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Manufacturing Status of EOT Crane - Kudgi Page 1 of 2 .

Date :- 01/10/13
Status as on 01 Oct 2013
S. No Item
Status - 2716 Status - 2717
Fabricated Items

1 Girders (2 Nos.) Girder done. Girder done.

2 End Carriage (4 Nos.) End Carriage Done. Complete

3 Tie Beam (2 Nos.) Tie Beam Done. Complete

Crab structure done. Under final welding. Expected completion


4 Crab/ Trolley Trolley Done. date 03.10. After that 7 to 10 days for final set up.

5 Bogies

5.a LT (8 Nos.) Done. Done.

5.b CT (4 Nos.) Done. Done.

Rolling & Flange Rolling &


6 Rope Drum Machining Machining Final Assembly
Welding Assembly Welding

6.a Main Hoist Done. Done. Done. Pipe recvd. 15.10.13 20/10

6.b Aux Hoist Done. Done. Done. Pipe recvd. 15.10.13 20/10

Bought Out/Assembly Items


Forging/Housi Gear Forging/Housi Gear Machining
7 Gear Box Assembly Assembly
ng Receipt Machining ng Receipt

Mat. Received. Machining comp Tentative date Bearing Bal


7.a Main Hoist (1 Nos.) Mat. Received. Done. Done. date 10/10. 15/10. 10/10

Mat. Received. Machining comp Tentative date Bearing Bal


7.b Aux Hoist (1 Nos.) Mat. Received. Done. Done. date 10/10. 15/10. 10/10

7.c CT (2 Nos.) Mat. Received. Done. Done. Adj. Machining comp Tentative date Bearing Bal
date 10/10. 15/10. 10/10

Machining comp Tentative date Bearing Bal


7.d LT (4 Nos.) Mat. Received. Done. Done. Adj. date 10/10. 15/10. 10/10

Procurement/ Procurement/
8 Motors Receipt Assembly Receipt Assembly
Inspection Inspection
Inspection call
Tentative recpt- raised. To be
8.a Main Hoist (1 Nos.) Done. Received. Done. PO Released. 12/10 carried out by
03/04 October
Inspection call
Tentative recpt- raised. To be
8.b Aux Hoist (1 Nos.) Done. Received. Done. PO Released. 12/10 carried out by
03/04 October
Inspection call
Tentative recpt- raised. To be
8.c CT (2 Nos.) Done. Received. Done. PO Released. 12/10 carried out by
03/04 October
Inspection call
Tentative recpt- raised. To be
8.d LT (4 Nos.) Done. Received. Done. PO Released. 12/10 carried out by
03/04 October
Procurement/ Procurement/
9 Brakes Receipt Assembly Receipt Assembly
Inspection Inspection

9.a Main Hoist (2 Nos.) Recvd. Done. Expected date- 20-10

9.b Aux Hoist (2 Nos.) Recvd. Done. Expected date- 20-10

9.a CT (4 Nos.) Recvd. Done. Expected date- 20-10

9.b LT (8 Nos.) Recvd. Done. Expected date- 20-10


Manufacturing Status of EOT Crane - Kudgi Page 2 of 2 .

Status as on 01 Oct 2013


S. No Item
Status - 2716 Status - 2717
Procurement/ Procurement/
10 Pulleys Machining Assembly Machining Assembly
Inspection Inspection

Pulley recvd. Machining under Tentative


Pulley
10.a Main Hoist (22 Nos.) Done. Done. Bearing bal – progress. Exp comp date
Received. 05/10 comp date 05.10 10/10.

Pulley recvd. Machining under Tentative


Pulley
10.b Aux Hoist (6 Nos.) Done. Done. Bearing bal – progress. Exp comp date
Received. 05/10 comp date 05.10 10/10.

Procurement/ Procurement/
11 Wheels Receipt Assembly Machining Assembly
Inspection Inspection

Wheel Recvd. Machining, Tentative


Wheel
11.a LT (16 Nos.) Done. Assembly Done. Bearing bal- comp date 05/10 comp date
Received. 05/10 10/10.

Wheel Recvd. Machining, Tentative


Wheel
11.b CT (8 Nos.) Done. Assembly Done. Bearing bal- comp date 05/10 comp date
Received. 30/09. 10/10.

Procurement/ Procurement/
12 Hook Receipt Assembly Receipt Assembly
Inspection Inspection

Inspection Tentative Hook


Tentative rec
12.a Main Hook Done. PO Released. scheduled on recpt by 2nd
date 30/10 * 09.10.13 week of Nov

Tentative Hook
Tentative rec
12.b Aux Hook Done. PO Released. recpt by 2nd
date 30/10 * week of Nov

13 Electrical Panels Done. Recvd. Done. 10-Oct

14 Cabin Complete Tentative comp date 10/10

15 Wire Rope Dispatchd from sub vendor. To be recd at our works by 05.10.13 Tentative rec. Date 20/10.

16 Final Assembly Assembled, Inspected and then Dismantled for painting & dispatch 14/11

Done on 19.09.13, 20.09.13 (Dimensional/SWL/ No load/ Overload


17 Insp Date 15/11 ** (With Hooks of Kudgi STG EOT #1)
tests) HV-IR of panels called on 01.10.13 + Final doc review
* UT of Hook forgings were cleared only on 26.09.13 against earlier proposed date of 07.09.13. During initial UT on
07/09/13, M/s Toshiba insisted on having hook machined, although UT was possible with surface ground by manual hand
18 Dispatch start One weekThen
grinder. afterthe
recpt of MDCC
hook 22/11. which took almost 3 weeks time. Also the delivery
forgings were machined and offered for inspection
is again delayed because of Durgapuja (5 days) in West Bengal in Mid October. At present situation, the proof load testing of
hooks is to be carried out probably in the third week of October. After completion of hook in all respect, it takes atleast 7-10
days to be delivered at our works.

** The hooks after reaching at our works need to be assembled in our hook blocks which may take 2 to 3 days. From 3rd to
7th Nov 2013, we are having Diwali holidays. Then it will take a week for assembling Kudgi crane no. 2. Hence The crane
cannot be offered for inspection earlier than 15th Nov 2013.