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D101.

ll: TM 9-2350-222-20-2-2-1
ML9- 2350-222- 20-2- 2-1/^1

CHAPTER 1
INTRODUCTION 1-1
TECHNICAL MANUAL
CHAPTER 2
SYMPTOM INDEXES 2-1

CHAPTER 3
ORGANIZATIONAL ARMAMENT FAULT
ISOLATION DIAGRAMS 3-1
MAINTENANCE MANUAL
CHAPTER 4
TURRET FAULT
ISOLATION DIAGRAMS 4-1

FOLDOUTS
VOLUME II - PART 1
EQUIPMENT LOCATION
INFORMATION AND
TROUBLESHOOTING SCHEMATICS

TURRET

FOR

COMBAT ENGINEER VEHICLE,

M728

(2350-00-795-1797)
UNiVERSITY OF VISGSISA

lU 0 i >j 93 0076

ALDERMAN-aOVT DOCUMENTS

This copy is a reprint which includes current


pages from Changes 1 through 3.

HEADQUARTERS, DEPARTMENT OF THE ARMY

SEPTEMBER 1980
UNIVERSITY OF VIRGINIA LIBRARY
iiiiiiiiiilliillllllUllllllttlllllllllllli
TM 9-2350-222-20-2-2-1

WARNING

BE CAREFUL: CARBON MONOXIDE IS A GAS THAT


CAN KILL YOU.

Carbon monoxide is generated when something gets hot or burns - such as heaters, engines, etc. To keep
carbon monixode from making anyone sick or drowsy, there must be plenty of fresh air in the place
where the heating or burning takes place. This gas has no color and no smell, but it is deadly poisonous.
It can damage your brain, or kill you, if you do not have enough fresh air coming in to push the carbon
monoxide out.

Follow these rules to keep from getting poisoned:

1. Do not operate engine or heater inside a building unless there is plenty of fresh air coming in.

2. Do not idle an engine unless you are sure there is plenty of fresh air in personnel
compartments.

3. Do not drive a vehicle which has missing inspection plates, cover plates, or engine
compartment doors except for very short maintenance times when necessary.

4. When operating vehicle, always be on the lookout for personnel who seem to be getting sick
or drowsy. If you notice this happening, immediately get fresh air into personnel
compartments. If this does not help, remove sick or drowsy personnel from vehicle and do the
following:

a. Put him into fresh air.

b. Keep him covered.

c. Keep him still. Do not let him exercise. (Exercise will make him worse.)

d. Give him artificial respiration, if necessary.

e. Get medical help.


TM 9-2350-222-20-2-2-1

WARNING

WARNING
RADIATION HAZARD

Azimuth dial pointers in indicator may be tipped with radioactive material. This becomes dangerous when
dial window is broken or removed. When this happens, make repairs as soon as possible.

If dial window is broken or removed, all maintenance must be done at depot level only, except replacement
of lamps or replacement of whole indicator unit.

Protecting, handling, storing, and getting rid of radioactive material must be done in accordance with TB
MED-232 and TB 750-237.

WARNING

When placing the turret (elev/trav) power switch in the ON position, ensure that the gunner's power control
handles are not displaced. If handles are displaced, rapid movements of the turret traverse in azimuth may
result in fatal injury.

WARNING

When turret is in the power mode the gun will elevate and depress without depressing the magnetic brake
switch on the gunner's control handles.

WARNING

Assure crew are in safe positions and driver has lowered his seat and has head down before operating in
power or manual traversing or elevating modes.

WARNING

Do not release magnetic brake switch or override in magnetic brake actuator while traversing until gunner's
or commander's power control is returned to neutral position. This will reduce unnecessary wear and/or
damage to magnetic brake.

b
TM 9-2350-222-20-2-2-1

WARNING

To prevent injury to personnel, remove all ammunition


from weapons before start of troubleshooting.

WARNING

Before traversing turret or elevating/depressing gun check


outside of tank and surrounding area for unwary personnel.
Make sure crew members are in safe positions and driver
has lowered his seat and has his head down.

WARNING

Manual traversing handle may spin when power is turned


on. Stay out of path of manual traversing handle.

WARNING

Use safety gloves when handling wire-rope staylines and


winch cables.

WARNING

To prevent injury to personnel, stay clear of boom cable


swing area.

WARNING

If not latched, breech operating handle will spring up


violently when breech is closed.

C
TM 9-2350-222-20-2-2-1

INSERT LATEST CHANGED PAGES. DESTROY SUPERSEDED PAGES.


LIST OF EFFECTIVE PAGES
NOTE: The portion* of the text affected by the changes are
indicated in the outer martins of the pate. Changes
to illustrations are indicated by miniature pointing
hands. Changes to wiring diagrams are indicated by
shaded areas.

Dates of issue for original and changed pages are:


Original ... 0 ... 15 September 1980

TOTAL NUMBER OF PAGES IN THIS PUBLICATION IS 263 CONSISTING OF THE FOLLOWING:

Cover 0
a - c 0
A 0
B Blank 0
i 0
ii 0
1-1-1-7 0
1- 8 Blank 0
2- 1-2-5 0
2- 6 Blank 0
3- 1 - 3-156 0
4- 1 - 4-75 0
4-76 Blank 0
FO-1 - F0-8 0
Metric conversion
chart 0
Cover 0

'Zero in this column indicates an original page.

A/(B blank)
TM 9-2350-222-20-2-2-1
C3

CHANGE HEADQUARTERS
DEPARTMENT OF THE ARMY
No. 3 Washington, DC 31 October iyyu

ORGANIZATIONAL MAINTENANCE MANUAL


VOLUME II - PART 1
TROUBLESHOOTING, TURRET
FOR
COMBAT ENGINEER VEHICLE,
M728 (2350-00-795-1797)

TM 9-2350-222-20-2-2-1, 15 September 1980, is changed as follows:

1. Remove old pages and insert new pages as indicated below.

2. New or changed material is indicated by a vertical bar in the margin of the page.

Remove Pages Insert Pages

3-47 and 3-48 3-47 and 3-48

3. File this change sheet in back of the publication for reference purposes.
By Order of the Secretary of the Army:

CARL E. VUONO
General, United States Army
Chief of Staff

Official:

THOMAS F. SIKORA
Brigadier General, United States Army
The Adjutant General

DISTRIBUTION:

To be distributed in accordance with DA Form 12-37E, (Block 1506) ,


Unit Maintenance requirements for TM 9-2350-222-20-2-2-1.
TM 9-2350-222-20-2-2-1
C2

CHANGE HEADQUARTERS
DEPARTMENT OF THE ARMY
NO. 2 WASHINGTON, D.C.
14 February 1986

ORGANIZATIONAL MAINTENANCE MANUAL


VOLUME II - PART 1
TURRET
FOR
COMBAT ENGINEER VEHICLE
M728
(2350-00-795-1797)

TM 9-2350-222-20-2-2-1, 15 September 1980, is changed as follows:

1. Remove old pages and insert new pages as indicated below.


2. New or changed material is indicated by a vertical bar in the margin of the page.

Remove Pages Insert Pages

2-3 and 2-4 2-3 and 2-4

File this change sheet in front of the publication for reference purposes.
By Order of the Secretary of the Army:

JOHN A. WICKHAM, JR.


General, United States Army
Chief of Staff

Official:

MILDRED E. HEDBERG
Brigadier General, United States Army
The Adjutant General
DISTRIBUTION:

To be distributed 1n accordance with DA Form 12-37, Organizational maintenance


requirements for Vehicle, Combat Engineer, Full Tracked, M728.
TM 9-2350-222-20-2-2-1
CI
CHANGE
NO. 1
HEADQUARTERS
DEPARTMENT OF THE ARMY
Washington, DC 13 August 1985

ORGANIZATIONAL MAINTENANCE
COMBAT ENGINEER VEHICLE
FULL TRACKED, M728
NSN (2350-00-795-1797)
(TURRET)

TM 9-2350-222-20-2-2-1, 15 September 1980, is changed as follows:

1. Remove old pages and insert new pages as indicated below.


2. New or changed material is indicated by a vertical bar in the margin of the page.

Remove Pages Insert Page

2 8 NONE
2-3 through 2-6 2-3 through 2-6
3- 5 and 3-6 3-5 and 3-6
3-13 through 3-16 3-13 through 3-16
3-27 and 3-28 3-27 and 3-28
3-57 through 3-64 3-57 through 3-64
3-67 through 3-74 3-67 through 3-74
3-85 through 3-88 3-85 through 3-88
3-93 through 3-96 3-93 through 3-96
3-99 and 3-104 3-99 and 3-104
3-111 through 3-116 3-111 through 3-116
3 129 and 3-130 3-129 and 3-130
3-133 and 3-134 3-133 and 3-134
3-137 through 3-146 3-137 through 3-146
3- 151 through 3-156 3-151 through 3-156
4-1 and 4-2 4-1 and 4-2
4-5 through 4-8 4-5 through 4-8
4-13 and 4-14 4-13 and 4-14
4-19 and 4-20 4-19 and 4-20
4-29 and 4-30 4-29 and 4-30
4-37 and 4-38 4-37 and 4-38
4-43 through 4-46 4-43 through 4-46
4-57 and 4-58 4-57 and 4-58
4-67 and 4-68 4-67 and 4-68

3. File this change sheet in back of the publication for reference purposes.
By Order of the Secretary of the Army:

JOHN A. WICKHAM, JR.


General, United States Army
Chief of Staff
Official:

DONALD J. DELANDRO
Brigadier General. United States Army
The Adjutant General

Distribution:
To be distributed in accordance with DA Form 12-37, Organizational
Maintenance requirements for Vehicle, Combat Engineer, Full Tracked, M728.
*TM 9-2350-222-20-2-2-1

HEADQUARTERS,
Technical Manual DEPARTMENT OF THE ARMY
No. 9-2350-222-20-2-2-1 Washington, D.C., 15 September 1980

Technical Manual

Organizational Troubleshooting

TURRET

FOR

COMBAT ENGINEER VEHICLE

M728

(2350-00-795-1797)

REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS

You can help improve this manual. If you find any


mistakes or if you know of a way to improve the
procedures, please let us know.
Mail your letter, DA Form 2028 (Recommended
Changes to Publications and Blank Forms), or DA Form
2028-2 located in the back of this manual directly to:
Commander
U.S. Army Armament Materiel Readiness Command
ATTN: DRSAR-MAS
Rock Island, IL 61299
A reply will be furnished to you.

•This manual in conjunction with TM 9-2350-222-20-2-1, TM 9-2350-222-20-2-2-2,


TM 9-2350-222-20-2-3-1, TM 9-2350-222-20-2-3-2, TM 9-2350-222-20-2-3-3,
supersedes the turret portion of TM 9-2350-222-20, September 1965, including all
changes.

1
TM 9-2350-222-20-2-2-1

TABLE OF CONTENTS

Paragraph Page

PART 1
Chapter I. INTRODUCTION 1-1 1-1
Scope 1-1 1-1
Introduction (Chapter 1) 1-2 1-1
Symptom Indexes (Chapter 2) 1-3 1-1
Fault Isolation Diagrams (Chapter 3 thru 7) 1-4 1-1
Schematics (Foldouts) 1-5 1-1
Equipment Location Information (Foldouts) 1-6 1-1
Troubleshooting Approach 1-7 1-1
Sample Fault Isolation Diagram 1-10 1-2
Component/Assembly Nomenclature 1-14 1-2
Chapter 2. SUMMARY SYMPTOM INDEXES ... 2-1
Chapter 3. ARMAMENT FAULT ISOLATION DIAGRAMS ... 3-1
Chapter 4. TURRET TRAVERSE AND GUN ELEVATION
FAULT ISOLATION DIAGRAMS ... 4-1
Foldouts EQUIPMENT LOCATION INFORMATION AND
SCHEMATICS
PART 2
Chapter 4 (Cont)
Thru
Chapter 7
Foldouts

ii
*TM 9-2350-222-20-2-2-1

CHAPTER 1

INTRODUCTION

1-1. Scope. This manual contains troubleshooting information pertaining to organizational maintenance
of the turret for the Full Tracked Combat Engineer Vehicle M728.

1-2. Introduction (Chapter 1). This chapter describes the troubleshooting approach or method that you
should follow to locate faults. It also explains how to use the Fault Isolation Diagrams. For additional
information on the use of this manual refer to ETM 643-09 1-9400R/ JPG.

1-3. Symptom Indexes (Chapter 2). The Summary Symptom Index and the Fault Symptom index assist
you in finding the correct Fault Isolation Diagram for any symptom.

1-4. Fault Isolation Diagrams (Chapter 3 thru 7). Each chapter contains fault isolation diagrams for an
equipment area or system. Chapter 1 explains how to use the diagrams.

1-5. Schematics (Foldouts). Schematics supplement the Fault Isolation Diagrams. While you will not
need them to perform the Fault Isolation procedures, they can help you to understand how the turret
components are connected and how the fault isolation diagrams locate a fault. They also provide
supplemental information with which to isolate unusual or very complex faults. These foldouts are located
at the back of each part of the manual.

1-6. Equipment Location Information (Foldouts). The equipment location information foldouts show
you where the equipment you are troubleshooting is located. These foldouts are located at the back of
each part of the manual.

1-7. TROUBLESHOOTING APPROACH

1-8. This section explains the approach you should follow in troubleshooting and fault isolation. Once
you understand the troubleshooting approach, you will be able to easily locate faulty system components
from fault symptoms.

1-9. To find the cause of an equipment problem, you should perform the following steps.

a. Step 1 - Identify as many failure symptoms as you can. This will help you isolate the fault to
a specific equipment area. Don't forget to make a visual inspection when you are
identifying failure symptoms. Many times, the cause of a problem may be as simple
as a switch that is in the wrong position or a burned-out lamp that is right in front
of you.

b. Step 2 - Go to the Summary Symptom Index in Chapter 2. The Summary Symptom Index
gives page numbers in the Fault Symptom Index where symptoms are found that
apply to a faulty subsystem. Find the faulty system or subsystem such as Armament
or CBR system in the Summary Symptom Index and note the page number in the
page column.

c. Step 3 - Go to the Fault Symptom Index in Chapter 2. Turn to the page noted in the

1-1
TM 9-2350-222-20-2-2-1

Summary Symptom Index and match your symptoms. For each symptom, the fault
isolation diagram required to troubleshoot the symptom will be identified.

d. Step 4 - Go to the Fault Isolation Diagram or maintenance manual which was referenced in
the Fault Symptom Index and follow the procedure to isolate the faulty component.

1-10. SAMPLE FAULT ISOLATION DIAGRAM

1-11. This section explains how to use the Fault Isolation Diagrams. Once you understand a few easy
rules on how to use these diagrams, troubleshooting will be easy.

1-12. A fault isolation diagram is a step-by-step procedure, presented in flow diagram form. It will assist
you in finding a faulty component or malfunction that causes the fault symptom. The Fault Isolation
Diagrams are located in Chapters 3 thru 7.

1-13. Follow the lettered callouts on the sample fault isolation diagram. Each cailout has a lettered note
which will explain what the symbol or information on each diagram means. After using the diagrams a
few times, you will find that they are really easy to follow and you will be troubleshooting like an
experienced turret mechanic.

1-14. Component/Assembly Nomenclature. In parts of this manual, component/assembly nomenclature


may differ. Refer to Appendix C, TM-20-2-1, for the component/assembly name used in the Mainenance
Allocation Chart and the associated common name used in the maintenance procedures.

1-2
TM 9-2350-222-20-2-2-1

3-1. 7.62MM COAX MACHINE GUN TROUBLESHOOTING

SYMPTOM: (1) 7.62MM Coax machine gun fails to fire with gunner's trigger
(2) 7.62MM Coax machine gun fails to fire with commander's trigger
ST\ K1) 7.62MM Coax machine gun fails to fire with Manual Elevation Hand Pump trigger
v_/^ (4) 7.62MM Coax machine gun fails to fire with any trigger

TEST EQUIPMENT: Multimeter

PERSONNEL: Two
FOLDOUT CALLOUT
UNIT LOCATION:
Master Control Panel 4 4
Gunner's Control Box 1 2
Gunner's Control Handle 1 19
Commander's Control Handle 2 12
Manual Elevation Hand Pump 1 13
Turret Gun Firing Relay Box 1 22
®r- Turret Electrical Slipring 3 5
Turret Power and Searchlight 1 9
Relay Box
7.62-MM Coax MG 3 3
Gun Quick Disconnect 1 20
Gunner's Dome Light 1 1
REFERENCES: (1) TM 9-2350-222-20-2-3 for removal and replacement of components
(2) ETM 643-09 1-9400R/JPG for procedures to:
Use multimeter
Disconnect electrical connectors
(3) TM 9-2350-222-10 for procedure to:
Remove ammunition

EQUIPMENT CONDITION: Tank parked, power off, gun in travel lock

This is the symptom identified in the Fault Symptom Index in Chapter 2.


The first sheet of each Fault Isolation Diagram will give you information that
you will need to know before you can do the procedure. Be sure to read it
carefully.

1-3
TM 9-2350-222-20-2-2-1

CALLOUTS DESCRIPTION

Block number. Tells you the number of the block on the page. Block numbers
start over at every page.
This is a warning. Always follow the instructions in this kind of block carefully.
If you don't, you may be injured or injure someone else.
This is a caution. The instructions in this kind of block tell you what to do so
you will not damage equipment. Be sure you always follow caution instructions
carefully.
This is a note. It gives useful extra information that can help you in performing
the procedure. A note will always come just before the procedure or steps of the
procedure that it is about.
This number located in the procedure and the circled matching number in the
accompanying illustration help you locate the connector, switch, knob, etc. The
illustration will always be on the same or a facing page. Remember you will
never have to turn the page to locate the illustration.
The circle is used when you must go to another area of the procedure to continue
troubleshooting. The top number in the circle tells you what sheet to go to. The
bottom number tells you what block on that sheet to start with. For j
example 3.0l means that you should go to sheet 3 block 01 to continue the
procedure.

1-4
TM 9-2350-222-20-2-2-1

3-1. 7.62 MM COAX MACHINE GUN TROUBLESHOOTING

ai
WARNING
TO PREVENT INJURY
TO PERSONNEL .
REMOVE ALL
AMMUNI T ION FROM
WEAPONS BEFORE
START OF
T ROUBLE SHOOT I NG
( TM- I 0 )

TO PREVENT
EQUIPMENT DAMAGE.
TURN OFF POWER
BEFORE REMOVING
COVERS OR HARNESS
CONNECTORS ANO
BEFORE MEASURING
RESISTANCE OR
CONT
1 INUI TY

noti , MASTER CONTROL PANEL


FOR USE OF
MULTIMETER TO
MEASURE VOLTAGE.
CONTINUITY. OR
RESISTANCE. REFER
TO JPG

•SET 'MASTER
BATTERY' SWITCH
( I ) ON MASTER
CONTROL PANEL TO
'ON'

f *
06
DEFECTIVE MASTER
BATTERY CIRCUIT
•NOTIFY HULL
MAINTENANCE

1-5
TM 9-2350-222-20-2-2-1

CALLOUTS DESCRIPTION

This tells you where you came from.

Location Sheet Block


14.02 14 02
fjj The top pan of the box tells you what to do. The bottom pan tells you how to do
it. After you become more skilled at troubleshooting and more familiar with the
equipment, you may find that you only need to read the top part of the box.
This diamond shaped box is called a decision point. It gives you the results you
should expect after performing the what to do statement. If the result was right, you
continue down the (YES) branch. If the result was wrong, you continue down the
(NO) branch.
The symbol '19.05 means that you will ahve to go to another location on the
same sheet or a nearby sheet to continue with the procedure. The numbers 19.05
tell you the sheet and block on that sheet where the procedure continues. For
example, 19.05 means go to sheet 19 and continue with block 05.
(m) Lower case letters which identify the pins or sockets of harness connectors are
preceded by a double dash.

1-6
TM 9-2350-222-20-2-2-1

3-1. 7.62 MM COAX MACHINE GUN TROUBLESHOOTING

14.02 ?
01
MEASURE VOLTAGE
BETWEEN SOCKET A
OF HARNESS
CONNECTOR ON
COMMANDER S
CONTROL HANDLE
AND GROUND
•SET MASTER
BATTERY' SWITCH
TO OFF'
•REMOVE HARNESS
CONNECTOR FROM
JACK ( I ) ON
COMMANDER 'S
CONTROL HANDLE
•SET 'MASTER
BATTERY '
SWITCH TO 'ON'
•USING COMMANDER'S CONTROL
II HANDLE ^
MULT 1METER.
MEASURE DC
VOLTAGE

01
DEFECTIVE WIRING
HARNESS BETWEEN
SOCKET A OF
HARNESS CONNECTOR
AT COMMANDER'S
CONTROL HANDLE^
AND PIN - - C OF
HARNESS CONNECTOR
03 ON TURRET POWER
AND SEARCHLIGHT
DEFECTIVE RELAY BOX
COMMANDER S
CONTROL HANDLE •NOTIFY SUPPORT
MAINTENANCE

19.06

1-7/(1-8 blank)
i
TM 9-2350-222-20-2-T-l

CHAPTER 2

SYMPTOM INDEXES

SUMMARY SYMPTOM INDEX

Subsystem Symptom Number Page

7.62MM Coax Machine Gun 1 thru 5 2-2


Caliber .50 Machine Gun 6, 7 2-2
Main Gun 8 thru l3 2-2
Blasting Machine 14 2-3
Traverse 15 thru 24 2-3
Elevation 25 thru 29 2-3,2-4
Winch and Boom 30, 31 2-4
Deck Clearance 32, 33 24
Azimuth Indicator 34, 35 24
Elevation Quadrant 36, 37 24
Commander's Periscope 40 thru 45 24
Gunner's Periscope 46 thru 49 2-5
Heaters 50 thru 52 2-5
Vent Blower 53, 54 2-5
Dome Lights 55 thru 57 2-5
Searchlight (AN/VSS-l) 58 thru 64 2-5

2-1
TM 9-2350-222-20-2-2-1

FAULT SYMPTOM INDEX

Fault
Symptom Isolation
Subsystem Number Name Diagram (para)

ARMAMENT
7.62MM Coax 1 7.62MM coax machine gun 3-1
Machine Gun fails to fire with gunner's
trigger
2 7.62MM coax machine gun 3-1
fails to fire with
commander's trigger
3 7.62MM coax machine gun 3-1
fails to fire with Manual
Elevation Hand Pump
4 7.62MM machine gun fails 3-1
to fire with any trigger
5 MACHINE GUN lamp on 3-5
Gunner's Control Box fails
to light
Caliber .50 6 Caliber .50 machine gun 3-2
Machine Gun fails to fire

7 Caliber .50 machine gun 3-6


fails to fire (last round
stop installed)
Main Gun 8 Main gun fails to fire 3-3
with gunner's trigger
9 Main gun fails to fire 3-3
with commander's trigger
10 Main gun fails to fire 3-3
with trigger on Manual
Elevation Hand Pump
11 Main gun fails to fire 3-3
with any trigger
12 Firing pulse is longer 3-3
than 0.5 seconds
13 MAIN GUN lamp on Gunner's 3-5
Control Box fails to light

2-2
TM 9-2350-222-20-2-2-1

Fault
Symptom Isolation
Subsystem Number Name Diagram (para)

Blasting 14 Blasting Machine fails to 3-4


Machine fire main gun
TURRET
Traverse IS Electric Drive (DC) Motor 4- 1, 4-2
fails to run
16 Electric Drive (DC) Motor 4-1, 4-2
makes excessive noise
17 Electric Drive (DC) Motor 4-1, 4-2
runs continuously
18 Incorrect accumulator gage 4-1, 4-2
pressure
19 Turret fails to traverse 4-1
smoothly with Manual
Traverse Handle
20 Turret fails to traverse 4-1
with Gunner's Handle
21 Turret fails to traverse 4-1
with Commander's Handle
22 Turret creeps or traverses 4-1
without palm switch
pressed
23 Turret oscillates or drives 4-1
erratically
24 Elevation and traverse 4-4
power lamp fails to light
Elevation 25 Main gun fails to elevate/ 4-2
depress smoothly with Manual
Elevation Hand Pump

Change 1 2-3
TM 9-2350-222-20-2 2 1

Fault
Symptom Isolation
Subsystem Number Name Diagram (para)

26 Main gun fails to elevate/ 4-2


depress with Gunner's Handle

27 Main gun fails to elevate/ 4-2


depress with Comander's
Handle

28 Main gun creeps or 4-2


elevates/depresses without
palm switch pressed

29 Main gun oscillates or 4-2


drives erratically

Winch and Boom 30 Winch fails to operate 4-3


properly
a. Winch cable fails to
pay-out
b. Winch fails to lift
load (reel-in)
c. Winch fails to hold in
raised position (under load)
d. Winch fails to lower load
slowly

31 Boom fails to operate 4-3


properly
a. Boom fails to erect
b. Boom fails to stow

Deck Clearance 32 Deck clearance fails to 4-5


operate

33 Deck clearance fails to 4-5


operate within proper
limits

FIRE CONTROL

Azimuth 34 Azimuth Indicator lamps 6-1


Indicator fail to light (M28E2)

35 Azimuth Indicator lamps 6-1


fail to dim (M28E2)

Elevation 36 Elevation Quadrant light 5-2


Quadrant source fails to light

2-4 Change 2
TM 9-2350-222 20 2-2-1

Fault
Symptom Isolation
Subsystem Number Name Diagram (para)

37 Elevation Quadrant light 5-2


source fails to dim

Telescope Light 38 Telescope Light Source 5-2


Source Control Control fails to light

39 Telescope Light Source 5-2


Controls fails to dim

Commander's 40 Daylight reticle fails 5-3


Periscope to light

41 IR/Passive reticle fails to light 5-3

42 No IR/Passive image 5-3

43 Daylight reticle fails to 5-5


light (commander's control
panel installed)

44 IR/Passive reticle fails to 5-5


light (Commander's control
panel installed)

46 NO IR/Passive image 5-5


(commander's control panel
installed)
Gunner 1 s 46 Daylight reticle fails 5-4
Periscope to light

47 Infinity sight reticle 5-4


fails to light

48 IR/Passive reticle fails to 5-4


light

49 No IR/Passive image 5-4

Heaters 50 Commander's air filter 6-1


heater fails to operate
51 Loader's air filter 6-2
heater fails to operate

52 Gunner's air filter 6-2


heater fails to operate

Change 1 2-5
TM 9-2350-222-20-2-2 1

Fault
Symptom Isolation
Subsystem Number Name Diagram (para)

Vent Blower 53 Vent Blower fails to 6-3


operate

54 Utility outlet fails to 6-3


operate

LIGHTING

Dome Lights 55 Red Dome Light fails to 7-1


light

56 White Dome Light fails to light 7-1

57 Red or white Dome Light 7-1


fails to dim

Searchlight 58 Xenon lamp fails to light 7-2


(AN/VSS-1)

59 Indicator lamp fails to 7-2


light

60 Beam width does not change 7-2

61 IR filter fails to operate 7-2


(mode of operation does not
change)

62 Searchlight shutter fails 7-2


to operate

63 Overdrive fails to operate 7-2

64 Blower motor fails to run 7-2

Searchlight 65 Xenon lamp fails to light 7-3


(AN/VSS-3A)

SMOKE GRENADE LAUNCHER

Smoke Grenade 66 Grenade launcher fails 7-4


Launcher to fire

67 Grenade POWER lamp fails 7-4


to light

2-6 Change 1
TM 9-2350-222-20-2-2-1

CHAPTER 3

ARMAMENT FAULT ISOLATION DIAGRAMS

3-1. 7.62MM COAX MACHINE GUN TROUBLESHOOTING (SHEET 1 OF 28)

SYMPTOM: (1) 7.62MM Coax machine gun fails to fire with gunner's trigger
(2) 7.62MM Coax machine gun fails to fire with commander's trigger
(3) 7.62MM Coax machine gun fails to fire with trigger on Manual Elevation Hand Pump
(4) 7.62MM Coax machine gun fails to fire with any trigger

TEST EQUIPMENT: Multimeter

PERSONNEL: Two
FOLDOUT CALLOUT
UNIT LOCATION: Master Control Panel 4 4
Gunner's Control Box 1 2
Gunner's Control Handle 1 19
Commander's Control Handle 2 12
Manual Elevation Hand Pump 1 13
Turret Gun Firing Relay Box 1 22
Electrical Turret Slipring 3 5
Turret Power and Searchlight 1 9
Relay Box
7.62MM Coax MG 3 3
Gun Quick Disconnect 1 20
Gunner's Dome Light 1 1

REFERENCES: (1) TM 9-2350-222-20-2-3 for removal and replacement of components


(2) ETM 643-09 1 -9400 R/JPG for procedures to:
Use multimeter
Disconnect electrical connectors
(3) TM 9-2350-222-10 for procedure to:
Remove ammunition

EQUIPMENT CONDITION: Vehicle parked, power off


7.62MM Coax machine gun mounted in tank

Para 3-1 (Sheet 1 of 28)


3-1
TM 9-2350-222-20-2-2-1

3-1. 7.62MM COAX MACHINE GUN TROUBLESHOOTING (SHEET 2 OF 28)

01
WARNING
TO PREVENT INJURY
TO PERSONNEL ,
REMOVE ALL
AMMUNITION FROM
WEAPONS BEFORE
START OF
TROUBLESHOOT I NG
( TM- I 0 )
GENE RATQH
02
. CAUTION
TO PREVENT
EQUIPMENT DAMAGE.
TURN OFF POWER
BEFORE REMOVING
COVERS OR HARNESS
CONNECTORS AND
BEFORE MEASURING
RESISTANCE OR
CONTINUITY

03 MASTER CONTROL PANEL


NOTI
FOR USE OF
MULTIMETER TO
MEASURE VOLTAGE.
CONTINUITY. OR
RESISTANCE. REFER
TO JPG

O4
•SET "MASTER
BATTERY' SWITCH
( 1 ) ON MASTER
CONTROL PANEL TO
'ON'

06
DEFECTIVE MASTER
BATTERY CIRCUIT
•NOTIFY HULL
MAINTENANCE

Para 3-1 (Sheet 2 of 28)


3-2
TM 9-2350-222-20-2-2-1

3-1. 7.62MM COAX MACHINE GUN TROUBLESHOOTING (SHEET 3 OF 28)

02.05 >
01
•SET 'MACHINE
GUN' SWITCH (1)
ON GUNNER'S
CONTROL BOX TO
THE 'ON' POSITION

19.05 >
03
•PRESS LEFT
TRIGGER (3) ON
GUNNER'S CONTROL GUNNER'S CONTROL ASSEMBLY
HANDLE

05
•PRESS RIGHT
TRIGGER (4) ON
GUNNER'S CONTROL
HANDLE

ELEV/TRAV POWER
ON

OFF

GUNNER'S CONTROL BOX

Para 3-1 (Sheet 3 of 28)


3-3
TM 9-2350-222-20-2-2-1

3-1. 7.62MM COAX MACHINE GUN TROUBLESHOOTING (SHEET 4 OF 28)

03.06-
0I
PERFORM TRIGGER
ADJUSTMENT
•SET 'MASTER
BATTERY' SWITCH
TO 'OFF'
•MAKE RIGHT
TRIGGER
ADJUSTMENT ON
GUNNER'S
CONTROL HANDLE
(TM-20-2-3,
PARA 37-24)
•SET 'MASTER
BATTERY'
SWITCH TU 'ON'
•PRESS RIGHT
TRIOGER (I) ON
GUNNER ' S
CONTROL HANDLE

GUNNER'S CONTROL ASSEMBLY

•SET 'MASTER
BATTERY' SWITCH
TO 'OFF'
03 •REMOVE AND
REPLACE TRIGGER
FAULT CORRECTED SWITCH (TM-20-2-3.
PARA 37-22, 37-23)

•IF FAULT IS NOT


CORRECTED. NOTIFY
SUPPORT
MAINTENANCE

Para 3-1 (Sheet 4 of 28)


3-4
TM 9-2350-222-20-2-2-1

3-1. 7.62MM COAX MACHINE GUN TROUBLESHOOTING (SHEET 5 OF 28)

03.06
01
n
•PRESS TRIGGER ON
MANUAL ELEVATION
HANDLE (1)

MANUAL ELEVATION
PUMP HANDLE

08
CHECK CONTINUITY
BETWEEN SOCKET C
OF HARNESS
CONNECTOR ON
COMMANDER'S
•PRESS TRIGGER CONTROL HANDLE
AND SOCKET G OF
(2) AND PALM HARNESS
SWITCH (3) ON CONNECTOR
COMMANDER'S ON GUNNER'S
CONTROL HANDLE CONTROL BOX

•SET MASTER
BATTER' SWITCH
TO
'OFF'
GUNNER'S CONTROL BOX
•REMOVE
CONNECTORS FROM
JACKS (4) AND (5)
ON COMMANDER'S
CONTROL HANDLE
AND GUNNER'S
CONTROL BOX
CHECK ADJUSTMENT •USING
OF MACHINE GUN
TRIGGER (TM 20-2-3 MULTIMETER,
PARA 37-24) CHECK
CONTINUITY

09
ADJUST MACHINE COMMANDER'S CONTROL HANDLE
GUN TRIGGER
(TM 20-2-3
PARA 37-24)

Para 3-1 (Sheet 5 of 28)


Change 1 3-5
TM 9-2350-222-20-2-2-1

3-1. 7.62MM COAX MACHINE GUN TROUBLESHOOTING (SHEET 6 OF 28)

03.04
01
•PRESS RIGHT
TRIGGER 91) ON
GUNNER'S CONTROL
HANDLE

GUNNER'S CONTROL ASSEMBLY


03
PERFORM TRIGGER
ADJUSTMENT
•SET MASTER
BATTERY' SWITCH
TO OFF'
•MAKE LEFT
TRIGGER I ►
ADJUSTMENT ON 06
GUNNERS
CONTROL HANDLE DEFECTIVE
& GUNNER'S TRIGGER
(TM-20-2-3,
PARA 37-24) SWITCH
•SET 'MASTER •SET MASTER
BATTERY' BATTER' SWITCH
SWITCH TO 'ON' TO 'OFF'
•PRESS LEFT •REMOVE AND
TRIGGER (2) ON REPLACE TRIGGER
GUNNER'S CONTROL SWITCH (TM-20-2-3,
HANDLE PARA 37-22, 37-23)
05 •IF FAULT IS NOT
CORRECTED, NOTIFY
FAULT CORRECTED SUPPORT
MAINTENANCE

Para 3-1 (Sheet 6 of 28)


3-6
TM 9-2350-222-20-2-2-1

3-1. 7.62MM COAX MACHINE GUN TROUBLESHOOTING (SHEET 7 OF 28)

06.02 >
0I
•PRESS TRIGGER ON
MANUAL ELEVATION
HANDLE ( I )

03
GUNNER'S CONTROL ASSEMBLY
PERFORM TRIGGER
ADJUSTMENT
•SET 'MASTER
BATTERY' SWITCH
TO 'OFF'
•MAKE TRIGGER
ADJUSTMENTS TO
LEFT AND RIGHT
TRIGGERS
OF GUNNER'S
CONTROL HANDLE
(TM-20-2-3,
PARA 37-24)
•SET 'MASTER
BATTERY' MANUAL ELEVATION
SWITCH TO 'ON' PUMP HANDLE
•PRESS RIGHT 06
TRIGGER (2) ON
GUNNER'S CONTROL DEFECTIVE
HANDLE GUNNER'S TRIGGER
SWITCH
•SET 'MASTER
BATTERY' SWITCH
TO 'OFF'
•REMOVE AND
REPLACE TRIGGER
SWITCH (TM-20-2-3,
PARA 37-22, 37-23)
•IF FAULT IS NOT
05 CORRECTED. NOTIFY
SUPPORT
FAULT CORRECTED MAINTENANCE

Para 3-1 (Sheet 7 of 28)


3-7
TM 9-2350-222-20-2-2-1

3-1. 7.62MM COAX MACHINE GUN TROUBLESHOOTING (SHEET 8 OF 28)

07.02 S"
01
PRESS PALM AND
TRIGGER SWITCHES
( 1 ) AND (2) ON
COMMANDER'S
CONTROL HANDLE

COMMANDER'S CONTROL HANDLE

Para 3-1 (Sheet 8 of 28)


3-8
TM 9-2350-222-20-2-2-1

3-1. 7.62MM COAX MACHINE GUN TROUBLESHOOTING (SHEET 9 OF 28)

CONT INUITY

COMMANDER'S CONTROL HANDLE

GUNNER'S CONTROL BOX

Para 3-1 (Shaat 9 of 28)


3-9
TM 9-2350-222-20-2-2-1

3-1. 7.62MM COAX MACHINE GUN TROUBLESHOOTING (SHEET 10 OF 28)

09.03-
01
PERFORM TRIGGER
ADJUSTMENT
•SET 'MASTER
BATTERY' SWITCH
TO 'OFF'
•REPLACE HARNESS
CONNECTOR ON JACK
( 1 ) ON
COMMANDER'S
CONTROL HANDLE
•MAKE TRIGGER
ADJUSTMENTS TO
COMMANDER'S
CONTROL HANDLE
(TM-20-a-3.
PARA 38-13)
•SET 'MASTER
BATTERY '
SWITCH TO 'ON'
COMMANDER'S CONTROL HANDLE
•PRESS PALM
SWITCH (2) AND
TRIGGER SWITCH
(3)
ON COMMANDER'S
CONTROL HANOLE

<NO>
O4
DEFECTIVE
COMMANDER 'S
CONTROL HANDLE
•SET 'MASTER
BATTERY' SWITCH
TO 'OFF'
03 •REMOVE AND
REPLACE
FAULT CORRECTED COMMANDER ' S
CONTROL HANDLE
«TM-20-2-3.
PARA 38-2, 38-3)

Para 3-1 (Sheet 10 of 28)


3-10
TM 9-2350-222-20-2-2-1

3-1. 7.62MM COAX MACHINE GUN TROUBLESHOOTING (SHEET 11 OF 28)

0B.02 *
0I
•PRESS PALM
SWITCH ( I ) ON
COMMANDER'S
CONTROL HANDLE

COMMANDER'S CONTROL HANDLE

CHECK CONTINUITY
BETWEEN SOCKET C
OF HARNESS
CONNECTOR ON
COMMANDER ' S
CONTROL HANDLE
AND SOCKET G OF
HARNESS CONNECTOR
ON GUNNER'S
CONTROL BOX
•SET 'MASTER
BATTERY' SWITCH
TO 'OFF'
•REMOVE CONNECTOR
FROM JACK (2) ON
COMMANDER ' S
CONTROL HANDLE GUNNER'S CONTROL BOX
•REMOVE CONNECTOR
(3) FROM JACK ON
GUNNER'S CONTROL
BOX
•USING 05
MULTIMETER. CHECK DEFECTIVE TURRET
CONTINUITY CONTROL WIRING
HARNESS
•NOTIFY SUPPORT
MAINTENANCE

Para 3-1 (Sheet 11 of 28)


3-11
TM 9-2350-222-20-2-2-1

3-1. 7.62MM COAX MACHINE GUN TROUBLESHOOTING (SHEET 12 OF 28)

I 1 . 04- 12.03-
01 NOTE 05
CHECK CONTINUITY CONTINUED FROM
BETWEEN SOCKET B A PRIOR COLUMN
OF" HARNESS
CONNECTOR ( 1 ) AT CONTROL HANDLE
GUNNER'S CONTROL AND HARNESS
BOX AND SOCKET E CONNECTOR ( 1 ) ON
OF HARNESS JACK ON
CONNECTOR ON GUNNER'S CONTROL
TURRET GUN FIRING BOX
RELAY BOX
•SET 'MASTER
•REMOVE HARNESS BATTERY' SWITCH
CONNECTOR FROM TO 'ON'
JACK (2) ON
TURRET GUN FIRING •PRESS PALM AND
RELAY BOX TRIGGER SWITCHES
(M) AND (5) ON
•USING COMMANDER'S
MULTIMETER. CHECK CONTROL HANDLE
CONTINUITY
•USING
COMMANDER'S CONTROL HANDLE MULTIMETER.
MEASURE DC
VOLTAGE

<NO>
O4
DEFECTIVE TURRET
CONTROL WIRING
HARNESS
•NOTIFY SUPPORT
MAINTENANCE

03
MEASURE VOLTAGE
BETWEEN SOCKET E
OF HARNESS
CONNECTOR AT
TURRET GUN FIRING
RELAY BOX ANO
OROUNO ...
•REPLACE HARNESS
CONNECTOR ON JACK
(3) ON
COMMANDER'S

GUNNER'S CONTROL BOX TURRET GUN FIRING RELAY BOX

Para 3-1 (Sheet 12 of 28)


3-12
TM 9-2350-222-20-2-2-I

3-1. 7.62MM COAX MACHINE GUN TROUBLESHOOTING (SHEET 13 OF 28)

IS. 05-

VOLTAGE
♦I8 TO -30
VOLTS 03
DEFECT I VE
GUNNER'S CONTROL
BOX

YES •SET MASTER


BATTERY' SWITCH
TO 'OFF'
02 •NOTIFY SUPPORT
MAINTENANCE
MEASURE VOLTAGE
BETWEEN SOCKET A
oJ harness
CONNECTOR ON JACK (1)
AT TURRET GUN FIRING
RELAY BOX AND
GROUND
•USING
MULTIMETER,
MEASURE DC
VOLTAGE

I4
0I

TURRET GUN FIRING RELAY BOX

Para 3-1 (Sheet 13 of 28)


3-13
TM 9-2350-222-20-2-2-1

3-1. 7.62MM COAX MACHINE GUN TROUBLESHOOTING (SHEET 14 OF 28)

13.02-

01
'VOLTAGE
+ 18 TO +30 03
VOLTS 1
DEFECTIVE WIRING
HARNESS BETWEEN
SOCKET A OF
HARNESS CONNECTOR
ON TURRET GUN
FIRING RELAY BOX
02 AND SOCKET C OF
HARNESS CONNECTOR
MEASURE VOLTAGE ON TURRET POWER
BETWEEN HARNESS AND SEARCHLIGHT
CONNECTOR 103B AT RELAY BOX
MACHINE GUN
SOLENOID AND •SET 'MASTER
GROUND BATTERY' SWITCH
TO OFF'
•SET "MASTER
BATTERY' SWITCH •NOTIFY SUPPORT
TO 'OFF' MAINTENANCE
•REPLACE HARNESS
CONNECTOR ON JACK
(1) ON TURRET GUN
FIRING RELAY BOX
•REMOVE HARNESS
CONNECTOR FROM
MACHINE GUN
SOLENOID (2)
TURRET GUN FIRING RELAY BOX
•SET 'MASTER
BATTERY' SWITCH
TO 'ON'

7.62MM COAX MACHINE GUN (M73)


7.62MM COAX MACHINE GUN (M240)

Para 3-1 (Sheet 14 of 28)


3-14 Change 1
TM 9-2350 222 20-2-2-1

3-1. 7.62MM COAX MACHINE GUN TROUBLESHOOTING (SHEET 15 OF 28)

DEFECTIVE MACHINE
GUN SOLENOID

'SET MASTER
BATTERY' SWITCH
TO OFF'
•REMOVE AND
REPLACE SOLENOID
(TM-20-2-3-2,
PARA 35-8)

Para 3-1 (Sheet 15 of 28)


Change 1 3-15
TM 9-2350-222-20-2-2-1

3-1. 7.62MM COAX MACHINE GUN TROUBLESHOOTING (SHEET 16 OF 28)

15.02—

CHECK CONTINUITY
BETWEEN SOCKET OF
HARNESS
CONNECTOR
AT MACHINE GUN
SOLENOID AND
SOCKET D OF
HARNESS
CONNECTOR
ON TURRET GUN
FIRING RELAY BOX
•SET MASTER
BATTERY" SWITCH
TO OFF'
•REMOVE HARNESS TURRET GUN FIRING RELAY BOX
CONNECTOR FROM
JACK (1) ON
TURRET GUN FIRING
RELAY BOX

'USING
MULTIMETER, CHECK
CONTINUITY

GUN FIRING RELAY


BOX
•REMOVE AND
REPLACE TURRET
GUN FIRING RELAY
BOX
(TM-20-2-3,
PARA 2-10, 2-1 1)

Para 3-1 (Sheet 16 of 28)


3-16
TM 9-2350-222-20-2-2-1

3-1. 7.62MM COAX MACHINE GUN TROUBLESHOOTING (SHEET 17 OF 28)

i i .os- 17.03 >


01 NOTI 05
MEASURE VOLTAGE CONTINUED FROM
BETWEEN SOCKET A A PRIOR COLUMN
OF HARNESS
CONNECTOR ON •SET 'MASTER
COMMANDER'S BATTERY' SWITCH
CONTROL HANDLE TO 'OFF'
AND GROUND
•SET 'MASTER •REMOVE AND
BATTERY' SWITCH REPLACE
TO 'OFF' COMMANDER'S
CONTROL HANDLE
•REMOVE HARNESS (TM-20-8-3.
CONNECTOR FROM PARA 38-2 , 38-3)
JACK ( 1 ) ON
COMMANDER 'S
CONTROL HANDLE
•SET 'MASTER
BATTERY
SWITCH TO 'ON- COMMANDER'S CONTROL HANDLE
FUSING
MULTIMETER.
MEASURE DC
VOLTAGE

<NO>
04
DEFECTIVE TURRET
CONTROL WIRING
HARNESS BETWEEN
SOCKET A OF
HARNESS CONNECTOR
AT COMMANDER'S
CONTROL HANDLE
ANO PIN C OF
03 HARNESS CONNECTOR
ON TURRET POWER
DEFECTIVE AND SEARCHLIGHT
COMMANDER ' S RELAY BOX
CONTROL HANDLE
•NOTIFY SUPPORT
MAINTENANCE

J
r 17.05

Para 3-1 (Sheet 17 of 28)


3-17
TM 9-2350-222-20-2-2-1

3-1. 7.62MM COAX MACHINE GUN TROUBLESHOOTING (SHEET 18 OF 28)

05.02-
0I
CHECK CONTINUITY
BETWEEN MANUAL
ELEVATION HANDLE
TRIGGER SWITCH
HARNESS
CONNECTORS
•SET 'MASTER
BATTERY' SWITCH
TO 'OFF'
•REMOVE ELEVATION
MANUAL HANDLE
TRIGGER SWITCH
HARNESS
CONNECTORS FROM
HARNESS
CONNECTORS ( I ) ON
GUNNER'S
CONTROL ASSEMBLY
•PRESS TRIGGER
SWITCH ON MANUAL
ELEVATION
HANDLE (£)
•USING GUNNER'S CONTROL ASSEMBLY
MULTIMETER, CHECK
CONTINUITY

MANUAL ELEVATION
HANDLE TRIGGER
SWITCH DEFECTIVE

YES.
•NOTIFY SUPPORT
MAINTENANCE
03
DEFECTIVE MANUAL ELEVATION
GUNNER'S CONTROL PUMP HANOLE
ASSEMBLY
HARNESS
WIRING

•NOTIFY SUPPORT
MAINTENANCE

Para 3-1 (Sheet 18 of 28)


3-18
TM 9-2350-222-20-2-2-1

3-1. 7.62MM COAX MACHINE GUN TROUBLESHOOTING (SHEET 19 OF 28)

03. oa *
01
MEASURE VOLTAGE
BETWEEN SOCKET A
OF HARNESS
CONNECTOR ON 03
TURRET GUN FIRING
RELAY BOX AND TURN ON GUNNER'S
GROUND DOME LIGHT
•SET 'MASTER PRESS PLUNGER AND
BATTERY' SWITCH ROTATE KNOB (21
TO 'OFF' CLOCKWISE

•REMOVE HARNESS
CONNECTOR FROM
JACK ( 1 ) ON
TURRET GUN FIRING
RELAY BOX
•SET 'MASTER
BATTERY' SWITCH
TO 'ON'
•USING
MULTIMETER.
MEASURE DC
VOLTAGE

TURRET GUN FIRING RELAY BOX


OS
•SET 'MASTER
BATTERY' SWITCH
TO 'OFF'
•REPLACE HARNESS
CONNECTOR ON JACK
( I ) ON TURRET GUN
FIRING RELAY BOX
•SET 'MASTER
BATTERY' SWITCH
TO 'ON'

DOME LIGHT AND DIMMER SWITCH


0

Para 3-1 (Short 19 of 28)


3-19
TM 9-2350-222-20-2-2-1

3-1. 7.62MM COAX MACHINE GUN TROUBLESHOOTING (SHEET 20 OF 28)

19.04-
01
MEASURE VOLTAGE
BETWEEN HARNESS
CONNECTOR 47 ON I
TURRET ELECTRICAL 03
SLIPRING AND
GROUND DEFECTIVE MASTER
BATTERY CIRCUIT
•SET 'MASTER
BATTERY' SWITCH •NOTIFY HULL
TO 'OFF' MAINTENANCE
•REMOVE HARNESS
CONNECTOR 47 FROM
JACK ( I ) ON
TURRET ELECTRICAL
SL I PR I NG
•SET 'MASTER
BATTERY' SWITCH
TO 'ON'
•USING
MULTIMETER. OH
MEASURE DC
VOLTAGE CHECK CONTINUITY
BETWEEN SOCKET A
OF HARNESS
CONNECTOR ON JACK
(2) ON TURRET GUN
FIRING RELAY BOX
AND SOCKET C OF
HARNESS CONNECTOR
ON TURRET POWER TURRET SLIPRING
AND SEARCHLIGHT
RELAY BOX
•SET 'MASTER
BATTERY' SWITCH
TO 'OFF'
•REPLACE HARNESS
CONNECTOR 47 ON
JACK ( l ) ON
TURRET ELECTRICAL
SL I PR I NG
•REMOVE HARNESS
CONNECTOR FROM
JACK (3) ON
TURRET POWER AND TURRET GUN FIRING RELAY BOX
SEARCHLIGHT RELAY
BOX
•USING
MULTIMETER. CHECK
CONTINUITY

TURRET POWER AND SEARCHLIGHT


RELAY BOX

Para 3-1 (Sheet 20 of 28)


3-20
TM 9-2350-222-20-2-2- 1

3-1. 7.62MM COAX MACHINE GUN TROUBLESHOOTING (SHEET 21 OF 28)

Para 3-1 (Sheet 21 of 28)


3-21
TM 9-2350-222-20-2-2-1

3-1. 7.62MM COAX MACHINE GUN TROUBLESHOOTING (SHEET 22 OF 28)

2! .0
01
MEASURE VOLTAGE
BETWEEN SOCKET A
oF HARNESS
CONNECTOR 100 ON
TURRET POWER ANO
SEARCHLIGHT RELAY
BOX AND GROUNO
•REPLACE HARNESS
CONNECTORS ON
JACK ( 1 ) ON
TURRET GUN FIRING
RELAY
BOX AND JACK (2)
ON TURRET POWER
AND SEARCHLIGHT
RELAY BOX TURRET GUN FIRING RELAY BOX
•REMOVE HARNESS
CONNECTOR 100
FROM JACK (3) ON
TURRET
POWER AND
SEARCHLIGHT RELAY
BOX
•SET 'MASTER
BATTERY' SWITCH
TO 'ON'
•USING
MULTIMETER.
MEASURE OC
VOLTAGE

TURRET POWER AND SEARCHLIGHT RELAY BOX

03
DEFECTIVE TURRET
POWER AND
SEARCHLIGHT RELAY
BOX
•SET 'MASTER
BATTERY' SWITCH
TO 'OFF'
•REMOVE ANO
REPLACE TURRET
POWER AND
SEARCHLIGHT RELAY
BOX lTM-20-2-3,
PARA 9-2, 9-3)

Para 3-1 (Sheet 22 of 28)


3-22
TM 9-2350-222-20-2-2-1

3-1. 7.62MM COAX MACHINE GUN TROUBLESHOOTING (SHEET 23 OF 28)

22 . 02-
01
CHECK CONTINUITY
BETWEEN HARNESS
CONNECTOR 100 ON
TURRET ELECTRICAL
SLIPRING AND
HARNESS CONNECTOR
I 00 ON JACK ( 1 )
ON TURRET POWER
AND SEARCHLIGHT
RELAY BOX
•SET 'MASTER
BATTERY' SWITCH
TO 'OFF'
•REMOVE HARNESS
CONNECTOR 100
FROM JACK (2) ON
TURRET ELECTRICAL
SL I PR I NG
•USING
MULTIMETER. CHECK
CONTINUITY

TURRET SLIPRING

04
DEFECTIVE SLIPRING
TO TURRET POWER
RELAY BOX
WIRING HARNESS
•NOTIFY SUPPORT
MAINTENANCE

DEFECTIVE TURRET
ELECTRICAL
SL I PR I NG
•REPLACE HARNESS
CONNECTOR 100 ON
TURRET POWER AND
SEARCHLIGHT
RELAY BOX
REMOVE AND REPLACE
TURRET ELECTRICAL
SLIPRING
(TM-20-2-3, PARA
3-7, 3-81
TURRET POWER AND/SEARCHLIGHT RELAY BOX

Para 3-1 (Sheet 23 of 28)


3-23
TM 9-2350-222-20-2-2-1

3-1. 7.62MM COAX MACHINE GUN TROUBLESHOOTING (SHEET 24 OF 28)

08.02-
Ot
MEASURE VOLTAGE
BETWEEN SOCKET A
OF HARNESS
CONNECTOR ON
GUNNER'S CONTROL
ASSEMBLY AND GROUND
•SET 'MASTER
BATTERY' SWITCH
TO 'OFF'
REMOVE HARNESS
CONNECTOR FROM
JACK (1) ON
GUNNER 'S
CONTROL ASSEMBLY
•SET 'MASTER
BATTERY' SWITCH
TO 'ON'
•USING
MULTIMETER.
MEASURE
DC VOLTAGE

GUNNER'S CONTROL ASSEMBLY

25.0I

Para 3-1 (Sheet 24 of 28)


3-24
TM 9-2350-222-20-2-2-1

3-1. 7.62MM COAX MACHINE GUN TROUBLESHOOTING (SHEET 25 OF 28)

01
CHECK CONTINUITY
BETWEEN SOCKET B
OF HARNESS
CONNECTOR ON JACK
( I ) ON GUNNER ' S
CONTROL ASSEMBLY
AND SOCKET G OF
HARNESS CONNECTOR
ON GUNNER'S
CONTROL BOX
•SET 'MASTER
BATTERY' SWITCH
TO 'OFF'
•REMOVE HARNESS
CONNECTOR (2)
FROM JACK ON
GUNNER'S CONTROL
BOX
•USING
MULTIMETER. CHECK
CONTINUITY

GUNNER'S CONTROL BOX

04
DEFECTIVE
TURRET CONTROL
WIRING HARNESS
•NOTIFY SUPPORT
MAINTENANCE

DEFECTIVE
GUNNER'S CONTROL
ASSEMBLY WIRING
HARNESS
•SET 'MASTER
BATTERY' SWITCH
TO 'OFF'
•NOTIFY SUPPORT
MAINTENANCE

GUNNER'S CONTROL ASSEMBLY

Para 3-1 (Sheet 25 of 28)


3-25
TM 9-2350-222-20-2-2-1

3-1. 7.62MM COAX MACHINE GUN TROUBLESHOOTING (SHEET 26 OF 28)

24.02-
01
CHECK CONTINUITY
BETWEEN SOCKET A
OF HARNESS
CONNECTOR ON JACK
( 1 ) ON GUNNER'S
CONTROL ASSEMBLY
AND SOCKET B OF
HARNESS CONNECTOR
ON JACK ON
COMMANDER 'S
CONTROL HANDLE
•SET 'MASTER
BATTERY' SWITCH
TO 'OFF'
•REMOVE HARNESS
CONNECTOR FROM
JACK (2) ON
COMMANDER ' S
CONTROL HANDLE
•USING
MULTIMETER, CHECK COMMANDER'S CONTROL HANDLE
CONTINUITY

O4
DEFECTIVE TURRET
CONTROL WIRING
HARNESS
•NOTIFY SUPPORT
MAINTENANCE

DEFECTIVE
COMMANDER ' S
CONTROL HANDLE
•SET 'MASTER
BATTERY' SWITCH
TO 'OFF'
•REMOVE ANO
REPLACE
COMMANDER JS
CONTROL HANOLE
(TM-20-2-3.
PARA 38-2, 38-3)

GUNNER'S CONTROL ASSEMBLY

Para 3-1 (Sheet 26 of 28)


3-26
TM 9 2350-222-20-2-2 1

3-1. 7.62MM COAX MACHINE GUN TROUBLESHOOTING (SHEET 27 OF 28)

16.02
01
CHECK CONTINUITY
BETWEEN PIN A OF
HARNESS
CONNECTOR
AT GUN QUICK
DISCONNECT AND
SOCKET D OF
HARNESS
CONNECTOR
ON JACK (1) ON
TURRET GUN FIRING TURRET GUN FIRING RELAY BOX
RELAY BOX
•REPLACE HARNESS
CONNECTOR ON
MACHINE GUN
SOLENOID (2)
•REMOVE HARNESS
CONNECTOR (3)
FROM GUN QUICK
DISCONNECT
•USING 7.62MM COAX MACHINE GUN (M73)
MULTIMETER, CHECK
CONTINUITY

) ~~ 04
DEFECTIVE TURRET
CONTROL WIRING
HARNESS
'NOTIFY SUPPORT
MAINTENANCE 7.62MM COAX MACHINE GUN (M240)

DEFECTIVE GUN
FIRING
WIRING HARNESS
BETWEEN
GUN QUICK
DISCONNECT AND
MACHINE GUN
SOLENOID
•NOTIFY SUPPORT
MAINTENANCE

GUN QUICK DISCONNECT

Para 3-1 (Sheet 27 of 28)


Change 1 3-27
TM 9-2350-222-20-2-2-1

3-1. 7.62MM COAX MACHINE GUN TROUBLESHOOTING (SHEET 28 OF 28)

28.03 —►
05
19.04 CONTINUED FROM
01 A PRIOR COLUMN
CHECK CONTINUITY •REPLACE HARNESS
BETWEEN SOCKET A CONNECTOR ON JACK
OF HARNESS ON TURRET GUN
CONNECTOR ON JACK FIRING
(1) ON TURRET GUN RELAY BOX
FIRING RELAY BOX
AND SOCKET C OF •REMOVE AND
HARNESS REPLACE TURRET
CONNECTOR POWER AND
ON TURRET POWER SEARCHLIGHT RELAY
AND SEARCHLIGHT BOX (TM-20-2-3,
RELAY BOX PARA 9-2. 9-3)
•SET MASTER
BATTERY' SWITCH
TO 'OFF' TURRET GUN FIRING RELAY BOX
•REMOVE HARNESS
CONNECTOR FROM
JACK (2) ON
TURRET POWER
AND SEARCHLIGHT
RELAY BOX

'USING
MULTIMETER. CHECK
CONTINUITY

) ^ 04
DEFECTIVE TURRET
CONTROL WIRING
HARNESS
•NOTIFY SUPPORT
MAINTENANCE
DEFECTIVE TURRET
POWER AND
SEARCHLIGHT RELAY
BOX

TURRET POWER AND SEARCHLIGHT


28.05
RELAY BOX

Para 3-1 (Sheet 28 of 28)


3-28
TM 9-2350-222-20-2-2-1

3-2. CALIBER .50 MACHINE GUN TROUBLESHOOTING (SHEET 1 OF 25)

SYMPTOM: (6) Caliber .50 machine gun fails to fire

TEST EQUIPMENT: Multimeter

PERSONNEL: Two
FOLDOUT CALLOUT
UNIT LOCATION: Master Control Panel 4 4
Cupola Safety Switch 2 14
Cupola Power Switch 2 1
Elevating Handle 2 18
Caliber .50 Machine Gun 2 16
Cupola Power Relay 2 1
Cupola Interconnecting Box 2 6
Turret Power and Searchlight 1 9
Relay Box
Gunner's Dome Light 1 1
Turret Electrical Slipring 3 5

REFERENCES: (1) TM 9-2350-222-20-2-3 for removal and replacement of components


(2) ETM 643-09 1-9400R/ JPG for procedures to:
Use multimeter
Disconnect electrical connectors
(3) TM 9-2350-222-10 for procedure to:
Remove ammunitior
EQUIPMENT CONDITION: Vehicle parked, power off.
Caliber .50 machine gun mounted in cupola.

Para 3-2 (Sheet 1 of 25)


3-29
TM 9-2350-222-20-2-2-1

3-2. CAL .50 MACHINE GUN TROUBLESHOOTING (SHEET 2 OF 25)

01
WARNING 1

TO PREVENT INJURY
TO PERSONNEL.
REMOVE ALL
AMMUNITION FROM
WEAPONS BEFORE
START OF
TROUBLESHOOTING
( TM- 1 0 )

I 02
CAUTION 1

TO PREVENT
EQUIPMENT DAMAGE,
TURN OFF POWER
BEFORE REMOVING
COVERS OR HARNESS
CONNECTORS AND
BEFORE MEASURING
RESISTANCE OR
CONT INUI TY

I 03
NOTI 1

FOR USE OF
MULTIMETER TO
MEASURE VOLTAGE.
CONTINUITY. OR
RESISTANCE REFER
TO JPG

/ Toi

Para 3-2 (Sheet 2 of 25)


3-30
TM 9-2350-222-20-2-2-1

3-2. CAL .50 MACHINE GUN TROUBLESHOOTING (SHEET 3 OF 25)

02.03 5>

•SET 'MASTER
BATTERY' SWITCH
( I ) ON MASTER ASSEMBLY
CONTROL PANEL TO
.ON' HANDLE

CALIBER .50 MACHINE GUN


e
TAMILV ILlCTAiCAL
f; *, MM* COMTMH.

DEFECTIVE MASTER
BATTERY CIRCUIT
•NOTIFY HULL
MAINTENANCE CUPOLA ELECTRICAL
POWER CONTROL

03
MEASURE VOLTAGE
TO MACHINE GUN
SOLENOID
•REMOVE HARNESS
CONNECTOR 103
FROM MACHINE GUN
SOLENOID (3)
•SET CUPOLA POWER
SWITCH (4) TO
'ON' . THEN
RELEASE
•SET SAFETY
SWITCH (5) TO MASTER CONTROL PANEL
'ON'
•PRESS TRIGGER
SWITCH (6)
•USING
MULTIMETER.
MEASURE OC
VOLTAGE

Q
SAFETY SWITCH
ELEVATING HANDLE

Para 3-2 (Sheet 3 of 25)


3-31
TM 9-2350-222-20-2-2-1

3-2. CAL .50 MACHINE GUN TROUBLESHOOTING (SHEET 4 OF 25)

03.03

-(no>
03
MEASURE VOLTAGE CUPOLA ELECTRICAL
TO MACHINE GUN
SOLENOID (I) POWER CONTROL
•SET AND HOLD
CUPOLA POWER
SWITCH (2) TO
'ON'
02
•PRESS
DEFECTIVE MACHINE AND HOLD TRIGGER
GUN S0LEN0ID SWITCH (3)
•REMOVE AND •USING
REPLACE MACHINE MULTIMETER.
GUN (TM-10) MEASURE DC
VOLTAGE

ELEVATING HANDLE j
r 5.01

ASSEMBLY
HANDLE

CALIBER .50 MACHINE GUN

Para 3-2 (Sheet 4 of 25)


3-32
TM 9-2350-222-20-2-2-1

3-2. CAL .50 MACHINE GUN TROUBLESHOOTING (SHEET 5 OF 25)

04 . 04-
0I
MEASURE VOLTAGE
BETWEEN SOCKET A
OF HARNESS
CONNECTOR ON
CUPOLA POWER
RELAY AND GROUND
•SET 'MASTER ASSEMBLY
BATTERY' SWITCH HANDLE
TO 'OFF'
•REMOVE HARNESS
CONNECTOR ( I ) CALIBER .50 MACHINE GUN
FROM JACK ON
CUPOLA POWER
RELAY
•REPLACE HARNESS
CONNECTOR I03 ON
MACHINE GUN
SOLENOID (2)
•SET 'MASTER HOLD
MOMENTARILY
BATTERY' SWITCH
TO 'ON'
•SET AND HOLD MOMENTARILY
CUPOLA POWER Ql CUK3LA ELECTRICAL
SWITCH (3) TO OFF
'ON'
•USING
MULTIMETER,
MEASURE DC
VOLTAGE

CUPOLA ELECTRICAL
POWER CONTROL

03
DEFECTIVE BRANCHED
WIRING HARNESS
(10905869) BETWEEN
SOCKET A OF
HARNESS CONNECTOR
ON CUPOLA POWER
RELAY AND HARNESS
CONNECTOR IIIB ON
CUPOLA POWER
SWITCH
•NOTIFY SUPPORT
MAINTENANCE

Para 3-2 (Sheet 5 of 25)


3-33
TM 9-2350-222-20-2-2-1

3-2. CAL .50 MACHINE GUN TROUBLESHOOTING (SHEET 6 OF 25)

0S. 02
0I
MEASURE VOLTAGE
BETWEEN SOCKET B
OF HARNESS
CONNECTOR ( I ) ON
CUPOLA POWER
RELAY AND GROUND
♦USING
MULTIMETER.
MEASURE DC
VOLTAGE

Para 3-2 (Sheet 6 of 25)


3-34
TM 9-2350-222-20-2-2-1

3-2. CAL .50 MACHINE GUN TROUBLESHOOTING (SHEET 7 OF 25)

06.02 *
01
CHECK CONTINUITY
BETWEEN SOCKET B
OF HARNESS
CONNECTOR AT
CUPOLA POWER
RELAY AND SOCKET
OF HARNESS
CONNECTOR 1 1 1
•SET 'MASTER
BATTERY' SWITCH
TO 'OFF'
•SEPARATE 1 I I
HARNESS
CONNECTORS (I)
TO CUPOLA
•USING POWER SWITCH
MULTIMETER. CHECK
CONTINUITY
CUPOLA POWER RELAY BLOCK DIAGRAM

-( NO)-
04
DEFECTIVE BRANCHED
WIRING HARNESS
(10905869)
•NOTIFY SUPPORT
MAINTENANCE

03
DEFECTIVE TURRET
CONTROL WIRING
HARNESS BETWEEN
SOCKET OF HARNESS
CONNECTOR I 1 1 ANO
SOCKET OF HARNESS
CONNECTOR 1 I 1 ON
CUPOLA POWER
SWITCH
•NOTIFY SUPPORT
MAINTENANCE

Para 3-2 (Sheet 7 of 25)


3-35
TM 9-2350-222-20-2-2-1

3-2. CAL .50 MACHINE GUN TROUBLESHOOTING (SHEET 8 OF 25)

06.02-
01
MEASURE
RESISTANCE
BETWEEN SOCKET C
OF HARNESS
CONNECTOR ! I ) ON
CUPOLA POWER
RELAY AND GROUND
•SET 'MASTER
BATTERY • SWITCH
TO 'OFF'
•USING RESISTOR
ASSEMBLY
MULTIMETER.
MEASURE TO
RESISTANCE GND

RESISTOR ASSEMBLY

CHECK CONTINUITY
BETWEEN SOCKET C
OF HARNESS
CONNECTOR (I ) AT
CUPOLA POWER
RELAY AND SOCKET
OF HARNESS CONNECTOR
1110 (2) AT
03 RESISTOR ASSEMBLY
DEFECTIVE CUPOLA •SEPARATE HARNESS
POWER RELAY CONNECTORS AT
RESISTOR ASSEMBLY
•REMOVE AND
REPLACE CUPOLA •USING
POWER RELAY MULTIMETER. CHECK
(TM-20-2-3. CONTINUITY
PARA 36-24, 36-25)

12
01

Para 3-2 (Sheet 8 of 25)


TM 9-2350-222-20-2-2-1

3-2. CAL .50 MACHINE GUN TROUBLESHOOTING (SHEET 9 OF 25)

04 . 04-
01
MEASURE VOLTAGE
BETWEEN SOCKET OF
HARNESS CONNECTOR
It I ON CUPOLA
POWER SWITCH ANO
GROUND
•SET 'MASTER
BATTERY' SWITCH ASSEMBLY
HANDLE
TO 'OFF'
•REPLACE HARNESS
CONNECTOR ON
MACHINE GUN CALIBER .50 MACHINE GUN
SOLENOID (1)
•SET SAFETY
SWITCH (2)
TO 'OFF'
•REMOVE HARNESS
CONNECTOR 11I (3)
FROM CUPOLA
POWER SWITCH
•SET 'MASTER
BATTERY' SWITCH
TO 'ON'
•USING
MULTIMETER.
MEASURE DC
VOLTAGE

CUPOLA ELECTRICAL POWER CONTROL CONNECTORS

10.01

SAFETY SWITCH

Para 3-2 (Sheet 9 of 26)


3-37
TM 9-2350-222-20-2-2-1

3-2. CAL .50 MACHINE GUN TROUBLESHOOTING (SHEET 10 OF 25)

09. 02-
01
MEASURE VOLTAGE
BETWEEN SOCKET B
OF HARNESS
CONNECTOR ON
CUPOLA
INTER-CONNECT I NG
BOX AND GROUND
•SET 'MASTER
BATTERY' SWITCH
TO 'OFF'
•REPLACE HARNESS
CONNECTOR 111 ( I )
ON CUPOLA POWER
SWITCH CUPOLA ELECTRICAL POWER CONTROL CONNECTORS
•REMOVE HARNESS
CONNECTOR (2)
FROM JACK ON
CUPOLA
INTERCONNECT I NG
BOX
✓ v
•SET 'MASTER MOLD
BATTERY ' MOMENTARILY — J
SWITCH TO 'ON'
•SET CUPOLA POWER HOLD V-J'
#® ©
SWITCH (3) TO MOMENTARILY
0\ CUPOLA ELECTRICAL
'ON' THEN POWER CONTROL
RELEASE OFF
G
•USING
MULTIMETER.
MEASURE DC
VOLTAGE
CUPOLA POWER
SWITCH
CUPOLA ELECTRICAL
POWER CONTROL

CUPOLA INTERCONNECTING BOX

Para 3-2 (Sheet 10 of 25)


3-38
TM 9-2350-222-20-2-2-1

3-2. CAL .50 MACHINE GUN TROUBLESHOOTING (SHEET 11 OF 25)

10.02 >
01
CHECK CONTINUITY
BETWEEN SOCKET B
OF HARNESS
CONNECTOR ( 1 ) ON
CUPOLA
INTERCONNECT I NG
BOX AND SOCKET OF
HARNESS CONNECTOR
I I IB ON CUPOLA
POWER SWITCH
•SET 'MASTER
BATTERY' SWITCH
TO 'OFF'
•REMOVE HARNESS
CONNECTOR 11 IB
(a) FROM CUPOLA
POWER SWITCH
•USING CUPOLA ELECTRICAL POWER CONTROL CONNECTORS
MUTIMETER CHECK
CONTINUITY

02

RESISTANCE
LESS THAN a
OHMS O4
DEFECTIVE BRANCHED
WIRING HARNESS
(10905869)
•NOTIFY SUPPORT
YES
MAINTENANCE

03
DEFECTIVE CUPOLA
POWER SWITCH
•REMOVE AND
REPLACE CUPOLA
POWER SWITCH
(TM-20-2-3.
PARA 36-21. 36-22)

CUPOLA INTERCONNECTING BOX

Para 3-2 (Sheet 11 of 25)


3-39
TM 9-2350-222-20-2-2-1

3-2. CAL .50 MACHINE GUN TROUBLESHOOTING (SHEET 12 OF 25)

02
DEFECTIVE
RESISTOR ASSEMBLY
•REMOVE AND
REPLACE RESISTOR
ASSEMBLY
(TM-20-2-3.
PARA 36-18. 36-19)

Para 3-2 (Sheet 12 of 25)


3-40
TM 9-2350-222-20-2-2-1

3-2. CAL .50 MACHINE GUN TROUBLESHOOTING (SHEET 13 OF 25)

22.02- 13.02
01 OH
CHECK CONTINUITY DEFECTIVE TURRET
BETWEEN HARNESS POWER AND
CONNECTOR III ( I ) SEARCHLIGHT RELAY
AT CUPOLA POWER BOX
SWITCH AND SOCKET
A. CIRCUIT 111. •REPLACE HARNESS
OF HARNESS CONNECTOR 1 I 1 ON
CONNECTOR ON JACK ON CUPOLA
TURRET POWER AND POWER SWITCH
SEARCHLIGHT RELAY •REMOVE AND
B0X REPLACE TURRET
POWER AND
•SET 'MASTER SEARCHLIGHT RELAY
BATTEPY' SWITCH BOX (TM-20-2-3.
TO OFF' PARA 9-2. 9-3)
•REMOVE HARNESS
CONNECTOR FROM
JACK (2) ON
TURRET POWER AND
SEARCHLIGHT RELAY CUPOLA ELECTRICAL POWER CONTROL CONNECTORS
BOX
•USING
MULTIMETER. CHECK
CONT INUI TY

03
DEFECTIVE TURRET
CONTROL WIRING
HARNESS
•NOTIFY SUPPORT
(yes) MAINTENANCE

13
04

TURRET POWER AND SEARCHLIGHT RELAY BOX

Para 3-2 (Sheet 13 of 25)


3-41
TM 9-2350-222-20-2-2-1

3-2. CAL .50 MACHINE GUN TROUBLESHOOTING (SHEET 14 OF 25)

io.oa•-
ot
MEASURE VOLTAGE
BETWEEN SOCKET OF
HARNESS CONNECTOR
I 1 1 ON SAFETY
SWITCH AND GROUND
NOTE
POSITIVE SOCKET
WILL HAVE WIRE
COMING FROM
CUPOLA RING.
YOU WILL HAVE TO
TRACE THE WIRE TO
DETERMINE
WHICH ONE IS
POS I T I VE
•SET 'MASTER CUPOLA INTERCONNECTING BOX
BATTERY' SWITCH
TO 'OFF'
•REPLACE HARNESS
CONNECTOR ( 1 ) ON
JACK ON CUPOLA
INTERCONNECTING
BOX ON
•REMOVE HOLO
MOMENTARILY JL 3 )
jS^*^/
HARNESS CONNECTOR
I 1 I FROM SAFETY
SWITCH (2) HOLO
MOMENTARILY
•SET 'MASTER CUPOLA ELECTRICAL
-0 ^ POWER CONTROL
BATTERY' SWITCH OFF
TO 'ON'
•SET CUPOLA POWER
SWITCH (3) TO
'ON'. THEN
RELEASE SAFETY SWITCH
•USING
MULTIMETER. CUPOLA ELECTRICAL
MEASURE DC POWER CONTROL
VOLTAGE

Para 3-2 (Sheet 14 of 25)


3-42
TM 9-2350-222-20-2-2-1

3-2. CAL .50 MACHINE GUN TROUBLESHOOTING (SHEET 15 OF 25)

I4 . 02-
0I
MEASURE VOLTAGE
BETWEEN SOCKET OF ON
HARNESS CONNECTOR s
I I I ON TRIGGER MOLD
MOMENTARILY
SWITCH AND GROUND
•SET 'MASTER
BATTERY' SWITCH LOS 6
MOMENTARILY
TO 'OFF' A CUFOLA ELECTRICAL
OFF
•REPLACE
HARNESS CONNECTOR
I I I ON SAFETY
SWITCH (I)
•REMOVE
HARNESS CONNECTOR
I I I FROM TRIGGER
SWITCH HARNESS CUPOLA ELECTRICAL
CONNECTOR (2) POWER CONTROL
•SET 'MASTER
BATTERY' SWITCH
TO 'ON'
•SET CUPOLA POWER
SWITCH (3) TO
'ON'
THEN RELEASE
•SET SAFETY
SWITCH TO 'ON' ELEVATING HANDLE
•USING 03
MULTIMETER.
MEASURE DC CHECK CONTINUITY
VOLTAGE BETWEEN SOCKET OF
HARNESS CONNECTOR
I t I ON SAFETY
SWITCH AND SOCKET
OF HARNESS
CONNECTOR II I ON
TRIGGER SWITCH
•SET 'MASTER
BATTERY' SWITCH
TO 'OFF'
•REMOVE HARNESS
CONNECTOR III
FROM SAFETY
SWITCH (1)
•USING
MULTIMETER.
CHECK CONTINUITY

SAFETY SWITCH

Para 3-2 (Sheet 15 of 25)


3-43
TM 9-2350-222-20-2-2-1

3-2. CAL .50 MACHINE GUN TROUBLESHOOTING (SHEET 16 OF 25)

IS. 02- 16.03


01 NOT! 05
CHECK CONTINUITY CONTINUED FROM
BETWEEN SOCKET OP A PRIOR COLUMN
HARNESS CONNECTOR
1 03 ON TRIGGER •REMOVE AND
SWITCH AND SOCKET REPLACE TRIGGER
OF HARNESS SWITCH
CONNECTOR 103 ON (TM-80-8-3.
MACHINE GUN PARA 36-73, 36-74)
SOLENOIO
•SET 'MASTER
BATTERY' SWITCH
TO 'OFF'
•REPLACE HARNESS
CONNECTOR 11 1 ON
TRIGGER SWITCH
HARNESS CONNECTOR
(1)
•REMOVE HARNESS
CONNECTORS 103 ASSEMBLY
FROM TRIGGER HANDLE
SWITCH HARNESS
CONNECTOR (2) ANO
MACHINE GUN
SOLENOID (3) CALIBER .50 MACHINE GUN
•USING
MULTIMETER. CHECK
CONTINUITY

04
DEFECTIVE ELECTRICAL
LEAD (10924601)
•NOTIFY SUPPORT
MAINTENANCE
(yi
5)

03
DEFECTIVE TRIGGER
SWITCH

ELEVATING HANDLE

Para 3-2 (Sheet 16 of 25)


3-44
TM 9-2350-222-20-2-2-1

3-2. CAL .50 MACHINE GUN TROUBLESHOOTING (SHEET 17 OF 26)

I9.02
0I

RESISTANCE
LESS THAN 2
OHMS 03
DEFECTIVE
ELECTRICAL LEAD
(10884168)
YES •NOTIFY SUPPORT
MAINTENANCE
02
DEFECTIVE SAFETY
SWITCH
•REMOVE AND
REPLACE SAFETY
SWITCH (TM-20-a-3,
PARA 36-27, 36-38)

Para 3-2 (ShMt 17 of 28)


3-45
TM 9-2350-222-20-2-2-1

3-2. CAL .50 MACHINE GUN TROUBLESHOOTING (SHEET 18 OF 25)

I*. 02
0I
n
CHECK CONTINUITY
BETWEEN SOCKET OF
HARNESS CONNECTOR
III ( I » AT SAFETY
SWITCH ANO PIN OF
QUICK DISCONNECT
HARNESS CONNECTOR
III (2) eurola
SLIMING SAFETY
TERMINAL SWITCH
•SET 'MASTER BOAftO
BATTERY' SWITCH
TO OFF'
•SEPARATE
HARNESS
CONNECTORS OF
QUICK DISCONNECT
•USING
MULTIMETER. CHECK
CONTINUITY QUICK DISCONNECT

Para 3-2 (Shatt 18 of 25)


3-46
TM 9-2350-222-20-2-2-1

3-2. CAL .50 MACHINE GUN TROUBLESHOOTING (SHEET 19 OF 25)

1B.02
01
n
CHECK CONTINUITY
BETWEEN SOCKET OF
HARNESS CONNECTOR
111 ( 1 ) AT QUICK CUPOLA
DISCONNECT AND SLIPRING
PIN B OF HARNESS TERMINAL SAFETY
CONNECTORS ON BOARD QUICK SWITCH
DISCONNECT
CUPOLA
INTERCONNECTING
BOX
•REMOVE HARNESS
CONNECTORS (2)
ANO (3) FROM
JACKS ON CUPOLA
INTERCONNECTING
B0X QUICK DISCONNECT
•USING
MULTIMETER. CHECK
CONTINUITY
WHILE ROTATING
CUPOLA (TM-10)
UNTIL READING IS
RECEIVED
OR UNTIL CUPOLA
HAS ROTATEO FULL
CIRCLE

02
RESISTAfJCE LESS
THAN 2 OtIMS FROM
BOTH CO*JNECTORS

CUPOLA INTERCONNECTING BOX

ON
OEFECTIVE CUPOLA
INTERCONNECTING
BOX
•REMOVE ANO
REPLACE CUPOLA
INTERCONNECTING
BOX CTM-20-8-3,
PARA 36-15. 36-16)

Para 3-2 (flhMt 19 of 25)


3-47
TM 9-2350-222-20-2-2-1

3-2. CAL .50 MACHINE GUN TROUBLESHOOTING (SHEET 20 OF 25)

19.03
01
n
RESISTANCE LESS
THAN 2 OHMS FROM
EITHER CONNECTOR

03 CUPOLA INTERCONNECTING BOX


DEFECTIVE RIGHT
(10911238-1) OR LEFT
(10911236-3) HAND
CONTACT BOARD
WIRING HARNESS
•REPLACE
CONNECTORS (1)
AND (2) ON
CUPOLA
INTERCONNECTING
BOX
•NOTIFY SUPPORT
MAINTENANCE

♦U.S.G. P. 0:1991 -543-050:40074

PIN: 046672-003
Para 3-2 (Sheet 20 of 25)
3-48 Change 3
TM 9-2350-222-20-2-2-1

3-2. CAL .50 MACHINE GUN TROUBLESHOOTING (SHEET 21 OF 25)

20.02-
01
CHECK CONTINUITY
BETWEEN SOCKET OF
QUICK DISCONNECT
HARNESS CONNECTOR
( 1 ) AND CONTACT 2
(2) OF TERMINAL
BOARD ON CUPOLA
SL I PR I NG CUPOLA
SLIPRING SAFETY
•REPLACE HARNESS TERMINAL QUICK SWITCH
BOARD DISCONNECT
CONNECTOR 111 (3)
ON SAFETY SWITCH
•ROTATE CUPOLA
(TM-IO) UNTIL
SLOT (4) BY AZIMUTH
LOCK
IS ALIGNED WITH
TERMINAL BOARD
•USING QUICK DISCONNECT
MULTIMETER. CHECK
CONTINUITY

<NO>
O4
DEFECTIVE WIRING
HARNESS (10873581)
•NOTIFY SUPPORT
MAINTENANCE

03
DEFECTIVE CUPOLA
TERMINAL BOARD
ANO PAO ASSEMBLY
•NOTIFY SUPPORT
MAINTENANCE

CUPOLA AZIMUTH LOCK

Para 3-2 (Sheet 21 off 25)


3-49
TM 9-2350-222-20-2-2-1

3-2. CAL .50 MACHINE GUN TROUBLESHOOTING (SHEET 22 OF 25)

09 . 02-
01
TURN ON GUNNER'S
DOME LIGHT
•PRESS PLUNGER
AND ROTATE KNOB
(1) CLOCKWISE
03
MEASURE VOLTAGE
BETWEEN HARNESS
CONNECTOR 47 ON
TURRET ELECTRICAL
SLIPRING ANO
GROUND
•SET 'MASTER
BATTERY' SWITCH
TO 'OFF'
•REMOVE SL I PR I NO DOME LIGHT AND DIMMER SWITCH
COVER
(TM-20-2-3 PARA 3-2)
AND OPEN BATTERY
ACCESS DOOR
•REMOVE HARNESS
0 CONNECTOR 47 FROM
JACK (2) ON
TURRET
ELECTRICAL
SL I PR I NG
•SET 'MASTER
BATTERY' SWITCH
TO 'ON'
•USING
MULTIMETER.
MEASURE DC
VOLTAGE

08
DEFECTIVE MASTER
BATTERY CIRCUIT
•SET 'MASTER
BATTERY' SWITCH
TO OFF'
•NOTIFY HULL
MAINTENANCE
•REPLACE HARNESS
CONNECTOR
1 1 I ON CUPOLA
POWER SWITCH

TURRET SLIPRING

Para 3-2 (Sheet 22 of 25)


3-50
TM 9-2350-222-20-2-2-1

3-2. CAL .50 MACHINE GUN TROUBLESHOOTING (SHEET 23 OF 25)

22. O4 >

MEASURE VOLTAGE
BETWEEN SOCKET A
OF HARNESS
CONNECTOR 100 ON
TURRET POWER AND
SEARCHLIGHT RELAY
BOX AND GROUND
•SET 'MASTER
BATTERY' SWITCH
TO 'OFF'
•REPLACE HARNESS
CONNECTOR ON
JACK ( 1 ) ON
TURRET ELECTRICAL
SL I PR I NG
•REMOVE
GUNNER'S FOOT
PLATFORM
•REMOVE
HARNESS
CONNECTOR.
CIRCUIT 100. FROM
JACK (2) ON
TURRET
POWER AND
SEARCHLIGHT RELAY
BOX
•SET 'MASTER
BATTERY' SWITCH
TO 'ON'
•USING
MULT I METER.
MEASURE
DC VOLTAGE

TURRET POWER AND SEARCHLIGHT RELAY BOX


02

Para 3-2 (Sheet 23 of 25)


3-51
TM 9-2350-222-20-2-2- 1

3-2. CAL .50 MACHINE GUN TROUBLESHOOTING (SHEET 24 OF 25)

23 . OS »
01
CHECK CONTINUITY
BETWEEN HARNESS
CONNECTOR 111 ( 1 )
AT CUPOLA POWER
SWITCH ANO SOCKET
A, CIRCUIT 111,
OF HARNESS
CONNECTOR ON
TURRET POWER AND
SEARCHLIGHT RELAY
BOX
•SET -MASTER
BATTERY' SWITCH
TO 'OFF'
•REPLACE HARNESS
CONNECTOR 100 ON
JACK (2) ON TURRET POWER AND SEARCHLIGHT RELAY BOX
TURRET POWER ANO
SEARCHLIGHT
RELAY BOX
•REMOVE HARNESS
CONNECTOR.
CIRCUIT 111 FROM
JACK (3) ON
TURRET POWER ANO
SEARCHLIGHT RELAY DEFECTIVE TURRET
BOX TURRET CONTROL
WIRING HARNESS
•USINO
MULTIMETER, CHECK •NOTIFY SUPPORT
CONTINUITY MAINTENANCE

01

'RESISTANCE
LESS THAN 8
OHMS CUPOLA ELECTRICAL POWER CONTROL CONNECTORS

OM
OEFECTIVE TURRET
POWER AND
SEARCHLIGHT RELAY
BOX
•REPLACE HARNESS
CONNECTOR 111 ( I )
ON CUPOLA POWER
SWITCH
•REMOVE AND
REPLACE TURRET
POWER AND
SEARCHLIGHT RELAY
BOX (TM-20-2-3.
PARA 9-2, 9-3)

Para 3-2 (Shett 24 of 25)


3-52
TM 9-2350-222-20-2-2-1

3-2. CAL .50 MACHINE GUN TROUBLESHOOTING (SHEET 25 OF 25)

23.02-
01
CHECK CONTINUITY
BETWEEN HARNESS
CONNECTOR 100 ON
TURRET ELECTRICAL
SLIPRING AND
SOCKET A OF
HARNESS CONNECTOR
100 ON JACK ( 1 )
ON TURRET POWER
AND SEARCHLIGHT
RELAY BOX
•SET 'MASTER
BATTERY' SWITCH
TO 'OFF'
•REMOVE HARNESS
CONNECTOR 100
FROM JACK (2) ON
TURRET ELECTRICAL
SLIPRING
•USING
MULTIMETER. CHECK
CONTINUITY

TURRET SLIPRING

OH
DEFECTIVE SLIPRING TO
TURRET POWER RELAY
BOX WIRING HARNESS
•NOTIFY SUPPORT
MAINTENANCE

03
DEFECTIVE TURRET
ELECTRICAL
SL I PR I NG
•CONNECT HARNESS
CONNECTOR 100 TO
. JACK (1) ON TURRET
POWER AND SEARCHLIGHT
RELAY BOX
•REMOVE AND REPLACE
TURRET ELECTRICAL
SLIPRING
(TM-20-2-3. PARA
3-7, 3-81
TURRET POWER AND SEARCHLIGHT RELAY BOX

Para 3-2 (Sheet 25 of 25)


3-53
TM 9-2350-222-20-2-2-1

3-3. MAIN GUN TROUBLESHOOTING (SHEET 1 OF 56)

SYMPTOM: ( 8) Main gun fails to fire with gunner's trigger


( 9) Main gun fails to fire with commander's trigger
( 10) Main gun fails to fire with trigger on Manual Elevation Hand Pump
(11) Main gun fails to fire with any trigger
(12) Firing pulse is loinger than 0.5 seconds

TEST EQUIPMENT: Multimeter

Firing circuit tester

PERSONNEL: Two
FOLDOUT CALLOUT
UNIT LOCATION: Turret Gun Firing Relay Box I 22
Master Control Panel 4 4
Gunner's Control Box 1 2
Gunner's Control Handle 1 19
Loader's Safety Switch 3 6
Manual Elevation Hand Pump 1 13
Commander's Control Handle 2 12
Blasting Machine l IS
Safety Relay Switch I t2
Gunner's Dome Light 1 I
Turret Power and Searchlight I 9
Relay Box
Turret Electrical Slipring 3 5
Breech Ring 3 4
Gun Quick Disconnect l 20
REFERENCES: (1) TM 9-2350-222-20-2-3 for removal and replacement of components
(2) ETM 643-09 1-9400R/JPG for procedures to:
Use multimeter
Disconnect electrical connectors
(3) TM 9-2350-222-10 for procedures to:
Remove ammunition
Traverse turret

EQUIPMENT CONDITION: Vehicle parked, power off.

Para 3-3 (ShMt 1 of 56)


3-54
TM 9-2350-222 20-2 2 1

3-3. MAIN GUN FIRING TROUBLESHOOTING (SHEET 2 OF IS)

0I
I WARNING I

TO PREVENT INJURY
TO PERSONNEL.
REMOVE ALL LIVE
AMMUNITION FROM
WEAPONS BEFORE
START OF
TROUBLESHOOTING
(TM-10)

I 02
CAUTION I

TO PREVENT
EQUIPMENT DAMAGE.
TURN OFF POWER
BEFORE REMOVING
COVERS OR HARNESS
CONNECTORS AND
BEFORE MEASURING
CONTINUITY OR
RESISTANCE. AFTER
MEASUREMENT. TURN
POWER BACK ON

I 03
MOT! 1

FOR USE OF
MULTIMETER TO
MEASURE VOLTAGE.
CONTINUITY. OR
RESISTANCE. REFER
TO JPG

SYMPTOM IS.
FIRING CIRCUIT
TESTER BUZZES
LONGER THAN 0.5
SECONOS WHEN
TRIGGER IS
PRESSED

BOX
•REMOVE ANO
REPLACE TURRET
GUN FIRING RELAY
BOX (TM-20-2-3,
PARA 2-10. 2-11)

Fan 34 (Shwt 2 of BO
3-55
TM 9-2350-222-20-2-2-1

3-3. MAIN QUN FIRING TROUBLESHOOTING (SHEET 3 OF 56)

oa. o:3 *
0I
•ON MASTER
CONTROL PANEL.
SET 'MASTER
BATTERY' SWITCH
(IJ TO 'ON'

OS
OEFECTIVE BATTERY
CIRCUIT
•NOTIFY HULL
MAINTENANCE
GUNNER'S CONTROL BOX

03
•ON GUNNER'S
CONTROL BOX. SET
'MAIN GUN' SWITCH
(3) TO 'ON'

MASTER CONTROL PANEL

Fwa 3-3 (Sheet 3 of 66)


3-56
TM 9-2350-222 20 2-2-1

3-3. MAIN GUN FIRING TROUBLESHOOTING (SHEET 4 OF 56)

03.04
01
n
INSTALL FIRING
CIRCUIT TESTER
•GRASP BREECH
OPERATING HANDLE
(1) WITH RIGHT
HAND. PRESS
PLUNGER (2). PULL
HANDLE (1)
STRAIGHT OUT AND
SWING DOWNWARD
UNTIL BREECHBLOCK
IS FULLY OPEN
•RELEASE PLUNGER BREECHLOCK RELEASE LEVER AND
(2). SWING HANDLE BREECH OPERATING HANDLE
(1) UPWARD AND
PUSH FORWARD
UNTIL IT LATCHES
•PUT FIRING
CIRCUIT TESTER
(3) IN BREECH
CHAMBER (TM-10)

02
WARNING FIRING CIRCUIT TESTER
BE SURE THAT
BREECH OPERATING
HANDLE IS LATCHED EARLY
BEFORE CLOSING MODEL
BREECH. IF NOT
LATCHED, HANDLE
WILL SPRING UP HARNESS
VIOLENTLY WHEN CONNECTORS
BREECH IS CLOSED. 1 13B, 1 13C,
AND 113G

03
•PULL BREECHBLOCK
RELEASE LEVER (4)
UPWARD TO CLOSE
BREECH
•SET LOADER S
SAFETY SWITCH (5)
TO FIRE'
LOADER'S SAFETY
SWITCH LOADER'S SAFETY
CONNECTORS SWITCH
y 113B, 113C. LOADER'S SAFETY
AND 1 13G SWITCH

Para 3-3 (Sheet 4 of 56)


Change 1 3-57
TM 9-2350-222-20-2 2 1

3-3. MAIN GUN FIRING TROUBLESHOOTING (SHEET 5 OF 56)

04.03
01
NOTE
FIRING CIRCUIT IS
NOT OPERATING
NORMALLY
IF FIRING CIRCUIT
TESTER BUZZES
LONGER
THAN 0.5 SECONDS
WITH TRIGGER
PRESSED. IF YOU
SEE THIS PROBLEM
WHILE CHECKING
TRIGGER
CIRCUITS IN
FOLLOWING STEPS,
IGNORE IT AND GO GUNNER'S CONTROL ASSEMBLY
ON UNTIL YOU HAVE
FINISHED THIS
PRECEDURE.
THEN REPEAT THIS
PROCEDURE.
THEN REPEAT THIS
PROCEDURE USING
THE FOLLOWING
SYMPTOM, FIRING
CIRCUIT TESTER
BUZZES LONGER
THAN 0.5 SECONDS
WHEN TRIGGER IS
PRESSED.

04
02
PRESS G UNNER'S PRESS GUNNER'S
LEFT TRI GGER(1) RIGHT TRIGGER (2)

Para 3-3 (Sheet 5 of 56)


3-58
TM 9-2350-222-20-2-2-1

3-3. MAIN GUN FIRING TROUBLESHOOTING (SHEET 6 of 56)

05.05
01

PRESS TRIGGER (1)


ON ELEVATION PUMP
HANDLE

COMMANDER'S CONTROL HANDLE

Para 3-3 (Sheet 6 of 56)


Change 1 3-59
TM 9-2350-222-20-2 2-1

3-3. MAIN GUN FIRING TROUBLESHOOTING (SHEET 7 OF 56)


06.04
01
n
DEFECTIVE
AMMUNITION EARLY
MODEL
•SET LOADER S
SAFETY SWITCH (1)
TO SAFE'
•SET MASTER
BATTERY' SWITCH
TO OFF'
*ON GUNNER S
CONTROL BOX, SET
MAIN GUN' SWITCH LOADER'S SAFETY SWITCH
(2) TO OFF'
•GRASP BREECH
OPERATING HANDLE
(3) WITH RIGHT LOADER'S SAFETY SWITCH S® ®0
HAND. PRESS
PLUNGER (4). PULL LATE MODEL MAIN MACHINE
HANDLE (3) GUN ON GUN
STRAIGHT OUT AND
SWING
DOWNWARD UNTIL
BREECHBLOCK IS
FULLY OPEN
ELEV/TRAV POWER
•RELEASE PLUNGER ON
(4). SWING HANDLE
(3) UPWARD AND
PUSH
FORWARD UNTIL IT FIRING CIRCUIT TESTER
LATCHES GUNNER'S CONTROL BOX
•REMOVE FIRING
CIRCUIT TESTER
(5) FROM BREECH

02
WARNING
BE SURE THAT
BREECH OPERATING
HANDLE IS LATCHED
BEFORE CLOSING
BREECH. IF NOT
LATCHED, HANDLE 07.02
WILL SPRING UP
VIOLENTLY WHEN
•PULL
BREECH IS CLOSED.
BREECHBLOCK
RELEASE LEVER (6)
UPWARD TO CLOSE
BREECH
y
03
BREECHLOCK RELEASE LEVER AND
BREECH OPERATING HANDLE

Para 3-3 (Sheet 7 of 56)


3-60 Change J_ . ...
TM 9-2350-222-20-2-2-1

3-3. MAIN GUN FIRING TROUBLESHOOTING (SHEET 8 OF 56)

06.03
01
PRESS GUNNER'S
RIGHT TRIGGER (1)

02

GUNNER'S CONTROL ASSEMBLY

05.05
03
ADJUST GUNNER'S
TRIGGER
•SET MASTER
BATTERY' SWITCH
TO 'OFF'
•PERFORM TRIGGER
SWITCH
ADJUSTMENT
(TM-20-2-3, PARA
37-24)
ON THE TIRGGER
WHICH DID NOT
FIRE
•SET MASTER
BATTERY' SWITCH
TO ON'
•PRESS TIRGGER
WHICH WAS
ADJUSTED

/ 9.01

Para 3-3 (Sheet 8 of 56)


3-61
TM 9-2350-222-20-2-2-1

3-3. MAIN GUN FIRING TROUBLESHOOTING (SHEET 9 OF 56)

EARLY
MODEL
08.04
01
n
FAULT CORRECTED
•SET LOADER S
SAFETY SWITCH (1)
TO SAFE'
•SET MASTER
BATTERY' SWITCH
LOADER S SAFETY SWITCH
TO 'OFF'
•ON GUNNER'S
CONTROL BOX, SET
MAIN GUN' SWITCH
(2) TO OFF'
LOADER'S SAFETY SWITCH MAIN MACHINE
•GRASP BREECH GUN ON GUN
OPERATING HANDLE LATE MODEL
(3) WITH RIGHT
HAND. PRESS
PLUNGER (4). PULL
HANDLE (3)
STRAIGHT OUT AND 8 ELEV/THAV
• POWER0
SWING
DOWNWARD UNTIL
THE BREECHBLOCK
IS FULLY OPEN
•RELEASE PLUNGER
GUNNER'S CONTROL BOX
(4). SWING HANDLE
(3) UPWARD AND
PUSH FORWARD FIRING CIRCUIT TESTER
UNTIL IT LATCHES
•REMOVE FIRING
CIRCUIT TESTER
(5) FROM BREECH

02
WARNING
BE SURE THAT
BREECH OPERATING
HANDLE IS LATCHED
BEFORE CLOSING
BREECH. IF NOT
LATCHED. HANDLE •PULL
WILL SPRING UP BREECHBLOCK
VIOLENTLY WHEN RELEASE LEVER (6)
BREECH IS CLOSED. UPWARD TO CLOSE
BREECH

BREECHLOCK RELEASE LEVER AND


BREECH OPERATING HANDLE

Para 3-3 (Sheet 9 of 56)


3-62 Change 1
TM 9-2350-222-20-2-2-1

3-3. MAIN GUN FIRING TROUBLESHOOTING (SHEET 10 OF 56)

08.04
01 EARLY
n MODEL
REMOVE FIRING
CIRCUIT TESTER
•SET LOADER'S
SAFETY SWITCH (1)
TO SAFE'
•SET MASTER LOADER'S SAFETY SWITCH
BATTERY' SWITCH
TO OFF'
•ON GUNNER'S
CONTROL BOX, SET
MAIN GUN' SWITCH 0
8
(2) TO OFF'
LOADER'S SAFETY SWITCH § m
MAIN MACHINE
•GRASP BREECH LATE MODEL GUN ON GUN
OPERATING HANDLE
(3) WITH RIGHT OFF
HAND. PRESS
PLUNGER (4). PULL
HANDLE (3)
STRAIGHT OUT AND ElEV/TRAV POWER
SWING DOWNWARD ON
UNTIL BREECHBLOCK
IS FULLY OPEN
•RELEASE PLUNGER FIRING CIRCUIT TESTER
(4). GUNNER'S CONTROL BOX
SWING HANDLE (3)
UPWARD AND PUSH
FORWARD UNTIL IT
LATCHES 03
•REMOVE FIRING •PULL
CIRCUIT TESTER BREECHBLOCK
FROM BREECH (5) RELEASE LEVER (6)
UPWARD TO CLOSE
BREECH
02
WARNING
BE SURE THAT 04
BREECH OPERATING
HANDLE IS LATCHED DEFECTIVE
BEFORE CLOSING GUNNER'S CONTROL
BREECH. IF NOT ASSEMBLY
LATCHED. HANDLE
WILL SPRING UP •REMOVE AND
VIOLENTLY WHEN REPLACE GUNNER S
BREECH IS CLOSED. CONTROL
ASSEMBLY
(TM-20-2-3, BREECHLOCK RELEASE LEVER AND
PARA 37-18, 37-19) BREECH OPERATING HANDLE

Para 3-3 (Sheet 10 of 56)


Change 1 3-63
TM 9-2350-222-20-2-2-1

3-3. MAIN GUN FIRING TROUBLESHOOTING (SHEET 11 OF 56)

EARLY
MODEL
06.02
01
n
REMOVE FIRING
CIRCUIT TESTER
•SET LOADER S
SAFETY SWITCH (1)
TO SAFE'
LOADER'S SAFETY SWITCH
•SET 'MASTER
BATTERY' SWITCH
TO OFF"
•ON GUNNER'S
CONTROL BOX, SET
MAIN GUN' SWITCH LOADER'S SAFETY SWITCH
(2) TO 'OFF' LATE MODEL
•GRASP BREECH
OPERATING HANDLE
(3) WITH RIGHT
HAND. PRESS
PLUNGER (4). PULL
HANDLE (3)
STRAIGHT OUT AND
SWING
DOWNWARD UNTIL
THE BREECHBLOCK
IS FULLY OPEN
•RELEASE PLUNGER FIRING CIRCUIT TESTER GUNNER'S CONTROL BOX
(4). SWING HANDLE
(3) UPWARD AND
PUSH
FORWARD UNTIL IT
LATCHES
•REMOVE FIRING
CIRCUIT TESTER
(5) FROM BREECH

02
WARNING
BE SURE THAT
BREECH OPERATING
HANDLE IS LATCHED
BEFORE CLOSING
BREECH. IF NOT •PULL
LATCHED. HANDLE BREECHBLOCK
WILL SPRING UP RELEASE LEVER (6)
VIOLENTLY WHEN UPWARD TO CLOSE
BREECH IS CLOSED. BREECH

BREECHLOCK RELEASE LEVER AND


BREECH OPERATING HANDLE

Para 3-3 (Sheet 1 1 of 56)


3-64 Change 1
TM 9-2350-222-20-2-2-1

ML MAIN GUN FIRING TROUBLESHOOTING (SHEET 12 OF 56)

I I .0
0I
CHECK CONTINUITY
BETWEEN ELEVATION
PUMP HANDLE
TRIGGER
CONNECTORS
•REMOVE ELEVATION
PUMP HANOLE
TRIGGER
CONNECTORS ( I )
FROM
OUNNCR'S CONTROL
ASSEMBLY CONNECTORS
(2)
•USING
MULTIMETER. CHECK
CONTINUITY WHILE
PRESSING TRIGGER
(3) ON
ELEVATION PUMP
HANOLE

GUNNER'S CONTROL ASSEMBLY

<NO>) >
Oh
DEFECTIVE
ELEVATION TRIGOER

NOTIFY SUPPORT
MAINTENANCE

03
DEFECTIVE
GUNNER'S CONTROL
ASSEMBLY
WIRING HARNESS
•NOTIFY SUPPORT
MAINTENANCE

MANUAL ELEVATION PUMP HANDLE

Para 3-3 (Sheet 12 of 66)


3-65
TM 9-2350-222-20-2-2-1

3-3. MAIN GUN FIRING TROUBLESHOOTING (SHEET 13 OF 56)

06.04-
0I
CHECK CONTINUITY
BETWEEN SOCKETS G
AND E OF HARNESS
CONNECTOR AT
COMMANDER ' S
CONTROL HANDLE
•SET 'MASTER
BATTERY' SWITCH
TO 'OFF'
•REMOVE HARNESS
CONNECTOR FROM
JACK ( I ) ON
COMMANDER ' S
CONTROL HANDLE
•USING
MULTIMETER. CHECK
CONTINUITY COMMANDER'S CONTROL HANDLE

CHECK CONTINUITY
BETWEEN SOCKETS B
AND C OF HARNESS GUNNER'S CONTROL ASSEMBLY
CONNECTOR AT
COMMANDER'S
CONTROL HANDLE
•USING
MULTIMETER. CHECK
CONTINUITY WHILE
PRESSING EITHER
GUNNER'S TRIGGER
(2)

m.oi

Para 3-3 (Sheet 13 of 56)


3-66
TM 9-2350-222-20-2-2-1

MAIN GUN FIRING TROUBLESHOOTING (SHEET 14 OF 56)


3-3.

13.04
01
n
ADJUST
COMMANDER'S
TRIGGER
•PERFORM TRIGGER
SWITCH
ADJSUTMENT
(TM-20-2-3, PARA
38-13)
•SET 'MASTER COMMANDER'S CONTROL HANDLE
BATTERY' SWITCH
TO ON'
•PRESS
COMMANDER'S
TRIGGER (1) AND
PALM SWITCHES (2)

GUNNER'S CONTROL BOX

EARLY
MODEL
HARNESS
CONNECTORS
113B, 113C,
AND 1 13G
OA
•SET LOADER S
SAFETY SWITCH (3)
TO SAFE'
•SET MASTER
BATTERY' SWITCH
TO 'OFF'
•ON GUNNER'S
CONTROL BOX. SET
'MAIN GUN' SWITCH
(4) TO OFF' LOADER'S SAFETY
SWITCH CONNECTORS
1 13B, 1 13C, AND 1 13G
LOADER'S SAFETY SWITCH
y
LOADER'S SAFETY SWITCH
LATE MODEL
Para 3-3 (Sheet 14 of 56)
Change 1 3-67
TM 9-2350 222-20-2 2 1

3-3. MAIN GUN FIRING TROUBLESHOOTING (SHEET 15 OF 56)

14.04
01
n
REMOVE FIRING
CIRCUIT TESTER
•GRASP BREECH
OPERATING HANDLE
(1) WITH RIGHT
HAND. PRESS
PLUNGER (2). PULL
HANDLE (1)
STRAIGHT OUT AND
SWING
DOWNWARD UNTIL
THE BREECHBLOCK
IS FULLY OPEN
•RELEASE PLUNGER
(2). SWING HANDLE BREECHLOCK RELEASE LEVER AND
(1) UPWARD AND BREECH OPERATING HANDLE
PUSH
FORWARD UNTIL IT
LATCHES

•REMOVE FIRING
CIRCUIT TESTER
(3) FROM BREECH

02
WARNING .
BE SURE THAT
BREECH OPERATING
HANDLE IS LATCHED
BEFORE CLOSING
BREECH. IF NOT
LATCHED. HANDLE
WILL SPRING UP FIRING CIRCUIT TESTER
VIOLENTLY WHEN
BREECH IS CLOSED.

03
'PULL BREECHBLOCK
RELEASE LEVER (6)
UPWARD TO CLOSE
BREECH

Para 3-3 (Sheet 1 5 of 56)


3-68 Change 1
TM 9-2350-222-20-2-2-1

MAIN GUN FIRING TROUBLESHOOTING (SHEET 16 OF 56)


3-3.
EARLY
MODEL

14.02
01

REMOVE FIRING
CIRCUIT TESTER
•SET LOADER'S LOADER'S SAFETY SWITCH
SAFETY SWITCH (1)
TO SAFE"
•SET "MASTER
0
BATTERY' SWITCH
TO OFF' MAIN MACHINE
f #
GUN ON GUN
•ON GUNNER'S
CONTROL BOX, SET LOADER'S SAFETY SWITCH
MAIN GUN' SWITCH OFF
LATE MODEL
(2) e 0
TO OFF'
•GRASP BREECH ELEV/TRAV POWER
ON
OPERATING HANDLE
(3)
WITH RIGHT HAND. 02 0
PRESS PLUNGER WARNING
(4). PULL HANDLE BE SURE THAT
(3) BREECH OPERATING GUNNER'S CONTROL BOX
STRAIGHT OUT AND HANDLE IS LATCHED
SWING DOWNWARD BEFORE CLOSING
UNTIL BREECHBLOCK BREECH. IF NOT
IS COMPLETELY LATCHED. HANDLE
OPEN WILL SPRING UP
VIOLENTLY WHEN
•RELEASE PLUNGER BREECH IS CLOSED.
(4). SWING
HANDLE (3) UPWARD
AND PUSH FORWARD 03
UNTIL IT LATCHES FIRING CIRCUIT TESTER
•PULL
•REMOVE FIRING BREECHBLOCK
CIRCUIT TESTER RELEASE LEVER (6)
(5) FROM BREECH UPWARD TO CLOSE
BREECH

04
DEFECTIVE
COMMANDER'S
CONTROL HANDLE
•REMOVE AND
REPLACE
COMMANDER'S
CONTROL HANDLE
(TM-20-2-3.
PARA 38-2. 38-3) BREECHLOCK RELEASE LEVER ANI
BREECH OPERATING HANDLE

Para 3-3 (Sheet 1 6 of i


Change 1 3-
TM 9-2350-222-20-2 2 1

33. MAIN GUN FIRING TROUBLESHOOTING (SHEET 17 OF 56)

EARLY
13.02 MODEL
01
n
REMOVE FIRING
CIRCUIT TESTER
•SET LOADER'S
SAFETY SWITCH (1)
TO SAFE•
•ON GUNNER'S LOADER'S SAFETY SWITCH
CONTROL BOX, SET
MAIN GUN' SWITCH
(2)
TO 'OFF'
•GRASP BREECH
LOADER'S SAFETY SWITCH
OPERATING HANDLE
(3) WITH LATE MODEL
RIGHT HAND. PRESS
PLUNGER (4). PULL MAIN MACHINE
HANDLE (3)
STRAIGHT OUT AND
SWING DOWNWARD
UNTIL
BREECHBLOCK IS
COMPLETELY OPEN

•RELEASE PLUNGER
(4).
SWING HANDLE (3)
UPWARD AND PUSH
FORWARD UNTIL IT
LATCHES
GUNNER'S CONTROL BOX
•REMOVE FIRING BREECHLOCK RELEASE LEVER AND
CIRCUIT TESTER BREECH OPERATING HANDLE
(5) FROM BREECH

03
02 •PULL
WARNING
BE SURE THAT BREECHBLOCK
BREECH OPERATING RELEASE LEVER (6)
HANDLE IS LATCHED UPWARD TO CLOSE
BEFORE CLOSING BREECH
BREECH. IF NOT
LATCHED. HANDLE
WILL SPRING UP
VIOLENTLY WHEN FIRING CIRCUIT TESTER
BREECH IS CLOSED.
04
DEFECTIVE WIRING
HARNESS
•NOTIFY SUPPORT
MAINTENANCE

Para 3-3 (Sheet 17 of 56)


3-70 Change 1
TM 9-2350-222-20-2-2-1

3-3. MAIN GUN FIRING TROUBLESHOOTING (SHEET 18 OF 56)

EARLY
MODEL
13.04
01

REMOVE FIRING
CIRCUIT TESTER
•SET LOADER S
SAFETY SWITCH (1)
TO SAFE'
LOADER'S SAFETY SWITCH
"ON GUNNER'S
CONTROL BOX, SET
MAIN GUN' SWITCH
(2)
TO 'OFF'
•GRASP BREECH LOADER S SAFETY SWITCH
OPERATING HANDLE LATE MODEL MAIN MACHINE
GUN ON ON
(3) WITH
RIGHT HAND. PRESS
PLUNGER (4). PULL
HANDLE (3)
STRAIGHT OUT AND
SWING DOWNWARD
UNTIL ELEV/TRM POWER
BREECHBLOCK IS ON
COMPLETELY OPEN
•RELEASE PLUNGER FIRING CIRCUIT TESTER <2>
(4)
SWING HANDLE (3) GUNNER'S CONTROL BOX
UPWARD AND PUSH
FORWARD UNTIL IT
LATCHES 03

•REMOVE FIRING •PULL


CIRCUIT TESTER BREECHBLOCK
(5) FROM BREECH RELEASE LEVER (6)
UPWARD TO CLOSE
BREECH
02
WARNING
BE SURE THAT
BREECH OPERATING 04
HANDLE IS LATCHED
BEFORE CLOSING TURRET CONTROL
BREECH. IF NOT WIRING HARNESS IS
LATCHED. HANDLE DEFECTIVE
WILL SPRING UP BETWEEN
VIOLENTLY WHEN SOCKET C AT
BREECH IS CLOSED. COMMANDER'S
CONTROL HANDLE
AND SOCKET G AT
GUNNER'S CONTROL
BOX
•NOTIFY SUPPORT BREECHLOCK RELEASE LEVER AND
MAINTENANCE BREECH OPERATING HANDLE

Para 3-3 (Sheet 18 of 56)


Change 1 3-71
TM 9-2350-222-20-2 2-1

3-3. MAIN GUN FIRING TROUBLESHOOTING (SHEET 19 OF 56)

PRESS
COMMANDER'S
TRIGGER (2) AND
PALM (3) SWITCHES

Para 3-3 (Sheet 19 of 56)


3-72 Change 1
TM 9-2350-222-20-2-2-1

3-3. MAIN GUN FIRING TROUBLESHOOTING (SHEET 20 OF 56)

EARLY
MODEL
19.02—^|
01

REMOVE FIRING
CIRCUIT TESTER
•SET LOADER'S
SAFETY SWITCH (1)
TO SAFE'
•SET MASTER LOADER'S SAFETY SWITCH
BATTERY' SWITCH
TO OFF'
•ON GUNNER'S
CONTROL BOX. SET
"MAIN GUN' SWITCH LOADER'S SAFETY SWITCH s 0
(2) TO OFF' § m
LATE MODEL MAIN MACHINE
GUN ON GUN
'GRASP BREECH
OPERATING HANDLE
(3) WITH RIGHT
HAND. PRESS
PLUNGER (4). PULL
HANDLE (3)
STRAIGHT OUT AND EUV/TRAV POWER
SWING DOWNWARD ON
UNTIL BREECHBLOCK
IS FULLY OPEN
•RELEASE PLUNGER
(4). SWING HANDLE FIRING CIRCUIT TESTER GUNNER'S CONTROL BOX
(3) UPWARD AND
PUSH FORWARD
UNTIL IT LATCHES
•REMOVE FIRING
03
CIRCUIT TESTER
(5) FROM BREECH •PU LL
BREECH BLOCK
RELEASE LEVER (6)
UPWARD "ro CLOSE
02 BRE ECH
WARNING
BE SURE THAT
BREECH OPERATING
HANDLE IS LATCHED 04
BEFORE CLOSING
BREECH. IF NOT DEFECTIVE
LATCHED. HANDLE GUNNER'S CONTROL
WILL SPRING UP ASSEMBLY
VIOLENTLY WHEN
BREECH IS CLOSED. •REMOVE AND
REPLACE GUNNER'S
CONTROL
ASSEMBLY BREECHLOCK RELEASE LEVER AND
(TM-20-2-3, BREECH OPERATING HANDLE
PARA 37-18, 37-19)

Para 3-3 (Sheet 20 of 56)


Change 1 3-73
TM 9-2350-222-20-2-2-1

3-3. MAIN GUN FIRING TROUBLESHOOTING (SHEET 21 OF 56)

19.04— EARLY
01 MODEL

REMOVE FIRING
CIRCUIT TESTER
•SET LOADER'S
SAFETY SWITCH (1)
TO SAFE'
•SET 'MASTER LOADER'S SAFETY SWITCH
BATTERY' SWITCH
TO OFF'
•ON GUNNER'S
CONTROL BOX, SET
MAIN GUN' SWITCH 8® #0
(2) TO OFF' LOADER'S SAFETY SWITCH
LATE MODEL MAIN MACHINE
•GRASP BREECH GUN ON GUN
OPERATING HANDLE
(3) WITH RIGHT OFF
HAND. PRESS
PLUNGER (4). PULL 0
HANDLE (5)
STRAIGHT OUT AND ELEV/TRAV POWER
SWING DOWNWARD ON
UNTIL THE
BREECHBLOCK IS
FULLY OPEN
•RELEASE PLUNGER
(4). SWING HANDLE GUNNER'S CONTROL BOX
(3) UPWARD AND
PUSH FORWARD
UNTIL IT LATCHES
•REMOVE FIRING
CIRCUIT TESTER
(5) FROM BREECH BREECHLOCK RELEASE LEVER AND
BREECH OPERATING HANDLE

02
WARNING 03
BE SURE THAT
BREECH OPERATING •PULL
HANDLE IS LATCHED BREECHBLOCK
BEFORE CLOSING RELEASE LEVER (6)
BREECH. IF NOT UPWARD TO CLOSE FIRING CIRCUIT TESTER
LATCHED. HANDLE BREECH
WILL SPRING UP
VIOLENTLY WHEN
BREECH IS CLOSED. y
22.01

Para 3-3 (Sheet 21 of 56)


3-74 Change 1
TM 9-2350-222-20-2-2-1

3-3. MAIN GUN FIRING TROUBLESHOOTING (SHEET 22 OF 56)

2I .03-
0I
MEASURE DC
VOLTAGE BETWEEN
SOCKET A OF
HARNESS PLUG AT
GUNNER'S CONTROL
ASSEMBLY AND GROUND
•REMOVE HARNESS
CONNECTOR FROM
JACK ( I ) ON
GUNNER'S CONTROL
ASSEMBLY
•SET 'MASTER
BATTERY' SWITCH
TO 'ON'
•USING
MULTIMETER,
MEASURE DC
VOLTAGE

GUNNER'S CONTROL ASSEMBLY

23.0I

Para 3-3 (Sheet 22 of 56)


3-75
TM 9-2350-222-20-2-2-1

3-3. MAIN GUN FIRING TROUBLESHOOTING (SHEET 23 OF 56)

22.02-
01
MEASURE DC
VOLTAGE BETWEEN
SOCKET B OF
HARNESS CONNECTOR
AT GUNNER'S
CONTROL ASSEMBLY
AND TURRET GROUND
•USING
MULTIMETER.
MEASURE OC
VOLTAGE WHILE
PRESSING
COMMANDER ' S
TRIGGER (1) AND
PALM (2) SWITCHES

COMMANDER'S CONTROL HANDLE

OH
TURRET CONTROL
WIRING HARNESS
DEFECTIVE
BETWEEN SOCKET B
AT GUNNER'S
(yes) CONTROL ASSEMBLY
AND SOCKET G AT
GUNNER'S CONTROL
03 BOX
DEFECTIVE •SET 'MASTER
GUNNER'S CONTROL BATTERY' SWITCH
ASSEMBLY TO 'OFF'
•SET 'MASTER •NOTIFY SUPPORT
BATTERY' SWITCH MAINTENANCE
TO 'OFF'
•REMOVE AND
REPLACE GUNNER'S
CONTROL ASSEMBLY
(TM-20-2-3 PARA
37-18, 37-191 "

Para 3-3 (Sheet 23 of 56)


3-76
TM 9-2350-222-20-2-2-1

3-3. MAIN GUN FIRING TROUBLESHOOTING (SHEET 24 OF 56)

22. 05-
0I
CHECK CONTINUITY
BETWEEN SOCKET A
OF HARNESS
CONNECTOR AT
GUNNER'S CONTROL
ASSEMBLY ANO SOCKET
B OF HARNESS
CONNECTOR AT
COMMANDER'S
CONTROL HANDLE
•SET 'MASTER
BATTERY' SWITCH
TO 'OFF'
•REMOVE
HARNESS CONNECTOR
FROM JACK ( I ) ON
COMMANDER'S
CONTROL
HANDLE
•USING
MULTIMETER. CHECK
CONTINUITY COMMANDER'S CONTROL HANDLE

04
DEFECTIVE TURRET
CONTROL WIRING
HARNESS
•NOTIFY SUPPORT
(yes) MAINTENANCE

03
DEFECTIVE
COMMANDER 'S
CONTROL HANDLE
ASSEMBLY
•REMOVE ANO
REPLACE
COMMANDER ' S
CONTROL HANDLE
(TM-20-2-3,
PARA 38-2 . 38-31

GUNNER'S CONTROL ASSEMBLY

Para 3-3 (Shttt 24 of 56)


3-77
TM 9-2350-222-20-2-2-1

3-3. MAIN GUN FIRING TROUBLESHOOTING (SHEET 25 OF 56)


19. 04 *
0I
'PRESS AND HOLD
COMMANDER'S PALM
SWI TCH ( I )
•PRESS
COMMANDER'S
TRIGGER SWITCH
(2)

02
RELAYS CLICK
INSIDE TURRET GUN
FIRING RELAY BOX
(3) WHEN TRIGGER
(2) IS PRESSED

COMMANDER'S CONTROL HANDLE

TURRET GUN FIRING RELAY BOX

•RELEASE
COMMANDER'S PALM
SWITCH (1)
•QUICKLY ROTATE
BLASTING MACHINE
HANDLE (m
CLOCKWISE

BLAST1NB MCHNE
CONNECTORS 11 3D,
113E, AND 113G
BLASTING MACHINE

26.01

Para 3-3 (Sheet 25 of 56)


,3-78
TM 9-2350-222-20-2-2-1

3-3. MAIN GUN FIRING TROUBLESHOOTING (SHEET 26 OF 56)

25.05-
01
REMOVE FIRING
CIRCUIT TESTER
•SET MASTER
BATTERY' SWITCH
TO 'OFF'
•GRASP BREECH
OPERAT ING HANDLE
( 1 ) WI TH RIGHT
HAND . PRESS
PLUNGER (2) . PULL
HANDLE ( 1 )
STRAIGHT OUT AND
SWING DOWNWARD
UNTIL THE
BREECHBLOCK IS
FULLY OPEN
•RELEASE PLUNGER
(2) . SWING HANDLE BREECHLOCK RELEASE LEVER AND
( I ) UPWARO AND
PUSH FORWARO BREECH OPERATING HANDLE
UNTIL IT LATCHES
•REMOVE FIRING
CIRCUIT TESTER
(3) FROM BREECH

02
WARNING

BE SURE THAT
BREECH OPERATING
HANDLE IS LATCHEO
BEFORE CLOSING
BREECH. IF NOT
LATCHED. HANDLE
WILL SPRING UP
VIOLENTLY WHEN
BREECH IS CLOSED

03
•PULL BRE:echblock
RELEASE I.EVER (4)
UPWARD 1ro CLOSE
BREE:ch

FIRING CIRCUIT TESTER

Para 3-3 (Sheet 26 of 56)


3-79
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os-e
TM 9-2350-222-20-2-2-1

3-3. MAIN GUN FIRING TROUBLESHOOTING (SHEET 28 OF 56)

SAFETY RELAY SWITCH AND FIRING CONTACT

Para 3-3 (Sheet 28 of 56)


3-81
TM 9-2350-222-20-2-2-1

3-3. MAIN GUN FIRING TROUBLESHOOTING (SHEET 29 OF 56)

28.02-

CHECK CONTINUITY
BETWEEN BREECH
RING CONTACT ( | )
AND FIRING
CONTACT (2)
•SET 'MASTER
BATTERY' SWITCH
TO 'OFF'
•GRASP BREECH
OPERATING HANDLE
(3) WITH RIGHT
HAND. PRESS
PLUNGER (4 ) . PULL
HANDLE (3)
STRAIGHT OUT ANO
SAFETY RELAY SWITCH SWING
AND FIRING CONTACT DOWNWARD UNTIL
BREECHBLOCK IS BREECHLOCK RELEASE LEVER AND
FULLY OPEN BREECH OPERATING HANDLE
•RELEASE PLUNGER
(4) . SUING HANOLE
UPWARD ANO PUSH
FORWARD UNTIL IT OH
LATCHES
DEFECTIVE
•USING BREECHBLOCK
MULTIMETER. CHECK FIRING CIRCUIT
CONTINUITY
•INSPECT AND
REPAIR
BREECHBLOCK
FIRING CIRCUIT
AS NECESSARY
(TM-20-2-3, PARA 32-2)

MAIN GUN BREECH 29 . 0 1 .


09
WARN I NG
01 BE SURE THAT
BREECH OPERATING
DEFECTIVE BREECH HANDLE IS LATCHEO
RING FIRING BEFORE CLOSING
CIRCUIT BREECH. IF NOT
•INSPECT AND LATCHED, HANDLE
WILL SPRING UP
REPAIR BREECH VIOLENTLY WHEN
RING FIRING BREECH IS CLOSED
CIRCUIT AS
NECESSARY
(TM-20-2-3, PARA 32-2)
06
CLOSE BREECH
•PULL BREECHBLOCK
RELEASE LEVER (5)
UPWARD

Para 3-3 (Sheet 29 of 56)


3-82
TM 9-2350-222-20-2-2-1

3-3. MAIN GUN FIRING TROUBLESHOOTING (SHEET 30 OF 56)

26. 02 >
01
. HARNESS CONNECTORS
CHECK FOR VOLTAGE 113G
PULSE BETWEEN PIN
OF HARNESS n
CONNECTOR I I 3D
( I ) AT BLASTING
MACHINE AND
GROUND
•SET 'MASTER
BATTERY' SWITCH
TO 'OFF'
•REMOVE HARNESS
CONNECTOR II 3D
( I ) FROM BLASTING
MACHINE
CONNECTOR 11 3D
(2)
•SET 'MASTER
BATTERY' SWITCH
TO 'ON' M»CHJNE
CONNECTORS 113D,
•USING 113E, AND 113G
MULTIMETER. CHECK BLASTING MACHINE
FOR VOLTAGE PULSE
WHEN
GUNNER'S TRIGGER
IS PRESSED
•PRESS EITHER
GUNNER'S TRIGGER
(3)

GUNNER'S CONTROL ASSEMBLY

Para 3-3 (Sheet 30 of 56)


3-83
TM 9-2350-222-20-2-2-1

3-3. MAIN GUN FIRING TROUBLESHOOTING (SHEET 31 OF 56)

30.02-
0I
•SET 'MASTER
BATTERY' SWITCH
TO 'OFF'
•CONNECT HARNESS
CONNECTOR II 3D
( I ) TO BLASTING
MACHINE CONNECTOR
II3D (2)

26.03-
02
CHECK DC VOLTAGE
PULSE BETWEEN PIN
B OF GUN QUICK GUNNER'S CONTROL ASSEMBLY
DISCONNECT
CONNECTOR (3) AND
GROUND
•SEPARATE THE TWO HARNESS CONNECTORS
CONNECTORS OF THE 11 3D, 113E, AND 113G
GUN QUICK
DISCONNECT
(3) AND (4)
•SET 'MASTER
BATTERY' SWITCH
TO 'ON'
•USING
MULTIMETER, CHECK
FOR DC VOLTAGE
PULSE WHEN
GUNNER'S
TRIOOER IS BLASTING WUCHINE
PRESSED \CONNECTORS 1130*
•PRESS EITHER 113t, ANO 1130
OUNNER'S TRIGOER BLASTING MACHINE
(9)

3I.0

GUN QUICK DISCONNECT


PM 3-3 (ShMt 31 of 66)
3-84
TM 9-2350-222-20-2-2-1

3-3. MAIN GUN FIRING TROUBLESHOOTING (SHEET 32 OF 56)

FEMALE HARNESS CONNECTORS


1 13C, 1 13D, AND 1 13E
31.03—►
01

CHECK DC VOLTAGE
PULSE BETWEEN PIN
OF HARNESS
CONNECTOR 1 130
(1) AND TURRET
GROUND
•SET MASTER
BATTERY' SWITCH
TO OFF' MALE HARNESS CONNECTORS GUNNER'S CONTROL BOX
1 13C, 1 13D. AND 1 13E
•CONNECT
TWO GUN QUICK HARNESS CONNECTORS 1 13C. 1 12D, AND 1 13E
DISCONNECT
CONNECTORS (2)
AND (3)
•SEPARATE 1 13D
EARLY
HARNESS
CONNECTORS (1) MODEL
AND (4)
•SET MASTER
BATTERY' SWITCH
TO ON'
•USING
MULTIMETER, CHECK
FOR VOLTAGE PULSE
WHEN GUNNER'S
TRIGGER IS
PRESSED GUN QUICK
DISCONNECT
•PRESS EITHER LOADER'S SAFETY SWITCH
GUNNER'S TRIGGER LATE MODEL
(5)

03
•ON GUNNER'S
CONTROL BOX, SET
MAIN GUN' SWITCH
(6) TO OFF'
•SET LOADER'S
SAFETY SWITCH (7)
TO 'SAFE'

GUNNER'S CONTROL ASSEMBLY


y
33.01

Para 3-3 (Sheet 32 of 56)


Change 1 3-85
TM 9-2350-222-20-2-2-1

3-3. MAIN GUN FIRING TROUBLESHOOTING (SHEET 33 OF 56)

FEMALE HARNESS CONNECTORS


1 13C, 1 13D, AND 1 13E
32.03
01
CHECK CONTINUITY
BETWEEN PIN OF
HARNESS
CONNECTOR
1 13D (1) AT
BLASTING MACHINE
AND SO:CKET OF
HARNESS
CONNECTOR
1 13D (2)
•SET "MASTER MALE HARNESS CONNECTORS
BATTERY' SWITCH 1 13C, 1 13D, AND 1 13E
TO 'OFF' HARNESS CONNECTORS
•REMOVE HARNESS CONNECTORS 1 13C, 1 13D, 1 13E, AND 1 13G
HARNESS 1 13D, AND 1 13E
CONNECTOR
1 13D (1) FROM
BLASTING MACHINE
CONNECTOR
1 13D (3)
•USING
MULTIMETER, CHECK
CONTINUITY

DEFECTIVE GUN
FIRING
WIRING HARNESS
BLASTING MACHINE
•NOTIFY SUPPORT CONNECTORS 1 13D,
MAINTENANCE 1 13E, AND 1 13G

DEFECTIVE BLASTING MACHINE


BLASTING MACHINE
•CONNECT HARNESS
CONNECTORS 1 13D
(2) AND (4)
•REMOVE AND
REPLACE
BLASTING MACHINE
(TM-20-2-3,
PARA 12-2, 12-3)

Para 3-3 (Sheet 33 of 56)


3-86
TM 9-2350-222-20-2-2-1

3-3. MAIN GUN FIRING TROUBLESHOOTING (SHEET 34 OF 56)

25.03
01
RELEASE
COMMANDER S PALM
SWITCH (1)

02

REMOVE FIRING EARLY


CIRCUIT TESTER COMMANDER'S CONTROL ASSEMBLY MODEL
•SET LOADER S
SAFETY SWITCH (1)
TO SAFE'
•GRASP BREECH
OPERATING HANDLE LOADER'S SAFETY SWITCH
(3) WITH RIGHT
HAND. PRESS
PLUNGER (4). PULL
HANDLE (3)
STRAIGHT OUT AND
SWING DOWNWARD
UNTIL THE
BREECHBLOCK IS
FULLY OPEN
•RELEASE PLUNGER
(4). SWING HANDLE
(3) UPWARD AND
PUSH FORWARD FIRING CIRCUIT TESTER
UNTIL IT LATCHES
•REMOVE FIRING
CIRCUIT TESTER LOADER'S SAFETY SWITCH
(5) FROM BREECH
LATE MODEL

03
WARNING
BE SURE THAT •PULL
BREECH OPERATING
BREECHBLOCK
HANDLE IS LATCHED
BEFORE CLOSING RELEASE LEVER (6)
UPWARD TO CLOSE
BREECH. IF NOT BREECH
LATCHED. HANDLE
WILL SPRING UP
VIOLENTLY WHEN
BREECH IS CLOSED. y
/ 35.01

BREECHLOCK RELEASE LEVER AND


BREECH OPERATING HANDLE

Para 3 3 (Sheet 34 of 56)


Change 1 3-87
TM 9-2350-222-20-2-2-1

3-3. MAIN GUN FIRING TROUBLESHOOTING (SHEET 35 OF 56)

34.04
01
n
MEASURE DC
VOLTGAGE BETWEEN
SOCKET C OF
HARNESS
CONNECTOR
AT TURRET GUN
FIRING RELAY BOX
AND GROUND
•SET 'MASTER
BATTERY' SWITCH
TO OFF'
•REMOVE HARNESS
CONNECTOR FROM
JACK (1) ON TURRET
GUN
FIRING RELAY BOX GUNNER'S CONTROL ASSEMBLY
•SET 'MASTER
BATTERY' SWITCH
TO ON'
•USING
MULTIMETER,
MEASURE DC
VOLTAGE
WHILE PRESSING
GUNNERS TRIGGER
•PRESS EITHER
GUNNER S TRIGGER
(2)

TURRET GUN FIRING RELAY BOX

Para 3-3 (Sheet 35 of 56)


3-88
TM 9-2350-222-20-2-2-1

3-3. MAIN GUN FIRING TROUBLESHOOTING (SHEET 36 OF 56)

35.02-
01
MEASURE DC
VOLTAGE BETWEEN
SOCKET B OF
HARNESS CONNECTOR MAIN MACHINE
AT TURRET GUN GUN QN GUN
TIRING RELAY BOX
AND GROUND
•ON GUNNER'S
CONTROL BOX, SET I®
•MAIN GUN' SWITCH
(1) TO 'OFF'
ELEV/TRAV POWER
•USING ON
MULTIMETER.
MEASURE DC
VOLTAGE 9
Off

GUNNER'S CONTROL BOX

OH
TURRET
CONTROL WIRING
HARNESS DEFECTIVE
BETWEEN SOCKET B
AT TURRET GUN
FIRING RELAY BOX
AND PIN C AT
TURRET POWER AND
SEARCHLIGHT RELAY
BOX
DEFECTIVE TURRET
GUN FIRING RELAY •SET 'MASTER
BOX BATTERY' SWITCH
TO 'OFF-
•SET 'MASTER
BATTERY' SWITCH •NOTIFY SUPPORT
TO 'OFF' MAINTENANCE
•REMOVE AND
REPLACE TURRET
GUN FIRING RELAY
BOX (TM-20-2-3,
PARA 2-10. 2-11)

Para 3-3 (Sheet 36 of 56)


3-89
TM 9-2350-222-20-2-2-1

3-3. MAIN GUN FIRING TROUBLESHOOTING (SHEET 37 OF 56)

35. 02-
01
MEASURE DC
VOLTAGE BETWEEN
SOCKET G OF
HARNESS CONNECTOR
AT GUNNER S
CONTROL BOX AND
GROUND
•SET 'MASTER
BATTERY' SWITCH
TO 'OFF'
•ON GUNNER'S
CONTROL BOX. SET
'MAIN GUN' SWITCH
(1) TO 'OFF'
•CONNECT HARNESS
CONNECTOR TO JACK
(2)
ON TURRET GUN
FIRING RELAY
BOX
GUNNER'S CONTROL BOX
•REMOVE HARNESS
CONNECTOR (3)
FROM JACK ON BACK
OF MAIN MACHINE
GUNNER'S CONTROL GUN QN GUN
BOX
•SET 'MASTER
BATTERY' SWITCH
TO 'ON' I®
•USING
MULTIMETER. ELEV/TRAV POWER
MEASURE DC ON
VOLTAGE

Off

GUNNER'S CONTROL BOX

38.01
TURRET GUN FIRING RELAY BOX

Para 3-3 (Sheet 37 of 56)


3-90
TM 9-2350-222-20-2-2-1

3-3. MAIN GUN FIRING TROUBLESHOOTING (SHEET 38 OF 56)

37.02-
0I
CHECK CONTINUITY
BETWEEN SOCKET C
OF HARNESS
CONNECTOR AT
GUNNER'S CONTROL
BOX AND SOCKET C
OF HARNESS
CONNECTOR AT
TURRET GUN FIRING
RELAY BOX
SET 'MASTER
BATTERY' SWITCH
TO 'OFF'
•REMOVE
HARNESS CONNECTOR
FROM JACK ( I ) ON
TURRET GUN FIRING
RELAY TURRET GUN FIRING RELAY BOX
BOX
•USING
MULTIMETER, CHECK
CONTINUITY

03
DEFECTIVE
GUNNER'S CONTROL
BOX
•CONNECT HARNESS
CONNECTOR TO JACK
ID ON TURRET
GUN FIRING RELAY
BOX
•REMOVE AND
REPLACE GUNNER'S
CONTROL BOX
(TM-20-2-3,
PARA 10-2, 10-3)

Para 3-3 (Sheet 38 of 56)


3-91
TM 9-2350-222-20-2-2-1

3-3. MAIN GUN FIRING TROUBLESHOOTING (SHEET 39 OF 56)

37.02-
01
MEASURE DC
VOLTAGE BETWEEN
SOCKET A OF
HARNESS CONNECTOR
AT COMMANDER'S
CONTROL HANDLE
AND GROUND
•SET 'MASTER
BATTERY' SWITCH
TO 'OFF'
•CONNECT HARNESS
CONNECTOR ( 1 ) TO
JACK ON REAR OF
GUNNER'S CONTROL
BOX
•REMOVE HARNESS
CONNECTOR FROM
JACK (2) ON
COMMANDER ' S
CONTROL HANDLE
GUNNER'S CONTROL BOX
•SET 'MASTER
BATTERY' SWITCH
TO 'ON'
•USING
MULTIMETER.
MEASURE DC
VOLTAGE

03
TURRET CONTROL
WIRING HARNESS IS
DEFECTIVE BETWEEN
SOCKET A OF
HARNESS CONNECTOR
AT COMMANDER'S
CONTROL HANDLE
ANO PIN C OF
HARNESS CONNECTOR
AT TURRET POWER
AND SEARCHLIGHT
RELAY BOX
•SET 'MASTER
BATTERY' SWITCH
TO 'OFF'
•NOTIFY SUPPORT
MAINTENANCE

Para 3-3 (Stoat 39 of 66)


3-92
TM 9-2350-222-20-2-2-1

3-3. MAIN GUN FIRING TROUBLESHOOTING (SHEET 40 OF 56)

39.02
01
CHECK CONTINUITY
BETWEEN SOCKET C
OF HARNESS
CONNECTOR AT
COMMANDER'S
CONTROL HANDLE
AND SOCKET G OF
HARNESS
CONNECTOR
AT GUNNER'S
CONTROL BOX
•SET 'MASTER
BATTERY' SWITCH
TO 'OFF
•REMOVE
HARNESS
CONNECTOR GUNNER'S CONTROL BOX
(1) FROM JACK ON
GUNNER'S CONTROL
BOX
•USING
MULTIMETER, CHECK
CONTINUITY

04

DEFECTIVE TURRET
CONTROL WIRING
HARNESS
•NOTIFY SUPPORT
MAINTENANCE

DEFECTIVE
GUNNER'S CONTROL
BOX
•CONNECT HARNESS
CONNECTOR TO JACK
(2) ON
COMMANDER'S
CONTROL HANDLE COMMANDER'S CONTROL HANDLE
•REMOVE AND
REPLACE GUNNER'S
CONTROL BOX
(TM-20-2-3,
PARA 10-2, 10-3)

Para 3-3 (Sheet 40 of 56)


3-93
TM 9-2350-222-20-2-2 1

3-3. MAIN GUN FIRING TROUBLESHOOTING (SHEET 41 OF 56)

39.02 EARLY
01 MODEL
CHECK CONTINUITY
BETWEEN SOCKET OF
BLASTING MACHINE
CONNECTOR 1 13D
(1) AND SOCKET OF
HARNESS
CONNECTOR
1 13E (2) LOADER'S SAFETY SWITCH
•SET LOADER'S
SAFETY SWITCH (3)
TO 'SAFE'
LOADER'S SAFETY SWITCH
•ON GUNNER'S
LATE MODEL
CONTROL BOX, SET
MAIN GUN' SWITCH FEMALE HARNESS CONNECTORS
(4) TO OFF' 1 13C, 1 13D, AND 1 13E
•SEPARATE THE
TWO 1 13E HARNESS
CONNECTORS (2)
AND (5)
•USING
MULTIMETER, HARNESS CONNECTORS
CHECK CONTINUITY 1 13D, 1 13E, AND 1 13G

MALE HARNESS CONNECTORS


1 13C, 1 13D, AND 1 13E
HARNESS CONNECTORS
1 13C, 1 13D, AND 1 13E

GUN FIRING
WIRING HARNESS
DEFECTIVE BLASTING MACHINE
BETWEEN CONNECTORS 1 13D,
PIN OF HARNESS 1 13E, AND 1 13G
CONNECTOR 1 13E
AND FIRING
ELEV/TRAV POWtH CONTACT ON
on BLASTING MACHINE
GUNNER'S GUARD
SUPPORT BRACKET
•NOTIFY SUPPORT
GUNNER'S CONTROL BOX MAINTENANCE

Para 3-3 (Sheet 41 of 56)


3-94 Change 1
TM 9-2350-222-20-2-2-1

3-3. MAIN GUN FIRING TROUBLESHOOTING (SHEET 42 OF 56)

HARNESS CONNECTORS
41.02 1 13D, 1 13E, AND 1 13G
01
n
CHECK CONTINUITY
BETWEEN SOCKET
OF BLASTING
MACHINE
CONNECTOR 1 13D
(1) AND 1 13E (1)
•REMOVE HARNESS
CONNECTOR 1 13E
(2) FROM BLASTING
MACHINE
CONNECTOR 113E
(D
•USING
MULTIMETER, CHECK BLASTING MACHINE
CONTINUITY CONNECTORS 1 13D,
1 13E, AND 1 13G

BLASTING MACHINE

04

DEFECTIVE
BLASTING MACHINE
•REMOVE AND
REPLACE BLASTING
MACHINE
(TM-20-2-3,
DEFECTIVE GUN PARA 12-2, 12-3)
FIRING WIRING
HARNESS
•NOTIFY SUPPORT
MAINTENANCE

Para 3-3 (Sheet 42 of 56)


3-95
TM 9-2350-222-20-2-2-1

3-3. MAIN GUN FIRING TROUBLESHOOTING (SHEET 43 OF 56)

31.03
01
n
CHECK CONTINUITY
BETWEEN PIN B OF
GUN QUICK
DISCONNECT
CONNECTOR AND
SOCKET F OF
HARNESS
CONNECTOR
AT TURRET GUN
FIRING RELAY BOX TURRET GUN FIRING RELAY BOX

•SET LOADER'S
SAFETY SWITCH (1)
TO SAFE'
•ON GUNNER'S
CONTROL BOX, SET
'MAIN GUN' SWITCH
(2) TO ON' EARLY
MODEL
•SET MASTER
BATTERY' SWITCH
TO 'OFF'
•REMOVE HARNESS
CONNECTOR FROM
JACK (3) ON
TURRET GUN FIRING
RELAY BOX LOADER'S SAFETY SWITCH
•USING
MULTIMETER, CHECK
CONTINUITY LOADER'S SAFETY SWITCH
LATE MODEL

02
MAIN MACHINE
RESISTANCEN GUN ON GUN
LESS THAN 2 / ►
OHMS 03 OFF
DEFECTIVE TURRET © 0
CONTROL WIRING
HARNESS ELEV/TRAV POWER
ON
•NOTIFY SUPPORT
MAINTENANCE
0.

44 GUNNER'S CONTROL BOX


01

Para 3-3 (Sheet 43 of 56)


3-96 Change 1
TM 9-2350-222-20-2-2-1

3-3. MAIN GUN FIRING TROUBLESHOOTING (SHEET 44 OF 56)

43.02-
01
MEASURE DC
VOLTAGE BETWEEN
SOCKET B OF
HARNESS CONNECTOR
AT TURRET GUN
FIRING RELAY BOX
AND GROUND
•CONNECT THE TWO
GUN QUICK
DISCONNECT
CONNECTORS ( I )
AND (2)
•SET 'MASTER
BATTERY' SWITCH
TO 'ON'
•USING GUN QUICK DISCONNECT
MULTIMETER.
MEASURE OC
VOLTAGE

03
TURRET CONTROL
WIRING HARNESS
DEFECTIVE
BETWEEN PIN C AT
TURRET POWER AND
SEARCHLIGHT RELAY
BOX AND SOCKET B
AT TURRET GUN
FIRING RELAY BOX
•SET 'MASTER
BATTERY' SWITCH
TO 'OFF'
•NOTIFY SUPPORT
MAINTENANCE

Para 3-3 (Sheet 44 of 56)


3-97
TM 9-2350-222-20-2-2-1

3-3. MAIN GUN FIRING TROUBLESHOOTING (SHEET 45 OF 56)

4M . 02-
01
MEASURE DC
VOLTAGE BETWEEN
SOCKET A OF
HARNESS CONNECTOR
AT TURRET GUN
FIRING RELAY BOX
AND GROUND
•USING
MULTIMETER.
MEASURE DC
VOLTAGE

O4
TURRET
CONTROL WIRING
HARNESS DEFECTIVE
BETWEEN PIN C AT
TURRET POWER AND
SEARCHLIGHT RELAY
BOX AND SOCKET A
AT TURRET GUN
FIRING RELAY BOX
DEFECTIVE TURRET •SET 'MASTER
GUN FIRING RELAY
BOX BATTERY' SWITCH
TO 'OFF'
SET 'MASTER •NOTIFY SUPPORT
BATTERY' SWITCH
TO 'OFF' MAINTENANCE
•REMOVE AND
REPLACE TURRET
GUN FIRING RELAY
BOX (TM-20-2-3,
PARA 2-10, 2-11)

Para 3-3 (Sheet 45 of 56)


3-98
TM 9-2350-222-20 2-2-1

3-3. MAIN GUN FIRING TROUBLESHOOTING (SHEET 46 OF 56)

EARLY
48.03 MODEL
01
CHECK CONTINUITY
BETWEEN SOCKET A
OF HARNESS
CONNECTOR (1) AT
SAFETY RELAY
SWITCH AND PIN OF
HARNESS
CONNECTOR
1 13C (2)
•SET LOADER'S
SAFETY SWITCH (3)
TO SAFE'
•SET MASTER
BATTERY' SWITCH
TO OFF'
•REMOVE SAFETY RELAY SWITCH
CONNECTOR (1) AND FIRING CONTACT
FROM JACK ON LOADER'S SAFETY SWITCH
SAFETY RELAY LATE MODEL
SWITCH
FEMALE HARNESS CONNECTORS
•USING 1 13C, 1 13D, AND 1 13E
MULTIMETER, CHECK
CONTINUITY

02

RESISTANCE
LESS THAN 2 -(no)) ►
OHMS 03

DEFECTIVE GUN
FIRING WIRING
HARNESS
YES •NOTIFY SUPPORT
MAINTENANCE HARNESS CONNECTORS
1 13C, 1 13D, AND 1 13E
47 MALE HARNESS CONNECTORS
01 1 13C, 1 13D, AND 1 13E

Para 3-3 (Sheet 46 of 56)


Change 1 3-99
TM 9-2350-222-20-2-2-1

3-3. MAIN GUN FIRING TROUBLESHOOTING (SHEET 47 OF 56)

48.02'
01
CHECK CONTINUITY
BETWEEN SOCKET B
OF HARNESS
CONNECTOR (1) AT
SAFETY RELAY
SWITCH AND PIN OF
HARNESS
CONNECTOR
1 13D (2)
•USING
MULTIMETER, CHECK
CONTINUITY

SAFETY RELAY SWITCH AND FIRING CONTACT

DEFECTIVE SAFETY FEMALE HARNESS CONNECTORS


RELAY SWITCH 1 13C, 1 13D, AND 1 13E
•CONNECT THE TWO
1 13C HARNESS
CONNECTORS (2)
AND (3)

'CONNECT
THE TWO 1 13D
HARNESS
CONNECTORS (2)
AND (3)
•REMOVE AND
REPLACE
SAFETY RELAY
SWITCH
(TM-20-2-3, MALE HARNESS CONNECTORS
PARA 32-19, 32-20) 1 13C, 1 13D, AND 1 13E

HARNESS CONNECTORS 1 13C, 1 13D, AND 1 13E

Para 3-3 (Sheet 47 of 56)


3-100
TM 9-2350-222-20-2-2-1

MAIN GUN FIRING TROUBLESHOOTING (SHEET 48 OF 56)


3-3.

FEMALE HARNESS CONNECTORS


32.02 1 13C, 1 13D, AND 1 13E
01
CHECK DC VOLTAGE
PULSE BETWEEN
SOCKET OF HARNESS
CONNECTOR 1 13C
(1) AND GROUND
•SET MASTER
BATTERY' SWITCH
TO OFF'
•SEPARATE 113C
HARNESS
CONNECTORS (1)
AND (2) MALE HARNESS CONNECTORS HARNESS CONNECTORS 1 13C,
1 13C, 1 13D, AND 1 13E 1 13D, AND 1 13E
•SET MASTER
BATTERY' SWITCH
TO
ON'
•USING
MULTIMETER, CHECK
FOR VOLTAGE PULSE
WHEN
TRIGGER IS
PRESSED
•PRESS EITHER
GUNNER'S TRIGGER
(3)

GUNNER'S CONTROL BOX

I n 03
03 GUNNER'S CONTROL ASSEMBLY

•ON GUNNER'S
CONTROL BOX, SET
MAIN GUN' SWITCH
(4) TO OFF'

Para 3-3 (Sheet 48 of 56)


3-101
TM 9-2350-222-20-2-2-1

3-3. MAIN GUN FIRING TROUBLESHOOTING (SHEET 49 OF 56)

48.02
01
CHECK CONTINUITY
BETWEEN SOCKET OF
HARNESS FEMALE HARNESS CONNECTORS
CONNECTOR 1 13C, 1 13D, AND 1 13E
1 13C (1) AT
LOADER S SAFETY
SWITCH AND SOCKET
OF HARNESS
CONNECTOR 1 13C
(2) MALE HARNESS CONNECTORS
1 13C, 1 13D, AND 1 13E
•SET MASTER
BATTERY' SWITCH HARNESS CONNECTORS 1 13C, 1 13D, AND 1 13E
TO OFF'
EARLY
•ON GUNNER'S
MODEL
CONTROL BOX, SET
'MAIN GUN' SWITCH
(3) TO 'OFF'
•REMOVE HARNESS
CONNECTOR 1 13C
(1) FROM LOADER'S
SAFETY SWITCH
CONNECTOR 1 13C
(4)
•USING LOADER'S SAFETY SWITCH
MULTIMETER, CHECK
CONTINUITY

LOADER'S SAFETY SWITCH


LATE MODEL

03
DEFECTIVE GUN
FIRING WIRING
HARNESS
•SET LOADER'S
SAFETY SWITCH (5)
TO SAFE'
•NOTIFY SUPPORT
MAINTENANCE

GUNNER'S CONTROL BOX

Para 3-3 (Sheet 49 of 56)


3-102 Change 1
TM 9-2350-222-20-2-2-1

3-3. MAIN GUN FIRING TROUBLESHOOTING (SHEET 50 OF 56)

48.02 50.03
01 05
n
CHECK CONTINUITY CONTINUED FROM
BETWEEN PINS OF A PRIOR COLUMN
LOADER'S SAFETY
SWITCH •CONNECT HARNESS
CONNECTORS CONNECTOR 1 13C
1 13C (1) AND 1 13B (4) TO LOADER'S
(1) SAFETY
SWITCH CONNECTOR
•CONNECT THE TWO 1 13C (1)
1 13C HARNESS
CONNECTORS (2) •NOTIFY SUPPORT
AND (3) MAINTENANCE
•REMOVE
HARNESS LOADER'S SAFETY SWITCH EARLY
CONNECTOR MODEL
1 13B (4) FROM LATE MODEL
LOADER'S SAFETY
SWITCH
CONNECTOR 1 13B
(D
•USING
MULTIMETER, CHECK
CONTINUITY LOADER'S SAFETY SWITCH

FEMALE HARNESS CONNECTORS


1 13C, 1 13D. AND 1 13E

04
DEFECTIVE
LOADER'S SAFETY
SWITCH
GUN FIRING WIRING •REMOVE AND
HARNESS DEFECTIVE REPLACE LOADER'S
BETWEEN SAFETY SWITCH
CONNECTOR (TM-20-2-3.
1 13B AT LOADER'S PARA 31-2. 31-3)
SAFETY SWITCH AND
PIN B AT GUN
QUICK DISCONNECT
•SET LOADER'S MALE HARNESS CONNECTORS
SAFETY SWITCH (5) 1 13C, 1 13D, AND 1 13E
TO SAFE'
HARNESS CONNECTORS 1 13C, 1 13D, AND 1 13E
y
/ 50.05

Para 3-3 (Sheet 50 of 56)


Change 1 3-103
TM 9-2350-222-20-2-2-1

3-3. MAIN GUN FIRING TROUBLESHOOTING (SHEET 51 OF 56)

03.04
01
MEASURE DC
VOLTAGE BETWEEN
SOCKET A OF
HARNESS
CONNECTOR
AT TURET GUN
FIRING RELAY BOX
AND GROUND
•SET MASTER
BATTERY' SWITCH
TO OFF'
•REMOVE
HARNESS
CONNECTOR TURRET GUN FIRING RELAY BOX
FROM JACK (1) ON
GUN TURRET FIRING
RELAY
BOX
•SET MASTER
BATTERY' SWITCH
TO 'ON'
•USING
MULTIMETER,
MEASURE DC
VOLTAGE

02
03
VOLTAGE = + 1 8s
TO +30 V •SET 'MASTER
BATTERY' SWITCH
TO 'OFF'
•CONNECT
HARNESS
CONNECTOR TO
JACK
(1) ON GUN TURRET
FIRING RELAY BOX
•SET MASTER
BATTERY' SWITCH
TO 'ON'

Para 3-3 (Sheet 51 of 56)


3-104
TM 9-2350-222-20-2-2-1

3-3. MAIN GUN FIRING TROUBLESHOOTING (SHEET 52 OF 56)

51 . 02 =>
01
•ON GUNNER'S
CONTROL BOX, SET
'MAIN GUN' SWITCH
(1) TO 'OFF'
MAIN MACHINE
GUN QN GUN
02
TURN ON DOME
LIGHT

•PRESS F'LUNGER
(2) AND ROTATE
KNOB (3) ELEV/TRAV POWER
CLOCK WISE ON

OFF
<9.

GUNNER'S CONTROL BOX

SET 'MASTER
BATTERY' SWITCH
TO 'OFF'

DOME LIGHT AND DIMMER SWITCH

Para 3-3 (Sheet 52 of 56)


3-105
TM 9-2350-222-20-2-2-1

3-3. MAIN GUN FIRING TROUBLESHOOTING {SHEET 53 OF 56)

52.04* ?
0I
CHECK CONTINUITY
BETWEEN SOCKET A
OF HARNESS
CONNECTOR AT
TURRET GUN FIRING
RELAY BOX AND PIN
C OF HARNESS
CONNECTOR AT
TURRET POWER AND
SEARCHLIGHT RELAY
BOX
•REMOVE HARNESS
CONNECTOR FROM
JACK ( I ) ON
TURRET POWER
AND SEARCHLIGHT
RELAY BOX
•USING
MULTIMETER. CHECK
CONTINUITY TURRET POWER AND SEARCHLIGHT RELAY BOX

04
DEFECTIVE TURRET
CONTROL WIRING
HARNESS
•NOTIFY SUPPORT
MAINTENANCE

03
DEFECTIVE TURRET
POWER AND
SEARCHLIGHT RELAY
BOX
•CONNECT HARNESS
CONNECTOR TO JACK
(2) ON TURRET GUN
FIRING RELAY BOX
•REMOVE AND
REPLACE TURRET
POWER
SEARCHLIGHT RELAY
BOX (TM-20-2-3,
PARA 9-2. 9-3)
TURRET GUN FIRING RELAY BOX

Para 3-3 (Sheet 53 of 56)


3-106
TM 9-2350-222-20-2-2-1

3-3. MAIN GUN FIRING TROUBLESHOOTING (SHEET 54 OF 56)

32.03 S
01
MEASURE DC
VOLTAGE BETWEEN
GR0UND AND SOCKET
A (CIRCUIT 100)
OF HARNESS
CONNECTOR 100 AT
TURRET POWER ANO
SEARCHLIGHT RELAY
BOX
•SET 'MASTER
BATTERY' SWITCH
TO 'OFF'
•REMOVE
HARNESS CONNECTOR
100 FROM JACK ( 1 )
ON TURRET POWER
AND
SEARCHLIGHT RELAY
BOX
•SET 'MASTER TURRET POWER AND SEARCHLIGHT RELAY BOX
BATTERY' SWITCH
TO 'ON'
•USING
MULTIMETER.
MEASURE DC
VOLTAGE

>
03
•SET 'MASTER
BATTERY SWITCH
TO 'OFF'
•CONNECT HARNESS
CONNECTOR 100 TO
JACK (|)'ON
TURRET POWER AND
SEARCHLIGHT RELAY
BOX

Para 3-3 (Sheet 54 of 56)


3-107
TM 9-2350-222-20-2-2-1

3-3. MAIN GUN FIRING TROUBLESHOOTING (SHEET 55 OF 56)


54 . 02

MEASURE DC
VOLTAGE BETWEEN
SOCKET OP HARNESS
CONNECTOR 47 AT
TURRET ELECTRICAL
SL I PR I NO AND
GROUND
•TRAVERSE GUN
OVER REAR DECK
(TM-10)
•SET 'MASTER
BATTERY' SWITCH
TO 'OFF'
•CONNECT HARNESS
CONNECTOR TO JACK
( I I ON TURRET GUN
FIRING RELAY BOX
•GRASP RING AND
PULL OPEN
BATTERY ACCESS
OOOR
•REMOVE HARNESS
CONNECTOR 47 FROM
JACK (2) ON LOWER
TURRET ELECTRICAL
SLIPRING
•SET 'MASTER
BATTERY' SWITCH
TO 'ON'
•USING
MULTIMETER,
MEASURE DC
VOLTAGE

TURRET POWER AND SEARCHLIGHT RELAY BOX


55.0I

J 03
r 95.02 1
DEFECTIVE BATTERY
CIRCUIT
•SET 'MASTER
BATTERY' SWITCH
TO 'OFF'
•CONNECT
HARNESS CONNECTOR
I00 TO JACK (3)
ON TURRET
POWER AND
SEARCHLIGHT RELAY
BOX
•NOTIFY HULL
MAINTENANCE
TURRET POWER AND SEARCHLIGHT
RELAY BOX

Para 3-3 (Sheet 55 of 56)


3-108
TM 9-2350-222-20-2-2-1

3-3. MAIN GUN FIRING TROUBLESHOOTING (SHEET 56 OF 56)

55,02
0I
CHECK CONTINUITY
BETWEEN SOCKET A
OF HARNESS
CONNECTOR I00 AT
TURRET ELECTRICAL
SLIPRING AND
SOCKET OF HARNESS
CONNECTOR I00 AT
UPPER TURRET
ELECTRICAL
SL I PR I NG
•SET 'MASTER
BATTERY' SWITCH
TO 'OFF'
•REMOVE
ACCESS COVER FROM TURRET POWER AND SEARCHLIGHT RELAY BOX
TURRET ELECTRICAL
SL I PR I NG
(TM-20-2-3 PARA 3-2I
•REMOVE HARNESS
CONNECTOR I00 1
FROM JACK ( I ) ON DEFECTIVE SLIPRIN3
UPPER
TURRET ELECTRICAL TO TURRET POWER
SLIPRING RELAY BOX WIRING
HARNESS
•USING •CONNECT HARNESS
MULTIMETER. CHECK
CONTINUITY CONNECTOR 47 TO
JACK (3) ON LOWER
TURRET
ELECTRICAL
SLIPRING
•NOTIFY SUPPORT
MAINTENANCE

DEFECTIVE TURRET
ELECTRICAL
SLIPRING
•CONNECT HARNESS
CONNECTOR I00 TO
JACK IS) ON
TURRET POWER AND
SEARCHLIGHT RELAY TURRET SLIPRING
BOX
•NOTIFY SUPPORT
MAINTENANCE

Pin 3-3 (Shot 56 of 56)


3-109
TM 9-2350-222-20-2-2-1

3-4. BLASTING MACHINE TROUBLESHOOTING (SHEET 1 OF 8)

SYMPTOM:
(14) Blasting Machine fails to fire main gun

TEST EQUIPMENT: Multimeter

PERSONNEL: Two
FOLDOUT CALLOUT
UNIT LOCATION: Blasting Machine I 15
Loader's Safety Switch 3 6
Safety Relay Switch 1 12
Breech Ring 3 4

REFERENCES: (1) TM 9-2350-222-20-2-3 for removal and replacement of components


(2) ETM 643-09 1 -9400- R/JPG for procedures to:
Use multimeter
Disconnect electrical connectors
(3) TM 9-2350-222- 10 for procedures to:
Remove ammunition
Open breech

EQUIPMENT CONDITION: Vehicle parked, power off.

Para 3-4 (Sheet 1 of 8)


3-1 10
TM 9-2350-222-20-2-2-1

3-4. BLASTING MACHINE TROUBLESHOOTING (SHEET 2 OF 8)

01 NOTE 04
WARNING
TO PREVENT INJURY CONTINUED FROM
TO PERSONNEL, A PRIOR COLUMN
REMOVE ALL LIVE
AMMUNITION FROM
WEAPONS BEFORE MACHINE
START OF CONNECTOR
TROUBLESHOOTING 113G (1)
(TM-10)
'USING
MULTIMETER,
02 MEASURE DC
NOTE VOLTAGE PULSE
FOR USE OF WHILE QUICKLY
MULTIMETER TO ROTATING
MEASURE VOLTAGE, BLASTING
CONTINUITY, OR MACHINE HANDLE
RESISTANCE, REFER (3) CLOCKWISE
TO JPG

y
03 3.01

MEASURE DC
VOLTAGE PULSE
FROM BLASTING HARNESS CONNECTORS
MACHINE 1 13D, 1 13E, AND 1 13G
•REMOVE BLASTING
MACHINE
CONNECTORS 1 13E
(1) AND 1 13G (1)
FROM
HARNESS
CONNECTORS 1 13E
(2) AND 1 13G (2)
•CONNECT POSITIVE
LEAD OF
MULTIMETER TO
SOCKET OF
BLASTING MACHINE
CONNECTOR
1 13E (1)
•CONNECT NEGATIVE
LEAD OF BLASTING MACHINE
MULTIMETER TO CONNECTORS 1 13D,
SOCKET OF 1 13E, AND 1 13G
BLASTING

BLASTING MACHINE

Para 3-4 (Sheet 2 of 8)


3-111
TM 9 2350-222 20-2-2-1

3-4. BLASTING MACHINE TROUBLESHOOTING (SHEET 3 OF 8)

01

VOLTAGE MORE^
THAN + 18 V -G°>

04

YES DEFECTIVE
BLASTING MACHINE
02
•REMOVE AND
CHECK CONTINUITY REPLACE BLASTING
BETWEEN PIN OF MACHINE
HARNESS (TM-20-2-3, PARA HARNESS CONNECTORS
CONNECTOR 12-2, 12-3) 1 13D, 1 13E, AND 1 13G
1 13G (1) AND
GROUND
•SET LOADER'S
SAFETY SWITCH (2)
TO 'FIRE'
•USING
MULTIMETER, CHECK
CONTINUITY

BLASTING MACHINE
CONNECTORS 1 13D,
1 13E, AND 1 13G
BLASTING MACHINE

T EARLY
MODEL

LOADER'S SAFETY SWITCH


LOADER'S SAFETY SWITCH
LATE MODEL

Para 3-4 (Sheet 3 of 8)


3-112 Change 1
TM 9-2350-222-20-2-2 1

3-4. BLASTING MACHINE TROUBLESHOOTING (SHEET 4 OF 8)

03.03 01

•CONNECT HARNESS
HARNESS CONNECTORS
CONNECTOR 1 13G 1 13D. 1 13E, AND 1 13G
(1) TO BLASTING
MACHINE
CONNECTOR
1 13G (2)

•SET LOADER S
SAFETY SWITCH (3)
TO "SAFE"

02

CHECK CONTINUITY
BETWEEN PIN OF
HARNESS BLASTING MACHINE
CONNECTOR CONNECTORS 1 13D,
1 13E, AND 1 13G EARLY
1 13E (1) AND MODEL
FIRING CONTACT
(4) ON GUNNER S BLASTING MACHINE
GUARD SUPPORT
BRACKET

'USING
MULTIMETER, LOADER'S SAFETY SWITCH
CHECK CONTINUITY

SAFETY RELAY SWITCH


AND FIRING CONTACT

Para 3-4 (Sheet 4 of 8)


Change 1 3-113
TM 9 2350-222-20-2-2-1

3-4. BLASTING MACHINE TROUBLESHOOTING (SHEET 5 OF 8)

HARNESS CONNECTORS
1 13D, 1 13E, AND 1 13G

04.03
01
CHECK CONTINUITY
BETWEEN PIN OF
HARNESS
CONNECTOR
1 13E (1) AND
FIRING CONTACT
(2)
•SEPARATE TWO
11 3E HARNESS
CONNECTORS (1)
AND (3)
•USING BLASTING MACHINE
CONNECTORS 1 13D,
MULTIMETER, CHECK 1 13E, AND 1 13G
CONTINUITY
BLASTING MACHINE
I *1 04

DEFECTIVE GUN
FIRING WIRING
HARNESS
•CONNECT
HARNESS
CONNECTOR 113E
(4) TO BLASTING
MACHINE
CONNECTOR 113E
(5)
•NOTIFY SUPPORT
MAINTENANCE
GUN FIRING FEMALE HARNESS CONNECTORS
WIRING HARNESS 1 13C, 1 13D, AND 1 13E
DEFECTIVE BETWEEN SAFETY RELAY SWITCH
PIN OF HARNESS AND FIRING CONTACT
CONNECTOR 1 13E AT
BLASTING MACHINE
AND SOCKET OF
HARNESS
CONNECTOR
1 13E
•NOTIFY SUPPORT
MAINTENANCE

MALE HARNESS CONNECTORS v


1 13C, 1 13D, AND 1 13E x
HARNESS CONNECTORS 1 13C, 1 13D, AND 1 13E

Para 3-4 (Sheet 5 of 8)


3-114
TM 9-2350-222-20-2-2-1

3-4. BLASTING MACHINE TROUBLESHOOTING (SHEET 5 OF 8)


HARNESS CONNECTORS.
I3G

04.03
01
n
CHECK CONTINUITY
BETWEEN BREECH
RING CONTACT (1)
AND FIRING
CONTACT (2)
•GRASP BREECH
OPERATING HANDLE
(3) WITH RIGHT
HAND.
PRESS PLUNGER
(4). PULL HANDLE BLASTING MACHINE
(3) STRAIGHT OUT CONNECTORS 1 13D,
AND 1 13E, AND 1 13G
SWING IT
DOWNWARD
UNTIL BREECHBLOCK BLASTING MACHINE
IS FULLY OPEN
•RELEASE PLUNGER
(4). SWITING HANDLE
UPWARD AND PUSH
FORWARD UNTIL IT
LATCHES
•CONNECT HARNESS
CONNECTOR 1 13E
(5) TO BLASTING
MACHINE
CONNECTOR 1 13E
(6)
•USING
MULTIMETER, CHECK BREECHLOCK RELEASE LEVER AND
CONTINUITY BREECH OPERATING HANDLE MAIN GUN BREECH
03
DEFECTIVE BREECH
RING FIRING
CIRCUIT
•INSPECT AND
REPAIR BREECH
RING FIRING
CIRCUIT
AS NECESSARY
(TM-20-2-3, PARA
32-2)

SAFETY RELAY SWITCH


AND FIRING CONTACT

Para 3-4 (Sheet 6 of 18)


Change 1 3-115
TM 9 2350 222 20-2-2-1

3-4. BLASTING MACHINE TROUBLESHOOTING (SHEET 7 OF 8)

EARLY
MODEL
03.03
01
•CONNECT HARNESS
CONNECTOR 1 13E
(1) TO BLASTING
MACHINE
CONNECTOR
1 13E (2) LOADER'S LOADER'S SAFETY
SAFETY SWITCH CONNECTORS
SWITCH 1 13B, 1 13C, AND 1 13G
04
02
DEFECTIVE
CHECK CONTINUITY LOADER S SAFETY
BETWEEN SOCKET OF SWITCH
LOADER S SAFETY
SWITCH CONNECTOR •CONNECT
1 13G (3) AND HARNESS
TURRET GROUND LATE MODEL
CONNECTOR 1 13G
•REMOVE LOADER S (1) TO BLASTING
MACHINE
SAFETY SWITCH CONNECTOR 1 13G
CONNECTOR 1 13G (2)
(3) FROM (ho)
HARNESS •REMOVE AND
CONNECTOR REPLACE LOADER S
1 13G (4) SAFETY
•USING SWITCH
(TM,20-2-3, PARA HARNESS CONNECTORS
MULTIMETER, CHECK 31-2, 31-3) 1 13D, 1 13E, AND 1 13G
CONTINUITY

05
DEFECTIVE GUN
FIRING WIRING
HARNESS
BETWEEN PIN OF
HARNESS
CONNECTOR
1 13G AT LOADER'S
SAFETY SWITCH
AND
PIN OF HARNESS
CONNECTOR 1 13G
AT BLASTING MACHINE
BLASTING MACHINE 'CONNECTORS 1 13D,
1 13E, AND 1 13G
•SET LOADER'S
SAFETY SWITCH (5) BLASTING MACHINE
TO SAFE'
•NOTIFY SUPPORT
MAINTENANCE

Para 3-4 (Sheet 7 of 8)


3-116 Change 1
TM 9-2350-222-20-2-2-1

3-4. BLASTING MACHINE TROUBLESHOOTING (SHEET 8 OF 8)

06.02
01
DEFECTIVE
BREECHBLOCK
FIRING CIRCUIT
•INSPECT AND
REPAIR
BREECHBLOCK
FIRING CIRCUIT
AS NECESSARY
(TM-20-2-3, PARA
32-2)

06.06-
OS
WARNING-

BE SURE THAT
BREECH OPERATING
HANDLE IS LATCHED
BEFORE CLOSING
BREECH. IF NOT
LATCHED, HANDLE
WILL SPRING UP
VIOLENTLY WHEN
BREECH IS CLOSED BREECHLOCK RELEASE LEVER AND
BREECH OPERATING HANDLE

03
CLOSE BREECH
•PULL BREECHBLOCK
RELEASE LEVER (1)
UPWARD

Para 3-4 (Sheet 8 of 8)


3-117
TM 9-2350-222-20-2-2-1

3-5. MACHINE GUN AND MAIN GUN LAMP TROUBLESHOOTING (SHEET 1


OF 10)

SYMPTOM:
( 5) MACHINE GUN lamp on Gunner's Control Box fails to light
( 13) MAIN GUN lamp on Gunner's Control Box fails to light

TEST EQUIPMENT: Multimeter

PERSONNEL: Two
FOLDOUT CALLOUT
UNIT LOCATION: Master Control Panel 4 4
Gunner's Control Box 1 2
Gunner's Dome Light 1 I
Turret Power and Searchlight 1 9
Relay Box
Turret Electrical Slipring 3 5

REFERENCES: (1) TM 9-2350-222-20-2-3 for removal and replacement of components


(2) ETM 643-09 1-9400-R/JPG for procedures to:
Use multimeter
Disconnect electrical connectors
(3) TM 9-2350-222- 10 for procedures to:
Remove ammunition
Traverse turret

EQUIPMENT CONDITION: Vehicle parked, power off.

Para 3-5 (Sheet 1 of 10)


3-118
TM 9-2350-222-20-2-2-1

3-5. MACHINE GUN OR MAIN GUN LAMP TROUBLESHOOTING (SHEET 2 OF 10)

01
WARNING

TO PREVENT INJURY
TO PERSONNEL.
REMOVE ALL LIVE
AMMUNITION FROM
WEAPONS BEFORE
START OF
TROUBLESHOOT ING
(TM-IO)

02
. CAUTION
e ®

TO PREVENT HEATER PERSONNEL HEATER


ASTER _ Q
EQUIPMENT DAMAGE,
TURN OFF POWER
BEFORE REMOVING
COVERS OR HARNESS
CONNECTORS AND
BEFORE MEASURING
CONTINUITY OR
RESISTANCE. AFTER
MEASUREMENT . TURN
POWER BACK ON. MASTER CONTROL PANEL

03
- NOTI

FOR USE OF
MULTIMETER TO
MEASURE VOLTAGE,
CONTINUITY. OR
RESISTANCE. REFER
TO JPG

•ON MASTER
CONTROL PANEL,
SET 'MASTER
BATTERY' SWITCH
(1) TO 'ON'

Para 3-5 (Sheet 2 of 10)


3-119
TM 9-2350-222-20-2-2-1

3-5. MACHINE GUN OR MAIN GUN LAMP TROUBLESHOOTING (SHEET 3 OF 10)

02.05 >
01 NOTI 06
•ON GUNNER'S CONTINUED FROM
CONTROL BOX, SET A PRIOR COLUMN
'MAIN GUN' SWITCH
(1) TO 'ON' •SET 'MASTER
BATTERY' SWITCH
TO 'OFF'
•ON GUNNER'S
CONTROL BOX. SET
• MA I N GUN ' ( 1 )
ANO 'MACHINE GUN'
(3) SWITCHES TO
'OFF'

03
•ON GUNNER'S
CONTROL BOX. SET
'MACHINE GUN'
SWITCH (3) TO
'ON'

ELEV/TRAV POWER
ON

Off

GUNNER'S CONTROL BOX

Para 3-5 (Sheet 3 of 10)


3-120
TM 9-2350-222-20-2-2-1

. MACHINE GUN OR MAIN GUN LAMP TROUBLESHOOTING (SHEET 4 OF 10)

03.02 >
01
•ON GUNNER'S
CONTROL BOX. SET
'MACHINE GUN'
SWITCH ( I ) TO
'ON'

ELEV/TRAV POWER
ON

9
03.04- OFF
03
DEFECTIVE GUNNER'S CONTROL BOX
GUNNER'S CONTROL
BOX
•SET 'MASTER
BATTERY' SWITCH
TO 'OFF'
•REMOVE AND
REPLACE GUNNER'S
CONTROL BOX
(TM-20-2-3. PARA
10-2, 10-31

Para 3-5 (Sheet 4 of 10)


3-121
TM 9-2350-222-20-2-2-1

3-5. MACHINE GUN OR MAIN GUN LAMP TROUBLESHOOTING (SHEET 5 OF 10)

04.02 =>
01
•ON GUNNER'S
CONTROL BOX. SET
•MAIN GUN' ( 1 )
AND 'MACHINE GUN'
(2) SWITCHES TO
'OFF'

02
TURN ON GUNNER'S
DOME LIGHT
•PRESS PLUNGER
(3) AND ROTATE
KNOB (4)
CLOCKWISE

DOME LIGHT AND DIMMER SWITCH

04
•SET 'MASTER
BATTERY' SWITCH
TO 'OFF'

GUNNER'S CONTROL BOX

Para 3-5 (Sheet 5 of 10)


3-122
TM 9-2350-222-20-2-2-1

3-5. MACHINE GUN OR MAIN GUN LAMP TROUBLESHOOTING (SHEET 6 OF 10)

05.03-
01
MEASURE DC
VOLTAGE BETWEEN
SOCKET A OF
HARNESS CONNECTOR
100 ON TURRET
POWER AND
SEARCHLIGHT RELAY
BOX AND GROUND
•SET 'MASTER
BATTERY' SWITCH
TO 'OFF'
•REMOVE HARNESS
CONNECTOR 100
FROM JACK ( 1 ) ON
TURRET POWER AND
SEARCHLIGHT RELAY
BOX
•SET 'MASTER
BATTERY' SWITCH
TO 'ON' TURRET POWER AND SEARCHLIGHT RELAY BOX
•USING
MULTIMETER,
MEASURE DC
VOLTAGE

03
•SET 'MASTER
BATTERY' SWITCH
TO 'OFF'
•CONNECT HARNESS
CONNECTOR 100 TO
JACK ( 1 ) ON
TURRET POWER ANO
SEARCHLIGHT RELAY
BOX

7.01

Para 3-5 (Sheet 6 of 10)


3-123
TM 9-2350-222-20-2-2-1

3-5. MACHINE GUN OR MAIN GUN LAMP TROUBLESHOOTING (SHEET 7 OF 10)

>
01
MEASURE DC
VOLTAGE BETWEEN
SOCKET A OF
HARNESS CONNECTOR
AT GUNNER'S
CONTROL BOX AND
GROUND
•REMOVE HARNESS
CONNECTOR FROM
JACK ( 1 ) ON BACK
OF
GUNNER'S CONTROL
BOX
•SET 'MASTER
BATTERY' SWITCH
TO 'ON'
•USING
MULTIMETER.
MEASURE DC
VOLTAGE

03
OEFECTIVE
OUNNER'S CONTROL GUNNER'S CONTROL BOX
BOX
•SET 'MASTER
BATTERY' SWITCH
TO 'OFF'
•REMOVE ANO
REPLACE GUNNER'S
CONTROL BOX
(TM-80-8-3. PARA
10-2, 10-3)

Para 3-5 (Sheet 7 of 10)


3-124
TM 9-2350-222-20-2-2-1

3-5. MACHINE GUN OR MAIN GUN LAMP TROUBLESHOOTING (SHEET 8 OF 10)

07.02-
01
CHECK CONTINUITY
BETWEEN SOCKET A
OF HARNESS
CONNECTOR AT
GUNNER'S CONTROL
BOX AND PIN C OP
HARNESS CONNECTOR
AT TURRET POWER
AND SEARCHLIGHT
RELAY BOX
•SET 'MASTER
BATTERY' SWITCH
TO 'OFF'
•REMOVE HARNESS
CONNECTOR FROM
JACK ( I ) ON
TURRET POWER AND
SEARCHLIGHT RELAY
BOX
•USING TURRET POWER AND SEARCHLIGHT RELAY BOX
MULTIMETER. CHECK
CONTINUITY

02

RESISTANCE
LESS THAN 2 <N£>
OHMS OH
DEFECTIVE TURRET
CONTROL WIRING
HARNESS
•NOTIFY SUPPORT
MAINTENANCE

03
OEFECTIVE TURRET
POWER AND
SEARCHLIGHT RELAY
BOX
•CONNECT HARNESS
CONNECTOR TO JACK
(2) ON BACK OF
GUNNER'S CONTROL
BOX
•REMOVE AND
REPLACE TURRET
POWER AND
SEARCHLIGHT
RELAY BOX
ITM-20-2-3. PARA
9-2, 9-3) GUNNER'S CONTROL BOX

Para 3-5 (Sheet 8 of 10)


3-125
TM 9-2350-222-20-2-2-1

3-5. MACHINE GUN OR MAIN GUN LAMP TROUBLESHOOTING (SHEET 9 OF 10)

06.02-
01
MEASURE DC
VOLTAGE BETWEEN
SOCKET oF HARNESS
CONNECTOR 47 AT
TURRET ELECTRICAL
SLIPRING AND
GROUND
•TRAVERSE TURRET
UNTIL MAIN GUN IS
OVER REAR DECK
(TM-10)
•SET 'MASTER
BATTERY' SWITCH
TO •Off
•GRASP RING AND
PULL BATTERY
ACCESS DOOR OPEN
•REMOVE HARNESS
CONNECTOR 47
FROM JACK ( I ) ON
TURRET ELECTRICAL
SL I PR I NG
•SET 'MASTER
BATTERY'
SWITCH TO 'ON'
•USING TURRET SLIPRING (2
MULTIMETER.
MEASURE DC
VOLTAGE

TURRET POWER AND SEARCHLIGHT RELAY BOX


03
NO POWER TO
TURRET ELECTRICAL
SL I PR I NG
•SET 'MASTER
BATTERY' SWITCH
TO 'OFF'
•CONNECT HARNESS
CONNECTOR 100 TO
JACK (2) ON
TURRET POWER ANO
SEARCHLIGHT RELAY
BOX
•NOTIFY HULL
MAINTENANCE

Para 3-5 (Sheet 9 of 10)


3-126
TM 9-2350-222-20-2-2-1

3-5. MACHINE GUN OR MAIN GUN LAMP TROUBLESHOOTING (SHEET 10 OF 10)

09. oe-
01
CHECK CONTINUITY
BETWEEN PIN OF
HARNESS CONNECTOR
100 AT TURRET
ELECTRICAL
SLIPRING ANO
SOCKET A OF
HARNESS CONNECTOR
100 AT TURRET
POWER AND
SEARCHLIGHT RELAY
BOX
•SET 'MASTER
BATTERY' SWITCH
TO 'OFF'
•REMOVE COVER
FROM TURRET TURRET POWER AND SEARCHLIGHT RELAY BOX
ELECTRICAL
SL I PR I NG
(TM-20-2-3. PARA
3-2) 03
•REMOVE HARNESS DEFECTIVE SLIPRING
CONNECTOR 100 TO TURRET POWER
FROM JACK ( 1 ) ON RELAY BOX
TURRET WIRING HARNESS
ELECTRICAL
SL I PR I NG •CONNECT HARNESS
CONNECTOR 47 TO
JACK (3) ON LOWER
TURRET
ELECTRICAL
SL I PR I NG

•NOTIFY SUPPORT
MAINTENANCE

DEFECTIVE TURRET
ELECTRICAL
SL I PR I NG
•CONNECT HARNESS
CONNECTOR 100 TO
JACK (2) ON
TURRET POWER AND
SEARCHLIGHT RELAY TURRET SLIPRING
BOX
•REMOVE AND REPLACE
TURRET ELECTRICAL
SLIPRING
(TM-20-2-3, PARA 3-7, 3-8)

Para 3-5 (Sheet 10 of 10)


3-127
TM 9-2350-222-20-2-2-1

3-6. CALIBER .50 MACHINE GUN TROUBLESHOOTING (LAST ROUND STOP


INSTALLED) (SHEET 1 OF 29)

SYMPTOM: (7) Caliber .50 machine gun fails to fire

TEST EQUIPMENT: Multimeter

PERSONNEL: Two
FOLDOUT CALLOUT
UNIT LOCATION: Master Control Panel 4 4
Commander's Control Panel 2 15
Cupola Power Switch 2 1
Elevating Handle 2 18
Caliber .50 Machine Gun 2 16
Cupola Power Relay 2 1
Cupola Interconnecting Box 2 6
Turret Power and Searchlight 1 9
Relay Box
Gunner's Dome Light 1 1
Turret Electrical Slipring 3 S

REFERENCES: (1) TM 9-2350-222-20-2-3 for removal and replacement of components


(2) ETM 643-09 1-9400-R/JPG for procedures to:
Use multimeter
Disconnect electrical connectors
(3) TM 9-2350-222- 10 for procedures to:
Remove ammunition

EQUIPMENT CONDITION: Vehicle parked, power off.

Para 3-6 (Sheet 1 of 29)


3-128
TM 9-2350-222-20-2-2-1

3-6. CALIBER .50 MACHINE GUN TROUBLESHOOTING-LAST ROUND STOP IN


STALLED (SHEET 2 OF 29)

01
WARNING
TO PREVENT INJURY
TO PERSONNEL,
REMOVE ALL
AMMUNITION FROM
WEAPONS BEFORE
START OF
TROUBLESHOOTING
(TM-10)

02
CAUTION
TO PREVENT
EQUIPMENT DAMAGE,
TURN OFF POWER
BEFORE REMOVING
COVERS OR HARNESS
CONNECTORS AND
BEFORE MEASURING
RESISTANCE OR MASTER CONTROL PANEL
CONTINUITY

NOTE
FOR USE OF
MULTIMETER TO
MEASURE VOLTAGE,
CONTINUITY OR
RESISTANCE, REFER
TO JPG

•SET 'MASTER
BATTERY' SWITCH
(1) ON MASTER
CONTROL PANEL TO
ON'

Para 3-6 (Sheet 2 of 29)


Change 1 3-129
TM 9-2350-222-20-2-2-1

3-6. CALIBER .50 MACHINE GUN TROUBLESHOOTING-LAST ROUND STOP IN


STALLED (SHEET 3 OF 29)

PANEL
(TM-20-2-3, PARA
36-87, 36-88)

Para 3-6 (Sheet 3 of 29)


3-130 Change 1
TM 9-2350-222-20-2-2-1

3-6. CALIBER .50 MACHINE GUN TROUBLESHOOTING-LAST ROUND STOP INSTALLED


(SHEET 4 OF 29)

03.0'
0I
•PRESS TRIGGER
SWITCH (I) ON
ELEVATING HANOLE

COMMANDER'S PANEL

ASSEMBLY
CHECK CONTINUITY HANOLE
BETWEEN Pl-L ANO
Pl-M
•SET 'MASTER
BATTERY' SWITCH
TO OFF'
•REMOVE PI FROM
Jl (3) ON
COMMANOER'S PANEL
•DEPRESS LAST
ROUND SENSING
SWITCH (4)
•USING
MULTIMETER. CHECK
CONTINUITY

OEFECTIVE
COMMANDER'S PANEL LAST ROUND STOP SWITCH
•REMOVE ANO
REPLACE
COMMANDER'S PANEL
(TM-20-2-3. PARA
ELEVATING HANDLE 36-87. 36-88)

Para 3-6 (Sheet 4 of 29)


3-131
TM 9-2350-222-20-2-2-1

3-6. CALIBER .50 MACHINE GUN TROUBLESHOOTING-LAST ROUND STOP INSTALLED


(SHEET 5 OF 29)

04 . 04'
01
n
CHECK CONTINUITY
BETWEEN PI-L (I)
ANO P4
•REMOVE P4 (2)
FROM LAST ROUNO
SENSING SWITCH
USING
MULTIMETER CHECK
CONTINUITY

COMMANDER'S PANEL
) *
04
DEFECTIVE CUPOLA
ELECTRICAL WIRING
HARNESS
•NOTIFY SUPPORT
MAINTENANCE

03
CHECK CONTINUITY
BETWEEN Pl-M (1)
AND P5
•REMOVE PS (3)
FROM LAST ROUNO
SENSING SWITCH
•USING
MULTIMETER. CHECK
CONTINUITY

LAST ROUND STOP SWITCH

Para 3-6 (Sheet 5 of 29)


3-132
TM 9-2350-222-20-2-2-1

3-6. CALIBER .50 MACHINE GUN TROUBLESHOOTING-LAST ROUND STOP IN


STALLED (SHEET 6 OF 29)

05.03-

01
RESISTANCE
LESS THAN 2
OHMS

03
DEFECTIVE CUPOLA
02 ELECTRICAL WIRING
HARNESS
DEFECTIVE LAST •NOTIFY SUPPORT
ROUND SENSING
SWITCH MAINTENANCE

•REMOVE AND
REPLACE LAST
ROUND SENSING
SWITCH
(TM-20-2-3, PARA
36-90, 36-91)

Para 3-6 (Sheet 6 of 29)


3-133
TM 9 2350-222-20-2-2- 1

3-6. CALIBER .50 MACHINE GUN TROUBLESHOOTING-LAST ROUND STOP IN


STALLED (SHEET 7 OF 29)

DEFECTIVE MACHINE
GUN SOLENOID
•REMOVE AND
REPLACE MACHINE
GUN (TM-10)

Para 3-6 (Sheet 7 of 29)


3-134 Change 1
TM 9-2350-222-20-2-2-1

3-6. CALIBER .50 MACHINE GUN TROUBLESHOOTING-LAST ROUND STOP INSTALLED


(SHEET 8 OF 29)

07
0I
.03 »j
CHECK CONTINUITY
BETWEEN PI -J AND
Pl-R
•SET 'MASTER
BATTERY' SWITCH
TO 'OFF'
•REMOVE PI FROM
Jl (I) ON
COMMANDER'S PANEL
•PRESS TRIGGER
SWITCH (2) ON
ELEVATING HANDLE
•USING
MULTIMETER. CHECK
CONTINUITY

CAL. 0.50 MACHINE


03 04 GUN
CHECK CONTINUITY
BETWEEN Pl-H ( I )
AND PS (3) AT <NO>
MACHINE GUN 06
SOLENOID DEFECTIVE CUPOLA
•USING ELECTRICAL WIRING
MULTIMETER. CHECK HARNESS
CONTINUITY
•NOTIFY SUPPORT
MAINTENANCE

05
DEFECTIVE
COMMANOER'S PANEL
•REMOVE AND
REPLACE
COMMANOER'S PANEL
(TM-20-2-3, PARA
36-87. 36-88I

Para 3-6 (Sheet 8 of 29)


3-135
TM 9-2350-222-20-2-2-1

3-6. CALIBER .50 MACHINE GUN TROUBLESHOOTING-LAST ROUND STOP INSTALLED


(SHEET 9 OF 29)

08.02-
01
CHECK CONTINUITY
BETWEEN PI -J ANO
J3
•REMOVE J3 FROM
HARNESS CONNECTOR
( 1 ) ON ELEVATING
HANDLE
•USING
MULTIMETER, CHECK
CONTINUITY

ON
DEFECTIVE CUPOLA
ELECTRICAL WIRING
HARNESS
•NOTIFY SUPPORT
MAINTENANCE

03
CHECK CONTINUITY
BETWEEN Pl-K ANO
P3
•REMOVE P3 FROM
HARNESS CONNECTOR
(8) ON ELEVATING
HANDLE
•USING
MULTIMETER. CHECK
CONTINUITY

ELEVATING HANDLE

Para 3-6 (Sheet 9 of 29)


3-136
TM 9-2350-222-20-2-2-1

3-6. CALIBER .50 MACHINE GUN TROUBLESHOOTING-LAST ROUND STOP IN


STALLED (SHEET 10 OF 29)

02
DEFECTIVE
ELEVATING HANDLE
TRIGGER SWITCH
•REMOVE AND
REPLACE TRIGGER
SWITCH
(TM-20-2-3, PARA
36-73, 36-74)

Para 3-6 (Sheet 10 of 29)


3-137
TM 9-2350-222-20-2-2-1

3-6. CALIBER .50 MACHINE GUN TROUBLESHOOTING-LAST ROUND STOP IN


STALLED (SHEET 1 1 OF 29)

CUPOLA ELECTRICAL POWER CONTROL

COMMANDER'S PANEL

Para 3-6 (Sheet 1 1 of 29)


3-138 Change 1
TM 9-2350-222-20-2-2-1

3-6. CALIBER .50 MACHINE GUN TROUBLESHOOTING-LAST ROUND STOP IN


STALLED (SHEET 12 OF 29)

1 1.02
01
MEASURE DC
VOLTAGE BETWEEN
SOCKET A OF
HARNESS
CONNECTOR
ON CUPOLA POWER
RELAY AND GROUND
•SET 'MASTER
BATTERY' SWITCH
TO OFF'
•REMOVE HARNESS
CONNECTOR (1)
FROM JACK ON
CUPOLA
POWER RELAY HARNESS CONNECTOR
(HIDDEN)
•SET 'MASTER
BATTERY' SWITCH CUPOLA ELECTRICAL POWER CONTROL
TO 'ON'
•SET AND HOLD
CUPOLA POWER
SWITCH (2) TO
ON'
•USING
MULTIMETER,
MEASURE DC
VOLTAGE

03
DEFECTIVE
BRANCHED
WIRING HARNESS
(10905869)
BETWEEN
SOCKET A OF
HARNESS
CONNECTOR
ON CUPOLA POWER
RELAY AND
HARNESS
CONNECTOR 1 1 1B
ON
CUPOLA POWER
SWITCH
•NOTIFY SUPPORT
MAINTENANCE

Para 3-6 (Sheet 1 2 of 29)


Change 1 3-139
TM 9-2350-222-20-2-2-1

3-6. CALIBER .50 MACHINE GUN TROUBLESHOOTING-LAST ROUND STOP IN


STALLED (SHEET 13 OF 29)

Para 3-6 (Sheet 13 of 29)


3-140 Change 1
TM 9 2350 222-20 2 2 1

3-6. CALIBER .50 MACHINE GUN TROUBLESHOOTING-LAST ROUND STOP IN


STALLED (SHEET 14 OF 29)

01
13.02-»i
MEASURE
RESISTANCE
BETWEEN SOCKET C
OF HARNESS
CONNECTOR (1) ON
CUPOLA POWER
RELAY AND GROUND
•SET 'MASTER
BATTERY' SWITCH
TO 'OFF'
HARNESS CONNECTOR
•USING (HIDDEN)
MULTIMETER,
MEASURE
RESISTANCE

CUPOLA ELECTRICAL POWER CONTROL

-£j°>

04

CHECK CONTINUITY
BETWEEN SOCKET C
OF HARNESS
CONNECTOR (1) AT
CUPOLA POWER
DEFECTIVE CUPOLA RELAY AND SOCKET
POWER RELAY OF HARNESS
CONNECTOR 11 1D
•REMOVE AND (2) AT RESISTOR
REPLACE CUPOLA ASSEMBLY
POWER RELAY •SEPARATE
(TM-20-2-3, PARA
36-24, 36-25) HARNESS
CONNECTORS AT
RESISTOR
ASSEMBLY
•USING
MULTIMETER,
CHECK
CONTINUITY

'16.01

RESISTOR ASSEMBLY

Para 3 6 (Sheet 14 of 29)


Change 1 3-141
TM 9-2350-222-20-2-2-1

3-6. CALIBER .50 MACHINE GUN TROUBLESHOOTING-LAST ROUND STOP IN


STALLED (SHEET 15 OF 29)

01
13.02-»i
CHECK CONTINUITY
BETWEEN SOCKET B
OF HARNESS
CONNECTOR (1) AT
CUPOLA POWER
RELAY AND SOCKET
OF HARNESS
CONNECTOR 1 1 1
•SET MASTER
BATTERY' SWITCH
TO OFF'
•SEPARATE 1 1 1 HARNESS CONNECTOR
HARNESS (HIDDEN)
CONNECTORS (2)
•USING
MULTIMETER, CHECK
CONTINUITY CUPOLA ELECTRICAL POWER CONTROL

) *~ 04

DEFECTIVE
BRANCHED
WIRING HARNESS
(10905869)
•NOTIFY SUPPORT
MAINTENANCE
DEFECTIVE TURRET
CONTROL WIRING
HARNESS BETWEEN
SOCKET OF HARNESS
CONNECTOR 1 1 1
AND
SOCKET OF HARNESS
CONNECTOR 1 1 1 ON
CUPOLA POWER
SWITCH TO CUPOLA
•NOTIFY SUPPORT POWER SWITCH
MAINTENANCE
CUPOLA POWER RELAY BLOCK DIAGRAM

Para 3-6 (Sheet 15 of 29)


3-142 Change 1
TM 9-2350-222-20-2-2-1

3-6. CALIBER .50 MACHINE GUN TROUBLESHOOTING-LAST ROUND STOP IN


STALLED (SHEET 16 OF 29)

•REMOVE AND
REPLACE RESISTOR
ASSEMBLY
(TM-20-2-3. PARA
36-18. 36-19)

Para 3-6 (Sheet 16 of 29)


3-143
TM 9-2350-222-20-2-2-1

3-6. CALIBER .50 MACHINE GUN TROUBLESHOOTING-LAST ROUND STOP IN


STALLED (SHEET 17 OF 29)

1 1.02
01
MEASURE DC
VOLTAGE BETWEEN
SOCKET OF HARNESS
.CONNECTOR 1 1 1 ON
CUPOLA POWER
SWITCH AND
GROUND
•SET 'MASTER
BATTERY' SWITCH
TO OFF'
•REMOVE HARNESS
CONNECTOR 111 (1)
FROM CUPOLA
POWER SWITCH
•SET MASTER
BATTERY' SWITCH
TO 'ON' CUPOLA ELECTRICAL POWER
•USING CONTROL AND CONNECTORS
MULTIMETER,
MEASURE DC
VOLTAGE

02

VOLTAGE = +18
V TO +30 V
NO

18.01

Para 3-6 (Sheet 1 7 of 29)


3-144 Change 1
TM 9 2350-222-20-2-2-1

3-6. CALIBER .50 MACHINE GUN TROUBLESHOOTING-LAST ROUND STOP IN


STALLED (SHEET 18 OF 29)

17.02
01

MEASURE DC
VOLTAGE BETWEEN
SOCKET B OF
HARNESS
CONNECTOR
ON CUPOLA
INTER-CONNECTING
BOX AND GROUND
•SET MASTER
BATTERY' SWITCH
TO 'OFF'
•REPLACE HARNESS
CONNECTOR 1 1 1 (1) CUPOLA ELECTRICAL POWER
ON CUPOLA POWER CONTROL AND CONNECTORS
SWITCH
•REMOVE HARNESS
CONNECTOR (2)
FROM JACK ON
CUPOLA
INTER-CONNECTING
BOX
•SET MASTER
BATTERY'
SWITCH TO ON'
CUPOLA INTERCONNECTING BOX
•SET CUPOLA POWER
SWITCH (3) TO
ON'
THEN RELEASE
•USING
MULTIMETER,
MEASURE DC
VOLTAGE

02

VOLTAGE = + 18
V TO +30 V

YES

19.01

Para 3-6 (Sheet 18 of 29)


Change 1 3-145
TM 9-2350-222-20-2-2-1

3-6. CALIBER .50 MACHINE GUN TROUBLESHOOTING-LAST ROUND STOP IN


STALLED (SHEET 19 OF 29)

18.02-
21.03
01
MEASURE DC
VOLTAGE BETWEEN
P1-A ON
COMMANDER'S
PANEL
AND GROUND
•SET MASTER
BATTERY' SWITCH
TO 'OFF'
•REPLACE HARNESS
CONNECTOR (1) ON
JACK ON CUPOLA
INTERCONNECTING
BOX
•REMOVE P1 FROM CUPOLA ELECTRICAL POWER CONTROL
J1 (2) ON
COMMANDER'S
PANEL
•SET 'MASTER GUN READY
BATTERY' SWITCH ,,. LAST
O)] OVERRIDE
O^y/ ROUND
TO
'ON'
POWER
•SET CUPOLA ON
POWER' SWITCH (3) OFF GUN
TO 'ON' SAFETY
THEN RELEASE
•USING
MULTIMETER,
MEASURE DC COMMANDER'S PANEL
VOLTAGE

03

DEFECTIVE
COMMANDER'S
PANEL
CUPOLA INTERCONNECTING BOX
REMOVE AND
REPLACE
COMMANDER'S
PANEL
(TM -20-2-3, PARA.
38-86, 38-67)

Para 3-6 (Sheet 19 of 29)


3-146 Change 1
TM 9-2350-222-20-2-2-1

3-6 CALIBER .50 MACHINE GUN TROUBLESHOOTING-LAST ROUND STOP INSTALLED


(SHEET 20 OF 29)

19.02
01
n
CHECK CONTINUITY
BETWEEN PI -A ON
COMMANDER'S PANEL
AND PIN B OF
HARNESS
CONNECTORS ON
CUPOLA
INTERCONNECTING
BOX
•REMOVE HARNESS
CONNECTORS ( 1 )
AND (2) FROM
JACKS ON
CUPOLA
INTERCONNECTING
BOX
•USING
MULTIMETER. CHECK
CONTINUITY WHILE
ROTATING CUPOLA
(TM-IO) UNTIL
REAOING
IS RECEIVED OR
UNTIL CUPOLA HAS
ROTATED FULL CUPOLA INTERCONNECTING BOX
CIRCLE

02
RESISTAf«E LESS
THAN Z OkiMS FROM
BOTH COfONECTORS

OH
OEFECTIVE CUPOLA
INTERCONNECTING
BOX
•REMOVE ANO
REPLACE CUPOLA
INTERCONNECTING
BOX
(TM-20-2-3. PARA
36-16. 36-16)

Para 3-6 (Sheet 20 of 29)


3-147
TM 9-2350-222-20-2-2-1

3-6. CALIBER .50 MACHINE GUN TROUBLESHOOTING-LAST ROUND STOP INSTALLED


(SHEET 21 OF 29)

20.03

RESISTANCE LESS
THAN 2 OHMS FROM
EITHER CONNECTOR

03
DEFECTIVE
LEFT HAND OR
RIGHT HAND CONTACT
BOARD WIRING
HARNESS
•NOTIFY SUPPORT
MAINTENANCE
•REPLACE
CONNECTORS ON
CUPOLA
INTERCONNECTING
■OX

Para 3-6 (Sheet 21 of 29)


3-148
TM 9-2350-222-20-2-2-1

3-6. CALIBER .50 MACHINE GUN TROUBLESHOOTING-LAST ROUND STOP INSTALLED


(SHEET 22 OF 29)

21.02
0I
CHECK CONTINUITY
BETWEEN PI -A ON
COMMANDER'S PANEL
ano contact a or
TERMINAL BOARD ON
CUPOLA SLIPRING
•REPLACE HARNESS
CONNECTORS « I )
AND (2) ON CUPOLA
INTERCONNECTING
BOX
•ROTATE CUPOLA
UNTIL SLOT (3)
NEAR AZIMUTH LOCK
IS ALIGNED WITH
TERMINAL BOARD
CUPOLA AZIMUTH LOCK
•USING
MULTIMETER. CHECK
CONTINUITY

DEFECTIVE CUPOLA
ELECTRICAL WIRING
HARNESS
•NOTIFY SUPPORT
MAINTENANCE

OS
DEFECTIVE CUPOLA
TERMINAL BOARD
ANO PAO ASSEMBLY
•NOTIFY SUPPORT
MAINTENANCE

CUPOLA INTERCONNECTING BOX

Para 3-6 (Shtet 22 of 29)


3-149
TM 9-2350-222-20-2-2-1

3-6. CALIBER .50 MACHINE GUN TROUBLESHOOTING-LAST ROUND STOP INSTALLED


(SHEET 23 OF 29)

17.02 >
01
•TURN ON GUNNER'S
DOME LIGHT (1)

DOME LIGHT AND DIMMER SWITCH

Para 3-6 (Sheet 23 of 29)


3-150
TM 9-2350-222-20-2-2-1

3-6. CALIBER .50 MACHINE GUN TROUBLESHOOTING-LAST ROUND STOP


INSTALLED (SHEET 24 OF 29)

23.02
01
n
MEASURE DC
VOLTAGE BETWEEN
HARNESS
CONNECTOR
47 ON TURRET
ELECTRICAL
SLIPRING AND
GROUND
•SET MASTER
BATTERY' SWITCH
TO 'OFF'
•REMOVE HARNESS
CONNECTOR 47
FROM
JACK (1) ON
TURRET
ELECTRICAL
SLIPRING
CUPOLA ELECTRICAL POWER
•SET 'MASTER CONTROL CONNECTORS
BATTERY'
SWITCH TO ON'
•USING
MULTIMETER,
MEASURE DC
VOLTAGE

J ►

03
DEFECTIVE MASTER
BATTERY CIRCUIT
•SET MASTER
BATTERY' SWITCH
TO OFF'
•REPLACE HARNESS
CONNECTOR 1 1 1 (2)
ON CUPOLA POWER
SWITCH TURRET SLIPRING

•NOTIFY HULL
MAINTENANCE

Para 3-6 (Sheet 24 of 29)


Change 1 3-151
TM 9-2350-222-20-2 2-1

3-6. CALIBER .50 MACHINE GUN TROUBLESHOOTING-LAST ROUND STOP IN


STALLED (SHEET 25 OF 29)
23.02
01 25.03
NOTE O5
CHECK CONTINUITY
BETWEEN HARNESS CONTINUED FROM
A PRIOR COLUMN
CONNECTOR 1 1 1 (1)
AT CUPOLA POWER •REPLACE HARNESS
SWITCH AND SOCKET CONNECTOR 111(1)
A, CIRCUIT 111, ON JACK ON CUPOLA
OF HARNESS POWER SWITCH
CONNECTOR ON •REMOVE AND
TURRET POWER AND REPLACE TURRET
SEARCHLIGHT RELAY POWER
BOX AND SEARCHLIGHT
•SET MASTER RELAY BOX
(TM-20-2-3, PARA
BATTERY' SWITCH 9-2, 9-3)
TO 'OFF'
•REMOVE HARNESS
CONNECTOR FROM
JACK (2) ON
TURRET CUPOLA ELECTRICAL POWER
POWER AND CONTROL AND CONNECTORS
SEARCHLIGHT RELAY
BOX
•USING
MULTIMETER.
CHECK CONTINUITY

)
04
DEFECTIVE TURRET
CONTROL WIRING
HARNESS
•NOTIFY SUPPORT
MAINTENANCE
DEFECTIVE TURRET
POWER AND
SEARCHLIGHT RELAY
BOX

'25.05

AND SEARCHLIGHT RELAY BOX

Para 3-6 (Sheet 25 of 29)


3-152 Change 1
TM 9-2350-222-20-2-2-1

3-6. CALIBER .50 MACHINE GUN TROUBLESHOOTING-LAST ROUND STOP IN


STALLED (SHEET 26 OF 29)

24.02,
01

MEASURE DC
VOLTAGE BETWEEN
SOCKET A OF
HARNESS
CONNECTOR
100 ON TURRET
POWER AND
SEARCHLIGHT RELAY
BOX AND GROUND
•SET MASTER
BATTERY' SWITCH
TO 'OFF'
•REPLACE HARNESS
CONNECTOR 47 ON
JACK (1) ON
TURRET
ELECTRICAL
SLIPRING
•REMOVE HARNESS
CONNECTOR, TURRET SLIPRING
CIRCUIT 100, FROM
JACK (2) ON
TURRET POWER AND
SEARCHLIGHT
RELAY BOX
•SET MASTER
BATTERY' SWITCH
TO 'ON'
•USING
MULTIMETER,
MEASURE DC
VOLTAGE

TURRET POWER AND SEARCHLIGHT RELAY BOX

Para 3-6 (Sheet 26 of 29)


3-153
TM 9-2350-222-20-2-2-1

3-6. CALIBER .50 MACHINE GUN TROUBLESHOOTING-LAST ROUND STOP IN


STALLED (SHEET 27 OF 29)

26.02
01
n
CHECK CONTINUITY
BETWEEN HARNESS
CONNECTOR 1 1 1 (1)
AT CUPOLA POWER
SWITCH AND SOCKET
A, CIRCUIT 1 1 1,
OF HARNESS
CONNECTOR ON
TURRET POWER AND
SEARCHLIGHT RELAY
BOX
•SET MASTER
BATTERY' SWITCH
TO OFF'
TURRET POWER AND SEARCHLIGHT RELAY BOX
•REPLACE HARNESS
CONNECTOR 100 ON
JACK (2) ON
TURRET
POWER AND
03
SEARCHLIGHT RELAY
BOX DEFECTIVE TURRET
•REMOVE HARNESS CONTROL WIRING
HARNES
CONNECTOR,
CIRCUIT 111, FROM •NOTIFY SUPPORT
JACK (3) MAINTENANCE
ON TURRET POWER
AND SEARCHLIGHT
RELAY BOX

04
DEFECTIVE TURRET
POWER AND
SEARCHLIGHT
RELAY
BOX
•REPLACE HARNESS
CONNECTOR 111 (1) CUPOLA ELECTRICAL POWER
ON CUPOLA POWER CONTROL AND CONNECTORS
SWITCH
•REMOVE AND
REPLACE TURRET
POWER AND
SEARCHLIGHT
RELAY
BOX (TM-20-2-3,
PARA 9-2, 9-3)

Para 3-6 (Sheet 27 of 29)


3-154 Change 1
TM 9-2350-222-20-2-2-1

3-6. CALIBER .50 MACHINE GUN TROUBLESHOOTING-LAST ROUND STOP IN


STALLED (SHEET 28 OF 29)

26.02 28.03
01 NOTE 05

CHECK CONTINUITY CONTINUED FROM


BETWEEN HARNESS A PRIOR COLUMN
CONNECTOR 100 (1)
TURRET ELECTRICAL AND SEARCHLIGHT
SLIPRING AND RELAY BOX
SOCKET A OF •REMOVE AND
HARNESS
CONNECTOR REPLACE TURRET
100 ON JACK (1) ELECTRICAL
ON TURRET POWER SLIPRING
AND SEARCHLIGHT (TM-20-2-3. PARA
RELAY BOX 3-7, 3-8)
•SET MASTER
BATTERY' SWITCH
TO OFF'
•REMOVE HARNESS
CONNECTOR 100
FROM JACK (2) ON
TURRET ELECTRICAL
SLIPRING
•USING TURRET SLIPRING
MULTIMETER, CHECK
CONTINUITY

) ►

04

DEFECTIVE SLIPRING
TO TURRET POWER
RELAY BOX WIRING
HARNES
03
•NOTIFY SUPPORT
DEFECTIVE TURRET MAINTENANCE
ELECTRICAL
SLIPRING
•REPLACE HARNESS
CONNECTOR 100 ON
JACK (1) ON TURRET POWER AND
TURRET POWER
SEARCHLIGHT RELAY BOX

/ 28.05

Para 3-6 (Sheet 28 of 29)


Change 1 3-155
TM 9-2350-222-20-2-2-1

3-6. CALIBER .50 MACHINE GUN TROUBLESHOOTING-LAST ROUND STOP IN


STALLED (SHEET 29 OF 29)

18.02-»»|
01
CHECK CONTINUITY
BETWEEN SOCKET B
OF HARNESS
CONNECTOR (1) ON
CUPOLA
INTERCONNECTING
BOX AND SOCKET OF
HARNESS
CONNECTOR
1 1 1B ON CUPOLA
POWER SWITCH
•SET MASTER
BATTERY' SWITCH
TO 'OFF'
•REMOVE CUPOLA ELECTRICAL POWER
CONTROL AND CONNECTORS
HARNESS
CONNECTOR
1 1 1B (2) FROM
CUPOLA POWER
SWITCH
•USING
MULTIMETER, CHECK
CONTINUITY

CUPOLA INTERCONNECTING BOX

04
DEFECTIVE
BRANCHED
WIRING HARNESS
(10905869)
•NOTIFY SUPPORT
03 MAINTENANCE
DEFECTIVE CUPOLA
POWER SWITCH
•REMOVE AND
REPLACE CUPOLA
POWER SWITCH
(TM-20-2-3, PARA
36-21, 36-22)

Para 3-6 (Sheet 29 of 29)


3-156 Change 1
TM 9-2350 222-20-2 2-1

CHAPTER 4

TURRET TRAVERSE AND GUN ELEVATION FAULT ISOLATION DIAGRAMS

4-1. TURRET TRAVERSE TROUBLESHOOTING (SHEET 1 OF 75)

SYMPTOM: (15) Electric Drive (DC) Motor fails to run


(16) Electric Drive (DC) Motor makes excessive noise
(17) Electric Drive (DC) Motor runs continuously
(18) Incorrect accumulator gage pressure
(19) Turret fails to traverse smoothly with Manual Traverse Handle
(20) Turret fails to traverse with Gunner's Handle
(21) Turret fails to traverse with Commander's Handle
(22) Turret creeps or traverses without palm switch pressed
(23) Turret oscillates or drives erratically

TEST EQUIPMENT: Multimeter

PERSONNEL: Two

FOLDOUT CALLOUT
UNIT LOCATION: Master Control Panel 4 4
Gunner's Control Box 1 2
Gunner's Control Handle 1 19
Commander's Control Handle 2 12
Turret Power and Searchlight 1 9
Relay Box
Pressure Switch 1 11
Turret Traverse Mechanism 2 11
Hand Traverse Drive 1 3
Pressure Gage 1 18
Hydraulic Power Pack 1 10

REFERENCES: (1) TM 9-2350-222-20-2-3 for removal and replacement of components


(2) ETM 643-091-9400-R/JPG for procedures to:
Use multimeter
Disconnect electrical connectors
(3) TM 9-2350-222-10 for procedure to:
Lock and release turret traversing lock

EQUIPMENT CONDITION: Vehicle parked, power off.

Para 4-1 (Sheet 1 of 75)


4-1
TM 9-2350-222-20-2-2-1

4-1. TURRET TRAVERSE TROUBLESHOOTING (SHEET 2 OF 75)


01
WARNING
DO NOT TRAVERSE
TURRET OR ELEVATE
GUN WITHOUT AN
ASSISTANT TO WARN
PERSONNEL IN THE
AREA OF POTENTIAL
SAFETY HAZARDS.

02
NOTE
DON'T OPERATE THE
ELECTRICALLY
DRIVEN PUMP FOR
LONG PERIODS OF
TIME. YOU WILL
RUN DOWN THE
BATTERIES.
06

03 RELEASE TURRET
TRAVERSING LOCK
MAKE SURE TURRET (TM-10)
POWER
AND SEARCHLIGHT
RELAY
BOX GROUND LEAD
(IF
SO EQUIPPED) IS
SECURE,
OR ERRATIC
OPERATION 07
MAY RESULT WARNING
MAKE SURE CREW
MEMBERS ARE IN
SAFE POSITIONS
04 AND
DRIVER HAS
MAKE SURE THAT LOWERED HIS SEAT
HYDRAULIC SYSTEM AND HAS HEAD
HAS NO EVIDENCE DOWN
OF OIL LEAKAGE BEFORE OPERATING
MANUAL
TRAVERSING
OR ELEVATING
OS HANDLES.

RELEASE GUN V
TRAVEL LOCK / 3.01
(TM-10)
1

Para 4-1 (Sheet 2 of 75)


4-2 Change 1
TM 9-2350-222-20-2-2-1

4-1. TURRET TRAVERSE TROUBLESHOOTING (SHEET 3 OF 75)

02.06-
0I
CAUTION
DEFLATE HULL
TURRET SEAL TO 0
PS I
(TM-I0)
MAKE SURE THAT
THE TURRET RING
GEAR ( I ) HAS NO
FOREIGN MATERIAL
ON IT
MAKE SURE THAT
THE OUTPUT
PINIONS (2) OF
TRAVERSE
GEAR BOX HAVE NO
FOREIGN MATERIAL
ON THEM

02
MANUALLY TRAVERSE
GUN TO FORWARD
POSITION WITH
TRAVERSE HANDLE
TRAVERSE MECHANISM ASSEMBLY
•SQUEEZE LOCKING
LEVER AC:tuator
AND ROTA1rE HANDLE
c:5)

HAND TRAVERSING
DRIVE ASSEMBLY
4.0I

Para 4-1 (Sheet 3 of 75)


4-3
TM 9-2350-222-20-2-2-1

4-1. TURRET TRAVERSE TROUBLESHOOTING (SHEET 4 OF 75)

03.03-
01
•0BSERVE
ACCUMULATOR FLU 1D
PRESSURE GAGE ( I )

PRESSURE GAGE

Para 4-1 (Sheet 4 of 75)


4-4
TM 9-2350-222-20-2-2 1

4-1. TURRET TRAVERSE TROUBLESHOOTING (SHEET 5 OF 75)

03.03-
01

CHECK THE HAND


TRAVERSING DRIVE
ASSEMBLY

•REMOVE THREE
MANUAL
TRAVERSING
DRIVE MOUNTING
SCREWS (1)
HAND TRAVERSING
•REMOVE DRIVE ASSEMBLY
TRAVERSING DRIVE
BY SLIDING
SPLINED ADAPTER
(2) OFF
SPLINED SHAFT OF
NO-BACK ASSEMBLY 03
•ROTATE MANUAL
DEFECTIVE HAND
TRAVERSE HANDLE TRAVERSING DRIVE
(3) ASSEMBLY

•REPLACE HAND
TRAVERSING DRIVE
ASSEMBLY
(TM-20-2-3, PARA
43-2, 43-3)

HAND TRAVERSING DRIVE


ASSEMBLY INSTALLATION

Para 4-1 (Sheet 5 of 75)


Change 1 4-5
TM 9-2350-222-20-2-2-1

4-1. TURRET TRAVERSE TROUBLESHOOTING (SHEET 6 OF 75)

05.02 • • %

CHECK NO-BACK
ASSEMBLY e •
CAUTION
TO PREVENT
UNNECESSARY
WEAR AND/OR MASTER CONTROL PANEL
DAMAGE TO
MAGNETIC
BRAKE. DO NOT
s 0
RELEASE PALM
SWITCH WHILE MAIN MACHINE
GUN QN GUN
TRAVERSING
TURRET.

•HAVE DRIVER SET


MASTER BATTERY'
SWITCH (1) TO ELEV/TRAV POWER
ON
'ON'
COMMANDER'S CONTROL HANDLE
•SET 'ELEV/TRAV
0.
POWER' SWITCH (2)
TO 'ON' GUNNER'S CONTROL BOX

•PRESS PALM
SWITCH (3) ON --A
COMMANDER'S
CONTROL HANDLE
AND ROTATE
TURRET AT HALF
SPEED TO THE LEFT DEFECTIVE NO-BACK
AND THEN TO THE ASSEMBLY
RIGHT
•REMOVE AND
•OBSERVE NO-BACK REPLACE NO-BACK
SPLINED INPUT ASSEMBLY
SHAFT (4) FOR (TM-20-2-3, PARA
ROTATION 48-2. 48-3)

02 •INSTALL HAND
TRAVERSING DRIVE
NO-BACK ASSEMBLY
SPLINED INPUT NO (TM-20-2-3, PARA
SHAFT 50-2, 50-3)
ROTATES .
7.01

Para 4-1 (Sheet 6 of 75)


4-6 Change 1
TM 9-2350-222-20-2 2 1

4-1. TURRET TRAVERSE TROUBLESHOOTING (SHEET 7 OF 75)

06.02

INSTALL HAND
TRAVERSING DRIVE
ASSEMBLY

•REPLACE
TRAVERSING DRIVE
BY SLIDING
SPLINED ADAPTER
(1) ON
SPLINED SHAFT OF
NO-BACK HAND TRAVERSING ASSEMBLY

•REPLACE THREE
MANUAL
TRAVERSING DRIVE
MOUNTING SCREWS
(2)

Para 4-1 (Sheet 7 of 75)


Change 1 4-7
TM 9-2350-222-20-2 2 1

4-1. TURRET TRAVERSE TROUBLESHOOTING (SHEET 8 OF 75)

04.03 EARLY
01 MODEL
CHARGE MAIN
ACCUMULATOR
(TM-20-2-3, PARA
1-19)

02
CHECK FLUID OF
HYDRAULIC POWER
PACK

( EARLY MODEL ) LATE MODEL


c

03
OIL LEVEL GAGE
■PULL OIL LEVEL 06
GAGE (1) FROM •READ FLUID
RESERVOIR LATE
LEVEL ON GAGE (2) MODEL
•READ FLUID
LEVEL ON GAGE

ADD JUST ENOUGH ADD JUST ENOUGH


OIL TO RESERVOIR OIL TO RESERVOIR
UNTIL IT IS UNTIL IT IS
PRESENT ON THE BETWEEN "ADD"
BOTTOM OF THE OIL AND "FULL" MARKS
LEVEL GAGE ON SIGHT GAGE (2)
(LO 9-2350-222-12) (LO 9-2350-222-12)

Para 4-1 (Sheet 8 of 75)


4-8 Change 1
TM 9-2350-222-20-2-2-1

4-1. TURRET TRAVERSE TROUBLESHOOTING (SHEET 9 OF 75)

cm. 03
01
CAUTION
ENGAGE TURRET
TRAVERSING LOCK
BEFORE REDUCING
HYDRAULIC
PRESSURE TO ZERO
TO PREVENT DAMAGE
TO THE PIN LOCK

0S
REDUCE HYDRAULIC
PRESSURE TO ZERO
•ENGAGE TURRET
TRAVERSING LOCK
•PRESS AND HOLD
POWER SOLENOID
PLUNGER (I) IN
•SLOWLY ROTATE
GUNNER'S HANDLE
(2)
GUNNER'S CONTROL ASSEMBLY
•OBSERVE
ACCUMULATOR FLUID
PRESSURE GAGE (3)

PRESSURE GAGE

PM 4-1 (ShMt 9 of 75)


4-9
TM 9-2350-222-20-2-2-1

4-1. TURRET TRAVERSE TROUBLESHOOTING (SHEET 10 OF 75)

09.03

03
DETECTIVE
HYDRAULIC VALVE
ASSEMBLY OR
PRESSURE GAGE
NEEDS CALIBRATION
NOTIFY SUPPORT
MAINTENANCE

•RELEASE POWER
SOLENOID PLUNGER
(1)
•RETURN GUNNER'S
CONTROL HANDLE
(2) TO NEUTRAL
POSITION

GUNNER'S CONTROL ASSEMBLY

Para 4-1 (Sheet 10 of 75)


4-10
TM 9-2350-222-20-2-2-1

4-1. TURRET TRAVERSE TROUBLESHOOTING (SHEET 11 OF 75)

09.03 S
01
•STILL HOLDING
POWER SOLENOID
PLUNGER (1) IN.
SLOWLY ROTATE
COMMANDER 'S
HANDLE (2)
•OBSERVE
ACCUMULATOR FLUID
PRESSURE GAGE (3)

GUNNER'S CONTROL ASSEMBLY


03
DEFECTIVE
GUNNER'S CONTROL
ASSEMBLY
•REMOVE AND
REPLACE GUNNER'S
CONTROL ASSEMBLY
(TM-20-2-3. PARA
37-18,37-19 )

PRESSURE GAGE

COMMANDER'S CONTROL HANDLE

Para 4-1 (Sheet 11 of 75)


4-11
TM 9-2350-222-20-2-2-1

4-1. TURRET TRAVERSE TROUBLESHOOTING (SHEET 12 OF 75)

03
DEFECTIVE
GUNNER'S CONTROL
ASSEMBLY
•REMOVE AND
REPLACE GUNNER'S
CONTROL ASSEMBLY
(TM-20-2-3, PARA
37-18,37-19)

GUNNER'S CONTROL ASSEMBLY

Para 4-1 (Sheet 12 of 75)


4-12
TM 9-2350-222-20-2-2-1

4-1. TURRET TRAVERSE TROUBLESHOOTING (SHEET 13 OF 75)

08.05
OR
08.08
01
CAUTION
TO PREVENT
EQUIPMENT DAMAGE,
BE SURE TO TURN
OFF POWER BEFORE
REMOVING COVERS.
JACKS, PLUGS, OR
RELAY CARDS, AND
BEFORE MEASURING
CONTINUITY OR
RESISTANCE. AFTER
MEASUREMENT, TURN
POWER BACK ON.

| 02
NOTE
FOR USE OF
MULTIMETER TO
MEASURE VOLTAGE,
CONTINUITY, AND
RESISTANCE, REFER
TO JPG.

WARNING
CHECK OUTSIDE OF
TANK AND
SURROUNDING AREA
FOR UNWARY 04
PERSONNEL. MAKE CAUTION
SURE CREW IF ELECTRIC DRIVE
MEMBERS (DC) MOTOR RUNS
ARE IN SAFE CONTINUOUSLY, OR
POSITIONS AND IF GAGE PRESSURE
DRIVER HAS GOES HIGHER THAN
LOWERED HIS SEAT 1500 PSI, OR IF
AND HAS HEAD PUMP MOTOR
DOWN. MAKES
EXCESSIVE NOISE,
TURN POWER OFF.

'14.01

Para 4-1 (Sheet 13 of 75)


Change 1 4-13
TM 9-2350-222-20-2-2-1

4-1. TURRET TRAVERSE TROUBLESHOOTING (SHEET 14 OF 75)

13.04
01
3
•SET 'MASTER
BATTERY' SWITCH
(1)TO ON'

02

•SET EL EV/TRAV
MASTER CONTROL PANEL
POWER' S WITCH (2)
TO ' ON'

03

ELECTRIC
DRIVE (DC)
vMOTOR RUNS
) 05

GD TO PARA 4-4,
TURRET
TROUBLESHOOTING

GUNNER'S CONTROL BOX

Para 4-1 (Sheet 14 of 75)


4-14
TM 9-2350-222-20-2-2-1

4-1. TURRET TRAVERSE TROUBLESHOOTING (SHEET 15 OF 75)

I.O4* >j
oi
•PLACE FINGER ON
PLUNGER ( I ) OF
POWER SOLENOID
ANO PRESS GENTLY
WHILE CYCLING THE
'ELEV/TRAV POWER'
SWITCH (2) 'off"
ANO ' ON '

02
PLUNGER MOVES IN
WHEN SWITCH IS ON

GUNNER'S CONTROL ASSEMBLY

MAIN MACHINE
8UN ON 6UN

ELEV/TRAV POWER
ON

OFF

GUNNER'S CONTROL BOX

Para 4-1 (Sheet 15 of 75)


4-15
TM 9-2350-222-20-2-2-1

4-1. TURRET TRAVERSE TROUBLESHOOTING (SHEET 16 OF 75)

IS. 03 *

MEASURE VOLTAGE
BETWEEN SOCKET
625A AT POWER
SOLENOID ANO
GROUND
•SET 'ELEV/TRAV
POWER' SWITCH (I)
TO 'OFF'
•REMOVE HARNESS
CONNECTOR FROM
JACK (2) ON POWER
SOLENOID
•SET 'ELEV/TRAV
POWER' SWITCH (1)
TO 'ON'
•USING
MULTIMETER.
MEASURE DC
VOLTAGE

GUNNER'S CONTROL ASSEMBLY

GUNNER'S CONTROL BOX

Para 4-1 (Sheet 16 of 75)


4-16
TM 9-2350-222-20-2-2-1

4-1. TURRET TRAVERSE TROUBLESHOOTING (SHEET 17 OF 75)

15. 03-
01
MEASURE VOLTAGE
BETWEEN SOCKET A
OF HARNESS
CONNECTOR TO
PRESSURE SWITCH
AND GROUND
•TRAVERSE TURRET
TO GAIN ACCESS TO
PRESSURE SWITCH
FROM DRIVER'S
COMPARTMENT
•ENGAGE TURRET
TRAVERSING LOCK
(TM-10)
•TURN ELEV/TRAV
POWER ' SWITCH (1)
TO 'OFF '
•REMOVE HARNESS
CONNECTOR FROM
JACK (2) ON
PRESSURE SWITCH
•TURN 'ELEV/TRAV
POWER' SWITCH (1)
TO 'ON'
•USING
MULTIMETER,
MEASURE
DC VOLTAGE

MAIN MACHINf
GUN QN OUN
03
DEFECTIVE TURRET
CONTROL WIRING
HARNESS M® ^ ®
•NOTIFY SUPPORT
MAINTENANCE ELEV/TRAV POWER
ON

.® ®
GUNNER'S CONTROL BOX

Para 4-1 (Shaat 17 of 76)


4-17
TM 9-2350-222-20-2-2-1

4-1. TURRET TRAVERSE TROUBLESHOOTING (SHEET 18 OF 75)

I 7.02-
01
CHECK CONTINUITY
OF PRESSURE
SWITCH
•USING MULTIMETER
CHECK CONTINUITY
BETWEEN PINS A
AND B
OF JACK ( I ) ON
PRESSURE SWITCH

03
DEFECTIVE
PRESSURE SWITCH
•REMOVE AND
REPLACE PRESSURE
SWITCH
(TM-20-2-3. PARA
40-8. 40-9)

Para 4-1 (Sheet 18 of 75)


4-18
TM 9-2350-222-20-2-2-1

4-1. TURRET TRAVERSE TROUBLESHOOTING (SHEET 19 OF 75)

Para 4-1 (Sheet 19 of 75)


Change 1 4-19
TM 9-2350-222-20-2-2-1

4-1 TURRET TRAVERSE TROUBLESHOOTING (SHEET 20 OF 75)

19.02
01
2
CHECK CONTINUITY
OF LINE 645
BETWEEN HARNESS
CONNECTOR TO
PRESSURE SWITCH
SOCKET B AND PIN
J OF HARNESS
CONNECTOR AT THE
TURRET POWER AND
SEARCHLIGHT RELAY
BOX
•REMOVE HARNESS
TURRET POWER AND SEARCHLIGHT
CONNECTOR FROM RELAY BOX
JACK (1) ON THE
TURRET POWER AND
SEARCHLIGHT RELAY
BOX

•USING 04
MULTIMETER, CHECK 1
DEFECTIVE TURRET
CONTINUITY CONTROL WIRING
HARNESS

•NOTIFY SUPPORT
MAINTENANCE

07
YES
06 DEFECTIVE TURRET
CHECK GROUND POWER AND
LEAD (2) FOR LOOSE DEFECTIVE GROUND SEARCHLIGHT RELAY
CONNECTION, COR LEAD (2) BOX
ROSION, OR OTHER
DAMAGE REPAIR OR •REMOVE AND
REPLACE REPLACE TURRET
06 POWER AND
SEARCHLIGHT
CONNECTION* RELAY BOX
IS GOOD (TM-20-2-3, PARA
9-2, 9-3)

Para 4-1 (Sheet 20 of 75)


4-20 Change 1
TM 9-2350-222-20-2-2-1

4-1. TURRET TRAVERSE TROUBLESHOOTING (SHEET 21 OF 75)

I9.02-
0I
MEASURE VOLTAGE
BETWEEN ELECTRIC
DRIVE (DC) MOTOR
CONNECTOR AND
GROUND
•RECONNECT
HARNESS CONNECTOR
TO JACK ( I ) ON
PRESSURE SWITCH
•REMOVE
HARNESS CONNECTOR
FROM JACK (2) ON
ELECTRIC DRIVE
(DC) MOTOR
•SET 'MASTER
BATTERY' SWITCH
TO 'ON'
•USING
MULTIMETER,
MEASURE
DC VOLTAGE PRESSURE SWITCH

Para 4-1 (Sheet 21 of 75)


4-21
TM 9-2350-222-20-2-2-1

4-1. TURRET TRAVERSE TROUBLESHOOTING (SHEET 22 OF 75)

21 .02-
01
•CHECK FOR LOOSE
CONNECTION OF
GROUND LEAD FOR
ELECTRIC DRIVE
(DC) MOTOR

<NO>
OH
DEFECTIVE GROUND
•REMOVE AND
REPLACE GROUND
LEAO IF DEFECTIVE
•TIGHTEN
CONNECTION IF
03 LOOSE CONNECTION
IS FOUNO
DEFECTIVE (TM-20-2-3. PARA
ELECTRIC DRIVE 37-8, 37-10)
(DC) MOTOR

•NOTIFY SUPPORT
MAINTENANCE

Para 4-1 (Sheet 22 of 75)


4-22
TM 9-2350-222-20-2-2-1

4-1. TURRET TRAVERSE TROUBLESHOOTING (SHEET 23 OF 75)

21 .02- 23.03-
01 NOTI 05
CHECK CONTINUITY CONTINUED FROM
OF LINE 104 A PRIOR COLUMN
BETWEEN HARNESS
CONNECTOR OF •REMOVE AND
ELECTRIC DRIVE REPLACE TURRET
(DC) MOTOR AND POWER AND
HARNESS CONNECTOR SEARCHLIGHT RELAY
AT THE TURRET BOX (TM-20-2-3.
POWER AND PARA 9-2, 9-3)
SEARCHLIGHT RELAY
BOX
•SET 'MASTER
BATTERY' SWITCH
TO 'OFF'
•REMOVE HARNESS
CONNECTOR FROM
JACK ( 1 ) ON
TURRET POWER AND
SEARCHLIGHT RELAY
BOX
TURRET POWER AND SEARCHLIGHT
•USING RELAY BOX
MULTIMETER. CHECK
CONTINUITY

DEFECTIVE TURRET
POWER AND
SEARCHLIGHT
RELAY BOX TO
POWER PACK
MOTER CABLE

03 •REMOVE AND
REPLACE TURRET
OEFECTIVE TURRET POWER AND
POWER AND SEARCHLIGHT
SEARCHLIGHT RELAY
BOX RELAY BOX
TO POWER PACK
MOTOR CABLE
(TM-20-2-3 PARA
2-13,2-14)

23.03

Para 4-1 (Sheet 23 of 75)


4-23
TM 9-2350-222-20-2-2-1

4-1. TURRET TRAVERSE TROUBLESHOOTING (SHEET 24 OF 75)

I6.02- 24.03
NOTE 05
n
CHECK CONTINUITY CONTINUED FROM
BETWEEN SOCKET E A PRIOR COLUMN
OF HARNESS
CONNECTOR AT •REMOVE AND
GUNNER'S CONTROL REPLACE GUNNER'S
BOX AND SOCKET A CONTROL BOX
OF HARNESS (TM-20-2-3, PARA
CONNECTOR AT 10-2, 10-3)
PRESSURE SWITCH
♦SET 'MASTER
BATTERY' SWITCH
TO 'OFF'
•REMOVE
HARNESS CONNECTOR
FROM JACK ( I ) ON
PRESSURE SWITCH
•REMOVE
HARNESS CONNECTOR
FROM JACK (2) ON
GUNNER'S CONTROL
BOX
•USING
MULTIMETER. CHECK
CONTINUITY

OH
DEFECTIVE TURRET
CONTROL WIRING
HARNESS
•NOTIFY SUPPORT
MAINTENANCE

03
OEFECTIVE
GUNNER'S CONTROL
BOX

j
r 8M.08

GUNNER'S CONTROL BOX

Para 4-1 (Sh*t 24 of 76)


4-24
TM 9-2350-222-20-2-2-1

TURRET TRAVERSE TROUBLESHOOTING (SHEET 25 OF 75)

m.03 >
0I
•CHECK NOISE
LEVEL OF ELECTRIC
DRIVE (DC) MOTOR

MAIN MACHINE
GUN QN GUN

A„ ft

ELEV/TRAV POWER
39.04* ON

•SET 'ELEV/TRAV —
POWER' SWITCH (I) © ^
IS off ®
TO 'OFF'
•SET 'MASTER
BATTERY' SWITCH GUNNER'S CONTROL BOX
TO 'OFF'
♦INSPECT MOTOR
AND PUMP COUPLING
FOR DAMAGE OR
LOOSENESS
(NOTIFY SUPPORT
MAINTENANCE)

j
r 26.0I

Para 4-1 (Shaat 26 of 75)


4-25
TM 9-2350-222-20-2-2-1

4-1. TURRET TRAVERSE TROUBLESHOOTING (SHEET 26 OF 75)

ADJUST PUMP
COUPLING
•NOTIFY SUPPORT
MAINTENANCE

REMOVE AND
REPLACE COUPLING
•NOTIFY SUPPORT
MAINTENANCE

Para 4-1 (Sheet 26 of 75)


4-26
TM 9-2350-222-20-2-2-1

4-1. TURRET TRAVERSE TROUBLESHOOTING (SHEET 27 OF 75)

25.02 *
01
•CHECK OPERATION
OF ELECTRIC DRIVE
(DC) MOTOR

MAIN MACHINE
GUN QN GUN

ELEV/TRAV POWER
ON

Hl .02• :>
03 Off
•SET ELEV/TRAV
POWER' SWITCH (1) GUNNER'S CONTROL BOX
TO 'OFF'

•SET 'MASTER
BATTERY' SWITCH
TO 'OFF'

06
DEFECTIVE TURRET
POWER AND
SEARCHLIGHT RELAY
BOX
•REMOVE AND
REPLACE TURRET
POWER AND
SEARCHLIGHT
RELAY BOX
(TM-20-2-3. PARA
9-2, 9-3)

Para 4-1 (Sheet 27 of 75)


4-27
TM 9-2350-222-20-2-2-1

4-1. TURRET TRAVERSE TROUBLESHOOTING (SHEET 28 OF 75)

26.01
01
REMOVI: AND
REPLACE 1ILECTRIC
DRIVE (D(:) MOTOR
•NOTIFY SUPPORT
MAINTENANCE

02
•SET 'MASTER
BATTERY' SWITCH
TO 'ON'
•SET 'ELEV/TRAV
POWER' SWITCH (1)
TO 'ON'

03
•CHECK NOISE
LEVEL OF ELECTRIC GUNNER'S CONTROL BOX
ORIVE IOC.) MOTOR

04

NOISE LEVEL'
IS EXCESSIVE -(jNO>
06
ELECTRIC ORIVE
(OC) MOTOR WAS
DEFECTIVE

OS
DEFECTIVE
HYDRAULIC PUMP
•NOTIFY SUPPORT
MAINTENANCE

Para 4-1 (Sheet 28 of 75)


4-28
TM 9 2350 222-20-2-2-1

4-1. TURRET TRAVERSE TROUBLESHOOTING (SHEET 29 OF 75)

27.04
01

•OBSERVE
ACCUMULATOR
LEVEL
PRESSURE GAGE (1)

MAIN ACCUMULATOR
HYDRAULIC POWER PACK

Para 4-1 (Sheet 29 of 75)


Change 1 4-29
TM 9-2350-222-20-2 2-1

4-1. TURRET TRAVERSE TROUBLESHOOTING (SHEET 30 OF 75)

29.03
01
•SET 'ELEV/TRAV
POWER' SWITCH (1)
TO ON'

•CHECK OPERATION
OF ELECTRIC DRIVE
(DC) MOTOR

GUNNER'S CONTROL BOX

Para 4-1 (Sheet 30 of 75)


4-30
TM 9-2350-222-20-2-2-1

TURRET TRAVERSE TROUBLESHOOTING (SHEET 31 OF 75)

30.03-
0I
•SET 'ELEV/TRAV
POWER' SWITCH (l) MACHINE
TO 'OFF' MAIN
GUN ON GUN
•SET 'MASTER
BATTERY' SWITCH
TO 'OFF'
•INSPECT MOTOR
AND PUMP COUPLING
FOR DAMAGE OR ELEV/TRAV POWER
LOOSENESS ON
(NOTIFY SUPPORT
MAINTENANCE)
OFF
I—C NO)~
04
DEFECTIVE POWER GUNNER'S CONTROL BOX
PACK FILTER OR
HYDRAULIC PUMP
•NOTIFY SUPPORT
MAINTENANCE

"
) 05

COUPLING IS ADJUST PUMP


DAMAGED COUPLING
•NOTIFY SUPPORT
MAINTENANCE

06
REMOVE ANO
REPLACE COUPLING
•NOTIFY SUPPORT
MAINTENANCE

Para 4-1 (Sheet 31 of 75)


4-31
TM 9-2350-222-20-2-2-1

4-1. TURRET TRAVERSE TROUBLESHOOTING (SHEET 32 OF 75)

27 . 02 >
01
•OBSERVE
ACCUMULATOR LEVEL
PRESSURE GAGE ( 1 )

OH
DEFECTIVE
PRESSURE SWITCH
•REMOVE AND
REPLACE PRESSURE
SWITCH
(TM-20-2-3, PARA
40-8. 40-9)
03
•SET 'ELEV/TRAV
POWER' SWITCH (2)
TO 'OFF'

® ®

MAIN MACHINE
QUN QN OUN

0„9

M® ®

ELEV/TRAV POWER
ON

S OFF ^

GUNNER'S CONTROL BOX


PRESSURE GAGE

Para 4-1 (Sheet 32 of 75)


4-32
TM 9-2350-222-20-2-2- 1

4-1. TURRET TRAVERSE TROUBLESHOOTING (SHEET 33 OF 75)

04.02* *|
0I
CAUTION
ENGAGE TURRET
TRAVERSING LOCK
BEFORE REOUCING
HYDRAULIC
PRESSURE TO ZERO
TO PREVENT DAMAGE
TO THE PIN LOCK

IN THE FOLLOWING
STEP. THE
INDICATED GAGE
PRESSURE SHOULD
DECREASE. WHEN IT
DECREASES TO THE
ACCUMULATOR
CHARGE PRESSURE.
THE GAGE WILL
DROP IMMEDIATELY
TO 0 PS I .
DETERMINE AT WHAT
PRESSURE THIS
RAPID PRESSURE
CHANGE OCCURS

IN THE FOLLOWING
STEP. WHEN GAGE
DROPS TO 0 PS I .
RETURN GUNNER'S
CONTROL HANDLE TO
NEUTRAL POSITION
AND REMOVE HANO
FROM SOLENOID
PLUNGER

r 31.0I

Para 4-1 (Sheet 33 of 75)


4-33
TM 9-2350-222-20-2-2-1

4-1. TURRET TRAVERSE TROUBLESHOOTING (SHEET 34 OF 75)

33.03-
0I
CHECK ACCUMULATOR
PRESSURE
•ENCAGE TURRET
TRAVERSING LOCK
(TM-I0)
•PRESS AND HOLD
POWER SOLENOID
PLUNGER (I) IN
•SLOWLY ROTATE
GUNNER'S HANDLE
(2)
•OBSERVE
ACCUMULATOR FLU 1D
PRESSURE GAGE (3)
GUNNER•S CONTROL ASSEMBLY
03
STILL HOLDING
POWER SOLENOID
PLUNGER (I) IN.
SLOWLY ROTATE
COMMANDER 'S
HANDLE (4)
•OBSERVE
ACCUMULATOR FLUID
PRESSURE GAGE (3)

09
DEFECTIVE COMMANDER'S CONTROL HANOLE
GUNNER'S CONTROL
ASSEMBLY
•REMOVE AND
REPLACE GUNNER'S
CONTROL ASSEMBLY
(TM-20-2-3. PARA
PRESSURE GAGE 37-18. 37-19I

Para 4-1 (Sheet 34 of 75)


4-34
TM 9-2350-222-20-2-2-1

4-1. TURRET TRAVERSE TROUBLESHOOTING (SHEET 35 OF 75)

MAINTENANCE
03
DEFECTIVE
TRAVERSE VALVE OF
HYDRAULIC VALVE
ASSEMBLY
•NOTIFY SUPPORT
MAINTENANCE

GUNNER'S CONTROL ASSEMBLY

Para 4-1 (Sheet 35 of 75


4-3
TM 9-2350-222-20-2-2-1

4-1. TURRET TRAVERSE TROUBLESHOOTING (SHEET 36 OF 75)

3W . 02 *
01
RAPID PRESSURE
DROP OCCURS
BETWEEN 500 AND
550 PS I

Para 4-1 (Sheet 36 of 75)


4-36
TM 9 2350 222 20-2 2 1

4-1. TURRET TRAVERSE TROUBLESHOOTING (SHEET 37 OF 75)

36.02—► EARLY
0, MODEL

CHARGE MAIN
ACCUMULATOR
(TM-20-2-3, PARA
1-19)

02
CHECK FLUID OF
HYDRAULIC POWER
PACK

( EARLY model) LATE MODEL


C
OIL LEVEL GAGE
03
06
•PULL OIL LEVEL LATE
GAGE (1) FROM •READ FLUID MODEL
RESERVOIR LEVEL ON GAGE (2)
•READ FLUID
LEVEL ON GAGE

OIL LEVEL SIGHT GAGE

ADD JUST ENOUGH ADD JUST ENOUGH


OIL TO RESERVOIR OIL TO RESERVOIR
UNTIL IT IS UNTIL IT IS
PRESENT ON THE BETWEEN "ADD"
BOTTOM OF THE OIL AND "FULL" MARKS
LEVEL GAGE ON SIGHT GAGE (2)
(LO 9-2350-222-12) (LO 9-2350-222,12)

38.01 38.01

Para 4-1 (Sheet 37 of 75)


Change 1 4-37
TM 9-2350-222-20-2-2-1

4-1. TURRET TRAVERSE TROUBLESHOOTING (SHEET 38 OF 75)

37.05
OR
37.08
01
CAUTION
TO PREVENT
EQUIPMENT DAMAGE,
BE SURE TO TURN
OFF POWER BEFORE
REMOVING COVERS,
JACKS, PLUGS, OR
RELAY CARDS, AND
BEFORE MEASURING
CONTINUITY OR
RESISTANCE. AFTER
MEASUREMENT, TURN
POWER BACK ON.

MASTER CONTROL PANEL

02
NOTE
FOR USE OF
MULTIMETER TO
MEASURE VOLTAGE,
CONTINUITY, AND
RESISTANCE, REFER
TO JPG

04
03 CAUTION
WARNING IF ELECTRIC DRIVE
CHECK OUTSIDE OF (DC) MOTOR RUNS
TANK AND CONTINUOUSLY, OR
SURROUNDING AREA IF GAGE PRESSURE
FOR UNWARY GOES HIGHER THAN
PERSONNEL. MAKE 1500 PSI, OR IF
SURE CREW PUMP MOTOR
MEMBERS MAKES
ARE IN SAFE EXCESSIVE NOISE,
POSITIONS AND TURN POWER OFF.
DRIVER HAS
LOWERED HIS SEAT 05
AND HAS HEAD
•SET VEHICLE
DOWN.
MASTER BATTERY,
SWITCH (1) TO
ON'

/ 39.01

Para 4-1 (Sheet 38 of 75)


4-38 Change 1
TM 9-2350-222-20-2-2-1

4-1. TURRET TRAVERSE TROUBLESHOOTING (SHEET 39 OF 75)

3B.05 >
01
•SET 'ELEV/TRAV
POWER' SWITCH (1)
TO ON'

03
•CHECK NOISE GUNNER'S CONTROL BOX
LEVEL OF ELECTRIC
DRIVE (DCI) MOTOR

Para 4-1 (Sheet 39 of 75)


4-39
TM 9-2350-222-20-2-2-1

4-1. TURRET TRAVERSE TROUBLESHOOTING (SHEET 40 OF

ELEV/TRAV POWER
ON

GUNNER'S CONTROL BOX

Para 4-1 (Sheet 40 of 75)


4-40
TM 9-2350-222-20-2-2-1

. TURRET TRAVERSE TROUBLESHOOTING (SHEET 41 OF 75)

39.04 *
01
•CHECK OPERATION
OF ELECTRIC DRIVE
(OC) MOTOR

Pari 4-1 (ShMt 41 of 75)


4-41
TM 9-2350-222-20-2-2-1

4-1. TURRET TRAVERSE TROUBLESHOOTING (SHEET 42 OF 75)

4 I . 02 *
0I
•OBSERVE
ACCUMULATOR LEVEL
PRESSURE GAGE ( I )

DEFECTIVE
PRESSURE SWITCH
•REMOVE AND
REPLACE PRESSURE
SWITCH
(TM-20-2-3. PARA
40-8. 40-9)
03
•SET 'ELEV/TRAV
POWER' SWITCH (2)
TO 'OFF'

MAIN MACHINE
GUN QN GUN

9„9

ELEV/TRAV POWER
ON

0.
OFF
St
GUNNER'S CONTROL BOX

PRESSURE GAGE

Para 4-1 (Sheet 42 of 75)


4-42
TM 9-2350-222-20-2-2-1

4-1. TURRET TRAVERSE TROUBLESHOOTING (SHEET 43 OF 75)

02 GUNNER'S CONTROL ASSEMBLY

Para 4-1 (Sheet 43 of 75)


4-43
IAJT ZZ-20SEZ9- Z-03 13

1-* 13UUH1 3SU3VVU1 9NllOOHS31SnOUl 133HS{ dO )9Z.

9E 20
10

3RGAHD NIMA
ROivmiAinoov
'e-z-oz-wi( vuvd
)611

zo
ALUEA
>io3ho ainid do 1E0OIAJ —
onnvuaAH a3MOd
xovd

J 31VL L30OM f
ALAR3 L30O1/M
c
eo
so
nnd. no 13V31 av3u. amid L10 L3ALE EGAD
3GAG )1( MORd L3V3L NO 3GAG )(2
RIVOERESR

avsu. amid
L3V3L NO 3GAG

I
aav isnr HonoN3 BO
LOI TO RIVOR3ESR
HTUN TI IS aav isnr HonoN3
lN3ESRd NO 3H1 L1O TO RIVOERESR
MTOOT8 dO 3H1 LOI ILTUN TI IS
L3V3L 3GAG N33M139 ..aav..
LO( 22-209E2-6 )12 onv ..nnd.. saavw
NO 1H9JS 3DAG 2)( L10 ELALE THDIS EGAD
LO( )122-220-9E-26

eBueqo I
TM 9 2350 222-20-2-2-1

4-1. TURRET TRAVERSE TROUBLESHOOTING (SHEET 45 OF 75)

44.05-
OR
44.08
01
CAUTION
TO PREVENT
EQUIPMENT DAMAGE,
BE SURE TO TURN
OFF POWER BEFORE
REMOVING COVERS.
JACKS, PLUGS, OR
RELAY CARDS, AND
BEFORE MEASURING
CONTINUITY OR
RESISTANCE. AFTER
MEASUREMENT, TURN
POWER BACK ON.

MASTER CONTROL PANEL

02
NOTE
FOR USE OF
MULTIMETER TO
MEASURE VOLTAGE,
CONTINUITY, AND
RESISTANCE, REFER
TO JPG.

04
03 CAUTION
WARNING IF ELECTRIC DRIVE
CHECK OUTSIDE OF (DC) MOTOR RUNS
TANK AND CONTINUOUSLY, OR
SURROUNDING AREA IF GAGE PRESSURE
FOR UNWARY GOES HIGHER THAN
PERSONNEL. MAKE 1500 PSI, OR IF
SURE CREW PUMP MOTOR
MEMBERS MAKES
ARE IN SAFE EXCESSIVE NOISE,
POSITIONS AND TURN POWER OFF.
DRIVER HAS
05
LOWERED HIS SEAT
AND HAS HEAD •SET VEHICLE
DOWN.
'MASTER BATTERY'
SWITCH (1) TO
'ON'

y
/46.01

Para 4-1 (Sheet 45 of 75)


Change 1 4-45
TM 9-2350-222-20-2-2-1

4-1. TURRET TRAVERSE TROUBLESHOOTING (SHEET 46 OF 75)

45.05
01
•SET "ELEV/TRAV
POWER' SWITCH (1)
TO 'ON'

MAIN MACHINE
GUN ON GUN

OFF
e _ 0

ELEV/TRAV POWER
ON

GUNNER'S CONTROL BOX


03
•CHECK NOISE
LEVEL OF ELECTRIC
DRIVE (DC) MOTOR

Para 4-1 (Sheet 46 of 75)


4-46
TM 9-2350-222-20-2-2-1

4-1. TURRET TRAVERSE TROUBLESHOOTING (SHEET 47 OF 75)

GUNNER'S CONTROL BOX

Para 4-1 (Sheet 47 of 75)


4-47
TM 9-2350-222-20-2-2-1

4-1. TURRET TRAVERSE TROUBLESHOOTING (SHEET 48 OF 75)

0I
•CHECK OPERATION
OF ELECTRIC DRIVE
(DC) MOTOR

Para 4-1 (Sheet 48 of 75)


4-48
TM 9-2350-222-20-2-2-1

4-1. TURRET TRAVERSE TROUBLESHOOTING (SHEET 49 OF 75)

4B.02 >
0I
•OBSERVE
ACCUMULATOR LEVEL
PRESSURE GAGE ( I )

04
DEFECTIVE
PRESSURE SWITCH
•REMOVE AND
REPLACE PRESSURE
SWITCH
(TM-20-2-3, PARA
40-8. 40-9I
03
•SET 'ELEV/TRAV
POWER' SWITCH (2)
TO 'OFF'

«9 ®

0 MAIN MACHINE
QUN 0N GUN

ELEV/TRAV POWER
ON

9*—
S OFF §

GUNNER'S CONTROL BOX

PRESSURE GAGE

Para 4-1 (Stoat 48 of 76)


4-49
TM 9-2350-222-20-2-2-1

4-1. TURRET TRAVERSE TROUBLESHOOTING (SHEET 50 OF 75)


43 . 04*- 5-

•UNLOCK TURRET
TRAVERS ING LOCK
( TM -I0)
•ROTATE GUNNER'S
CONTROL HANOLE
( t ) AND OBSERVE
ACCUMULATOR LEVEL
PRESSURE GAGE (2)

04 GUNNER'S CONTROL ASSEMBLY


•SET 'ELEV/TRAV
POWER' SWITCH (3)
TO 'ON'
•WITHOUT PRESSING
PALM SWITCH (4) ,
ROTATE GUNNER'S
CONTROL HANDLE
03 (I)
DEFECT I VE
HYDRAUL C VALVE
ASSEMBLY ON
GUNNER'S CONTROL
ASSEMBLY
•NOTIFY SUPPORT
MAINTENANCE

GUNNER'S CONTROL BOX

PRESSURE GAGE

Para 4-1 (Sheet 50 of 75)


4-50
TM 9-2350-222-20-2-2-1

4-1. TURRET TRAVERSE TROUBLESHOOTING (SHEET 51 OF 75)

50 . 05-
01
MEASURE VOLTAGE
BETWEEN SOCKET F
OF HARNESS
CONNECTOR AT
COMMANDER ' S
CONTROL HANDLE
ANO GROUND
•SET 'MASTER
BATTERY' SWITCH
TO OFF'
• REMOVE HARNESS
CONNECTOR FROM
JACK ( 1 ) ON
COMMANDER ' S
CONTROL HANOLE
•SET 'MASTER
BATTERY' SWITCH
TO 'ON'
•USING COMMANDER'S CONTROL HANDLE
MULTIMESTER.
MEASURE DC
VOLTAGE

Para 4-1 (Sheet 51 of 75)


4-51
TM 9-2350-222-20-2-2-1

4-1. TURRET TRAVERSE TROUBLESHOOTING (SHEET 52 OF 75)

5I . 02-
0I
CHECK CONTINUITY
BETWEEN SOCKET F
OF HARNESS
CONNECTOR AT
COMMANDER ' S
CONTROL HANDLE
ANO SOCKET D OF
HARNESS CONNECTOR
AT GUNNER'S
CONTROL ASSEMBLY
•SET MASTER
BATTERY' SWITCH
TO 'OFF'
• REMOVE
HARNESS CONNECTOR
FROM JACK ( I ) ON
GUNNER'S CONTROL
ASSEMBLY
•USING
MULTIMETER. CHECK
CONTINUITY

GUNNER'S CONTROL ASSEMBLY


02

RESISTANCE
LESS THAN 2
OHMS OH
DEFECTIVE TURRET
CONTROL WIRING
HARNESS
(yes) •NOTIFY SUPPORT
MAINTENANCE

03
DEFECTIVE
GUNNER'S CONTROL
ASSEMBLY
•REMOVE AND
REPLACE GUNNER'S
CONTROL ASSEMBLY
(TM-20-2-3. PARA
37-18, 37-19)

Para 4-1 (Sheet 52 of 75)


4-52
TM 9-2350-222-20-2-2-1

4-1. TURRET TRAVERSE TROUBLESHOOTING (SHEET 53 OF 75)

5 I .02-
01
MEASURE VOLTAGE
BETWEEN SOCKETS A
POSITIVE AND B
NEGATIVE OF
MAGNETIC BRAKE
HARNESS CONNECTOR
•SET 'MASTER
BATTERY' SWITCH
TO 'OFF'
•REPLACE HARNESS
CONNECTOR TO JACK
( I) ON COMMANDERS
CONTROL HANDLE
•REMOVE HARNESS
CONNECTOR FROM
MAGNETIC BRAKE
JACK (2)
•SET 'MASTER COMMANDER'S CONTROL HANDLE
BATTERY' SWITCH
TO 'ON'
•USING
MULT I METER
MEASURE DC
VOLTAGE

03
DEFECTIVE
MAGNETIC BRAKE
•NOTIFY SUPPORT
MAINTENANCE

TRAVERSE MECHANISM ASSEMBLY

Para 4-1 (Sheet 53 of 75)


4-53
TM 9-2350-222-20-2-2-1

4-1. TURRET TRAVERSE TROUBLESHOOTING (SHEET 54 OF 75)

53.08 *
01
CHECK CONTINUITY
BETWEEN SOCKET B
ON MAGNETIC BRAKE
HARNESS CONNECTOR
AND GROUND
•SET 'MASTER
BATTERY' SWITCH
TO 'OFF'
• USING
MULTIMETER. CHECK
CONTINUITY

03
DEFECTIVE TURRET
CONTROL WIRING
HARNESS
•NOTIFY SUPPORT
MAINTENANCE

Para 4-1 (Sheet 54 of 75)


4-54
TM 9-2350-222-20-2-2-1

4-1. TURRET TRAVERSE TROUBLESHOOTING (SHEET 55 OF 75)

5M.02 =>
01
CHECK CONTINUITY
BETWEEN SOCKET A
ON MAGNETIC BRAKE
HARNESS CONNECTOR
AND SOCKET D OF
HARNESS CONNECTOR
ON COMMANDER 'S
CONTROL HANDLE
•REMOVE HARNESS
CONNECTOR FROM
JACK ( 1 ) ON
COMMANDER ' S
CONTROL HANDLE
•USING
MULTIMETER. CHECK
CONTINUITY
COMMANDER'S CONTROL HANDLE

03
DEFECTIVE
COMMANDER ' S
CONTOL HANDLE
•REMOVE AND
REPLACE
COMMANDER ' S
CONTROL HANDLE
(TM-20-2-3.
PARA 38-2 , 38-3)

Para 4-1 (Sheet 55 of 75)


4-55
TM 9-2350-222-20-2-2-1

4-1. TURRET TRAVERSE TROUBLESHOOTING (SHEET 56 OF 75)

50 . 05 >
0I
•RETURN GUNNER'S
CONTROL HANDLE
( I ) TO NEUTRAL
POSITION
•PRESS PALM
SWITCH (2) ON
GUNNER'S CONTROL
HANDLE

GUNNER'S CONTROL ASSEMBLY


03
DEFECTIVE
GUNNER'S CONTROL
ASSEMBLY
•REMOVE ANO
REPLACE GUNNER'S
CONTROL ASSEMBLY
(TM-20-2-3, PARA
37-18,37-19)

Para 4-1 (Sheet 56 of 76)


4-56
TM 9-2350-222-20-2-2-1

4-1. TURRET TRAVERSE TROUBLESHOOTING (SHEET 57 OF 75)

56.02
01
•STILL PRESSING
PALM SWITCH (1),
ROTATE GUNNERS
CONTROL HANDLE
(2)

GUNNER'S CONTROL ASSEMBLY

Para 4-1 (Sheet 57 of 75)


4-57
TM 9-2350-222-20-2 2-1

4-1. TURRET TRAVERSE TROUBLESHOOTING (SHEET 58 OF 75)


57.03

CHECK NO-BACK
ASSEMBLY
CAUTION
TO PREVENT
UNNECESSARY
WEAR AND/OR
DAMAGE TO
MAGNETIC
BRAKE, DO NOT 9
RELEASE PALM
SWITCH WHILE
TRAVERSING
TURRET.
•HAVE DRIVER SET MASTER CONTROL PANEL
MASTER BATTERY'
SWITCH (1) TO
'ON'
•SET ELEV/TRAV
POWER' SWITCH (2)
TO 'ON'
•PRESS PALM
SWITCH (3) ON MAIN MACHINE
COMMANDER'S GUN ON GUN
CONTROL HANDLE
AND ROTATE
TURRET AT HALF
SPEED TO THE LEFT
AND THEN TO THE
RIGHT
•OBSERVE NO-BACK ELEV/TRAV
V/TRAV POWER
ON
COMMANDER'S CONTROL HANDLE
SPLINED INPUT
SHAFT (4) FOR
ROTATION

GUNNER'S CONTROL BOX

—A

DEFECTIVE NO-BACK
ASSEMBLY 67.01
•REMOVE AND
REPLACE NO-BACK
ASSEMBLY
(TM-20-2-3, PARA
48-2. 48-3)
•INSTALL HAND
TRAVERSING DRIVE
ASSEMBLY
(TM,20-2-3, PARA
50-2, 50-3)

Para 4-1 (Sheet 58 of 75)


4-58 Change 1
TM 9-2350-222-20-2-2-1

4-1. TURRET TRAVERSE TROUBLESHOOTING (SHEET 59 OF 75)

COMMANDER'S CONTROL HANDLE

Para 4-1 (Sheet 59 of 75)


4-59
TM 9-2350-222-20-2-2-1

4-1. TURRET TRAVERSE TROUBLESHOOTING (SHEET 60 OF 75)

59.02 »
01
MEASURE VOLTAGE
BETWEEN SOCKET F
oF HARNESS
CONNECTOR ON
GUNNER'S CONTROL
ASSEMBLY AND GROUND
•SET 'MASTER
BATTERY' SWITCH
TO 'OFF'
• REMOVE HARNESS
CONNECTOR FROM
JACK ( 1 ) ON
GUNNER'S CONTROL
ASSEMBLY
• SET
'MASTER BATTERY'
SWITCH TO 'ON'
• USING
MULTIMETER.
MEASURE DC
VOLTAGE
GUNNER'S CONTROL ASSEMBLY

04
DEFECTIVE
GUNNER'S CONTROL
ASSEMBLY
•REMOVE AND
REPLACE GUNNER'S
CONTROL ASSEMBLY
(TM-eO-2-3, PARA
37-18,37-19)
DEFECTIVE
COMMANDER'S
CONTROL HANDLE
•REMOVE AND
REPLACE
COMMANDER ' S
CONTROL HANDLE
(TM-20-2-3.
PARA 38-2, 38-3)

Para 4-1 (Sheet 60 of 75)


4-60
TM 9-2350-222-20-2-2-1

4-1. TURRET TRAVERSE TROUBLESHOOTING (SHEET 61 OF 75)

! >
0!
I— - I

Para 4-1 (Sheet 61 of 75)


4-61
TM 9-2350-222-20-2-2-1

4-1. TURRET TRAVERSE TROUBLESHOOTING (SHEET 62 OF 75)

61 .02 S>
01
•SET 'MASTER
BATTERY' SWITCH
TO 'OFF'

02
REMOVE AND
INSPECT PIN LOCK
ASSEMBLY
(TM-20-2-3. PARA
42-6. 42-4)

<NO>
OS
DEFECTIVE
HYORAULIC MOTOR
OR TRAVERSING
GEAR BOX
•NOTIFY SUPPORT
MAINTENANCE
OH
DEFECTIVE PIN
LOCK ASSEMBLY
•REPLACE PIN LOCK
ASSEMBLY (TM-20-2-3.
PARA 42-7)

Para 4-1 (Sheet 62 of 75)


4-62
TM 9-2350-222-20-2-2-1

4-1. TURRET TRAVERSE TROUBLESHOOTING (SHEET 63 OF 75)

61 .02-
01
•PLACE FINGER ON
PLUNGER ( 1 ) OF
POWER SOLENOID
AND PRESS GENTLY
WHILE CYCLING THE
'ELEV/TRAV POWER'
SWITCH (2) 'OFF'
AND ' ON '

<NO>
OK GUNNER'S CONTROL ASSEMBLY
MEASURE VOLTAGE
BETWEEN SOCKET C
OF HARNESS
CONNECTOR AT
GUNNER'S CONTROL
ASSEMBLY AND GROUND
•SET 'MASTER
03 BATTERY' SWITCH
TO 'OFF'
DEFECTIVE
HYDRAULIC VALVE •REMOVE
ASSEMBLY HARNESS CONNECTOR
FROM JACK (3) ON
•NOTIFY SUPPORT GUNNER'S CONTROL
MAINTENANCE ASSEMBLY
•SET 'MASTER
BATTERY' SWITCH
TO 'ON'
•USING
MULTIMETER.
MEASURE DC
VOLTAGE
MAIN MACHINE
GUN QN GUN

j
r 64.01

ELEV/THAV POWER
ON

Oft

GUNNER'S CONTROL BOX

Para 4-1 (Sheet 63 of 75)


4-63
TM 9-2350-222-20-2-2-1

4-1. TURRET TRAVERSE TROUBLESHOOTING (SHEET 64 OF

63. On

02
DEFECTIVE TURRET
CONTROL WIRING
HARNESS BETWEEN
GUNNER'S CONTROL
BOX AND GUNNER'S
CONTROL ASSEMBLY
•SET 'MASTER
BATTERY' SWITCH
TO 'OFF'
•NOTIFY SUPPORT
MAINTENANCE

Para 4-1 (Sheat 64 of 75)


4-64
TM 9-2350-222-20-2-2-1

4-1. TURRET TRAVERSE TROUBLESHOOTING (SHEET 65 OF 75)

64.01 *
01
MEASURE VOLTAGE
BETWEEN HARNESS
CONNECTOR OF
POWER SOLENOID
AND GROUNO
•SET 'MASTER
BATTERY' SWITCH
TO 'OFF'
•RECONNECT
HARNESS CONNECTOR
TO JACK ( 1 ) ON
GUNNER'S CONTROL
ASSEMBLY
* REMOVE HARNESS
CONNECTOR
FROM JACK (2) ON
POWER SOLENOID
•SET 'MASTER
BATTERY' SWITCH
TO
'ON'
GUNNER'S CONTROL ASSEMBLY
• USING
MULTIMETER.
MEASURE DC
VOLTAGE

03
DEFECTIVE HARNESS
ASSEMBLY IN
GUNNER'S CONTROL
ASSEMBLY
•NOTIFY SUPPORT
MAINTENANCE

Para 4-1 (Sheet 65 of 75)


4-65
TM 9-2350-222-20-2-2-1

4-1. TURRET TRAVERSE TROUBLESHOOTING (SHEET 66 OF 75)

65.02-
0I
•SET 'MASTER
BATTERY' SWITCH
TO 'OFF'
•REMOVE AND
REPLACE POWER
SOLENOID
(NOTIFY SUPPORT
MAINTENANCE)

08
•SET 'MASTER
BATTERY' SWITCH
TO 'ON'
•PLACE FINGER ON
PLUNGER ( I ) OF
POWER SOLENOID
ANO PRESS GENTLY
WHILE CYCLING THE
'ELEV/TRAV POWER'
SWITCH (2) 'OFF'
AND ON'
GUNNER'S CONTROL ASSEMBLY

03

PLUNGER
MOVES IN WHEN
SWITCH IS
'ON' 0S
OEFECTIVE
HYDRAULIC VALVE
ASSEMBLY
•NOTIFY SUPPORT
MAINTENANCE MAIN MACHINE
GUN ON GUN
v*wr*
04
POWER SOLENOIO
WAS DEFECTIVE
l&

ELEV/TRAV POWER
ON

OFF

GUNNER'S CONTROL BOX

Para 4-1 (Sheet 66 of 75)


4-66
TM 9-2350-222-20-2-2 1

4-1. TURRET TRAVERSE TROUBLESHOOTING (SHEET 67 OF 75)

58.02
INSTALL HAND
TRAVERSING DRIVE
ASSEMBLY
•REPLACE
TRAVERSING DRIVE
BY SLIDING
SPLINED ADAPTER
(1) ON
SPLINED SHAFT OF
NO-BACK
•REPLACE THREE
MANUAL HAND TRAVERSING ASSEMBLY
TRAVERSING DRIVE
MOUNTING SCREWS
(2)

Para 4-1 (Sheet 67 of 75)


Change 1 4-67
TM 9-2350-222-20-2-2-1

4-1. TURRET TRAVERSE TROUBLESHOOTING (SHEET 68 OF 75)

67.02
01
•PRESS AND HOLD
COMMANDERS PALM
SWITCH (1)

COMMANDER'S CONTROL HANDLE

Para 4-1 (Sheet 68 of 75)


4-68
TM 9-2350-222-20-2-2-1

4-1. TURRET TRAVERSE TROUBLESHOOTING (SHEET 69 OF 75)

68 . 05-
01
•STILL HOLDING MAIN MACHINE
COMMANDER'S PALM GUN ON GUN
SWITCH (l),
ROTATE GUNNER'S
CONTROL HANDLE
(2)

ELEV/TRAV POWER
ON
COMMANDER'S CONTROL HANDLE d>
—(no) * OFF
05
DEFECTIVE GUNNER'S CONTROL BOX
COMMANDER'S
CONTROL HANDLE
•REMOVE AND
REPLACE
COMMANOER'S
CONTROL HANDLE
03 (TM-20-2-3. PARA
38-3)
SET 'ELEV/TRAV
POWER' SWITCH (3)
TO 'OFF'
•PRESS
COMMANDER'S PALM
SWITCH (I) AND
LISTEN FOR CLICK
FROM OVERRIDE
SOLENOID (4)

GUNNER'S CONTROL ASSEMBLY

l 01 ) 1 *i
yes) — 06
DEFECTIVE
GUNNER ' S CONTROL
ASSEMBLY
•REMOVE AND
REPLACE GUNNER'S
CONTROL ASSEMBLY
(TM-20-2-3. PARA
37-18.37-19)

Para 4-1 (Sheet 69 of 75)


4-69
TM 9-2350-222-20-2-2-1

4-1. TURRET TRAVERSE TROUBLESHOOTING (SHEET 70 OF 75)

69.04-
01
PRESSING
COMMANDER'S PALM
SWITCH, MEASURE
VOLTAGE BETWEEN
SOCKET F OF
CONNECTOR AT
GUNNER'S CONTROL
ASSEMBLY AND
GROUND
•SET 'MASTER
BATTERY' SWITCH
TO OFF'
• REMOVE
HARNESS CONNECTOR
FROM JACK ( 1 ) ON
GUNNER'S CONTROL
ASSEMBLY
•SET 'MASTER
BATTERY' SWITCH
TO 'ON'
• PRESS
COMMANDER'S PALM GUNNER'S CONTROL ASSEMBLY
SWITCH (2)
• USING
MULTIMETER.
MEASURE
DC VOLTAGE

COMMANDER'S CONTROL HANDLE

Para 4-1 (Sheet 70 of 75)


4-70
TM 9-2350-222-20-2-2-1

1. TURRET TRAVERSE TROUBLESHOOTING (SHEET 71 OF 75)

70.02——>
01
CHECK CONTINUITY
BETWEEN SOCKET F
OF HARNESS
CONNECTOR ON
GUNNER'S CONTROL
ASSEMBLY AND SOCKET
G OF HARNESS
CONNECTOR ON
COMMMANDER ' S
CONTROL HANDLE
•SET 'MASTER
BATTERY' SWITCH
TO 'OFF'
• REMOVE
HARNESS CONNECTOR
FROM JACK ( 1 ) ON
COMMANDER'S
CONTROL HANDLE
•USING COMMANDER'S CONTROL HANDLE
MULTIMETER. CHECK
CONT INIUTY

RESISTANCE
LESS THAN 2 -(no>
OHMS
DEFECTIVE TURRET
CONTROL WIRING
HARNESS BETWEEN
COMMANDER ' S
CONTROL ASSEMBLY
AND GUNNER'S
CONTROL ASSEMBLY
03 •NOTIFY SUPPORT
MAINTENANCE
DEFECTIVE
COMMANDER ' S
CONTROL HANDLE
•REMOVE AND
REPLACE
COMMANDER'S
CONTROL HANDLE
(TM-20-2-3. PARA
38-2, 38-3)

Para 4-1 (Sheet 71 of 75)


4-71
TM 9-2350-222-20-2-2-1

4-1. TURRET TRAVERSE TROUBLESHOOTING (SHEET 72 OF 75)

70 . 02 *
01
PRESSING
COMMANDER'S PALM
SWITCH, MEASURE
VOLTAGE BETWEEN
HARNESS CONNECTOR
OF OVERRIDE
SOLENOID AND
GROUND
•SET 'MASTER
BATTERY' SWITCH
TO 'OFF'
•RECONNECT
HARNESS CONNECTOR
TO JACK ( 1 ) ON
GUNNER'S CONTROL
ASSEMBLY
•REMOVE HARNESS
CONNECTOR FROM
JACK (2) ON
OVERRIDE
SOLENOID
GUNNER'S CONTROL ASSEMBLY
•SET 'MASTER
BATTERY' SWITCH
TO 'ON'
•PRESS
COMMANDER'S PALM
SWITCH (3)
•USING
MULTIMETER,
MEASURE DC
VOLTAGE

COMMANDER'S CONTROL HANDLE


03
DEFECTIVE
GUNNER'S CONTROL
ASSEMBLY WIRING
HARNESS
•NOTIFY SUPPORT
MAINTENANCE

Para 4-1 (Sheet 72 of 75)


4-72
TM 9-2350-222-20-2-2-1

4-1. TURRET TRAVERSE TROUBLESHOOTING (SHEET 73 OF 75)

72.02-
0I
•SET 'MASTER
BATTERY' SWITCH
TO 'OFF'
•DEFECTIVE
OVERRIDE SOLENOID
(NOTIFY SUPPORT
MAINTENANCE)

02
•SET 'MASTER
BATTERY' SWITCH
TO 'ON'
•PRESS
COMMANDER'S PALM
SWITCH (I) AND
LISTEN FOR CLICK
FROM OVERRIDE
SOLENOID (2)
GUNNER'S CONTROL ASSEMBLY

OEFECTIVE
HYDRAULIC VALVE
ASSEMBLY
•NOTIFY SUPPORT
MAINTENANCE

04
OVERRIDE SOLENOID
WAS DEFECTIVE

COMMANDER'S CONTROL HANDLE

Pari 4-1 (Sheet 73 of 75)


4-73
TM 9-2350-222-20-2-2-1

4-1. TURRET TRAVERSE TROUBLESHOOTING (SHEET 74 OF 75)

68. 05 3>
0I
PERFORM TRAVERSE
GEARBOX BACKLASH
ADJUSTMENT
(TM-20-2-3. PARA
42-15)

EXCESSIVE BACK
LASH CAUSED THE
PROBLEM

Para 4-1 (Sheet 74 of 75)


4-74
TM 9-2350-222-20-2-2-1

4-1. TURRET TRAVERSE TROUBLESHOOTING (SHEET 75 OF 75)

07.0I
0I
•SET 'MASTER
BATTERY' SWITCH MAIN MACHINE
TO 'OFF' GUN QN GUN
•SET 'ELEV/TRAV
POWER' SWITCH (I) 9„9
TO 'OFF'

•REMOVE AND
INSPECT PIN LOCK ELEV/TRAV POWER
ASSEMBLE ON
(TM-20-2-3, PARA
42-6, 42-4)
Oft

GUNNER'S CONTROL BOX

<jjo>
FI46A O4
DEFECTIVE
TRAVERSING GEAR
BOX ASSEMBLY
•NOTIFY SUPPORT
MAINTENANCE

DEFECTIVE PINLOCK
ASSEMBLY
•REPLACE PIN LOCK
ASSEMBLY
(TM-20-2-3. PARA
42-7)

Para 4-1 (Sheet 75 of 75)


4-75/(4-76 blank)
v
By Order of the Secretary of the Army:

E. C. MEYER
General, United States Army
Chief of Staff
Official:

J. C. PENNINGTON
Major General, United States Army
The Adjutant General

DISTRIBUTION:

To be distributed in accordance with DA Form 12-37 (Qty req block


no. 1041) requirements for M728 Combat Engineer Vehicle.

* U.S. GOVERNMENT PRINTING OFFICE : 1992 0 - 311-831 (60867)


i
RECOMMENDED CHANGES TO EQUIPMENT TECHNICAL MANUALS

WITH THIS MANUAL?


FROM: (YOUR UNIT'S COMPLETE ADDRESS)
THEN. . .JOT DOWN THE
DOPE ABOUT IT ON THIS Your mailing address.
FORM, TEAR IT OUT, FOLD
IT AND DROP IT IN THE
MAIL! DATE
Date you fill out this form.
PUBLICATION NUMBER DATE TITLE
Date of TM Title of TM
BE EXACT. . .PIN-POINT WHERE IT IS IN THIS SPACE TELL WHAT IS WRONG
PAGE PARA FIGURE TABLE AND WHAT SHOULD BE DOME ABOUT IT:
NO. GRAPH NO. NO.

51 IW 3. "fl.* f/h) ^ mo+ listed ^ 'fW.

P//0 be -£urm*W,.

2-9 fr<vevifiV^ /VUi'*tc>w»naL dwtkj <u><A <,t.\-\/icU.

b? £> «£*tjf ** -ft /f***: firing

12 Sine* H\-cre. *X< totfa, 10- a»d 30- roonji

mm.

TYPED NAME. GRADE OR TITLE. AND TELEPHONE NUMBER SIGN HERE:

D A i ^?M,.« 2028 —9 (TEST) P.S. IF YOUR OUTFIT WANTS TO KNOW ABOUT YOUR MANUAL "FIND," MAKE
' » ' *uo 74 & A CARBON COPY OF THIS AND GIVE IT TO YOUR HEADQUARTERS.
FILL IN YOUR
UNIT'S ADDRESS
FOLD BACK

DEPARTMENT OF THE ARMY

OFFICIAL

Commander
US Army Armament Materiel- Readiness Command
ATTN: DRSAR-MAS
Rock Island, IL 61299

FOLD BACK

KVERSe OF OA FORM 202S.2 (TtST)


TM 9-2350-222-20-2-2-1

WENT LOCATION INFORMATION - GUNNER'S POSITION


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FO-2

TM 9-2350-222-20-2-2-1
i
TM 9-2350-222-20-2-2-1
TM 9-2350.222-20-2-2-1

0-5. EQUIPMENT LOCATION INFORMATION - OUTSIDE TANK


FO-5
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TM 9-2350-222-20-2-2-1

ITROL BOX 8

B D i
S
i
INTER IN
CONNECTING
BOX
l ASSEMBLY
-10873488

TO CUPOLA
-HIB- POWER SWITCH
AND RELAY
(SEE FO-6)
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B H ±

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426

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3 opQ-i 03 -€H 03 -Qi—<^J^ n_
ER SWITCH LEAD ASSEMBLY -
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UNIT i

iEMBLY -
FO-7
POLA ELECTRICAL SCHEMATIC DIAGRAM
4
TM 9-2350-222-20-2-2-1

9
N
I
a
I
J802 s
T

E TO
> COMMANDER'S
A HEADSET
C
TB1-4 ^TB1-3
B

J803 (YEL)

TO
TB1-5, ^ COMMANDER'S
HEADSET
TB1-7

GUN
REAO
0S1

El

GUN
SAFETY
S1

POWER
ON
DS2
TB1-1

ICAL SCHEMATIC DIAGRAM - LAST ROUND STOP INSTALLED


FO-8
005 BIS
THE METRIC SYSTEM AND EQUIVALENTS

LINEAR MEASURE SQUARE MEASURE


I Centimeter - 10 M, II, meters - 0.01 Meters - 0.3937 Inches I Sq Centimeter- 100 Sq Millimeters- 0 1SS Sq Inches
1 Meter" 100 Centimeters* 1000 Mi II .meters* 39 37 Inches 1 Sq Meter- 10,000 Sq Centimeters3 1076 Sq Feel
I Kilometer- 1000 Meiers- 0.621 Miles 1 Sq Kilometer = 1,000,000 Sq Meters = 0 386 Sq Miles
WEIGHTS CUBIC MEASURE
I Grom -0.001 K.loqroms = 1000 Mill igums -0.035 Ounces 1 Cu Centimeter -1000 Cu M llimeters =0.06 Cu Inches
1 Kilogram -1000 Grams =2 2 Lb 1 Cu kteter =1,000,000 Cu Centimeters =35 31 Cu Feel
1 ktetric Ton -1000 Kilogroms=l Megogrom=l.l Short Tons
TEMPERATURE
LIQUID MEASURE
5/V{°F - 32) -°C
1 Milliliter = 0.001 Liters" 0.0338 Fluid Ounces 212° Fahrenheit is equivalent to 100° Celsius
1 Liter = 1000 Mi Hi liters = 33 82 Fluid Ounces 90° Fahrenheit is equivalent to 32.2° Celsius
32° Fahrenheit is equivalent to Or Celsius
9/5 C° + 32= F° .

APPROXIMATE CONVERSION FACTORS


TO CHANGE TO MULTIPLY BY
Inches Centimeters. . . . . . . 2.540
Meters 0.305
Yards Meters 0.914
M11es Kilometers 1.609
Square Inches Square Centimeters . . . 6.451
Square Feet Square Meters. ... 0 093
Square Yards Square Meters 0.836
Square Miles Square Kilometers. . . . 2.590
Acres Square Hectometers . . . 0.405
Cubic Feet Cubic Meters 0.028
Cubic Yards Cubic Meters .... 0.765
Fluid Ounces Milliliters. .... 29.573
Pints Liters . . . .... 0.473
Quarts Liters . . . .... 0.946
Gallons Liters . . . .... 3.785
Ounces Grams. . . . .... 28.349
Pounds Kilograms. . .... 0.454
Short Tons Metric Tons. .... 0.907
Pound-Feet Newton-Meters 1.356
Pounds per Square Inch. . Kilopascals 6.895
Miles per Gallon Kilometers per Liter . . 0.425
Miles per Hour Kilometers per Hour. . . 1.609

TO CHANGE TO MULTIPLY BY
Centimeters Inches 0-394
Meters Feet 3.280
Meters Yards 1 094
Kilometers Miles 0.621
Square Centimeters. . . . Square Inches 0.155
Square Meters Square Feet 10.764
Square Meters Square Yards 1.196
Square Kilometers .... Square Miles 0.386
Square Hectometers. . . . Acres 2.471
Cubic Meters Cubic Feet 35.315
Cubic Meters Cubic Yards 1308
Milliliters Fluid Ounces 0.034
Liters Pints 2.113
Liters Quarts 1-057
Liters Gallons 0.264
Grams Ounces 0.035
Kilograms Pounds 2.205
Metric Tons Short Tons 1.102
Newton-Meters Pound-Feet 0.738
Kilopascals Pounds per Square Inch 0. 145
Kilometers per Liter. . . Miles per Gallon 2.354
Kilometers per Hour Miles per Hour 0.621
TA089991
PIN: 046672-000