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HALFAYA PROJECT SURFACE FACILITY

PHASE Three
Petrochina
(Halfaya)
Detail
GEN Design DOC.NO.: HFY3-4165-GEN-PLN-0002 REV.: B PAGE 1 OF 26

PROVISION OF EPCC FOR TWO PRIMARY
SCHOOLS

EXCUTION PLAN

Khalid Elsir Khalid   31-10-2017

B RE-ISSUED FOR APPROVAL 28.10.2017 H

A ISSUED FOR APPROVAL 21.9.2017 Haider Zakria Ali Haider

REV
DESCRIPTION DATE PREP’D CHK’D REV’D APP’D
.

HALFAYA PROJECT SURFACE FACILITY
PHASE Three
Petrochina
(Halfaya)
GEN DOC.NO.: HFY3-4165-GEN-PLN-0002 REV.: B PAGE 2 OF 26

TAPLE OF CONTAINT

1- SCOP OF WORK
2- DETAILED ENGINEERING
3- PROCUREMENT
4- CONSTRUCTION

: B PAGE 3 OF 26 1.2 Plot plan The Al kahlaa School is divided into two areas: the east teaching area and the ancillary facilities. -Concrete road and playground. 1. . (d) Electrical power systems.: HFY3-4165-GEN-PLN-0002 REV. -Pole transformer. including irrigation system. The Al Kahlaa school will have following buildings and ancillary facilities. the west playground. -Brick wall and gate. -Subbase surfacing.0 SCOP OF WORK 1. but not limited to the followings: (a) Site civil & earth works (b) Architecture and structure.1 General The scope of work to be performed by the NAB is only for EPC for AL KAHLAA & BANI HASHIM SCHOOLS. -Septic tank. Preliminary topographical survey is included in the Basic design. -Necessary landscaping and greening works. NAB shall be responsible for necessary topographical survey and geotechnical investigation for detailed design. This project consists of one class building and relevant utility system and civil works. but not limit to: -Class building. (f) Other associated works EPC CONTRACTOR SHALL REVIEW AND OPTIMIZE THE BASIC DESIGN DOCUMENTS. (e) Ventilation & Air condition system.NO. HALFAYA PROJECT SURFACE FACILITY PHASE Three Petrochina (Halfaya) GEN DOC. (c) Water supply and drainage systems.

Toilet and kitchen adopts white anti-skid tiles. HALFAYA PROJECT SURFACE FACILITY PHASE Three Petrochina (Halfaya) GEN DOC. 1 headmaster office room. -Pole transformer.6 HVAC System Split air conditioners and ceiling fans shall be considered for class room. library. 1. -Subbase surfacing. The class building function includes 6 classrooms. Interior finish: The toilet and the kitchen wall are affixed with white tiles and the rest room wall is painted with white emulsion paint. water tank support and brick wall.: HFY3-4165-GEN-PLN-0002 REV. septic tank. including irrigation system. but not limit to: -Class building. All the rooms adopt emulsion paint. canteen. 1. -Concrete road and playground.5 Fresh Water Supply. The Bani Hashim school will have following buildings and ancillary facilities. The water supply line for green area should be consider.which supply water to each user. and then will be carried away by truck periodically. Exterior finish: Outside wall is emulsion paint.NO. 1. For Al Kahlaa School: Domestic wastewater from the sanitary facilities will flow into a concrete septic tank (10m3). staff room. -Necessary landscaping and greening works. 1.: B PAGE 4 OF 26 The Bani Hashim School is divided into two areas: the north teaching area and the ancillary facilities. kitchen and toilet etc. The rest rooms and corridor adopt tiles. three (3) 1m3 elevated water supply tank will be provided . canteen. Fire Fighting System: Some portable fire extinguishers including dry powder fire extinguishers (“gas cartridge” type,Ammonium Phosphate Salt) will be provided for the room in each school. .4 Structure design Main structure in schools include: class building. -Septic tank. -Brick wall and gates. 2 staff room. the south playground.3 Architecture design The architecture design of each school includes 1 class building. For Bani Hashim School: Domestic wastewater from the sanitary facilities will flow into a concrete septic tank (10m3). and then flow into existing drainage system by gravity. Drainage System and Fire Fighting System Fresh Water Supply System: The fresh water for each school will be supplied by the existing water supply pipeline. and library room.

1. construction area and living area.3 Fresh Water Supply. consultant office.5m out of new brick wall. deliver the said goods to the project site in Iraq. the site team starts to purchase local materials and employ laborers so as to finish the construction of site temporary roads and foundation works quickly. the limit of backfill is 2. worker’s residence and sheds for local workers should be built in accordance with the local requirements so as to ensure working and living condition. Tie-in list and detailed drawing shall be provided by NAB. and temporary office rent etc. On account of very short construction period. toilets. sheds for local workers. meanwhile. meeting room. the drainage will flow into existing drainage system by gravity. It is NAB’s responsibility to get all necessary permit. employment of local laborer. kitchen. Tie-in with others NAB should investigate at site and make clear all the tie-ins with other facilities. we will immediately set up a project team after receiving the Letter of Award. .. The site team will go to the site area to carry out including not limited to the following works: local market investigation. HALFAYA PROJECT SURFACE FACILITY PHASE Three Petrochina (Halfaya) GEN DOC. main distribution board. Construction area. the above teams will work together at the same time. Drainage System Tie-in with existing facilities the fresh water for each school will be supplied by the existing water supply pipeline. parking ②Living area: workers’ residence.1 Plot Plan The access road of schools will be connected with exiting road.: HFY3-4165-GEN-PLN-0002 REV.NO. place for concrete mixer. including a site construction team and a domestic logistics team. living area and office area should set fire-fighting access and install . The temporary facilities are divided into office area. meeting room. The domestic wastewater of Al Kahlaa School. distribution boards & lighting & cabling & earthling are all in EPC NAB s scope of work. Office. Main distribution board and distribution boards shall be provided for LV loads. lease of construction machinery & equipment.2 Electrical system The 11kV power line from national power gird to the transformer. 2. bathroom. temporary roads ④site area: temporary gate and guard’s house. equipment and tools.0 BATTERY LIMITS 2. 2.415kV 100kVA pole transformer shall be installed.7 Electrical One set of 11/0. the temporary facilities are : ①Office area: Employer office. ③Construction area : ware-house. stocking for sands and stones. where after. the logistics team starts to purchase construction materials. 2. our office.: B PAGE 5 OF 26 Ventilators shall be considered for toilet and kitchen. license and technical data from related department. Subsequently. sheds for material processing. We will begin the construction of temporary facilities immediately after the site is handed to us. pole installed transformer. These three areas are independent of each other.

: B PAGE 6 OF 26 2. Regarding to the execution of Detailed Engineering stage. data sheets. (a) Evaluation.0 Detailed Engineering We will make a diligent effort to ensure the accuracy of the Drawings. Reports and Procedures.: HFY3-4165-GEN-PLN-0002 REV. (b) Detailed design works (c) Preparation of detailed drawings (d) Preparation of Detailed Specifications. a design team will be organized and be devoted to this project. HALFAYA PROJECT SURFACE FACILITY PHASE Three Petrochina (Halfaya) GEN DOC. (e) Design Changes / Alternative (f) Drawings Practice (g) Tie-in working liaison (h) Drawings / document control submission . codes and standards. specifications. verification and endorsement of Basic Design.NO. the following is the work focus.

. Quality Certification. estimated time of arrival. and MEP equipment procurement before starting finishing work. sanitary fittings. Quantity.1 Procurement Plan The procurement work for this project can be allocated into 3 categories. The local procurement shall be railed by the specification and la inspection to ensure the quality. environment friendly and recognized mark. Material Origin. 2nd phase: Finishing materials. HALFAYA PROJECT SURFACE FACILITY PHASE Three Petrochina (Halfaya) GEN DOC. MEP to-be-embedded conduit /piping materials.NO. The plan may include the information such as Commodity Name. And procurement work can be divided into 2 phases.: HFY3-4165-GEN-PLN-0002 REV. 1st phase: Civil work construction material. if manufacturers specified.0 Procurement 3. then it shall be followed strictly. construction machinery procurement before foundation and skeleton erection.: B PAGE 7 OF 26 3. The procurement plan shall be submitted to Client after signing the contract within one week. lighting fittings. The procurement shall follow the principle as follows: premium quality.

coarse sand or gravel shall be used to properly backfill and compacted in layers. size and elevation for which the surveying engineer is responsible. Formwork The formwork shall be installed quickly upon finishing steel bar binding work. ensure the overlapping length and anchorage length. fix formwork and lay steel bar mesh on the bedding course.1 The Method of Construction Excavation Work Process: Selection of dump site→ Ground leveling→ Setting out→ Excavation→ Foundation→ Backfilling Leveling of Ground Prepare construction machinery for excavation & transportation. afterwards. ensure that steel bars are fixed firmly in a proper position. not more than 200mm each layer. the mixing procedure shall be as follows: crushed stone→ cement→ sand→ water. Earth Excavation The earth is to be excavated by machine and hand together. the scaffolding can not be connected with the steel pipe bracket to ensure formwork being finished steadily and exactly. inside the formwork. If over-excavated. use tie bolt to clamp the formwork in horizontal direction to avoid expansion and deformation. dirt etc.: B PAGE 8 OF 26 4. start to mark line. Foundation Work Process Clearance→ Steel bar binding→ Formwork making up→ Clearance→ Concrete mixing→ Concrete casting→ Concrete vibration→ levelling→ curing Steel bar binding When lean concrete of the bedding course reaches some strength. the . When the foundation pit is excavated to the level 20cm from the bottom. the workers shall finish the remaining work in accordance with the specified requirements including shape. using wooden formwork supported by steel pipe or wooden block. the formwork for grade beams shall be suspended in the steel pipe bracket. HALFAYA PROJECT SURFACE FACILITY PHASE Three Petrochina (Halfaya) GEN DOC. The surveying engineer shall instruct and supervise excavation works to avoid excessive excavation. Use cushion block made by cement mortar to keep protection thickness for steel bar mesh at bottom.NO. mix concrete in strict conformity with calculated quantities. the clearance work and lean concrete bedding course shall be done.0 Construction 4. fill all gaps and holes on formwork surface. the excavator is to be used for ground levelling in compliance with specified elevation by surveying engineer. Concrete Mixing Calculate the quantity for each material as per the mix proportion and water contents in sand and crushed stone. select a site for dumping surplus soil; mark control points based on contour lines in the drawings set out control pole of elevation by using leveling instrument; In view of the rugged ground surface. Don’t hit the finished formwork.: HFY3-4165-GEN-PLN-0002 REV. Clearance Clear all wood chips. The steel dowel bar of column shall be fixed in the foundation formwork. make it wet but no standing water. The surplus excavated materials shall be transported to the selected dumping site. In isolated foundation.

Concrete Vibrating Use poker vibrator. The selection of formwork material Formwork selection: the same 15mm plywood formwork as used for other projects we have. Matters needing attention When casting concrete.2 Construction of structure Formwork This project includes such concrete structure as beams. don’t use big hammer. and very important thing is the firm and strong erection of the formwork. consequently. not less than four days and nights. stop casting and correct it.5 times of action radius. When vibrate the upper layer. Each layer shall not be thicker than the effective vibration length of vibrating spear to ensure well compacted and avoid voids and pits or holes. to prevent from surface crack. moving forward in benches. often observe whether there is any deformation.NO. supporting brackets. inserting spaces shall not be more than 1.5 steel pipes shall be used as supports of the formwork. ensure steel dowel bar in correct position. then level it with guiding rule and finish it with wood float. the elevation of concrete surface shall be checked and corrected if any error. 2m~3m for each section. if any. Concrete Casting When cast concrete in isolated foundations. The isolated foundation shall be poured in layers and sections. columns. 4. the steel bar mesh and dowel bar can be fixed basically. shear walls. and remove orderly from one side with crowbar. the vibrating spear shall be inserted in the lower layer in 3cm ~ 5cm deep. make a good job . Firstly pour the corners and sides. an appointed person shall check the strength. stairs and other items of works. Don’t hit any embedded parts. Removal of formwork Side formworks can be removed when the concrete is strong enough not to be damaged.: HFY3-4165-GEN-PLN-0002 REV. HALFAYA PROJECT SURFACE FACILITY PHASE Three Petrochina (Halfaya) GEN DOC.: B PAGE 9 OF 26 quantity of water must be controlled strictly. use plate vibrator for big surface. φ48×3. and then continue to pour concrete symmetrically. displacement in forms. At the beginning. a layer of 5cm ~10cm thick concrete shall be poured and compacted with vibration. then middle part. An appointed person shall be responsible for such work. avoid displacement and inclination. The construction process of the formwork: The key points for erection of the formwork: According to the relevant standard of the drawings and formwork design. meantime. tie bolts. Leveling After concrete casting. then continue to cast. Curing Start to cover and water the concrete in about 12 hours after casting at normal temperature. prepared holes and pipes. mixed well and mixing time shall not be less than 90 seconds.

which. with 50mm×100mm timber being placed at the vertical joints of plywood. Additionally. When the beam is higher than 800mm. and formwork can be removed when concrete is as strong as C20. and when the beam is higher than 800 mm. additional steel bar shall be placed at the bottom of the beam.: B PAGE 10 OF 26 in the formwork arraying. Manufacture and tying of steel bars Processes for manufacture of steel bars Methods for manufacture of steel bars Manufacture of steel bars has to be in strict compliance with the Specifications and Drawings. and 18mm plywood for the side formwork. specifications and other requirements. HALFAYA PROJECT SURFACE FACILITY PHASE Three Petrochina (Halfaya) GEN DOC. otherwise they are not allowed to be used for the works. Φ48 steel pipes being placed between the 50 X 100 mm timbers with space 200mm-230mm. needs to be cleaned or washed. M14 bolts and iron washers are used. The formwork shall tightened by screws and bolts φ14 concrete threaded at both ends if the length of column is more than 500mm and the height of beam is more than 600mm so as to ensure the formwork is strong enough. the formwork needs to be arched. the formwork shall be fastened by screws and M14 bolts threaded at both ends. with the space being less than 200mm. and then closed. Beam arching: When the span is equal to or more than 4m. and fastened with steel pipes to be used for formwork. making sure that no damages will occur to the surface or corner due to removal of the formwork. stains. firmly fastened to the 18mm plywood. Manufacture and installation of the formwork Beam formwork: 18mm ply wood is chosen for the beam bottom. Formwork for columns: 15mm plywood is chosen. and also. The formwork is firmly supported by a strong piece of vertical timber and struts. double steel pipes being used with space 600 mm.5 steel pipe chosen for the beam formwork. grease and granular particles. with space for 50mm×100mm square timbers being less than or equal to 200mm. Formwork for in-situ concrete: 15mm plywood is chosen for the formwork. and pay sufficient attention to position of joining and bending of steel bars . with horizontal space being 1000mm. We shall carefully study drawings. before concrete pouring. Considerations have to be given to loading when construction of upper floors is under way. and with vertical space of the vertical timber being 1800mm. and subject to approval by the consultant. Removal of the formwork Side formwork: The side formwork can be removed when concrete is strong enough. And its shapes and sizes must have to be in conformity with the design standard. and vertical space being 600mm. with the height of the arch being 1/1000 to 3/1000 of the total span. and 50mm×100mm timber for the side and bottom horizontal formwork. Inspection hole 150mm×150mm inspection hole shall be reserved in advance at the bottom of the column.: HFY3-4165-GEN-PLN-0002 REV. with space for 50mm×100mm timber being equal to or less than 300mm. with φ48×3. with short horizontal timber being less or equal to 500 mm at the bottom of the beam. with horizontal space of bolts being 700mm. and steel bars shall be free of rust. design and supports of formwork before the construction starts. tightened with steel pipes. Formwork for Concrete Wall: 18mm plywood is used.NO.

and it is only after this inspection can the next work be done. The length between welded splice and bend area is no less than 10times diameter of the steel bars. the joining can be placed at the chair. and shall not be less than 3 times of the diameter ( d ) of the steel bars when in view of linear length. stains. When not long enough. etc before steel bar tying. with central length being 35 times the diameter of the steel bar ( D ) and without the same steel bar having two welded joining parts in a 500 mm section. First draw line for position of the steel bars. and the joining of the steel bars shall be staggered according to the design.50 times of the diameter ( d ) of the steel bars. Welded joining shall be applied overφ20 vertical steel bars. When steel bars are to be bent to 135 degree. shall have to flash welded on site. and shall not be less 2. Steel bar cross-tying for all floors. Diameter “D” of bent position of steel bars shall not be less than 5 times of steel bars. dirt. The same welded joining shall be staggered with each other when the steel bars for the beams and slabs that bear weight are to be welded or flash welded. Pay attention to the steel bars tying where concrete beams and slabs meet.: B PAGE 11 OF 26 When Grade I steel bars are to be bent to 180 degree. with the length of the bent part being not less than 10 times of the diameter of the stirrups. Methods of steel bars tying: Clean the steel bars of any impurities such as rust.: The upper steel bars of the smaller beam shall cross . Inspection shall first be done on the concealed works. but to be sure. and main steel bar tying can be done continuously across the spans. and in no cases should we allow to place less bars.: HFY3-4165-GEN-PLN-0002 REV. and welders doing this work shall have to have such qualification and experience.NO. and overlapped joining shall be applied to 20 mm steel bars and below. and the centre of any joining shall be 35 times the diameter of the steel bar of that length. Set lines in advance for space of the main steel bars and other bars according to design for steel bar tying for all the floors. and welded joining shall meet the following requirements : One welded joining shall have to be staggered with the other if in the same construction element. their diameter “D” of bent arch shall not be less than 4 times of the diameter of steel bars. Joining of the steel bar tying for beams shall be in compliance with the design. Steel bars of diameter 10 mm or above that bear weight such as steel bars for concrete beams and slabs. and be sure to fully understand construction drawings and design. A hook with 135 degree shall be used to the end for steel bars of all the beams and columns. and the welded splice can not be placed in maximum flexural moment. Percentage for the area of the steel bars that receives weight and where the steel bar has joining shall not be more than 50%. and line them up in regular order with regular space and with sufficient attention being paid to coordination of steel bar tying with erection of formwork. with upper steel bar overlapped at the center and lower steel bar placed at the chair. the bent diameter of Grade I steel bars shall be greater than the diameter of the steel bars that receive weight. HALFAYA PROJECT SURFACE FACILITY PHASE Three Petrochina (Halfaya) GEN DOC. Manufactured steel bars can be put into use only when it is checked and inspected to be in compliance with quality requirements. When GradeⅡ steel bars are to be bent to 90 or 135 degree. the position shall be correct and the hook shall not be allowed to go upward. with the straight length of the hook being no less than 10 times the diameter “d” of the stir-ups.50 times of the diameter of stir-ups. making sure to meet design and specifications. their diameter ( D ) of bent arch shall not be less than 2.

Before the pouring of concrete columns.: HFY3-4165-GEN-PLN-0002 REV. When it is above 2 m. Quality Control for Concrete Work Materials can be put into use only they are inspected or tested to be in compliance with quality requirements. and slump test twice at least per shift. columns and slabs shall be wrapped up by straw bags. more time shall be given according to the technical requirements. Concrete curing To have good quality concrete. and the lower steel bars of the smaller beam shall cross and be placed on the middle of the main beam or above the lower steel bars of the main beams. is to be placed in layers of no more than 1 meter. the depth internal vibrator enters shall not be less than 5cm. do the leveling with C 20 concrete. which shall not be less than 90 seconds per batch. and a group of test cubes or above shall be made available per shift or per 100 m3. and do the levelling on the foundation or floor slabs. and within 60 minutes when temperature is above 25℃. Be strict with time control for concrete mixing. Concrete Work The processes of Concrete Work Methods of Concrete Pouring and Vibrating: Continuous time from concrete mixing to pouring: Within 90 minutes when temperature is 25℃ or below. A personnel or persons shall be appointed specially responsible for concrete curing Masonry wall Preparations Find or get level reference by the surveying instruments. ensuring that weight-bearing is reasonable and floor level is correct. and do the leveling with 1: 2 cement mortars. a special facility shall be used so as to avoid de-bonded concrete. and in no case should we cut or remove the facilities. and watered regularly and constantly. Place aligning along the wall. adjustment shall be made to so as to ensure quality of concrete mixing.: B PAGE 12 OF 26 and be placed above the steel bars of the main beams. Our site engineers and foremen hold responsible for test cubes and slump tests. When concrete is vibrated in layers.NO. for water proofing concrete is no less than 14 days. and the same shall be applied to slabs and stairs. If such a case is found in the process of steel bar tying that steel bars or pre-buried elements encounter other facilities. Time for curing of normal concrete is no less than 7 days with added additives. a 5-10cm cement mortar blinding. and when water bearing is found to be above what is required by the local lab.50 times the operating radius of the vibrator. with difference of height being within 20 mm. Internal vibrators are applied to the works. Be strict with proportion of materials. Check water bearing of sand and stone used for the works. we study the case and find a solution together with the consultant. and de-bonding is in no cases allowed to occur when pouring the concrete. and concrete pouring shall not be more than 2m. and distance for moving vibrated concrete is 1. and if additives are needed . beams. the same ratio as the cement mortar. and take samples from time to time for testing. and at the same time a personnel shall be appointed for this special purpose of measuring the quantity. and measure required quantity of materials for concrete mixing. In case of difference of height above 20 mm. HALFAYA PROJECT SURFACE FACILITY PHASE Three Petrochina (Halfaya) GEN DOC. .

Spray water on the hollow concrete block if in a dry. and made into a 50 hook. Place cement mortar no longer than 600 mm for wall construction from time to time so as to ensure its curing. and the location where lintels rest shall be built with solid blocks. Conduits for water and power supply shall be done from time to time during construction period. and with 50 mm wood board placed on the top. and make pointing nice-looking. Check the quality of wall construction from time to time. well pressed.: B PAGE 13 OF 26 Place aligning on the frame columns as basis for the HCB laying. Do the pointing in due course before initial curing of the mortar. and number of vertical poles being no more than 7 pieces Construction drawings shall be prepared and made available before erection of the scaffolding and before concrete flooring is completed. angle between the strutting and ground being 45 degree. with drainage trench made ready. Two safety fences are placed outward.0 m.25 m if no curtain wall).: HFY3-4165-GEN-PLN-0002 REV. and then place steel bars. Staggered space of the same size for the wall shall be left so as to make sure that section of the columns shall not be reduced. Lay each layer of HCB in strict conformity with the aligning on the column so as to be sure that HCB so placed is straight horizontally and vertically. hot weather. Steel pipes are to be used as a firm connection to the wall. place HCB skew to fill the space.5 m from the wall(0. and make corrections before curing of cement mortar. Steel bars used for columns shall also Ratio be manufactured beforehand.’ Materials available at site sent to the lab for mix ratio of mortar shall be determined. to make walls strong enough. erect formwork and pour concrete. Steel bars used for the walls shall be lengthened and straightened beforehand. and a section of the pipe shall be used per two steps and per two spans of vertical poles. Space for the size of HCB shall be left so that when wall has been built. Wall Construction Processes: Levelling→ aligning→ aligning on the columns→ pointing→ cleaning wall surfaces. internal poles 0. pour wooden block into the concrete block. and place it as fully as above 80%. and then build it into the position accordingly. HALFAYA PROJECT SURFACE FACILITY PHASE Three Petrochina (Halfaya) GEN DOC. Lay HCB. Wall has to be removed if cement mortar is found cured. Arrestor and earthling shall be installed before erection of the scaffolding.9 m. adjust and determine size of vertical pointing. In-situ concrete shall be applied to all the lintels. To determine the position of door frame. equipped with highly meshed closed net.8 m. and also for the window openings and lintels. vertical space 1. and horizontal and vertical poles placed 200 mm from the ground. prefabricate concrete block according to HCB size. Shear-like strutting shall be placed to the external side of the scaffolding per 15 m. Methods for Erection of Scaffolding Procedures for Erection of Scaffolding : .8 m. with earthing electrical resistance being less than 3Ω.NO. Specific provisions of scaffolding Evenly distributed live load: standard load value 2KN/m2 Scaffolding is to be erected with two rows and vertical poles. step height 1. and it is strictly not allowed to do such work after walls and floor slabs are completed. consolidated and fully filled Structural columns shall be built until walls are completed. space between the poles 0. Scaffolding Preparations The design for scaffolding shall meet the above-mentioned standards. with horizontal space being 1.

starting from the ground. HALFAYA PROJECT SURFACE FACILITY PHASE Three Petrochina (Halfaya) GEN DOC. and removal is that elements erected last shall be removed first. and special personnel shall be appointed responsible for the cleaning and removal. Quantity and position of connecting points shall be correct and firmly connected. Removal: Full inspections shall be made to the scaffolding before removal of external scaffolding. and staggered at different heights. with one connecting point made per two vertical poles (pipe). Quality requirements for erection of scaffolding Vertical tolerance for vertical poles: Vertical tolerance is no more than 7cm. meshed net placed externally and with scaffolding board placed as partition per two steps for the scaffolding and the building. The most important thing is that dirt. refuse and pieces of timber.NO. to check procedures for the removal and coordination of the removal. with the angle between the shear-like strutting and the vertical poles being 40-60 degree. First and last step shall have to be placed with fencing. Important points for removal of scaffolding Nobody is allowed to enter the area where removal is being done A personnel responsible for the removal shall be at site from time to time. Measures shall have to be taken where anything dangerous or risky is found. with staggered vertical space being no less than 500cm. Scaffolding for the Congress Hall shall have to be removed in three steps and can in no cases be removed at one time. and it is strictly forbidden to push or pull down the scaffolding. and remove them by the construction lift. Elements erected last shall be removed first. Horizontal tolerance for horizontal poles is no more than 2cm vertically. At the corner of the scaffolding. Tolerance for horizontal space of vertical poles shall not be more than 2 cm. and shall not be in the same span. with closed. and the scaffolding elements erected last shall be removed first.: B PAGE 14 OF 26 Site levelling and compaction→ Erection of scaffolding board→ Erection of vertical poles→ Connection of small horizontal poles connection of big horizontal poles→ Place shear-like strutting→ Place wood boards→ Place external fence→ Place meshed. and horizontal tolerance for horizontal poles is no more than 1cm. refuse and pieces of timber within the building. up to the top. with the span being no more than 5 horizontal poles. big shear-like strutting is placed externally from bottom to top. are allowed to be thrown willfully. Connection of vertical pipes and horizontal pipes shall be made respectively to the wall by rigid connectors. and with two strands of steel wire being pre-buried for the purpose of connection. and pile up those dirt. and with length of connection being equal to or more than 1 m. and closed every other span. and not in the same step. either. Methods for removal of scaffolding Removal of scaffolding shall be done step by step in order of scaffolding and according to the requirements. in no cases.: HFY3-4165-GEN-PLN-0002 REV. . Procedures of removal are : Meshed net → Guardrails→ Shear-like strutting→ Big horizontal poles→ Small horizontal poles→ Vertical poles. and a removal program shall be made available after inspections. Cleaning shall be done before the removal. and vertical tolerance for vertical poles no more than 5 cm. Different lengths of pipes shall be applied at the bottom. Big horizontal poles shall be connected by fasteners. closed net. with the staggered vertical space being no less than 500 mm. and horizontal tolerance no more than 3cm.

Spray water on the intermediate mortar to make the wall wet after the mortar condenses. Maintenance: Arrange maintain management work according to the weather conditions after wall plastering. Spray water with thatchy brush on one hand and hand with wood float the sand surface should be neat and the sand grains should be clear and well- distributed. provisional supports shall be erected. Drench the wood dividing strips fully before appending to avoid imbibitions and swelling that result in difficulty in removing the strips after plastering. Make sure every dividing joint is the same depth and width. Make level according to the planeness and verticality of the wall and brush the wall rough. Compact and nap the brushed mortar with gritty board to make the surface neat. Windows and doors project The production of wooden doors and installation The production of wooden doors The right choice of the timber is the essence to ensure the quality of the wooden doors. Base treatment: Clear the dirt. Make water drips: Make drips with the same material as the coat mortar at the bottom surface of over sailing course of weather shed. HALFAYA PROJECT SURFACE FACILITY PHASE Three Petrochina (Halfaya) GEN DOC. Clean and maintain the scaffolding and fastening elements when they are moved to the ground.: B PAGE 15 OF 26 Fastening Elements shall be removed with the scaffolding floor by floor. no break is allowed. Remove the dividing strips and fill up the joints: Remove the dividing strips after finishing the facing mortar and fill up the joints with mortar. Plaster the setting bed: Brush 801 slurry before plastering the setting bed to strengthen the adhesion stress of the floated coat and the base. Keep the surface of the intermediate mortar wet and compact the mortar with iron panel first and stickle the surface with square wood. It is only then can we remove fastening elements and supports. Scaffoldings and fastening elements so removed shall be moved to the ground. The joints must be lined-up. The size must be the same. Wet the wall one day before brushing mortar.NO. and the removal is to be done to the last vertical poles. balcony. Scrape the wall to evenness with a wood. and apply anti-rust paint.: HFY3-4165-GEN-PLN-0002 REV. Do not mark lines on the coated surface by nails to take the place of the water drip. The material of the farm is expected to be dry and the moisture content should be controlled within . Check the planeness of wall and verticality of the internal corner and the external corner after plastering and make amendments without delay. and it is strictly forbidden to throw them from the top. The depth and width of the groove and the height of the olecranon shaped part of the water drip must be more than 10mm. Brush the facing mortar: Brush the facing mortar after the intermediate mortar solidifies. breast lining and convex parts. and the underside must be straight and neat. Plaster the intermediate mortar: Do this part after the base mortar solidifies. dense and rough. Flatten the horned parts of the wall and fill the hollow with cement mix mortar. Append dividing strips: Mark lines on the intermediate mortar according to the designed division size and append dividing strips with cement mortar according to the marks. mortar and fill the holes. Brush hard to make sure the mortar stick firmly. and put them in the warehouse as necessary Brushing cement mortar Process flow Base treatment----wet the wall----make the marks----plaster the setting bed----plaster the intermediate mortar----mark lines and append dividing strips----brush the facing mortar---- remove the dividing strips and fill up the joints----make water drips----quality self-inspection---- maintenance.

and quality of the door leaf should be checked before installation. verticality and the number of the wooden bricks of the door opening should be check. the main keel should be straight and cannot be sub-splicing. door opening will be first finished before the door frame is imbedded. If it does not confirm the design requirements. middle and lower part of the both sides of the door opening should be embedded with three concrete precast blocks with anticorrosive wooden blocks in them. the position. the door frame and opening should word together to strengthen the stability of the keel. and the light steel keel partition wall should be finish with the installation of the doorframe. HALFAYA PROJECT SURFACE FACILITY PHASE Three Petrochina (Halfaya) GEN DOC. The doors will be made by skilled craftsmen. The depth of the slot should fit the thickness of the hinge and the bottom of it must be dry. vertical and upright. The gap around the door leaves and between them must confirm the specification. specification. and mark the level and size lines on the edge of the corresponding leaves.: B PAGE 16 OF 26 15%. The doorframe should be fixed firmly to the wooden bricks by using wire nails. and be embedded with cement mortar. The quality to the glue which is used to make the door leaf should be able to ensure that the panel could be firmly stacked to the keel when under the stated pressure. The installation of the door frames As for the wall of hollow cement brick. and will be through all kinds of rigorous inspection as the procedure goes on. and enucleate the hinge slots after the leaf has been put into the frame.NO. The lapping size of the match board slit is usually 12mm. and with no obvious nodular scars and defects such as wormhole. Both the cross-section size and the depth of the rabbet or the installation of the keel should be in strict accordance with standard specified in the standard drawing. Because the lower end of the doorleaf could be painted after installation. Measure the level and the size of the door frames before installing the door leafs. If there are problems. Those part that protruding the wall should be level with the surface decoration. mark lines of the size of the hinges by 8/1-10/1 of the leaf height. Each of the upper. middle and lower door rails must be in a level when installing two or more door leaves. Doors should be drilled of 2Φ5 vents both in the upper and lower ends before installation to prevent deformation. it should be mended or changed first. The upper and lower side of the doorleaf should be scraped with putty and painted before installation. deal with them first. In the process of setting up the light steel keel inner partition. The upper.: HFY3-4165-GEN-PLN-0002 REV. The installation of the wood door leaf The model. It is better to use the contracted timber whose prodenia rate should be within12%. The installed door leaves should be flexibly opened and . The gap between the door opening and the frame must be controlled between 10mm~20mm. When shaping the ting edge of the leaves. The frame clubs of the set up frames should be added with wood screws to protect from collision. The door leaf should be strictly ensured its thickness. Installation of the wooden door frames should be correct elevation. size. the two corresponding leaves should be shaped at the same time to avoid different size of the ting edge. The sides of the doorframe must be painted with anti-corrosion material. Before install the door frame. Moisture proof measures should be taken in consideration when arranging the custody of the door leaves and frames to prevent the distortion and deformation caused by sun and rain.

Gasket cement will be used around the window frames. All of them should be easily opened and closed. The domestic logistic term should exam the quality guarantee of the raw material and three function test report( water tightness、gas tightness、anti-wind pressure property). Each piece of cement should be finished by one time. and also check the finished product of the aluminum alloy windows and doors. The installation of aluminum alloy windows and doors Manufacture of aluminum alloy windows and doors Choose qualified aluminum alloy manufacturer to produce the aluminum alloy windows and doors of this product according the design requirements of this project by the domestic logistic team. And the appearance of the products and connectors should also have reports to prove they conform the requirement. Quality requirement The aluminum alloy windows must have factory certificate. and it’s surface should be smoothly. should be taken care not to . and the width should be the same. watertightness and anti-wind pressure tested by statutory test units. After temporary fixation and passing the inspection.: HFY3-4165-GEN-PLN-0002 REV. Mull is needed to pad the surface of the material to ensure uniform face and protect them from fray and deformation when transporting. and have reliable property of anti- wind. The material should be sorted and stored in the house and carpet should be used to level up the floor to protect the material from fray. The windows must be installed firmly. In this process. and at check weather the location of the external line is right.: B PAGE 17 OF 26 closed and be stable without defects such as rebounding or warp. Those firmwares and hardwares selected should be painted with galvanized with anti-corrosion material and the outer frame and the structural opening must be connected firmly. but before grease and dirt must be cleared. Protection of finished products The protection sheets are not allowed to be ripped off at will in the process of construction. and then align the centre line of the window frame to the centre line of the external wall. the blueprint should be studied carefully. The door leaf club should be coherent with the outer frame club. Line out the location of the external line of the window frame on the side of the window opening and install vertical and horizontal lines in both direction of the external window opening to locate the centre of the opening. Installation of the aluminum alloy windows and doors The installation of the aluminum alloy windows will be carried out after procedures such as leveling and scraping of the outdoor and indoor paint. and the reserved openings also be checked weather they fit the design requirement. HALFAYA PROJECT SURFACE FACILITY PHASE Three Petrochina (Halfaya) GEN DOC. the upper ledge should be first fixed and then is the side jamb and lower ledge. Before installing. things like,gangplank and etc. The gap between the frame and opening should be crammed with foamed plastic. If it is right. The window openings should be reserved according to the size of the window. attached with geometry error data and periodic inspection reports such as the product property of gastightness. fix the window with the wall of the opening firmly by using the connectors.NO. When installing the windows. The main surface should bear no scratches. The frame loader will be stacked by their number and checked one by one with the hardwares together. gastightness and watertightness and etc. uptight and lined up. use the chock to temporarily fasten the window in the corresponding positions of its four corners and middle horizontal frame. and be stored in the warehouse. The semi finished articles assembled according to the processing requirements of the construction drawing proposed by the domestic logistic team will be shipped to the building site.

Use stow-wood and steel wire to fix members during transportation.: B PAGE 18 OF 26 damage the windows. traffic permit through the downtown area etc. Loading and unloading in symmetric methods to ensure stability of the process. Work out special plan of transportation for large and/or abnormal shaped members based on an overall consideration of all factors. Quality of Painting and test report. If there is waterproof layer.NO. the check items are as follows: Quality certificate and test report for each used steel product. road. and upper port coherent with the line. position and diameter of bolt. Ceramic Tiles of the Inner Wall Sequences Dealing with the hard layer: Dirt and mortar on the surface should be cleared. protect all corners. holes be filled up. Rip off the protection sheets and clear the surface with dry cloth after all the decoration is completed. the waterproof dope should be even painted. Transportation Protect members as far as possible in the process of loading and unloading and transportation to avoid any damage. Method of laying lime will be adopted. support unstable members with bracket. prevent from being distorted and broken. Weld appearance quality by visual examination. which requires the mortar to be plastered plumply and even.. welding and painting materials. The wall should be cured one day before plastering. all members shall be checked in accordance with shop drawings and codes for acceptance of construction quality of steel structures (GB50221-2001). The thickness must confirm the requirements and firmly stick to the levelling layer without places that are missed to be painted. Joints rubbing: Clean the surface of the titles after pasting. Use the strong glue clay to paste the ceramic titles which have been soaked in the water and dried before. HALFAYA PROJECT SURFACE FACILITY PHASE Three Petrochina (Halfaya) GEN DOC.: HFY3-4165-GEN-PLN-0002 REV. such as objective condition. Quality and test report of friction grip surface of high strength bolt. capacity of loading and unloading equipment. The joints should be slender and small. Snap the dividing strip on the waterproof layer. Installation of Steel Structure . Use the wooden handle of iron trowel to tap the surface of the titles making the lower port coherent with the surface of the pasted tiles. weld groove. The shape and dimension of the member.. A wall’s lines of flux will be pulled when plastering the ceramic titles. Use the cloth to wipe the plain mortar solid and even. and the brush the joints with white cement mortar. Construction of Steel Structure Factory Check After manufacture. position and angle of gusset plate. ultrasonic defect detection. Clean the surface of the mosaic in the end. and parts that over-protruding the wall be razed and the over-botryoid places be hierarchically padded by cement mortar. Tiles steeping: Clean the titles and steep them in the water for about 2 hours until no air bubble is coming out and then take them out to dry them and clean them for use. quantity and gauge of accessory et. and then paste the ceramic tiles one by one from bottom to top. Transportation and provision of members shall meet the requirement of site hoisting and installation.

The center of gravity of roof truss shall be below the line of internal hoisting points. adjust the verticality of roof truss and check its side bending. and then go on. the choice of binding point shall comply with the design requirements. Welding work shall be done after all construction bolts are tightened up. meantime. if not. check & correction→ Installation of tie beams between posts→ Installation of steel roof truss. suspension center shall be on the top plate of steel post. and then fix it. the locating mark of both ends of the lower chord shall be in strict conformity with the axis locating mark on the post top. Check and adjust by using theodolite instrument after installation of all posts. check and adjust. Hemp rope shall be used for binding during the process of installation. From the third truss. fix the truss temporarily by spot welding with the post top.: B PAGE 19 OF 26 Check and stacking of members. fix it temporarily with the first truss and then install relative support system and some purlins immediately. don’t loosen the hook. Installation of Tie beam between posts Firstly.NO. Align steel post and review elevation. adjust verticality of relative frame post. and then install tie beams in other spans after several rigid bodies are finished. Put the bottom of steel post properly on the embedded part. Accurate adjustment of verticality of frame post: based on preliminary adjustment. overall check shall be done. take measures to prevent from overturn. Installation of Steel roof truss Binding points shall be in joints of roof truss to avoid deformation. then observe with levelling instrument and adjust elevation by adjustment of nuts. check & correction→ Installation of purlins→ Installation of roof panel→ Check and acceptance Installation of Steel Post Use vertical hoisting and installation. when the gap is bigger than 50mm between bottom plate of post and foundation of post. before loosen the hook. so as to reduce possible displacement of posts. re-adjust and fix with wind-proof cable wire or support between posts. use wedged pad iron properly to avoid instability of bolts. allowable error shall be less than 5mm. When frame forms. When hoist and install. equipment and tools →Setting out and check(axis & elevation)→Elevation handling of steel post and centering check→ Check of center line of members and elevation→ Installation of Steel post. When the second truss is lifted to its location. align the center line of bases of lower chord with the location axis. fix it by install purlins in the ridge and center point. check and adjust finally. . if not. Installation of Roof Panel Check purlins including planeness and arch camber whether relative purlins are in the same plane. HALFAYA PROJECT SURFACE FACILITY PHASE Three Petrochina (Halfaya) GEN DOC. Check and correct dimensions during installation to avoid accumulative error. install tie beams between posts with support. install frame beam. Roof panels shall be lapped in view of big lateral span.: HFY3-4165-GEN-PLN-0002 REV. For the first roof truss. fix and screw down nuts. mark the outline of datum panel in purlins. Adjustment of top elevation of post: mark benchmark in post itself. After the roof truss is lifted 50cm above the ground. Assembly Process Setting out: the first row of panels shall be made as datum panel. adjust pad iron. meantime.

Install the second piece of panel. Install the closet pan directly on wash down pipe. Bend water storage structure is equipped together with the entity of seat type closer pan. Use levelling pole to align when installing squat type closet pan. Install the wash down pipe with plumb to keep vertical. Pad sheet lead between bolts and ear holes when fix the urinal. wares installation Installation process Closet pan Installation Two types of closet pens: seat type and squat type. decide the installation position according to dimensional layout first. brush lacquer putty after it get dry. Urinal installation Hang type Urinal used in this project flush automatically. press its female rib into the male rib of the pallet and the first panel separately. complete it. Handle out the hollowing: Get rid of the hollowing and rebuild the base. fix the pallet on the purlin with self-tapping screw. otherwise. use cement-sand mix to build brick pedestal. Use the way of concealed installation to install the wash pipe . draw a line on the datum panel as the datum line. no deficiency.: HFY3-4165-GEN-PLN-0002 REV. The second time of brushing lacquer putty should be carried out after the first level of lacquer putty get dry and rubbed flat. Holes whose diameters are longer than 3mm should be padded with polymer cement mortar and get rubbed flat after they become solidified. make sure every time the thickness is less than 0. Install all other panels in proper order by the above method till completion. When installing seat type closet pans. Requirement of quality: Painted surface: flat.48 with the perception of 30% to brush the finish coat of plaster. The painted surface should be tightly combined to the base which allows no hollowing and cracking. brush mark and sagging. and then fix a set of hidden clasp pallet on each purlin with self-tapping screw. adjust or refix the panel till well- done. Press the female rib of the first piece of panel into the hidden clasp pallet. Install the second row of hidden clasp pallets. While brushing lacquer. The process of painting can’t be carried out until the basic level get densified and flat. allowable error of verticality shall be less than 10mm. smooth. bend and draw-off pipe to form draw-off pipe The way of installing is generally in the same with that of squat type. . locate the center line for installation. HALFAYA PROJECT SURFACE FACILITY PHASE Three Petrochina (Halfaya) GEN DOC. SZX on the surface of the wall according to the required distance and height in the design to fix the urinal vertically and flatly and ensure to satisfy the need of connecting pipes as well as aesthetic beauty. Emulsion paint for the Ceiling and Wall Process Flow: Cleaning of the basic layer ---First time of brushing lacquer putty ----rubdown ----second time of brushing lacquer putty ----rubdown again ----first time of painting ---repairing of the lacquer putty ---rubdown ---second time of painting ----rubdown ---third time of painting Construction Method: Basic level cleaning: Clean out the attachments on the surface of basic level.: B PAGE 20 OF 26 Installation of the first row of hidden clasp pallets: according to the outline of datum panel. press one end of the pallet into the male rib of the first piece of panel. no unevenness. make it coincide with the centerline of inlet and outlet pipes. Use the water solution of glue No.NO.5mm. check whether the edge line of the panel coincides with the datum line. smooth the rest part with mortar. Make tee junction of short pipe.

and in the turning place. determine the location on the wall. measuring. Use levelling rod to align. the space distance between each other is1-1. After installation.5 ~ 2m. the number of the main steel bars needs to be no less than 2. it should be laid in the ground. then fix the wash basin on the frame. usually put in a cassette. When grounding line cross the door.NO. Block up ground leakage after installation to prevent construction waste into pipe Plugs of ground leakage should be tore down for custody and installed at the time of hand over and acceptance. coordinate the ground leakage installation with indoor ashlar brick installation. When comes to corner. Installation of grounding lines First straightening the grounding line. make caulking by using YJ sealant or plaster. and fix up the disconnection clip and grounding terminals. Hidden installation of lightning protection grounding wire Grounding wire shall comply with the following provisions: Using the main steel bars for installing hidden grounding wire. when in the vertical direction.: HFY3-4165-GEN-PLN-0002 REV. mark with paint. Seal the space between short pipe and basin with rubber pad. According to the requirements of the design. Pot Sink Installation Brick the supporting pedestal because brick masonry facilitates slush cramming to level the basin. To properly control the elevation.5 m. the bending radius of the grounding line should be no less than 2 times of the thickness of the flat steel Grounding line should be brushed with black paint. find out all the main steel bars. and then do the welding until to the roof along the main steel bars. Use wood chips or rubber plates to pad. disconnection clip. use lock net to eliminate air clearance. but total deviation should be no more than 10mm. Ground leakage installation Ground leakage should be installed at the lowest place of the building or ground and be 5mm lower than the surface. According to the requirements of the design. Draw the centerline of installation on the wall according to the required distance and height in the design first. at the same time. drilling.5 m Grounding wires’ laying should be straight. Install water nozzle on the position of 200mm higher above basin. but for the cassette. draw the reticle for fixing holes according to the width of frame. paint is not necessary. Grounding line should have disconnection clip for measuring grounding resistance. protective instruments should be added. The deviation of horizontal and vertical direction is 2/1000. is about 0. lightning-proof grounding construction process The installation of grounding line should comply with the following provisions: When the grounding line pass through wall or expansion joint. Weld test point at the place which is about 1. supporting materials should adopt 40×4mm flat steel. The length of supporting parts which are 70mm.: B PAGE 21 OF 26 Wash basin installation The wash basin is installed in way of wall-hung installation. leave some length of . grounding terminals. and use the concrete in reserve for installation or direct do the installation on the wall. and then add a cover with grounding mark on it. Shims should be fixed on the iron frame with countersunk bolt. the space distance is 1. and use expansion bolt to fix at the position of reticle. simmer bending. Distance between tap handles and wall should be kept as 100mm. Grounding lines should be no less than 200mm from the ground surface and no less than 10mm from the wall.8 m outdoor. HALFAYA PROJECT SURFACE FACILITY PHASE Three Petrochina (Halfaya) GEN DOC.

: HFY3-4165-GEN-PLN-0002 REV. but the number of layers shall not exceed three. and they must use the same support. Use cast-in-situ concrete for laying out the grounding wire inside needs no anticorrosive processing. . Loosened clips and bolts should be tightened. running direction and angle of turn. then define the site solid position. such as porosity. ladder type. Deviation exceeds the requirements. In principle the distance between layers should be not less than two cables’ outside diameter and with 10mm added. etc. low-voltage distribution systems Installation of Cable Bridge Construction process Cable bridge has straight parts and curved parts. we should measure and calculate the statistics of the straight parts and curved parts and the specification and quantity of accessories according to the preliminary design. and control cables should be 200mm from each other. series connection is prohibited. ask the relevant personnel check the installation and make record.NO. cracks. trigonometric form. Retractile connecting plate should be used when the bridge support passes through the expansion joint between two buildings. bumps and so on. When the design does not give a fixed distance. spare the round steel parts of the building for using. Shielding measures should be taken when necessary. The design of the cable bridge’s location must consider that power cables and control cables. Metal parts and grounding parts’ connections should more than 2 joints. appliances and other removable metal parts must link directly to the grounding wires. the length should be more than 100mm. Bridge support and hangers’ making should be done according to the size of the bridge and dead weight. usually connect the grounding wire by the using of the main steel of the beam. need repair welding.: B PAGE 22 OF 26 the grounding wire. No brush of antirust paint. do not use the same one support. brackets from 10 ~ 20cm high are needed. Attention to the following problems Slag. suspension type and corbel or clamping-plate forms. cross linked polyethylene insulating cables should be 300mm from each other. porosity in the welding place and so on. If the conditions are restricted. Welding of the connection should be smooth without obvious defects. HALFAYA PROJECT SURFACE FACILITY PHASE Three Petrochina (Halfaya) GEN DOC. Bridge support’s layers need to have some distance between each other. After welding the steel heads from the ring beam. Installation of lightning protection bands The installation should meet the following provisions: During the installation. iron railing without any grounding wire. Bolt connection should be firm. usually. Welding should meet requirements.5 m. The neutral wire of the electric equipment. The models could be door type. The location design of bridge support should pay attention to straight steel bridge that it is more than 30m. connecting with circular steel and linked to the grounding wire. If the lightning protection bands are installed on the building’s surface. The distance between every two brackets should not exceed 1. power cables and control cables should be laid in separate layers. Control cables should be laid in the upside and power cables should be laid in the downside. Steel doors and windows. should brush the paint. Quality standards Quality of the materials and the grounding resistance of the grounding electrode should comply with the design requirements. before placing an order of the needed the goods.

HALFAYA PROJECT SURFACE FACILITY PHASE Three Petrochina (Halfaya) GEN DOC. should not have crossed. the rolling cable axis is often used. Cable tray use the cold-rolled sheet steel cold-pressing for phosphoric acid pickling and spraying plastics. When cables enter in cable trenches. the area of exit should be closed. fixed bolts should face outwards. Besides this. When the measurement of the cable is finished. The cable should be laid down mostly by hand and aided by roller. the lifting workers. the cable should be rolled in according with the twining direction of the cable. One person should be appointed as the commander. At the expansion joint or soft connecting place use the woven copper strip for connection. When the cable is being laid.NO. When the cable is rolled to transport. laying in order. the color should coordinate with building walls’ color. the straight wheel and slash pulley should be prepared and set up on the course of the cable. walkie- talkies and speakers should be equipped. shafts. Laying alternating single-core power cables should be arranged in the same side supports. tunnels. If there is no arrow.: B PAGE 23 OF 26 The installation of support and hangers should at first determine the position.: HFY3-4165-GEN-PLN-0002 REV. Each one should immediately get stuck. high voltage above. adding copper plates. the command system should be set up. In addition. grounding line is needed. After installation check the entire system of each bridge connection place. thus to ensure the electrical connection is good. The grounding of the bridge Cable tray system should have reliable electrical connections and grounding. The level of laying cable within different grades. Cables Construction process Work of Preparation The cable should be measured by the Megohm Table. and fixed in each support or bridge on every 2m. The clear distance of the same grade voltage cables laid along the support are not less than 35mm Vertical lay is from top to bottom at best. Cables’ laying along the support or bridge. The traction and speed should be in accordance with the national standard and the speed of laying down the cable should be no more than 15m/min Before the cable is laid. And the core insulation resistance for the metal shielded layer and between the cores should be in according with the technical standards. enough labor sources . But the axis of cables and partial floor should adopt anti-sliding measures. When cables are vertically laid. Listed mark . and dishes (cabinets). For the short-distance moving of the cable at site. each part of the bridge connected with grounding line. height and horizontality. the end of the cable should be sealed by wrapped rubber material and then be bundled by the black cloth. The cable in the project is very huge. and the mouth of the pipe shall be sealed. buildings. cables should be firmly fastened by bandage on every 1 m. It can not be opposite to the twining direction in case that the cable gets loose. Each layer. When arranged in tight equilateral triangle. The bridge In every support and hanger should be fixed firmly. The turn should be subject to the permissive bending radius of the maximum cross-section area of cable. the rolling direction is as the same as the direction of the arrow on the cable axis. As for the place which is not connecting very well. Voltage cables are layered: Low voltage below.

rigorous and in the same level of the wall. Embedded type of installation Mark out the tank body and tank cover before execute the pre-burying. neither indent into the plaster layer nor extrude out of it. Keep certain length of the wire for maintenance.: HFY3-4165-GEN-PLN-0002 REV.NO. Power distribution box applied in this project should be produced according to the design as a package unit. socket. do it again after disorganize the cover plate Coordinate Pre-burying of tank body with the civil engineering construction. different circuit branch can only be used separately to avoid accidental operation . keep it stable and consolidate it. cover the nozzle with a RVV The provision about deviation permit for power distribution box installation as well as the installation of panel and board is in the same with that of packaged power distribution cabinet and power switchgear Installation of earth leakage circuit breaker: The live wire shall not be repeatedly grounded. Electric appliance installation for indoor illumination equipped with power distribution box. clean away other remaining from the box as well. Tank body should be buried into the wall in a flat and unswerving way. Marks should specify cable numbers. neat and reliable Edges of the panel of the power distribution box should firmly against the metope. switch. Switches installed in rows should be kept on the same height with the level of difference no more than 2mm. Protective wire should be additionally laid to prevent operation failure. Installation of switches &sockets Construction process Eliminate the dust lump at the bottom of the pre-buried box. unfold-installed steel pipe. when cables are laid along the support and bridge. Wire splice Splice the wire according to wiring schematic drawing of switch and socket. concealed-installed galvanized steel pipe and power distribution box are fixed by locknut. The fix mode of iron frame for iron-frame fixed power distribution box can use the method of pre-burying and expansion-bolt fixture. Location dimension between tank body and metope should be decided according to the fix mode of panel of Manufacturer Electric elements of panel should be wholly recovered and installed according to the original groupware. Do not harm the core when chopping and peeling the wire. The unfold installation of power distribution box typically include iron-frame fixed power distribution box and metal-expansion-bolt fixed ones.the level of difference among the sockets in rows should be no more than 2mm Electrify and check the wire splice after finishing the installation. lighting fixture Power distribution box installation The installation methods of low voltage electricity and lighting distribution box are unfold installation (suspension type) and concealed installation (embedded type). The level of difference among the sockets installed in the same room should be no more than 5mm. Expose 2-3 buckles the of Screw thread in the pipe end. cable pit and cable ends should hang marks Marks should be hanged at the ends. . Marks should be consistent specifications with prevention function and be hanged firmly. make the connection slinky. the core should not be exposed after being fixed. turn and intersection. HALFAYA PROJECT SURFACE FACILITY PHASE Three Petrochina (Halfaya) GEN DOC. Panel of switch in concealed installation should be unswerving. models and voltage etc. specifications.: B PAGE 24 OF 26 When directly buried cables entering buildings.

light box contortion and so on. variant. fix light box. HALFAYA PROJECT SURFACE FACILITY PHASE Three Petrochina (Halfaya) GEN DOC. special attention should be paid to ensure the proper localization. then use different way of installation according to the different structure. symmetrical or geometrical patterns. to make sure the linearity is in line with the design requirement. adjust the light box to keep it straight. Model number and specification of the fixture must be in line with design requirement. and sound alignment of lamps. the exit sign lights should be flatly fixed on the same height. The power factor of fluorescent lamps with capacitance compensation should be no lower than 0.9 Productive conductor should be added when the installation height of lamps is less than 2. and to guarantee the formation of whole pictures and visual beauty. During the process of installation. Considering the feature of large-scale illumination.: HFY3-4165-GEN-PLN-0002 REV. hold down the power wire to terminal strip . As for the installation of ceiling lamps with wood tables. Measure and localize accurately to guarantee the lamps are in good order and slinky. find the position of installation hole on light point box. Execute assembly on site before installation. All lamps should be attached with product qualification certificate. Installation of wall lamps: when fix the lamps on the wall. make the wire go through the outlet hole first. Fix the bottom board of lamps on the surface of the building directly when there is no wood table. cover flexible plastic tube on the income hole to protect wire. layout of the lamp can’t be exposed. drill the installation hole on the bottom of light box. the lighting fixture or wood table should completely cover the light point box. special attention should be paid to the load bearing. When install on light point box. seismic restraint intensity of suspender and lifting chain to ensure a solid installation As for the escape luminaire on the same site. then install in the working-yard after proper electrical experiment. paint peeling off. After fix the light box. When install lamps in rows. Attempt an one-off completion of the construction. Lamp fittings should be complete. and make it firmly cling to the surface of building (suspended ceiling). without any mechanical damage. open the box and inspect the exterior.4m. Before the installation of lighting fixture. lighting fixture ( wood table) should be directly fixed on the pre-burying bolt. breach of lampshade. Water-proof lamps should be used on moist sites such as water heater room and toilet.NO. Embedded grid fluorescent lamps are used in areas with suspended ceiling in buildings for office use. The installation heights of Wall lamps installed in rows should be kept in the same. changes in level should be no more than 5mm Installation of ceiling lamps (including down lamps): before install ceiling lamps with weights less than 3kg. Lighting fixture installation for drop ceiling part should be executed according to decorative effect picture. execute assembly first. drill income hole on the light box against the position of light point box or extension line. solid installation. When installing some peculiar lamps with heavy power such as metal halide lamp. lead the power wire into light box. do hole drilling and use expansion bolt to fix the base plate.: B PAGE 25 OF 26 Lighting fixture installation Installation process General requirement Lamp fittings should be complete. For ceiling lamps with weights more than 3kg. Lighting fixture installation for steel structure. or fixed by expansion bolt. fix the installation position of the lamp according to to the position of light point box that has been laid. Installation of fluorescent lighting (including Fluorescent Ceiling Lighting and embedded fluorescent lighting): For installation of quadrate lamps. wood table should be fixed on the pre-burying wood brick first.

Oneoperating worker first mounts up the riding track and lay down rope. fix reflector panel on the light box.Electrify each group of lighting after installation and invite supervising engineer for acceptance inspection if electrical experiments are passed . unfasten the rope.: HFY3-4165-GEN-PLN-0002 REV. Due to the high installation height above ground. As for light box without terminal strip. lead the power wire into electric box of project lamp.: B PAGE 26 OF 26 of light box. Cover flexible plastic tube on the income hole to protect wire. the other standing on the ground wrap the lighting fixture with sponge or foam plastic-board and tie them with the laid down rope firmly. Metal halide project lamp installation: execute assembly before installation and install in the working yardafter doing electrical experiment. workers must wearsafety protection facility such as helmet and safety belt. HALFAYA PROJECT SURFACE FACILITY PHASE Three Petrochina (Halfaya) GEN DOC. and install the fluorescent tube finally. Since the heavy weight of lighting fixture. couple the wire first. Fix up the bracket with galvanized bolt. hold down the power wire to terminal strip of electric box and couple the wire . Worker on the lamppost slowly lift the wrapped lighting fixture to the right place then. and adjust the angle of fixture as well as optical casting scope according to light casting requirement.NO. then. One begins to install while the other supports the lighting fixture with hand. Find installation holes on light point box and drill income holes according to the position of light point box or that of light point outgoing line. After stabilizing the luminaire.