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ICS

K48

National Standard of the People’s Republic of China

DL/T 627— 2012
Replace DL/T 627—2004

Room Temperature Vulcanized Silicone Rubber Anti-Pollution
Coating for Insulators

2012-04-01 Issued 2012-07-01 Implementation

Issued by National Energy Bureau of the People’s Republic of China
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.............................................................................. 9 Annex C (Normative Annex) Determination of impact breakdown voltage ................................................................................................................... 2 5 Inspection Regulations .................................... 7 Annex B (Normative Annex) Determination of self cleaning ..... 3 6 Packaging and Storage .........................................................1 2 Normative Reference Document ................................................................................................................... 4 8 Acceptance ..................................................................1 3 Terms and Definitions ............. CONTENTS Forward ............................ II 1 Scope ........................................................ 10 Annex D (Normative Annex) Aging test under operating voltage and simulated climate ......... .................................................................................................................................................................................................... 11 Annex E (Normative Annex) RTV coating thickness measurement by section cutting technique ........................................................................................................................................................................................................................................................12 I .................1 4 Basic Technical Requirement .............................................................................................................................................................................................................................................................................................. 5 9 Construction .................................... 6 Annex A (Normative Annex) Determination of shear strength ..................................................................................................... 5 11 Technical Management........................................................................ 4 7 Selection Principle .................................... ..............................................................................................................................5 10 Operation and Maintenance ..

The main difference between DL/T 627-2012 and DL/T 627-2004 as follow: —— Revised the “terms”. Annex B. This standard was revised by State Grid Electric Power Research Institute. “technical management”. Beijing China. Annex C. Main draft people of this standard are Guangya Wu. Tinglu Ye. Qin Zhang.DL/T627 —20 FORWARD This standard arranged and modified according to<The notice of the first batch of energy field industrial standard set(revise) plan 2009 issued by the National Energy Bureau> (National Energy Technology [2009]No.. Jun Gao. Rui Zhang. Zhigang Zhang. Ltd. The Annex A. “basic technical requirement”. No. II . Hebei Electric Power Research Institute Hebei Silicone Valley Chemicals Co. Weizhong Huang. Boyan Jia. “operation maintenance” from DL/T 627-2004 ——Add ”servicing”.. This standard was interpreted by Electric Power Industry Insulator standardization Committee. Annex E. This standard was proposed by China Electricity Council. Annex F of this standard are normative annex. “inspection rule”. Furu Song. The comments or suggestions of this standard feed back to China Electric Council standard center (#10076.). East China Electric Power Design Institute. Annex D.1 Baiguang Road 2. This standard was drafted by State Grid Corporation of China.163 ) This standard replaced DL/T 627-2004 < Power system room temperature vulcanized silicon rubber anti-pollution coating for insulators>.

GB/T 529-2008 Rubber vulcanized or thermoplastic--Determination of tear strength(Trouser. test methods and acceptance criteria. Terms and Definitions 1 . constituted provisions of this standard.Determination of the burning.5 Electrotechnical terminology--Insulating solid. packaging and storage. any of these publications do not apply.Definitions.Composite suspension and tension insulators for a. Part 2:Measuring systems. liquid and gas (EQV IEC 60050(212):1990) GB/T 2900. selection principle. GB/T 16927. polluted conditions operating insulator. Part 1:General definitions and test requirements. DL/T 864 Application guide of composite insulators for AC overhand lines with a nominal voltage over 1000V. construction. DL/T 859 Artificial pollution tests on composite insulators used on high-voltage AC systems. inspection regulations. This standard apply to the RTV coating which for use on AC system rated voltage higher than 1000V. This standard can reference apply to DC system. GB/T 1725-2007 Paints varnishes and plastics—Determination of non-volatile-matter content. GB/T 2900. operation maintenance and technical management of the room temperature vulcanized silicone rubber anti-pollution coating for insulators(RTV). GB/T 1408.19 Electrotechnical terminology--High voltage test technique and insulation co-ordination. For undated reference. GB/T 20642 Insulators of ceramic or glass material overhead lines with a nominal voltage greater than 1000V -. GB/T 9274-1988 Paints and varnishes. Room Temperature Vulcanized Silicone Rubber Anti-Pollution Coating for Insulators 1.8 Electrotechnical terminology--Insulators(EQV IEC 60471). systems with a nominal voltage greater than 1000 V . GB/T 19519 Insulators for overhead lines .2 Paints and varnishes--Surface-drying test--Ballotini method. GB/T 2900. For dated reference. GB/T 1689 Rubber vulcanized—Determination of abrasion resistance ( Akron machine). GB/T 16927. Scope This standard defined the basic technical requirement. audio and radio frequencies including meter wavelengths. GB/T 775. GB/T 6553-2003 Test methods for evaluating resistance to tracking and erosion of electrical insulating materials used under severe ambient conditions(NEQ IEC 60587:1984). Normative Reference Document The following document provisions which through reference in this text.2-2003 Test method for insulators-Part2:Electrical test methods. vulcanized.1 High-voltage test techniques. the lastest edition of normative document referred to apply. GB/T 1692-2008 Vulcanized rubber-Determination of the insulation resistivity.c. Determination of resistance to liquids. subsequent amendments to.2 High-voltage test techniques.impulse puncture tests in air.1-2006 Methods of test for electric strength of insulating materials—Tests at power frequencies(EQV IEC 60243-1:1988) GB/T 1409-2006 Recommended methods for the determination of the permittivity and dielectric dissipation factor of electrical insulating materials at power. acceptance. GB/T 10707-2008 Rubber . environment temperature -40℃~+40℃. angle and crescent test pieces) GB/T 775. GB/T 1720-1979 Method of test for adhesion of paint films. 2.1-2003 Test method for insulators-Part1:General test methods. GB/T 6753. GB/T 13936 Rubber. 3. or revisions of. GB/T 1723-1993 Determination of viscosity of coatings. Method for determination of strength properties of adhesive to metal in shear by tension loading.

0 MPa; c) Tear strength(angle test piece): RTV-Ⅰ≥3.1 Appearance Uniform color thick liquid.3 Viscosity Under 25℃. glass microsphere test ≥level 2;film test.0 x 101212 Ω ²m; b) Relative permittivity εr ≤4. 4. 4.2MPa,RTV-Ⅱ≥4.2 RTV Coating Room temperature vulcanized silicone coating apply to the surface of the insulator formed film called paint film 3.8.1.5 Level. GB/T 2900.7 Combustibility RTV-Ⅰ:FV-Ⅰlevel,RTV-Ⅱ: FV-0 level.3 Self-cleaning RTV coating has the ability to restrain the filth which adhere to the coating surface.1 Chemical Resistance 2 . Coating viscosity ≥80s(Tu-4 viscometer). the terms and definitions given in GB/T 2900. 4.1. GB/T 2900.1.2g.1. This standard divided the RTV coating to standard type RTV-I and reinforced type RTV-II. 4.1. Room judge choose glass microsphere test.1 Anti-pollution Coating Room temperature vulcanized silicone coating which apply to the operating insulators in polluted conditions.1mm~0.5.2 Solid Content Solid content ≥50% 4.1.4 Hydrophobic Nature Hydrophobic nature accord with DL/T 864 annex A requirement 4. no obvious mechanical impurity and floc.2mm); b) Shear strength method test RTV coating surface adhesion with glass board or porcelain board: RTV-Ⅰ≥0.1.1. named RTV anti-pollution coating. 4. Test method check annex B.6 Mechanical Property Mechanical Property accord with: a) Scratch method test RTV coating surface adhesion with glass board or porcelain board ≥Level 2 (sample thickness 0. 4. Main Technical Requirement 4. 3.1.19 and the following apply.1 Coating 4.8MPa,RTV-Ⅱ≥3.2mm); e) Tracking resistance and electrical erosion: RTV-I ≥TMA2. 3.0kN/m ,RTV-Ⅱ ≥9. 4.1.5 Level,RTV-Ⅱ ≥TMA4.5 Insulating Property Insulating property accord with: a) Volume resistivity ≥1.9.DL/T627 —20 For the purpose of this standard.0MPa; e) Elongation: RTV-Ⅰ ≥150%,RTV-Ⅱ ≥250%; f) Wear resistance: RTV-Ⅰ≤0.0; c) Dielectric loss tangent tanδ ≤0.9 Erosion Resistance 4.0kN/m; d) Tensile strength: RTV-Ⅰ≥1.3g,RTV-Ⅱ ≤0.4%; d) Dielectric strength E≥18 kV/mm (sample thickness 1mm±0.8 Self-cleaning RTV-Ⅱ required to test self-cleaning property. local judge choose film test. the film will not adhere to the surface of the coating.

2.1 4 Adhesion 4.1 4.1 Appearance RTV paint film smooth.2. 4. compare with the insulator pollution voltage U1 with RTV coating and U2 without RTV coating.1mg/cm2 salt density(SDD) and 0.8 Annex B *Note: only apply to RTV-II type 3 . 4.1 and 4. Buyer entitled to get the sample and test. solid layer method no less than 2.1. 5.7 GB/T 10707 7 Self-cleaning* 4.2. no crinkling. blistering and discoloration.1 and 4.5 GB/T 1408.6.2.4 DL/T 864 6 Combustibility 4.test result must be assessed separately.2 Solidification Time(Actual) Solidification time no more than 72h(25℃±2℃,40%~70%RH) Note: paint film no less than 0. Factory apply RTV-II coating paint film thickness is 0. desquamation. Section cutting technique measure the RTV paint film thickness.5.1.2 Oil Resistance Dip the sample in transformer oil 24hours. desquamation.1.5mg/cm2 ash density(NSDD).3mm 5 Inspection Rule 5.4 5000h Artificial Accelerated Weathering Test 5000h artificial accelerated weathering test consultation by both parties.1. or when test 0. Table 1 Sample Test Items Item No.2 Pollution Withstand Voltage Property For cap and pin type suspension insulator (such as U160B).5 Paint Film Thickness General requirements RTV paint film thickness no less than 0. salt reagent separately 24hours.after the surface of the dirt band goes to hydrophobic nature migrate fully.0.2. alkali. Test method refer to annex E.1. 5. Sample test Items in table 1. at same condition.1. proceed sample test when leave factory.2 RTV Paint film 4. no crinkling. salt spray method no less than 1. If any item cannot reach the test requirement in table 1. the test should be divided to several batch according to rule 5. 4. according to DL/T 859 test method. no air bubble. no more than 500KG. Test name Test Reference Test Method 1 Appearance inspect 4. 4.1 Sample Test If the test RTV coating more than 500kg for each batch.2.4 mm±0.6.2.1.2.3mm.1.3 Impulse Breakdown Property The impulse breakdown property of RTV-II type 160KN or above cap and pin type suspension (glass) insulator match rule GB/T 20642.1 Inspection Batch Each batch must produced by same material same technique RTV coating produce.1. blistering and discoloration. the coating should be judge to disqualification production.9. 20kg/m3 salinity or above under (SES) condition. 4.2 3 Dielectric strength 4.6 Curing Time 4.6 GB/T 1720-1979 5 Hydrophobic nature 4.2.1 2 Tack-free time 4.6.2. Test method refer to annex D 4.1 tack-free Time Tack-free time is 25min~45min(25℃±2℃,40%~70%RH).2.2 Test Classification RTV coating test divide to sample test and type test. 4. Dip the sampe in acid.1 GB/T 6753. 4. The test method and judgment way refer to annex C.2.1.

1.1. If any items cannot reach the test requirement in table 2. heavy air pollution area select good self-cleaning coating better.5 GB/T 1409 6 Dielectric strength 4. b) The storage time no less than 6 month.2.1. quality guarantee period.1.1. make type test according to table 2. if storage time over 6 month.2.1.1.1 4.1.1.6 GB/T 1720-1979 9 Wear resistance 4. Table 2 Type Test Items Item No. b) Packing must has production type.7 GB/T 10707 13 Solid content 4.2.1.2 3 Hydrophobic nature 4.5 GB/T 6553 8 Adhesion 4. 6. Annex A 15 Tear strength 4. produce date. Inspection mark and quantity. DC equipment. Test name Test Reference Test Method 1 Appearance inspect 4. 4 .1 and 4.5 GB/T 1692 5 Relative permittivity and Dielectric loss tangent 4. b) Consider successful RTV coating operation experience at the local environment priority. DL/T627 —20 5.1 Packing Packing conditions: a) RTV coating must use airproof packing and assure that the container cannot broken during transportation. must have the type test report from qualified inspection organization.4 GB/T 20642、 Annex C 20 Viscosity 4.1.2 GB/T 1725 14 Shear strength 4.2. manufacturer.2.8 Annex B 18 5000h Artificial accelerated weathering[1][2] 4.1.4 Annex D 19 Impulse puncture[1] 4.2 Storage Storage conditions: a) Keep RTV coating storage at dry and cool place in room temperature. name.1 7 Tracking resistance and electrical erosion 4.1 2 Tack-free time 4.4 DL/T 864 4 Volume resistivity 4.1.2 Type Test When new production try to confirm the type or the exist production change the material and technique. c) Apply RTV-II coating priority when spray in factory.3 GB/T 1723 Note: [1]: Only apply to RTV-II type [2]: Consultation test items 6 Packing and Storage 6.6 GB/T 13936. away from fire source and avoid expose to sun and rain directly.6 GB/T 529 16 Tensile strength and elongation 4.6 GB/T 528 17 Self-cleaning[1] 4.1 and 4.1. d) Heavy dust.1.6 GB/T 1689 10 Erosion resistance 4.2 DL/T 859 12 Combustibility 4.5 GB/T 1408. make sample test according to the above test standard.6.1.2. 7 Selection Principle Select RTV coating need to follow the principle as below: a) RTV coating selection accord with the standard requirement.1.1.9 GB/T 9274-1988 11 Oil resistance 4. the coating should be judge to disqualification production.1 GB/T 6753.

1 General Requirements a)In the guarantee period. Record the inspection results. ——If the RTV coating film crack.8 Annex B *Note: only apply to RTV-II type 10 Operation and Maintenance 10. d) The flashover insulator no need recoat if the film no break clearly.2.2. classify.1. 10. dew weather condition. peeling and shedding. no accumulation. record and make analyze according to the local pollution source and weather condition.2. dried the water and oil. no dew. ——If the RTV coating film surface corrosion.1 4.1 Routine Operation Inspection Content a) Inspect solidification to the RTV coating film.2. c) For working above 3 year RTV coating film. soap-type and surfactant has been banned when cleaning the insulator. 8. make sample inspection. avoid wire drawing. b) RTV coating film no need clean or wash during the guarantee period.2. 9. 9 Construction 9. 9.2. peeling shedding and working safety under nature condition. 5 .5 in this standard.2 Operating RTV Coating Film Hydrophobic Inspection Period and Judgment Standard. and required: a) RTV coating construction use spray print or brush print. b) RTV coating film smoothly and completely. b) Inspect the coated porcelain(glass)insulator accord with the below requirement: ——Partial discharge of the insulator surface under rain. dendritic discharge or arc burn.6 4.6 3 Coating film thickness 4.2 Requirement Construction condition select no rain.2 Maintenance 10.2.3 Construction Acceptance Construction acceptance test item test items and requirement in table 3.1 2 Coating film solidification 4. RTV coating film no crack. no sand-wind weather. Test name Test Reference Test Method 1 Appearance inspect 4. make construction strictly according to the construction manual. fog. defective. 10.1 Acceptance content Acceptance content include the following items: a) Factory qualified certification (include sample test report) b) Consistency of the packing list and attachment c) Technical specification manual.2 Objection The customer has entitled to make sample test or type test accord with the standard when they has any objection about the production quality.2.1 Hydrophobic Inspection Period and Judgment Standard in table 4. Table 3 RTV Coating Construction Ccceptance Test Items and Requirement Item No.5 Annex E 4 Self-cleaning* 4.2.2. flow.1 Preparation After RTV coating was accepted. tracking. Clean the surface of the insulator. 10.8 Acceptance 8. print film thickness accord with the rule 4.

To the operating RTV coating film. 10.1 2 Hydrophobic 4. 6 . f) Use RTV insulator malfunction trip rate statistic. Sample test acceptance rule according to the following regulations: Recoat the test sample if the appearance inspection disqualification. Test name Test Reference Test Method 1* Appearance inspect 10.4 Recoat The following situation should judge the RTV coating film invalidation and recoat the insulator.2. Table 5 Operating RTV Coating Sample Test Items Item No. RTV-II type no less than 15 years. b) Type test report. or disqualification when retest. accident treatment. 10. c) When equipment leak oil and pollute the coating film.2. c) Leaving factory test report. patrol situation.4 DL/T 864 Annex A *Note: the tracking resistance and erosion totalize length of RTV coating film should less than 10% of the insulator creepage distance. Strengthen monitor and cut application period at the cement. porcelain or glass insulator manufacturer. bug treatment and bug remove etc. 11 Technology Management Technical archives include the following items: a) Operation company should build using archives which include RTV coating. specification manual etc. deterioration etc items.1 10.2.2. anomaly and bug record. a) RTV coating film crack. hydrophobic (HC) measurement defined that on the surface of the insulator under the laboratory standard environment condition 10. d) Operating patrol record. peeling and shedding.5 Working Life Under the general operation environment.1. periodic inspection. qualification. b) RTV coating film tracking or erosion. oil of the insulator should be clean completely and recoat the RTV coating. RTV-I type no less than 8 years.3 Operating RTV Coating Film Sample Test Same company. Recoat the batch of the insulator if the hydrophobic test has two or more samples disqualification. main technical index. e) Equipment operation assessing and analyzing report. relay test report. it should be inspect several time to get the judgment result. operation time. d)Cannot suitable for the operating requirement after 10. fused magnesium etc special heavy dust pollution area. Don’t use the sample which would be influence the machine or electric property of the operating insulator.2. Retest the sample doubling if the hydrophobic test has only one sample disqualification.2. Operating RTV coating sample test items in table 5.3 inspection.2 Hydrophobic Inspection Requirements The judgment result of hydrophobic inspection no need according to one time inspection. production date. same batch and same operation time RTV coating should select 5 insulator test samples from extreme operating environment (heavy dust area).DL/T627 —20 Table 4 Hydrophobic Inspection Period and Judgment Standard Hydrophobic grade (HC) Inspection period (year) Judgment standard HC1~HC2 6 Continue operation HC3~HC4 3 Continue operation Continue operation and tracking HC5 1 inspection HC6 / Quit operation 10. test situation.

This determination suitable for the adhered shear sample test between preparation coating under regulated condition and two parallel glass panel (porcelain panel).2mm.0mm±0. The following test as the sample of coating and glass panel adhesion. N; L——length of sample adhesive face.0mm±0. Annex A (Normative Annex) Determination of shear strength A. width 20. Coating and porcelain panel as reference A.1mm. till the coating and glass panel adhesion was broken completely. A. 7 .0mm±0. Record the most load and destruction type of the adhesive face. width 20.0mm±0. A.2mm.5mm. Glass panel strength 70. Sample destruction type use the following symbols: R——Sulfuration destruction; G——Coating and glass panel adhesive face destruction. the floating value of the same sample thickness no more than 0.0±0.2. surface malposition no more than 0. Prepare test sample should use fixture to promise the test sample correct adhesion. mm; W——width of sample adhesive face,mm。 Shear strength test result as the average value. Pull machine act on the two aluminum sheet.1).2mm,thickness between two glass panel is 0.2 Sample Test A. Adhesive sample length 15.2mm. prevent the dust.0mm±0.2. Fix the end of the aluminium panel to the gripper of the pull machine. MPa; p——most load of sample shearing destruction. The adhesive face of finished vulcanization test sample avoid to be stressed. The measuring tools precision to determine the length and width of the sample adhesive surface no less than 0. width 20. don’t damage the adhesive face. Use the test coating adhere the two glass panel make to a completely test sample.1 Principle and Basic Requirement This determination rule that the method of the surface adhesive tensile share strength between coating and glass panel or porcelain panel. Determine the most tensile share strength.2mm.2mm. aluminum panel length 150.1mm.3 Test Result and Evaluation Method Coating and glass panel (porcelain panel) adhesive shear strength calculation according to the following formula: τ =p/(L x W) τ ——sample shear strength.0. The adhesion accord with rubber production standard. distortion and keep right-angle edge.2. Test sample no less than 5pcs.0mm±0.0mm±0.2mm. Adhesive length of the glass panel and aluminum panel is 70mm±1mm. Start the machine at the speed of(50±5)mm/min.2mm~0.5mm. moisture or other impurity mix into the sample. three significant digits. (Such as figure A. clean the surface overflow coating carefully. The most tensile share strength of the surface of sample unit determined the share strength of coating and glass panel (porcelain panel).Coating and glass panel (porcelain panel) adhered by vulcanization.1mm. width 20. Pulling force test machine should equip sample force auto-centering device to confirm the force direction accord with the sample central line. surface smooth.05mm. correct to 0.2mm.0mm±0. Test the length and width of the adhesive face. thickness 5. deflection. no bend.1 Sample Preparation A cut slice make by a piece of glass panel and a piece of aluminum panel adhesively.2 Test Step Adjust the test temperature to 23℃±2℃,humidity to 40%~70%. thickness 2.

DL/T627 —20 Aluminium panel Glass panel Coating Glass panel Aluminium (Porcelain panel) (Porcelain panel) panel Unit:mm Figure A.1 Sample structure and measurement 8 .

3g glass microsphere.0. B.2 Test Sample Print the coating onto 3pcs 10cm×8cm glass sheet,Under the standard laboratory temperature condition(25℃±2℃,40%~70%RH). at this time.1 the Film Adhere with the Coating Surface 9 .01mm polyethylene film( fresh-keeping film for optional ) B. the glass microsphere slide down along with the test coating sample surface; (5)Take off the sample,weigh the glass microsphere which slide down from the test sample surface to the collect container m(unit: g); m (6)Calculate self-cleaning coefficient η : x 100% 0. toppling onto the above of obstruct belt carefully.3 Glass Microsphere Method This method suitable for laboratory quantitative evaluation of the coating self-cleaning. (1)Take the sample onto the test bed horizontally(10cm side set to horizontal direction. Solidified above 96h and prepare to use. (1)Cover the film onto coating surface; (2)Compaction film surface; (3)Take off the film along with coating surface as 90°direction. 8cm side set to vertical direction),Set a obstruct belt keep 0.4 Film Method Suitable for the coating self-cleaning local determination and evaluation.3 Take 3 sample average value and required variability of date less than 10%.003~0. the obstruct belt should keep the glass microsphere stay at the original position efficiency and don’t roll down from the coating slope.1 show; b) Good self cleaning property if the coating surface and the film haven’t absorbability when take off the film Picture B. Annex B (Normative Annex) Self-cleaning B. as picture B.5cm width little glass microsphere floor; (3)Take the sample with obstruct belt and glass microsphere turn 45°.5cm distance from the sample edge.1mg c) 0.1 Material and Instrument a) Glass microsphere:diameter 125~250μm b) Electron balance: precision no less than 0. impinge on the obstruct belt and coating surface; (2)Weighing 0. Note 2: Storage the test glass microsphere into dry place. if the coating surface and the film have absorbability when take off the film. Self-cleaning coefficient η ≥85%,Grade 1; Self-cleaning coefficient 70%≤η <85%,Grade 2; Self-cleaning coefficient η <70%,No self-clean property. Note 1: Keep sample surface and glass microsphere dry. observe absorb situation during take off the film: a)Bad self-cleaning property. make 5cm longth. B. (4)Take the obstruct belt away from the coating surface.

1 Special Criterion When test voltage higher or lower than allowed scope of the prescribed value and be breakdown. C. the test should add 1pcs insulator and retest.4 Criterion Acceptance C. 10pcs test samples normally. and increase the additional impulse time of the voltage modified. Test sample setting method accord with GB/T 20642. the test should add 1pcs insulator and retest. Test voltage produce and measure accord with GB/T 20642. C. When supplied voltage higher than prescribed value and breakdown.4. Note:U50 only means insulator negative polarity thunder breakdown 50% flashover voltage. if breakdown at the 21st impulse.1 General Requirement Test according to GB/T 16927. Criterion same as C.3 Test Program Test according to the GB/T 20642 amplitude method. When supplied voltage lower than prescribed value.4.8~3.4.2 Test Preparation Confirm the insulator by seller and buyer. or through up and down method get the signal insulator -U50 according to GB/T 200642. C.1.1、GB/T 16927. 10 . Use normal technology. keep the sample with the environment as heat balance state. U160BL normal type insulator -U50 use 120KV. unless other arrangement by seller and buyer. Impulse breakdown voltage amplitude between(2.08)U50 each time.DL/T627 —20 Annex C (Normative Annex) Impulse Breakdown Voltage C.2. Clean the sample before test. print the RTV coating onto the surface of the glass/porcelain insulator and make it solidification completely. C. Generally.1 General Criterion Pass the test if no breakdown or insulator component damaged of the sample.

Note: According to DL/T 864 recommend hydrophobic nature test and evaluation method. Annex D (Normative Annex) Aging Test under Operating Voltage and Simulation Weather This method defined AC system insulator using RTV coating artificial accelerated aging test method——under operating voltage and simulation weather aging test. one for simulate straight line strand. 11 . HC4~HC5 level sample no more than 1pcs.3mm. DC system insulator using RTV coating as reference. Print the coating according to general technology. thickness no less than 0.3 Sample Sample include two bunch of insulators.2 Reference Standard GB/T 19519-2004 nominal voltage above 1000V DC overhead line using composite insulator——definition.5 Judgment Criterion (1)Over current intermit no more than 3 times for every strand. Every strand of insulator make by two pieces of insulator. another for simulate tension strand. (3)Coating film hydrophobic migratory property: HC2~HC3 level for hydrophobic nature general classification. D. each strand creepage distance should between 519mm to 956mm. D. test method and acceptance standard-annex C D. D.3mm.4 Test Preparation and Test Program Execute according to GB/T 19519-2004 Annex C. Hydrophobic nature classification: the superlative level HC1. (2)Coating film ablation depth no more than 0. the lowest level HC7.

1 Test Sample Preparation Test sample should random choice from the up and down surface of the insulator.01mm.DL/T627 —20 Annex E (Normative Annex) Slice Method RTV Coating Thickness Measurement E. and cut to standard 20mmX20mm measurement. Every insulator choose 5 samples. Clean the oil pollution. E. ━━━━━━━━━━━━ 12 .2 Measurement Method Recommend to choose CN108 silicone rubber thickness tester or other equivalent instruments. but except the sample edge and corner. Every sample choose 3 different part to measure. concave. dunghill from the surface of insulator before measurement. Use paper knife or other tools get the sample. measurement accuracy no less than 0. Measurement result take average value of 5 samples. air bubble etc defects. the surface of the sample should no heave.