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16676-8917-1

Engine FOREWORD(E).fm 1 ページ 2011年2月9日 水曜日 午前8時49分
ENGLISH

FOREWORD
You are now the proud owner of a KUBOTA Engine. This engine is a
product of KUBOTA quality engineering and manufacturing. It is made
of fine materials and under a rigid quality control system. It will give
you long, satisfactory service. To obtain the best use of your engine,
please read this manual carefully. It will help you become familiar with
the operation of the engine and contains many helpful hints about
engine maintenance. It is KUBOTA's policy to utilize as quickly as
possible every advance in our research. The immediate use of new
techniques in the manufacture of products may cause some small
parts of this manual to be outdated. KUBOTA distributors and dealers
will have the most up-to-date information. Please do not hesitate to
consult with them.

SAFETY FIRST
This symbol, the industry's "Safety Alert Symbol", is used throughout
this manual and on labels on the machine itself to warn of the
possibility of personal injury. Read these instructions carefully. It is
essential that you read the instructions and safety regulations before
you attempt to assemble or use this unit.

DANGER : Indicates an imminently hazardous situation which,
if not avoided, will result in death or serious
injury.

WARNING : Indicates a potentially hazardous situation which,
if not avoided, could result in death or serious
injury.

CAUTION : Indicates a potentially hazardous situation which,
if not avoided, may result in minor or moderate
injury.

IMPORTANT : Indicates that equipment or property damage
could result if instructions are not followed.

NOTE : Gives helpful information.

E.book 1 ページ 2011年5月31日 火曜日 午後3時45分

ENGLISH
CONTENTS
SAFE OPERATION ..................................................................................................1
SERVICING OF THE ENGINE ....................................................................................1
NAMES OF PARTS .....................................................................................................2
PRE-OPERATION CHECK ..........................................................................................3
BREAK-IN.................................................................................................................3
DAILY CHECK..........................................................................................................3
OPERATING THE ENGINE .........................................................................................4
STARTING THE ENGINE (NORMAL)......................................................................4
COLD WEATHER STARTING .................................................................................5
STOPPING THE ENGINE ........................................................................................6
CHECKS DURING OPERATION .............................................................................6
Radiator Cooling water (Coolant) ..................................................................................... 6
Oil pressure lamp ............................................................................................................. 6
Fuel .................................................................................................................................. 7
Color of exhaust ............................................................................................................... 7
Immediately stop the engine if;......................................................................................... 7
REVERSED ENGINE REVOLUTION AND REMEDIES ..........................................7
How to tell when the engine starts running backwards .................................................... 7
Remedies ......................................................................................................................... 7
MAINTENANCE ...........................................................................................................8
SERVICE INTERVALS .............................................................................................9
PERIODIC SERVICE .................................................................................................11
FUEL ......................................................................................................................11
Fuel level check and refueling........................................................................................ 11
Air bleeding the fuel system ........................................................................................... 12
Checking the fuel pipes .................................................................................................. 12
Cleaning the fuel filter pot............................................................................................... 13
ENGINE OIL ...........................................................................................................13
Checking level and adding engine oil............................................................................. 13
Changing engine oil........................................................................................................ 14
Replacing the oil filter cartridge ...................................................................................... 15
RADIATOR .............................................................................................................15
Checking coolant level, adding coolant .......................................................................... 15
Changing coolant ........................................................................................................... 16
Checking radiator hoses and clamp bands .................................................................... 17
Precaution at overheating .............................................................................................. 17
Cleaning radiator core (outside) ..................................................................................... 17
Cleaning the radiator (inside) ......................................................................................... 17
Anti-freeze ...................................................................................................................... 17
AIR CLEANER........................................................................................................18
ELECTRIC WIRING ...............................................................................................19
FAN BELT ..............................................................................................................19
Adjusting Fan Belt Tension ............................................................................................ 19
CARRIAGE AND STORAGE .....................................................................................20
CARRIAGE.............................................................................................................20
STORAGE ..............................................................................................................20

......................................................................book 2 ページ 2011年5月31日 火曜日 午後3時45分 CONTENTS ENGLISH TROUBLESHOOTING ..............................................................23 WIRING DIAGRAMS......................................................................................................... E.........25 .......................21 SPECIFICATIONS ...........................

or other drugs. Always keep the engine in good condition. 1. OBSERVE SAFETY INSTRUCTIONS A Read and understand carefully this "OPERATOR'S MANUAL" and "LABELS ON THE ENGINE" before attempting to start and operate the engine. should read this and other related manuals before operating the engine or any equipment attached to it. A DO NOT operate the machine or any equipment attached to it while under the influence of alcohol. safety protection. e. hard hat. WEAR SAFE CLOTHING AND PERSONAL PROTECTIVE EQUIPMENT (PPE) A DO NOT wear loose. Know your equipment and its limitations. or while fatigued. 2. A Use additional safety items-PPE. A Before allowing other people to use your engine. torn or bulky clothing around the machine that may catch on working controls and projections or into fans.. medication. safety goggles. no matter how much experience they may have.g. It is the owner's obligation to provide all operators with this information and instruct them on safe operation. as appropriate or required. . consult your local Kubota Engine Distributor first. A DO NOT modify the engine. A DO NOT wear radio or music headphones while operating the engine. All operators. Be sure to observe the following for safe operation. etc.E. pulleys and other moving parts causing personal injury. A Learn how to operate and work safely.book 1 ページ 2011年5月31日 火曜日 午後3時45分 SAFE OPERATION 1 ENGLISH SAFE OPERATION Careful operation is your best assurance against an accident. UNAUTHORIZED MODIFICATIONS to the engine may impair the function and/or safety and affect engine life. explain how to operate and have them read this manual before operation. Read and understand this section carefully before operating the engine. If the engine does not perform properly. gloves.

When fuel and/or lubricants are spilled. Use approved fuel storage containers and dispensers. Do not bypass or defeat any safety devices. KEEP THE ENGINE AND SURROUNDINGS CLEAN A Be sure to stop the engine before cleaning. A DO NOT smoke or allow flames or sparks in your work area. Allow the engine to cool down. A Ensure all guards and shields are in place before operating the engine.g. A DO NOT stop the engine without idling. jars. Keep the engine idling for about 5 minutes before stopping unless there is a safety problem that requires immediate shut down. A DO NOT mix gasoline or alcohol with diesel fuel. Do not operate the engine if there is something wrong with it. Store flammable fluids in proper containers and cabinets away from sparks and heat. The machine may start in gear and move. The mixture can cause a fire or severe engine damage. CHECK BEFORE STARTING & OPERATING THE ENGINE A Be sure to inspect the engine before operation. . refuel after letting the engine cool down. A Refuel at a well ventilated and open place. SAFE HANDLING OF FUEL AND LUBRICANTS -KEEP AWAY FROM FIRE A Always stop the engine before refueling and/or lubricating. bottles. A DO NOT allow children or livestock to approach the machine while the engine is running. grease and trash to avoid a fire. A Do not use unapproved containers e. E. A Check to see that you and others are a safe distance from the engine before starting. A Check for and repair leaks immediately. Replace any that are damaged or missing. Fuel is extremely flammable and explosive under certain conditions. A DO NOT start the engine by shorting across starter terminals. 4. Repair it immediately. first. 5. A Always keep the engine at least 3 feet (1 meter) away from buildings and other facilities. A Keep the engine clean and free of accumulated dirt.book 2 ページ 2011年5月31日 火曜日 午後3時45分 2 SAFE OPERATION ENGLISH 3. buckets.

High pressure oil or fuel can cause personal injury. ESCAPING FLUID A Relieve all pressure in the air. Check to see that all power cables and wirings are in good condition. oil or any other combustible materials to exhaust gas. do not expose dry grass. 7. such as fuel and hydraulic fluid by following the maintenance check list. Be sure to check for leaks from hoses or pipes. EXHAUST GASES & FIRE PREVENTION A Engine exhaust fumes can be very harmful if allowed to accumulate. A To avoid a fire. Bare wire or frayed insulation can cause a dangerous electrical shock and personal injury. do not short across power cables and wires. Use a piece of cardboard or wood to search for suspected leaks: do not use hands and body. This fluid can produce gangrene or severe allergic reaction. DO NOT check for pressure leaks with your hand.book 3 ページ 2011年5月31日 火曜日 午後3時45分 SAFE OPERATION 3 ENGLISH 6.E. Be sure to run the engine in a well ventilated location and where there are no people or livestock near the engine. To prevent a fire. A Be cautious of possible pressure relief when disconnecting any device from a pressurized system that utilizes pressure. . A If injured by escaping fluid. the oil and the cooling systems before disconnecting any lines. A Fluid escaping from pinholes may be invisible. A Escaping fluid under pressure has sufficient force to penetrate skin causing serious personal injury. A The exhaust gas from the muffler is very hot. be alert for leaks of flammable substances from hoses and lines. fittings or related items. Keep all electrical connections clean. Keep the engine and muffler clean at all times. A To avoid a fire. see a medical doctor immediately. Use safety goggles or other eye protection when checking for leaks. mowed grass.

be cautious of hot components. A Be sure to close the coolant drain valve.g. A DO NOT remove the radiator cap while the engine is running or immediately after stopping. E. When the battery is being charged. muffler. A The battery presents an explosive hazard.book 4 ページ 2011年5月31日 火曜日 午後3時45分 4 SAFE OPERATION ENGLISH 8. KEEP HANDS AND BODY AWAY FROM ROTATING PARTS A Be sure to stop the engine before checking or adjusting the belt tension and cooling fan. etc. fan drive pulley or flywheel. during operation and after the engine has been shut off. hoses. warm the battery up to at least 16 C (61 F). DO NOT strike a match near the battery. add distilled water until the fluid level is between the UPPER and LOWER marks. hydrogen and oxygen gases are extremely explosive. muffler cover. which may shorten the service life or cause an explosion. When frozen. Immediately. 9. CAUTIONS AGAINST BURNS & BATTERY EXPLOSION A To avoid burns. If these parts are taken off. the component parts may deteriorate earlier than expected. A DO NOT check the battery charge by placing a metal object across the terminals. or loosened. Otherwise hot water will spout out from the radiator. V-belt. radiator. coolants. Wear safety goggles. it will result in serious personal injury. engine body. and fasten the pipe band before operating. A DO NOT use or charge the battery if its fluid level is below the LOWER mark. There is a risk of explosion. engine oil. A DO NOT charge a frozen battery. Contact with rotating parts can cause severe personal injury. e. A Keep your hands and body away from rotating parts. Wait until the radiator is completely cool to the touch before removing the cap. especially during charging. . A Keep sparks and open flames away from the battery. Use a voltmeter or hydrometer. Install safety guards securely before operation. secure the pressure cap. A DO NOT run the engine without safety guards. such as the cooling fan. Otherwise.

filters and batteries. A DO NOT pour waste onto the ground. Always use blocks or the correct stands to support the engine before servicing. coolant. A To avoid sparks from an accidental short circuit always disconnect the battery's ground cable (-) first and reconnect it last. In case of contact with skin. muffler. brake fluid. A Disconnect the battery from the engine before conducting service. A Be sure to stop the engine and remove the key when conducting daily and periodic maintenance. A Use ONLY correct engine barring techniques for manually rotating the engine. Use approved or genuine KUBOTA Anti- freeze. Before draining any fluids. Wear rubber gloves to avoid personal injury. Make sure you understand how to use them before service. or muffler cover have cooled off completely. DO NOT work on anything that is supported ONLY by lift jacks or a hoist.book 5 ページ 2011年5月31日 火曜日 午後3時45分 SAFE OPERATION 5 ENGLISH 10. A Be mindful of the environment and the ecology. Observe the relevant environmental protection regulations when disposing of oil. 11. A Check or conduct maintenance after the engine. fuel. DO NOT attempt to rotate the engine by pulling or prying on the cooling fan and V- belt. The mixture can produce a chemical reaction causing harmful substances. down a drain. This practice can cause serious personal injury or premature damage to the cooling fan and belt. place a suitable container underneath the engine body. place the engine on a large flat surface. ANTI-FREEZE & DISPOSAL OF FLUIDS A Anti-freeze contains poison.E. A Always use the appropriate tools and fixtures. . wash it off immediately. coolant. A When draining fluids from the engine. Dispose of waste fluids according to environmental regulations. Put a "DO NOT OPERATE!" tag on the key switch to avoid accidental starting. CONDUCTING SAFETY CHECKS & MAINTENANCE A When inspecting the engine or servicing. A DO NOT mix different types of Anti-freeze. or into any water source. Verify that they are in good condition before performing any service work. determine the correct way to dispose of them. service and cleaning.

book 6 ページ 2011年5月31日 火曜日 午後3時45分 6 SAFE OPERATION ENGLISH A Replace fuel pipes and lubricant pipes with their hose clamps every 2 years or earlier whether they are damaged or not. Clean warning and caution labels with soap and water. 5. 2. Keep warning and caution labels clean and free from obstructing material.19077-8724-1 or 16667-8724-1 Part No. A Keep a first aid kit and fire extinguisher handy at all times. 3. take care to perform all work safely. Mount new warning and caution labels by applying to a clean dry surface and pressing any bubbles to the outside edge. They are made of rubber and age gradually. If a component with warning and caution label(s) affixed is replaced with a new part. . 12. dry with a soft cloth. WARNING AND CAUTION LABELS Part No. 4. A When servicing is performed together by two or more persons. Replace damaged or missing warning and caution labels with new labels from your local KUBOTA dealer.TA040-4957-1 (55mm in diameter) (37mm in diameter) Do not get your hands close to engine fan and fan belt. CARE OF WARNING AND CAUTION LABELS 1. make sure the new label(s) is (are) attached in the same location(s) as the replaced component. E. 13.

Type Serial No. when in need of parts or major service. However.E. (1) Engine serial number Engine Date of Purchase Name of Dealer (To be filled in by purchaser) .book 1 ページ 2011年5月31日 火曜日 午後3時45分 SERVICING OF THE ENGINE 1 ENGLISH SERVICING OF THE ENGINE Your dealer is interested in your new engine and has the desire to help you get the most value from it. be sure to see your KUBOTA dealer. For service. you will find that you can do some of the regular maintenance yourself. When in need of parts. be prepared to give your dealer the engine serial number. After reading this manual thoroughly. contact the KUBOTA Dealership from which you purchased your engine or your local KUBOTA dealer. Locate the serial number now and record them in the space provided.

E.book 2 ページ 2011年5月31日 火曜日 午後3時45分 2 NAMES OF PARTS ENGLISH NAMES OF PARTS (1) Intake manifold (10) Oil filler plug (2) Speed control lever (11) Exhaust manifold (3) Engine stop lever (12) Alternator (4) Injection pump (13) Starter (5) Fuel feed pump (14) Oil level gauge (6) Cooling fan (15) Oil pressure switch (7) Fan drive pulley (16) Flywheel (8) Oil filter cartridge (17) Oil drain plug (9) Water drain cock (18) Oil pan .

Check it before starting. Change engine oil and oil filter cartridge after the first 50 hours of operation. Pay attention to the heat of the exhaust pipe or exhaust gas so that it can not ignite trash. wiring.book 3 ページ 2011年5月31日 火曜日 午後3時45分 PRE-OPERATION CHECK 3 ENGLISH PRE-OPERATION CHECK BREAK-IN During the engine break-in period. observe the following by all means: 1. A Stop the engine at a flat and wide space when checking. (See "ENGINE OIL" in "PERIODIC SERVICE" section.) 2. By walking around the machine (1) Oil or water leaks 13 to 15 (2) Engine oil level and contamination 13 (3) Amount of fuel 11 (4) Amount of coolant 15 (5) Dust in air cleaner dust cup 18 (6) Damaged parts and loosened bolts and nuts - 3. By inserting the key into the (1) Proper functions of meters and pilot lamps. By starting the engine (1) Color of exhaust fumes 7 (2) Unusual engine noise 7 . DAILY CHECK To prevent trouble from occurring. Parts which had trouble in previous operation - 2. To avoid personal injury: A Be sure to install shields and safeguards attached to the engine when operating. A Keep dust or fuel away from the battery. page 1. When ambient temperature is low.E. it is important to know the conditions of the engine well. operate the machine after the engine has been completely warmed up. Item Ref. Check and clear them before operating everyday. no stains on - starter switch these parts (2) Proper function of glow lamp timer - 4. muffler and engine to prevent a fire.

2. gloves. pulley. A Be sure to install the machine on which the engine is installed. as appropriate or required. A Check to see if it is safe around the engine before starting. hard hat. e.. A Do not wear radio or music headphones while operating engine. or a severe damage will occur. Use additional safety items. (1) Speed Control lever (A) "OPERATION" (B) "IDLING" A Do not use ether or any starting fluid for starting the engine. A Reinstall safeguards and shields securely and clear all maintenance tools when starting the engine after maintenance. A When starting the engine after a long storage (of more than 3 months). eye and hearing protection.book 4 ページ 2011年5月31日 火曜日 午後3時45分 4 OPERATING THE ENGINE ENGLISH OPERATING THE ENGINE STARTING THE ENGINE (NORMAL) 1. Set the fuel lever to "ON" position. It may 3. Place the speed control lever at more catch on moving parts or controls. (1) Fuel lever (A) "ON" (B) "OFF" A Do not operate the machine while under the influence of alcohol or drugs. A Do not run the engine on gradients. A Keep your hands away from rotating parts (such as fan. torn or bulky "START" position. E. etc. To avoid personal injury: A Do not allow children to approach the machine while the engine is running. Place the engine stop lever in the A Do not wear loose. first set the stop lever to the "STOP" position and then activate the starter for about 10 seconds to allow oil to reach every engine part. flywheel etc.) during operation. than half "OPERATION" leading to the risk of accident. Exhaust gas can cause air pollution and exhaust gas poisoning. . belt. on a flat place. A Do not run the engine in an enclosed area. safety boots or shoes. clothing around the machine.g.

engine starts. 5. immediately stop the engine and check. without load. immediately ask your KUBOTA dealer to check and repair it. . are still on. A If the engine does not catch or start at 10 seconds after the starter switch is set at "STARTING" position. Turn the starter switch to the Limit of "PREHEATING" position to allow the 20 seconds continuous use glow lamp to redden. to be reinstalled just A If the glow lamp should redden too quickly or too before the next operation. . Insert the key into the key switch and COLD WEATHER STARTING If the ambient temperature is below* -5 C(23 F) and the turn it to the "OPERATION" position. A Be sure to warm up the engine. . 6. Then repeat steps (5) and (6). is not required. Turn the key to the "STARTING" (See "CHECKS DURING OPERATION" in position and the engine should start. wait for another 30 seconds and then begin the engine starting sequence again. glow lamp position and the engine should start.if there is enough engine oil. but also in warmer seasons.E. goes off after about 6 seconds. engine is very cold. Preheating time Ambient temperature With glow lamp Ordinary heat type timer Above 10 C (50 F) NO NEED (A) "OFF" SWITCHED OFF (B) "ON" OPERATION 10 C (50 F) to Approx. Check to see that the oil pressure lamp the "PREHEATING" position for longer time. more than 20 seconds. and keep it indoors in a safe area.book 5 ページ 2011年5月31日 火曜日 午後3時45分 OPERATING THE ENGINE 5 ENGLISH 4. See NOTE: *Below -5 C (23 F) 10 seconds 5. (C) "GL" PREHEATING -5 C (23 F) 5 seconds (D) "ST" STARTING Approx. however. turn off "OPERATING THE ENGINE" section.) the key for 5 to 30 seconds.if the wiring is faulty. slowly. when the starter Release the key immediately when the switch key is turned to the "PREHEATING" position. and determine the cause. Warm up the engine at medium speed engine can shorten its service life. A When there is fear of temperature dropping below -15 C (5 F) detach the battery from the machine. start it in the following manner: Take steps (1) through (4) left. Turn the key to the "PREHEATING" position and keep it there for a certain period mentioned below. (If the engine fails to start after 10 seconds. Turn the key to the "STARTING" A In case of installing standard glow lamp. Do not allow the starter motor to run continuously for more than 20 seconds.if the engine oil has dirt in it. not only in winter.) A If the oil pressure lamp should be still on. and charge lamp are off. If the lamps according to the left recommendation. A Do not allow the starter motor to run continuously for . An insufficiently warmed-up 8. 6. when the engine is warmed up. keep the starter switch key at 7. immediately stop the engine. This operation. However if necessary. A Shown below are the standard preheating times for various temperatures.

Return the speed control lever to low parts are work correctly. BRadiator Cooling water (Coolant) 2. Then stop the engine and take the following inspection and servicing. If this should happen during operation or should not go off even after the engine is accelerated more than 1000rpm. idle. Check to see if there is any obstacle around the cooling air inlet or outlet.book 6 ページ 2011年5月31日 火曜日 午後3時45分 6 OPERATING THE ENGINE ENGLISH STOPPING THE ENGINE CHECKS DURING OPERATION While running. With the starter switch placed to the To avoid personal injury: "SWITCHED OFF" position. Engine oil level (See "ENGINE OIL" in "PERIODIC SERVICE" section. and run the engine under idling conditions. Set the engine stop lever to the "STOP" position. 3. remove the A Do not remove radiator cap until key. (2) Engine stop lever (B) "OPERATION" (C) "START" (D) "STOP" BOil pressure lamp The lamp lights up to warn the operator that the engine oil pressure has dropped below the prescribed level. 4. make the following checks to see that all 1. Then loosen cap ready for the next start. If the coolant temperature warning lamp lights up or if steam or coolant does not stop squirting from the radiator overflow pipe. 3. turn off the load and keep the engine idling (COOLING-DOWN) for at least 5 minutes to let it cool down gradually.) slightly to the stop position.) . E. Check to see if radiator water pipe is clogged. immediately stop the engine and check the following: 1. (Be sure to return the engine stop coolant temperature is well below its lever to the "START" position to be boiling point. Check to see if the coolant runs short or if there is any coolant leak. 1. Check to see if the fan belt is too loose. to relieve any pressure. 2. Check to see if there is any dirt or dust between radiator fin and tube. before removing cap completely. and (1) Speed control lever (A) "IDLING" 5.

and exhaust gas will A If the output slightly exceeds the rated level. A louder knocking sound will be heard when the constant. A If the engine is run continuously with dark exhaust emission. may become a little colored with the output level kept 3. It could catch fire. instead.) backwards 1.book 7 ページ 2011年5月31日 火曜日 午後3時45分 OPERATING THE ENGINE 7 ENGLISH REVERSED ENGINE REVOLUTION AND BFuel REMEDIES To avoid personal injury: To avoid personal injury: A Fluid escaping from pinholes may be A Reversed engine operation can make invisible. Use a piece of backwards. Lubricating oil pressure drops sharply. leading to serious trouble. allergic reaction. While the engine is run within the rated output range: 2. A The oil pressure lamp or the water temperature alarm lamp lights up. BHow to tell when the engine starts running (See "FUEL" in "PERIODIC SERVICE" section. check the air cleaner. see a A Reversed engine operation may medical doctor at once. Otherwise air may enter the fuel system. 2. intake A Unusual noises are suddenly heard. Oil pressure BColor of exhaust warning light. will light. A The engine suddenly slows down or accelerates. Be careful not to empty the fuel tank. A Check any leaks from fuel pipes or fuel injection pipes. Immediately set the engine stop lever to "STOP" BImmediately stop the engine if. Use eye Reversed engine revolution must be stopped immediately protection when checking for leaks. Since the intake and exhaust sides are reversed. needed. the A The color of exhaust remains colorless. sound of the engine changes. position to stop the engine. engine starts running backwards. If trouble. After stopping the engine. if used. since engine oil circulation is cut quickly. Do not use hands to search the machine reverse and run it for suspected leaks. It may lead to serious cardboard or wood. This fluid can make exhaust gas gush out into the produce gangrene or a severe intake side and ignite the air cleaner. . rubber tube and other parts. and then replace parts as A Exhaust fumes suddenly become very dark. requiring fuel system bleeding.E. BRemedies 1. injured by escaping fluid. exhaust come out of the air cleaner. it may lead to trouble with the engine.

before performing any service work. Detach the battery from the engine before maintenance. Tighten the bolts by the specified torque. and have them read this manual before operation. that are in good condition. periodic maintenance. A Do not touch muffler or exhaust pipes while they are hot. or battery terminals may short out.book 8 ページ 2011年5月31日 火曜日 午後3時45分 8 MAINTENANCE ENGLISH MAINTENANCE To avoid personal injury: A Be sure to conduct daily checks. be sure to tighten all bolts lest they should be loose. Severe burns or fire could result. . A Before allowing other people to use your engine. A When cleaning any parts. Severe burns could result. do not use gasoline but use regular cleanser. Make sure you understand how to use them. A Always use proper tools. explain how to operate. E. A When installing. refueling or cleaning on a level surface with the engine shut off and remove the key. A Do not put any tools on the battery.

C.E.L. @ Every 200 hours of operation or six Check of radiator hoses and clamp bands 17 months Every 400 hours Replacement of fuel filter element 13 @ Removal of sediment in fuel tank - Every 500 hours Cleaning of water jacket (radiator interior) - Replacement of fan belt 19 Every year or every 6 cleanings of air Replacement of air cleaner element 18 *2 @ cleaner element Every 800 hours Check of valve clearance . *3 @ Every 3000 hours Check of injection pump . *4 @ .) 15 Replacement of intake air line .14 Cleaning of air cleaner element 18 *1 @ Every 100 hours Cleaning of fuel filter 13 Check of fan belt tightness 19 Replacement of oil filter cartridge (depending on the 15 Every 200 hours oil pan) Check of intake air line . Interval Item page Every 50 hours Check of fuel pipes and clamp bands 12 @ See NOTE Change of engine oil (depending on the oil pan) 13. *3 Every 1500 hours Check of fuel injection nozzle injection pressure . Ref. *3 @ Replacement of radiator hoses and clamp bands 17 Replacement of fuel pipes and clamps 12 *3 @ Every two years Change of radiator coolant (L.book 9 ページ 2011年5月31日 火曜日 午後3時45分 MAINTENANCE 9 ENGLISH SERVICE INTERVALS Observe the following for service and maintenance.

*1 Air cleaner should be cleaned more often in dusty conditions than in normal conditions. the CF-4 and CG-4 lubricating oils have been developed for use of a low-sulfur fuel on on-road vehicle engines. *2 After 6 times of cleaning. *4 Replace only if necessary. (Standard replacement interval) A API service classification: above CD grade A Ambient temperature: below 35 C (95 F) A Lubricating oil With the emission control now in effect. E. 100 Hrs Oil filter cartridge 200 Hrs * 101 mm (3. A The items listed above (@ marked) are registered as emission related critical parts by KUBOTA in the U.S.98 in. D722-E.) (4. EPA nonroad emission regulation. you are responsible for the performance of the required maintenance on the engine according to the above instruction.98 in.book 10 ページ 2011年5月31日 火曜日 午後3時45分 10 MAINTENANCE ENGLISH A The jobs indicated by must be done after the first 50 hours of operation. A Lubricating oil recommended when a low-sulfur or high-sulfur fuel is employed. Please see the Warranty Statement in detail. As the engine owner. When an off-road vehicle engine runs on a high-sulfur fuel. If the CF-4 or CG-4 lubricating oil is used with a high- sulfur fuel. : Recommendable X : Not recommendable Lubricating Fuel Remarks oil class Low-sulfur High-sulfur CF TBN 10 CF-4 X CG-4 X .) oil pan depth is optional for Z482-E. it is advisable to employ the CF. CD or CE lubricating oil with a high total base number. *3 Consult your local KUBOTA Dealer for this service. *Oil pan depth *101 mm 121 mm (3.) 50 Hrs (Initial) Z602-E Engine oil 100 Hrs - D902-E Oil filter cartridge 200 Hrs 50 Hrs (Initial) Z482-E Engine oil D662-E 75 Hrs 100 Hrs D722-E Oil filter cartridge 150 Hrs 200 Hrs 50 Hrs (Initial) Engine oil D782-E .76 in. A Changing interval of Engine oil and oil filter cartridge. change the lubricating oil at shorter intervals. D662-E.

1 32. Sediment. You should Temperatures. Ash. Keep the engine away from the fire. If fuel should spill. or air lubricant away from engine. because its quality is unknown or it may be inferior in quality. add fuel to the upper limit. which is very ventilated and wide place. Kinematic Saybolt. If the fuel is too low. A When fuel and lubricant are spilled. BFuel level check and refueling 1. 3 40 refueling.6 40.50 No.1 diesel fuel. No. Copper A Be careful not to spill fuel during weight Strip Cetane Number refueling. The cetane number is required not less than 45. or cleaning or changing fuel filter or fuel dirt or sand in the fuel may cause trouble in the fuel pipes.05 0. can enter the fuel system. wipe it % Corrosion off at once. low in cetane rating.2-D is a distillate fuel oil of lower volatility for engines in industrial and heavy mobile service. % % % Min Max Max Max 52 0.8 C(100 F) Point 40 C To avoid personal injury: Min Max Min Max Min Max A Do not mix gasoline or alcohol with 282 338 1. You are required not A Check the fuel systems at a well to use alternative fuel. 2. Sulfur. Kerosene. or it may cause a fire. This mixture can cause (540) (640) an explosion. always use diesel fuel. temperature. Check to see that the fuel level is above the lower limit of the fuel level gauge.35 0.book 11 ページ 2011年5月31日 火曜日 午後3時45分 PERIODIC SERVICE 11 ENGLISH PERIODIC SERVICE FUEL Distillation Viscosity Viscosity Fuel is flammable and can be dangerous. adversely affects the engine. Do not overfill. (SAE J313 JUN87) Grade of Diesel Fuel Oil According to ASTM D975 Carbon Water and Flash Point. C( F) cSt or SUS at 90% mm /s at 37.E. around the battery or when refueling. handle fuel with care. C 10 percent weight volume ( F) Residuum. necessitating bleeding before next engine start. Do not smoke when working injection pump. A For fuel. Max Max Min A Do not fail to stop the engine before 0. A Always keep spilled fuel and A Be careful not to let the fuel tank become empty. A Be sure to stop the engine while refueling or bleeding and when A Be sure to use a strainer when filling the fuel tank.01 (125) .9 4. Residue on. Diesel fuel differs in grades depending on the refuel after letting the engine cool off.

When if. plug them at any more. If the fuel pipes and clamp bands are found worn or damaged before 2 years' pass. the fuel system. Dirt in the pipes can cause fuel injection pump. Retighten the plug when bubbles do not come up any more. Air bleeding of the fuel system is required if. 5. become worn out. Check the fuel pipes every 50 hours of operation.book 12 ページ 2011年5月31日 火曜日 午後3時45分 12 PERIODIC SERVICE ENGLISH BAir bleeding the fuel system BChecking the fuel pipes To avoid personal injury. Open the air vent plug on top of the fuel injection entering. A after the fuel tank has become empty. Open the fuel 4. Loosen air vent plug of the fuel filter a few turns. Fill the fuel tank to the fullest extent. of fire. Broken fuel exhaust manifold creating a danger pipes can cause fires. 2. 1. 1. 3. both ends with clean cloth or paper to prevent dirt from 4. 3. replace or repair them [PROCEDURE] at once. 2. refitted. A before the engine is to be used after a long storage. Screw back the plug when bubbles do not come up A When the fuel pipes are not installed. air-bleed filter lever. After replacement of the pipes and bands. or replace them and clamp bands every 2 years. To avoid personal injury. and tighten the band securely. If the fuel pipes. A Do not bleed a hot engine as this A Check or replace the fuel pipes after could cause fuel to spill onto a hot stopping the engine. If the clamp band is loose. apply oil to the screw of the A after the fuel filter and pipes have been detached and band. made of rubber. pump malfunction. (1) Clamp band (2) Fuel pipe (1) Fuel filter lever (A) "ON" (2) Air vent plug (B) "OFF" (3) Fuel filter pot . E.

and rinse it with diesel fuel. 3. Severe burns could result. (1) O ring (2) Filter element (3) Spring (4) Filter bowl (5) Screw ring (1) Oil filler plug [Lower end of oil level gauge] (2) Oil level gauge (A):Engine oil level within this range is proper. 2. 2. If placed on gradients accurately. limits of the oil gauge. A Be sure to stop the engine before checking and changing the engine oil and the oil filter cartridge. A Do not touch muffler or exhaust pipes while they are hot. oil 4. Remove the oil level gauge. maintenance. Put on gloves when using engine oil. horizontal place.) BChecking level and adding engine oil 1. A Be sure to inspect the engine. wash it off (2) Fuel filter pot (B) "ON" immediately. and check the oil level. too much oil may cause oil hammer. may seize the engine's rotating and sliding the fuel filter cup periodically.book 13 ページ 2011年5月31日 火曜日 午後3時45分 PERIODIC SERVICE 13 ENGLISH ENGINE OIL BCleaning the fuel filter pot Every 100 hours of operation. On the closed breather type engine in which mist is sucked through A Entrance of dust and dirt can cause a malfunction of port. wipe it clean and reinstall it. Take the oil level gauge out again. While too the fuel injection pump and the injection nozzle. . locating it on a 3. and rinse the inside with diesel fuel. After cleaning. Too much oil may cause a drop in output or excessive blow-by gas. dust and dirt. parts. or for a cleaning procedure. Check the engine oil level before starting or more than 5 minutes after stopping the engine. If you come in contact (1) Fuel filter lever (A) "OFF" with engine oil. A Contact with engine oil can damage your skin. A Be sure to keep the oil level between upper and lower 5. Always stop the engine and allow it to cool before conducting inspections. Air-bleed the injection pump.E. (The closed breather is an option. Wash little oil. clean the fuel filter in a clean place to prevent dust intrusion. reinstall the fuel filter. keeping out of quantity may not be measured. Remove the top cap. Close the fuel filter lever. To avoid personal injury: 1. Take out the element.

S.) 121 mm (4. be gauge. A Engine oil should be MIL-L-2104C or have properties of API classification CD grades or higher.gals.1 L 2.gals.) some container underneath the 2.book 14 ページ 2011年5月31日 火曜日 午後3時45分 14 PERIODIC SERVICE ENGLISH 4.66 U.) local regulations.gals.S.) oil pan depth is optional. D662-E 3. *101 mm (3.gals.2 L 3. .) (0. After adding oil.S.gals.98 in. SAE30 or SAE10W-30 above 25 C (77 F) SAE15W-40 SAE20 or SAE10W-30 0 C to 25 C (32 F to 77 F) SAE15W-40 SAE10W or SAE10W-30 (1) Oil drain plug below 0 C (32 F) SAE15W-40 3. 3.55 U.66 U. Change the type of engine oil according to the ambient temperature. Add new engine oil up to the upper limit of the oil level A When using oil different from the previous one. sure to drain all the previous oil before adding the new engine oil. E. It takes same time for the oil to come down to the oil pan.98 U.76 in.) while the engine is hot. (0.5 L engine and dispose it according to Z482-E (0. To avoid personal injury: Engine oil quantity A Be sure to stop the engine before *Oil pan depth draining engine oil.gals. Change oil after the initial 50 hours of operation and Z602-E . If the oil level is too low. and add new oil to the prescribed level. every 100 hours thereafter.0 U.S. BChanging engine oil 5.8 L A Do not drain oil after running the D722-E (0.) 2. remove the oil filler plug.S.S.95 U. wait more than 5 minutes and check the oil level again. Oil quantities shown are for standard oil pans. place *101 mm (3.7 L and drain all the old oil.) 2. Remove the drain plug at the bottom of the engine.) (1. Models A When draining engine oil. Allow engine to cool down D782-E - 3.) engine.84 U.98 in.gals. Drain oil easier and completely D902-E - (0.6 L sufficiently.5 L 1.S. (0.

Replace the oil filter cartridge after the initial 50 hours radiator cool off completely (more of operation and every 200 hours thereafter. When cool to the by hand. the engine oil level normally decreases a little. oil can be hot and cause stop it after about 5 minutes of burns. sufficiently. it will be tightened too much. the coolant will last for one day's work. and check to see that coolant reaches the supply port. Screw in the cartridge by hand. After the new cartridge has been replaced. unloaded idling. When it is between the "FULL" and "LOW" marks. check the coolant level of the recovery tank. Remove the radiator cap after the engine has completely cooled. Remove the old oil filter cartridge with a filter wrench. Add oil if necessary. BChecking coolant level. tighten the cartridge enough coolant is hot.E. Make it a rule to check the coolant level before every operation. A Wipe off any oil sticking to the machine completely. When the gasket A Do not remove the radiator cap while contacts the seal surface. if you tighten the cartridge with touch. . Thus. If the radiator is provided with a recovery tank. 2. Severe burns could result. 4. To avoid personal injury: A Allow engine to cool down A Do not stop the engine suddenly. than 30 minutes after it has been 3. (1) Oil filter cartridge Remove with a filter wrench (Tighten with your hand) 5. rotate cap to the first stop to wrench. adding coolant 1. To avoid personal injury: A Be sure to stop the engine before changing the oil filter cartridge. Apply a film of oil to the gasket for the new cartridge. A Work only after letting the engine and 1. Then remove cap completely.book 15 ページ 2011年5月31日 火曜日 午後3時45分 PERIODIC SERVICE 15 ENGLISH RADIATOR BReplacing the oil filter cartridge Coolant will last for one day's work if filled all the way up before operation start. (1) Radiator pressure cap 2. run the engine for a while and check oil leaks through the seal before checking the engine oil level. allow excess pressure to escape. steam may gush out from the radiator or recovery tank. Because. If overheats should occur. stopped).

An improperly tightened radiator cap or a gap between the cap and the seat quickens loss of coolant. 4.gals. one is at the 2. A Do not refill recovery tank with coolant over the "FULL" level mark. always open both drain cocks and simultaneously open the radiator cap as well. A Make sure that muddy or sea water does not enter the radiator. If the cap is loose or improperly closed.S.S. With the 3. fresh water and 50% anti-freeze to fill the recovery tank. radiator as figures below. 5. To drain coolant. Prescribed coolant volume (U. A Be sure to close the radiator cap securely. 3. A Use clean.) (1) Coolant drain cock .book 16 ページ 2011年5月31日 火曜日 午後3時45分 16 PERIODIC SERVICE ENGLISH A If the radiator cap has to be removed. A If coolant should be leak. Coolant (Radiator cleaner and anti-freeze) Season Coolant Pure water and anti-freeze All seasons (See "Anti-freeze" in "RADIATOR" section. follow the caution and securely retighten the cap. a complete drain of water is water only up to the full level.74 U. impossible. D902-E A Coolant quantities shown are for standard radiators. Check to see that two drain cocks. When the coolant level drops due to evaporation. consult your local KUBOTA dealer. coolant may leak out and decrease quickly.gallons) Models Quantity Z482-E.) D782-E.) D662-E.gals. D722-E 3.S. E. Z602-E 2.8L (0.82 U. add radiator cap kept closed. (1) Recovery tank (A) "FULL" BChanging coolant (B) "LOW" 1. 4.1L (0. Remove the overflow pipe of the radiator pressure cap crankcase side and the other is at the lower part of the to drain the recovery tank.

4. turn off the load and keep the engine down a drain. A Do not clean radiator with firm tools such as spatulas 3. Use ethylene glycol (EG) type for this engine. This helps wash To avoid personal injury: away scale deposits. A When changing the coolant. Then stop the engine and take the A Also. Check to see if there is any obstacle around the freeze. make the following checks to see that all parts and explosive under certain are working correctly. If anything is unusual. . 1. regulations when disposing of anti- 2. steam or coolant does not stop squirting from the radiator A Do not pour waste onto the grounds.book 17 ページ 2011年5月31日 火曜日 午後3時45分 PERIODIC SERVICE 17 ENGLISH BChecking radiator hoses and clamp BCleaning the radiator (inside) bands 1. flush the radiator with fresh water. conditions. Refer to SAE J1034 standard. Mixing the LLC or screwdrivers. The procedure for the mixing of water and anti-freeze differs according to the make of the anti-freeze. times to clean up the radiator and engine block from inside. at once and take medical attention. more specifically also to SAE J814c. tighten hose A If should drink anti-freeze. A As per the SERVICE INTERVALS list. if A When anti-freeze comes in contact radiator hoses are swollen. put on some Check to see if radiator hoses are properly fixed every protection such as rubber gloves 200 hours of operation or 6 months. The mixture can produce BPrecaution at overheating chemical reaction causing harmful The event that the coolant temperature is nearly or more substances. If hose clamps are loose or water leaks. 2. Replace hoses and tighten hose clamps securely. A Be sure to check radiator hoses and clamp bands periodically. cool down gradually. observe the relevant following inspection and servicing. 3. or into any water idling (COOLING-DOWN) for at least 5 minutes to let it source. It can cause coolant leaks or decrease cooling mixing. wash it away with 2. overheats or severe burns could occur. 1. whichever comes first. If radiator BAnti-freeze hose is damaged or coolant leaks. Before employing LLC-mixed cooling water. throw up clamp securely. While A Anti-freeze is extremely flammable running. To avoid personal injury: A When using anti-freeze. Use a radiator cleaning agent. and Contact KUBOTA concerning coolant for extreme 5. cooling air inlet or outlet. wash it off Replace hoses and hose clamps every 2 years or earlier. A Do not mix different types of anti- freeze. When tube. Repeat this procedure 2 or 3 running water. if checked and found that hoses are swollen. hardened or cracked. Keep fire and children referring to the relevant description in.E. water in KUBOTA engines. Check to see if there is any dirt or dust between Always use a 50/50 mix of long-life coolant and clean soft radiator fins and tube. 4. place some container If the coolant temperature warning lamp lights up or if underneath the engine body. and then fill into the radiator. hardened or cracked. A When draining fluids from the C Coolant engine. performance. If dust is between the fin and tube. away from anti-freeze. immediately. conditions. 2. Clean up the coolant line inside in the following cases. Long-life coolant (hereafter LLC) comes in several BCleaning radiator core (outside) types. than the boiling point is called "OVERHEATING". with the skin or clothing. 1. (Anti-freeze contains poison. stir it up well. They may damage specified fin or Premix 50% LLC with 50% clean soft water. "MAINTENANCE" and "PERIODIC SERVICE" section. Check to see if the fan belt is too loose. inspect it.). Check to see if the coolant runs short or if there is any environmental protection coolant leak. overflow pipe. Check to see if radiator water pipe is clogged.

(Different brands may have different additive components. If it is loose. 30 psi).013 x 10 Pa (760 mmHg) pressure rid of large particles of dust and dirt. *Never add any long-life coolant of different manufacturer. do not employ any radiator cleaning agent. blow 5. If mixed with the cleaning agent. Be sure to change the coolant every 2 years. E. percentage.book 18 ページ 2011年5月31日 火曜日 午後3時45分 18 PERIODIC SERVICE ENGLISH Vol % Freezing Point Boiling Point * AIR CLEANER As the element of the air cleaner employed on this engine Anti-freeze is a dry type. (1) Air cleaner body (2) Element (3) Cover (4) Evacuator valve (5) "TOP" mark A Make sure the hooking clip for cover for the element is tight enough. (2. When the LLC is mixed. 50 -37 -34 108 226 1. A higher boiling point is obtained by 2. Avoid touching the element except when cleaning. development of pressure within the cooling system. sludge may build up. 4. Open the evacuator valve once a week under ordinary conditions-or daily when used in a dusty place-to get *At 1. add the LLC of the same 5. A The above data represents industry standards that necessitate minimum glycol content in the concentrated anti-freeze. . Kubota's genuine long-life coolant has a service life of 2 years. adversely affecting the engine parts. The LLC contains anti-corrosive agent. dust and dirt may be sucked. never apply oil to it. (2) If there is a coolant leak.) 6. When dry dust adheres to the element. Adding the LLC compressed air from the inside turning the element. wearing down the cylinder liner and piston ring earlier and thereby resulting in poor power output. (1) Add only water if the coolant level reduces in the Pressure of compressed air must be under 205 kPa cooling system by evaporation. 7. (atmospheric). 3. Wipe the inside air cleaner clean with cloth or the like using a radiator pressure cap which permits the if it is dirty or wet.1 kgf/cm . Replace the element every year or every six manufacturer and type in the same coolant cleanings. and the engine may fail to perform as specified.

Change of repair damaged wiring immediately. checking. available current of each fuse and size of and the engine block.) (2) Bolt and nut (under load of 10 kgf (22. by Kubota.28 to 0. box near by key switch. Loose wiring terminal parts. use suitable size fuses and wires for each 4. 3. Replace fan belt if it is damaged. Remove painting at connecting position before installation of each cable to any parts. 5. 4. wiring harness. (0. If tension is incorrect. Install slow blow fuse near by battery. pull the alternator out until the wire in this drawing are recommendable value showed deflection of the belt falls within acceptable limits. Generally.35 in. if room temperature around wire harness become over 75 (167 ).35 in. Do not connect any parts which may cause induction Correct or replace belt. 2. and install fuse A If belt is loosen or damaged and the fan is damaged. (1) Fan belt (A) 7 to 9 mm (0. 7. A Be sure to stop the engine and A Check to see if electric cables and remove the key before checking the wiring are swollen. Apply moderate thumb pressure to belt between the 1. hardened or belt tension. Use automobile low voltage wiring cables for this pulleys. A Be sure to reinstall the detached A Keep dust and water away from all safety shield after maintenance or power connections. cracked. make bad connections. 6.) when the belt is tension pressed in the middle of the span. 1. Stop the engine and remove the key. bolts and. using a lever placed between the alternator 3. current like motors to AC line.E. Be sure to repair Proper fan belt A deflection of between 7 to 9 mm them before starting the engine. Use heatproof cables. Damaged wiring reduces the capacity of electrical parts. Use fuse and slow blow fuse as wiring protection.book 19 ページ 2011年5月31日 火曜日 午後3時45分 PERIODIC SERVICE 19 ENGLISH ELECTRIC WIRING FAN BELT BAdjusting Fan Belt Tension To avoid personal injury: C Shorting of electric cable or wiring To avoid personal injury: may cause a fire.1 lbs)) .28 to 0. machine to consideration to wiring setting and connection with another lines. loosen the alternator mounting 2. it could result in overheats or insufficient charging.

adjust the electrolyte level.book 20 ページ 2011年5月31日 火曜日 午後3時45分 20 CARRIAGE AND STORAGE ENGLISH CARRIAGE AND STORAGE CARRIAGE STORAGE To avoid personal injury: To avoid personal injury: A Fix the engine securely not to fall A Do not clean the machine with engine during operation. 2. Open the cock at the fittings enough to hang the engine. In handling it. 6. A When storing the engine just after running. 9. Check all the bolts and nuts. E. A Do not stand near or under the A To avoid the danger of exhaust fume engine while carrying it. and tighten if necessary. moisture in the air may condense into dew over the sliding parts of the engine. and remove the pressure cap to drain water completely. let engine and muffler cool off completely. When covering the engine for storage. Remove dirty engine oil. Drain the coolant in the radiator. 5. Use carrier such as crane when carrying the engine. Store the engine in a flat place and remove the key from engine. Operate the engine after checking and repairing damaged wirings or pipes. and body caught in. 1. When lifting the engine. Store the battery in a dry and dark place. in a closed building without proper be very alert not to get your hands ventilation. and: fittings attached to the engine. poisoning. 7. Since water may freeze when the temperature drops below 0 C (32 F). 10. If you forget to run the engine for longer than 5 to 6 months. securely with rope not to fall while carrying it. let the engine cool off. 4. Remove the battery from the engine. resulting in rust there. . Do not store the engine in a place where has flammable materials such as dry grass or straw. running. Support the engine Before storing the engine for more than a few months. or hurt your waist and yourself. When the engine is not used for a long period of time. Hang a note written "No water" on the pressure cap. Leave the cock open. and clearing flammable materials carried by mouse. put the hook securely to metal remove any dirt on the machine. apply enough engine oil to the valve guide and valve stem seal and make sure the valve works smoothly before starting the engine. 3. 2. run it for about 5 minutes under no load every 2 to 3 months to keep it free from rust. and recharge it. bottom of the radiator. 8. If the engine is stored without any running. fill with new oil and run the engine for about 5 minutes to let the oil penetrate to all the parts. it is very important that no water is left in the machine. do not operate the engine A The engine is heavy. Use strong hook and 1.

check carefully for Air or water mixed impurities would cause poor loosened fuel line coupling. Thick carbon injection piece. If not. Engine oil becomes thick in cold * Change grade of oil according to the weather and engine weather (temperature. Clean the nozzle 2-D diesel fuel. dirt and other Carbon stuck very careful not to damage the nozzle impurities. Only use No. contact your KUBOTA dealer. doesn't flow. A If the cause of trouble can not be found. If not. install a new nozzle. * Do not use poor quality fuel for it will Injection pump * This is caused when water or dirt is cause wear of the pump. if there should be water or other foreign matters on the filter. * Check to see if nozzle is working properly or not. loose cap in fuel system lubrication. all the air in the fuel system. * Check lubricating oil system. being careful not to deposits on orifice damage the orifice. of injection nozzle. Fuel is thick and * As all fuel will be filtered by the filter. * Loosen air vent screws stop fuel filter * Clean the element every 100 hours of Air cleaner is dirty and fuel injection pump to eliminate operation. Change element. use the following chart to identify and correct the cause. * Check fuel system. * Charge battery. etc. the fuel pump will not work Overheating of working properly. Install in machine at time of crank. filter with kerosene. nut. * Clean orifice and needle valve. being * Remove water. wear mixed in the fuel. B When it is difficult to start the engine B When output is insufficient Cause Countermeasures Cause Countermeasures * Check the fuel tank and fuel filter. around orifice of orifice. To attain proper fuel moving parts * Filter element deposited with injection pressure. nozzle piece * Check nozzle to see if good. .) cranks slow. charge fully and keep engine will not indoors.E. clean the Fuel is insufficient. * If air is in the fuel filter or injection * Check to see if lubricating oil filter is lines. Battery is * In winter. replace with new parts. properly. use. always remove battery from discharged and the machine.book 21 ページ 2011年5月31日 火曜日 午後3時45分 TROUBLESHOOTING 21 ENGLISH TROUBLESHOOTING If the engine does not function properly.

suddenly turns Lack of fuel especially the fuel injection nozzle. Use No. shortage of * Check pressure switch. B When engine overheats Cause Countermeasures A When the engine has suddenly stopped. lubrication oil or * Check filter base gasket. if necessary. replace with a new overheated. Bad nozzle nozzle. * If necessary. Color of exhaust * Check the fuel injection system. leakage Unsuitable fuel * Use the specified fuel. lubrication. Overload running * Reduce load. * Also check the fuel system for air or dark. corroded Fan or radiator or radiator cap * Replace defective parts. level gauge. without abnormalities. Head gasket defective or water * Replace parts. * Change belt or adjust belt tension. decompress the engine by the decomp and turn the engine lightly Engine oil * Check oil level. Replenish oil as by pulling on the fan belt. * Check the lubricating system.book 22 ページ 2011年5月31日 火曜日 午後3時45分 22 TROUBLESHOOTING ENGLISH B When engine suddenly stops B When engine must be stopped immediately Cause Countermeasures Cause Countermeasures * Check the fuel tank and refill the fuel. * Check lubricating oil system. 2-D diesel fuel only. with dust Inside of radiator or coolant flow route * Clean or replace radiator and parts. radiator fin clogged * Clean net or fin carefully. during operation. oil filter improper cartridge should be replaced. B When color of exhaust is especially bad Excessive Cause Countermeasures * Add water only or change to coolant concentration of with the specified mixing ratio. defective Thermostat * Check thermostat and replace if defective necessary. antifreeze poor quality. Bearing parts are * Check the lubricating system. elongated Coolant insufficient * Replenish coolant. used . the cause of the trouble is Fan belt broken or usually lack of fuel or bad nozzle. E. replace with new nozzle. * At every 2 times of oil change. If the engine turns easily insufficient required. * If necessary. Fuel is of extremely * Select good quality fuel. Moving parts are * Check the function of the relieve valve * Check amount of engine oil with oil Oil lamp lights up overheated due to in the lubricating system. Radiator net or Nozzle is bad. Temperature gauge * Check temperature with thermometer or sensor defective and replace if necessary. leaks.

in.) Starting system Cell starter (with glow plug) Starting motor 12 V.16 x 16.73 MPa.0 (125. 150 W Recommended battery capacity 12 V.6 64 x 68 mm (in.366 rad (20 ) Compression ratio 23.8 kW Charging generator 12 V.5 / 3600) (15.32 / 3600 11.D.68) Total displacement 0.90) (2.) kg (lbs. 0. 4-cycle diesel engine Number of cylinders 2 3 Bore and stroke 67 x 68 72 x 73.03) Combustion chamber Spherical Type (ETVCS) SAE NET Intermittent kW / rpm 9.) (13.83 x 2.) (2.P.366 rad (20 ) 0. 36 AH.47) Dry weight 53. 12 V.31 x (length x width x height) 20.42) 20. 1.0 kW 12 V.E.8 / 3600) (13. (SAEJ1349) (HP / rpm) (10.) 0.35 rad (20 ) 0. 0. water-cooled.0 / 3600) Maximum bare speed rpm 3800 3850 3800 Minimum bare idling speed rpm 800 to 900 900 to 1000 800 to 900 Order of firing 1-2 1-2-3 Direction of rotation Counter-clockwise (viewed from flywheel side) Injection pump Bosch MD Type mini pump Injection pressure 13.9 / 3600 H.8 kW 12 V. 28 AH.1 (117.47) 21.book 23 ページ 2011年5月31日 火曜日 午後3時45分 SPECIFICATIONS 23 ENGLISH SPECIFICATIONS Model Z482-E Z602-E D662-E Type Vertical. equivalent (5Hr capacity) equivalent A Specifications are subject to change without notice.7) 63.656 L (cu.5 / 3600) (15.4) (BB Spec. A The battery capacity is indicated in 5-hour ratio.57 x (16.7 (140.23) (36. 480 W 12 V.5 : 1 24 : 1 23. 1991 psi (140 kgf/cm ) Injection timing (Before T. .64 x 2.5 : 1 Fuel Diesel Fuel No.) (29.479 0.68) (2.6 / 3600 12.18 / 3600 H.C.82 x 15.1) 57.6 / 3600) (17.05 / 3600 10. 150 W 12 V.55) (40.3 / 3600) SAE NET Continuous kW / rpm 8. (SAEJ1349) (HP / rpm) (12.P.77 x 15.599 0.52 x 2.31 x (15.1 / 3600 11.2-D Lubricant (API classification) above CD grade 351 x 389 x 520 385 x 421 x 544 426 x 389 x 520 Dimension mm (in.

150 W 12 V.) 0. 12 V.5 / 3600) SAE NET Continuous kW / rpm 12.) Starting system Cell starter (with glow plug) Starting motor 12 V.64 x 2. 480 W Recommended battery capacity 12 V.5 (140.68) (2.778 0. 1991 psi (140 kgf/cm ) Injection timing (Before T.3 / 3600) (15.42) Dry weight 63.898 L (cu.4 / 3600) Maximum bare speed rpm 3800 3450 3850 Minimum bare idling speed rpm 800 to 900 900 to 1000 Order of firing 1-2-3 Direction of rotation Counter-clockwise (viewed from flywheel side) Injection pump Bosch MD Type mini pump Injection pressure 13.1) 63.88) (47.31 x 20. (SAEJ1349) (HP / rpm) (16.2-D Lubricant (API classification) above CD grade 467 x 421 x 544 Dimension mm (in.2 / 3600 H.2 kW Charging generator 12 V.57 x (length x width x height) (16.6 72 x 73.73 MPa.80) Combustion chamber Spherical Type (ETVCS) SAE NET Intermittent kW / rpm 14.47) 21.7 / 3200 15.) 426 x 389 x 520 (18. water-cooled.1 (139.in.8 / 3600) (18.5 : 1 24 : 1 Fuel Diesel Fuel No.5 / 3200 17.1 / 3200) (23.8 kW 12 V. 36 AH. 4-cycle diesel engine Number of cylinders 3 Bore and stroke 67 x 68 67 x 73.D.64 x 2.P.) (2.) kg (lbs.39 x 16.90) (2.0 (158.P. E. 0.366 rad (20 ) 0.C. (SAEJ1349) (HP / rpm) (18.719 0.0) 72.book 24 ページ 2011年5月31日 火曜日 午後3時45分 24 SPECIFICATIONS ENGLISH Model D722-E D782-E D902-E Type Vertical.83 x 2.) (43.7 / 3200) (20. 1.6 mm (in.35 rad (20 ) Compression ratio 23.77 x 15.7) (BB Spec. A The battery capacity is indicated in 5-hour ratio. 52 AH.5 / 3600 H. .0 / 3600 13. equivalent (5Hr capacity) equivalent A Specifications are subject to change without notice.15 / 3600 11.46) (54.90) Total displacement 0.

E.book 25 ページ 2011年5月31日 火曜日 午後3時45分 WIRING DIAGRAMS 25 ENGLISH WIRING DIAGRAMS .

book 26 ページ 2011年5月31日 火曜日 午後3時45分 26 WIRING DIAGRAMS ENGLISH . E.

book 27 ページ 2011年5月31日 火曜日 午後3時45分 WIRING DIAGRAMS 27 ENGLISH .E.

E.book 28 ページ 2011年5月31日 火曜日 午後3時45分 28 WIRING DIAGRAMS ENGLISH .