Professional Documents
Culture Documents
._,
BURGMASTER Model 1-D
BENCH MODEL TURRET DRILLING ANO TAPPING MACHINE
•
This manual is your introduction to the BURGMASTER MODEL 1-D Bench
Model Turret Drilling and Tapping machine and if thoroughly read,
wi 11 give you valuable information in the installation, operation
and servicing of the 1-D BURGMASTER.
Quality materials and the finest engineering skill have been built
into the 1-D BURGMASTER Bench Model machine and with the proper care
a n d u s e , y ou a r e as s u r e d t r ou b 1e - f r e e , a c cu r a te a n d e c o n om i c a 1 o p e r a-
t íons for the li fe o f the mach i ne tool.
I NSTALLAT I ON:
D. Before the 1-D Burgmaster leaves the factory the turret head
and slide gear box are drained of lubricants. Two (2) pint
cans o f Mob i 1 Cear #632 are i ncl uded in eve .ry s h i pment.
The turret oil gage should show full to oil level with spindle
No. 2 in operating position. Fill hole is located between
spindle Nos. 4 and 5 on perimeter of turret head.
;": ;~
To test rotation of spindle, quickly jog ON and OFF switch
at front of table. Spindle should rotate in clockwise direc -
"' tion.
I
J 208-380V.
2;-1
l POWER - 2ZO _ 440 v. 3 PH 5q/60 CY.
cn~
r ..... ~·I
LL3A
WIRING POWER LL2
"~
LLZA ao~
!!-&
l
,.., LUA i<( .
PULL
ON
PUSH
OFF
LLI ~
i I
r...-
k)tili±~ INDEX INDEX SPEED SEL. SPEED SEL.
3~~
PIH
9~4
LS3
3
4~
52 LSI
11·- --,_ --- liJN HI --- ~--,_ ---=f
MOTOR
..
TI T2 T3 TG T4 T5 TI T2 T3 lr6 lr4 lr5
I:
HIGH
~T21nlr4llrs 6~:
HI 11'11'11'
LS3~" ~
~rFOR Hl PULLEY
L&l
.--- TI
!~
INDEX
t 6
@-
~~, ~~
208(H4 LOW
,.----- SPEED SEL 4 -v-
<•2<0d·i2
0 0 52 5
~ ... lt2; F-=
208 1' H3 I FOR LOW PULLEY
9 1--
...•r220 , H I ICR
@-L
é
2ê-j l-23 4 lO 9 2 SPINDLE ON RELA Y
LLI I ~ li
5 28
5 Fui •o-1 f-9 F-= I
7
/1 52 4 ~
L~Z Ll,3
- 6 LLI 0 0
1
1....--
i
SCHEDULE OF MOTOR LEAD CONNECTIONS
TIE 10GETHER
A1fiD
T3 TI T2 T4 Tó TS
2 m~: G 14-41, 16-61, 26-62,25-52, 34-43, 35 - 53
111
~L? MOTOR LEADS I 2 3 4 5
~
"
~] TI -·-r·T-T
: ~ 9110 22~23~: LUit LLIIt LL2A
I
..,o ... ., ... .., .., . ... ...., ..,... ..,"' .,... ..... : "'... .
s ::: :; 2 ;;: ;;; :; ... ; ;;; ~
.
N
::;
aJ ~
c; N
! 8 l!l 1!: l:: !l :!: :!l ~ !!: !: ~ rl ~ ~ ~ l'l ~ li! ~
N
~ ~ - ~ N
:1
o
= N N N
TJTU COHTIIOI.
5
s
iliiiSION~ I CUtCUIT NUWIEftl DOH.I'f_ _ _fg ID
• .... i
12 OATL....-f -21!_2 ELECTRICAL WIRING -
~?~~~-~~I .13 i
CC:v # 13-"5!l I T11RO<JioH w
·i t; ::.·ATE' - -7 7-"
IL.OC~
8, 12
CHK'DIY _ _ BURGMASTER [gjOUDAILLE ANO SCH EMATIC t;
lS
!
i HO. NOT UUO
-
li OATL..__
\
.I
BURGMASTER flljOUDAILLE
The spind1e 5peed sequence of the Mode1 1-D is broken up into two
ranges (high and 1ow), through the use of a two-step be1t drive 1oca-
tion at rear of machine. In each ·of the5e ranges two speeds per spind· ,
i 5 a v a i 1 a b 1 e a u t om a t i c a 1 1y t h r ou g h t h e u s e o f a t w o- 5 p e e d moto r • The 5
spind1e speed change5 are accomp1ished as fo11ow5:
G. Set the depth for each spind1e by adjusting stop b1ocks for
each spind1e. Use sca1e on right of co1umn for rough setting.
Move stop b1ock (part no. A 105810-00) to c16sest position
to depth stop bar no. A 101006-00. Make final adjustments
by 1oosening set screw, turning depth stop screw no. A 105811-00
unti 1 it contacts the stop bar, tighten set screw.
NOTE: CHUCK MOUNTING FACE ANO SPINDLE SHOULDER SHOULD BE FREE OF DIRT
IN ORDER TO INSURE ACCURACY.
ADJUSTMENTS
After the BURGMASTER has been in constant use and you find
that the turret heads indexes sluggishly, or does not index
completely during the index cycle, and you are sure that
nothing is binding, it will be necessary to tighten the safety
c 1 u t c h a s f o 1 1 ow s :
2. Remove (3) cap screws, and pu11 feed hand1e assemb1y out
of co1umn assemb1y.
3. Remove 1. x 2-!- 1ong ro11 pin and disengage hub no. A 101756-00
from feed shaft no. C 10175200.
5. P1ace a bur1ap ba·g over housing and pu11 broken spring out
of housing. (Bag protects personne1 from injury as spring
unwinds.)
7. Reassemb1e feed shaft and spring with soe. hd. cap. ser.
BÚRGMASTER lliJouDAILLE
~I
FAILURE TO INDEX: Refer to drawing no. B 105000-5
This machine has been proper1y set at the factory and dowe1ed in
BURGMASTER r.IJoUDAILLE
~
on turret
P..B3\ \C,'L
t;
<J?"lz.D111X ~ ROlL P/N
lOt:IITE /IT /l5.S)I
A\0510'2.'-QO -......,_
AIOSIIS-00/
4D AS&e>Ot'2·CO::....__j _.........-
A\05\\Q-OQ__......--
J AlOSIO~;
.,-±,.-~AIOA000-00
TliJ \\lRRE"\' 1-\t:>. t>,'ô.SEM
'-"--'
I
AI OSC,Oi-0 0
AI 00141-0C--
Ae;~I 2. 1'2.-00
lfe otb...<t.!>/.é- - - ;·"
~0\.\.. 'P\t-.l.
~
-------
~Jo..>...K ' ~\ \-'1 10 1'-1 -- PI>.R\ NU\J\B_I;:,~ .• B,lg~ -- D'€.SCRI P\ION
'""V'·"' lO'-"- r..t:..\.1;
--
. A\05~0'B-OO I RE\"'-IN\NG 5C.REW AOOSB~0 - 00 RE.ç:-. S'TOP P\..UG,
AI0'5401-00 I DRI\J'i::. 51-'."'-1"1 A0'2.5B<0'2.-00 I Cl>.~ MOUNIING. r\01..)~1 NG.
. r
AIO'::> I 11-00
A \OS\ I'B -00
I
I
LOC"-W"'-SI-\'i::.R
LOCI<.NUI
W,-~?1'2..0-00 I 'N"'-'51-'.'i::.R
A I OS"2.01 -_00 I \ R\ ??E..R I'ORI<.
A.\ OS2.02.-00 \ SPRIN<;. R'E.-,"'-\NE.R
A \ 05'2.0'3 - 00 \ SPRIN<:.
AIOS'2.04-00 I KNII"'i::.
A IOS'2.05-00 I I<.NII"'i::. SI"RIN<:,
AI 0'3"2.C<D-CO I PIVO"T s•uo
A.IOS"2.07-CO I PLU<:.
A 1 cs-z.oe.-~~ - I CCV E.R
BIOS~OI-00 I
- ----· -----·
CRA.NI<.SHArT
- ~- --
A IOS'30'2.- 00
A I C5'30'3-00
AI05:.o4--00
.,. I
I
CR"'-NI<.SI-\..._rl PIN
· 5PÃC.E.R
SP"'-C E.R
I
~-
TA. ~
;!820044 - 00
""404-:,loooll.v•F Ke.'f
l. : . 'I
/ ;!:IOSIOS~oo_ AIOS\05-QO
AB510~'l-CO
TEUAB(, !SINC:O• S\00·<02.
;I
A B'2.o O <Olá -00
"'t.oG. Wooogu<"l" Ke.v I+ I
AB501::.G.-oo !.1
#>J?OOO-ISC..
~uo..~c. i?..\t-JC:J 1:
t
1!
-AIOS40C..-CO
TII.UO.II.C. 'RINú 1:
_.J AI054o4--oo
'I
AIOS40I-00- j
'-- SE.CTION )A_~A_'
i;'1l
:I
'I
1 4 ,~ "1clr . ,, 4 S · .l·t:l _.4
2 w.u·~·tiiiTT'MP, ~~;_.Atlf.f II•Zl·" -~
.., , .. .,.~,t-r ..-.u
_..,~';'.!1!~~!. •..,..
tUitOUI-:;1/ R j
\D ·' ' '1.•\C•· '- ·r:~
'" "c---i~ ·· · ~H
~=========~:::~~~~'~s~~=---.~=~:::~~t~~: ? o..~~~~;P[•AA~;·• ~s
~~AA.Tr"-'fW ...,,T~ t.CAIA L #t 305 .. - " "" 1:\S'EIEMe\..'( ?0S000 j 5
c.:.·....
IUHC t oot. J,Jft;, CU., P, 1). ....... 3i1 (;.•.. :..:~!.\,
BtiRGMASTER fWoUDAILLE
1 O. Re p 1 a c e o i 1 se a 1
ELECTRIC MOTOR:
FACTORY SERVICE:
~
SHAFT
Al01757·00
FEEDGEAR /
~--~
I ~·~m:=:·~~--lt1tt--t-~_;_
~oLLPIN
I/4 DIA x I V2
,L -flt-
_______ JLJL:~r-----t-~---~- rA821416-üO
DOWEL PIN
jltsoJA x2"LG.
IA810007-00
I/4-20x 716 (J)
SOC. HD.CAP SCR.
AI O I 7 55-C:0(4)
HANDL:':
A021249-00
BALL SECTION•B-b •
11./IGWASTD.
--~--· \0
ri . AIOIO\tOQ{Mut lc.~<."'-'-'
'I
·
'
..Bio:.oao-OO(~.... o .. ton~~,.o .. t..uu'l:'\ (IUF.)
I
,
,
ABOZ.~OZ.·OO (2)
BuTT. H o. 5<.R.. -•co-~'2.-.. \'Á
AJ0\005-QO MIC.RO SW\IC.\4.
A,B05105-00
VIEW A-1.\ !V,<..- I& HC.X . ..J~Vt NUT
A\OI05fD -OO "T'R\PPE.R. SC.Rt.W
A.\01024-00
MOTOR S\OP PLUC:..
f>B0"'9~-00
~
TRUSS 1-lo.CA.PScR..(E!.)
AB!:,IZSD-00
1'QUI!r..'il.C. RIN.C::I -~\00-2.50
ABSOISGz.-00 (z'\
18U~e.c.. 'R1HG *N?OQO-\SC.:.
A I O <O.\ I 5-00 CRIVE. f'ULLE.Y
•
p -I-
•:::-- I
--.::;::::.::::_:._ - -
I
I
---- ~
I
I ----. ----:::..---J- n
1 ----
; .J
A104000-00
TusutET Ho. lt..s~t.H .
-- - -~ ~=- - -
·· --
·•
•
tJ 20f:l-340V. 'PH
POWER- ;;2() - 440V. - 50;'JC• CY.
~-1
~~
~·I
1~~:.
' ; L'>
WIRING ~
io~
PCWER 'LL2 ·J '·
l I~;
LLI '
LLI
I -
1
1~9
OFF · ON
51
9~~
IN DEX
LS3
INDEX 5PEED 5EL.
4~
52
Sf'EED SEL
3 - ~~
Lé:l lt --· liJN
Hl
lll···r-
··· , · •
MOTOR
TI T2 T3 T"- T4 T5 TI Tz · T3 TC: ~4 T~
I: TIJrz/lniT4 T5 T6// :
9 3 5 7 _-l_L-ll-i. 2
~~~ -1 HI HIGH
L S~- L 5~
I 11 I ~
._.., u--
'rC
•fi
L~~
;--
1 111 PLLLEY 6
e-
~
LOW
208,' H4
or.:::.o,H2 Jx 1 - INDEX SPEED 5EL 4 -v-
l)r ~~g; : =
li
I
(j)
szL
208 ,'H3 ·- FOR LOW PULLEY-
-
- 45
or 22t ' H I 11 I C. R
r•
LLI .
Ez
FiJT
I
11-J
•o-J f-9 é - ··
~I
11
& 2 5PINDLE ON RELA Y
25, 29
5 7
,..., 52 4
E.
LU
IT
Q @
- 6
'-
~
SCHEDULE OF MOTOR LEAD CONNECTIONS
~. r@::rr T
2-'N:-
I$ !
:r91~0 , 1 ~ (iii) LU ·\ LLIA LL2A
l
r
~
c; g a ! !l 8 :; s s 2 = !l ::: ~ :!: :!: ::: ~ ~ fl ;; ~ ::1 ~ :!: lfl ...... IS ~ li! ;;; ::; ::! ~ .,'" :li .,... 111 ~ ri ; ..... ~ ~ ..
'" ~ ~ !I . ~ ;;; ~ ::1 ~
I _,_
I iEIIISION-1
. . . . r ·· ·. '
I
.:.-, I
I I
l
CtKUIT HUWIUtl
DOH. Itr
.c ,;
I -=-· ;_
mu
ELECTRICAL WIRING
lO I
~~~ 9 -~-~li i i
I ntiiOUGH I!_ ..
I ].I ATE" _. . L ... L """" CM,TL_ - -
~
-·- ·- -· ·- -·· · -TI
lt
!• .
!l.._ __ ___
~=-~
.
- _1..-;
•Õ•ol4
~!}l~~!~~ ,A038191-00
.SEARING
AI0~207{JO ·
PLUG
AI0202·~· I
7
Al05805·~~
HELICAL GE/
8~~\~~
SPRING .
RETAINER
AI05203-CG \~
Q
I
.
A105303-0C'
SPACER · . Al05609·00
SPRING ~ . LOCATING PIN
I
AI05604-00
BUSHING
A858175-00
NSO 0 · 175
TR\.Ioi.RC
SPRING
AI05404-00
,\105105· 00 BEARING
~ AIOS~205-0J-
,
/
KNIFE 9'RING
8105001-00
SLIDE BOX
CDR I
.
f' ~ SLIDING
.
fl KEY
- Ae20044-oo
N~404 WOODRUFF KEY
ABD2904-00
N~. 10- 24•~2
I
BUT HO. SCR Al0560100 )
LEVER
AI0520B
TRIP ASSf COVER AI05602{J() /.
SPRING /
t.I05I07 -co
WORM WHEEL
/
AI05108·00
·wm:H FACING
.In.
ID
""
GEAR BOX ASSY ~~c~
tU.USTPATII)N
'
c.