection technology from Weidmüller. customerspecific solutions. optimised connections and interfaces. OPTIMUM SOLUTIONS • 6 mm slim relay coupler • Safe and quick tension clamp connection • Self-extinguishing. in order to fulfil the demand for mobility by offering innovative. trams.WEIDMÜLLER AND THE RAILWAY INDUSTRY High-speed trains. We have been cooperating with leading rail manufacturers around the world for years. for cable marking • Halogen-free • Complies with international traffic engineering standards • Ergonomic operation • Self-adjustable stripping blades • Integrated cutting function • Long durability TwinMark Shrinkable sleeves stripax® Stripping tool 6 . classified V0 according to UL 94 • Fulfils requirements according to EN 50155 • Safe shield connection • Easy to use • Quick assembly – no need for tools MCZR TRAK Relay coupler KLBU 4-13 Shield connection • Shrinkable sleeves that can be printed on both sides. Our aim is to increase your competitiveness via simple.
milling. And that means maximum flexibility and cost-effectiveness for you! • Expert project consultancy • Professional assembling. engraving and labelling • More flexibility for your production Customer-specific enclosures 7 . drilling. with a focus on individually adapted enclosures and assembled mounting rails.CUSTOMER-SPECIFIC SERVICES We have been offering our customers tailored services for over 35 years. coating.
maintenance costs considerably outstrip acquisition costs. We therefore fulfil our customers’ demands for durability and cost-effectiveness – in all applications! APPLICATIONS Fotos: DB AG (S. 8) 8 . 1. meaning that Weidmüller makes a significant contribution towards cutting life cycle costs (LCC). 2. 6.SOLUTIONS FROM WEIDMÜLLER During the railway’s life cycle. The time needed for servicing can be cut dramatically by using connections that are quickly disconnected. 7.
2. category II • Quick-pluggable connection for control signals • Weight-optimised HDC housing • EMC-protected • Hardened surface for extreme mechanical strain • Protection class IP68 WF series Stud terminals RockStar® Heavy-duty connector 9 . 415 A • Vibration-tested according to IEC 61373.300 V. but they must also provide a cost-effective solution. of the WTB (wire train bus). 269 A • Vibration-tested according to IEC 61373. making them perfect for quickly coupling wagons. Our stud terminals and heavy-duty plug-in connectors do just that: they are easily RockStar ® ST 4000 pluggable and easy to disconnect. • Reliable. Power is transmitted via ST 4000 stud terminals and the WF series. category II ST 4000 Stud terminals • Power transmission with optimised space • Max.g. The heavyduty connectors with RockStar housing guaran® WF series tee fast signal transmission. e. high power transmission • 4 kV.APPLICATION: WAGON-TO-WAGON CONNECTION Robust products are essential in tough conditions.
3. classified V0 according to UL 94 • Fulfils requirements according to EN 50155 • Tried and tested tension clamp connection • Protects from inverse current up to 3 A • Vibration-resistant MCZR TRAK Relay coupler Diode holder 10 . insulating Wemid material.APPLICATION: CONTROL CABINET All the train’s control signals come together in one control cabinet. • Fulfil various requirements with just one plug-in connector • Patented modular system • Range of modules up to optical fibres and bus modules • Conductor cross-section 0. This is connected externally by means of heavy-duty plug-in connections.5 mm wide HDC ConCept Inserts Z series Tension clamp terminals • 6 mm slim relay coupler • Safe and quick tension clamp connection • Self-extinguishing.08–35 mm 2 • Integrated test point • Clear top-entry connection • Pluggable cross-connections • Mini terminals. Our space-saving Z series terminals. MCZR TRAK-type relay couplers and diode holders maintain an electric connection and ensure that the signals in the control cabinet are analysed reliably.
the whole application takes up so little space that it fits next to the sand feeder. • Expert project consultancy • Professional drilling. milling.APPLICATION: SANDING SYSTEM Signals control the opening of the sanding system slider via an electrical interface. Thanks to the use of ZDUB mini block terminals on a mounting rail measuring just 15 mm. engraving and labelling • More flexibility for your production • “100 in 1” – we make one hundred single articles to one article • Extremely light aluminium enclosures • Chemical and weatherresistant • Protection class IP66 and IP68 Customer-specific services K range Enclosures • Maximum power in minimum space • Mounted on TS 15 rail • Clear top-entry connection • Robust cable gland made of nickel-plated brass • EMC cable gland • High protection class IP66 to IP69K ZDUB Mini block terminals Cable entries 11 . coating. The electrics are enclosed in K range aluminium enclosure with corrosion-resistant coating in order to protect them from extreme environmental conditions.
This combination makes it possible to connect prefabricated functional units with the existing installation quickly and faultlessly.APPLICATION: DOOR CONTROLS AND DRIVER’S CAB Flexible modular terminal concepts are needed wherever complete functional units are prefabricated or replaced. Simply insert the plug-in connector into the terminal and you are done! A spring-powered contact and the locking elements guarantee that the contact withstands impacts. faultless. That is why terminals with WeiCoS-type plug-in connectors are used in the driver’s cab and door controls. • Easy final assembling with pluggable terminals • Modular design for prefabricated functional units • Easy. pluggable connection WeiCoS Pluggable terminals • • • • For feeding in prefabricated cables Quick and easy assembly For standard HDC panel cut-outs Protection class IP54 Cabtite Cable entries 12 . vibration and jolts.
• • • • Supply drive power up to 4 kV. dust and stones by corrosion-resistant stainless steel enclosure from our TB range. category II Self-extinguishing material. classified I2 F0 according to NF F16 101 ST 4000 Stud terminals • • • • • Robust stainless steel enclosures Lid with concealed hinges Fixing lugs Corrosion-resistant electropolished stainless steel Protection class IP66 to IP68 Klippon® TB range Enclosures 13 .APPLICATION: TRACTION MOTOR CONNECTION In modern high-speed trains. 415 A Vibration-tested according to IEC 61373. classified V0 according to UL 94 Low emissions. Our ST 4000 stud terminals have been specially developed to transfer such high currents for railway. The ST 4000 stud terminals are protected from external conditions such as splashes of water. high currents are supplied to the motors to enable the train to accelerate to its top speed.
milling. We also collaborate in numerous application-based projects and co-develop them.5 kA per pole (10/350 µs) • Suitable for lightning protection levels III and IV • Optical display. interlocking system technology requires a high degree of safety and reliability. Weidmüller’s components have what it takes to deal with all the various tasks in the field. isolating terminals. coating. pluggable charge eliminator rotates 180° • Extensive overvoltage protector portfolio for classes I to III M12 D-coded Ethernet connector PU Series Lightning and overvoltage protection 14 . overvoltage protection. We work in conventionally operated relay fields as well as in modern electronic systems in accordance with the ETCS (European Train Control System) standard. Industrial Ethernet and PCB components. and fulfil all the required norms. • Optimum open electrical isolator testing in the field • Straightforward top connection (from above) • Pluggable cross connection • Expert project consultancy • Professional drilling.SOLUTIONS FOR INTERLOCKING SYSTEMS From the control centre to outdoor systems with turnouts and signals to the heart of the system. Weidmüller’s enclosures. relays and tools all guarantee first-class quality. engraving and labelling • More flexibility for your production • “100 in 1” – we make one hundred single articles to one article ZTR Isolating terminals Customer-specific services • Installation inside and outside of rolling stock • Robust Ethernet cables designed specifically for railway applications • Extruded cables also available in customerspecific models IP67 • Connectors with tension clamp • High leakage current of 12. the electrical interface. and has to be fast at the same time.
temperature and condensation • Innovative connection systems for energy.25 A output • Interruption of power supply class S2 • Fulfils requirements in accordance with EN50155 for voltage fluctuations.Interlocking system Control center Signal Point heating Points controllers Axle counter • Multi-voltage optocoupler with 24–110 Vdc input and 5–137 Vdc/0. Can be individually configured MCZ O TRAK Optocouplers PCB PCB terminals and connectors • Single-colour printing • Integrated loader for up to 20 MultiCards • Highly resistant to wiping and scratching • Display features all relevant information • Ergonomic operation • Self-adjustable stripping blades • Integrated cutting function • Long durability PrintJet PRO Marking system stripax® Stripping tool 15 . signals and data: from the most compact I/O LED connector module to the most powerful printing terminal for 1.000 V/150 A • A variety of standardised solutions for efficient all-purpose conditioning.
5 Isolating terminal RIDERSERIES Multi-relays • Thin design of just 6 mm with tension clamp • Overvoltage protection for signals in 5 V. which should then form a functioning route. such as current loops and integrated components • Snap-on PE rail contact • Safe energy elimination up to 10 kA • Installation inside and outside of rolling stock • Robust Ethernet cables designed specifically for railway applications • Extruded cables also available in customerspecific models IP67 • Connectors with tension clamp MCZ OVP series Overvoltage protection eliminator for I&C M12 D-coded Ethernet connector 16 . temperature and EN 61373 AK 1 class B for vibrations ZTR 2. When it comes to complex. overvoltage protection. 12 V. These procedures are often processed in double and triple cabinets. LED and retaining clip • Fulfils requirements in accordance with EN 50155 for voltage fluctuations. 24 V. IE-passive cables and multi-relays designed specifically for signal box applications. Weidmüller provides isolating terminals. base. 48 V and 60 V. it is important that the data and signals be well protected with overvoltage protection and transmitted reliably and quickly.APPLICATION: INTERLOCKING SYSTEMS Commands from the control centre converge in the Interlocking systems and are transmitted as dependent signals to the turnout and signal systems. • Optimum open electrical isolator testing in the field • Straightforward top connection (from above) • Pluggable cross connection • 4-fold change-over contact for 24 Vdc control signals • Fully installed kit with relay. electronic control processes.
despite external weather conditions and dirt. We also use Z-compact terminals and wire clamps with shield connections in the points controllers. Our STB enclosures and cable entries serve as ideal interfaces. • Expert project consultancy • Professional drilling. engraving and labelling • More flexibility for your production • “100 in 1” – we make one hundred single articles to one article • Safer shield connection • Easy to use • Quick tool-less installation Customer-specific services KLBU 4-13 Shield connection • Full performance.APPLICATION: POINTS CONTROLLERS The points controllers need to work seamlessly from the point where the signal arrives from the Interlocking system and where the guide selects the direction. milling. compact design • Space and weight-saving • Flexible tension clamp with improved vibration-resistance • Straightforward top connection • Robust cable gland in nickel-plated brass • EMV cable gland • High protection class IP66 to IP69K Z-Compact Tension clamp technology Cable entries 17 . coating. conform to the IP68 protection class and are EMCprotected.
18 . material tests and lots of further information. tests passed according to railway norms. You can order your free copy of the railway industry CD-ROM by e-mailing railway@weidmueller. DIN EN 50343. as well as durability and electromagnetic compatibility.TESTED AND CERTIFIED UNCOMPROMISING QUALITY The components used for transport technology are constantly exposed to extreme conditions. NF F 61-017 Behaviour in fire: NF F 16-101.com. BS 6853. impacts and extreme temperatures. That’s why our products are tested in our own accredited laboratory for particularly relevant criteria such as resistance to vibration. To make sure you always receive top quality from Weidmüller. each of our products is subject to strict quality assurance and fulfils the following international railway norms and standards: General: DIN EN 50155. references. ASTM E 162 Resistance to impacts and vibration: IEC 61373/Ria 20 Our railway industry CD-ROM contains everything you need to know about standards and approvals.
FOR EXTREME CONDITIONS Left: Testing for impact and vibration-resistance simulates different mechanical strains in the vehicle or on the bogie. Right: We use the needle flame test to investigate how the plastics used behave in fire. FOR ABSOLUTE SAFETY Left: Our products are exposed to different climates in modern climatic test chambers. 19 . Right: One of the many stages of quality control: the EMC test.
Bestellnummer: 1067270000/09/2008/SMMW 4032248820795 . The company develops. transmission.www. conditioning and processing of power.com Argentina Australia Austria Azerbaijan Bahrain Belarus Belgium Bosnia and Herzegovina Brazil Bulgaria Canada Chile China Colombia Costa Rica Croatia Czech Denmark Ecuador Egypt Estonia Finland France Germany Great Britain Greece Hong Kong Hungary Iceland India Indonesia Iran Ireland Israel Italy Japan Jordan Kazakhstan Korea Kuwait Latvia Lebanon Lithuania Luxembourg Macedonia Malaysia Malta Mexico Moldova Netherlands New Zealand Norway Oman Pakistan Peru Philippines Poland Portugal Qatar Romania Russia Saudi Arabia Serbia Singapore Slovakia Slovenia South Africa Spain Sweden Switzerland Taiwan Thailand Tunisia Turkey Ukraine United Arab Emirates United States Uruguay Uzbekistan Venezuela Viet Nam Weidmüller is the leading provider of solutions for electrical connectivity. The Weidmüller Group has a global focus with its own manufacturing plants. Weidmüller’s product and service portfolio is dedicated to add value to the products and thereby the business of our customers. produces and sells products in the field of electrical connectivity. signals and data in industrial environments. sales companies and representatives in over 70 countries. functional electronics and communication electronics.weidmueller.