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Level Control Unit

LevelControl Basic 2

Installation/Operating Manual
Legal information/Copyright
Installation/Operating Manual LevelControl Basic 2

Original operating manual

All rights reserved. The contents provided herein must neither be distributed, copied, reproduced,
edited or processed for any other purpose, nor otherwise transmitted, published or made available to a
third party without the manufacturer's express written consent.
Subject to technical modification without prior notice.

© KSB SE & Co. KGaA, Frankenthal 21/12/2017


Contents

Contents
Glossary ..................................................................................................................................................  5
1 General....................................................................................................................................................  6
1.1 Principles ........................................................................................................................................................... 6
1.2 Target group..................................................................................................................................................... 6
1.3 Other applicable documents............................................................................................................................ 6
1.4 Symbols ............................................................................................................................................................. 6
2 Safety ......................................................................................................................................................  7
2.1 Key to safety symbols/markings....................................................................................................................... 7
2.2 General.............................................................................................................................................................. 7
2.3 Intended use ..................................................................................................................................................... 7
2.4 Personnel qualification and personnel training ............................................................................................. 8
2.5 Consequences and risks caused by non-compliance with this manual ......................................................... 8
2.6 Safety awareness .............................................................................................................................................. 8
2.7 Software Changes............................................................................................................................................. 8
3 Transport/Temporary Storage/Disposal...............................................................................................  9
3.1 Checking the condition upon delivery ............................................................................................................ 9
3.2 Transport........................................................................................................................................................... 9
3.2.1 Transport .............................................................................................................................................. 9
3.3 Storage .............................................................................................................................................................. 9
3.4 Disposal ........................................................................................................................................................... 10
4 Description............................................................................................................................................  11
4.1 General description ........................................................................................................................................ 11
4.2 Designation..................................................................................................................................................... 11
4.3 Name plate...................................................................................................................................................... 11
4.4 Design ............................................................................................................................................................. 12
4.4.1 Basic Compact (BC)............................................................................................................................. 12
4.4.2 Basic Control Cabinet (BS) ................................................................................................................. 12
4.4.3 ATEX devices ...................................................................................................................................... 13
4.5 Technical data................................................................................................................................................. 13
4.5.1 Electrical data..................................................................................................................................... 13
4.5.2 Dimensions and weights.................................................................................................................... 14
4.5.3 Technical specifications for sensors .................................................................................................. 14
5 Installation at Site ................................................................................................................................  16
5.1 Safety regulations........................................................................................................................................... 16
5.2 Checks to be carried out prior to installation............................................................................................... 16
5.3 Installing the control unit .............................................................................................................................. 16
5.4 Electrical connection ...................................................................................................................................... 17
5.5 Connecting the pneumatic pressure measuring equipment ....................................................................... 17
6 Operation..............................................................................................................................................  18
6.1 Control panel .................................................................................................................................................. 18
6.1.1 Indicators ............................................................................................................................................ 18
6.1.2 Display ................................................................................................................................................ 19
6.1.3 Navigation keys.................................................................................................................................. 19
6.2 Manual-0-automatic selector switch ............................................................................................................. 20
6.3 Service interface ............................................................................................................................................. 20
6.4 Commissioning / start-up / shutdown............................................................................................................ 22
6.4.1 Preparing commissioning/start-up .................................................................................................... 22
6.4.2 Commissioning/start-up..................................................................................................................... 22
6.4.3 Shutdown ........................................................................................................................................... 22
6.5 Control panel .................................................................................................................................................. 23
6.5.1 Displaying measured value parameters............................................................................................ 23
6.5.2 Setting parameters ............................................................................................................................ 24
6.5.3 Acknowledging alerts and warnings ................................................................................................ 28

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Contents

6.5.4 Displaying the alerts list .................................................................................................................... 29


6.5.5 ATEX mode......................................................................................................................................... 29
6.5.6 Inserting/replacing the rechargeable battery .................................................................................. 30
7 Application Examples ..........................................................................................................................  32
7.1 Draining via float switches............................................................................................................................. 32
7.1.1 Single-pump station: Draining via one float switch ........................................................................ 32
7.1.2 Dual-pump station: Draining via two float switches ....................................................................... 33
7.1.3 Dual-pump station as stand-by pump: Draining via one float switch ............................................ 34
7.2 Draining via digital level switches ................................................................................................................. 35
7.2.1 Single-pump station: Draining via two digital level switches ......................................................... 35
7.2.2 Dual-pump station: Draining via three digital level switches ......................................................... 36
7.2.3 Dual-pump station as stand-by pump: Draining via two digital level switches............................. 37
7.3 Draining via float switches (without hysteresis)........................................................................................... 38
7.3.1 Single-pump station: Draining via two float switches (without hysteresis)................................... 38
7.3.2 Dual-pump station: Draining via three float switches (without hysteresis)................................... 39
7.3.3 Dual-pump station as stand-by pump: Draining via two float switches (without hysteresis)....... 40
7.4 Draining with pneumatic pressure measurement or bubbler control ........................................................ 41
7.4.1 Single-pump station: Draining via pneumatic measurement or bubbler control.......................... 41
7.4.2 Dual-pump station: Draining with pneumatic measurement or bubbler control ......................... 42
7.4.3 Dual-pump station as stand-by pump: Draining with pneumatic measurement or bubbler control
 43
7.5 Draining via analog measurement 4 .. 20 mA .............................................................................................. 44
7.5.1 Single-pump station: Draining via analog measurement 4 .. 20 mA.............................................. 45
7.5.2 Dual-pump station: Draining via analog measurement 4 .. 20 mA ................................................ 46
7.5.3 Dual-pump station as stand-by pump: Draining via analog measurement 4 .. 20 mA.................. 47
7.6 Filling via float switches ................................................................................................................................. 48
7.6.1 Single-pump station: Filling via one float switch............................................................................. 48
7.6.2 Dual-pump station: Filling via two float switches ........................................................................... 50
7.7 Filling via analog measurement 4 ..20mA..................................................................................................... 51
7.7.1 Single-pump station: Filling with analog measurement 4 ..20mA ................................................. 51
7.7.2 Dual-pump station: Filling with analog measurement 4..20mA..................................................... 53
7.8 Additional connections .................................................................................................................................. 54
7.9 Enable input.................................................................................................................................................... 55
8 Checklist for Commissioning / Inspection and Maintenance............................................................  56
9 Trouble-shooting..................................................................................................................................  57
9.1 Trouble-shooting ............................................................................................................................................ 57
10 Wiring Diagrams ..................................................................................................................................  59
10.1 Ama-Drainer with control unit type BC ........................................................................................................ 59
10.2 Ama-Porter with control unit type BC .......................................................................................................... 62
10.3 Amarex N with control unit type BC ............................................................................................................. 64
11 EU Declaration of Conformity .............................................................................................................  65
Index .....................................................................................................................................................  66

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Glossary

Glossary

ATEX
The acronym ATEX is the French abbreviation for
"Atmosphère explosible" and refers to the two
European Union (EU) directives covering the area
of explosion protection: ATEX Equipment Directive
2014/34/EU (also referred to as ATEX 95) and ATEX
Workplace Directive 1999/92/EC (also referred to
as ATEX 137).

Bubbler control with compressor


The air compressor is integrated in the measuring
system in addition to the pneumatic level
measurement. Condensation can be discharged.

DOL starting
For low power ratings (usually up to 4 kW), the
three-phase motor is connected directly to the
mains voltage.

Star/delta starting
For starting large three-phase squirrel-cage motors
(5.5 kW and above). Prevents voltage dips and
fuses from tripping. Used if direct starting would
result in a high starting current.

Thermal circuit breaker


The thermal circuit breaker or bimetal element
tripping the pump in the event of excessive heat
build-up in the motor is connected to the control
unit. When the thermal circuit breaker opens, the
control unit trips the pump. As the motor cools
down, the thermal circuit breaker closes again. In
the monitoring circuit, also called lower circuit,
the alert is automatically acknowledged after the
motor has cooled down. The pump is operational
again. In the limiting circuit, also called upper
circuit, the alert must be acknowledged manually.

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1 General

1 General

1.1 Principles
This operating manual is supplied as an integral part of the type series and variants
indicated on the front cover. The manual describes the proper and safe use of this
equipment in all phases of operation.
The name plate indicates the type series, the main operating data and the serial
number. The serial number uniquely describes the product and is used as
identification in all further business processes.
In the event of damage, immediately contact your nearest KSB service centre to
maintain the right to claim under warranty.

1.2 Target group


This operating manual is aimed at the target group of trained and qualified specialist
technical personnel.

1.3 Other applicable documents


Table 1: Overview of other applicable documents
Document Contents
Operating manual Description of the proper and safe use of the
pump in all phases of operation
Wiring diagram Description of the electrical connections
Supplementary operating Description of the proper and safe use of
manual1) supplementary product components
For accessories and/or integrated machinery components, observe the relevant
manufacturer's product literature.

1.4 Symbols
Table 2: Symbols used in this manual
Symbol Description
✓ Conditions which need to be fulfilled before proceeding with the
step-by-step instructions
⊳ Safety instructions
⇨ Result of an action
⇨ Cross-references
1. Step-by-step instructions
2.
Note
Recommendations and important information on how to handle
the product

1) Optional

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2 Safety

2 Safety
All the information contained in this section refers to hazardous situations.
! DANGER
2.1 Key to safety symbols/markings
Table 3: Definition of safety symbols/markings
Symbol Description
! DANGER DANGER
This signal word indicates a high-risk hazard which, if not avoided,
will result in death or serious injury.
! WARNING WARNING
This signal word indicates a medium-risk hazard which, if not
avoided, could result in death or serious injury.
CAUTION CAUTION
This signal word indicates a hazard which, if not avoided, could
result in damage to the machine and its functions.
Explosion protection
This symbol identifies information about avoiding explosions in
potentially explosive atmospheres in accordance with EU Directive
2014/34/EU (ATEX).
General hazard
In conjunction with one of the signal words this symbol indicates a
hazard which will or could result in death or serious injury.

Electrical hazard
In conjunction with one of the signal words this symbol indicates a
hazard involving electrical voltage and identifies information about
protection against electrical voltage.
Machine damage
In conjunction with the signal word CAUTION this symbol indicates
a hazard for the machine and its functions.

2.2 General
This operating manual contains general installation, operating and maintenance
instructions that must be observed to ensure safe operation of the system and
prevent personal injury and damage to property.
The safety information in all sections of this manual must be complied with.
The operating manual must be read and understood by the responsible specialist
personnel/operators prior to installation and commissioning.
The contents of this operating manual must be available to the specialist personnel
at the site at all times.
Information attached directly to the product must always be complied with and kept
in a perfectly legible condition at all times. This applies to, for example:
▪ Markings for connections
▪ Name plate
The operator is responsible for ensuring compliance with all local regulations not
taken into account in this operating manual.

2.3 Intended use


▪ The values specified in the technical product literature for the mains voltage,
mains frequency, ambient temperature and motor current must not be exceeded.
The control unit must only be operated in accordance with the instructions
provided in the operating manual and other applicable documents
(ð Section 1.3, Page 6) .

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2 Safety

2.4 Personnel qualification and personnel training


All personnel involved must be fully qualified to install, operate, maintain and
inspect the equipment this manual refers to. The responsibilities, competence and
supervision of all personnel involved in installation, operation, maintenance and
inspection must be clearly defined by the operator.
Deficits in knowledge must be rectified by means of training and instruction
provided by sufficiently trained specialist personnel. If required, the operator can
commission the manufacturer/supplier to train the personnel.
Training on the control unit must always be supervised by specialist technical
personnel.

2.5 Consequences and risks caused by non-compliance with this manual


▪ Non-compliance with these operating instructions will lead to forfeiture of
warranty cover and of any and all rights to claims for damages.
▪ Non-compliance can, for example, have the following consequences:
– Hazards to persons due to electrical, thermal, mechanical and chemical
effects and explosions
– Failure of important product functions
– Failure of prescribed maintenance and servicing practices
– Hazard to the environment due to leakage of hazardous substances

2.6 Safety awareness


In addition to the safety information contained in this manual and the intended use,
the following safety regulations shall be complied with:
▪ Accident prevention, health regulations and safety regulations
▪ Explosion protection regulations
▪ Safety regulations for handling hazardous substances
▪ Applicable standards, directives and laws

2.7 Software Changes


The software has been specially created for this product and thoroughly tested.
Making changes or additions to the software or parts of the software is prohibited.
This does not, however, apply to software updates supplied by KSB.

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3 Transport/Temporary Storage/Disposal

3 Transport/Temporary Storage/Disposal

3.1 Checking the condition upon delivery


1. On transfer of goods, check each packaging unit for damage.
2. In the event of in-transit damage, assess the exact damage, document it and
notify KSB or the supplying dealer and the insurer about the damage in writing
immediately.

3.2 Transport
The control unit must be shut down for transport.

Table 4: Ambient conditions for transport


Ambient condition Value
Relative humidity Max. 80% (no condensation)
Ambient temperature -10 °C to +70 °C

3.2.1 Transport

CAUTION
Improper transport
Damage to the control unit!
▷ The control unit must always be transported properly and in its original
packaging.
▷ For transport observe the transport instructions on the original packaging.
▷ Do not throw the control unit.

1. Upon receipt, unpack the control unit and check for in-transit damage.
2. Report any in-transit damage to the manufacturer immediately.
3. Dispose of packaging material in accordance with local regulations.

3.3 Storage
If the ambient conditions for storage are met, the function of the control unit is
safeguarded even after a prolonged period of storage.

CAUTION
Damage during storage by humidity, dirt or vermin
Corrosion/contamination of the control unit!
▷ For outdoor storage cover the (packed or unpacked) control unit and
accessories with water-proof material.

Table 5: Ambient conditions for storage


Ambient condition Value
Relative humidity Max. 85% (no condensation)
Ambient temperature - 10°C to + 70°C
▪ Store the control unit in dry, vibration-free conditions and, if possible, in its
original packaging.
▪ Store the control unit in a dry room where the atmospheric humidity is as
constant as possible.
▪ Prevent excessive fluctuations in atmospheric humidity (see table Ambient
conditions for storage).
If properly stored indoors, the equipment is protected for a maximum of 12 months.

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3 Transport/Temporary Storage/Disposal

3.4 Disposal

NOTE
Due to certain components it contains, the device is classified as special waste and
meets RoHs 2011/65/EC requirements.
Once decommissioned, the device must be properly disposed of in accordance with
local regulations.

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4 Description

4 Description

4.1 General description


The control unit is a level-dependent pump control and monitoring unit (with
display) for either one or two pumps.
The following functions are available:
▪ Tank drainage
▪ Tank filling, using float switches, digital level switches or 4...20 mA sensor
The ATEX variant of the control unit can be used for pumps in potentially explosive
atmospheres. The control unit is installed outside the potentially explosive
atmosphere.

4.2 Designation

Example: BC 2 400 D F N O 100

Table 6: Designation key


Code Description
BC Type (e.g. BC = Basic Compact)
2 Number of pumps
400 Voltage (e.g. 400 V); this indicates the number of wires
(e.g. 400 V, 4 or 5 wires)
D Starting method (e.g. DOL starting)
F Sensors, e.g. float switches
N ATEX (e.g. no ATEX function)
O Installation variants (e.g. standard, without optional
components)
100 Rated current x 10 (e.g. 10 A)

4.3 Name plate


KSB SE & Co. KGaA
Johann-Klein-Straße 9
67227 Frankenthal
1 Deutschland
6
2 LevelControl Basic 2 2014w07
3 BC2400DFNO100
4 Ue: 3/N/PE/AC 400 V 50 HZ
7
5 Ie: 6,3 - 10,0 A
BD706005 IP 54
Made in Germany ZNI 1448xa
Fig. 1: Name plate (example)
1 Type series 2 Product code
3 Rated voltage 4 Rated current
5 Circuit diagram number 6 Year/week of construction
7 Enclosure

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4 Description

4.4 Design

4.4.1 Basic Compact (BC)


▪ Pump control and monitoring unit in compact plastic housing
▪ For either one or two pumps
▪ With display
▪ Level detection via:
– Float switch/digital level switch
– Analog sensor (4 .. 20 mA)
– Integrated pressure sensor (pneumatic)
– Special version: with bubbler system up to 2 metres of water (no further
built-in components possible)
▪ DOL starting

1
3

Fig. 2: Type Basic Compact (BC)


1 Control panel
2 Master switch (optional)
3 Manual-0-automatic switch

4.4.2 Basic Control Cabinet (BS)


▪ Pump control and monitoring unit in sheet steel housing
▪ For either one or two pumps
▪ With display
▪ Level detection via:
– Float switch/digital level switch
– Analog sensor (4 .. 20 mA)
– Integrated pressure sensor (pneumatic or bubbler control)
▪ DOL starting or star/delta starting

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4 Description

Fig. 3: Basic Control Cabinet (BS)


1 Master switch
2 Control panel
3 Manual-0-automatic switch

4.4.3 ATEX devices

NOTE
The switchgear assemblies are not explosion-proof, and therefore must only be
operated outside potentially explosive atmospheres.

Both variants (BC and BS) are available as ATEX versions. In ATEX mode, the pump is
reliably prevented from being activated if the fluid level drops below the minimum
level (to prevent dry running and, therefore, sources of ignition). This also applies to
manual mode or forced start-up via a telecontrol system. (Please refer to the
information given in section 6.5.5.)
The control unit is always located outside the potentially explosive atmosphere.

4.5 Technical data

4.5.1 Electrical data

CAUTION
The rated current must not be exceeded.
Higher currents and power ratings are available on request.

Table 7: Electrical data


Characteristic Value
Rated operating voltage 3 ~ 400 V AC +10 % -15 %
1 ~ 230 V AC +10 % -15 %
Mains frequency 50 / 60 Hz ± 2 %
Enclosure 400 V: IP54
230 V: IP54 with pump plugs disconnected
IP44 with pump plugs connected
Rated insulation voltage 500 V AC
Rated current per motor Type 1,0 A / 1,6 A / 2,5 A / 4 A / 6,3 A / 10 A
(standard models) BC:
Type 1,0 A / 1,6 A / 2,5 A / 4 A / 6,3 A / 10 A / 14 A /
BS: 18 A / 23 A / 25 A / 40 A / 63 A

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4 Description

NOTE
LevelControl Basic 2 can only be used with TN mains and TT mains as standard.
On request, special versions can be supplied for IT mains.

4.5.2 Dimensions and weights

Table 8: Dimensions and weights


LevelControl Basic 2 I HxWxD [kg]
Max.
Type [A] [mm]
BC 10 400 x 281 x 135 4,5 - 4,7
BS1 10 400 x 300 x 155 12
BS1 14 600 x 400 x 200 20
BS1 18 600 x 400 x 200 20
BS1 23 600 x 400 x 200 20
BS1 25 600 x 400 x 200 20
BS1 40 800 x 600 x 250 30
BS1 63 800 x 600 x 250 30
BS2 10 400 x 300 x 155 13
BS2 14 800 x 600 x 250 30
BS2 18 800 x 600 x 250 30
BS2 23 800 x 600 x 250 30
BS2 25 800 x 600 x 250 30
BS2 40 800 x 600 x 250 33
BS2 63 800 x 600 x 250 33

4.5.3 Technical specifications for sensors

4 float/digital switches, 12 .. 25.2 V DC or 230 V AC


▪ For ATEX with float switches:
– Single-pump station: 2 intrinsic safety barriers, type Stahl
9002/13-280-093-001
– Dual-pump station: 3 intrinsic safety barriers, type Stahl 9002/13-280-093-001
▪ For ATEX with digital switches (selection via EasySelect):
– Single-pump station: incl. 3 intrinsic safety barriers, type Stahl
9002/13-280-093-001
– Dual-pump station: incl. 4 intrinsic safety barriers, type Stahl
9002/13-280-093-001

4 .. 20 mA
▪ Two-wire and three-wire connection
▪ Input resistance ≤ 300 ohms
▪ ATEX-compliant versions in BS housing
▪ For ATEX-compliant version incl. 1 analog intrinsic safety barrier, type Stahl
9002/13-280-110-001

Integrated pneumatic pressure sensor


▪ For open pressure bell or closed pressure bell
▪ Up to 3 metres of water
▪ Optional: up to 10 metres of water

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4 Description

Integrated pressure sensor with compressor for bubbler control


▪ For open pressure bell
▪ Compressor up to 2 metres of water (3 metres of water on option)

Motor protection sensors


▪ Max. 2 bimetal switches (thermal circuit breaker) for each pump, 24 V, motor
monitoring
▪ From 5.5 kW star/delta starting: PTC motor monitoring for each pump (optionally
available for < 5.5 kW)
▪ Max. 1 moisture monitor for each Amarex N/KRT pump

Process inputs
▪ 1 external alarm input, 24 V
▪ 1 remote acknowledgement, 24 V

Process outputs
▪ 1 volt-free signalling output changeover contact (250 V, 1 A, NO/NC contact)
▪ 1 signalling output (12.6 to 13.2 V, max. 200 mA), e.g. for connecting a horn,
alarm combination or alarm strobe light (12 V)

Rechargeable battery
Connection for rechargeable battery, for mains-independent power supply of:
▪ Electronics
▪ Sensors
▪ Alarm equipment

Battery life/charging time


Battery life:
▪ Approx. 10 hours when supplying the integrated piezo buzzer 85 dB(A),
electronics, and sensors
▪ Approx. 4 hours when supplying external alarm equipment (e.g. horn, alarm
combination, or alarm strobe light)
Charging time
▪ Approx. 11 hours (if battery is fully discharged)

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5 Installation at Site

5 Installation at Site

5.1 Safety regulations

DANGER
Incorrect installation
Danger to life!
▷ The control unit must be installed in a flood-proof location.
▷ Never install the control unit in potentially explosive atmospheres.
▷ Integration in external control system: observe the directives for low-voltage
switchgear and controlgear assemblies.

5.2 Checks to be carried out prior to installation

Place of installation
The place of installation must meet the following requirements:
▪ No potentially explosive atmosphere
▪ Well ventilated
▪ Level
▪ Clean
▪ Sufficient stability
▪ No direct sunlight
▪ Protected from weather
▪ Flood-proof
▪ Sufficient clearance for ventilation, installation, removal and operation

Ambient conditions
The ambient conditions specified in the following table must be observed:

Table 9: Ambient conditions


Characteristic Value
Temperature during operation -10 °C to +50 °C
Relative humidity (non-condensing)
Installation altitude 1000 m above MSL (max.)

NOTE
Contact the manufacturer if the device is to be used under ambient conditions
other than those described above.

5.3 Installing the control unit


The control unit must be handled with care to prevent damage to the components.
ü The place of installation fulfills the requirements described above.
1. Remove the control unit from its original packaging.
2. Install the control unit on a stable base (e.g. wall, bracket, etc.).

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5 Installation at Site

5.4 Electrical connection

DANGER
Unintentional contact with live parts
Danger of death from electric shock!
▷ De-energise the mains connection.
▷ Take steps to ensure that the mains connection cannot be re-energised
unintentionally.

CAUTION
Improper electrical connection
Damage to the control unit/control cabinet!
▷ Check the type of current and voltage of the mains.
▷ Observe the wiring diagrams.

ü The mains voltage matches the rated voltage specified on the name plate.
1. Route the cables through the cable glands.
2. Make sure that the seals are properly positioned and tighten the cable glands
(strain relief).
3. Connect the control unit/cabinet in accordance with the wiring diagram
(ð Section 10, Page 59) and in line with the application.

5.5 Connecting the pneumatic pressure measuring equipment

CAUTION
Condensate accumulation in connecting tube
Incorrect pressure reading!
▷ Always install the connecting tube with a continuously falling slope.
▷ Shorten the connecting tube, if necessary, to allow condensate to drain at all
times.

1. Run the connecting tube of the measuring device into the control unit through
an unused cable gland (M16).
2. Push the connecting tube onto the connecting element and make sure that it is
secure.
3. Make sure that the seal is properly positioned and tighten the cable gland
(strain relief).

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6 Operation

6 Operation

DANGER
Unintentional starting of pumps
Risk of injury: Limbs can be pulled into or crushed by machinery!
▷ Make sure that nobody is within the immediate, hazardous vicinity of the
pumps.
▷ Make sure that all piping is properly installed and that the fluid handled cannot
escape.

NOTE
This section provides information about a control unit for two pumps. The control
unit for one pump is operated in the same way; pump-specific steps shall only be
carried out once in this case.

The control unit can be operated via:


▪ Control panel
▪ Manual-0-automatic selector switch
▪ Service interface (connector inside device) (ð Section 6.3, Page 20)

6.1 Control panel

3
ESC OK
4

Fig. 4: Control panel


1 Display (7 segment, 5 character)
2 Traffic light LEDs
3 Navigation keys
4 "High water" LED
5 LED for pump operating status (for each pump)

6.1.1 Indicators

Traffic light LEDs


The "traffic light" LEDs provide information about the operating status of the
control unit.

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6 Operation

Table 10: Traffic light LEDs


LED Description
Green Readiness for operation
Yellow Warning (one or more warnings)
Red Alert (one or more alerts)

LED for pump operating status


This LED indicates the operating status of the pumps:

Table 11: LED for pump operating status


LED Description
Green Pump ready for operation
Flashing green Pump running
Yellow Pump OFF (manual-0-automatic selector switch set to "0")
Flashing yellow Pump running in manual mode
Manual-0-automatic selector switch set to "manual" (non-
locking button)
Red Pump blocked by alert or no enable signal

"High water" LED


If a high water alert is output, the red LED lights up. The pumps are started with high
priority (except if sensor of ATEX-compliant models is defective). Alerts with a higher
priority overwrite the high water alert.

6.1.2 Display
The following information is displayed:

Fig. 5: Display
1 Parameter
2 Parameter/measured value
3 Alert

6.1.3 Navigation keys


For navigating through the menus and confirming settings:

Table 12: Control unit: navigation keys


Key Description
Arrow keys (up/down):
▪ Move up/down in the menu options.
▪ Increase/decrease a numerical value

Esc
Escape key:
▪ Cancel entry without saving it.
▪ When entering numbers: Go to the previous digit.
▪ Move up one menu level.
OK
OK key:
▪ Confirm settings.
▪ Confirm a menu selection.
▪ When entering numbers: Go to the next digit.

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6 Operation

6.2 Manual-0-automatic selector switch


Each pump can be operated as follows by means of a manual-0-automatic selector
switch:

Table 13: Switch positions of manual-0-automatic selector switch


Switch position Function
Function allowing the pump to be operated manually for a
short period.

Switch locks in place.


The pump is switched off.
Switch locks in place.
The pump is started/stopped by the control unit as
required.

6.3 Service interface

NOTE
The "KSB Service Tool" software can be downloaded from the KSB web site or
obtained as Service CD-Rom (see price list).

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6 Operation

Fig. 6: Service interface for type BC

Fig. 7: Service interface for type BS


The service interface can only be accessed when the control unit is open.

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6 Operation

To operate the device via the service interface, carry out the following steps:
1. Connect the computer and device by means of an RS 232 cable.
2. Start the Service Tool.
For more information, please refer to the ServiceTool manual.

6.4 Commissioning / start-up / shutdown

6.4.1 Preparing commissioning/start-up


1. Wire the control unit in accordance with the wiring diagram.
2. Insert the motor protection device or fuses.
3. Connect the power supply cable.
4. Connect the sensors.
See checklist (ð Section 8, Page 56) .

6.4.2 Commissioning/start-up

CAUTION
Incorrect commissioning/start-up
Damage to property!
▷ Ensure that all local applicable regulations and directives – particularly the
machinery and low-voltage directives – are fulfilled.
▷ Install a line protection device in the supply cable. For the line protection
required please refer to the attached logic diagram.
▷ Before commissioning, check all connected cables against the wiring diagram.

ü The control unit is properly installed and electrically connected.


1. Check whether the device variant (see name plate/designation) conforms with
requirements.
2. Set the manual-0-automatic selector switches for both pumps to "0".
3. Switch on the power supply.
4. Check the parameters to ensure they are compatible with the required
application and functionality. Adjust if necessary.
5. Set the manual-0-automatic selector switches for both pumps to "automatic".
ð Both pumps can now be started/stopped by the control unit as required.

6.4.3 Shutdown

Short-term shutdown
1. Set the manual-0-automatic selector switches for both pumps to "0".
ð Both pumps are switched off.
ð The control unit remains operational (read measured values, set parameters).

Performing work on the pumps


1. Open the control unit.
2. For 400 V variants:
Switch off the motor protection switches for both pumps and secure them so
that they cannot be switched on again unintentionally.
For 230 V variants:
Pull the pump power plugs. If the pumps are connected directly to the terminals
in the device, the device must be disconnected from the power supply.
3. Close the control unit again.

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Long-term shutdown
1. Set the manual-0-automatic selector switches for both pumps to "0".
2. Switch off the power supply.

6.5 Control panel

6.5.1 Displaying measured value parameters

Fig. 8: Displaying measured value parameters


1. Press ESC (several times if necessary) to call up the measured value parameters.
2. Use the arrow keys to select the required parameter number.
ð The relevant measured value is displayed automatically after 1.5 seconds.
3. Use the arrow keys to select the next parameter number.
The following measured value parameters can be displayed:

Table 14: Measured values:


Parameter Description
station

station
Single-
pump

pump
Dual-

1-1-1 Level (Analog) Fill level in millimetres (if analog sensors are ✘ ✘
used): pneumatic, bubbler system, 4 .. 20 mA
1-1-2 Level (Digital) Switching levels if float switches or digital ✘ ✘
level switches are used
1-1-3 Line Voltage Line voltage in volts ✘ ✘
1-2-1 Operating Hours Pump 1 Operating hours of pump 1 ✘ ✘
1-2-2 Start Count Pump 1 Number of starts of pump 1 ✘ ✘
1-3-1 Operating Hours Pump 2 Operating hours of pump 2 - ✘
1-3-2 Start Count Pump 2 Number of starts of pump 2 - ✘
2-1-1 Pending Messages List of acknowledged alerts ✘ ✘

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6 Operation

6.5.1.1 Digital level indicator


The current level can be read digitally at any time.

Table 15: Overview: digital level indicator


Display Digital level Action
Very low Pump OFF

Medium Before base load pump is


started

High Base load pump ON

Very high Peak load pump ON

High water High water alert and both


pumps ON

6.5.2 Setting parameters

NOTE
The parameters that you can call up depend on the operating mode and
measurement method. Only parameters that are relevant to the current operating
mode and measurement method are displayed.

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Fig. 9: Setting parameters

CAUTION
Incorrect operation
Damage to property!
▷ To protect the device, the parameter settings can only be changed from float
switch/digital level switch to 4 .. 20 mA if the peak load switching point has not
responded.
▷ Drain the tank in manual mode, if necessary.

1. Press and hold the ESC key and press OK .


ð The first parameter number (P 3-3-2) is displayed.

OK
2. Use the arrow keys to select the required parameter number.
3. Confirm the parameter number with OK .
ð The parameter value is displayed immediately.
4. Set the parameter value using the arrow keys:

ð In multi-digit entries, the digit to be entered flashes.


ð Press OK or ESC to move one digit to the right or left and make the required
entry.

OK
5. Confirm your entries with OK: The parameter value is saved.
ð The parameter number is displayed.

Esc
6. Abort the input with ESC : The parameter value remains unchanged.
ð The parameter number is displayed.

Esc
7. Press ESC to return to the measured values.

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Table 16: Variant with float, digital switches, 4..20 mA


Parameter Description Values

station

station
Single-
pump

pump
Dual-
3-3-2 Stand-by Pump Switchover between dual-pump 0 = dual-pump station - ✘
and stand-by mode with peak-load
operation (factory
setting)
1 = stand-by pump, one
pump ON at high water
2 = stand-by pump, two
pumps ON at high water
3-3-3 Draining/Filling Switchover between draining 0 = draining (factory ✘ ✘
and filling (if float switches or setting)
digital level switches are used) 1 = filling
3-3-4-1 Level Pumps OFF Stop level of pumps in 250 mm (factory setting) 4 .. 20 mA 4 .. 20 mA
millimetres with pneumatic,
bubbler, 4 .. 20 mA
3-3-4-2 Level Base Load ON Start level of base load pump in 400 mm (factory setting) 4 .. 20 mA 4 .. 20 mA
millimetres with pneumatic,
bubbler, 4 .. 20 mA
3-3-4-3 Level Peak Load ON Start level of peak load pump 500 mm (factory setting) - 4 .. 20 mA
in millimetres with pneumatic,
bubbler, 4 .. 20 mA
3-3-4-4 Level High Water Level for high water alert in 600 mm (factory setting) 4 .. 20 mA 4 .. 20 mA
millimetres with pneumatic,
bubbler, 4 .. 20 mA
3-3-5-3 Stop Delay Stop delay of base load pump 0 seconds (factory ✘ ✘
in seconds setting)
3-3-6 ATEX Mode Activation of ATEX mode: Tank 0 = OFF ✘ ✘
cannot be drained below the 1 = ON
stop level.
3-4-2 Measurement Float switches, digital level 0 = float switch (with ✘ ✘
Method switches, or 4 .. 20 mA hysteresis; factory
setting)
1 = digital level switch
(without hysteresis)
2 = 4..20 mA sensor
3-4-3-1 Level at 4 mA Measured value at 4 mA in 200 mm (factory setting) 4 .. 20 mA 4 .. 20 mA
millimetres
3-4-3-2 Level at 20 mA Measured value at 20 mA in 1000 mm (factory 4 .. 20 mA 4 .. 20 mA
millimetres setting)
3-7-1 Check Run ON/OFF Functional check run OFF or ON 0 = functional check OFF ✘ ✘
(time-dependent) (factory setting)
1 = functional check
performed after idle
period of one week
3-8-1 Factory Reset Restores the factory settings 1 = load factory settings ✘ ✘
4-1-1 Firmware Version Firmware version - ✘ ✘

NOTE
The parameters for 4 .. 20 mA are not displayed until parameter 3-4-2 has been set
to value 2 = 4 .. 20 mA.

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Table 17: Pneumatic variant and bubbler control


Parameter Description Values

station

station
Single-
pump

pump
Dual-
3-3-2 Stand-by Pump Switchover between dual-pump 0 = dual-pump station - ✘
and stand-by mode with peak-load
operation (factory
setting)
1 = stand-by pump, one
pump ON at high water
2 = stand-by pump, two
pumps ON at high water
3-3-4-1 Level Pumps OFF Stop level of pumps in 250 mm (factory setting) ✘ ✘
millimetres with pneumatic,
bubbler, 4 .. 20 mA
3-3-4-2 Level Base Load ON Start level of base load pump in 400 mm (factory setting) ✘ ✘
millimetres with pneumatic,
bubbler, 4 .. 20 mA
3-3-4-3 Level Peak Load ON Start level of peak load pump 500 mm (factory setting) - ✘
in millimetres with pneumatic,
bubbler, 4 .. 20 mA
3-3-4-4 Level High Water Level for high water alert in 600 mm (factory setting) ✘ ✘
millimetres with pneumatic,
bubbler, 4 .. 20 mA
3-3-5-3 Stop Delay Stop delay of base load pump 0 s (factory setting) ✘ ✘
in seconds
3-3-6 ATEX Mode Activation of ATEX mode: Tank 0 = OFF ✘ ✘
cannot be drained below the 1 = ON
stop level.
3-4-4-1 Level of Bell Distance of pressure bell (lower 200 mm (factory setting) ✘ ✘
edge) from bottom of tank
(offset). Factory setting:
200 mm
3-7-1 Check Run ON/OFF Functional check run OFF or ON 0 = functional check OFF ✘ ✘
(time-dependent) (factory setting)
1 = functional check
performed after idle
period of one week
3-8-1 Factory Reset Restores the factory settings 1 = load factory settings ✘ ✘
4-1-1 Firmware Version Firmware version - ✘ ✘

NOTE
Set the stop delay (parameter 3-3-5) in such a way that the liquid level drops below
the open pressure bell to allow the air cushion in the measuring tube to build up
again and that pumps operated in ATEX mode are fully covered by the liquid at all
times.

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6 Operation

6.5.3 Acknowledging alerts and warnings

NOTE
Alerts with a higher priority prevail over alerts with a lower priority. For instance,
alert A1 has a higher priority than alert A2.

Fig. 10: Acknowledging alerts and warnings


Alert indications:
▪ On the display (e.g. -A09-)
As long as a parameter value is displayed, this will not be overwritten by an alert.
This allows you to complete parameterisation.
▪ The red traffic light LED (alert) or yellow LED (warning) lights up.
▪ Horn/buzzer is activated.
If more than one alert is present, the alert with the highest priority will be displayed.
Alerts with auto-acknowledgement are deactivated and acknowledged automatically
as soon as the cause of the alert has been rectified. Such alerts (incl. horn/buzzer) can
also be acknowledged manually.
Alerts with manual acknowledgement must be acknowledged at the control panel or
via the remote acknowledgement input.

Esc
1. If necessary, exit the screen for setting parameters by pressing ESC .
ð The alert with the highest priority is displayed.

OK
2. Acknowledge the alert with OK :
ð Horn/buzzer is deactivated
ð If the alert is still present, it is entered in the alerts list (2-1-1).
ð The next alert (if any) is displayed.
3. Rectify the cause of the fault:
ð If necessary, call up the parameter settings by pressing OK or ESC .
The following alerts and warnings can be displayed:

Table 18: Alerts and warnings


No.
Prio.

Type Acknowledgement Description Action

A1 1 Alert Manual mode Motor protection pump 1 Pump 1 OFF


A2 2 Alert Manual mode Motor protection pump 2 Pump 2 OFF
A3 3 Alert Auto Motor 1 temperature too high Pump 1 OFF
A4 4 Alert Auto Motor 2 temperature too high Pump 2 OFF

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No.
Prio.
Type Acknowledgement Description Action

A5 5 Alert Auto Power supply failure Both pumps OFF


A6 6 Alert Auto Phase error (phase failure) Both pumps OFF
A7 7 Alert Manual mode Leakage motor 1 (Amarex N/KRT) Pump 1 OFF
A8 8 Alert Manual mode Leakage motor 2 (Amarex N/KRT) Pump 2 OFF
A9 9 Alert Auto High water alert Both pumps ON
A10 10 Alert Auto External alarm Both pumps OFF (can be
changed via Service Tool)
A11 11 Alert Auto Sensor fault No changes
A12 12 Warning Auto Incorrect rotary field of mains supply No changes
(phase sequence)
A13 13 Warning Auto Undervoltage (- 15% of rated voltage No changes
230 V or 400 V)
A14 14 Warning Auto Overvoltage (+ 15% of rated voltage No changes
230 V or 400 V)
A15 15 Warning Auto Flat battery No changes
A16 16 Warning Auto Service interval system (deactivated No changes
by default)

NOTE
The service interval is deactivated by default and can be set via the Service Tool.

6.5.4 Displaying the alerts list


Alerts that have been acknowledged but are still present are stored in the alerts list
(2-1-1) and can be called up.

Esc
1. If no measured value number (P 1-X-X) is displayed, press ESC (more than once if
necessary).
2. Use the arrow keys to select the alerts list (P 2-1-1).
ð The most recent entry is displayed automatically after 1.5 seconds. The next
entry is displayed after another 1.5 seconds.

Esc
3. To return to the screen in which you can select a measured value, press ESC.

6.5.5 ATEX mode

Table 19: Parameter settings


Parameter Value
3-3-6 1 = ATEX mode ON

NOTE
The ATEX mode can also be enabled on non-ATEX models. However, this will not
ensure ATEX-compliant operation of non-ATEX models.

NOTE
In ATEX mode, too, the stop delay will result in the fluid being pumped off to a
level below the set stop level. Make sure that the pumps are always covered by the
fluid pumped.

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6 Operation

NOTE
In ATEX mode, the redundant high water float switch will trigger an alert if the
high water level is exceeded and the level measuring device is defective. For safety
reasons, the pump can only be operated if the presence of an adequate liquid cover
is ensured by the existing basic level measurement.

6.5.5.1 Deactivating ATEX mode

NOTE
If you want to clean the tank or carry out similar tasks, ATEX mode must be
deactivated.

Tanks cannot be pumped completely dry in ATEX mode (dry-running protection). If


you want to clean the tank or carry out similar tasks, you can set the control unit to
non-ATEX mode.

DANGER
Risk of explosion due to dry running in non-ATEX mode
Danger to life!
▷ Only deactivate ATEX mode when you are sure that the tank does not contain a
potentially explosive atmosphere.
▷ Reactivate ATEX mode once you have completed all the necessary work.

1. Make sure that the tank does not contain a potentially explosive atmosphere.
2. Set the manual-0-automatic selector switches for both pumps to "0".
3. Set parameter P 3-3-6 to "0".
4. Pump the tank dry in manual mode .

Reactivating ATEX mode:


1. Set parameter P 3-3-6 to "1".
2. Set the manual-0-automatic selector switches for both pumps to "automatic".

6.5.6 Inserting/replacing the rechargeable battery

NOTE
The rechargeable batteries must be replaced every five years to ensure that the
device operates reliably in battery mode.
Use original spare parts only.

1. Switch off the power supply.


2. Open the control unit.
3. Disconnect the battery.
4. Undo the battery clamp.
5. Replace the batteries.
6. Reattach the battery clamp.
7. Re-establish the connections for the battery.
8. Close the device properly.
9. Reconnect the power supply.

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NOTE
When retrofitting the control unit with the rechargeable battery installation
option, it is not sufficient to insert the rechargeable battery/batteries only. A
rechargeable battery retrofit kit is required, which not only comprises the
rechargeable battery/batteries but also an electronic recharging unit as well as
some fastening material.

LevelControl Basic 2 31 of 68
7 Application Examples

7 Application Examples

7.1 Draining via float switches

7.1.1 Single-pump station: Draining via one float switch

Table 20: Parameter settings


Parameter Value Note
3-3-3 0 = draining Draining/filling
3-4-2 0 = float switch Measurement method

011 013 015 017

010 012 014 016

3
B

A 2
1

Fig. 11: Single-pump station: Draining via one float switch


A Float switch base load 1 Pump OFF
B Float switch high water (optional) 2 Pump ON
3 High water alert

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7.1.2 Dual-pump station: Draining via two float switches

Table 21: Parameter settings


Parameter Value Note
3-3-3 0 = draining Draining/filling
3-4-2 0 = float switch Measurement method

011 013 015 017

010 012 014 016

4
C

B 3

A 2
1

Fig. 12: Dual-pump station: Draining via two float switches


A Float switch base load 1 Both pumps OFF
B Float switch peak load 2 Base load pump ON
C Float switch high water (optional) 3 Both pumps ON
4 High water alert
The pump that is started up first is the base load pump. The pumps are alternated
after each pumping cycle to ensure even distribution of operating hours.

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7.1.3 Dual-pump station as stand-by pump: Draining via one float switch

Table 22: Parameter settings


Parameter Value Note
3-3-2 1 = stand-by pump, 1PP HW Stand-by pump operation,
one pump for high water

2 = stand-by pump, 2PP HW Stand-by pump operation,


two pumps for high water
3-3-3 0 = draining Draining/filling
3-4-2 0 = float switch Measurement method

011 013 015 017

010 012 014 016

3
B

2
A
1

Fig. 13: Dual-pump station as stand-by pump: Draining via one float switch
A Float switch base load 1 Both pumps OFF
B Float switch high water (optional) 2 Base load pump ON
3 High water alert
▪ 3-3-2 = 1 base load pump
ON
▪ 3-3-2 = 2 both pumps ON
The second pump is operated as a stand-by pump in case the first pump fails
(redundant system). The pumps are alternated after each pumping cycle.

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7.2 Draining via digital level switches

7.2.1 Single-pump station: Draining via two digital level switches

Table 23: Parameter settings


Parameter Value Note
3-3-3 0 = draining Draining/filling
3-4-2 1 = digital level switch Measurement method

011 013 015 017

010 012 014 016

C 3

B 2

A 1

Fig. 14: Single-pump station: Draining via two digital level switches


A Digital level switch OFF 1 Pump OFF
B Digital level switch base load 2 Pump ON
C Digital level switch high water (optional) 3 High water alert and pump
ON

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7.2.2 Dual-pump station: Draining via three digital level switches

Table 24: Parameter settings


Parameter Value Note
3-3-3 0 = draining Draining/filling
3-4-2 1 = digital level switch Measurement method

011 013 015 017

010 012 014 016

D 4

C 3

B 2

A 1

Fig. 15: Dual-pump station: Draining via three digital level switches


A Digital level switch OFF 1 Both pumps OFF
B Digital level switch base load 2 Base load pump ON
C Digital level switch peak load 3 Both pumps ON
D Digital level switch high water (optional) 4 High water alert and pump
ON
The pump that is started up first is the base load pump. The pumps are alternated
after each pumping cycle to ensure even distribution of operating hours.

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7.2.3 Dual-pump station as stand-by pump: Draining via two digital level switches

Table 25: Parameter settings


Parameter Value Note
3-3-2 1 = stand-by pump, 1PP HW Stand-by pump operation, one
2 = stand-by pump, 2PP HW pump for high water
Stand-by pump operation, two
pumps for high water
3-3-3 0 = draining Draining/filling
3-4-2 1 = digital level switch Measurement method

011 013 015 017

010 012 014 016

C
C 3

B 2

A 1

Fig. 16: Dual-pump station as stand-by pump: Draining via two digital level switches
A Digital level switch OFF 1 Pump OFF
B Digital level switch base load 2 Base load pump ON
C Digital level switch high water (optional) 3 High water alert
▪ 3-3-2 = 1 base load pump
ON
▪ 3-3-2 = 2 both pumps ON
The second pump is operated as a stand-by pump in case the first pump fails
(redundant system). The pumps are alternated after each pumping cycle.

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7 Application Examples

7.3 Draining via float switches (without hysteresis)

7.3.1 Single-pump station: Draining via two float switches (without hysteresis)

Table 26: Parameter settings


Parameter Value Note
3-3-3 0 = draining Draining/filling
3-4-2 1 = digital level switch Measurement method

011 013 015 017

010 012 014 016

3
C
C

2
B

A
1

Fig. 17: Single-pump station: Draining via two float switches (without hysteresis)
A Float switch OFF 1 Pump OFF
B Float switch base load 2 Base load pump ON
C Float switch high water (optional) 3 High water alert and pump
ON

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7.3.2 Dual-pump station: Draining via three float switches (without hysteresis)

Table 27: Parameter settings


Parameter Value Note
3-3-3 0 = draining Draining/filling
3-4-2 1 = digital level switch Measurement method

011 013 015 017

010 012 014 016

4
D
C

3
C
C

2
B

A
1

Fig. 18: Dual-pump station: Draining via three float switches (without hysteresis)
A Float switch OFF 1 Both pumps OFF
B Float switch base load 2 Base load pump ON
C Float switch peak load 3 Both pumps ON
D Float switch high water (optional) 4 High water alert and pump
ON
The pump that is started up first is the base load pump. The pumps are alternated
after each pumping cycle to ensure even distribution of operating hours.

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7 Application Examples

7.3.3 Dual-pump station as stand-by pump: Draining via two float switches (without
hysteresis)

Table 28: Parameter settings


Parameter Value Note
3-3-2 1 = stand-by pump, 1PP HW Stand-by pump operation, one
pump for high water
2 = stand-by pump, 2PP HW Stand-by pump operation, two
pumps for high water
3-3-3 0 = draining Draining/filling
3-4-2 1 = digital level switch Measurement method

011 013 015 017

010 012 014 016

3
C

2
B

A
1

Fig. 19: Dual-pump station as stand-by pump: Draining via two float switches
(without hysteresis)
A Float switch OFF 1 Both pumps OFF
B Float switch base load 2 Base load pump ON
C Float switch high water (optional) 3 High water alert
▪ 3-3-2 = 1 base load pump
ON
▪ 3-3-2 = 2 both pumps ON
The second pump is operated as a stand-by pump in case the first pump fails
(redundant system). The pumps are alternated after each pumping cycle.

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7.4 Draining with pneumatic pressure measurement or bubbler control

NOTE
If a high water float is also used, the redundant high water float must be installed
with sufficient cable play (sufficient hysteresis). This prevents frequent pump
starting/stopping if the analog measurement fails (4 .. 20 mA / pneumatic / bubbler
control). In addition, the pumps' actual stop level can be influenced via the set stop
delay.

NOTE
In potentially explosive atmospheres, the redundant high water float must only be
used with intrinsic safety (IS) barriers.

7.4.1 Single-pump station: Draining via pneumatic measurement or bubbler control

Table 29: Parameter settings


Parameter Parameter name Value
3-3-4-1 Level Pumps OFF e.g. "250" [mm]
3-3-4-2 Level Base Load ON e.g. "400" [mm]
3-3-4-4 Level High Water e.g. "600" [mm]
3-4-4-1 Level of Bell e.g. "200" [mm]

011 013 015 017

010 012 014 016

C
3

2
A

Fig. 20: Single-pump station: Draining with pneumatic measurement or bubbler


control
A User-defined switching levels (in mm) 1 Level pump OFF
B Reference point for level measurement 2 Level pump ON
C Redundant high water float (optional) 3 Level high water

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7 Application Examples

7.4.2 Dual-pump station: Draining with pneumatic measurement or bubbler control

Table 30: Parameter settings


Parameter Parameter name Value
3-3-4-1 Level Pumps OFF e.g. "250" [mm]
3-3-4-2 Level Base Load ON e.g. "400" [mm]
3-3-4-3 Level Peak Load ON e.g. "500" [mm]
3-3-4-4 Level High Water e.g. "600" [mm]
3-4-4-1 Level of Bell e.g. "200" [mm]

011 013 015 017

010 012 014 016

C 4

2
A

Fig. 21: Dual-pump station: Draining with pneumatic measurement or bubbler


control
A User-defined switching levels (in mm) 1 Level pumps OFF
B Reference point for level measurement 2 Level base load pump ON
C Redundant high water float (optional) 3 Level peak load pump ON
4 Level high water
The pump that is started up first is the base load pump. The pumps are alternated
after each pumping cycle to ensure even distribution of operating hours.

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7.4.3 Dual-pump station as stand-by pump: Draining with pneumatic measurement


or bubbler control

Table 31: Parameter settings


Parameter Parameter name Value
3-3-2 Stand-by Pump 0 = Dual-pump station (default)
Peak load pump, 2 pumps for
high water
1 = Stand-by pump, 1PP HW
(stand-by pump duty, 1 pump for
high water)
2 = Stand-by pump, 2PP HW
(stand-by pump duty, 2 pumps
for high water)
3-3-3 Draining/Filling 0 = draining
3-3-4-1 Level Pumps OFF e.g. "250" [mm]
3-3-4-2 Level Base Load ON e.g. "400" [mm]
3-3-4-3 Level Peak Load ON e.g. "500" [mm]
3-3-4-4 Level High Water e.g. "600" [mm]
3-4-4-1 Level of Bell e.g. "200" [mm]

011 013 015 017

010 012 014 016

C
3

2
A

Fig. 22: Dual-pump station as stand-by pump: Draining with pneumatic measurement


or bubbler control
A User-defined switching levels (in mm) 1 Level pumps OFF
B Reference point for level measurement 2 Level base load pump ON
C Redundant high water float (optional) 3 Level high water
The second pump is operated as a stand-by pump in case the first pump fails
(redundant system). The pumps are alternated after each pumping cycle.

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7 Application Examples

7.5 Draining via analog measurement 4 .. 20 mA

NOTE
Devices set to float switch mode at the factory can be changed to 4..20 mA sensor
with parameter 3-4-2, Measurement Method.

NOTE
The parameters that you can call up depend on the operating mode and
measurement method. Only parameters that are relevant to the current operating
mode and measurement method are displayed.

NOTE
If a high water float is also used, the redundant high water float must be installed
with sufficient cable play (sufficient hysteresis). This prevents frequent pump
starting/stopping if the analog measurement fails (4 .. 20 mA / pneumatic / bubbler
control). In addition, the pumps' actual stop level can be influenced via the set stop
delay.

NOTE
In potentially explosive atmospheres, the redundant high water float must only be
used with intrinsic safety (IS) barriers.

44 of 68 LevelControl Basic 2
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7.5.1 Single-pump station: Draining via analog measurement 4 .. 20 mA

Table 32: Parameter settings


Parameter Parameter name Value
3-3-3 Draining/Filling 0 = draining
3-3-4-1 Level Pumps OFF e.g. "250" [mm]
3-3-4-2 Level Base Load ON e.g. "400" [mm]
3-3-4-4 Level High Water e.g. "600" [mm]
3-4-2 Measurement Method 2 = 4 .. 20 mA
3-4-3-1 Level at 4mA e.g. "200" [mm]
3-4-3-2 Level at 20mA e.g. "1000 " [mm]

011 013 015 017 019

010 012 014 016 018

B C D
5
E
C
4

3
A

2
1

Fig. 23: Single-pump station: Draining via analog measurement 4 .. 20 mA


A User defined (in mm) 1 Level at 4 mA
B Analog IN 2 Level pump OFF
C +24 V 3 Level pump ON
D (GND) 4 Level high water
E Redundant high water float (optional) 5 Level at 20 mA

LevelControl Basic 2 45 of 68
7 Application Examples

7.5.2 Dual-pump station: Draining via analog measurement 4 .. 20 mA

Table 33: Parameter settings


Parameter Parameter name Value
3-3-3 Draining/Filling 0 = draining
3-3-4-1 Level Pumps OFF e.g. "250" [mm]
3-3-4-2 Level Base Load ON e.g. "400" [mm]
3-3-4-3 Level Peak Load ON e.g. "500" [mm]
3-3-4-4 Level High Water e.g. "600" [mm]
3-4-2 Measurement Method 2 = 4 ... 20 mA
3-4-3-1 Level at 4mA e.g. "200" [mm]
3-4-3-2 Level at 20mA e.g. "1000 " [mm]

011 013 015 017 019

010 012 014 016 018

B C D 6

E
C 5

3
A

2
1

Fig. 24: Dual-pump station: Draining via analog measurement 4 .. 20 mA


A User defined (in mm) 1 Level at 4 mA
2 Level pump OFF
B Analog IN 3 Level pump ON
C +24 V 4 Level peak load pump ON
D (GND) 5 Level High Water
E Redundant high water float 6 Level at 20 mA
(optional)
The pump that is started up first is the base load pump. The pumps are alternated
after each pumping cycle to ensure even distribution of operating hours.

46 of 68 LevelControl Basic 2
7 Application Examples

7.5.3 Dual-pump station as stand-by pump: Draining via analog measurement 4 .. 20


mA

Table 34: Parameter settings


Parameter Parameter name Value
3-3-2 Stand-by Pump 0 = Dual-pump station (default)
Peak load pump, 2 pumps for
high water
1 = Stand-by pump, 1PP HW
(stand-by pump duty, 1 pump for
high water)
2 = Stand-by pump, 2PP HW
(stand-by pump duty, 2 pumps
for high water)
3-3-3 Draining/Filling 0 = draining
3-3-4-1 Level Pumps OFF e.g. "250" [mm]
3-3-4-2 Level Base Load ON e.g. "400" [mm]
3-3-4-3 Level Peak Load ON e.g. "500" [mm]
3-3-4-4 Level High Water e.g. "600" [mm]
3-4-2 Measurement Method 2 = 4 .. 20 mA
3-4-3-1 Level at 4mA e.g. "200" [mm]
3-4-3-2 Level at 20mA e.g. "1000 " [mm]

011 013 015 017 019

010 012 014 016 018

B C D
5
E
C

3
A

2
1

Fig. 25: Dual-pump station as stand-by pump: Draining via analog measurement 4 ..


20 mA
A User defined (in mm) 1 Level at 4 mA
B Analog IN 2 Level pump OFF
C + 24 V 3 Level pump ON
D (GND) 4 Level high water
E Redundant high water float (optional) 5 Level at 20 mA
The second pump is operated as a stand-by pump in case the first pump fails
(redundant system). The pumps are alternated after each pumping cycle.

LevelControl Basic 2 47 of 68
7 Application Examples

7.6 Filling via float switches

CAUTION
Changing the external alarm input
Damage to property!
▷ Make sure that the pumps stop in the event of dry running.

NOTE
The external alarm input can be used to protect the pump(s) against dry running. In
as-delivered condition, the control unit is set in such a way that the pumps are
safely stopped, regardless of the level in the tank to be filled, if there is a risk of dry
running.

7.6.1 Single-pump station: Filling via one float switch

Table 35: Parameter settings


Parameter Parameter name Value
3-3-3 Draining/Filling 1 = filling
3-4-2 Measurement Method 0 = float switch

011 013 015 017

010 012 014 016

3
B

2
A
Ext 1
041

040

4
5
C

Fig. 26: Single-pump station: Filling via one float switch


A Float switch base load (NO contact) 1 Pump ON
B Float switch high water (NO contact) 2 Pump OFF
C Float switch dry-running protection 3 High water alert
(NC contact, optional) 4 No dry running - pump ON
5 Dry running - pump OFF

48 of 68 LevelControl Basic 2
7 Application Examples

NOTE
Use floats A and B as normally open contacts only (circuit closed in upper float
position).
If the Ext alarm input (terminals 40 - 41) is used for dry running protection, a NC
float switch (circuit open in upper float position) must be used, to stop the pumps
in the event of dry running.

LevelControl Basic 2 49 of 68
7 Application Examples

7.6.2 Dual-pump station: Filling via two float switches

Table 36: Parameter settings


Parameter Parameter name Value
3-3-3 Draining/Filling 1 = filling
3-4-2 Measurement Method 0 = float switch

011 013 015 017

010 012 014 016

4
C

3
B
2

A
Ext 1

041

040

5
6
D

Fig. 27: Dual-pump station: Filling via two float switches


A Float switch peak load (NO contact) 1 Both pumps ON
B Float switch base load (NO contact) 2 Base load pump ON
C Float switch high water (NO contact, 3 Both pumps OFF
optional)
D Float switch dry-running protection 4 High water alert
(NC contact, optional)
5 No dry running - pump ON
6 Dry running - pump OFF
The pump that is started up first is the base load pump. The pumps are alternated
after each pumping cycle to ensure even distribution of operating hours.

NOTE
Use floats A, B and C as normally open contacts only (circuit closed in upper float
position).
If the Ext alarm input (terminals 40 - 41) is used for dry running protection, a NC
float switch (circuit open in upper float position) must be used, to stop the pumps
in the event of dry running.

50 of 68 LevelControl Basic 2
7 Application Examples

7.7 Filling via analog measurement 4 ..20mA

7.7.1 Single-pump station: Filling with analog measurement 4 ..20mA

Table 37: Parameter settings


Parameter Parameter name Value
3-3-3 Draining/Filling 1 = filling
3-3-4-1 Level Pumps OFF e.g. "500" [mm]
3-3-4-2 Level Base Load ON e.g. "400" [mm]
3-3-4-4 Level High Water e.g. "600" [mm]
3-4-2 Measurement Method 2 = 4 .. 20 mA
3-4-3-1 Level at 4mA e.g. "200" [mm]
3-4-3-2 Level at 20mA e.g. "1000 " [mm]

NOTE
If, with analog level measurement, the value of parameter 3-3-3 Draining/Filling is
altered, the values of parameters 3-3-4-1, Pump OFF, and 3-3-4-3, Peak Load Pump
(not shown for single-pump units), will be interchanged automatically, thus
ensuring that appropriate parameter settings are retained at all times.

Fig. 28: Single-pump station: Filling with analog measurement 4..20mA


A User defined (in mm) 1 Level at 4mA
B Analog IN 2 Level pump ON
C +24 V 3 Level pump OFF
D (GND) 4 Level high water
(redundant pump
OFF)

LevelControl Basic 2 51 of 68
7 Application Examples

E Redundant high water float (optional) 5 Level at 20 mA


F Float switch dry-running protection (NC contact,
optional)

52 of 68 LevelControl Basic 2
7 Application Examples

7.7.2 Dual-pump station: Filling with analog measurement 4..20mA

Table 38: Parameter settings


Parameter Parameter name Value
3-3-3 Draining/Filling 1 = filling
3-3-4-1 Level Pumps OFF e.g. "500" [mm]
3-3-4-2 Level Base Load ON e.g. "400" [mm]
3-3-4-3 Level Peak Load ON e.g. "250" [mm]
3-3-4-4 Level High Water e.g. "600" [mm]
3-4-2 Measurement Method 2 = 4 ... 20 mA
3-4-3-1 Level at 4mA e.g. "200" [mm]
3-4-3-2 Level at 20mA e.g. "1000 " [mm]

NOTE
If, with analog level measurement, the value of parameter 3-3-3 Draining/Filling is
altered, the values of parameters 3-3-4-1, Pump OFF, and 3-3-4-3, Peak Load Pump,
will be interchanged automatically, thus ensuring that appropriate parameter
settings are retained at all times.

Fig. 29: Dual-pump station: Filling with analog measurement 4..20mA


A User defined (in mm) 1 Level at 4mA
B Analog IN 2 Level peak load pump
ON
C +24 V 3 Level base load pump
ON
D (GND) 4 Level pump OFF
E Redundant high water float (optional) 5 Level high water
(redundant pump OFF)

LevelControl Basic 2 53 of 68
7 Application Examples

F Float switch dry-running protection (NC 6 Level at 20mA


contact, optional)

7.8 Additional connections


J601

8 9 10 11 12 13

+
Uh Ext Ack

011 013 015 017 019 031 041 051


-

010 012 014 016 018 030 040 050


+

Fig. 30: Additional connections

Auxiliary voltage for lifting unit


▪ Terminal assignments
– 18 and 19
▪ Function
– This auxiliary voltage for the analog float cannot be used with the present
device variant.

Signalling output
▪ Terminal assignments
– 30 and 31
▪ Function
– For connecting external alarm equipment (e.g. horn, alarm strobe light, or
alarm combination).
– Voltage of 12.6 .. 13.2 V DC.
– Max. capacity: 200 mA.
– If a battery is used, this will continue to supply the output in the event of a
power failure. The connected alarm equipment then operates independently
of the mains supply.

External alarm

NOTE
Same as on alarm switchgears, the signalling output is only activated in the event of
high water and sensor fault. This setting can be changed using the KSB ServiceTool.

NOTE
Parameters for the external alarm can only be changed using the ServiceTool.

▪ Terminal assignments
– 40 and 41
▪ Alarm transmitter
If the Ext alarm input is used for dry running protection, a NC float switch (circuit
open in upper float position) must be used, to stop the pumps in the event of dry
running.
– Dry-running protection via float switch or sensor.
▪ Function

54 of 68 LevelControl Basic 2
7 Application Examples

NOTE
In the factory setting, the pumps are stopped when the contact closes. This setting
can be changed using the KSB ServiceTool.

– Depending on the setting, the pumps either start or stop.


– The high water alert has priority over an external alarm. The pumps may be
started up as a result of a high water alert.

Remote acknowledgement
▪ Terminal assignments
– 50 and 51
▪ Function
– The "Ack" input is used to acknowledge alerts remotely.

7.9 Enable input


▪ Terminal assignments
– 001 and 002
▪ Function
– If this input is not bridged, pump control will be disabled. For this reason, the
Enable input is fitted with a wire jumper at the factory.

NOTE
If cables longer than 15 metres are to be connected to the Enable input, a coupling
relay must be fitted in the control unit and the cable must be connected to the
Enable input via the coupling relay. This prevents excessive cable losses and ensures
the correct function of the control unit.

LevelControl Basic 2 55 of 68
8 Checklist for Commissioning / Inspection and Maintenance

8 Checklist for Commissioning / Inspection and Maintenance


Table 39: Checklist
Read the operating instructions. ➀ ➁
Check the power supply. ➀ ➁
Compare the actual data against the name plate data.
Check the earth conductor to ensure that it functions properly (to EN 60 439). ➀ ➁
Check the connection of the temperature switches (thermal circuit breaker). No reversal vis-à-vis pump ➀ ➁
(note alert and warning).
Check winding resistances ➁
Check insulation resistances. ➁
Re-tighten the terminals of: ➀ ➁
Motor(s)
Control unit
Level transmitter
Check the switching mechanism. ➀ ➁
Remove the level sensor; check for jamming/incrustations; clean, if necessary.
Check the switchover time from star to delta (required = approx. 3 seconds; not applicable to DOL ➀ ➁
starting)
Check the fuses. ➀ ➁
Size, characteristics, 3-pole, mechanically interlocked (3 ~ only)
Replace fuses after two years of operation (cartridges). ➀ ➁
Check the settings on the motor protection switch ➀
Check the direction of rotation of the pump. ➀ ➁
Check the pump/motor to ensure that it runs smoothly. ➀ ➁
Check automatic switching functionality: ➁
Manual-0-automatic selector switch
Additional start-up of stand-by pump at peak load (dual-pump station only)
Switchover to stand-by pump if the duty pump fails (dual-pump station only)
Set manual switch to "automatic" again.
Check the tank coding/parameter settings (see parameter 3-1-2; miniCompacta/Compacta version ➀ ➁
only).
Test-run for several start/stop cycles. ➀ ➁
Check the alarm device to ensure that it functions properly. ➀ ➁
If applicable: reset service alert. ➁
Determine the spare parts requirements, if any. ➁
Provide support and/or training for operating personnel. ➀ ➁
Provide new operating manual if necessary. ➀ ➁
➀ = Commissioning/inspection
➁ = Maintenance

56 of 68 LevelControl Basic 2
9 Trouble-shooting

9 Trouble-shooting

WARNING
Carrying out work on a running pump
Risk of injury: Limbs can be pulled into or crushed by machinery!
▷ Disconnect the drive from the power supply.
▷ Take steps to ensure that the drive cannot be switched on again
unintentionally.

9.1 Trouble-shooting

WARNING
Improper work to remedy faults
Risk of injury!
▷ For any work performed to remedy faults, observe the relevant information
given in this operating manual and/or in the product literature provided by the
accessories manufacturer.

If problems occur that are not described in the following table, consultation with the
KSB customer service is required.
A Pump is running, but does not deliver
B Insufficient discharge head
C Excessive current/power input
D Vibrations and noise during pump operation
E Lifting unit frequently switches to fault mode

WARNING
The pump set may still be pressurised
Danger from escaping fluid!
▷ Release the pump pressure before carrying out maintenance work on the pump
set.
▷ Disconnect the pump set from the power supply.

Table 40: Trouble-shooting
A B C D E Possible cause Remedy
✘ ✘ - - Operating voltage is too low. Check mains voltage.
Check cable connections.
✘ - - - - Motor/pump not running due to lack of Check electrical installation (and fuses).
voltage. Fuse (230 V) or motor protection switch (400 V)
tripped.
- ✘ ✘ ✘ ✘ Wrong direction of rotation (three-phase Reverse two phases of power cable or motor
units) supply cable.
✘ ✘ - - ✘ Motor is running on two phases only (three- Check conductor voltages.
phase units). If necessary, replace defective fuse.
Check cable connections.
✘ - - - ✘ Manual-0-automatic switch set to "0". Set manual-0-automatic switch to "automatic".
✘ - - - ✘ Motor winding or electric cable are defective. Replace by new original KSB parts or contact KSB.
- ✘ - - - Water level in tank/sump too low during Check level sensor.
operation. Check parameters. If necessary, repeat
parameterisation.

LevelControl Basic 2 57 of 68
9 Trouble-shooting

A B C D E Possible cause Remedy


✘ - - - - Temperature sensor in the winding has The motor will restart automatically once the unit
tripped the pump because of an excessive has cooled down.
temperature rise in the winding. If storing thermal circuit breaker alert tripped,
acknowledge with OK. Check pump.
✘ - - ✘ ✘ Defective level sensor Check level sensor. Clean or replace as necessary.
✘ ✘ ✘ ✘ ✘ Control unit does not function properly. Check parameters. Check control unit and replace
if necessary.
✘ ✘ ✘ ✘ ✘ Control unit does not function as expected; Verify parameterisation of control unit
incorrect parameterisation.

58 of 68 LevelControl Basic 2
10 Wiring Diagrams

10 Wiring Diagrams
NOTE
For type BS, refer to the circuit diagrams enclosed with the control unit.
In certain cases, the pump connections may not be exactly as shown on the wiring
diagrams provided here. For this reason, also always refer to the pump's product
literature and circuit diagrams provided.

10.1 Ama-Drainer with control unit type BC

1~230 V: Ama-Drainer N 301/302/303, Ama-Drainer N 358, Ama-Drainer NE 4../5..,


Ama-Porter NE

J203

28 J403 J401 J604 J601


- +
4 5 6 7 8 9 10 11 12 13 14

J201
1 2 3
209 222 221 220 Alarm 011 013 015 017 019 031 041 051
-
2T1 4T2 6T3 14NO A2 2T1 4T2 6T3 14NO A2
L3 L2 L1 N PE PE PE 109 122 121 120 001 002 024 021 022 010 012 014 016 018 030 040 050
+
PE gn/ye

PE gn/ye

PE gn/ye
bu
bu
bn

bk
bu
bn

18

19 22

23

011 013 015


20
010 012 014

26

29 29 22
gn/ye

gn/ye
bn

bn
bu

bu

24

25
PE gn/ye

bk bu
21

15 16 17 015 015 019

014 014 27

Analog IN Analog IN
+24V +24V
(GND)

Fig. 31: Circuit diagram: Ama-Drainer N 301/302/303, Ama-Drainer N 358, Ama-Drainer NE 4../5.., Ama-Porter NE
1 Contactor pump 1 2 Contactor pump 2
3 Mains connections 4 Moisture monitor
3~400V, 1~230V
5 Thermal circuit breaker 6 Release
7 Volt-free alarm contact 8 Float/digital switch
9 High-water float 10 mini-Compacta/Compacta sensors
11 Connection for alarm equipment 12 External alarm input
13 Remote acknowledgement 14 Pneumatic
15 Pump 1 16 Pump 2
17 Power supply 18 High-water float
19 Float switches 20 Digital switch
21 Analog sensor 4 ... 20 mA 22 Peak load ON
23 Pump ON/OFF 24 Base load ON
25 Pumps OFF 26 Signal transmitter 12 V DC

LevelControl Basic 2 59 of 68
10 Wiring Diagrams

27 Contact 28 Rechargeable battery connection


29 230 V 30 400V
bk (black) U1:bk (black)
bu (blue) V1:bu (blue)
bn (brown) W1:bn (brown)
PE = gn/ye (green/yellow) PE = gn/ye (green/yellow)

3~400 V: Ama-Drainer ND 4.. /5..

J203

28
J403 J401 J604 J601
- +
4 5 6 7 8 9 10 11 12 13 14

J201
1 2 3
209 222 221 220 Alarm 011 013 015 017 019 031 041 051
-
2T1 4T2 6T3 14NO A2 2T1 4T2 6T3 14NO A2
L3 L2 L1 N PE PE PE 109 122 121 120 001 002 024 021 022 010 012 014 016 018 030 040 050
+
gn/ye
PE

4
3
1

gn/ye
PE
3
1

4
5

18

19 22
5
6 6 (4)
23

011 013 015


20
010 012 014

30 30 26
gn/ge

gn/ge

22
5

5
4

4
1

F6 F6
24

F7 F7
L1 L2 L3 (N) PE 25

15 16 21
17
015 015 019

27
014 014

Analog IN Analog IN
+24V +24V
(GND)

Fig. 32: Circuit diagram: Ama-Drainer ND 4.. /5..


1 Contactor pump 1 2 Contactor pump 2
3 Mains connections 4 Moisture monitor
3~400V, 1~230V
5 Thermal circuit breaker 6 Release
7 Volt-free alarm contact 8 Float/digital switch
9 High-water float 10 mini-Compacta/Compacta sensors
11 Connection for alarm equipment 12 External alarm input
13 Remote acknowledgement 14 Pneumatic
15 Pump 1 16 Pump 2
17 Power supply 18 High-water float
19 Float switches 20 Digital switch
21 Analog sensor 4 ... 20 mA 22 Peak load ON
23 Pump ON/OFF 24 Base load ON
25 Pumps OFF 26 Signal transmitter 12 V DC

60 of 68 LevelControl Basic 2
10 Wiring Diagrams

27 Contact 28 Rechargeable battery connection


29 230 V 30 400V
bk (black) U1:bk (black)
bu (blue) V1:bu (blue)
bn (brown) W1:bn (brown)
PE = gn/ye (green/yellow) PE = gn/ye (green/yellow)

3~400V: Ama-Drainer B(80)

J203

28 J403 J401 J604 J601


- +
4 5 6 7 8 9 10 11 12 13 14

J201
1 2 3
209 222 221 220 Alarm 011 013 015 017 019 031 041 051
-
2T1 4T2 6T3 14NO A2 2T1 4T2 6T3 14NO A2
L3 L2 L1 N PE PE PE 109 122 121 120 001 002 024 021 022 010 012 014 016 018 030 040 050
+
PE

4
3
1

PE
3
1

4
5

18

5 19 22
6 6 (4)
23

011 013 015


20
010 012 014

30 30
26
PE

PE
5

5
4

22
1

F6 F6
24

L1 L2 L3 (N) PE 25

15 16 17 21
015 015 019

014 014 27

Analog IN Analog IN
+24V +24V
(GND)

Fig. 33: Circuit diagram: Ama-Drainer B(80)


1 Contactor pump 1 2 Contactor pump 2
3 Mains connections 4 Moisture monitor
3~400V, 1~230V
5 Thermal circuit breaker 6 Release
7 Volt-free alarm contact 8 Float/digital switch
9 High-water float 10 mini-Compacta/Compacta sensors
11 Connection for alarm equipment 12 External alarm input
13 Remote acknowledgement 14 Pneumatic
15 Pump 1 16 Pump 2
17 Power supply 18 High-water float
19 Float switches 20 Digital switch
21 Analog sensor 4 ... 20 mA 22 Peak load ON
23 Pump ON/OFF 24 Base load ON
25 Pumps OFF 26 Signal transmitter 12 V DC

LevelControl Basic 2 61 of 68
10 Wiring Diagrams

27 Contact 28 Rechargeable battery connection


29 230 V 30 400V
bk (black) U1:bk (black)
bu (blue) V1:bu (blue)
bn (brown) W1:bn (brown)
PE = gn/ye (green/yellow) PE = gn/ye (green/yellow)

10.2 Ama-Porter with control unit type BC

Ama-Porter NE

J203

28 J403 J401 J604 J601


- +
4 5 6 7 8 9 10 11 12 13 14

J201
1 2 3
209 222 221 220 Alarm 011 013 015 017 019 031 041 051
-
2T1 4T2 6T3 14NO A2 2T1 4T2 6T3 14NO A2
L3 L2 L1 N PE PE PE 109 122 121 120 001 002 024 021 022 010 012 014 016 018 030 040 050
+
PE gn/ye

PE gn/ye

PE gn/ye
bu
bu
bn

bk
bu
bn

18

19 22

23

011 013 015


20
010 012 014

26

29 29 22
gn/ye

gn/ye
bn

bn
bu

bu

24

25
PE gn/ye

bk bu
21

15 16 17 015 015 019

014 014 27

Analog IN Analog IN
+24V +24V
(GND)

Fig. 34: Circuit diagram: Ama-Porter NE


1 Contactor pump 1 16 Pump 2
2 Contactor pump 2 17 Power supply
3 Mains connections 18 High-water float
4 Moisture monitor 19 Float switches
5 Thermal circuit breaker 20 Digital level switch
6 Release 21 Analog sensor 4 ... 20 mA
7 Volt-free alarm contact 22 Peak load ON
8 Float/digital level switch 23 Pump ON/OFF
9 High-water float 24 Base load ON
10 mini-Compacta/Compacta sensors 25 Pump OFF
11 Connection for alarm equipment 26 Signal transmitter 12 V
12 External alarm input 27 Contact
13 Remote acknowledgement 28 Rechargeable battery connection

62 of 68 LevelControl Basic 2
10 Wiring Diagrams

14 Pneumatic 29 230 V
bk (black)
bu (blue)
bn (brown)
PE = gn/ye (green/yellow)
15 Pump 1

Ama-Porter ND 400V

J203

28 J403 J401 J604 J601


- +
4 5 6 7 8 9 10 11 12 13 14

J201
1 2 3
209 222 221 220 Alarm 011 013 015 017 019 031 041 051
-
2T1 4T2 6T3 14NO A2 2T1 4T2 6T3 14NO A2
L3 L2 L1 N PE PE PE 109 122 121 120 001 002 024 021 022 010 012 014 016 018 030 040 050
+
PE gn/ye
bn
bu
bk

PE gn/ye
bn
bu
bk

18

5 19 22
4 4 (4)
23

011 013 015


20
010 012 014

30 30
26
W1
U1

V1

W1
U1

V1
PE

PE

22

24

L1 L2 L3 (N) PE
25

15 16 17
21
015 015 019

014 014 27

Analog IN Analog IN
+24V +24V
(GND)

Fig. 35: Circuit diagram: Ama-Porter ND


1 Contactor pump 1 16 Pump 2
2 Contactor pump 2 17 Power supply
3 Mains connections 18 High-water float
4 Moisture monitor 19 Float switches
5 Thermal circuit breaker 20 Digital level switch
6 Release 21 Analog sensor 4 ... 20 mA
7 Volt-free alarm contact 22 Peak load ON
8 Float/digital level switch 23 Pump ON/OFF
9 High-water float 24 Base load ON
10 mini-Compacta/Compacta sensors 25 Pump OFF
11 Connection for alarm equipment 26 Signal transmitter 12 V
12 External alarm input 27 Contact
13 Remote acknowledgement 28 Rechargeable battery connection

LevelControl Basic 2 63 of 68
10 Wiring Diagrams

14 Pneumatic 30 400 V
U1: bk (black)
V1: bu (blue)
W1: bn (brown)
PE: gn/ye (green/yellow)
15 Pump 1

10.3 Amarex N with control unit type BC

Amarex N

J203

28 J403 J401 J604 J601


- +
4 5 6 7 8 9 10 11 12 13 14

J201
1 2 3
209 222 221 220 Alarm 011 013 015 017 019 031 041 051
-
2T1 4T2 6T3 14NO A2 2T1 4T2 6T3 14NO A2
L3 L2 L1 N PE PE PE 109 122 121 120 001 002 024 021 022 010 012 014 016 018 030 040 050
+

22

20
21
9
PE
3
1

PE

20
22

21
3
1

18

19 22
5
8 8 (4)
23

011 013 015


20
010 012 014

30 30 26
21

20

21

20
22

22
PE

PE
9

22
1

24

25
L1 L2 L3 (N) PE

21
15 16 17
015 015 019

014 014 27

Analog IN Analog IN
+24V +24V
(GND)

Fig. 36: Circuit diagram: Amarex N


1 Contactor pump 1 15 Pump 1
2 Contactor pump 2 16 Pump 2
3 Mains connections 17 Power supply
4 Moisture monitor 18 High-water float
5 Thermal circuit breaker 19 Float switches
6 Release 20 Digital level switch
7 Volt-free alarm contact 21 Analog sensor 4 ... 20 mA
8 Float/digital level switch 22 Peak load ON
9 High-water float 23 Pump ON/OFF
10 mini-Compacta/Compacta sensors 24 Base load ON
11 Connection for alarm equipment 25 Pump OFF
12 External alarm input 26 Signal transmitter 12 V
13 Remote acknowledgement 27 Contact
14 Pneumatic 28 Rechargeable battery connection

64 of 68 LevelControl Basic 2
11 EU Declaration of Conformity

11 EU Declaration of Conformity

Manufacturer: KSB SE & Co. KGaA


Johann-Klein-Straße 9
67227 Frankenthal (Germany)
The manufacturer herewith declares that the product:

LevelControl Basic 2
Models BC (Basic Compact) and BS (Basic Switchgear)
Series code range: 2018w01 to 2019w52
▪ is in conformity with the provisions of the following Directives as amended from time to time:
– Electromagnetic Compatibility Directive 2014/30/EU
– Low-voltage Directive 2014/35/EU

The manufacturer also declares that:


▪ The following harmonised international standards have been applied:
– EN 60204-1
– EN 50178
– EN 61000-6-2, EN 61000-6-3

The EU Declaration of Conformity was issued in/on:


Frankenthal, 01.02.2018

Joachim Schullerer
Head of Product Development Pump Systems and Drives
KSB SE & Co. KGaA
Johann-Klein-Straße 9
67227 Frankenthal

LevelControl Basic 2 65 of 68
Index

Index

A P
Alerts and warnings Parameters
Acknowledgement 28 Setting 25
Alerts list
Display 29 R
ATEX mode 29 Rechargeable battery
Deactivating 30 Inserting/replacing 30

C S
Checklist 56 Safety 7
Commissioning 22 Safety awareness 8
Control panel 18 Service interface 21
Shutdown 22
D Storage 9
Dimensions 14
Display 19 T
Disposal 10 Transport 9
Draining
via analog measurement 4 .. 20 mA 45
via digital level switches 35 W
via float switches 32 Warnings 7
via float switches (without hysteresis) 38 Wiring diagrams 59, 60, 61
via pneumatic pressure measurement or bubbler
control 41

E
Electrical data 13
External alarm 54

F
Faults
Causes and remedies 57
Filling
via float switches 48
Filling with analog measurement 4..20mA 51

H
High water alert 19

K
Key to safety symbols/markings 7

M
Manual-0-automatic selector switch 20
Measured value parameters 23

N
Name plate 11
Navigation keys 19

O
Other applicable documents 6

66 of 68 LevelControl Basic 2
(01152996)
4041.80/10-EN

KSB SE & Co. KGaA


Johann-Klein-Straße 9 • 67227 Frankenthal (Germany)
Tel. +49 6233 86-0
www.ksb.com

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